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Solidworks 2009 Design with Analysis Deep Fry Basket

Solidworks 2009
Design with Analysis
(Tutorial 3 Deep Fry Basket)

Infrastructure
Sketcher
Solid-modeling
Surface-modeling
Assembly Design
Structural Analysis
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Written by Dickson Sham

Solidworks 2009 Design with Analysis Deep Fry Basket

Overview of Tasks

Tutorial 3A - Modeling

Build a Master Model of the basket handle

Create the upper & the lower parts from the Master Model

Build the mechanical features on the both parts

Get the both parts auto-updated after modifying the outlook of


the master model
Parts

Tutorial 3B - Modeling

Build the metal arm

Build the basket

Add material texture onto all components

Assemble components

Master Model

Linked Children

Assembly

Tutorial 3C Structural analysis

Simplify the model for analysis

Create Meshes onto two components and create connectors


between them

Create boundary conditions & define properties

Analyze displacements & stresses


Tutorial 3D Structural analysis (By Nastran)

Repeat Tutorial 3C with the use of Nastran


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Structural
analysis
Written by Dickson Sham

Solidworks 2009 Design with Analysis Deep Fry Basket

General

Change the view with the mouse


A.

Rotating enables you to rotate


the model around a point. Click
and hold the middle mouse button,
then drag the mouse.

B.

Panning enables you to move the


model on a plane parallel to the
screen. Press and hold Ctrl key,
then click and hold the middle
mouse button, then drag the
mouse.

C.

Zooming enables you to increase


or decrease the size of the model.
Press and hold Shift key, then
click and hold the middle button,
then drag the mouse up or down.

Middle button

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Not For Commercial Use

Enter Solidworks 2009


Select File/New on the menu bar;
Select Part
Click OK

Select View/Origins on the top menu to show the


system origin (blue)

To build 1st sketch:


Click Sketch icon and select Top Plane

Draw an arc with one end touching y-axis

Add a dimension onto the circle by clicking Smart


Dimension icon and then selecting the circle.

Modify the radius as 380mm; the arc will be resized


automatically

Draw a centerline along the x-axis

Click Mirror Entities icon and then select the arc


and the centerline (mirror about) to duplicate the arc
on the opposite side

origin

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Solidworks 2009 Design with Analysis Deep Fry Basket

To build

1st

sketch (Cont):-

Tutorial 3A

Draw an Arc

Draw an arc (R35) connecting the bigger arcs, on the


positive-x side, which is NOT tangent to them
Similarly, Draw another smaller arc (R10) connecting
the bigger arcs on the negative-x side
Multi-select the arc (R10) and the upper arc(R380)
by pressing and holding ctrl key on the keyboard
Select Tangent in the entry box Add Relations
Click Ok
Add another Tangent relation between the arc (R10)
and the lower arc(R380) by repeating the above steps
Not Tangent
Tangent

Tangent

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Not Tangent
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

To build

1st

sketch (Cont):-

Tutorial 3A

Click Smart Dimension icon and then select the


arcs R10 & R35
(by default, distance is measured from two arc
centers)
Select the tabpage Leaders
Select Max for First arc condition & Second arc
condition
Modify the value to 120mm

Similarly, Click Smart Dimension icon and then


select the endpoints of arc R35
Modify the value to 36mm

Exit the workbench by clicking Exit Sketch icon

Now, you are back to the 3D environment and


Sketch1 is created on the tree.
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build a solid:

Click Extruded Boss/Base icon


Select Sketch1 on the tree / click on
the profile directly

(Select Blind as type)


Enter 20mm as the length of Direction 1
Click ok
A solid is created

To round the sharp edges:

Add a Fillet R5mm onto the vertical


sharp edges

R5

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R5
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a draft on the solid:

Draft
+1deg

Click Draft icon


Enter 1deg as Angle

Select the bottom face as Neutral plane

The arrow should point UPWARD. If not,


click it to reverse.

Move the mouse cursor onto a vertical


face , then right-click and select
Select Tangency (all tangent faces are
selected as Faces to Draft )

Click ok to complete

Bottom face is
Neutral Plane

Vertical faces
(Faces to draft)

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a mirror solid:

Click Mirror icon


Select the bottom face as Mirror Plane

Click on the entry box Bodies to Mirror


Select the solid

Click ok to complete

Result

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To create a reference plane:

Click Plane icon

Select Right Plane on tree


Enter 38mm as Offset value
Select the option Reverse direction

Click ok to complete

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 2nd sketch:

Click Sketch icon and select Front Plane


Press Space key on the keyboard and then select
Normal to
Draw a horizontal centerline as shown
Multi-select the endpoint of the centerline and plane1
by pressing and holding ctrl key on the keyboard
Select Coincident and ok
Add a dimension 12mm

Draw another two arcs (R450 & R270) and add the
two tangent relations as shown
Exit the workbench by clicking Exit Sketch icon

Click on an empty space to deselect the sketch

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Centerline
Tangent & coincided

Plane1

Origin

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Solidworks 2009 Design with Analysis Deep Fry Basket

To build

3rd

sketch:-

Tutorial 3A

Click Sketch icon and select Plane1


Press Space key on the keyboard and then select
Normal to

Draw a centerline along y-axis


Draw an arc as shown
Multi-select the endpoints of the arc, then the
centerline by pressing and holding ctrl key on the
keyboard
Select Symmetric and ok

Sketch.2

Add Dimension R30 onto the arc


Rotate the model by mouse to have an isometric
view
Multi-select the arc and the point
by pressing
and holding ctrl key on the keyboard.
Select Coincident and ok
(Now the arc should be coincided with Sketch.2)
Exit sketch

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build a Surface:

Select Insert/Surface/Sweep on the top menu bar


Select Sketch2 as Profile
Select Sketch3 as Path
Click ok
(A surface is created, which is stored in another folder
named as Surface Bodies on the tree)
Sketch.2

profile
path

Sketch.3

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To duplicate a surface by mirroring:

Not For Commercial Use

Click Mirror icon


Select Front Plane as Mirror Plane
Select Surface-Sweep1 as Bodies to Mirror
Select Knit Surfaces under Options
Click ok to complete
(The original surface and the mirror surface are knitted
together as one big surface, which is stored in the
folder named as Surface Bodies on the tree)

Only one resultant surface

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To cut the solid with a surface:

Select Insert/Cut/With Surface on the menu bar


Select the surface
Reverse the arrow so that it points upward
Click ok to complete

To hide the surface:

Right-Click on the surface


Select icon Hide

Or click on
arrow to
change

Click this icon


to change
arrow direction

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Now, we are going to create a Loft
surface for the bottom face. Before
that, we need to construct three
guide curves and three different
profiles

Guide-curve
Guide-curve

Profile

Guide-curve

To create a reference plane:

Click Plane icon


Select Top Plane on tree
Enter 2mm as Offset value
Select the option Reverse direction
Click ok

Profile
Profile

the new
plane

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To create an intersection curve:
Select Insert/Curve/Split Line on the
menu bar

Select Intersection as Type of Split

Select Plane2 as splitting plane

Select the Face


as Face to Split

Click ok to complete
Plane2
To create another intersection curve on
the opposite side:
Repeat the above steps but select
the Face
as Face to Split

Split Line.1

Remark: The selected faces will be


broken into two
Version 2a June 2010

Split Line.2

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 4th sketch:

Click Sketch icon and select Front


Plane
Press Space key on the keyboard and
then select Normal to

Draw a horizontal centerline as shown


(with one endpoint touching Plane1,
15mm below the origin)

Draw another two arcs (R300 & R150)


by using Tangent arc command.
(Two tangent relations are created
automatically)

Exit Sketch

Click on an empty space to deselect the


sketch
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Tangent & coincided


Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 5th sketch:

Click Sketch icon and select Plane1


Press Space key on the keyboard and then
select Normal to

Draw an arc as shown

Rotate the model so that you can see the edges


Split Line1 & Split Line2

Multi-select an endpoint
of the arc and Split
Line1, then select Pierce

Similarly, multi-select the other endpoint of the


arc and Split Line2, then select Pierce

Split Line 1

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 5th sketch (Cont):

Multi-select the arc and the point


of
Sketch4 by pressing and holding ctrl key on
the keyboard.
Select Coincident and ok.
(The arc now touches Split Line1, Split Line2,
& Sketch4)
Exit Sketch

point
Sketch4

To create a reference plane:

Click Plane icon


Select Right Plane
Select Endpoint
of the edge Split Line1
Click ok

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Split Line1

Make a plane at the


endpoint of Split Line 1
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 6th sketch:

Click Sketch icon and select Plane.3

Draw an arc with the endpoints


Split Line1 & Split Line2

touching
Split Line2

Draw a point on the arc


Multi-select the point and Sketch4, then select
Pierce
(The arc now touches Sketch4, too)
Exit Sketch
Split Line1

Draw an arc touching Split


Line1 & Split Line2

Sketch.4

The resultant arc touches Split Line1,


Split Line2, and also Sketch4
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To create a reference plane:

Click Plane icon


Select Right Plane
Select another Endpoint
Line.1
Click ok to complete

of the curve Split

To build 7th sketch:

Draw an Arc, which touches Split Line1, Split


Line2 & Sketch4

(Refer to the steps of building 6th sketch)

Exit Sketch

Sketch4

Split Line1
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Split Line2

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Draw an arc touching


three curves
Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To create a Loft surface:

Sketch.4
Sketch.7 (guide)
(profile)

Select Insert/Surface/Loft.. on the menu bar


Select Sketch.6, Sketch.5, & Sketch.7 in
order (They will then be inserted into the entry
box of Profiles)
All closing points (Blue points) should be on the
same side; If not, drag on it to change.

Then click the entry box of Guide Curves once


Select Split Line.1, Sketch.4 & Split Line.2

Click ok to complete

Split Line2
(guide)

Sketch.5
(profile)

Split Line1
(guide)
Sketch.6
(profile)
All blue points should be
on the same side,
otherwise the resultant
surface will be twisted

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A

Hide the solid

As seen, the Loft surface is not big enough


to cut through the whole solid
To hide the solid:

Right-click on the solid


Select Hide

*Hide all Planes (Plane1, 2, 3 & 4)*

To extend the surface from both ends:

Select Insert/ Surface/ Extend on the top


menu bar
Select the two edges
Enter 20mm as Length D1
Select Same Surface as Extension Type
Click ok to complete

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To Unhide the solid body:
Right-Click Split Line2 on tree

Select icon Show

Show the solid

To cut the solid with this extended surface:


Select Insert/ Cut/ With Surface on the top
menu bar

Select the extended surface

Reverse the arrow so that it points downward.

Click ok to complete

To hide the surface:


Right-Click the surface, then select Hide

Result after split by


the extended
surface

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Next, we are going to create a curve-based
pocket on the top face:-

Not For Commercial Use


To create a reference plane (plane.5):

Click Plane icon


Select Right Plane
Enter 23mm as Offset value
Click Reverse Direction
Click ok

Create a plane

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build 8th sketch:

Click Sketch icon and select plane.5


Draw a centerline along y-axis
Draw an arc (R24, endpoints symmetric about the
centerline)
Add a Dimension (9mm) to define the distance between
the arc and the origin
Exit Sketch
Click on an empty space to deselect the sketch

To build 9th sketch:

Click Sketch icon and select Front Plane


Draw a centerline onto the centerline of Sketch8
Draw an arc (R28, endpoints symmetric about the
centerline)
Add a Dimension (9mm) to define the distance between
the arc and the origin
Exit Sketch
Click on an empty space to deselect the sketch
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Draw a centerline
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build a Sweep Surface:
Select Insert/Surface/Sweep on the menu
bar

Select Sketch9 as Profile

Select Sketch8 as Path

Click ok

Sweep.2

To duplicate a surface by mirroring:


Click Mirror icon

Select Front Plane as Mirror Plane

Select Surface-Sweep2 as Bodies to Mirror

Select Knit Surfaces under Options

Click ok
To cut the solid with this SURFACE:
Select Insert/Cut/With Surface on the top
menu bar

Select the surface

(arrow should point upward)

Click ok

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To hide:

Right-Click the surface , then select Hide


Right-Click the plane5, then select Hide

Hide this
surface

To add Edge Fillets:


Click Fillet icon

Select Tangent Propagation

Enter 3mm as Radius

Select the three sharp edges

Click ok
To save the new part in a Project Folder:It is a good practice to store all part files of a
product in one specific project folder.

Create a folder wherever you can save (by MS


window technique)

Save your current part as


master_handle_a.sldprt into the folder

(Add a after its name to remind us its version)


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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make the solid hollow:
Click Shell icon

Enter 2mm as Thickness D1

Click ok

(the material inside the solid is removed)

To cut the solid with a plane and export the cut


portions into part files:
Select Insert/Features/Split on the menu bar

Select Top Plane as Trim Tools

Click Cut Part icon

Double-click the entry box of File on row1

Enter Upper_body_a as File Name

Double-click the entry box of File on row2

Enter Lower_body_a as File Name

Click ok to complete

Master_
handle.sldprt

Upper_
body.sldprt
Lower_
body.sldprt

**File Save all (3 part files)**


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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Building mechanical features on Upper Body:Switch the window to Upper_Body:
Select Window/Upper_body_a.sldprt on the menu
bar

To get a boundary curve from the solid:


Click Sketch icon

Select the planar face of the solid

Right-click an inner edge


and then select
Select Loop

Click Convert Entities icon to project the edges


onto the sketch

Exit Sketch

Click on an empty space to deselect the sketch

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To remove material from the boundary:

Select tabpage Features


Click Extruded Cut icon
Select Sketch1
Enter 1.5mm as D1 (Length of Direction1)

Select Thin Feature option


Select Mid Plane as Type
Enter 2mm as T1
Click ok

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build a sketch:

Click Sketch icon and select the bottom planar


face of Cut-Extrude-Thin1
Draw a centerline along y-axis
Draw 4 lines (two horizontal & two vertical)
Add a Symmetric Constraint between two vertical
lines
Add 3 more dimensional constraints (28mm, 8mm
& 14mm)
Exit Sketch

To build a solid from the open profile:

Click Rib icon


Select Sketch2
Select Both Sides option for thickness
Enter 1mm as thickness T1
Select Normal to Sketch option for Extrusion
direction
(Arrow points downward)
Click ok to complete

Result

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build another sketch:

Click Sketch icon and select Top Plane


Draw a circle (Dia6.0) on x-axis
Add a dimensional Constraint (20mm)
Exit Sketch

To build a solid:

Click Extruded Boss/Base icon


Select Up to Next as Direction1
Activate Direction2, then Enter 5mm as
Direction2
Click ok to complete

+5 mm

Up to Next

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Top face of
cylinder

To make a hole:

Click Hole Wizard icon and select the top


face of the cylinder
Select Legacy Hole as Hole Specification
Select Simple as Type
Enter 2.5mm as Diameter
Enter 13mm as Depth
Click on the tab page Positions
Select the center of the top face
Click ok to complete

To make a reference direction:

Click Axis icon


Select the global origin on tree
Select Right Plane
Click ok to complete
(To show the axis, select View/Axes on
the menu bar)
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a pattern:

Click Linear Pattern icon


Select Axis1 as Direction1
Reverse Direction1
Enter 62mm as D1 (Instance Spacing)
Enter 2 as Number of Instances
Click the entry box Features to Pattern
Select Extrude1 & Hole1 on tree
Click ok

To check the depth of holes:

Select View/Display/Section View on the


top menu bar
Select Front Plane
Select the option Show Section Cap
Visual Check whether the holes are too
deep or not deep enough (for this case,
they are accepted)
Click Cancel icon to exit

Not too thick &


not too thin

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a Cut:

Click Sketch icon and select Right Plane


Draw a circle (Dia3.0) at (-12.0mm, 0)
Draw a centerline along y-axis
Click Mirror Entities icon, select the circle as
entities to mirror and select the centerline as
mirror about
Exit Sketch

Click Extruded Cut icon


Select Mid Plane as Type of Direction1
Enter 20mm as Direction1
Click ok
Extruded
Cut

To hide all Axes:


DeSelect View/Axes on the menu bar

Not For Commercial Use

** SAVE THE FILE AGAIN **


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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Building mechanical features on Lower Body:Switch the window to Lower_Body:

Select Window/Lower_body_a.sldprt on the menu


bar

To get a boundary curve from the solid:

Click Sketch icon


Select the planar face of the solid
Right-click an inner edge
and then select Select
Loop
Click on the Yellow arrow to get the close-loop
boundary of the planar face
Click Convert Entities icon to project the edges
onto the sketch

Parting
surface

Exit Sketch
Click on an empty space to deselect the sketch
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To add material from the boundary:
Click Extruded Boss/Base icon

Select Sketch1

Enter 1.5mm as D1 (Length)

Select the tab page Thin Feature

Select One Direction as type

Enter 1mm as T1 (thickness)

Click ok to complete

To Offset a solid face:


Select Insert/ Face/ Move on the menu bar

Select Offset as Type

Select the parting surface

Enter 0.5mm as D (offset direction)

Select the option Flip Direction so that material is


removed

Click ok

Remove material
from this parting
surface

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To build a sketch:

Click Sketch icon and select the highest planar


face of the solid
Draw a centerline along x-axis
Draw 4 lines (two horizontal & two vertical)
Add a symmetric Constraint between two horizontal
lines
Add 3 more dimensional constraints (28mm, 8mm &
14mm)
Exit Sketch

To build a solid from the open profile:

Click Rib icon


Select Sketch2
Select Both Sides option for thickness
Enter 1mm as thickness T1
Select Normal to Sketch option for Extrusion
direction
(Arrow points downward)
Click ok to complete
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a Cut:

Click Sketch icon and select Right Plane

Draw a Profile as shown


Multi-select the circle center and the origin,
then select horizontal
Draw a centerline along y-axis
Click Mirror icon, select the profile as
entities to mirror and select the centerline as
mirror about
Exit Sketch

Click Extruded Cut icon


Select Mid Plane as Type of Direction1
Enter 100mm as Direction1
Click ok to complete

Circle center
and Origin
are on same
horizontal
level

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make an extruded solid:
Click Sketch icon and select the highest
planar face

Draw a centerline along x-axis

Draw 3 lines (three horizontal lines)

Add a symmetric Constraint between two


horizontal lines

Add 2 more dimensional constraints (50mm,


& 7mm)

Exit Sketch

Click on an empty space to deselect the


sketch

Click Extruded Boss/Base icon


Click on a Line of the previous sketch
Reverse Direction1
Select Up to Next as Type of Direction1
Select Mid Plane as Type of Thin Feature
Enter 1mm as T1 (Thickness)
Click ok to complete
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make two more extruded solids:

Click Extruded Boss/Base icon again


Select Sketch4 on tree
Click on the other line of Sketch4
Reverse Direction1
Select Up to Next as Type of Direction1
Select Mid Plane as Type of Thin Feature
Enter 1mm as T1 (Thickness)
Click ok

Click Extruded Boss/Base icon again


Select Sketch4 on tree
Click on the other line of Sketch4
Reverse Direction1
Select Up to Next as Type of Direction1
Select Mid Plane as Type of Thin Feature
Enter 1mm as T1 (Thickness)
Click ok
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a Cut:

Click Sketch icon and select the face


Draw a Profile (two vertical lines, one
horizontal line & an arc)
Add a dimensional constraint R1.5 on the arc
Add another dimensional constraint (45mm)
between the circle centre and the y-axis
Multi-select the circle centre and the origin,
then select Horizontal
Exit Sketch

Click Extruded Cut icon


Select Mid Plane as Type of Direction1
Enter 20mm as Direction1
Click ok

Circle center and origin


are on the same
horizontal level

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Create a new plane here

To create a reference plane:

Click Plane icon


Select Top plane as Reference
Click Reverse Direction in the command
window (The arrow should point to negative Y)
Enter 5mm as Offset Direction
Click ok

To make an extruded solid:

Click Sketch icon and select Plane1


Draw a Circle (Dia9.5mm)
Add a dimensional constraint (20mm) between
the circle center and the origin
Exit Sketch

Click Extruded Boss/Base icon


Reverse Direction1
Select Up to Next as Type of Direction1
Click ok

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Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make an extruded cut:
Click Sketch icon and select the top face of
the cylinder

Draw a circle, concentric with the circular


edge

Add a dimensional constraint (1.5mm)

Exit Sketch icon

Not For Commercial Use

Click Extruded Cut icon


Select the tab page From and then select
Offset
Click Reverse Direction icon next to From
Enter 2.5mm as offset value
Select Through All as Direction1
Click ok to complete

2.5mm

Version 2a June 2010

Resultant Cut

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a hole:

Click Hole Wizard icon and select the top


face of the cylinder
Select Legacy Hole as Hole Specification
Select Simple as Type
Enter 3.2mm as Diameter
Select Through all as End Condition
Click on the tab page Positions
Select the center of the top face
Click ok

Make a
concentric hole

To make a solid by an used sketch:

Click Extruded Boss/Base icon


Select Sketch.6 as Profile (Sketch.6 has
been used before and it is now hidden, so
select it on the tree)
Enter 1.5mm as D1 (Direction1)
Select the tab page Thin Feature
Reverse Direction under Thin Feature
Enter 1.5mm as T1 (Thin Feature Thickness)
Click ok
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Result

Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
To make a reference direction:
Click Axis icon

Select the global origin on tree

Select Right Plane

Click ok to complete

(To show the axis, select View/Axes on the


menu bar)
To make a pattern:
Click Linear Pattern icon

Select Axis1 as Direction1

Reverse Direction1

Enter 62mm as D1 (Instance Spacing)

Enter 2 as Number of Instances

Click the entry box Features to Pattern

Select the last FOUR solid features

Click ok to complete

A group of solid features


is duplicated here

To hide:

DeSelect View/Axes on the menu bar


Hide Plane1

**SAVE THE FILE AGAIN**


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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3A
Now we have three part files:

Master_handle (which controls the handle outlook)


Upper_body (which is a child of Master_handle
and has its own mechanical features)
Lower_body (which is a child of Master_handle
and has its own mechanical features)

To modify Master Handle:


Right-Click Sketch1 in Master_handle

Select Edit Sketch

Change R380 to R250

Change R10 to R12

Exit Sketch

Master
Handle

Lower
body

Upper
body

Modify Master
model

To get Upper & Lower bodies updated:


Activate the window of Upper_body

After a few second, the model is updated in shape


automatically

Activate the window of Lower body to update

Both Parts will be


updated
automatically, if the
master model is
modified

**SAVE ALL FILES AGAIN, then CLOSE THEM **


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END of Tutorial 3A
Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
Building the basket:We are going to use Surface-modeling
technique to build the basket

Select File/New on the menu bar


Select Part
Click ok

To build a sketch:
Click Sketch icon and select Top plane

Draw a rectangle (center at origin, 170mm x 130mm)

(Use Center Rectangle to create this profile;


symmetric relations will be created automatically)

Exit Sketch

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create an extruded surface:
Select Insert/ Surface/ Extrude on the
menu bar

Select Sketch1

Reverse Direction1

Enter 59mm as D1
Click ok

sketch1

To make a Draft on the surface:


Select Insert/Features/Draft on the menu
bar

Select Parting Line as Type of Draft

Enter 10deg as Draft Angle

Select Top Plane as Direction of Pull

Select the four edges


as Parting Lines

Click ok

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create a surface from a closed boundary:

Select Insert/ Surface/ Fill on the menu bar


Select all the four edges
of the smaller
opening
Click ok to complete (a surface will be created to
fill the opening)

To Join surfaces into one:

Select Insert/ Surface/ Knit on the menu bar


Select surfaces Draft.1 & Surface-Fill.1
Click ok to complete (a new surface is created to
represent the previous two surfaces)

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B

Not For Commercial Use

To add a Fillet on surface edges:

Click Fillet icon


Select all the four Vertical edges
Enter 15mm as Radius
Click ok

To add another Fillet on surface edges:

Click Fillet icon


Select the bottom face
Enter 15mm as Radius
Click ok

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To get a boundary from a surface:

Click 3D Sketch icon


Right-click the edge
and then select
Select Open Loop
(all open edges are selected automatically)
Click Convert Entities icon to project the
edges onto the sketch
Right-Click the edge,
then select Select
Open Loop

Exit Sketch

Click on an empty space to deselect the


sketch

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To draw a circle on the plane:
Click Sketch icon

Select Right Plane

Draw a circle (Dia 3.0)

Multi-select the circle center and the


edge
, then select Pierce

Exit Sketch

To create a swept surface:


Select Insert/ Surface/ Sweep on the
menu bar

Select Sketch3 (circle) as Profile

Select Sketch2 (boundary) as Path

Click ok
A swept surface is
created along the
boundary

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create a reference plane:

Click Plane icon


Select Right Plane as Reference
Enter 150mm as Offset value
Click ok

To make a circle on a new sketch:

Click Sketch icon and select Plane.1


Draw a circle (Dia2.0, at x= -20, y= -40)
Exit Sketch

To break a face:
Select Insert/ Curve/ Split Line on the menu
bar

Select Projection as Type of Split

Select the sketch

Select the face

Click ok
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create 3 more splits on that face:

Click Sketch icon and select plane.1

Draw a circle (Dia2.0, at x= -20, y= -7)


Exit the workbench by clicking Exit Sketch icon
Select Insert/ Curve/ Split Line on the menu bar
Select Projection as Type of Split
Select the sketch
Select the face
Click ok to complete

Click Sketch icon and select plane.1


Draw a circle (Dia2.0, at x= 20, y= -40)
Exit the workbench by clicking Exit Sketch icon
Select Insert/ Curve/ Split Line on the menu bar
Select Projection as Type of Split
Select the sketch
Select the face
Click ok to complete

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create 3 more splits on that face:

Click Sketch icon and select plane.1

Draw a circle (Dia2.0, at x= 20, y= -7)


Exit the workbench by clicking Exit Sketch
icon
Select Insert/ Curve/ Split Line on the
menu bar
Select Projection as Type of Split
Select the sketch
Select the face
Click ok to complete
Hide Plane.1

(After 4 Splits, the face should


have 4 circular sub-faces)

Split Line.4

Split Line.2

Split Line.3

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Split Line.1
Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To add Material Texture:

Download the image file mesh.jpg on web and then


save it into your project folder:
http://myweb.polyu.edu.hk/~mmdsham/Ex3.htm

Right-Click on a face of the basket, then click icon


appearance
Select Body on the list
Click button Browse
Select the image file mesh.jpg in your project folder
Click Open
Click Save on a pop-window to create a appearance
file mesh.p2m
Adjust the image size by dragging the handle
Click ok

(optional) To modify the mapping method & orientation, select


appearance again and mapping parameters can be found
on the command menu.
If you select planar mapping & then
choose current view as axis direction,
you will have a better image mapping for

the current view.


Version 2a June 2010

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B

Right-click

To add Material Texture:

Right-Click Surface-Sweep1
Select icon Appearance
Select Body on the list
Click Browse
Select Metal/ steel/ Brushed Steel.p2m
as Texture
Click open
Click ok

To save the new part in Project Folder:

Save your current part as


Basket_a.sldprt into your project folder.

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
Building the metal arm:We are going to learn how to build 3D curves to
represent the metal arm

Select File/New on the menu bar


Select Part
Click ok to complete

To create a reference plane:

Click Plane icon


Select Right plane as Reference
Enter 20mm as Offset value
Click ok

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To make a Sketch:

Click Sketch icon


Select Plane.1
Draw a horizontal centerline along x-axis
Draw a vertical centerline along y-axis
Draw the Profile as shown
Add dimensional constraints as shown
Exit Sketch
Hide Plane.1
Put the mouse cursor
at this endpoint for a
few second, then we
can draw a tangent
arc continuously

HINT

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create another reference plane:

Click Plane icon


Select Right plane as Reference
Enter 12mm as Offset value
Click ok

To make the 2nd Sketch:

Click Sketch icon


Select Plane.2
Draw a straight line as shown
Multi-select the line
of the previous sketch and
the current line; and add a Collinear Constraint.
Add two more dimensional constraints as shown
Exit Sketch

A line in
Sketch.1

Draw this line

Hide Plane.2

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create a connecting 3D curve:

Click 3D Sketch icon


Click Spline icon
Select the endpoint of Sketch.1
Select the endpoint of Sketch.2
Click Spline icon again/ Press Esc key on the
keyboard to complete the spline

Sketch.2

Multi-select the Spline & Sketch.1, then select


Tangent
Multi-select the Spline & Sketch.2, then select
Tangent

Spline

Sketch.1

Exit Sketch

Not For Commercial Use


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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
Sketch2

To create another 3D curve:

Click 3D Sketch icon


Select Sketch2
Click Convert Entities icon

Click Line icon


Select the endpoint
Switch the viewpoint to Front View (Press Space
key on keyboard then select *Front)
Draw a horizontal line as shown

Multi-select the endpoint


select On Plane

Click Sketch Fillet , then select the intersection


point
Enter 5mm as Fillet radius

Exit Sketch

and Right Plane, then

Front View

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To hide a sketch:

Sketch1

Right-Click Sketch.2 on tree


Select Hide

3DSketch2

3DSketch1

To group all lines & curves:

Select Insert /Curve/ Composite on the menu bar


Select all lines & curves on the screen, which are
Sketch.1, 3D Sketch1 & 3D Sketch2
Click ok

To create a sketch:

Click Sketch icon


Select Right Plane
Draw a circle (Dia3.0)
Multi-select the circle center and the composite
curve, then select Pierce
Exit Sketch
Composite curve

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To make a solid:

Solid is created

Click Swept Boss/Base icon


Select the circle as Profile
Select the composite curve as Path
Click ok

To duplicate elements by mirroring:

Click Mirror icon


Select Right Plane as Mirror Plane
Select the solid as Bodies to mirror
Select the option Merge Solid
Click ok

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create a reference plane:

Click Plane icon


Select Front Plane as Reference
Enter 50mm as Offset value
Click ok

To make a circle on a new sketch:

Click Sketch icon and select plane.3


Draw a circle (Dia2.0, at x= 20, y= -48)
Exit Sketch

To break a face:

Select Insert/ Curve/ Split Line on the menu


bar
Select Projection as Type of Split
Select the sketch
Select the nearest solid face
Click ok
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Circular face is
formed
Written by Dickson Sham

Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To create 3 more splits on that face:

Click Sketch icon and select plane.3

Draw a circle (Dia2.0, at x= 20, y= -15)


Exit Sketch
Select Insert/ Curve/ Split Line on the menu bar
Select Projection as Type of Split
Select the sketch
Select the nearest solid face
Click ok to complete

Click Sketch icon and select plane.3


Draw a circle (Dia2.0, at x= -20, y= -48)
Exit Sketch
Select Insert/ Curve/ Split Line on the menu bar
Select Projection as Type of Split
Select the sketch
Select the nearest solid face
Click ok to complete

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
(Cont):

Click Sketch icon and select plane.3

Draw a circle (Dia2.0, at x= -20, y= -15)


Exit Sketch
Select Insert/ Curve/ Split Line on the menu
bar
Select Projection as Type of Split
Select the sketch
Select the nearest solid face
Click ok to complete

Hide Plane.3

Split Line.4
Split Line.2

(After 4 Splits, the solid should


have 4 circular sub-faces)
Split Line.1

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Split Line.3
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To add material texture:

Right-Click on any face of the solid


Select icon Appearance
Select Body on the list
Click Button Browse
Select Metal/ steel/ Brushed Steel.p2m as
Texture
Click open
Click ok to complete

To save the new part in Project Folder:

Save your current part as


Metal_arm_a.sldprt into your project folder.

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
Assemble components together
In the folder, you should have five part files;

Master_handle_a.sldprt

Upper_body_a.sldprt

Lower_body_a.sldprt

Basket_a.sldprt

Metal_arm_a.sldprt

To create a new assembly:

Select File/New on the menu bar


Select Assembly
Click ok to complete

Click Browse icon


Select basket_a.sldprt in the product folder
Click Open
Click Ok to complete

(The part origin should collide with the assembly


origin; in other words, the inserted part should be
positioned at the assembly origin.)
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To insert existing parts into an assembly:

Click Insert Components icon


Select metal_arm_a.sldprt in the project
folder
Click once on the screen to drop the part onto
the assembly
Similarly, insert the following parts:

Upper_body_a.sldprt
Lower_body_a.sldprt
We should see that all
inserted parts are at
wrong positions.

(f) Fixed in space (we


cannot move it directly)

(-) Free to move

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To move a part by mouse:

Click and Hold the part that you want to


move
Drag the part to a desired position
To rotate the part, click Rotate Component
icon first
(HINT: Switch to the proper viewpoint before
dragging)

You should have four


circular sub-faces on
this side

Repeat the steps so that all parts are


NEARLY at desired positions
Now the parts are separated. It is easier for
us to select part features later

Result

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
To assemble parts by adding constraints:-

Not For Commercial Use

(1) Link Metal Arm to Basket

Click Mate icon


Select Right Plane of Metal Arm
Select Front Plane of Basket
Click ok icon on the sub-menu

(If you want to delete a constraint, just click the


constraint on the list, and then press Delete
key on the keyboard.)

You should have four


circular sub-faces on
this side

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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
Distance

(Cont)

Select Top Plane of Metal Arm


Select Top Plane of Basket
Click Distance option
Enter 8mm as Distance
Click ok icon on the sub-menu

Select Front Plane of Metal Arm


Select Right Plane of Basket
Click Distance option
Enter 89mm as Distance
Click ok icon on the sub-menu

Click OK on the main menu to complete

Result
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
(2) Link Lower Body to Metal Arm

Click Mate icon


Select the circular face of Metal Arm
Select the circular face of Lower Body
Click ok icon on the sub-menu

Select the circular face of Metal Arm


Select the circular face of Lower Body
Click ok icon on the sub-menu

Click OK on the main menu to complete

Result
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Modeling

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B
(3) Link Upper Body to Lower Body

Click Mate icon


Select the circular face of Upper Body
Select the circular face of Lower Body
Click ok icon on the sub-menu

Select the circular face of Upper Body


Select the circular face of Lower Body
Click ok icon on the sub-menu

Select Top Plane of Upper Body


Select Top Plane of Lower Body
Click ok icon on the sub-menu

Click OK on the main menu to complete

Result
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3B

END RESULT
after assembly

To Save all files:

Select File/Save all


Enter Basket_assm_a.sldasm as the assemblys
filename and save it in your project folder.

**CLOSE ALL FILES**


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END of Tutorial 3B
Written by Dickson Sham

Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
We are going to estimate the deflection of the
basket under the maximum load by
Finite Element Analysis

Max Load 15N


(~1500g)

Assumptions:
-

Linear Behavior of the material


Displacements will be small such that a linear
solution is valid
The spot weld joint between the basket and the
metal arm will not break under the load
Loading rate should be sufficiently low
Load is uniformly distributed on the bottom faces
of the basket
The deformation of the basket is much lower than
that of the metal arm

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
Before we start, check the layout setting:

Select Tools/ Add-ins on the menu bar


Activate Solidworks Simulation on the list

**File/Open/ Basket_assm_a.SLDASM**

(1) To simplify the model for analysis:-

One Solid

Right-Click Upper_body_a on tree and select


Suppress

Right-Click Lower_body_a on tree and select


Suppress

Now, we should see the below elements only:

2 surface bodies
1 Solid body
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Two
Surfaces
Written by Dickson Sham

Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(2) Create an analysis case:

Select Simulation/ Study on the top menu bar


Select Static as analysis type
Click ok to complete

(3) To define a 2D mesh:

Right-Click Surface-Body2 on Simulation study tree


Select Exclude from Analysis

Right-Click Surface-Body1
Select Edit Definition
Select Thin as type
Enter 1mm as thickness
Click ok to complete

Surface-body2

Surface-body1

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(4) Create Meshes:

Click Create Mesh icon


Select Mesh Parameters
Enter 5mm as Global size (Tolerance will
be changed to 0.25 automatically)
Select Automatic Transition as Mesh
Control
Click ok
Result - with
Automatic Transition

(If you need to rebuild meshes, click


Create Mesh icon again)

REMARK: EVERY Time after weve


changed mesh properties, remember to
regenerate meshes before analysis;
otherwise the analysis will be based on
the old meshes.

Without Automatic
Transition

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
Now, we have already created two meshes:
One Surface Mesh (for the basket)
One 3D Mesh (for the metal arm)

(5) To Create a constraint:

Open Fixtures menu


then select Fixed Geometry
Select the two circular faces as shown
Click ok

Version 2a June 2010

Close to the real


case, the metal
arm is fixed here

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(6) To Create a Distributed Force onto Faces:

Right-Click Mesh on tree, select Hide Mesh

Select Tools/ Measure on the top menu bar


Multi-select the 9 Faces
(by pressing CTRL key)
Get the value of the total area (e.g 20238mm2)

Calculate the Pressure by the equation:


P = F/A
= 15/20238 x106 N/m2
= 741.2 N/m2

Open External Loads menu


Click Pressure
Select the 9 Faces
Select Use Reference geometry as type
Select Top Plane as Plane for Direction
Select Normal to Plane
Enter (741.2 N/m2) as Pressure Value
Click Reverse Direction to make the arrow
downward
Click ok to complete
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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(7) To Apply Material:

Right-Click basket_a on tree, select apply


material to all bodies
Select Custom Defined
Select Linear Elastic Isotropic as Model Type
Enter 1.2e11 (N_m2) as Elastic Modulus
Enter 0.291 as Poissons Ratio
Enter 7100 (kg/m3) as Density
Enter 0.55e9 (N/m2) as Yield Strength
Click ok to complete
Right-Click metal_arm_a on tree and select
Apply/Edit Material
Select Custom Defined
Enter the same values as basket_a
Click ok

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(8) To build Connections between meshes:

(We have four pairs of faces and we are going to


build a connection for EVERY PAIR
independently)
1

Open Connections menu


Click Rigid Connection icon
Select Rigid as Type
Select Small Face 1 as First Element
Click the entry box of Second Element
Select Small Face 2 as Second Element
Click ok to complete

Repeat the above steps for the remaining three


pairs

Four
connectors
are made

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
Not For Commercial Use

What we have already done


1.
2.
3.
4.
5.
6.
7.

Simplify the model (Hide unnecessary


parts & features)
Define Property of 2D mesh
Create Meshes (2D & 3D)
Create a constraint (Fixed geometry)
Create a load (Pressure)
Apply Material
Create & Define Properties of connectors

** SAVE THE FILE BEFORE COMPUTATION**

Select File/Save
(All Pre-processing data of this analysis will be
stored into the assembly file, i.e.
Basket_assm_a.sldasm )

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(9) To start Computation:

Click Run icon


After a few second, a warning window will
pop up; Click No to proceed

(10) To View the result:

(Von Mises Stress should appear on the


screen)

To view a result (e.g. displacement), rightclick on it, then select Show

To simulate movement, right-click on the


shown result, then select Animate

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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(10) (Cont):

To show the stress distribution of the


basket only, we can do in this way:

Hide Components

Right-Click metal_arm_a on tree and


then select Hide Components

Right-Click Stress_1 on tree


Select Chart Options
Select the option Show Min/Max range
based on shown parts only
Click ok

(To refresh the screen), right-click Stress_1,


select hide & then show
(To show the mesh boundary)

right-click Stress_1, select settings

Select Mesh as Boundary Options

Click ok
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Analysis by Solidworks

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C
(Cont):

Right-Click Displacement 1 on tree


Select Show
(We can see the maximum displacement of the
basket is about 96mm!)

The Displacement is too big to accept.


Now we are going to shorten the
length of the metal arm and make it thicker

To edit the part Metal Arm:

Right-click Metal_arm_a on Assembly Tree


and select Open Part
The part Metal_arm_a will be open in a new
window

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3C

Change to 50mm

(Cont):

Right-click Sketch.1 on tree and then select


Edit Sketch
Modify the dimension 100mm to 50mm
Exit Sketch
(The metal arm is automatically updated)

To increase the wire diameter:

Right-click Sketch.3 on tree and then select


Edit Sketch
Modify the diameter from 3mm to 3.5mm
Exit Sketch
(The metal arm is automatically updated)
Resultant solid is
shorter and
thicker

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To Compute Analysis again:

Tutorial 3C

Select Window/ Basket_assm_a.sldasm on the menu bar


Click Yes to rebuild the assembly
Select Tabpage Study 1 at the left lower corner
Click Create Mesh icon to rebuild meshes
Click yes to accept the deletion of existing results
Click the option Run (solve) the analysis
Click ok to proceed
After a few second, a warning window will pop up; Click No
to proceed

To View the result again:

Right-Click Displacement 1 on tree; Select Show

(The maximum displacement is now decreased to 27.5mm


after the modification of the metal arm)
REMARK: EVERY Time after weve changed mesh
properties, remember to regenerate meshes before
analysis; otherwise the analysis will be based on the old
meshes.

** SAVE ALL FILES AGAIN AND THEN CLOSE THEM**


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Analysis by Patran

Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3D
We are going to estimate the deflection of the
basket again by another FEA tool, MSC
PATRAN

Assumptions: (Same as Tutorial 3C)


-

Linear Behavior of the material


Displacements will be small such that a linear
solution Is valid
The spot weld joint between the basket and the
metal arm will not break under the load
Loading rate should be sufficiently low
Load is uniformly distributed on the bottom faces
of the basket
The deformation of the basket is much lower than
that of the metal arm

Max Load 15N


(~1500g)

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Tutorial 3D
**Close Solidworks**
**Enter MSC Patran**

Double-Click Patran 2005 r2 icon on the desktop

(2) To Create a NEW Database:

File/New
Select Your project folder
Enter basket.db as File Name
Click OK
Select Based on Model as Tolerance
Select MSC Nastran as Analysis Code
Select Structural as Analysis Type
Click OK

(3) Import the model geometry:

File/Import
Select IGES as Source
Click IGES Options
Click Model Unit and select millimeters
Click Ok then YES to accept
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Tutorial 3D

Select your project folder


Select the file Basket_assm_a.igs (which is
stored in (your DVD drive):\Model)
Click APPLY

Origin

(all elements in IGES have been imported; the


white + is the model origin)

REMINDER

To correct surface gaps, Click the icon


Geometry
Select Edit/Surface/Sew
Select all surfaces
Click APPLY
Click Yes for all

The unit of the imported model is mm. To


have the unit consistency in Patran, remember
to use the SI(mm) units as shown

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Tutorial 3D
Not For Commercial Use

View the model geometry:


Click Smooth Shaded icon to switch to
the shading mode

Use the middle mouse button to rotate the


model
rotate

Click Wireframe icon to switch to the


wireframe mode

Click Point Size icon to increase the


point size so that we can see all locations
of points

pan

zoom

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Tutorial 3D
(4a) To associate points to a curve:

Click Geometry icon on the top menu


Select Action/Associate
Select Object/Point
Select Method/Curve
Click the Entry Box of Point List Once, then
select a point on the curve1
Click the Entry Box of Curve List, then select
the curve1
(If Auto-execute is checked, it is not
necessary to click Apply)
curve13

Click the box of Point List again


Select another point on the curve13
Click the Entry Box of Curve List, then select
the curve13
(If Auto-execute is checked, it is not
necessary to click Apply)

curve1

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Tutorial 3D
(4b) To associate points to a surface:

(Keep Action/Associate)
Select Object/Point
Select Method/Surface
Click the Entry Box of Point List Once, then
select a point on the surface
Click the box again
Press and hold SHIFT key
Select another point on the surface
(Repeat the steps until all 4 points are
selected)
Click the Entry Box of Surface List, then
select the Surface (on which the 4 points are
located)
(If Auto-execute is checked, it is not
necessary to click Apply)

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Tutorial 3D
(5a) To create a 1D Mesh:

Click Elements icon on the top menu


Select Action/Create
Select Object/Mesh
Select Type/Curve
Select Bar2 as Topology

Click the Entry Box of Curve List Once, then


select all the curves on screen (Do not select
any surface edges)

Deselect Automatic Calculation


Enter 5 for the Global Edge Length

Click Apply

Click Node size icon to make the nodes


bigger

(If we look closer to the nodes, we can see


that a node is created on the location of the
associated point)
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Tutorial 3D
(5b) To create a 2D Mesh:

Click Elements icon on the top menu


Select Action/Create
Select Object/Mesh
Select Type/Surface

Select Quad as Element Shape


Select Paver as Mesher
Select Quad4 as Topology

Click the Entry Box of Surface List Once, then


Click the Surface icon under Picking Filters

Select all Surfaces on screen

Deselect Automatic Calculation


Enter 5 for the Global Edge Length

Click Apply
(If we look closer to the nodes, we can see
that a node is created on the location of the
associated point)
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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3D
(6) To equivalence Nodes to connect 2D
Quad Elements:

Select Action/Equivalence
Select Object /All
Select Method/Tolerance Cube
Click Apply

Select Action/Verify
Select Object/Element
Select Test/Boundaries
Click Apply

Reset Graphics

Before all surfaces


were disconnected; the
whole boundary of
every surface was free

Now only the open


edge is free; all
surfaces are
connected

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Tutorial 3D
(7) To create Rigid Joints between two meshes:

Click Elements icon on the top menu


Select Action/Create
Select Object/MPC
Select Type/Rigid(Fixed)

Select Define Terms..


Select Create Independent and then the end node
of the curve
Select the node with
on the surface as
Dependent Node

(If Auto-execute is checked, it is not necessary to


click Apply)
Click Cancel
on the submenu
Click Apply
on the top menu

(NOW MPC.1 is created)

Independent
Dependent

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Tutorial 3D
(Cont):

Select Define Terms..


Select Create Independent and then another
node of the curve
Select the corresponding node on the surface
as Dependent Node
(If Auto-execute is checked, it is not
necessary to click Apply)
Click Cancel
on the submenu
Click Apply
on the top menu
Repeat the steps until all four MPCs are
created

MPC.4

MPC.1
MPC.2
MPC.3
MPC.4

MPC.3

MPC.2

MPC.1
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Tutorial 3D
To show the meshes only:
Click Smooth Shaded icon to switch to the
shading mode

Click Plot/Erase icon


Select Erase under Geometry
Click ok
(Previously, the geometry and the meshes
were overlapped together, but now only
meshes are shown on the screen)

Plot/Erase

Not For Commercial Use


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Tutorial 3D
(8) To create a Constraint:

Click Loads/BCs icon on the top menu

Select Action/Create
Select Object/Displacement
Select Type/Nodal

Click the entry box of New Set Name


Enter fixed in the box

Click Input Data icon


Enter <0 0 0> under Translation
Enter <0 0 0> under Rotation
Click ok

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Tutorial 3D
(Cont) :

Click Select Application Region icon

Select FEM under Geometry Filter

Click Front View icon

Click Polygon pick icon

Click at 1 , 2, 3
then Double-Click at 4 to select all
nodes within the region

Click Add icon


Click ok

Finally Click Apply

Front view

Polygon pick

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Tutorial 3D
(9) To create a Distributed Load :

Select Action/Create
Select Object/Total Load
Select Type/Element Uniform

Click the entry box of New Set Name


Enter force in the box

Select 2D as Target Element Type

Click Input Data


Enter <0 0 -15> under Surf. Load (Patran
will distributed the 15N load evenly over
the area of the Application Region)
Click ok

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Tutorial 3D
(Cont) :

Click Plot/Erase icon


Select Plot under Geometry
Click ok

Surface or
Face

Plot/Erase

Click Select Application Region icon


Select Geometry under Geometry Filter
Click Surface or Face icon for Picking
Filter

Press and Hold Shift key on the


keyboard
Multi-select all bottom faces (9 faces)
Click Add icon
Click OK
Click Apply

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Tutorial 3D
(10) To create Material Properties :

Click Materials icon on the top menu

Select Action/Create
Select Object/Isotropic
Select Method/Manual Input

Enter Iron for Material Name


Click on Input Properties
Enter 1.2E5 and 0.29 for Elastic
Modulus(N_mm2) and Poisson ratio
respectively

Click ok
Click Apply

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3D
(11) To create Element Properties :(FOR 1D MESH)

Click Properties icon on the top menu

Select Action/Create

Select Object/1D

Select Type/Beam

Enter metal_arm as Property Set Name

Click Input Properties icon

Click the icon next to Mat Prop Name


and then select Iron

Click Create Sections Beam Library


icon

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Tutorial 3D

Enter Cross_sect as New Section Name


Click the arrow icon
Select the cross-section with a solid circle
Enter 1.5 as R
Click ok
Enter <1 0 0> as Bar Orientation
Click the entry box of Select Members
and then select the curve on the screen
Click Add
Click Apply
(Optional) Display the cross-section by
selecting

Display/Load/BC/Elem. Propsusing Beam


Display/3D: Full-Span +Offsets.

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Tutorial 3D
(Cont) :(FOR 2D MESH)

Select Action/Create

Select Object/2D

Select Type/Shell

Enter basket as Property Set Name

Click Input Properties icon

Click the icon next to Mat Prop Name


and then select Iron (it has been selected
by default)

Enter 1 as Thickness and Click OK

Click the entry box of Select Members


and then select all surfaces on the
screen
Click Add
Click Apply

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Tutorial 3D
(12) To check assignment of Loads
and Boundary Conditions :-

Click Load Case icon on the top menu


Select Action/Modify
Select Load case Default from Select
Load Case to Modify
Check to see that the Total Load and the
fixed constraint are assigned to the
default load case
Click Cancel

Not For Commercial Use


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Tutorial 3D
(13) To Run the Analysis:

Click Analysis icon on the top menu


Select Action/Analyze
Select Object/Entire Model
Select Method/Full Run

Click Translation Parameters


Select XDB and Print
Click OK

Click Solution Type


Select Linear Static as Solution Type
Click Ok

Click Apply

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Tutorial 3D
(14) To Read the results:

Select Action/Access Results


Select Object/Attach XDB
Select Method/Result Entities

Click Select Results File


Select the file basket.xdb and Click OK
Click Apply

Click Results icon on the top menu


Select Action/Create
Select Object/Quick Plot

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Solidworks 2009 Design with Analysis Deep Fry Basket

Tutorial 3D
(Cont):

Select Displacement, Translational for Fringe Result


Select Displacement, Translational for Deformation Result

Click Apply

The maximum Displacement = 98mm


Result by Solidwoks = 96mm (Page 91)
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END of Tutorial 3D
Written by Dickson Sham

Solidworks 2009 Design with Analysis Deep Fry Basket

For enquiries, please contact:

Dickson S.W. Sham


Department of Mechanical Engineering
Hong Kong Polytechnic University

Email
Office
Tel
Website

: mmdsham@polyu.edu.hk
: R803
: (852) 3400 2613
: http://myweb.polyu.edu.hk/~mmdsham

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