Professional Documents
Culture Documents
Solidworks 2009
Design with Analysis
(Tutorial 3 Deep Fry Basket)
Infrastructure
Sketcher
Solid-modeling
Surface-modeling
Assembly Design
Structural Analysis
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Version 2a June 2010
Non-Commercial Use
Overview of Tasks
Tutorial 3A - Modeling
Create the upper & the lower parts from the Master Model
Tutorial 3B - Modeling
Assemble components
Master Model
Linked Children
Assembly
Non-Commercial Use
Structural
analysis
Written by Dickson Sham
General
B.
C.
Middle button
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Version 2a June 2010
Non-Commercial Use
Modeling
Tutorial 3A
Not For Commercial Use
origin
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Modeling
To build
1st
sketch (Cont):-
Tutorial 3A
Draw an Arc
Tangent
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Non-Commercial Use
Not Tangent
Written by Dickson Sham
Modeling
To build
1st
sketch (Cont):-
Tutorial 3A
Non-Commercial Use
Modeling
Tutorial 3A
To build a solid:
R5
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Version 2a June 2010
Non-Commercial Use
R5
Written by Dickson Sham
Modeling
Tutorial 3A
To make a draft on the solid:
Draft
+1deg
Click ok to complete
Bottom face is
Neutral Plane
Vertical faces
(Faces to draft)
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Modeling
Tutorial 3A
To make a mirror solid:
Click ok to complete
Result
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Modeling
Tutorial 3A
To create a reference plane:
Click ok to complete
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Non-Commercial Use
Modeling
Tutorial 3A
To build 2nd sketch:
Draw another two arcs (R450 & R270) and add the
two tangent relations as shown
Exit the workbench by clicking Exit Sketch icon
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Non-Commercial Use
Centerline
Tangent & coincided
Plane1
Origin
Modeling
To build
3rd
sketch:-
Tutorial 3A
Sketch.2
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Non-Commercial Use
Modeling
Tutorial 3A
To build a Surface:
profile
path
Sketch.3
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Modeling
Tutorial 3A
To duplicate a surface by mirroring:
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Modeling
Tutorial 3A
To cut the solid with a surface:
Or click on
arrow to
change
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Non-Commercial Use
Modeling
Tutorial 3A
Now, we are going to create a Loft
surface for the bottom face. Before
that, we need to construct three
guide curves and three different
profiles
Guide-curve
Guide-curve
Profile
Guide-curve
Profile
Profile
the new
plane
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Version 2a June 2010
Non-Commercial Use
Modeling
Tutorial 3A
To create an intersection curve:
Select Insert/Curve/Split Line on the
menu bar
Click ok to complete
Plane2
To create another intersection curve on
the opposite side:
Repeat the above steps but select
the Face
as Face to Split
Split Line.1
Split Line.2
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Non-Commercial Use
Modeling
Tutorial 3A
To build 4th sketch:
Exit Sketch
Non-Commercial Use
Modeling
Tutorial 3A
To build 5th sketch:
Multi-select an endpoint
of the arc and Split
Line1, then select Pierce
Split Line 1
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Non-Commercial Use
Modeling
Tutorial 3A
To build 5th sketch (Cont):
point
Sketch4
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Non-Commercial Use
Split Line1
Modeling
Tutorial 3A
To build 6th sketch:
touching
Split Line2
Sketch.4
Non-Commercial Use
Modeling
Tutorial 3A
To create a reference plane:
Exit Sketch
Sketch4
Split Line1
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Split Line2
Non-Commercial Use
Modeling
Tutorial 3A
To create a Loft surface:
Sketch.4
Sketch.7 (guide)
(profile)
Click ok to complete
Split Line2
(guide)
Sketch.5
(profile)
Split Line1
(guide)
Sketch.6
(profile)
All blue points should be
on the same side,
otherwise the resultant
surface will be twisted
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Modeling
Tutorial 3A
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Non-Commercial Use
Modeling
Tutorial 3A
To Unhide the solid body:
Right-Click Split Line2 on tree
Click ok to complete
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Non-Commercial Use
Modeling
Tutorial 3A
Next, we are going to create a curve-based
pocket on the top face:-
Create a plane
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Non-Commercial Use
Modeling
Tutorial 3A
To build 8th sketch:
Non-Commercial Use
Draw a centerline
Written by Dickson Sham
Modeling
Tutorial 3A
To build a Sweep Surface:
Select Insert/Surface/Sweep on the menu
bar
Click ok
Sweep.2
Click ok
To cut the solid with this SURFACE:
Select Insert/Cut/With Surface on the top
menu bar
Click ok
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Modeling
Tutorial 3A
To hide:
Hide this
surface
Click ok
To save the new part in a Project Folder:It is a good practice to store all part files of a
product in one specific project folder.
Non-Commercial Use
Modeling
Tutorial 3A
To make the solid hollow:
Click Shell icon
Click ok
Click ok to complete
Master_
handle.sldprt
Upper_
body.sldprt
Lower_
body.sldprt
Non-Commercial Use
Modeling
Tutorial 3A
Building mechanical features on Upper Body:Switch the window to Upper_Body:
Select Window/Upper_body_a.sldprt on the menu
bar
Exit Sketch
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Modeling
Tutorial 3A
To remove material from the boundary:
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Modeling
Tutorial 3A
To build a sketch:
Result
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Modeling
Tutorial 3A
To build another sketch:
To build a solid:
+5 mm
Up to Next
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Modeling
Tutorial 3A
Top face of
cylinder
To make a hole:
Non-Commercial Use
Modeling
Tutorial 3A
To make a pattern:
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Non-Commercial Use
Modeling
Tutorial 3A
To make a Cut:
Non-Commercial Use
Modeling
Tutorial 3A
Building mechanical features on Lower Body:Switch the window to Lower_Body:
Parting
surface
Exit Sketch
Click on an empty space to deselect the sketch
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Non-Commercial Use
Modeling
Tutorial 3A
To add material from the boundary:
Click Extruded Boss/Base icon
Select Sketch1
Click ok to complete
Click ok
Remove material
from this parting
surface
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Non-Commercial Use
Modeling
Tutorial 3A
To build a sketch:
Non-Commercial Use
Modeling
Tutorial 3A
To make a Cut:
Circle center
and Origin
are on same
horizontal
level
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Non-Commercial Use
Modeling
Tutorial 3A
To make an extruded solid:
Click Sketch icon and select the highest
planar face
Exit Sketch
Non-Commercial Use
Modeling
Tutorial 3A
To make two more extruded solids:
Non-Commercial Use
Modeling
Tutorial 3A
To make a Cut:
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Modeling
Tutorial 3A
Create a new plane here
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Non-Commercial Use
Modeling
Tutorial 3A
To make an extruded cut:
Click Sketch icon and select the top face of
the cylinder
2.5mm
Resultant Cut
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Non-Commercial Use
Modeling
Tutorial 3A
To make a hole:
Make a
concentric hole
Non-Commercial Use
Result
Modeling
Tutorial 3A
To make a reference direction:
Click Axis icon
Click ok to complete
Reverse Direction1
Click ok to complete
To hide:
Non-Commercial Use
Modeling
Tutorial 3A
Now we have three part files:
Exit Sketch
Master
Handle
Lower
body
Upper
body
Modify Master
model
Non-Commercial Use
END of Tutorial 3A
Written by Dickson Sham
Modeling
Tutorial 3B
Building the basket:We are going to use Surface-modeling
technique to build the basket
To build a sketch:
Click Sketch icon and select Top plane
Exit Sketch
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Version 2a June 2010
Non-Commercial Use
Modeling
Tutorial 3B
To create an extruded surface:
Select Insert/ Surface/ Extrude on the
menu bar
Select Sketch1
Reverse Direction1
Enter 59mm as D1
Click ok
sketch1
Click ok
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Modeling
Tutorial 3B
To create a surface from a closed boundary:
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Modeling
Tutorial 3B
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Non-Commercial Use
Modeling
Tutorial 3B
To get a boundary from a surface:
Exit Sketch
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Non-Commercial Use
Modeling
Tutorial 3B
To draw a circle on the plane:
Click Sketch icon
Exit Sketch
Click ok
A swept surface is
created along the
boundary
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Non-Commercial Use
Modeling
Tutorial 3B
To create a reference plane:
To break a face:
Select Insert/ Curve/ Split Line on the menu
bar
Click ok
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Non-Commercial Use
Modeling
Tutorial 3B
To create 3 more splits on that face:
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Modeling
Tutorial 3B
To create 3 more splits on that face:
Split Line.4
Split Line.2
Split Line.3
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Non-Commercial Use
Split Line.1
Written by Dickson Sham
Modeling
Tutorial 3B
To add Material Texture:
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Non-Commercial Use
Modeling
Tutorial 3B
Right-click
Right-Click Surface-Sweep1
Select icon Appearance
Select Body on the list
Click Browse
Select Metal/ steel/ Brushed Steel.p2m
as Texture
Click open
Click ok
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Modeling
Tutorial 3B
Building the metal arm:We are going to learn how to build 3D curves to
represent the metal arm
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Non-Commercial Use
Modeling
Tutorial 3B
To make a Sketch:
HINT
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Modeling
Tutorial 3B
To create another reference plane:
A line in
Sketch.1
Hide Plane.2
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Non-Commercial Use
Modeling
Tutorial 3B
To create a connecting 3D curve:
Sketch.2
Spline
Sketch.1
Exit Sketch
Non-Commercial Use
Modeling
Tutorial 3B
Sketch2
Exit Sketch
Front View
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Modeling
Tutorial 3B
To hide a sketch:
Sketch1
3DSketch2
3DSketch1
To create a sketch:
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Modeling
Tutorial 3B
To make a solid:
Solid is created
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Non-Commercial Use
Modeling
Tutorial 3B
To create a reference plane:
To break a face:
Non-Commercial Use
Circular face is
formed
Written by Dickson Sham
Modeling
Tutorial 3B
To create 3 more splits on that face:
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Modeling
Tutorial 3B
(Cont):
Hide Plane.3
Split Line.4
Split Line.2
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Non-Commercial Use
Split Line.3
Written by Dickson Sham
Modeling
Tutorial 3B
To add material texture:
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Non-Commercial Use
Modeling
Tutorial 3B
Assemble components together
In the folder, you should have five part files;
Master_handle_a.sldprt
Upper_body_a.sldprt
Lower_body_a.sldprt
Basket_a.sldprt
Metal_arm_a.sldprt
Non-Commercial Use
Modeling
Tutorial 3B
To insert existing parts into an assembly:
Upper_body_a.sldprt
Lower_body_a.sldprt
We should see that all
inserted parts are at
wrong positions.
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Modeling
Tutorial 3B
To move a part by mouse:
Result
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Modeling
Tutorial 3B
To assemble parts by adding constraints:-
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Modeling
Tutorial 3B
Distance
(Cont)
Result
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Non-Commercial Use
Modeling
Tutorial 3B
(2) Link Lower Body to Metal Arm
Result
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Non-Commercial Use
Modeling
Tutorial 3B
(3) Link Upper Body to Lower Body
Result
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Non-Commercial Use
Modeling
Tutorial 3B
END RESULT
after assembly
Non-Commercial Use
END of Tutorial 3B
Written by Dickson Sham
Analysis by Solidworks
Tutorial 3C
We are going to estimate the deflection of the
basket under the maximum load by
Finite Element Analysis
Assumptions:
-
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Version 2a June 2010
Non-Commercial Use
Analysis by Solidworks
Tutorial 3C
Before we start, check the layout setting:
**File/Open/ Basket_assm_a.SLDASM**
One Solid
2 surface bodies
1 Solid body
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Non-Commercial Use
Two
Surfaces
Written by Dickson Sham
Analysis by Solidworks
Tutorial 3C
(2) Create an analysis case:
Right-Click Surface-Body1
Select Edit Definition
Select Thin as type
Enter 1mm as thickness
Click ok to complete
Surface-body2
Surface-body1
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Analysis by Solidworks
Tutorial 3C
(4) Create Meshes:
Without Automatic
Transition
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Analysis by Solidworks
Tutorial 3C
Now, we have already created two meshes:
One Surface Mesh (for the basket)
One 3D Mesh (for the metal arm)
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Non-Commercial Use
Analysis by Solidworks
Tutorial 3C
(6) To Create a Distributed Force onto Faces:
Non-Commercial Use
Analysis by Solidworks
Tutorial 3C
(7) To Apply Material:
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Analysis by Solidworks
Tutorial 3C
(8) To build Connections between meshes:
Four
connectors
are made
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Non-Commercial Use
Analysis by Solidworks
Tutorial 3C
Not For Commercial Use
Select File/Save
(All Pre-processing data of this analysis will be
stored into the assembly file, i.e.
Basket_assm_a.sldasm )
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Analysis by Solidworks
Tutorial 3C
(9) To start Computation:
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Analysis by Solidworks
Tutorial 3C
(10) (Cont):
Hide Components
Click ok
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Analysis by Solidworks
Tutorial 3C
(Cont):
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Analysis by Solidworks
Tutorial 3C
Change to 50mm
(Cont):
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Non-Commercial Use
Analysis by Solidworks
Tutorial 3C
Non-Commercial Use
END of Tutorial 3C
Written by Dickson Sham
Analysis by Patran
Tutorial 3D
We are going to estimate the deflection of the
basket again by another FEA tool, MSC
PATRAN
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Analysis by Patran
Tutorial 3D
**Close Solidworks**
**Enter MSC Patran**
File/New
Select Your project folder
Enter basket.db as File Name
Click OK
Select Based on Model as Tolerance
Select MSC Nastran as Analysis Code
Select Structural as Analysis Type
Click OK
File/Import
Select IGES as Source
Click IGES Options
Click Model Unit and select millimeters
Click Ok then YES to accept
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Analysis by Patran
Tutorial 3D
Origin
REMINDER
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
Not For Commercial Use
pan
zoom
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(4a) To associate points to a curve:
curve1
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(4b) To associate points to a surface:
(Keep Action/Associate)
Select Object/Point
Select Method/Surface
Click the Entry Box of Point List Once, then
select a point on the surface
Click the box again
Press and hold SHIFT key
Select another point on the surface
(Repeat the steps until all 4 points are
selected)
Click the Entry Box of Surface List, then
select the Surface (on which the 4 points are
located)
(If Auto-execute is checked, it is not
necessary to click Apply)
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Version 2a June 2010
Non-Commercial Use
Analysis by Patran
Tutorial 3D
(5a) To create a 1D Mesh:
Click Apply
Non-Commercial Use
Analysis by Patran
Tutorial 3D
(5b) To create a 2D Mesh:
Click Apply
(If we look closer to the nodes, we can see
that a node is created on the location of the
associated point)
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(6) To equivalence Nodes to connect 2D
Quad Elements:
Select Action/Equivalence
Select Object /All
Select Method/Tolerance Cube
Click Apply
Select Action/Verify
Select Object/Element
Select Test/Boundaries
Click Apply
Reset Graphics
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(7) To create Rigid Joints between two meshes:
Independent
Dependent
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Analysis by Patran
Tutorial 3D
(Cont):
MPC.4
MPC.1
MPC.2
MPC.3
MPC.4
MPC.3
MPC.2
MPC.1
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
To show the meshes only:
Click Smooth Shaded icon to switch to the
shading mode
Plot/Erase
Non-Commercial Use
Analysis by Patran
Tutorial 3D
(8) To create a Constraint:
Select Action/Create
Select Object/Displacement
Select Type/Nodal
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(Cont) :
Click at 1 , 2, 3
then Double-Click at 4 to select all
nodes within the region
Front view
Polygon pick
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Analysis by Patran
Tutorial 3D
(9) To create a Distributed Load :
Select Action/Create
Select Object/Total Load
Select Type/Element Uniform
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(Cont) :
Surface or
Face
Plot/Erase
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(10) To create Material Properties :
Select Action/Create
Select Object/Isotropic
Select Method/Manual Input
Click ok
Click Apply
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Analysis by Patran
Tutorial 3D
(11) To create Element Properties :(FOR 1D MESH)
Select Action/Create
Select Object/1D
Select Type/Beam
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Analysis by Patran
Tutorial 3D
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(Cont) :(FOR 2D MESH)
Select Action/Create
Select Object/2D
Select Type/Shell
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(12) To check assignment of Loads
and Boundary Conditions :-
Non-Commercial Use
Analysis by Patran
Tutorial 3D
(13) To Run the Analysis:
Click Apply
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(14) To Read the results:
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Non-Commercial Use
Analysis by Patran
Tutorial 3D
(Cont):
Click Apply
Non-Commercial Use
END of Tutorial 3D
Written by Dickson Sham
Email
Office
Tel
Website
: mmdsham@polyu.edu.hk
: R803
: (852) 3400 2613
: http://myweb.polyu.edu.hk/~mmdsham
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