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Headquarters

Hyflux Ltd
80 Bendemeer Road
Hyflux Innovation Centre
Singapore 339949
Tel: +65 6214 0777
Fax: +65 6214 1211
sales@hyfluxmembranes.com
www.hyfluxmembranes.com

China
99 Ju Li Road
Zhangjiang Hi-Tech Park
Pudong Area
Shanghai 201203, China
Tel: +86 21 5080 5118
Fax: +86 21 5080 5128
Europe
5 Rue Ker Coz
22220 Trguier, France
Tel: +33 (0) 296 400 250
Fax: +33 (0) 296 402 441
India
2nd Floor, Hari Krupa
No. 71/1 McNichols Road
Chetpet, Chennai 600 031
Tamil Nadu, India
Tel: +91 44 4286 7101
Fax: +91 44 4284 5056

STANDARD
MEMBRANE
SYSTEMS
0.12 9.00 MLD
Seawater/Brackish Water Desalination
Wastewater Recycling
Surface Water Treatment

ROBUST PERFORMANCE
IN A COMPACT DESIGN.
Powered by engineering excellence and membranebased water treatment expertise, Hyfluxs standard
membrane systems utilising its proprietary Kristal
ultrafiltration pre-treatment technology encompass
reliability and efficiency in compact designs.
A sustainable water supply is now possible with
Hyfluxs complete range of integrated solutions.

Product Features and Benefits





Pre-engineered system
Modularised concept
High-quality components
Small footprint

Operation Features and Benefits





High efficiency
Optimised operations
Reliable long-term performance
Ease of installation

Key Applications


Seawater/brackish water desalination


Surface water treatment
Wastewater recycling

STANDARD MEMBRANE SYSTEM APPLICATIONS

Seawater/Brackish Water Desalination

Surface Water Treatment

Production of potable water from seawater or


brackish water sources
Production of ultra-pure water for power plants,
refineries, semi-conductor and pharmaceutical
industries

Production of high grade water for direct use in


industrial processes
Purification of water from bore wells, rivers and
reservoirs for municipal consumption

Wastewater Recycling

Municipal wastewater reclamation


Wastewater recycling for textile, tannery and brewery industries

01 STANDARD
MEMBRANE
SYSTEMS

STANDARD MEMBRANE SYSTEMS

Hyfluxs Standard Membrane Systems offer a sustainable solution for industries and
communities facing the challenges of water shortages and water usage restrictions by
providing a reliable, high quality supply of water in a simple, quick and cost-effective way.

From seawater reverse osmosis (SWRO) to brackish water reverse osmosis


(BWRO) systems using proprietary Kristal ultrafiltration (UF) pre-treatment
technology, Hyflux has standard design configurations suitable for a wide
range of water treatment applications. These pre-engineered Standard
Membrane Systems are designed for high performance efficiency, compact
footprint, ease of use and low lifecycle costs, drawing on Hyfluxs expertise
in the design, development, installation, operation and maintenance of
desalination facilities, from some of the largest municipal plants, to small
and medium-sized industrial plants worldwide. As a leader in membranebased desalination, Hyflux has unmatched experience in tailoring integrated
desalination solutions to meet customer specifications and local water
conditions.
Hyfluxs Standard Membrane Systems offer a sustainable solution for
industries and communities facing the challenges of water shortages and
water usage restrictions by providing a reliable, high quality supply of water
in a simple, quick and cost-effective way. Each system has its own distinctive
function: the MK-MSW-MBW Series produces industrial grade water, the MKMSW Series provides potable water and the MK-MBWS Series produces high
quality water from brackish water sources.

Standard Membrane Systems

STANDARD MEMBRANE SYSTEMS

Designed, manufactured and assembled by Hyflux in Singapore, the Standard


Membrane Systems integrate modular, scalable Kristal hollow fibre UF and
reverse osmosis (RO) membrane units and components to deliver exceptional
performance and value.
Kristal UF membranes have a cross-flow and out-to-in configuration which
make them ideal for pre-treatment for RO systems. The membranes produce
consistent, high quality product water even in turbid feed water of variable
quality such as seawater or various types of river water. This protects the RO
membranes, optimises the systems operation and ensures a longer lifespan
for the RO membranes. With lower energy use and maintenance costs,
industries and communities can enjoy savings over the long-term.
In addition, industries and communities can be assured of the quality
of the membranes in delivering clean, safe drinking water. Kristal is the
first UF membrane certified to remove the drinking water contaminants,
cryptosporidium and giardia, under the NSF Public Drinking Water
Equipment Performance Certification Programme. It has also achieved NSF/
ANSI Standard 61 (Drinking Water System Components Health Effects)
Certification.

STANDARD MEMBRANE SYSTEMS


OVERVIEW

UF-SWRO-BWRO SYSTEM:
MK-MSW-MBW SERIES
2

UF

- Consists of UF-SWRO-BWRO
systems
- Produces industrial grade water
with TDS < 50 mg/L

UF

(page 39-41)

UF-SWRO SYSTEM:
MK-MSW SERIES
UF

UF

- Consists of UF-SWRO systems


- Produces potable water with TDS
< 500 mg/L

(page 42-44)

UF-BWRO SYSTEM:
MK-MBWS SERIES
UF
3

UF

- Consists of UF-BWRO systems


- Treats brackish water to produce
water with TDS < 100 mg/L

(page 45-47)

Standard Membrane Systems

STANDARD MEMBRANE SYSTEMS


OVERVIEW

UF SYSTEM: MK SERIES

- Suitable as a -stand-alone system or pretreatment for SWRO or BWRO systems

UF

(page 22)

SWRO SYSTEM: MSW SERIES

(page 30-32)

- Suitable for use with MK Series to produce


potable water for industries such as food and
beverage, hotels and resorts, water bottling
- Treats seawater to produce water with TDS of
< 500 mg/L
- Designed for TDS levels of 31,500 - 38,500 mg/L
and temperature range of 20 - 35 C

SWRO (second pass) SYSTEM: MBW SERIES

(page 33-35)

- Suitable for use after the MSW Series as a


second-pass to produce industrial grade water
for industries such as pharmaceutical and semiconductor
- Treats product water from MSW series to
produce high purity water with TDS of < 50 mg/L
- Designed for TDS levels of 450 - 550 mg/L and
temperature range of 20 - 35 C
BWRO SYSTEM: MBWS SERIES

(page 36-38)

- Suitable for desalinating brackish water sources


to produce water for water-intensive industries
such as agriculture, textile and pulp and paper
- Treats bore well, surface or river water to
produce water with TDS of < 100 mg/L
- Designed for TDS levels of 1,500 - 3,000 mg/L
and temperature range of 20 - 35 C

STANDARD MEMBRANE SYSTEMS


OVERVIEW

Series

MK-MSW-MBW
Series

MK-MSW Series

MK-MBWS Series

Model

Nominal Treatment
Capacity (MLD)

MK-MSW-MBW-4

0.12

1 x MK-4

1 x MSW-4

1 x MBW-4

MK-MSW-MBW-10

0.30

1 x MK-10

1 x MSW-10

1 x MBW-10

MK-MSW-MBW-20

0.61

1 x MK-20

1 x MSW-20

1 x MBW-20

MK-MSW-MBW-40

1.22

1 x MK-40

1 x MSW-40

1 x MBW-40

MK-MSW-MBW-80

2.43

2 x MK-40

1 x MSW-80

1 x MBW-80

MK-MSW-MBW-120

3.65

3 x MK-40

1 x MSW-120

1 x MBW-120

MK-MSW-MBW-160

4.86

4 x MK-40

1 x MSW-160

1 x MBW-160

MK-MSW-4

0.14

1 x MK-4

1 x MBW-4

MK-MSW-10

0.34

1 x MK-10

1 x MBW-10

MK-MSW-20

0.68

1 x MK-20

1 x MBW-20

MK-MSW-40

1.35

1 x MK-40

1 x MBW-40

MK-MSW-80

2.70

2 x MK-40

1 x MBW-80

MK-MSW-120

4.05

3 x MK-40

1 x MBW-120

MK-MSW-160

5.40

4 x MK-40

1 x MBW-160

MK-MBWS-4

0.23

1 x MK-4

1 x MBWS-4

MK- MBWS-10

0.56

1 x MK-10

1 x MBWS-10

MK- MBWS-20

1.13

1 x MK-20

1 x MBWS-20

MK- MBWS-40

2.25

1 x MK-40

1 x MBWS-40

MK- MBWS-80

4.50

2 x MK-40

1 x MBWS-80

MK- MBWS-120

6.75

3 x MK-40

1 x MBWS-120

MK- MBWS-160

9.00

4 x MK-40

1 x MBWS-160

Sub-systems

Standard Membrane Systems

STANDARD MEMBRANE SYSTEMS


OVERVIEW

Series

MK Series

MSW Series

MBW Series

MBWS Series

Model

Nominal Treatment
Capacity (MLD)

MK-4

0.30

MK-10

0.75

MK-20

1.50

MK-40

3.00

MSW-4

0.14

MSW-10

0.34

MSW-20

0.68

MSW-40

1.35

MSW-80

2.70

MSW-120

4.05

MSW-160

5.40

MBW-4

0.12

MBW-10

0.30

MBW-20

0.61

MBW-40

1.22

MBW-80

2.43

MBW-120

3.65

MBW-160

4.86

MBWS-4

0.23

MBWS-10

0.56

MBWS-20

1.13

MBWS-40

2.25

MBWS-80

4.50

MBWS-120

6.75

MBWS-160

9.00

REFERENCES

Hyflux has extensive knowledge and experience in customising and commissioning RO systems of
varying sizes to support the needs of a range of industries including electronics, power, semi-conductor
and textile. The following table shows a selection of projects.

Country

Capacity
(m3 /d)

Completion/
Estimated
Completion

Industrial water production

Namibia

17,120

2004

Industrial water production

China

10,000

2007

Seawater desalination for industrial water production

China

10,000

2007

Industrial water production

China

10,000

2006

Seawater desalination for industrial water production

China

10,000

2006

Industrial water production

China

10,000

2005

Seawater desalination for boiler feed water production

China

10,000

2004

Seawater desalination for boiler feed water production

China

9,600

2005

Seawater desalination for industrial water production

China

5,000

2007

Seawater desalination for boiler feed water production

Indonesia

2,400

2009

Industrial water production

Indonesia

1,9 60

2004

Industrial water production

China

1,300

2006

Seawater desalination for production of industrial water

China

960

2005

Seawater desalination for industrial water production

China

920

2010

Industrial water production

China

300

2004

Industrial water production

Singapore

290

2002

Application

10

Standard Membrane Systems

CASE STUDIES
SEAWATER DESALINATION FOR BOILER FEED WATER

Location:
Zhejiang, China
System Capacity:
Approximately
22,200 m3/day
Operational In:
2013

Background
Zhejiang ranks as one of the top provinces in China in terms of economic
progress and general prosperity. Much of the energy required to feed its
booming industries comes from coal-fired thermal power plants that rely on
seawater desalination technology to provide clean water for their boilers.
One such power plant, located in the town of Wushashan requires a treated
boiler feed water capacity of up to 22,200 m3/day. A desalination plant is being
designed to meet this requirement by desalting water from the East China Sea.
As boiler feed water has to have a high level of purity, various salts, silica and
suspended particles in the seawater need to be removed.

Parameters

Unit

Value

Total suspended solids (TSS)

mg/L

96

Turbidity

NTU

26

Total dissolved solids (TDS)

mg/L

26,397

Silica, SiO2

mg/L

Calcium, Ca 2+

mg/L

435

Magnesium, Mg2+

mg/L

1,099

Sodium, Na+

mg/L

8,598

Sulphate, SO42-

mg/L

2,203

Chloride, Cl-

mg/L

15,679

Total organic carbon (TOC)

mg/L

0.46

Oil & grease

mg/L

0.18

Selected raw water quality parameters

Solution
A two-pass RO system was designed and installed by Hyflux for this
application. 1,820 SWRO elements were used in the first pass and 324 BWRO
elements in the second pass. This ensures that the permeate quality meets the
strict demands for boiler feed water.

11

CASE STUDIES
SEAWATER DESALINATION FOR BOILER FEED WATER

Hyfluxs proprietary UF membrane Kristal was selected as pre-treatment


for the RO. 672 Kristal modules were used. The Kristal membranes provide
excellent and consistent pre-treatment for the RO by removing suspended
solids, some organics as well as microorganisms.

Parameters

Unit

Value

Total dissolved solids (TDS)

mg/L

5 - 10

Iron, Fe

mg/L

0.05

6.5 - 7

pH
Selected RO permeate water quality requirements

Boiler
Feed

Seawater

Mixing Tank

Sedimentation
Tank

SelfCleaning
Filter

2nd Pass
BWRO

1st Pass
SWRO

RO Guard
Filter

Kristal
UF

Process flow diagram for seawater desalination (boiler feed application)

12

Standard Membrane Systems

CASE STUDIES
SEAWATER DESALINATION FOR INDUSTRIAL PROCESS APPLICATION

Location:
Kalimantan, Indonesia
System Capacity:
7,200 m3/day
Operational In:
2013

Background
A fertiliser factory located in the city of Bontang in East Kalimantan requires
up to 7,200 m3/day of clean water to manufacture ammonia and urea. The
factory needs a system capable of performing with long mean time between
failures (MTBF) and supplying water of a high quality to generate steam for
the manufacturing process. Given its close proximity to the sea, seawater
desalination is a feasible option for a sustainable source of water.

Parameters

Unit

Value

Total suspended solids (TSS)

mg/L

0.98

Total dissolved solids (TDS)

mg/L

35,720

Chemical oxygen demand (COD)

mg/L

3.33

8.07

Iron, Fe

mg/L

0.25

Hardness as CaCO3

mg/L

6,958

Oil & grease

mg/L

<2

pH

Selected raw water quality parameters

Solution
Hyflux was selected to design, install and commission the plant, which would
include a two-pass RO system preceded by Hyfluxs proprietary Kristal UF
membrane system to ensure a constant supply of consistent, high quality feed
water.
A total of 400 Kristal membranes, 784 SWRO elements and 252 BWRO
elements were designed for the system. The product water from the
desalination plant will go through a demineralisation system before being used
to generate steam for the manufacturing process.

13

CASE STUDIES
SEAWATER DESALINATION FOR INDUSTRIAL PROCESS APPLICATION

Parameters

Unit

Value

Total dissolved solids (TDS)

mg/L

< 10

Iron, Fe

mg/L

0.02

mg/L

0.10

mg/L

0.15

Calcium, Ca 2+
Magnesium, Mg

2+

Selected final product water quality parameters

Seawater

Coarse Screen
& UF Prefiltration

Steam
Generation

Kristal
UF

Demineralisation
System

1st Pass
SWRO

2nd Pass
BWRO

Process
Water

Process flow diagram for seawater desalination (fertiliser factory)

14

Standard Membrane Systems

CASE STUDIES
SEAWATER DESALINATION FOR PALM OIL REFINERY

Location:
Sumatra, Indonesia
System Capacity:
2,400 m3/day
Operational Since:
2010

Background
A crude palm oil refinery situated in a rural part of Sumatra had been
depending on deep well water or trucked surface water from other provinces
to supply clean water to its refinery boilers. At times, it was a challenge to
maintain a steady supply from these sources.
The refinery needed a reliable supply of clean water to ensure operations
would not be disrupted. As the facility was located near the coast, it hoped
to tap on seawater desalination for a sustainable source of water to meet its
needs. However, the turbidity of the seawater could fluctuate widely between
30 to 151 NTU because the sea was near a zone of peat swamps and had
been badly polluted by poorly treated discharge from surrounding factories.

Parameters

Unit

Value

Turbidity

NTU

151

Total dissolved solids (TDS)

mg/L

29,000

Conductivity

s/cm

42.5

7-8

Calcium, Ca 2+

mg/L

69

Magnesium, Mg2+

mg/L

361,800

Potassium, K+

mg/L

310

Sodium, Na+

mg/L

9,980

Sulphate, SO42-

mg/L

2,250

Chlorine, Cl-

mg/L

15,330

Silica, SiO2

mg/L

1.05

pH

Selected raw water quality parameters

Solution
Hyflux was approached to supply a desalination system that would make
seawater suitable as a source for boiler feed water. Hyflux designed, installed
and commissioned a two-pass RO system with Kristal UF membranes as pretreatment.

15

CASE STUDIES
SEAWATER DESALINATION FOR PALM OIL REFINERY

Hyfluxs solution provides high quality boiler feed water for the refinery as well as a costeffective, reliable water supply that does not leave it vulnerable to supply disruptions.

238 SWRO elements were used for the first pass while 72 BWRO elements
were used for the second pass. 144 Kristal UF membranes were installed to
provide constant, high quality feed water for the RO membranes.
Hyfluxs solution provides high quality boiler feed water for the refinery as well
as a cost-effective, reliable water supply that does not leave it vulnerable to
supply disruptions.

Parameters

Unit

Value

Total dissolved solids (TDS)

mg/L

< 40

7 - 8.5

Hardness as CaCO3

mg/L

Trace amount

Silica, SiO2

mg/L

<1

pH

Final product water quality requirements

Chlorination

Seawater

Sedimentation
Tank

Dissolved
Air Flotation

Kristal
UF

Refinery
Boiler Feed

2nd Pass
BWRO

1st Pass
SWRO

Process flow diagram for palm oil refinery (seawater desalination)

16

Standard Membrane Systems

CASE STUDIES
SURFACE WATER TREATMENT FOR BOILER FEED WATER

Location:
Shandong, China
System Capacity:
200 m3/hour
Operational Since:
2008

Background
Boilers are used in thermal power plants to produce steam that drives the
generation of electricity. To produce the steam, these boilers require water of
a very high quality. Scaling and corrosion tend to be common issues faced by
boilers, so the boiler feed water must not contain any minerals or non-volatile
salts.
One such thermal power plant, located in the town of Zhou Cheng in
Shandong province, requires up to 200 m3/hour of treated water for its
boilers. The source of the raw water is a reservoir nearby. As the quality of
the reservoir water tends to fluctuate depending on various factors such as
seasonal and weather changes, a robust water treatment system is needed.

Parameters

Unit

Value

Turbidity

NTU

1.6

Chemical oxygen demand (COD)

mg/L

16

Hardness as CaCO3

mg/L

120

Total dissolved solids (TDS)

mg/L

183

Iron, Fe

mg/L

0.07

Calcium, Ca 2+

mg/L

35.58

Magnesium, Mg2+

mg/L

8.64

Sodium, Na+

mg/L

11.38

8.24

pH
Selected raw water quality parameters

17

CASE STUDIES
SURFACE WATER TREATMENT FOR BOILER FEED WATER

The UF-RO system produces high quality product water that is further polished with an
ion exchange mixed bed before being used as boiler feed.

Solution
Hyflux was tasked to design, fabricate, install, commission, as well as operate
and maintain the water treatment system for the boiler feed. 216 RO elements
and 60 of Hyfluxs Kristal UF modules were used as the key technologies for
the system.
The UF-RO system produces high quality product water that is further
polished with an ion exchange mixed bed before being used as boiler feed.

Reservoir

Multi-Media
Filter

Kristal
UF

Reverse
Osmosis

Boiler
Feed

Ion
Exchange

Process flow diagram for surface water treatment (boiler feed application)

18

Standard Membrane Systems

CASE STUDIES
RIVER WATER TREATMENT FOR TEXTILE PROCESS WATER

Location:
Johor, Malaysia
System Capacity:
14,400 m3/day
Operational Since:
2006

Background
Clean water is an extremely important raw material for the textile industry
because large quantities are constantly needed in the manufacturing
processes. The water quality requirements of some of these processes are
stringent. In particular, water used for textile wet processing such as dyeing
requires water that is relatively free from colour, hardness and solids both
suspended and dissolved.
An apparel factory in Malaysia that relied on a nearby river as a source
of water for its manufacturing processes, had its intake point located
downstream from other factories which discharged their treated wastewater
into the river. As a result, the river water contained high levels of both organic
and inorganic compounds that needed to be removed before it could be used
in the factorys dyeing process as well as other applications such as steam
generation.
Parameters

Unit

Value

Total suspended solids (TSS)

mg/L

20

Total dissolved solids (TDS)

mg/L

400 - 2,100

Calcium, Ca

mg/L

50 - 100

mg/L

25

mg/L

50 - 175

mg/L

180 - 750

Sulphate, SO42-

mg/L

100 - 450

Silica, SiO2

mg/L

20

Iron, Fe

mg/L

6 - 7.5

2+

Magnesium, Mg2+
Bicarbonate, HCO3
Chloride, Cl

pH
Selected raw water quality parameters

19

CASE STUDIES
RIVER WATER TREATMENT FOR TEXTILE PROCESS WATER

Solution
Given the stringent water quality requirements, Hyflux designed, engineered,
supplied, installed and commissioned a dual membrane filtration system
with low pressure reverse osmosis (LPRO) as the key treatment technology.
In addition, Hyfluxs proprietary Kristal UF membrane was chosen as the
ideal pre-treatment to the LPRO. In total, 432 Kristal modules and 648 RO
elements were used.
Since 2006, the system has been producing up to 14,400 m3/day of
consistently high quality water for the textile manufacturing applications,
especially dyeing.

Parameters

Unit

Value

Total dissolved solids (TDS)

mg/L

< 250

Silica, SiO2

mg/L

<5

mg/L

< 10

mg/L

<5

< 100

Calcium, Ca

2+

Magnesium, Mg2+
Chloride, ClSelected permeate water quality requirements

Coarse
Screen

River

Textile
Process

Coagulation

Low Pressure
Reverse Osmosis

Process flow diagram for surface water treatment (textile applications)

20

Clarifier

Kristal
UF

02

TECHNICAL
SPECIFICATIONS

KRISTAL STANDARD UF SYSTEMS


MK SERIES OVERVIEW

Model

Nominal
Treatment
Capacity* (MLD)

No. of UF
Membranes

Estimated Dry
Weight (kg)

Estimated Wet
Weight (kg)

System
Dimensions
L x W x H (m)

MK-4

0.30

1,130

1,270

7.0 x 2.1 x 4.5

MK-10

0.75

10

1,350

1,620

9.0 x 2.1 x 4.5

MK-20

1.50

20

2,000

2,650

12.0 x 2.2 x 4.5

MK-40

3.00

40

2,500

3,570

16.5 x 2.3 x 4.5

*Based on maximum feed turbidity of < 50 NTU

22

Standard Membrane Systems

KRISTAL STANDARD UF SYSTEMS


THE KRISTAL ADVANTAGE

From left to right:


R-type module for
600 series
T-type module for
600, 2000 series
T-type module for
Tri-bore series

Kristal membranes come in three series:


Kristal 600 series

Made of specially formulated polyethersulfone (PES)


Enhanced hydrophilicity reduces fouling and improves flux
Suitable for applications in desalination, surface and ground
water treatment, and wastewater recycling

Kristal 2000 series

Made of polyvinylidene diflouride (PVDF)


Outstanding durability due to high tensile strength and
chemical tolerance towards oxidising agents such as chlorine
Suitable for difficult and challenging conditions such as high
solids wastewater recycling

Kristal Tri-bore series Comes in PES only


Latest addition to the Kristal membrane family
Tri-bore structure provides even higher tensile strength
Suitable for extreme water treatment conditions
23

KRISTAL STANDARD UF SYSTEMS


THE KRISTAL ADVANTAGE: HYDROPHILISED, ENHANCED POLYMERIC MATERIAL

Single bore

Tri-bore

Single bore (SEM photo)

Tri-bore (SEM photo)

Membrane material, surface properties and make-up are crucial to any membranes performance.
Hyfluxs Kristal membranes are made from carefully selected materials which are further enhanced by
the modification of its surface properties to achieve high levels of hydrophilicity. The result is high flux
rates, low fouling tendencies and enhanced chemical resistance.
To cater to harsher operating conditions, Hyflux has developed a unique tri-bore membrane. This design
not only delivers greater durability and strength that enable the membrane fibres to maintain their
integrity, but also the same high level of permeate production as the single bore membrane.

24

Standard Membrane Systems

KRISTAL STANDARD UF SYSTEMS


THE KRISTAL ADVANTAGE: CONSISTENT, HIGH QUALITY PERMEATE

One of the key strengths of the Kristal membrane is its proven ability to
produce high quality permeate regardless of fluctuations in feed water.
The following graphs illustrate the permeate turbidity and silt density index
(SDI) levels of a desalination plant using Kristal for RO pre-treatment over a
years operation.

Feed Turbidity (NTU)

1.8
40

1.6
1.4

30

1.2
20

1
0.8

10

0.6
0.4

Permeate Turbidity (NTU)

50

0.2
0

1000

2000

3000

4000

5000

6000

7000

0
8000

Operating Hours
Good and stable permeate quality
despite unstable feed water

Huge fluctuations
in feed water
5
4

SDI15

3
2
1
0
0

1000

2000

3000

4000

5000

6000

7000

8000

Operating Hours

25

KRISTAL STANDARD UF SYSTEMS


KRISTAL SPECIFICATIONS

Kristal Membrane Specifications

Membrane type

K600ER

Structure

K600ETN

K600ET

Asymmetric

Material

K600ET3

K2000T

Asymmetric
tri-bore

Asymmetric

Modified PES

Outer diameter (mm/inch)

Modified PVDF

1.35 / 0.053

Inner diameter (mm/inch)

0.7 / 0.028

Wall thickness (mm/inch)

0.33 / 0.013

Nominal molecular weight cut-off


(Dalton)

2 / 0.075

1.2 / 0.047

0.6 / 0.024
0.25 / 0.010

120,000

0.30 / 0.012

150,000

Bacteria rejection (%)

> 99.9999*

Tensile force (N)

>3

257.8 x 2,130 /
10.2 x 83.9

344 x 1,190 /
13.5 x 46.9

344 x 2,340 / 13.5 x 92.1

60 / 646

23 / 248

Kristal Module Specifications

Overall dimensions:
diameter x length
(mm/inch)
Nominal membrane area (m2/ft2)

60 / 646

50 / 538

Feed inlet (inch)

1.5 NPT

Permeate outlet (inch)

1.5 NPT

60 / 646

Reject outlet (inch)

1.0 NPT

1.5 NPT

Dry weight (kg/lbs)

55 / 121

35 / 77

60 / 132

55 / 121

Wet weight (kg/lbs)

100 / 220

60 / 132

100 / 220

95 / 209

Housing shell

PVC

End caps

PVC

Sealant

Hyflux proprietary composite potting material

Operating Parameters

Flow type

Outside-in

Operating temperature (C)


Clean water flux at 30C (LMH/GFD)

5 - 40
170 / 100

200 / 118

170 / 100

Operating pH range

2 - 10

Cleaning pH range

2 - 11

Max. NaOCl cleaning (ppm)


Max. NaOCl continuous (ppm)
Operating TMP (bar)

2,000

10

20
0.2 - 1.5
2.5

Max. backwash TMP (bar)

2.0

Max. cleaning TMP (bar)

2.0

26

140 / 82

500

Max. feed pressure (bar)

*Verified by accredited third-party laboratory

190 / 112

Standard Membrane Systems

KRISTAL STANDARD UF SYSTEMS


KRISTAL FEED & PERMEATE PARAMETERS

Feed Water Parameters

Unit

Recommended

Maximum

Allowance Limit for


Short-term 2 h/month

TOC

ppm

< 10

< 20

50

COD

ppm

< 30

< 60

150

Turbidity

NTU

< 20

< 120

600

TSS

ppm

< 10

< 100

250

Total oil & grease

ppm

<1

25 - 30

5 - 40

0 - 45

6-9

6-9

2 - 10

ppm

<5

10 (K600E)
20 (K2000)

Temperature
pH (continuous)
Chlorine (continuous)

The table above is provided as a guide. Please contact Hyfluxs Technical Support to assist you for your application.

PERMEATE QUALITY
Permeate Parameters

Unit

Specifications

Turbidity

NTU

< 0.2

<3

SDI

The table above is provided as a guide. Please contact Hyfluxs Technical Support to assist you for your application.

27

KRISTAL STANDARD UF SYSTEMS


KRISTAL DESIGN OPERATING PARAMETERS

Drinking
Water

Ground
Water

Turbidity (NTU)
Water
properties TOC (mg/L)

<1

<5

20 - 40

<1

<5

< 10

Operating flux at 25C (LMH)

90 - 110

70 - 90

50 - 65

Parameters

Surface Water
5 - 20

Municipal
Wastewater

Industrial
Wastewater

< 20

< 20

< 15

< 10

60 - 75

50 - 65

50 - 60

30 - 40

30

20 - 30

Seawater
<5

10 - 25

< 10

<5
55 - 70

Pre-filtration (m)

60 - 75

55 - 70

100 - 200

Backwash Cycle
Frequency (min)

45 - 60

40

30

30

40

Duration (sec)

90 - 120

Backwash flux at 25C (LMH)

Air
scouring

30 - 40

75 - 100

90 - 125

90 - 130

Recommended
pressure (bar)

1 bar max. (0.5 bar max. for K600ETN)

Air flow (Nm3/h)

2.3 - 3.4 (1.1 - 1.6 for K600ETN)

Duration (sec)

60 - 80

Air quality

Oil free

Maintenance Cleaning
Frequency (day)

30 - 60

Duration (hour)

10 - 15

3-5

5-7

7 - 10

5-7

7 - 10

5-7

3-5

20 - 50

20 - 50

1-2

NaOCl dosage (ppm)

60 - 400

Solution pH

10 - 11

Solution flow (m /h)

3 - 6 per module (1.1 - 3.2 per K600ETN module)

Solution temperature (C)

25 - 35

Recovery Cleaning
Frequency (day)
Duration (hour)
NaOCl dosage (ppm)
NaOCl solution pH

300

20 - 50

20 - 50

20 - 50

20 - 50

20 - 50

1-2

2-5
200 - 500
10 - 11

Solution temperature (C)

25 - 35

HCl dosage (ppm)

0 - 500

HCl solution pH
Solution temperature (C)
Solution flow (m3/h)

20 - 50

2-3
25 - 35
3 - 6 (1.6 - 3.2 for K600ETN)

The table above is provided as a guide. Please contact Hyfluxs Technical Support to assist you for your application.

28

Standard Membrane Systems

STANDARD MEMBRANE SYSTEMS


FEED & DESIGN OPERATING PARAMETERS

Feed Water Parameters

Unit

TDS

Seawater

Brackish

Normal

Maximum

Normal

Maximum

mg/L

35,000

38,500

1,500

3,000

7.5

7.7

7.5

7.7

NTU

< 0.2

0.2

< 0.2

0.2

<3

<3

28

35

28

35

Oil and grease

mg/L

Chlorine

mg/L

TOC

mg/L

<1

<1

COD

mg/L

Silica, SiO2

mg/L

10

20

pH
Turbidity
SDI
Temperature

Operating Parameters

Unit

Operating temperature
Maximum system recovery

Seawater

Brackish

MSW

MBW

MBWS

20 - 35

20 - 35

20 - 35

45

90

75

Maximum feed water pH

7.7

7.7

Maximum feed pressure

bar

65

15

15

Maximum permeate back pressure

bar

Requirement for CIP

mth

4-6

PERMEATE QUALITY

Permeate Parameters

Unit

TDS

mg/L

Seawater

Brackish

Single Pass RO

Double Pass RO

RO

< 500

< 50

< 100

29

SWRO SYSTEMS
MSW SERIES OVERVIEW

Model

Nominal
Treatment
Capacity* (MLD)

No. of RO
Membranes

Estimated Dry
Weight (kg)

Estimated Wet
Weight (kg)

Skid
Dimensions
L x W x H (m)

MSW-4

0.14

10

2,010

2,300

5.9 x 1.0 x 1.7

MSW-10

0.34

21

2,850

3,000

8.0 x 1.3 x 2.0

MSW-20

0.68

42

3,850

4,530

8.0 x 1.8 x 2.1

MSW-40

1.35

84

5,690

7,040

8.0 x 2.1 x 3.0

MSW-80

2.70

182

9,970

12,600

8.0 x 3.9 x 3.1

MSW-120

4.05

280

13,500

19,200

8.0 x 4.4 x 3.2

MSW-160

5.40

378

18,200

23,600

8.0 x 5.5 x 3.2

*Based on feed TDS of 31,500 to 38,500 mg/L

30

Standard Membrane Systems

SWRO SYSTEMS
MSW SERIES: MSW-4 SYSTEM

Process Parameters
Permeate rate

0.135 MLD (5.6 m/hr)

Concentrate rate

0.163 MLD (6.8 m/hr)

Feed rate

0.3 MLD (12.4 m/hr)

System recovery
High Pressure Pumps and Motors

45%

Model

MSS or equivalent

Manufacturer

Fedco or equivalent

Quantity

Motor

30 kW (40 Hp) TEFC

Operation
Energy Recovery Turbine

Fixed speed

Model

HPBe or equivalent

Manufacturer

Fedco or equivalent

Quantity

Design feed flow rate

0.315 MLD (13.1 m/hr)

Design concentrate flow rate

0.173 MLD (7.2 m/hr)


31

SWRO SYSTEMS
MSW SERIES: MSW-4 SYSTEM

Membrane Elements and Housings


Membrane model

SWC5LD / TM820 or equivalent

Membrane manufacturer

Hydranautics / Toray or equivalent

Membrane quantity

10

Salt rejection at standard conditions

99.8% (99.7% minimum)

Housing specification

5-element long, 4 port, 1,000 psi

Banking arrangement
Installation and Utility Requirements

2, parallel

RO inlet

3.0 flange

RO permeate

2.0 union end

RO concentrate

1.5 union end

RO inlet water pressure

2 bar, minimum

CIP inlet

2.0 union end

CIP return permeate

1.5 union end

CIP return concentrate

1.5 union end

Air pressure

7 bar, oil-free

Drain size requirement

0.24 MLD (10 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit

220 VAC, 1-phase, 50 Hz

Measuring Instruments
Pressure switch

HP pump suction

Pressure gauge

SWRO feed, concentrate

Flow indicator (rotameter)

SWRO permeate, concentrate

Flow measurement

Not included

Conductivity measurement

SWRO permeate

Pressure transmitter

Not included

Skid Details
Skid configuration

Single skid

Dimensions (L x W x H)

5.9 m x 1.0 m x 1.7 m (232 x 39 x 67)

Dry weight (without membrane)

2,004 kg (4,418 lb)

Membrane weight

181 kg (400 lb)

Wet weight

2,300 kg (5,071 lb)

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.

32

Standard Membrane Systems

BWRO SYSTEMS
MBW SERIES OVERVIEW

Model

Nominal
Treatment
Capacity* (MLD)

No. of RO
Membranes

Estimated Dry
Weight (kg)

Estimated Wet
Weight (kg)

Skid
Dimensions
L x W x H (m)

MBW-4

0.12

1,850

2,100

2.9 x 0.9 x 1.4

MBW-10

0.30

12

2,250

2,500

3.9 x 0.9 x 1.6

MBW-20

0.61

24

3,050

3,600

5.0 x 1.5 x 1.8

MBW-40

1.22

44

3,200

4,200

5.1 x 1.6 x 2.7

MBW-80

2.43

90

4,200

5,500

7.0 x 2.2 x 2.7

MBW-120

3.65

126

6,500

7,200

8.0 x 3.4 x 3.1

MBW-160

4.86

154

7,500

9,400

8.0 x 3.4 x 3.1

*Based on feed TDS of 450 to 550 mg/L

33

BWRO SYSTEMS
MBW SERIES: MBW-10 SYSTEM

Process Parameters
Permeate rate

0.3 MLD (12.5 m/hr)

Concentrate rate

0.04 MLD (1.6 m/hr)

Feed rate

0.34 MLD (13.9 m/hr)

System recovery
High Pressure Pump and Motor

90%

Model

MSB / CRN or equivalent

Manufacturer

Fedco / Grundfos or equivalent

Quantity

Motor

5.5 kW (7.5 Hp) TEFC

Operation
Membrane Elements and Housings

Fixed speed

Membrane model

ESPA2 / TM720 or equivalent

Membrane manufacturer

Hydranautics / Toray or equivalent

Membrane quantity

12

Salt rejection at standard conditions

99.6% (99.5% minimum)

Housing specification

3-element long, 4 port, 300 psi

Banking arrangement

4, 2 1 1

34

Standard Membrane Systems

BWRO SYSTEMS
MBW SERIES: MBW-10 SYSTEM

Installation and Utility Requirements


RO inlet

3.0 flange

RO permeate

2.0 flange

RO concentrate

0.75 union end

RO inlet water pressure

1 bar, minimum

CIP inlet

1.5 union end

CIP return permeate

2.0 flange

CIP return concentrate

1.5 union end

Air pressure

7 bar, oil-free

Drain size requirement

0.05 MLD (2.0 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit
Measuring Instruments

220 VAC, 1-phase, 50 Hz

Pressure switch

HP pump suction

Pressure gauge

BWRO feed, concentrate, inter-stage

Flow indicator (rotameter)

BWRO permeate, concentrate

Flow measurement

Not included

Conductivity measurement

BWRO permeate

Pressure transmitter
Skid Details

Not included

Skid configuration

Single skid

Dimensions (L x W x H)

3.9 m x 0.9 m x 1.6 m (154 x 36 x 63)

Dry weight (without membrane)

2,250 kg (4,960 lb)

Membrane weight

218 kg (481 lb)

Wet weight

2,500 kg (5,512 lb)

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.

35

BWRO SYSTEMS
MBWS SERIES OVERVIEW

Nominal
Treatment
Capacity* (MLD)

No. of RO
Membranes

Estimated Dry
Weight (kg)

Estimated Wet
Weight (kg)

Skid
Dimensions
L x W x H (m)

MBWS-4

0.23

15

1,500

1,700

5.9 x 1.0 x 1.7

MBWS-10

0.56

28

1,850

2,600

8.0 x 1.9 x 2.2

MBWS-20

1.13

56

3,500

5,300

8.0 x 1.8 x 2.1

MBWS-40

2.25

98

6,100

7,300

8.0 x 2.1 x 3.0

MBWS-80

4.50

196

8,200

11,300

8.0 x 4.0 x 3.2

MBWS-120

6.75

294

11,200

18,500

8.0 x 4.6 x 2.8

MBWS-160

9.00

392

15,500

24,000

8.0 x 5.8 x 3.2

Model

*Based on feed TDS of 1,500 to 3,000 mg/L

36

Standard Membrane Systems

BWRO SYSTEMS
MBWS SERIES: MBWS-20 SYSTEM

Process Parameters
Permeate rate

1.13 MLD (47.0 m/hr)

Concentrate rate

0.38 MLD (15.8 m/hr)

Feed rate

1.50 MLD (62.78 m/hr)

System recovery

75%

High Pressure Pump and Motors


Model

CRN 64 or equivalent

Manufacturer

Grundfos or equivalent

Quantity

Motor

30 kW (25.0 Hp) TEFC

Operation

Fixed speed

37

BWRO SYSTEMS
MBWS SERIES: MBWS-20 SYSTEM

Membrane Elements and Housings


Membrane model

RE8040-BE / ESPA2 or equivalent

Membrane manufacturer

CSM / Hydranautics or equivalent

Membrane quantity

49

Salt rejection at standard conditions

99.7% (99.4% minimum)

Housing specification

7-element long, 4 port, 300 psi

Banking arrangement
Cartridge Filter and Housing

7, 5 2

Filter model

PCB or equivalent

Filter dimensions (Dia x L)

2.6 (6.6 cm) x 40 (102 cm)

Filter quantity

12 per change out

Housing model

48MSV4 or equivalent

Housing quantity
Installation and Utility Requirements

RO inlet

4.0 flange

RO permeate

4.0 flange

RO concentrate

2.0 flange

RO inlet water pressure

2 bar, minimum

CIP inlet

3.0 flange

CIP return permeate

3.0 flange

CIP return concentrate

3.0 flange

Air pressure

7 bar, oil-free

Drain size required

0.41 MLD (17 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit
Measuring Instruments

220 VAC, 1-phase, 50 Hz

Pressure switch

HP pump suction

Pressure gauge

Feed, concentrate, inter-stage

Flow indicator (rotameter)

BWRO permeate, concentrate

Flow measurement

Not included

Conductivity measurement

BWRO permeate

Pressure transmitter
Skid Details

Not included

Skid configuration

Single skid

Dimensions (L x W x H)

8.0 m x 1.8 m x 2.6 m (315 x 72 x 102.5)

Dry weight (without membrane)

3,500 kg (7,716 lb)

Membrane weight

887 kg (1,956 lb)

Wet weight

5,300 kg (11,685 lb)

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.

38

Standard Membrane Systems

UF-SWRO-BWRO SYSTEMS
MK-MSW-MBW SERIES OVERVIEW

Model1

Nominal
Treatment
Capacity2
(MLD)

MK-MSW-MBW-4

0.12

MK-MSW-MBW-10

0.30

MK-MSW-MBW-20

0.61

MK-MSW-MBW-40

1.22

MK-MSW-MBW-80

2.43

MK-MSW-MBW-120

3.65

MK-MSW-MBW-160

4.86

Sub-Systems
1 x MK-4
1 x MSW-4
1 x MBW-4
1 x MK-10
1 x MSW-10
1 x MBW-10
1 x MK-20
1 x MSW-20
1 x MBW-20
1 x MK-40
1 x MSW-40
1 x MBW-40
2 x MK-40
1 x MSW-80
1 x MBW-80
3 x MK-40
1 x MSW-120
1 x MBW-120
4 x MK-40
1 x MSW-160
1 x MBW-160

Estimated Dry
Weight3 (kg)

Estimated Wet
Weight3 (kg)

Estimated System
Dimensions4
L x W x H (m)

4,980

5,700

13.0 x 9.5 x 6.5

6,500

7,200

13.5 x 13.5 x 6.5

8,900

10,800

16.0 x 12.0 x 5.5

11,400

14,800

20.0 x 19.0 x 6.5

19,160

25,250

24.0 x 20.0 x 6.5

27,500

37,100

32.0 x 20.0 x 6.5

35,700

47,250

36.0 x 20.0 x 6.5

Note:
1. All systems come with the supply of a SWRO booster pump & a RO CIP skid.
2. Based on feed TDS of 31,500 to 38,500 mg/L.
3. Not inclusive of respective tanks.
4. Inclusive of respective tanks with assumed storage capacities.
39

UF-SWRO-BWRO SYSTEMS
MK-MSW-MBW SERIES: MK-MSW-MBW-40 SYSTEM

Process Parameters
Permeate rate

1.22 MLD (50.83 m/hr)

Concentrate rate

1.65 MLD (68.53 m/hr)

Feed rate

3.15 MLD (131.25 m/hr)

Overall system recovery


Sub-Systems

38%

UF system

1 x MK-40

SWRO skid

1 x MSW-40

BWRO skid
1 x MBW-40
SWRO Booster Pump / RO CIP Pump / BWRO Permeate Transfer Pump
Model

MSS / CRN or equivalent

Manufacturer

Fedco / Grundfos or equivalent

Quantity

Motor

18.5 kW (25 Hp) TEFC

Operation

Fixed speed

40

Standard Membrane Systems

UF-SWRO-BWRO SYSTEMS
MK-MSW-MBW SERIES: MK-MSW-MBW-40 SYSTEM

Cartridge Filter for RO CIP


Filter model

RP40B or equivalent

Filter dimensions (Dia x L)

2.6 (6.6 cm) x 40 (102 cm)

Filter quantity

32 per change out

Housing model

32SL or equivalent

Housing quantity
Installation and Utility Requirements

SWRO inlet

8.0 flange

SWRO + UF concentrate to outfall

4.0 flange

Air pressure

7 bar, oil-free

Drain size required

1.8 MLD (75 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit
Recommended Tank Size

220 VAC, 1-phase, 50 Hz

UF filtrate tank

70 m

SWRO permeate tank

60 m

BWRO permeate tank

55 m

RO CIP tank
7.5 m
Overall System Dimensions (based on above tank volumes)
Dimensions (L x W x H)

20.0 m x 19.0 m x 6.5 m (787.5 x 748 x 256)

20 m

19 m

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.

41

UF-SWRO SYSTEMS
MK-MSW SERIES OVERVIEW

Nominal
Treatment
Capacity2 (MLD)

Sub-Systems

Estimated Dry
Weight3 (kg)

Estimated Wet
Weight3 (kg)

Estimated System
Dimensions4
L x W x H (m)

MK-MSW-4

0.14

1 x MK-4
1 x MSW-4

3,200

3,600

12.0 x 9.5 x 6.5

MK-MSW-10

0.34

1 x MK-10
1 x MSW-10

4,250

4,700

13.0 x 12.0 x 6.5

MK-MSW-20

0.68

1 x MK-20
1 x MSW-20

5,850

7,200

16.0 x 14.0 x 6.5

MK-MSW-40

1.35

1 x MK-40
1 x MSW-40

8,200

10,600

20.0 x 19.0 x 6.5

MK-MSW-80

2.70

2 x MK-40
1 x MSW-80

14,9 60

19,750

27.0 x 20.0 x 6.5

MK-MSW-120

4.05

3 x MK-40
1 x MSW-120

21,000

29,900

28.0 x 20.0 x 6.5

MK-MSW-160

5.40

4 x MK-40
1 x MSW-160

28,200

37,850

32.0 x 20.0 x 6.5

Model1

Note:
1. All systems come with the supply of a SWRO booster pump and a RO CIP skid.
2. Based on feed TDS of 31,500 to 38,500 mg/L.
3. Not inclusive of respective tanks.
4. Inclusive of respective tanks with assumed storage capacities.

42

Standard Membrane Systems

UF-SWRO SYSTEMS
MK-MSW SERIES: MK-MSW-80 SYSTEM

Process Parameters
Permeate rate

2.7 MLD (101.25 m/hr)

Concentrate rate

3.3 MLD (137.5 m/hr)

Feed rate

6.3 MLD (262.5 m/hr)

Overall system recovery


Sub-Systems

43%

UF system

2 x MK-40

SWRO skid
1 x MSW-80
SWRO Booster Pump / RO CIP Pump / SWRO Permeate Transfer Pump
Model

MSD / CRN or equivalent

Manufacturer

Fedco / Grundfos or equivalent

Quantity

Motor

37 kW (50 Hp) TEFC

Operation

Fixed speed

43

UF-SWRO SYSTEMS
MK-MSW SERIES: MK-MSW-80 SYSTEM

Cartridge Filter for RO CIP


Filter model

RP40B or equivalent

Filter dimensions (Dia x L)

2.6 (6.6 cm) x 40 (102 cm)

Filter quantity

64 per change out

Housing model

64SL or equivalent

Housing quantity
Installation and Utility Requirements

SWRO inlet

2 x 8.0 flange

SWRO + UF concentrate to outfall

2 x 6.0 flange

Air pressure

7 bar, oil-free

Drain size requirement

3.6 MLD (150 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit
Recommended Tank Size

220 VAC, 1-phase, 50 Hz

UF filtrate tank

130 m

SWRO permeate tank

120 m

RO CIP tank
16 m
Overall System Dimensions (based on above tank volumes)
27.0 m x 20.0 m x 6.5 m (1,063 x 787.4 x 256)

20 m

Dimensions (L x W x H)

27 m

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.
44

Standard Membrane Systems

UF-BWRO SYSTEMS
MK-MBWS SERIES OVERVIEW

Sub-Systems

Estimated Dry
Weight3 (kg)

Estimated Wet
Weight3 (kg)

Estimated System
Dimensions4
L x W x H (m)

0.23

1 x MK-4
1 x MBWS-4

2,700

3,000

12.0 x 9.5 x 6.5

MK-MBWS-10

0.56

1 x MK-10
1 x MBWS-10

3,200

4,200

13.0 x 12.0 x 6.5

MK-MBWS-20

1.13

1 x MK-20
1 x MBWS-20

5,500

8,000

16.0 x 14.0 x 6.5

MK-MBWS-40

2.25

1 x MK-40
1 x MBWS-40

8,600

10,900

20.0 x 19.0 x 6.5

MK-MBWS-80

4.50

2 x MK-40
1 x MBWS-80

13,200

18,500

27.0 x 20.0 x 6.5

MK-MBWS-120

6.75

3 x MK-40
1 x MBWS-120

18,700

29,200

28.0 x 20.0 x 6.5

MK-MBWS-160

9.00

4 x MK-40
1 x MBWS-160

25,500

38,300

32.0 x 20.0 x 6.5

Nominal
Treatment
Capacity2 (MLD)

MK-MBWS-4

Model

Note:
1. All systems come with the supply of a BWRO booster pump and a RO CIP skid.
2. Based on feed TDS of 1,500 to 3,000 mg/L.
3. Not inclusive of respective tanks.
4. Inclusive of respective tanks with assumed storage capacities.

45

UF-BWRO SYSTEMS
MK-MBWS SERIES: MK-MBWS-120 SYSTEM

Process Parameters
Permeate rate

6.75 MLD (281.25 m/hr)

Concentrate rate

2.25 MLD (93.75 m/hr)

Feed rate

9.0 MLD (375 m/hr)

Overall system recovery


Sub-Systems

43%

UF system

3 x MK-40

BWRO skid
1 x MBWS-120
BWRO Booster Pump / RO CIP Pump / BWRO Permeate Transfer Pump
Model

MSD / CRN or equivalent

Manufacturer

Fedco / Grundfos or equivalent

Quantity

Motor

75 kW (100 Hp) TEFC

Operation

Fixed speed

46

Standard Membrane Systems

UF-BWRO SYSTEMS
MK-MBWS SERIES: MK-MBWS-120 SYSTEM

Cartridge Filter for RO CIP


Filter model

RP40B or equivalent

Filter length

2.6 (6.6 cm) x 40 (102 cm)

Filter quantity

96 per change out

Housing model

64SL or equivalent

Housing quantity
Installation and Utility Requirements

UF inlet

3 x 8.0 flange

BWRO + UF concentrate to outfall

2 x 6.0 flange

Air pressure

7 bar, oil-free

Drain size requirement

3.25 MLD (135.5 m/hr)

Power

220 / 380 VAC, 3-phase, 50 Hz

Control circuit

220 VAC, 1-phase, 50 Hz

Recommended Tank Size


UF filtrate tank

130 m

SWRO permeate tank

120 m

RO CIP tank
16 m
Overall System Dimensions (based on above tank volumes)
Dimensions (L x W x H)

27.0 m x 20.0 m x 6.5 m (1,063 x 787.4 x 256)

20 m

27 m

Images are for illustration only and are subject to change. Hyflux reserves the right to decide on the component brand(s) to
use; Hyfluxs decision is final and subject to change without notice.

47

ABOUT HYFLUX

At the core of Hyfluxs business is its membrane innovation that is focused on the
development of membranes, membrane applications, and the design and development
of membrane-based plants to deliver solutions for a wide range of applications in water
treatment and industrial manufacturing processes.
Founded in 1989, Hyflux has successfully transformed itself into a global
fully-integrated water solutions company and one of the top desalination plant
suppliers in the world.
Hyflux offers sustainable solutions in the areas of membrane-based
desalination, water recycling, wastewater treatment including membrane
bioreactor technology, and potable water treatment. Its projects and
operations span across South East Asia, China, India, Europe, the Middle East
and North Africa, and include landmark projects such as the worlds largest
seawater reverse osmosis (SWRO) desalination plant in Magtaa, Algeria.
Hyflux is distinctive in its ability to address the challenges at every point of the
entire value chain of the water industry from R&D in membrane technology,
component manufacturing, process engineering, engineering, procurement
and construction (EPC), to operations and maintenance (O&M), in addition to
arranging for project financing of large-scale municipal water projects.
At the core of Hyfluxs business is its membrane innovation that is focused on
the development of membranes, membrane applications, and the design and
development of membrane-based plants to deliver solutions for a wide range
of applications in water treatment and industrial manufacturing processes.
Today, Hyfluxs membrane systems have been installed in more than 1,000
plants in over 400 locations worldwide.
Through its projects across the world, Hyflux has left an indelible imprint on
the communities that it serves, driven by its commitment to deliver water that
is clean, safe and affordable.

48

COPYRIGHT & TRADEMARK INFORMATION


All title, ownership rights and intellectual property rights in and relating to this written material or any copies thereof including but not limited
to copyright, logos, names, trademarks, concept and themes are owned by Hyflux Ltd or used under authorised licence by Hyflux Ltd. Receipt
of this written material confers no title or ownership in the contents of the written material. You may not, in whole or in part, copy, broadcast,
communicate, photocopy, transmit, translate, modify, reproduce, create derivative works based on this written material, remove any proprietary
notices or labels on the written material over the internet, without the prior written consent of Hyflux Ltd.

DISCLAIMER
The information contained in this publication is meant for general informational purpose only and is subject to change without notice. It is not
to be construed as implying any warranty of any kind, whether of any kind, whether express or implied, including without limitation, warranties
of accuracy of information, warranties of merchant indemnity, fitness for a particular purpose or warranty of performance. Hyflux Ltd hereby
disclaims to the fullest extent allowable by law, all responsibility for loss, damage, injury, claim or liability of any kind arising from or in connection
with (a) any errors or omission in the material including but not limited to technical inaccuracies and typographical errors; or (b) the readers use of
the publication.

Headquarters
Hyflux Ltd
80 Bendemeer Road
Hyflux Innovation Centre
Singapore 339949
Tel: +65 6214 0777
Fax: +65 6214 1211
sales@hyfluxmembranes.com
www.hyfluxmembranes.com

China
99 Ju Li Road
Zhangjiang Hi-Tech Park
Pudong Area
Shanghai 201203, China
Tel: +86 21 5080 5118
Fax: +86 21 5080 5128
Europe
5 Rue Ker Coz
22220 Trguier, France
Tel: +33 (0) 296 400 250
Fax: +33 (0) 296 402 441
India
2nd Floor, Hari Krupa
No. 71/1 McNichols Road
Chetpet, Chennai 600 031
Tamil Nadu, India
Tel: +91 44 4286 7101
Fax: +91 44 4284 5056

STANDARD
MEMBRANE
SYSTEMS
0.12 9.00 MLD
Seawater/Brackish Water Desalination
Wastewater Recycling
Surface Water Treatment

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