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OVERSEAS TECHNICAL ENGINEERING AND CONSTRUCTION PTE LTD
CONTENTS
2 SHELL DESIGN
3 TOP ANGLE
4 BOTTOM PLATE
5 ROOF PLATE
10 CENTER RING
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1.5 MATERIALS
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OVERSEAS TECHNICAL ENGINEERING AND CONSTRUCTION PTE LTD
HHLL
HL = 6,170
H= 6,707
1
S
h= 56.5
D = 3,390
VOLUME, Vb
p*D2 h
Vb =---------------- * ------------ = 0.25 m3
4 2
p*D2* HL
Vs =---------------- + Vb = 55.94 m3
4
GEOMETRIC CAPACITY, Vg
p*D2* H
Vg =---------------- - Vb = 60.28 m3
4
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2. SHELL DESIGN
4.9 * D * [ (H - 0.3) * G + P]
td = ----------------------------------------- + C
Sd
4.9 * D * (H - 0.3)
tt = -------------------------
St
WHERE :
td = MINIMUM INITIAL THICKNESS BASED ON DESIGN
STRESS ; IN mm .
tt = MINIMUM INITIAL THICKNESS BASE ON HYDROSTATIC
STRESS ; IN mm .
H = HEIGHT FROM BOTTOM OF COURSE UNDER CONSIDERATION
TO TOP OF TOP ANGLE ; IN m.
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2.3 MAXIMUM ALLOWABLE STRESS (AS PER API 650, Table 5-2a)
6.707
THE WIDTH OF TOP COURSE INCLUDES THE VERTICAL LEG OF TOP ANGLE
ACCORDING TO THE CLIENT'S REQUIREMENT, SHELL THICKNESS IS 4mm
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3. TOP ANGLE
MIN. SIZE L-50 x 50 x 4.8 (AS PER API 650 PARA. 5.1.5.9)
4. BOTTOM PLATE
5. ROOF PLATE
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Th a
Wh Top Angle
R2
b Wc min
Wc
Rc
Ts
DEAD LOAD
WEIGHT OF ROOF PLATE Wr = 0.36 mton
Pr = 40.28 kg/m2
INSULATION
- INSULATION DENSITY = 120 kg/m3
- INSULATION THICKNESS = 0 mm
- WT. OF INSULATION Pi = 0.0 kg/m2
PD = Pr + Pi = 40.3 kg/m2
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LIVE LOAD
MIN. LIVE LOAD Pm = 122.0 kg/m2
= 1.20 KN/m2
LOAD DUE TO VACUUM PRESSURE Pv = 25.0 mmH2O
= 25.00 kg/m2
PL = Pm + Pv = 147.00 kg/m2
a = 65.0 mm
b = 65.0 mm
t = 6.0 mm
AREA A1 D^0.5
Wh = 0.3 *----------------------------------------- * (Tr - CA)^0.5
(2* SIN(THETA))^0.5
= 80.7 mm
= 80.7 mm Wh max = 300.0 mm
A1
Wh
Top Angle
Tr
b Wc min. A2
Wc
A3
Ta nk Diam., D
Ts
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AREA A3
Ap = A1 + A2 + A3
= 403.4 + 744.0 + 0.0
= 1,147 mm2
D^2 * (T/45)
Areq1 = ----------------------------------- (AS PER API650 5.10.5.2)
3000*SIN (THETA)
Areq1 = 0.300 in 2
= 193.5 mm2
D^2 * (Pi-8th)
Areq 2= ----------------------------------- (AS PER API650 F.5)
0.962*Fy*TAN (THETA)
Areq2 = 0.191 in 2
= 123.0 mm2
Areq= MAX(Areq1,Areq2)
= 0.300 in 2
= 193.5 mm2
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Fr
Fr
FL
FL
H1
H1
FsFs HH
WL
H/2
H/2
WDL
L
DD
MOMENT ABOUT SHELL &
BOTTOM JOINT
WHERE,
Ps : PRESSURE AT SHELL SECTION, IN lb/ft2
Pr : UPLIFT PRESSURE AT ROOF SECTION, IN lb/ft2
V : DESIGN WIND SPEED, IN miles per hour
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Fs = As*Ps
Fr = Ar*Pr
WHERE,
Fs : LOAD AT SHELL SECTION, IN lb
Fr : UPLIFT LOAD AT ROOF SECTION, IN lb
As : PROJECTED AREA AT THE SHELL, IN ft2
Ar : HORIZONTAL PROJECTED AREA AT ROOF, IN ft2
Mw = H/2 * Fs + (D/2) * Fr
WHERE,
Mw : MOMENT DUE TO WIND LOAD
H : HEIGHT OF THE TANK
D : DIAMETER OF THE TANK
Fs = 3,826 lb 1,735 kg
Fr = 2,532 lb 1,148 kg
FL = A * P
WHERE,
FL : UPLIFT DUE TO INTERNAL PRESSURE, IN kg
A : INTERNAL CROSS SECTIONAL AREA, IN m
P : INTERNAL DESIGN PRESSURE, IN kg/m2
P= 200 mmH2O
= 200 kg/m2
A= 9.0 m2
FL = 1,805 kg
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MPi = D/2*FL
= 3,060 kg-m
MDL = D/2*(W)
WHERE,
W = WEIGHT OF SHELL AND ROOF SUPPORTED BY SHELL
= 4,546 kg
WHERE,
WL = RESISTING FORCE OF TANK CONTENT PER UNIT LENGTH OF SHELL
CIRCURFERENCE, N/m
tb= THICHNESS OF BOTTOM ANN.PLATE LESS CORROSION ALLOWANCE, mm
Fby= MINIMUM SPECIFIED YIELD STRENGTH OF BOTTOM ANNULUS, Mpa
H= MAXIMUM DESIGN PRODUCT LEVEL, m
tb = 5.00 mm
Fby = 250 Mpa
H= 6.17 m
WL = 11,586 N/m
= 1,181 kg/m
MF = D/2*(WL*p*D)
MF = 21,320 kg-m
CONDITION.1
MDL
0.6 MW MPi
1.5
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CONDITION.2
M W +0. 4 M Pi < M DL +M F
2
8,988 < 14,513 **OK**
4*M ( W -0.4FL)
tB = ----------- - -----------------
BCD*N N
WHERE;
tB : DESIGN LOAD PER ANCHOR;IN kg
BCD : DIAMETER OF ANCHOR CIRCLE, IN m
M: MOMENT DUE TO WIND PRESSURE, IN kg/m2
W: SHELL WEIGHT AVAILABLE TO RESIST UPLIFT,
PLUS DEAD WEIGHT SUPPORTED BY SHELL, IN kg
FL : UPLIFT DUE TO INTERNAL PRESSURE
N : NUMBER OF ANCHORS
M= 7,764 kg-m
W= 4,546 kg
FL = 1,805 kg
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3 2
t 120
H1 = 600,000 * t * ---------- * -----
D V
WIND PRESSURE,
WHERE;
qw = WIND PRESSURE IN; lb/ft2
Kz = VELOCITY CORRECTION FACTOR = 1.10
= 1.1 AS A MINIMUM
G= GUST RESPONSE = 0.85
= 0.85 FOR EXPOSURE C
Kd = DIRECTIONAL FACTOR FOR ROUND TANKS = 0.95
= 0.95 FOR ROUND TANKS
Kzt = 1.0 FOR ALL STRUCTURES = 1.00
I= 1.0 FOR CATEGORY II STRUCTURE = 1.00
v= BASIC DESIGN WIND VELOCITY; = 111.85 mph
IN miles per hour = 50.00 m/sec
qw + qv
V = 120 * -----------
36
WHERE;
V = EQUIVALENT DESIGN WIND VELOCITY IN miles per hour
qw = WIND PRESSURE IN lb/ft2
qv = TANK VENTING VACUUM PRESSURE SETTING IN lb/ft2
MIN. ; 5.04 lb/ft2 (0.035 psi)
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qw + qv = ### + 5.1204025
= ### lb/ft2
THEREFORE;
V= 115.88 miles per hour
= 51.80 m/sec.
t 5
Wtr = W * -----
t act
WE = SUM ( Wtr )
SINCE #VALUE!
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Total roof load, wld ( = live load + dead load ) = 0.001982 N/mm²
Rc Ry
Material : A36
Specified minimum yield stress, Sy = 250.00 N/mm²
Yield strength reduction factor, k ( Table M-1 ) = 1.000
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 ) = 1.00
Allowable bending stress, Fb = 160.00 N/mm²
Allowable compressive stress, Fc = 160.00 N/mm²
Allowable shearing stress, Fs = 160.00 N/mm²
Allowable tensile stress, Ft = 160.00 N/mm²
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RAFTER DESIGN
(a) Spacing between rafters
Sp = ( p.Dc )/ Nr = 1,331 mm
< 1,915 mm
(b) Loading area for rafters
A = ( p.Dc² )/4 = 9025874 mm²
STRESS CHECK
(A) BENDING STRESS
(i) Maximum Bending Moment
Rafter shall be designed as follows taking it for triangular loaded beam freely supported.
2W/Lmax
C
Lmax
Ro1 Ro2
Mmax = 0.1283.(Wcos ß).Lmax = 514,944 Nmm
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Up ring thickness: tu 8 mm
Width of up ring. Lu 60 mm
Distance from the center line of section area A1 to edge of central ring. Ld1= 30 mm
Distance from the center line of section area A2 to edge of central ring. Ld2= 14 mm
R= 156
Lu= 60
Lc= 18.57
Ld2= 14 tu= 8
Ll= 150
tl= 8
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A1*Ld1+A2*Ld2
Lc= 18.57 mm
A
Moment of inertia:
tu*Lu3 tl3*Ll
I= +A1*LO12+ +A2*LO22 238171 mm4
12 12
I
Zi= 5748.97 mm³
Lu-Lc
I
Zo= 12825 mm³
Lc
Material A36
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Rh Number of rafters, Nr 8
Reaction Point
Angle a° 22.50 °
at Mid-Point,
Rh.Do 1 1 Rh
Mm = - Tm =
4 sin a a 2.sin a
at Reaction-Point,
Rh.Do 1 1 Rh
Mr = - Tr =
4 a tan a 2 tan a
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OVERSEAS TECHNICAL ENGINEERING AND CONSTRUCTION PTE LTD
P e top plate
c t
(h-c)/2
h
m
k
j
g
f
a
f
P
S1 = ------------- ( 0.375 * g - 0.22 * d)
f * c ^2
WHERE:
DESIGN LOAD P= 804 kg 1.77 kips
YIELD STRESS OF ANCHOR BOLT Sy1 = 25.32 kg/mm2 36.00 ksi
DISTANCE FROM OUTSIDE OF TOP f= 38.50 mm 1.52 inch
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( b ) CHAIR HEIGHT
P * e 1.32 * Z
S2 = --------- * (-------------------------- + C1 )
t ^2 A1 + B1
= 8.91 ksi
** OK : S2 < 25 ksi
1.43 * a * h^2
A1 = ----------------------- = 16.61
R * t
B1 = (4 * a * h^2)^0.333 = 10.72
0.031
C1 = --------------- = 0.0060
(R * t)^0.5
1.0
Z = ------------------ = 0.96
A * B + 1.0
0.177 * a * m
A= ------------------------ = 0.05
(R * t) ^0.5
B= (m/t)^2 = 1.00
WHERE:
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P
j = -------------- = 0.018 inch
25* k
WHERE:
h= 172.00 mm 6.77 inch
c= 12.00 mm 0.472 inch
VERTICAL-PLATE WIDTH k= 100.00 mm 3.94 inch
(AVERAGE WIDTH FOR TAPERED PLATES)
VERTICAL SIDE PLATE THICKNESS USED j= 10.00 mm 0.394 inch
P
Wv = --------------- = 0.09 kips / lin. Inch
a + 2*h
P * e
WH = ----------------------- = 0.09 kips / lin. Inch
a * h + 0.667 * h^2
Sa * w = 1.67 kips
WHERE:
DESIGN LOAD P= 804 kg 1.77 kips
YIELD STRESS OF SHELL COURSE MATERIAL Sy = 21.1 kg/mm2 30.00 ksi
ALLOWABLE STRESS ON FILLET WELD (0.4*Sy*0.707)
Sa = 151.83 kg/lin.mm 8.48 ksi/lin. in.
WELD SIZE w= 5.00 mm 0.20 inch
e= 95.00 mm 3.74 inch
a= 172.00 mm 6.77 inch
h= 172.00 mm 6.77 inch
TOTAL LOAD ON WELD, KIPS PER LIN in. OF WELD W= 0.09 kips /lin. in.
TOTAL LOAD ON WELD, kg PER LIN mm. OF WELD 1.56 kg/lin.mm
HORIZONTAL LOAD ,KIPS PER LIN in. OF WELD WH = 0.09 kips /lin. in.
HORIZONTAL LOAD, kg PER LIN mm. OF WELD 1.55 kg/lin.mm
VERTICAL LOAD ,KIPS PER LIN in. OF WELD WV = 0.12 kips /lin. in.
VERTICAL LOAD, kg PER LIN mm. OF WELD 2.20 kg/lin.mm
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DOC. NO. 45 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
SHELL NOZZLES
SIZE(P) UW(kg) PAD THK PAD UW(kg) QTY PIPE (WT.) PAD (WT.)
2 6 5.00 0.50 7 = 42 3
3 11 5.00 1.12 0 = 0 0
4 16 5.00 2.00 0 = 0 0
6 24 5.00 4.50 0 = 0 0
8 35 5.00 7.99 0 = 0 0
10 52 5.00 12.49 0 = 0 0
12 70 5.00 17.99 0 = 0 0
20 130 5.00 49.96 2 = 260 100
24 160 5.00 71.94 0 = 0 0
PAD UW =(P*25.4/1000*2.2)^2*PAD THK*8 9 Wrn = 302 103 KG
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DOC. NO. 46 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
MIN. SIZE L-50 x 50 x 4.8 (AS PER API 650 PARA. 5.1.5.9)
ROOF NOZZLE
SIZE UW(kg) QTY TOTAL
1" 4 1 = 4
2" 6 2 = 12
3" 11 2 = 22
4" 16 0 = 0
6" 24 0 = 0
8" 35 0 = 0
10" 52 0 = 0
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DOC. NO. 47 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
12" 70 0 = 0
MH 20" 130 1 = 130
MH 24" 160 0 = 0
Wrn = 164
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DOC. NO. 48 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
D= 3.39 m
ROOF SLOPE (1/s) 1/ 6
Acrt = (PI()*(D/2^2+(D/(2*S))^2)*D/2
= ### m2
tr = 5 mm
W rf pl = 359 kg
W raf = 26 kg
W rf acc = 164 kg
W rf plat = 426 kg
W. roof= 975 kg
WHERE,
D: INTERNAL DIAMETER OF TANK
R: RADIUS OF DOOM ROOF
s: ROOF SLOP
Acrt : SURFACE AREA OF CONE ROOF SEGAMENT
tr : ROOF PLATE THICKNESS PLUS CORROSION ALLOWANCE
W rf pl : WEIGHT OF ROOF PLATE
W raf : WEIGHT OF ROOF RAFTER STRUCTURE
W rf plat : WEIGHT OF ROOF PLATFORM
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DOC. NO. 49 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
WHERE;
t= 8 mm FIRST SHELL COURSE NOMINAL THICKNESS
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DOC. NO. 50 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
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DOC. NO. 51 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.
390 * Tb
Lmin = = 17.24 inch OK < Lprovided
H*G
WHERE;
Lmin = WIDTH OF ANNULAR PLATE REQUIRED, inches
Tb = 0.31 inch NOMINAL THICKNESS OF ANNULAR PLATE, IN inch.
= 8.00 mm CORRODED CONDITION
H= 42.32 feet MAX. HEIGHT OF LIQUID IN feet.
= 12,899 mm
G= 1.20 DESIGN SPECIFIC GRAVITY
5. ROOF PLATE
tR = 5.00 mm MIN. NOMINAL THICKNESS. (AS PER API 650 PAR. 3.10.2.2)
C = 1.00 mm CORROSION ALLOWANCE.
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