Seamless Tubes

and Pipes for Power

Plants

Boiler_POGE_2014.indd 1

28/03/14 12.52

Tenaris

Tenaris is the leading global

manufacturer and supplier of
tubular products and services
used in the drilling, completion
and production of oil and
gas and a leading supplier of
tubular products and services
used in process and power
plants and in specialized
industrial and automotive
applications.
T_map_Eng_Feb2014[1]WarmRed.pdf

28/03/14

11.17

Aberdeen
Nisku

Through our integrated global

network of manufacturing,
R&D and service facilities,
we are working with our
customers to meet their needs
for the timely supply of high
performance products in
increasingly complex operating
environments.
Tenaris has annual revenues
of US$10.8 billion and 26,500
employees worldwide.

Esbjerg

Copenhagen
Aksai

Red Deer
AlgomaTubes

Prudential

Munich
Dalmine

Hickman
Bakersfield
Oklahoma City
Conroe

Silcotub

Pittsburgh
Louisville
Counce

Campina
Ploiesti

Atyrau

Bucharest
Ankara

Ashgabat

NKKTubes

Erbil

Cedar Springs
Westwego

Misurata
Dammam

Monterrey
Poza Rica
Tamsa
Guadalajara
Ciudad del Carmen
Mexico City
Dos Bocas
Villahermosa Comalcaco

Basra
Bahrain

New Delhi

Doha

Mumbai
Ho Chi Minh

TuboCaribe
Barrancabermeja

Lagos
Accra
Villavicencio
Neiva

Luba

Machachi

Natal

Lima
Callao

Kuala Lumpur

Warri
Onne
Malabo

Batam

Luanda

Balikpapan

Jakarta

SPIJ

Darwin
Broome
Rio das Ostras

Confab

Rio de Janeiro
Santiago

Villa Mercedes

Punta Arenas

Boiler_POGE_2014.indd 2

Maputo
Perth

Siderca
Montevideo
Siat

Manufacturing Centers

Service Centers

R&D Centers

Commercial Offices

28/03/14 12.52

Seamless tubes and pipes

for Power Plants
Features
Definition of the order
Ordering Information

- Norms and specifications

- Steel grade and heat
treatment
- Sizes, minimum or average
wall
thickness
- Lengths
- Quantity
- Surface finishing
- Inspection
Options:

a) Fixed or multiple lengths

b) Special tolerances
c) Special tests
d) Surface protection
e) Special marking
f) Colour coding
g) Special packing
Reference standards
EN - ASTM/ASME - DIN -NF
A - BS -UNI - ISO GB 5310 - GOST - JIS
Steel grades
Carbon steel; alloy steel (i.e.T/
P11, 13CrMo4-5,
T/P22, 10CrMo9-10,
15NiCuMoNb5-6-4,
T/P23); high alloy steel
(i.e.T/P91, T/P92); stainless
steel (TEMPALOY AA-1,
TEMPALOY A-3 )

Boiler_POGE_2014.indd 3

Certification
The products are supplied
with 3.1 test certificates,
according to EN 10204.
Certification according to 3.2
can be agreed at the time of
order.
Identification and
marking
All products are identified
in accordance with the
material Specification and/
or in accordance with P O
requirements (to be agreed).
Special specific marking to be
agreed.
Packing
Pipes may be furnished bare
or coated and with capped
ends.
Tubes and pipes up to 3 OD
will be supplied in bundles.
In order to prevent rust
during sea shipment, bundles
of tubes may be wrapped
with polypropylene sheets,
and secured with flat steel
bands.
Over 3 OD will be supplied
loose.

Tests and inspections

Main tests performed:
- Heat analysis
- Product analysis (when
applicable)
- Tensile test at room
temperature
- Tensile test at elevated
temperatures
(when applicable)
- Impact test (when
applicable)
- Hydraulic test or equivalent
NDE
- NDE
- Visual and dimensional
inspection
- PMI
- Technological tests (when
applicable)
Multi Lead Rifled seamless
cold drawn tubes for boiler
are available upon
request.
Specific qualification
Tenaris has been approved
by various inspection bodies,
TV - L.R. - etc.
Homologations:

- TV: AD W 0 - TRD 100

- PED 97/23/EC
- IBR
Tenaris applies a Total Quality
Assurance programme in
compliance with ISO 9001

28/03/14 12.52

Seamless hot finished tubes and pipes

for utility boilers, industrial boilers and
heat recovery steam generators

Dimensional tolerances according to EN 10216-2

OUTSIDE DIAMETER
O.D. TOLERANCES
1% or 0.5 mm whichever is the greater

WALL THICKNESS
O.D. mm

TOLERANCES - W.T./O.D. ratio

0,025

219,1
> 219,1

>0,025 0,050

> 0,050 0,10

> 0,10

12,5% or 0.4 mm whichever is the greater

20%

15%

12,5%

10%*

* For outside diameters 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness
- Tighter manufacturing tolerances available upon request

Lengths
The tubes and pipes are
supplied in random lengths or
in fixed lengths to be analysed
and agreed at time of order, in
the range between 4,000 mm
and 26,000 mm depending on
the size.

Other type of surface

finishing may be agreed at the
time of order
Size range
See table (page 6).

Surfaces
Tubes and pipes will be
supplied in accordance with
the standard workmanship as
per hot finished products.
Special surface protection
may be agreed at the time of
order.

Boiler_POGE_2014.indd 4

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DIMENSIONAL RANGE
AVERAGE WALL THICKNESS
OUTSIDE DIAMETER

Notes on the behaviour of steel

at high temperatures

DIMENSIONAL RANGE FOR CARBON AND LOW ALLOY STEELS ACCORDING TO EN 10216-2

mm

2,0

2,3

2,6

2,9

3,2

3,6

4,0

4,5

5,0

5,6

6,3

7,1

8,0

8,8

10,0

11,0

12,5

14,2

16,0

17,5

20,0

0,630

0,689

0,787

21,3
22,0
25,0
25,4
26,9
30,0
31,8
32,0

Boiler tubes and pipes operate at very high pressures and

temperatures for long periods
of time.
The pressure load combined
with the high service temperatures produces a slow but
continuous microstructural
variation of the steel, causing
a progressive reduction of the
properties of the material itself: this phenomenon is called
Creep.
Since 1957 TenarisDalmine has
been conducing studies on this
topic in cooperation with recognized international R&D laboratories. It is member of the
European Creep Collaborative
Committee and participates in
European R&D programs on
boiler materials.

Its creep laboratory conducts

extensive studies and characterizations on all the boiler materials, with single tests reaching
durations of more than 100000
hours. Tenaris performs deep
analyses on the microstructural
evolution, in order to verify the
long term stability of the materials in service conditions.

33,7
35,0
38,0
40,0
42,4
44,5
48,3
52,0
54,0
57,0
60,3
63,5
70,0
73,0
76,1
82,5
88,9
101,6
108,0
114,3
127,0
133,0
139,7
141,3
152,4
159,0

EXAMPLE OF ISOTHERMAL CURVES

FOR CREEP RUPTURE DATA
500 C

550 C

168,3
177,8

600 C

193,7

STRESS
[N/mm2]

219,1
244,5

1000

273,0
323,9
355,6

100

406,4
457,0
508,0
559,0

0
10

100

1000

10000

100000

1000000
TIME [Hours]

610,0
660,0
711,0
812,0

Steel grades from Carbon up to 10CrMo5-5 (T/P11 according to ASTM A 213/A 335)

914,0

Alloy grades higher than 10CrMo5-5 feasibility ranges can be different; please contact Tenaris Technical Department

1016,0

Upon request, provided by Third Parties

1118,0

0,079

Boiler_POGE_2014.indd 5

0,091

0,102

0,114

0,126

0,142

0,157

0,177

0,197

0,220

0,248

0,280

0,315

0,346

0,394

0,433

0,492

0,559

28/03/14 12.52

HOT ROLLED TUBES FOR HIGH TEMPERATURE AND PRESSURE APPLICATIONS

STANDARD CORRELATION BETWEEN EN - ASTM/ASME - DIN - NF A - BS - UNI - ISO
EN
EN 10216 Part 1 - TR2
Unalloy

DIN

ASTM/ASME

NF

53

106
Carbon Steel

1629
Unalloyed

1630
Unalloyed

49-111 (p)

49-112

305
Car

General use
Ambient Temperature
Pressure purposes

Black
Hot-deep zinc-coat.

High Temp.

Special Quality Requirem.

Pressure purposes
300 C max

Commercial quality
Medium Pressure

Ambient Temp.

P195TR1
P195TR2
P235TR1
P235TR2
P265TR1

A + Carbon equival

A + Carbon equival

Boil
Sup
No e
320

B + Carbon equival

B + Carbon equival

TU 37-a

TU E 220 A

Introduzione

St 37.0
St 37.4
St 44.0

TU E 235 A

C + Carbon equival
P265TR2

St 44.4
St 52.4

St 52.0
EN
EN 10216 Part 2
Unalloy
Alloy

NF

179
Low-Carbon Steel

192
Carbon Steel

209
C-Mo

210
Medium-carbon

213
Alloy (Ferr.& Aust.)

335
Alloy (Ferr.)

17175

17176

High Temp.

Cold-Drawn
Heat-Exchanger

Boiler
High-pressure

Superheater

Boiler
Superheater

Heat-Exchanger
Boiler
Superheater

High Temp.

Elevated Temp.

Elevated Temp.
For Hydrogen Service

A + High temp serv

Low C

Low C

Elevated Temperature
Pressure purposes

P195GH
P235GH
P265GH

DIN

ASTM/ASME
106
Carbon Steel

B + High temp serv

St 35.8
St 45.8

A1

20MnNb6
16Mo3

T1

T1a

P1
P2

T1b
T2

49-211
Alloy
Elevated Temp.

TU E 220
TU E 250
TU E 275

17 Mn 4
19 Mn 5

C
C + High temp serv

49-210

15Mo3

49-213
Unalloy
Alloy (Mo & Cr-Mo)
Elevated Temp.

49-215 (p)
Unalloy
Alloy (Ferritic)
Heat-Exchanger

TU 37 C - TU 42 C - TU 42 TU 37 C - TU 42 C
CR
TU 48 C
TU 48 C - TU 48 CR
TU 48 C - TU 48 CR
TU 52 C
TU 15 D 3
TU 15 D 3

49-219
Unalloy
Alloy (Mo & Cr-Mo)
Elevated Temp.
Furnaces

305
Car
Allo
Boil
Sup
Elev

TU 37 F - TU 42 F

360
440

TU 15 D 3

243

TU 10 CD 5-05
TU 13 CD 4-04

620

TU 10 CD 9-10

622

TU 15 CD 2-05
T17
14MoV6-3
10CrMo5-5
13CrMo4-5

14MoV63
T11
T12

P11
P12
P15
P21
P22

T21
T22

10CrMo9-10
11CrMo9-10

T36
T5

P36
P5

T9

10CrMo910

10CrMo910
12CrMo910

TU 10 CD 5-05
TU 13 CD 4-04
TU 10 CD 9-10
TU 10 CD 9-10

P91

7CrWVMoNb9-6
X11CrMoWVNb9-1-1

T23
T911

P23
P911

X10CrWMoVNb9-2

T92

P92

UNS S-30434
UNS S-30942
|

TEMPALOY AA-1

ASNiCuMoNbS(**)
12CrMo195(G)
12CrMo195(V1)
12CrMo195(V2)
X12CrMo91(G)
X12CrMo91(V)

P9

T91

Boiler_POGE_2014.indd 6

13CrMo44

12CrMo1210
25CrMo4

25CrMo4
15NiCuMoNb5-6-4
X11CrMo5+I
X11CrMo5+NT1
X11CrMo5+NT2
X11CrMo9-1+I
X11CrMo9-1+NT
X10CrMoVNb9-1

* Vd TV 511/2 **Vd TV 377/2

TU 10 CD 5-05
13CrMo44

X10CrMoVNb91(*)

TU Z 12 CD 05-05 a
TU Z 12 CD 05-05 b
TU Z 10 CD 09 a
TU Z 10 CD 09 b

TU Z 12 CD 05-05 a
TU Z 12 CD 05-05 b
TU Z 10 CD 5-05
TU Z 10 CD 9

629
TU Z 10 CD 09 a
629
TU Z 10 CD 09 b
TU Z 10 CDVNb 09-01 91

TU Z 10 CDNbV 09-02

| TEMPALOY A-3
2

28/03/14 12.52

UNI

BS

ISO
9329-1
Unalloyed steel

3059-1
Carbon

3601
Carbon Steel

663
Unalloyed steel

Boiler
Superheater
No elevated Temp.
320

Special Delivery Cond.

Ambient Temp.
Pressure purposes
0

General Purposes

360

Fe 35-1 Fe 35-2

Fe 35-1

TS 360

430

Fe 45-1 Fe 45-2

Fe 45-1

TS 410 TS 430

7088

Ambient Temp.
Pressurepurposes

EN
EN 10216 Part 3
Unalloy
Alloy
Fine Grain
Pressure purposes

BS
3603:91 (p)

DIN

Requested Values

17179:86
Fine Grain

KV Trasvers

Elongation

Average
J Min

Temperature
C

Special requirements

A%
Min

St E 255
WSt E 255
TSt E 255
E St E 255
430 LT

Fe 52-1 Fe 52-2
3606

5462

Heat Exchangers

High-pressure
Elevated Temp.

ISO
9329-2
Unalloy
Alloy
Pressure purposes
Specific Temp.

320
400
440

C 14
C 18

PH 23
PH 26

UNI

BS

& Cr-Mo)
emp.

TU 42 F

D 5-05
D 4-04

D 9-10

3059-2
Carbon
Alloy
Boiler
Superheater
Elevated Temp.

3602-1
Carbon and C-Mn

3604-1
Alloy (Ferritic)

Pressure purposes
Elevated Temp.

Pressure purposes
Elevated Temp.

360
440

360
430

TS 500

PH 29
500 Nb
243

243

16 Mo5

PH 35
16Mo3

261
8CrMo4-5

620-460

660
621
620 - 440

621
620

14CrMo3

622-490

622

622

12CrMo910

591
625

625

CD 05-05 a
CD 05-05 b

12MoCr6-2
8CrMo5-5
13CrMo4-5

P275NL1
P275NL2
P355N
P355NH
P355NL1
P355NL2

P460N
P460NH
P460 NL1
P460NL2
P620Q
P620QH
P620QL
P690Q
P690QH
P690QL1
P690QL2

St E 285
WSt E 285
T St E 285
E St E 285
St E 355
W St E 355
T St E 355
E St E 355
St E 420
WSt E 420
TSt E 420
ESt E 420
St E 460
W St E 460
T St E 460
E St E 460

According to Table 7
EN 10216-3
Requested values are
depending from steel grades
and wall thickness

14

11CrMo9-10(TA) (TNTT)

X11CrMo5TA
X11CrMo5TN-TT

629-470
CD 09 a
629-590
CD 09 b
CDVNb 09-01 91

Boiler_POGE_2014.indd 7

629-470
629-590

X11CrMo9-1TA
X11CrMo9-1TN-TT
X10CrMoVNb9-1

28/03/14 12.52

Cold drawn seamless tubes

for heat exchangers and boilers
17,5

20,0

22,2

25

28

30

32

36

40

45

50

55

60

65

70

80

90

100

150

200
0,840
0,866
0,985
1,000

Dimensional tolerances according to EN 10216-2

1,060
1,185

OUTSIDE DIAMETER

1,250
1,260

O.D. TOLERANCES

1,330
1,378

1% or 0.5 mm whichever is the greater

1,500
1,575
1,670

WALL THICKNESS

1,750
1,900

O.D. mm

2,010

TOLERANCES - W.T./O.D. ratio

0,025

2,125

219,1

2,245
2,375

>0,025 0,050

> 0,050 0,10

> 0,10

12,5% or 0.4 mm whichever is the greater

- Tighter manufacturing tolerances available upon request

2,500
2,760
2,875
3,000
3,250
3,500
4,000
4,250
4,500
5,000
5,240
5,500
5,563

Tenaris produces cold drawn

seamless tubes/pipes in various
steels - carbon, low or high
alloyed - for heat exchangers
and boilers.

Surface protection
Tubes for heat exchangers
are supplied unprotected or
with a temporary external oil
protection to prevent rust.

Lengths
Tubes/pipes can be supplied in
lengths of the intervals
indicated in the table below:

Size range
See table (page 14).

MIN. LENGTH
2.750 mm

6,000

MAX. LENGTH
25.000 mm

6,250

Below 4.000 mm and above

18.600 mm, lengths shall be
checked on a case by case basis.

6,625
7,000
7,625
8,625
9,625
10,750
12,750
14,000
16,000
18,000
20,000
22,000

26,000
28,000
32,000
36,000
40,000
44,000

0,689

0,787

0,874

0,984

1,102

1,181

1,260

1,417

1,575

1,772

1,969

2,165

2,362

2,559

2,756

3,150

3,543

3,937

5,906

7,874

OUTSIDE DIAMETER

24,000

inch.

AVERAGE WALL THICKNESS

Boiler_POGE_2014.indd 8

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REFERENCE STANDARDS AND STEEL GRADES

STANDARD

STEEL GRADE

ASTM A 179 - ASME SA 179 Sez.II

LOW CARBON

ASTM A106 - ASME SA 106 Sez.II

Gr. A - B - C

ASTM A 192 - ASME SA 192 Sez.II

LOW CARBON

ASTM A 209 - ASME SA 209 Sez.II

Gr. T1- T1a

ASTM A210 - ASME SA210 Sez.II

Gr. A1 - C

ASTM A 213 - ASME SA 213 Sez.II

Gr. T2 - T5 - T11 - T12- T22

ASTM A 333 - ASME SA 333 Sez.II

Gr. 1 - 6

ASTM A 334 - ASME SA 334 Sez.II

Gr. 1 - 6

ASTM A 335 - ASME SA 335 Sez.II

Gr. P1 - P2 - P5 - P11 - P12- P22

EN 10216-2

P235GH

EN 10216-2

P265GH

EN 10216-2

16Mo3

EN 10216-2

10CrMo55

EN 10216-2

13CrMo45

EN 10216-2

10CrMo910

EN 10216-2

25CrMo4

EN 10216-3

P355N

EN 10216-3

P355NH

EN 10216-3

P355NL1

EN 10216-3

P460N

EN 10216-3

P460NH

EN 10216-3

P460NL1

EN STANDARDS CORRESPONDENCE WITH THE ABROGATED NATIONAL STANDARDS

STANDARD

STEEL GRADE

STANDARD

STEEL GRADE

STANDARD

STEEL GRADE

STANDARD

STEEL GRADE

EN 10216-2

P235GH

DIN 17175

St 35.8

STANDARD

STEEL GRADE

UNI 5462

C14

NFA 49215

TU 37 C

EN 10216-2

P265GH

DIN 17175

St 45.8

UNI 5462

C18

NFA 49215

TU 48 C

EN 10216-2

16Mo3

DIN 17175

15Mo3

UNI 5462

16Mo5

NFA 49215

TU 15 D3

EN 10216-2

10CrMo55

NFA 49215

TU 10CD5.05

EN 10216-2

13CrMo45

DIN 17175

EN 10216-2

10CrMo910

NFA 49215

TU 10CD9.10

EN 10216-2

25CrMo4

EN 10216-3

BS 3606

621

13CrMo44

BS 3606

620

UNI 5462

14CrMo3

DIN 17175

10CrMo910

BS 3606

622

UNI 5462

12CrMo910

P355N

DIN 17179

StE 355

EN 10216-3

P355NH

DIN 17179

WStE 355

EN 10216-3

P355NL1

DIN 17179

TStE 355

EN 10216-3

P460N

DIN 17179

StE 460

EN 10216-3

P460NH

DIN 17179

WStE 460

EN 10216-3

P460NL1

DIN 17179

TStE 460

Boiler_POGE_2014.indd 9

28/03/14 12.52

DIMENSIONAL RANGE FOR CARBON AND ALLOY STEEL GRADES

DIMENSIONAL RANGE
AVERAGE WALL THICKNESS

OUTSIDE DIAMETER

mm

0,063

0,067

0,071

0,075

0,079

0,083

0,087

0,091

0,094

0,098

0,102

0,110

0,114

0,118

0,126

0,134

0,138

0,142

0,146

0,150

0,154

0,157

0,161

0,165

0,173

0,177

0,181

0,189

0,193

12,70
15,90
16,00
17,00
19,00
19,05
20,00
21,30
22,22
25,00
25,40
26,70
30,00
31,80
33,40
38,00
38,10
41,30
44,50
47,60
48,30
50,80
51,00
54,00
57,00
57,10
60,30
63,50
70,00
76,10
88,90
95,25

Carbon and alloy steel grades up to X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335)

Sizes available upon agreement

Tolerances to be agreed with Tenaris Technical Department

10CrMo9-10 (EN 10216-2), T/P22 (ASTM A 213/A 335) and X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335) steel grades excluded

Boiler_POGE_2014.indd 10

28/03/14 12.52

5
6

6
6

7
7

8
6

9
6

10
6

11
6

12
7

0,500
0,626
0,630
0,669
0,748
0,750
0,787
0,840
0,875
0,985
1,000
1,051
1,185
1,250
1,315
1,500
1,500
1,500
1,750
1,874
1,900
2,000
2,008
2,125
2,245
2,248
2,375

2,760
3,000
3,500
3,750
0,181

0,189

0,193

0,197

0,201

0,205

0,213

0,220

0,228

0,232

0,236

0,240

0,244

0,216

0,264

0,268

0,272

0,276

0,280

0,287

0,295

0,299

0,303

0,307

0,311

0,315

0,319

0,323

0,331

0,339

0,346

0,350

0,354

0,358

0,366

0,374

0,378

0,382

0,386

0,390

0,394

0,398

0,402

0,409

0,417

0,421

0,425

0,429

0,433

0,441

0,449

0,457

0,461

0,465

0,469

0,472

0,480

0,484

0,488

0,492

0,500

0,504

WALL THICKNESS

OUTSIDE DIAMETER

2,500

inch.

ent

Boiler_POGE_2014.indd 11

28/03/14 12.52

For additional information, please visit

www.tenaris.com

For technical assistance, please contact

powergen@tenaris.com

Seamless tubes and pipes for power plants / Version 01 / March 2012

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Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication,
Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject
to the Companys standard terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in
this publication is subject to change or modification without notice. For more complete information please contact a Tenariss representative or visit our website at www.tenaris.com.
Tenaris 2012. All rights reserved.

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