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    Load rejection procedure for coal fired power plant locate at PLTU Jeranjang (1x25 MW) Lombok

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    Commissioning Procedure for Load Rejection Test 100% MCR

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    Load rejection procedure for coal fired power plant locate at PLTU Jeranjang (1x25 MW) Lombok

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    © All Rights Reserved
    Download as PDF or read online from Scribd
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    709 views9 pages

    Commissioning Procedure For Load Rejection Test 100% MCR

    Uploaded by

    MaulanaIndraGunawan
    Load rejection procedure for coal fired power plant locate at PLTU Jeranjang (1x25 MW) Lombok

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    Commissioning Procedure for Load Rejection Test 100% MCR Page: 1 of 5 ‘wre-com Document Class 1 PT. Wasamitra Engineering - PT. Twink Indonesia - PT. Ciria Putra Synergy Consortium PIPL PeRSERO) 1 SASSeerinASt ‘olsino. A. Marke: eo” tf Ze B | For approval aiMay 2012 erick | “Dele aa For approval ZeMay2012 | _ Erick Rev. Pescription Date |Prepared| Checked |Reviewed|Approved PT. PLN (PERSERO) PT. PLN (PERSERO) JASA SERTIFIKASI (LMK) Client's Project No. PLTU UNIT 3 JERANJANG (1x25MW) Lombok, NTB, the Republic of Indonesia Doc. NO. WTC-COM-NTB-V-12-050 Date of Issue: Revision No. 27 May 2012 B B N w a . Purpose .. . Reference Document ... . Instrument ... . Safety Precaution. . Testing Condition . . Testing Procedure Catalog PT. BUMIMITRA ADIPERSADA Commissioning Procedure for Load Rejection Test 10026MCR Commissioning Procedure for Load Rejection Test 100% MCR 1) Purpose The purpose of this procedure is to check the dynamic characteristic of turbine govemor ang generator AVR system with two targets: a. After load rejection, overspeed protection of turbine must no acts, neither mechanical nor electrical b. Turbine can be controlled to run at rated speed with stability after load rejection and can support sustain their own auxiliary power (house load). 2) Reference document The specification of the steam turbine 3) Instrument Local instruments and DCS High speed recorder 4) Safety Precautions 4.1.Notify when conduct the test, the communication between local operation and DCS operator. 4.2.Ensure that all the person in charge must know-well relate the procedure of test. 5) Testing condition (1) OPC protection works normally. (2) Overspeed protection works normally. (3) Each bearing vibration of turbine is within the acceptance range. (4) Standby steam source for deaerator and shaft sealing are reliable. (5) Setting and test of safety valves of the boiler is completed. (6) Emergency drainage valves of boiler drum and deaerator are ready. (7) Desuperheating water system of boiler works normally. (8) Excitation system works normally. (9) DC power supply system works normally. (10) EDG is in standby position. Page 3 DA Commissioning Procedure for Load Rejection Test 100%MCR. 6) Testing Procedure 6.1.General arrangement of load rejection test: 6.1.1. Load rejection test will be started by opening the circuit breaker of the main transformer. Generator should run under normal rated voltage by AVR. 6.1.2. After load rejection, power station will be supplied by UAT (house load running) 1.3. During load test rejection, operator team should not conduct intervention until the turbine speed and generator voltage is normal. 6.1.4. All boiler, turbine and generator protection should be put in service and automatic Position. 6.1.5. Parameters which shall be recorded in load rejection test: 6.1.5.1 Rotation of turbine. 6.1.5.2.Main steam pressure. 6.1.5.3.Main steam temperature. ,» 6.1,5.4.Turbine vibration, 6.1.5.5. Turbine bearing temperature. 6.1.5.6.Generator voltage. 6.2.Preparation before load rejection test: 62.1. Preparation 2 hours before load rejection test: 6.2.1.1. Maintain the load in 25MW 6.2.1.2.0il injection test of emergency trip device. 6.2.1.3.Test the HP starting, AC and DC lube oil pump by starting and stopping, 6.2.1.4,Test the oil guns by igniting, 6.2.1.5. Test instruments are ready. 6.2.1.6.Control of equipment should be normal and put in auto mode 62.2. Preparation I hour before load rejection test: 62.2.1 Preheat the main steam bypass line, open the bypass valve 5~10% and test the spray water to main steam bypass line from condensate system. 6.2.2.2.Warm the deaerator water with man steam, 6.2.2.3 Regulate the water level of deaerator. 6.2.2.4. Regulate the water level of hotwell. 62.3. Preparation 10 minutes before load rejection test: 6.2.3.1 .Personnel attending test are on their post. 6.2.3.2.Make sure that all the water levels of drum, deaerator and condenser are maintain ‘at the water level required by the test and stable in automatic mode. 6.2.3.3. Make sure that main regulating equipments are in automatic mode, 6.2.3.4. Make sure that all the TSI parameters of steam turbine are normal 62.4. Preparation 5 minutes before load rejection test: 6.2.4.1.Make sure that personnel attending the test are on their post and ready. 6.2.4.2.Maintain stable operation of unit load. Page 4 BUMIMITRA ADIPERSADA Commissioning Procedure for Load Rejection Test 10026MCR 6.3.Test starting and the system response: 6.3.1. Sequence of load rejection test: 63.11 gy Temwssion UNE sak —— a CB 1: CB 1S0kV Switch Yard CB 2: CB Generator CB 3: CB Incoming UAT 6. 3kV CB 4: CB Incoming 6.3kV Switch Gear 63.1.1.1. Open CB 1 Supply the auxiliary power by itself during 10 minutes unit 3 island operation then go to the next step. 63.1.1.2. Ready to re-synchron 6.4.Operation after load rejection of the unit: 64.1, Operators of turbine 6.4.1.1 Monitor rotation speed of turbine and record the maximum rotation speed. If the rotation speed reaches to 3360 rpm, all local and remote monitoring personnel shall trip to stop the unit. 64.1.2.Check whether the main steam bypass valve is opened automatically or not, desuperheater water valve is started automatically or not. 6.4.1.3.Check the pressure at gland seal is normal or not. 6.4.1.4.Check the vacuum of exhaust is normal or not. 6.4.1.5. Monitor the operation situations of turbine regulation system. 6.4.1.6 Monitor the water level of steam drum, deaerator, and hot well then conduct the regulation in time. 6.4.1.7. Monitor the temperature change of main steam and take action if abnormal. 6.4.1.8. Thoroughly check the operation situations of steam turbine overall 64.2. Operators of boiler: 6.4.2.1 Monitor the water level and pressure of steam drum and conduct regulation in time if necessary Pages PT_BUMIMITRA ADIPERSADA Commissioning Procedure for Load Refection Test 10096MCR 6.4.2.2.Monitor the furnace combustion, conduct the regulation in time if necessary. 6.4.2.3, Thoroughly check the operation situations of boiler overall. 6.43. Electrical operation personnel. 6.4.4, Monitor the generator voltage. 6.4.5. Monitor the station power supply works normally. 6.5.Afier regulation of boiler completed, stable operation is realized and speed of steam turbine is stable, the test is completed. Re-conduct synchronization and conduct on-load operation of the unit according normal operating procedure. Page 6 ————— OBC {LoMBOK cFSPrP Data Record for Load Rejection Test DOCG. Taal valve | Waxvale Win vale [onion [Ture sce [ain sto pressore [nai steam omer [condenser vacuum pressure [exaust steam tonperatre [out pressure of main oi pump [stem arom pressure [stam arom et [Postion of [eevertor voto >{

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