CLIENT : LANXESS ABS

DTL.OF EQPT : SILO

PROJECT NO :
FILLING PERCENTAGE : 80 %
WATER CAPACITY : 8.82 M3 5.29171104
BULK DENSITY : 0.60
WORKING CAPACITY : 7.06 M3
WORKING CAPACITY : 4.23 MT

VOLUMETRIC CALCULATION

INSIDE DIA. OF SILO = 2500.0 MM

= 2.500 M
LENGTH OF CYLINDRICAL SHELL = 1000.0 MM
= 1.000 M
C/S AREA OF CYLINDRICAL SHELL = 4.91 SQ.M
VOLUME OF CYLINDRICAL SHELL = 4.90875 CUBIC METER
BOTTOM CONE:
HEIGHT OF CONE = 2200 MM = 2.2 m
LARGER DIAMETER OF CONE = 2500.0 MM
SMALLER DIAMETER OF CONE = 200.0 MM = 0.2 m
INCLUDED CONE ANGLE = 28 Deg.
ANGLE OF REPOSE OF CONE = 62.40 Deg.
SLANT HEIGHT OF CONE = 2482 MM
VOLUME OF CONE = 0.2618* h *(D^2+Dd +d^2)
VOLUME OF BOTTOM CONE = 3.9 CUBIC METER

TOTAL VOLUME OF SILO

VOL. OF SHELL + VOL. OF BOTTOM CONE

= 4.909 + 3.9
TOTAL VOLUME OF SILO = 8.82 CUBIC METER

TOTAL HEIGHT: 3200.0 MM

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CLIENT :
DTL.OF EQPT :
DESIGN CODE : ASME SEC-VIII Div-1,1998,A-2000
MFD. BY. :

DESIGN CALCULATION AS PER A.S.M.E. SEC. VIII, DIV.-I.

THICKNESS OF CYLINDRICAL SHELL AND CIRCULAR FLAT HEAD

UNDER INTERNAL PRESSURE.
1 DESIGN PRESSURE ( DUE TO STATIC HEAD) = 0.320
DESIGN PRESSURE ( DUE TO STATIC HEAD) P = 4.55
2 DESIGN TEMPERATURE = 55
DESIGN TEMPERATURE = 131
3 JOINT EFFICIENCY OF SHELL E = 0.70
4 MATERIAL OF CONSTRUCTION = SA 240 GR 304
5 INTERNAL DIAMETER D = 2500
6 INTERNAL RADIUS R, = 1250
7 MAXIMUM ALLOWABLE STRESS VALUE AT DESIGN TEMP. S, = 20000
8 CORROSION ALLOWANCE = 0.0
9 LENGTH OF SHELL = 1000.0

SHELL THICKNESS UNDER INTERNAL PRESSURE

(AS PER CLAUSE UG-27)
MINIMUM REQUIRED THICKNESS OF CYLINDRICAL SHELL,
t = (PxR) = 4.55 x 1250 = 0.41
(SxEs-0.6xP) 20000 x 0.70 - 0.6 x 4.55

SO MIN. SHELL THK = t + CORR. ALLOWANCE = 0.4 + 0.0 = 0.41

PROVIDED NOMINAL SHELL THICKNESS = 8.00 mm

PROVIDED NOMINAL THICKNESS OF SHELL IS GREATER THAN MINIMUM REQUIRED THICKNESSES.

SO THE DESIGN IS SATISFACTORY.

Top Cover Thk= 8 mm

Dia. Of Top Cover= 2650 mm

ROUNDED UP TOTAL WEIGHT = 3000.0 Kg

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TOTAL WT = 2368.45
Weight of Shell Material = 502.655 Kg
Weight of Cone = 673.82 Kg
Weight of Top Cover = 352.99 Kg

Weight of Stiffening Angl = 95.6 Kg

Size of Angle = ISA 100 x 100 x8
Total Length of Angle = 7.9043 m
Weight per m = 12.1 Kg/m
Weight of Top Curb Angle= 86.947 Kg
Size of Angle = ISA 75 x 75 x10
Total Length of Angle = 7.9043 m
Weight per m = 11 Kg/m

Weight of Internal Stiffening Beams for top cover

Size of Angle = ISHB 250 x 8.8 thk
Total Length of Angle = 12 m
Weight per m = 54.7 Kg/m
Total WT of ISHB = 656.4 kg

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DIV.-I.

LAT HEAD

Kgf/Cm2
Psi.
°C.
°F

SA 240 GR 304
mm
mm
Psi.
mm
mm

mm

mm

UIRED THICKNESSES.

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CLIENT :
DTL.OF EQPT :
DESIGN
MFD. BY CODE : ASME SEC-VIII Div-1,1998,A-2000

DESIGN CALCULATION AS PER A.S.M.E. SEC. VIII, DIV.-I.

THICKNESS OF MAIN CONE UNDER INTERNAL PRESSURE

DESIGN PRESSURE ( DUE TO STATIC HEAD) = 0.32 Kgf/Cm2

P, DESIGN PRESSURE ( DUE TO STATIC HEAD) = 4.55 Psi.
DESIGN TEMPERATURE = 55 °C.
DESIGN TEMPERATURE = 131 °F.
Es, JOINT EFFICIENCY OF CONE = 0.70
L, CONE LENGTH = 2200 mm
Di, MAJOR INTERNAL DIAMETER = 2500 mm
di, MINOR INTERNAL DIAMETER = 200 mm
a HALF OF THE INCLUDED APEX ANGLE IN DEGREES = 27.597 Degrees
MATERIAL OF CONSTRUCTION = SA 240 GR 304
D, INTERNAL DIAMETER = 2500 mm
R, INTERNAL RADIUS = 1250 mm
S, MAXIMUM ALLOWABLE STRESS VALUE AT DESIGN TEMP. = 20000 Psi.
CORROSION ALLOWANCE = 0.0 mm

CONE THICKNESS UNDER INTERNAL PRESSURE

MINIMUM REQUIRED THICKNESS OF CONE,
tm = (PxD) = 4.55 x 2500 = 0.46 mm
2Cosa(SxE+0.4xP) 2x(20000 x 0.70 + 0.4 x 4.55 )xCos 27.60
SO MIN. CONE THK = tm + CORR. ALLOW. = 0.46 + 0.0 = 0.46 mm

PROVIDED NOMINAL CONE THICKNESS = 8 mm

PROVIDED CONE THK. OF 8 MM. IS SAFE FOR INTERNAL PRESSURE
HENCE DESIGN IS SAFE

Weight of Cone:
Surface Area Of Cone = 10.52842 M^2
Weight of Cone Material = 673.8188 KG

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Weight of Cone WITH Bin Activator
Surface Area Of Cone = 24.50639 M^2
Weight of Cone Material = 1568.409 KG

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with bin activator
2280
2500
4000

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 TORISPHERICAL. 10%

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THINNING ALLOWANCE.

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 ( As per Pressure Vessels Hand Book By: Eugene F. Megesy)

EQUIPMENT NAME : SILO

EQUIPMENT NO : S-101A/B/C/D
VOLUMETRIC CAPACITY,in cub.m 8.82 = 8819.5 kg

DESIGN PRESSURE,IN Psi P: 4.55 = 0.32 Kg/sq.cm

DESIGN TEMPERATURE , IN Deg.F F: 131.0 = 55.0 Deg.C
:
EMPTY WEIGHT OF THE VESSEL, in lb : 6615.00 = 3000.00 Kg
INSIDE DIAMETER OF VESSEL, in inches : 98.4252 = 2500.00 mm
INSIDE RADIUS OF VESSEL,in inches : 49.2126 = 1250.00 mm
MOC OF SHELL : SA 240 GR 304
MOC OF CONE : SA 240 GR 304

TYPE OF SKIRT SHELL CONSTRUCTION ( SINGLE SHELL OR DOUBLE SHELL )

FOR SINGLE SHELL ENTER -1 AND FOR DOUBLE SHELL ENTER -2
TYPE OF SKIRT SHELL CONSTRUCTION : 1
CONSTRUCTION TYPE : SINGLE SHELL CONSTRUCTION
MOC OF SKIRT SUPPORT, SKIRT SHELL : 0.0000

NOMINAL SHELL THICKNESS,in inches : 0.3150 = 8.00 mm

NOMINAL CONE THICKNESS,in inches : 0.3150 = 8.00 mm
MINIMUM SHELL THICKNESS,in inches : 0.0160 = 0.41 mm
MINIMUM CONE THICKNESS,in inches : 0.0181 = 0.46 mm
MAXIMUM ALLOWABLE STRESS , in PSI
SHELL : 20000.0000 = 14.061 kg/sq.mm
DISHED END : 20000.0000 = 14.061 kg/sq.mm
SKIRT SHELL : 20000.0000 = 14.061 kg/sq.mm

JOINT EFFICIENCY OF SKIRT TO HEAD JOINT, E: 0.45

OUTSIDE DIAMETER OF SKIRT,in inches D: 99.0551 = 2516.00 mm
OUTSIDE RADIUS OF SKIRT, IN inches R: 49.5276 = 1258.00 mm
STRESS VALUE OF HEAD OR SKIRT MATERIAL
WHICHEVER IS SMALLER,in PSI S: 20000.0000 = 14.061 kg/sq.mm

WEIGHT OF THE VESSEL ABOVE THE SHELL TO

THE HEAD JOINT, IN OPERATING CONDITION,IN lb, W: 26062.04 = 11819.52 kg

WIND PRESSURE, in- psf Pw : 40.9712 = 200.0 kg/sq.m

WIDTH OF VESSEL WITH INSULATION, JACKET,

ALLOWANCE FOR PIPING ETC. in ft D1: 8.7467 = 2666.00 mm

HEIGHT OF VESSEL FROM BASE RING TO TOP

DISHED END TO SHELL CIRC. SEAM,in ft H : 10.4987 = 3200.00 mm

HALF OF THE TOTAL HEIGHT 'H' IN ft h1: 5.2493 = 1600.00 mm

DISTANCE FROM THE BASE TO THE BOTTOM

HEAD TO SHELL JOINT, in ft hT: 26.7388 = 8150.00 mm
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T.L TO T.L HEIGHT in ft TL: 3.2808 = 1000.00 mm

DISHED END OUTSIDE HEIGHT, in ft hE : 7.2178 = 2200.00 mm

FOR LONGITUDINAL BENDING DUE TO WIND PRESSURE,

MOMENT AT THE BASE, IN ft-lb M:
Let, ' V ' in lb , V = Pw x D1 x H = 3762.3507 =
M= V x h1 = 19749.872 = 2735981.4 kg-mm
MOMENT OF THE VESSEL ABOVE THE SKIRT
TO HEAD JOINT, IN ft-lb MT :

MT = M - hT(V--0.5Pw*D1*hT ) = 47257.9345 = 6546717.28 kg-mm

SKIRT SHELL THICKNESS CALCULATION:

For wind:
Skirt Shell thickness in Corroded condition,
t1 = 12 MT/(R^2*PI*S*E)
t1 = 0.0082 = 0.21 mm

For Weight:
Skirt Shell thickness in Corroded condition,
t1 = W/(D*PI*S*E)
t1 = 0.0093 = 0.24 mm

Therefore Skirt Shell Thickness considering both the wind & weight acting simultaneously,

t = t1+t2
t = 0.0175 in = 0.4440 mm
Provided Shell Thickness = 4.00 mm (Nom)

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 SILO
REV. NO :1

DESIGN OF SUPPORT LUGS FOR SILO

( Ref. : PRESSURE VESSELS HANDBOOK BY HENRY .H BEDNAR)

1 DESIGN PRESSURE = ATM

2 DESIGN TEMPERATURE = AMBIENT
3 WORKING CAPACITY = 7.06 M3
4 VOLUMETRIC CAPACITY ~ 8.82 M3
5 CROSS SECTION OF SILO = CIRCULAR
6 OVERALL DIMENSIONS OF SILO
a SHELL LENGTH = 2500 MM
b SHELL HEIGHT = 1000 MM
c BOTTOM CONE HEIGHT = 2200 MM
d BOTTOM CONE SIZE AT SMALLER END 200 MM
e TOTAL HEIGHT OF THE SILO = 3350.00 MM
7 EMPTY WEIGHT OF THE SILO = 3000 KG
8 WATERFILLED WEIGHT OF SILO = 11819.52 KG
9 SHELL PLATE MOC = SS 304
10 MOC OF LUGS = IS 2062 GR A

c = 200

ta = 80

tg = 36 h = 250 L1 = 303
a

tb = 80 d = 250

a = 350 a = 60Deg
b = 350
LUG DETAILS & DIMENSIONAL SKETCH

LUG DIMENSIONS

TOP BAR THK ta = 80.00 MM

GUSSET THK tg = 36.00 MM
BASE PLATE THK tb = 80.00 MM

TOP BAR SIZE

LENGTH c= 200.00 MM
WIDTH a = 350.00 MM

BASE PLATE SIZE

LENGTH b= 350.00 MM
WIDTH a= 350.00 MM

SHELL THK t = 8.00 MM

NO. OF LUGS, N = 12 NOS.
MAXIMUM LOAD ON EACH LUG, F = 984.9598667 KG
BEARING AREA OF BASE PLATE = a x length of support
( CONTACT AREA OF BASE PLT. = 35000 MM2
WITH BOTTOM SUPPORT)

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 SILO
REV. NO :1
( CONTACT AREA OF BASE PLT.
WITH BOTTOM SUPPORT)
MAXIMUM ALLOAWBLE STRESS IN SS304 = 14.06 KG/MM2

A) BASE PLATE :

BEARING PRESSURE :

p= F / (BEARING AREA OF BASE PLATE)

p= 0.028 KG/MM2

MAXIMUM STRESS IN BASE PLATE :

s = b p b2 / t2

where, b = 0.00779 ( For Rectangular / square attachments)

b= 350.00 MM
p= 0.028 KG/MM2
t= 80 MM (BASE PLT THK.)

s = b p b 2 / t2
s = 0.00 KG/MM2 < 14.06 KG/MM2

MAXIUMUM STRESS IN THE BASE PLATE IS LESS THAN THE MAXIMUM

ALLOWABLE STRESS, HENCE SAFE.

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 SILO
REV. NO :1

B) TOP BAR PLATE THICKNESS

ta= 0.75 x ( Fx d x a )
Sb x c2 x h

where,
Sb = Maximum stress in bending for the bar material
= 14.06 KG/MM2

F = 984.9598667 KG
d= 250 MM
a= 350 MM
c= 200 MM
h= 250 MM

ta= 0.75 x ( Fx d x a )
Sb x c2 x h

ta= 0.459729667 MM

PROVIDED THICKNESS OF TOP BAR PLATE IS= 80 MM

HENCE PROVIDED THK. OF TOP BAR PLATE IS MORE THAN REQUIRED. HENCE
SAFE.

C) GUSSET PLATE THICKNESS

tg= F ( 3 xd - b )
Sa b2 Sin2 a

where,
F = 984.9598667 KG
d= 250 MM
b= 350.00 MM
Sa = ALLOWABLE STRESS IN COMPRESSION
= 7.03 KG/MM2
a= 60 DEG.

tg= F ( 3 xd - b )
Sa b2 Sin2 a

tg= 0.609994402 MM

PROVIDED THICKNESS OF GUSSET PLATE IS= 36 MM

HENCE PROVIDED THK. OF GUSSET PLATE IS MORE THAN REQUIRED. HENCE

SAFE.

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 SILO
REV. NO :1

D) SIZE OF LUG TO SHELL WELD

SHEAR :
f1 = F / Lw

Where,
Lw = 1520 MM
F = 984.9598667 KG

f1 = F / Lw
f1 = 0.648 KG / MM

BENDING :
f2 = 3.182178031 KG / MM

COMBINED :

f = (f12 + f22)1/2

f = 3.2475 KG / MM

WELD LEG SIZE :

f
w=
0.55(S x 0.6)

w= 0.700 MM

HENCE USE MINIMUM 10MM FILLET WELD BOTH SIDES FOR TOP BAR AND
BASE PLATE. 6MM 50 PERCENT INTERMITTENT FOR GUSSETS.

E) STRESSES IN SHELL

c = 0.5*((h+ta+tb)*a)^0.5

c= 189.41

b= c/r
b= 0.152

g= r/t

g= 156.25

BENDING MOMENT, ML = Fxd

ML = 246239.9667 KG-MM

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 SILO
REV. NO :1

FACTOR, CLt = 0.43 ( FOR ABOVE g & b)

a) MAXIMUM BENDING STRESS:

CLt x ML
sb =
t2 r b

sb = 8.734761887 > 11.74 KG/MM2

MAXIUMUM BENDING STRESS IN THE SHELL IS LESS THAN THE MAXIMUM

ALLOWABLE STRESS, HENCE SAFE.

ASSUME PAD THK= tp = 8.00 MM

HENCE NEW THICKNESS, t' = t + tp

t' = 16 MM

THEREFORE,MAXIMUM BENDING STRESS:

New , g= 78.125
CLt x ML
sb =
t'2 r b

sb = 2.184 < 11.74 KG/MM2

MAXIUMUM BENDING STRESS IN THE SHELL IS LESS THAN THE MAXIMUM

ALLOWABLE STRESS, HENCE SAFE.

b) COMBINED STRESS :

s= sb + PR/t
s= 2.1837 + 0.261719 ( Static head is assumed)

s= 2.4454 < 23.48 KG/MM2 ( 2 x Sa)

COMBINED STRESS IN THE SHELL IS LESS THAN TWICE THE MAXIMUM

ALLOWABLE STRESS, HENCE SAFE.

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 SECTION MDULUS OF TOP CURB RING

1 DESIGN PRESSURE = ATM

2 DESIGN TEMPERATURE = AMBIENT
3 WORKING CAPACITY = 7.06
4 VOLUMETRIC CAPACITY ~ 8.82
5 CROSS SECTION OF SILO = CIRCULAR
6 OVERALL DIMENSIONS OF SILO
a SHELL LENGTH = 2500
b SHELL HEIGHT = 1000
c BOTTOM CONE HEIGHT = 2200
d BOTTOM CONE SIZE AT SMALLER END 200
e TOTAL HEIGHT OF THE SILO = 3350.00
7 EMPTY WEIGHT OF THE SILO = 3000
8 WATERFILLED WEIGHT OF SILO = 11819.52
9 SHELL PLATE MOC = SS 304
10 MOC OF LUGS = IS 2062 GR A

REQUIRED MINIMUM SECTION MODULULUS OF THE STIFFENING RING SHALL BE

DETERMINED BY THE FOLLOWING EQUATION

Z= D2H
17

Z= 1.231618 CM3

PROVIDED CURB ANGLE SIZE OF ISA 130 X 130 X 12 THK.

HAVING SECTION MODULUS OF 50.7 CM3

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ING

M3
M3
CIRCULAR

MM
MM
MM
MM
MM
KG
KG

IS 2062 GR A

ING RING SHALL BE

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SHELL = #REF! M3

CONE = 3.910768 M3

BOTT. SHELL = #REF! M3

#REF! M3

WEIGHT

SHELL = #REF! KG

CONE = #REF! KG

BOTT. SHELL= #REF! KG

TOP COVER = 216.32 KG

RING = 65.28 KG

BOTTOM FLG= 32.64 KG

LUGS = 100 KG

NOZZLES = 100 KG

STIFFENERS 100 KG

TOTAL WT. #REF! KG

~ #REF! KG

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