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A Life Cycle Cost Calculation and Management System For Machine Tools
A Life Cycle Cost Calculation and Management System For Machine Tools
Abstract
A life cycle cost calculation and management program for machine tools is presented here. Its aims are: to
provide life cycle cost data prediction at the offer phase and to support design phase decisions by
managing real machine tool behaviour data. The system is being tested in various types of machine tools
such as machining centres, transfer lines and grinding machines. It comprises four main areas : cost model
design, cost concept and basic data definition, product model design and instance cost calculation. It also
allows for generating customer defined outputs in various formats and integration with commercial reliability
analysis packages
Keywords
LCC, RAMS, machine tool, software program , design, quotation
1 INTRODUCTION
Life cycle concepts are increasingly being considered by
industrial good manufacturers. The issue of the full cost of
a product, i.e., not just the purchase cost but also the
costs of using, keeping, repairing if necessary, and
disposing of it, has been around for many years but it is
now becoming a central worry for machine tool
manufacturers [1]. Thus, machine tool customers and,
among them, the big car manufacturers, are requesting
their OEMs to provide life cycle cost data on the basis of
the life cycle behaviour of their products, i.e., the machine
tools they use to produce their cars parts [2]. It is clear
that in order to be able to deduce the cost that a machine
tool is going to generate to its user, a deep knowledge of
the real behaviour of the machines of the same or similar
type is required. This knowledge can only be retrieved
from historical data since machine tool testing basically
guarantees only functionally rather than reliability. The
continuous technology progress, products increasingly
customised that multiply the number of variants, all this
makes even more difficult to collect and manage the right
data in order to make a realistic prediction of life cycle
costs.
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CONTACT
Rafael Enparantza
TEKNIKER, Production Engineering Department, Otaola
20, E-20600 Eibar, Spain, renparantza@tekniker.es
P ROCEEDINGS OF LCE2006