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OVERSEAS TECHNICAL ENGINEERING AND CONSTRUCTION PTE LTD

DOC NO. 25-A1002-DC-101


DESIGN SHEET

OVERSEAS TECHNICAL ENGINEERING AND


CONSTRUCTION PTE LTD

FOR 50TON FUJI OIL TANK


CS(WITH HEATING COIL)

CONTRACTOR / OWNER FUJI OIL COMPANY, LTD.


(THAILAND)

PROJECT TITLE FUJI OIL NEW FACTORY PROJECT(AMATA CITY)

LOCATION AMATA CITY , THAILAND

REVISION STATUS

Rev. No. Date Description Approved Checked Made


By By By
<A> 17-Mar-10 ISSUE FOR APPROVAL LKM HQ GZD

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DESIGN SHEET

CONTENTS

1 TANK DESIGN DATA

2 SHELL DESIGN

3 TOP ANGLE

4 BOTTOM PLATE

5 ROOF PLATE

6 COMPRESSION RING AREA DESIGN

7 WIND OVERTURNING STABILITY CHECK

8 STABILITY OF SHELL AGAINST WIND

9 STRENGTH OF CONE ROOF STRUCTURE

10 CENTER RING

11 ANCHOR CHAIR DESIGN

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DESIGN SHEET

1. TANK DESIGN DATA

1.1 TANK NO. 50T

1.2 TYPE OF TANK CONE ROOF TANK

1.3 SERVICE FOOD OIL

1.4 DESIGN CONDITIONS

1.4.1 GEOMETRIC CAPACITY 60.28 m3


1.4.2 MAXIMUM STORAGE CAPACITY 55.94 m3
1.4.3 INSIDE DIAMETER 3.390 m
1.4.4 TANK HEIGHT 6.707 m
1.4.5 IN-FILLING RATE 50 m3/hr
1.4.6 EMPTYING RATE 50 m3/hr
1.4.7 CORROSION ALLOWABLE SHELL = 0.00 mm
BOTTOM = 0.00 mm
ROOF = 0.00 mm
1.4.8 DESIGN SPECIFIC GRAVITY 0.900 ( @ 15.6 deg. C )
1.4.9 DESIGN PRESSURE (INTERNAL) 200 mm WATER

1.4.10 DESIGN PRESSURE (EXTERNAL) 25 mm WATER


1.4.11 DESIGN TEMPERATURE 60 deg. C
1.4.12 FLASH POINT > 38 deg. C
1.4.13 WIND VELOCITY 50.0 m/sec
1.4.14 TYPE OF ROOF CONE ROOF TANK
1.4.15

1.5 MATERIALS

1.5.1 SHELL PLATE A-36


1.5.3 BOTTOM PLATE A-36
1.5.4 ROOF PLATE A-36
1.5.5 STRUCTURE A-36

1.6 FLANGE/NOZZLE SPECIFICATION AS PER API 650

1.7 DESIGN CODE API 650 11TH ED.

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DESIGN SHEET

1.8 TANK CAPACITY

HHLL

HL = 6,170
H= 6,707

1
S
h= 56.5

D = 3,390

INSIDE DIAMETER D= 3,390 mm


TANK HEIGNT H= 6,707 mm
MAX. LIQUID HEIGHT HL = 6,170 mm
BOTTOM SLOPE (1/s) 1/ 60
h= 56.5 mm

VOLUME, Vb
p*D2 h
Vb =---------------- * ------------ = 0.25 m3
4 2

MAXIMUM STORAGE CAPACITY, Vs

p*D2* HL
Vs =---------------- + Vb = 55.94 m3
4

GEOMETRIC CAPACITY, Vg

p*D2* H
Vg =---------------- - Vb = 60.28 m3
4

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DESIGN SHEET

2. SHELL DESIGN

2.1 FORMULA FOR SHELL PLATE THICKNESS

SHELL DESIGN BASED ON API 650 ; PARA 5.6

FORMULA FOR CALCULATING SHELL THICKNESS FOR OPERATING TEMPERATURE


NOT EXCEEDING 93.3 deg. C

4.9 * D * [ (H - 0.3) * G + P]
td = ----------------------------------------- + C
Sd

4.9 * D * (H - 0.3)
tt = -------------------------
St

WHERE :
td = MINIMUM INITIAL THICKNESS BASED ON DESIGN
STRESS ; IN mm .
tt = MINIMUM INITIAL THICKNESS BASE ON HYDROSTATIC
STRESS ; IN mm .
H = HEIGHT FROM BOTTOM OF COURSE UNDER CONSIDERATION
TO TOP OF TOP ANGLE ; IN m.

D = 3.39 TANK DIAMETER; IN m


G = 0.900 DESIGN SPECIFIC GRAVITY .

Sd = MAX. ALLOWABLE DESIGN STRESS; MPa


Sd = 160.00 FOR MATERIAL A-36 HIGH STRENGTH MATERIAL
Sd = 137.00 FOR MATERIAL A283 LOW STRENGTH MATERIAL

St = MAX. ALLOWABLE HYDROSTATIC STRESS ; IN MPa


St = 171.00 FOR MATERIAL A-36 HIGH STRENGTH MATERIAL
St = 154.00 FOR MATERIAL A283 LOW STRENGTH MATERIAL

C = 0.00 CORROSION ALLOWABLE; IN mm


P = 0.200 INTERNAL PRESSURE; IN m of Water Column

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DESIGN SHEET

2.2 LEAST PERMISSIBLE SHELL PLATE THICKNESS, tp

tp1 = 5.00 mm ; (AS PER API 650 PARA 5.6.1.1 )


tp2 = 5.00 mm ; (AS Per client's specification )
tp=min(tp1,tp2) = 5.00 mm
C = 0.00 mm CORROSION ALLOWANCE.
USED THICKNESS = 5.00 mm

2.3 MAXIMUM ALLOWABLE STRESS (AS PER API 650, Table 5-2a)

SPEC. SPEC. ALLOWABLE DESIGN STRESS ALLOW. HYDRO. STRESS


MIN. MIN.
MAT'L TENSILE YIELD MAX. MAX.
STRESS STRESS ALLOW. ALLOW.
St Sy Sd St
( MPa) ( MPa) ( MPa) ( MPa)
A-36 400 250 160.00 171.00
A283 380 205 137.00 154.00

2.4 CALCULATION AND RESULTS

TANK DIAMETER D= 3.390 m


TANK HEIGHT H= 6.707 m
DESIGN HEIGHT H= 6.707 m
DESIGN S.G. G= 0.900
INTERNAL PRESSURE P= 200 mm of water
CORROSION ALLOW. C= 0.00 mm

WIDTH OF DESIGN TH'K HYDRO. TEST TH'K USED


NO. OF COURSE H H - 0.3 Sd td St tt TH'K MAT'L
COURSE (m) (m) (m) ( MPa) (mm) ( MPa) (mm) (mm)
1 1.800 6.707 6.407 160.00 0.619 171.00 0.622 5.00 A-36
2 1.800 4.907 4.607 160.00 0.451 171.00 0.447 5.00 A-36
3 1.800 3.107 2.807 160.00 0.283 171.00 0.273 5.00 A-36
4 1.307 1.307 1.007 160.00 0.115 171.00 0.098 5.00 A-36
5
6
7
8
9
10
11

6.707
THE WIDTH OF TOP COURSE INCLUDES THE VERTICAL LEG OF TOP ANGLE
ACCORDING TO THE CLIENT'S REQUIREMENT, SHELL THICKNESS IS 4mm

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DESIGN SHEET

3. TOP ANGLE

TANK DIAMETER D= 3.39 m

MIN. SIZE L-50 x 50 x 4.8 (AS PER API 650 PARA. 5.1.5.9)

USED TOP ANGLE SIZE L-65 x 65x 6

4. BOTTOM PLATE

tB1 = 6.00 mm As per API 650, PARA. 5.4.1


tB2 = 6.00 mm AS PER CLIENT'S REQUIREMENT
tB = MIN(tB1,tB2) = 6.00 mm
(USED THE LESSER OF tB1 & tB2, AS PER CLIENT'S REQUIREMENT)

C = 0.00 mm CORROSION ALLOWANCE.

BOTTOM PLATE THICK. = tB + C = 6.00 mm

USED THICKNESS = 6.00 mm


(AGREED BY CLIENT)

5. ROOF PLATE

tR1 = 5.00 mm AS PER API 650 PAR. 5.10.2.2


tR2 = 5.00 mm AS PER CLIENT'S REQUIREMENT
tR = MIN(tR1,tR2) = 5.00 mm
(USED THE LESSER OF tR1 & tR2, AS PER CLIENT'S REQUIREMENT)

C = 0.00 mm CORROSION ALLOWANCE.

ROOF PLATE THICK. = tR + C = 5.00 mm

USED THICKNESS = 5.00 mm


(AGREED BY CLIENT)

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DESIGN SHEET

6. COMPRESSION RING AREA DESIGN


a = 65.0 mm
b = 65.0 mm
(1) DESIGN PARAMETERS t = 6.0 mm

Th a

Wh Top Angle

R2

b Wc min
Wc

Rc
Ts

TANK DIAMETER D= 3,390 mm


ROOF SLOPE 1/ 8 THETA = 0.117 rad.
= 6.7 deg.
CORROSION ALLOWANCE CA = 0.0 mm
PLATE THICKNESS OF LAST SHELL COURSE Ts = 5.00 mm
ROOF PLATE THICKNESS Th = 5.00 mm

DEAD LOAD
WEIGHT OF ROOF PLATE Wr = 0.36 mton
Pr = 40.28 kg/m2
INSULATION
- INSULATION DENSITY = 120 kg/m3
- INSULATION THICKNESS = 0 mm
- WT. OF INSULATION Pi = 0.0 kg/m2
PD = Pr + Pi = 40.3 kg/m2

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DESIGN SHEET

LIVE LOAD
MIN. LIVE LOAD Pm = 122.0 kg/m2
= 1.20 KN/m2
LOAD DUE TO VACUUM PRESSURE Pv = 25.0 mmH2O
= 25.00 kg/m2
PL = Pm + Pv = 147.00 kg/m2

DESIGN LOAD P = PD + PL = 187.3 kg/m2


= 38.4 lb/ft2

(2) AVAILABLE COMPRESSION AREA, mm2

SIZE OF TOP ANGLE L-axbx t 23.8 kg/m

a = 65.0 mm
b = 65.0 mm
t = 6.0 mm

AREA A1 D^0.5
Wh = 0.3 *----------------------------------------- * (Tr - CA)^0.5
(2* SIN(THETA))^0.5
= 80.7 mm
= 80.7 mm Wh max = 300.0 mm

A 1 = Wh * (Tr - CA) = 403.4 mm2


AREA A2
A2 = (a - t) * (t - CA) + b * (t - CA) = 744.0 mm2

COMPRESSION RING DETAILS


a = 65.0 mm
b = 65.0 mm
a
t = 6.0 mm

A1
Wh
Top Angle
Tr

b Wc min. A2
Wc

A3

Ta nk Diam., D
Ts

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DESIGN SHEET

AREA A3

Wc = 0.6 * (D/2)^0.5 * (Ts-CA)^0.5


= 55.2 mm Wc min = b = 65.0 mm

A3 = (Wc-b) * (Ts - CA)


= 0.0 mm2 ( A3 = 0, IF Wc IS LESS THAN b)

TOTAL AREA PROVIDED FOR COMPRESSION RING, Ap

Ap = A1 + A2 + A3
= 403.4 + 744.0 + 0.0
= 1,147 mm2

(3) MINIMUM REQUIRED AREA, Areq

D= 11.1 feet = 3,390.0 mm


THETA = 0.117 rad.
Pi= 7.9 in OF H2O 200.0 mm OF H2O
th= 0.2 in = 5.0 mm
Fy= 36000.0 Psi
T= 38.4 lb/ft2

D^2 * (T/45)
Areq1 = ----------------------------------- (AS PER API650 5.10.5.2)
3000*SIN (THETA)

Areq1 = 0.300 in 2
= 193.5 mm2

D^2 * (Pi-8th)
Areq 2= ----------------------------------- (AS PER API650 F.5)
0.962*Fy*TAN (THETA)

Areq2 = 0.191 in 2
= 123.0 mm2

Areq= MAX(Areq1,Areq2)
= 0.300 in 2
= 193.5 mm2

SINCE Ap > Areq COMPRESSION RING AREA IS ADEQUATE

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DESIGN SHEET

7 WIND OVERTURNING STABILITY CHECK (PAR. 5.11)

Fr
Fr
FL
FL

H1
H1

FsFs HH
WL

H/2
H/2

WDL

L
DD
MOMENT ABOUT SHELL &
BOTTOM JOINT

(a) WEIGHT OF CONE ROOF PLATE AND STRUCTURE

ROOF WT CORRODED CONDITION


WEIGHT OF ROOF PLATE W rf pl : 359 kg
WEIGHT OF ROOF RAFTER STRUCTURE W rf str: 93 kg
WEIGHT OF ROOF ACC. W rf acc = 172 kg
WEIGHT OF ROOF HANDRAIL W rf hr : 84 kg
WEIGHT OF ROOF AND ACCESSORIES SUPPORTED Wr : 708 kg
BY SHELL

SHELL WT CORRODED CONDITION


SHELL WEIGHT Wsh = 2,803 kg
ACCESSORIES SUPPORTED BY SHELL Wsh acc= 606 kg
INSULATION WT Winsl.= 429 kg
Ws = 3838 kg
WEIGHT OF SHELL AND ROOF SUPPORTED BY SHELL W= 4,546 kg

(b) WIND PRESSURE ( AS PER API 650, PARA. 5.2.1.j)

Ps = 18.0 * (V/120)^2 SHELL SECTION

Pr = 30.0 * (V/120)^2 CONICAL OR DOUBLE CURVED SECTION

WHERE,
Ps : PRESSURE AT SHELL SECTION, IN lb/ft2
Pr : UPLIFT PRESSURE AT ROOF SECTION, IN lb/ft2
V : DESIGN WIND SPEED, IN miles per hour

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DESIGN SHEET

(c) WIND LOAD

Fs = As*Ps

Fr = Ar*Pr

WHERE,
Fs : LOAD AT SHELL SECTION, IN lb
Fr : UPLIFT LOAD AT ROOF SECTION, IN lb
As : PROJECTED AREA AT THE SHELL, IN ft2
Ar : HORIZONTAL PROJECTED AREA AT ROOF, IN ft2

(d) MOMENT DUE TO WIND

Mw = H/2 * Fs + (D/2) * Fr

WHERE,
Mw : MOMENT DUE TO WIND LOAD
H : HEIGHT OF THE TANK
D : DIAMETER OF THE TANK

V= 50.00 m/sec 111.85 mile/hr


= 180 kph
D= 11.12 feet 3.39 m
H= 22.00 feet 6.71 m

Ps = 15.64 lb/ft2 76.35 kg/m2


Pr = 26.06 lb/ft2 127.25 kg/m2

As = 245 ft2 22.74 m2


Ar = 97 ft2 9.03 m2

Fs = 3,826 lb 1,735 kg
Fr = 2,532 lb 1,148 kg

H/2 * Fs = 42,086 lb-ft 5,818 kg-m


(D/2) * Fr = 14,081 lb-ft 1,946 kg-m
Mw = 56,168 lb-ft 7,764 kg-m

(e) UPLIFT DUE TO INTERNAL PRESSURE

FL = A * P

WHERE,
FL : UPLIFT DUE TO INTERNAL PRESSURE, IN kg
A : INTERNAL CROSS SECTIONAL AREA, IN m
P : INTERNAL DESIGN PRESSURE, IN kg/m2

P= 200 mmH2O
= 200 kg/m2

A= 9.0 m2

FL = 1,805 kg

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DESIGN SHEET

MOMENT DUE TO INTERNAL PRESSURE

MPi = D/2*FL
= 3,060 kg-m

(f) RESISTING MOMENT DUE TO SHELL & ROOF WEIGHT, MDL

MDL = D/2*(W)

WHERE,
W = WEIGHT OF SHELL AND ROOF SUPPORTED BY SHELL
= 4,546 kg

RESISTING MOMENT DUE TO TANK DEAD WEIGHT


MDL = 7,705 kg-m

(g) RESISTING MOMENT DUE TO CONTENT LIQUID, MF

W L=59t b √ F by H API650 5.11.2 & E.6.2.1

WHERE,
WL = RESISTING FORCE OF TANK CONTENT PER UNIT LENGTH OF SHELL
CIRCURFERENCE, N/m
tb= THICHNESS OF BOTTOM ANN.PLATE LESS CORROSION ALLOWANCE, mm
Fby= MINIMUM SPECIFIED YIELD STRENGTH OF BOTTOM ANNULUS, Mpa
H= MAXIMUM DESIGN PRODUCT LEVEL, m

tb = 5.00 mm
Fby = 250 Mpa
H= 6.17 m

WL = 11,586 N/m
= 1,181 kg/m

MF = D/2*(WL*p*D)
MF = 21,320 kg-m

(h) STABILITY CHECK


Mw = 7,764 kg-m
0.6Mw = 4,658 kg-m
MPi = 3,060 kg-m
0.4MPi = 1,224 kg-m
MDL = 7,705 kg-m
MDL/1.5 = 5,137 kg-m
MF = 21,320 kg-m

CONDITION.1
MDL
0.6 MW  MPi 
1.5

7,718 > 5,137 **NOT OK**

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DESIGN SHEET

CONDITION.2

M W +0. 4 M Pi < M DL +M F
2
8,988 < 14,513 **OK**

SINCE CONDITION 1(OR) 2 IS NOT OK,**THEREFORE ANCHORING IS REQUIRED**

(i) ANCHOR BOLTS SIZING

MIN. SIZE OF ANCHOR BOLTS = 1.00 inch


USED ANCHOR SIZE = 1.18 inch
DIAMETER OF ANCHOR BOLT d= 30 mm

ANCHOR BOLT SRESS AREA Ar=0.7854(d-0.938xp)^ 2 = 5.61 cm2

MAX. ALLOWABLE STRESS Sa = 15,000 psi


= 1,055 kg/cm2

ALLOWABLE TENSION LOAD PER ANCHOR T = Sa*Ar = 5,914 kg

BOLT CIRCLE DIAMETER BCD = 3.590 m

MIN. REQ'D NOS. OF ANCHOR BOLTS PI()*BCD/3.05= 3.7

NO. OF ANCHOR BOLTS PROVIDED N= 4

TENSION LOAD PER ANCHOR BOLT

4*M ( W -0.4FL)
tB = ----------- - -----------------
BCD*N N

WHERE;
tB : DESIGN LOAD PER ANCHOR;IN kg
BCD : DIAMETER OF ANCHOR CIRCLE, IN m
M: MOMENT DUE TO WIND PRESSURE, IN kg/m2
W: SHELL WEIGHT AVAILABLE TO RESIST UPLIFT,
PLUS DEAD WEIGHT SUPPORTED BY SHELL, IN kg
FL : UPLIFT DUE TO INTERNAL PRESSURE
N : NUMBER OF ANCHORS

M= 7,764 kg-m
W= 4,546 kg
FL = 1,805 kg

tB = 2,163 - 956 = 1,207 kg

SINCE T>tB, ANCHOR SIZE AND NUMBER IS ADEQUATE

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DESIGN SHEET

8 STABILITY OF SHELL AGAINST WIND

(a) INTERMEDIATE WIND GIRDER CHECK


THE MAX. HEIGHT OF UNSTIFFENED SHELL HEGHT SHALL NOT EXCEED THE
FOLLOWING VALUE IN ACCORDANCE WITH AP1 650, PAR. 5.9.7.

3 2
t 120
H1 = 600,000 * t * ---------- * -----
D V

WHERE; H1 : MAX. HEIGHT OF UNSTIFFENED SHELL, IN feet


t : ( ) AS ORDERED TOP SHELL THICKNESS, IN inches
( X ) CORRODED TOP SHELL THICKNESS, IN inches
D : NOMINAL TANK DIAMETER, IN feet
V : EQUIVALENT DESIGN WIND VELOCITY, IN mile per hour

WIND PRESSURE,

qw = 0.00256 * Kz * Kzt * Kd * v2 * I * G = 28.45 lb/ft2

WHERE;
qw = WIND PRESSURE IN; lb/ft2
Kz = VELOCITY CORRECTION FACTOR = 1.10
= 1.1 AS A MINIMUM
G= GUST RESPONSE = 0.85
= 0.85 FOR EXPOSURE C
Kd = DIRECTIONAL FACTOR FOR ROUND TANKS = 0.95
= 0.95 FOR ROUND TANKS
Kzt = 1.0 FOR ALL STRUCTURES = 1.00
I= 1.0 FOR CATEGORY II STRUCTURE = 1.00
v= BASIC DESIGN WIND VELOCITY; = 111.85 mph
IN miles per hour = 50.00 m/sec

EQUIVALENT WIND VELOCITY

qw + qv
V = 120 * -----------
36

WHERE;
V = EQUIVALENT DESIGN WIND VELOCITY IN miles per hour
qw = WIND PRESSURE IN lb/ft2
qv = TANK VENTING VACUUM PRESSURE SETTING IN lb/ft2
MIN. ; 5.04 lb/ft2 (0.035 psi)

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DESIGN SHEET

TANK VACUUM PRESSURE SETTING

qv = 25.00 mmH2O = 5.12 lb/ft2

qw + qv = ### + 5.1204025
= ### lb/ft2

THEREFORE;
V= 115.88 miles per hour
= 51.80 m/sec.

D= 3.39 m 11.12 feet


t= 5.00 mm 0.197 inch. TOP SHELL COURSE THICK.
V= 51.80 m/sec 115.88 miles per hour

H1 = 90,909 mm 298.26 feet

TRANSPOSE WIDTH OF EACH COURSE SHALL BE CALCULATED AS FOLLOWS:

t 5
Wtr = W * -----
t act

WE = SUM ( Wtr )

WHERE, Wtr : TRANSPOSED WIDTH OF EACH SHELL,IN inches


W : ACTUAL WIDTH OF EACH SHELL, IN inches
t act. : ACTUAL SHELL THICKNESS, IN inches
X CORRODED SHELL THICKNESS, IN inches
WE : TOTAL TRANSPOSED WIDTH OF SHELL, IN inches

(b) CALCULATION RESULT


COURSE # W t act. t Wtr
mm inch. mm inch. mm inch. mm inch.
12th 0 0.0 0.00 0.000 0 0.0
11th 0 0.0 0.000 0 0.0
10th 0 0.0 0.000 0 0.0
9th 0.000 0 0.0
8th #VALUE! #VALUE! #VALUE! #VALUE!
7th #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6th #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5th 0.0 0 0.0
4th 1,307.0 51.5 5.00 0.197 5.00 0.197 1,307 51.5
3rd 1,800.0 70.9 5.00 0.197 5.00 0.197 1,800 70.9
2nd 1,800.0 70.9 5.00 0.197 5.00 0.197 1,800 70.9
1st 1,800.0 70.9 5.00 0.197 5.00 0.197 1,800 70.9
6,707 #VALUE! #VALUE!

WE = #VALUE! mm #VALUE! inch,


H1 = 90,909 mm 3,579.1 inch.

SINCE #VALUE!

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DESIGN SHEET

9. STRENGTH OF CONE ROOF STRUCTURE

(1) GEOMETRIC DATA


Nominal diameter of tank, Dc = 3390 mm
Roof slope, ß 1/ 8.475 = 6.7 °

(2) ROOF LOADING


Value of lap for roof plate, a = 1.05
Roof plate weight , @ Roof thk = 5.00 mm,wr ( plus lapping ) = 0.000404 N/mm²
Vacuum pressure , Va = 0.000245 N/mm²
Insulation wgt, wi (= thk x rho ) 0.00 (mm) x 0.00 = 0.000000 N/mm²
Snow weight, ws = 0.000000 N/mm²
Live load, wl (@ 122.00 kg/m² ) = 0.001197 N/mm²
Additional live load, (@ 0.00 kg/m² ) = 0.000000 N/mm²
Weight of Accessories = 0.000136 N/mm²

Total roof load, wld ( = live load + dead load ) = 0.001982 N/mm²

(3) FORCE DIAGRAM


The structure shall be designed as follows taking it as a three-hinged frame freely supported
at both end.
Fx Shear force at bolts,
W
Rc = {1+ 9.tan²ß}½
C 3.tan ß°
Rx ß° = 7047 N

Rc Ry

(4) RAFTER DESIGN


GEOMETRIC DATA
Roof radius, Rp = 1695 mm
Roof development radius, Rt = 1707 mm
Number of rafter , Nr = 8
Maximum span, Lmax = 1707 mm

MEMBER SIZE & PROPERTIES


Member size = C75x40x5
Unit weight , wb = 6.92 kg/m
Section modulus , Zx-x ( corroded ) = 20200 mm³
Cross sectional area, Ac ( corroded ) = 882 mm²

Material : A36
Specified minimum yield stress, Sy = 250.00 N/mm²
Yield strength reduction factor, k ( Table M-1 ) = 1.000
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 ) = 1.00
Allowable bending stress, Fb = 160.00 N/mm²
Allowable compressive stress, Fc = 160.00 N/mm²
Allowable shearing stress, Fs = 160.00 N/mm²
Allowable tensile stress, Ft = 160.00 N/mm²

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DESIGN SHEET

RAFTER DESIGN
(a) Spacing between rafters
Sp = ( p.Dc )/ Nr = 1,331 mm
< 1,915 mm
(b) Loading area for rafters
A = ( p.Dc² )/4 = 9025874 mm²

(c) Load per one rafter


wld.A
W = + wb.Lmax = 2,352 N
Nr

STRESS CHECK
(A) BENDING STRESS
(i) Maximum Bending Moment
Rafter shall be designed as follows taking it for triangular loaded beam freely supported.

2W/Lmax

C
Lmax
Ro1 Ro2
Mmax = 0.1283.(Wcos ß).Lmax = 514,944 Nmm

(ii) Bending Stress


Mmax
sb = = 25.49 N/mm²
Zx-x
Since sb < (Ks.Fb) , therefore the rafter size is satisfactory.

(B) COMPRESSIVE STRESS


(i) Maximum Compressive Force
W
C = [ 1+ 2.sin²ß° ] = 6,873 N
3.sin ß°
(ii) Compressive Stress
C
sc = = 7.79 N/mm²
Ac
Since sc < (Ks.Fc) , therefore the rafter size is satisfactory.

(C) SHEARING STRESS


(i) Maximum Shear Force
2
Ro1 = W.cos ß° = 1,557 N
3
(ii) Shear Stress
Ro1
ss = = 1.77 N/mm²
Ac
Since ss < (Ks.Fs) , therefore the rafter size is satisfactory.

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

(D) COMBINED STRESS FOR BENDING & AXIAL STRESS


sb sc
U = + = 0.208
Ks.Fb Ks.Fc
Since U < 1.0 , therefore the rafter size is satisfactory.

(E) COMBINED STRESS FOR BENDING, AXIAL & SHEAR STRESS


{(sb + sc)² + 3ss² }½
U = = 0.209
Ks.Ft
Since U < 1.0 , therefore the rafter size is satisfactory.

TOP CENTRAL RING DESIGN


For Top Central Ring Design, use the following information :-
Number of rafters, Nr = 8
Horizontal axial load of rafters, Rh ( = W/3.tan ß° ) = 6,643 N

TOP SHELL RING DESIGN


For Top Shell Ring Design, use the following information :-
Number of rafters, Nr = 8
Horizontal axial load of rafters, Rh ( = W/3.tan ß° ) = 6,643 N

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

10 CENTER RING CALCULATION

(1) Geometric data

Outside diameter of central shell ring, Do 312 mm

Outside radius of central shell ring, R 156 mm

Up ring thickness: tu 8 mm

Low ring thickness: tl 8 mm

Width of up ring. Lu 60 mm

Hight of low ring, Ll 150 mm

Distance from the center line of section area A1 to edge of central ring. Ld1= 30 mm

Distance from the center line of section area A2 to edge of central ring. Ld2= 14 mm

R= 156
Lu= 60
Lc= 18.57
Ld2= 14 tu= 8

Area: A1= 480 mm


2

Ll= 150

Area: A2= 1200 mm


2

tl= 8

Area of A1: 480 mm2

Area of A2: 1200 mm2

Total section area of the center ring: A: 1680 mm2

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

Distance from the neutral axis to edge of central ring. Lc

A1*Ld1+A2*Ld2
Lc= 18.57 mm
A

A1 offset from the neutral axis, LO1

LO1= abs(Lc -Ld1) 11.43 mm

A2 offset from the neutral axis, LO2

LO2= abs(Lc -Ld2) 4.57 mm

Moment of inertia:

tu*Lu3 tl3*Ll
I= +A1*LO12+ +A2*LO22 238171 mm4
12 12

Section modulus from inside

I
Zi= 5748.97 mm³
Lu-Lc

Section modulus from outside

I
Zo= 12825 mm³
Lc

Material A36

Specified minimum yield stress, Sy 250.00 N/mm²

Yield strength reduction factor, k ( Table M-1 ) 1.00

Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 ) 1.00

Allowable bending stress, Fb 160.00 N/mm²

Allowable compressive stress, Fc 160.00 N/mm²

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

(2) Top central ring design

Rh Number of rafters, Nr 8
Reaction Point
Angle a° 22.50 °

a° Axial load of rafters,Rh 6,643 N


Mid Point ( Note : Rh is negative for inward force )

RING STABILITY CHECK MID-POINT LOAD-POINT


Inside Outside Inside Outside
Section Section Section Section
a Bending Moment ( Nmm ) 34,535 -34,535 -68,536 68,536
b Circumferential force (N) 8,680 8,680 8,019 8,019
c Bending Stress ( N/mm² ) 6.01 -2.69 -11.92 5.34
d Circumferential stress ( N/mm² ) 5.17 5.17 4.77 4.77

Allow. bending stress ( N/mm² ) 160 160 160 160


Allow. axial stress ( N/mm² ) 160 160 160 160
Combined stress 0.07 0.02 -0.04 0.06
Condition OK. OK. OK. OK.

at Mid-Point,

Bending moment, Circ. tensile force,

Rh.Do 1 1 Rh
Mm = - Tm =
4 sin a a 2.sin a

at Reaction-Point,

Bending moment, Circ. tensile force,

Rh.Do 1 1 Rh
Mr = - Tr =
4 a tan a 2 tan a

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

11. ANCHOR CHAIR DESIGN

( a ) TOP PLATE THICKNESS

P e top plate
c t
(h-c)/2

h
m
k
j
g
f

a
f

STRESS AT TOP PLATE, S1

P
S1 = ------------- ( 0.375 * g - 0.22 * d)
f * c ^2

= 6.36 ksi 4.47 kg/mm2 ** OK : S < fb

WHERE:
DESIGN LOAD P= 804 kg 1.77 kips
YIELD STRESS OF ANCHOR BOLT Sy1 = 25.32 kg/mm2 36.00 ksi
DISTANCE FROM OUTSIDE OF TOP f= 38.50 mm 1.52 inch

TOP-PLATE THICKNESS PROVIDED c= 12 mm 0.472 inch


DISTANCE BETWEEN VERTICAL PLATES g= 100 mm 3.94 inch
ANCHOR-BOLT DIAMETER d= 30 mm 1.18 inch

ANCHOR-BOLT AREA Ab = 561 mm2 0.87 in2


YIELD STRESS OF TOP PLATE MATERIAL Sy2 = 25.32 kg/mm2 36.00 ksi
ALLOWABLE BENDING STRESS fb = 22.45 kg/mm2 31.92 ksi
( 2/3 *Sy * 1.33 )

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

( b ) CHAIR HEIGHT

MAX. SECONDARY BENDING STRESS AT THE SHELL, S2

P * e 1.32 * Z
S2 = --------- * (-------------------------- + C1 )
t ^2 A1 + B1

= 171 *( 0.05 + 0.0060 )

= 8.91 ksi

** OK : S2 < 25 ksi

1.43 * a * h^2
A1 = ----------------------- = 16.61
R * t

B1 = (4 * a * h^2)^0.333 = 10.72

0.031
C1 = --------------- = 0.0060
(R * t)^0.5

1.0
Z = ------------------ = 0.96
A * B + 1.0

0.177 * a * m
A= ------------------------ = 0.05
(R * t) ^0.5

B= (m/t)^2 = 1.00

WHERE:

DESIGN LOAD P= 1.77 klps


TOP-PLATE WIDTH ALONG SHELL a= 172.0 mm 6.77 inch
BOTTOM OR BASE PLATE THICKNESS m= 5.0 mm 0.197 inch
NOMINAL SHELL RADIUS, EITHER TO R= 3,450.0 mm 135.83 inch
SHELL OR COLUMN THICKNESS t= 5.0 mm 0.197 inch
CHAIR HEIGHT h= 172.0 mm 6.77 inch
ANCHOR-BOLT ECCENTRICITY e= 95.0 mm 3.74 inch
Z= REDUCTION FACTOR

( c ) VERTICAL SIDE PLATES

j min1 = = 0.39 inch 10.0 mm


OR
j min2 = 0.04 * ( h - c ) = 0.25 inch 6.4 mm

MAX (j min1 OR j min2) 0.394 inch

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DOC NO. 25-A1002-DC-101


DESIGN SHEET

P
j = -------------- = 0.018 inch
25* k

REQUIRE j min = 0.394 inch ** OK: THICKNESS ADEQUATE

WHERE:
h= 172.00 mm 6.77 inch
c= 12.00 mm 0.472 inch
VERTICAL-PLATE WIDTH k= 100.00 mm 3.94 inch
(AVERAGE WIDTH FOR TAPERED PLATES)
VERTICAL SIDE PLATE THICKNESS USED j= 10.00 mm 0.394 inch

( d ) ASSEMBLY OF CHAIR WELDMENT

P
Wv = --------------- = 0.09 kips / lin. Inch
a + 2*h

P * e
WH = ----------------------- = 0.09 kips / lin. Inch
a * h + 0.667 * h^2

W = ( Wv ^2 + WH ^2 )^0.5 = 0.12 kips / lin. Inch

Sa * w = 1.67 kips

** OK : Sa*w > W : WELD SIZE IS SUFFICIENT

WHERE:
DESIGN LOAD P= 804 kg 1.77 kips
YIELD STRESS OF SHELL COURSE MATERIAL Sy = 21.1 kg/mm2 30.00 ksi
ALLOWABLE STRESS ON FILLET WELD (0.4*Sy*0.707)
Sa = 151.83 kg/lin.mm 8.48 ksi/lin. in.
WELD SIZE w= 5.00 mm 0.20 inch
e= 95.00 mm 3.74 inch
a= 172.00 mm 6.77 inch
h= 172.00 mm 6.77 inch

TOTAL LOAD ON WELD, KIPS PER LIN in. OF WELD W= 0.09 kips /lin. in.
TOTAL LOAD ON WELD, kg PER LIN mm. OF WELD 1.56 kg/lin.mm
HORIZONTAL LOAD ,KIPS PER LIN in. OF WELD WH = 0.09 kips /lin. in.
HORIZONTAL LOAD, kg PER LIN mm. OF WELD 1.55 kg/lin.mm
VERTICAL LOAD ,KIPS PER LIN in. OF WELD WV = 0.12 kips /lin. in.
VERTICAL LOAD, kg PER LIN mm. OF WELD 2.20 kg/lin.mm

# 000000General Business
DOC. NO. 45 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

TANK COMPONENTS WEIGHT CALCULATION

TANK NO. 50T

TYPE OF TANK CONE ROOF TANK

SERVICE FOOD OIL

1.1 SHELL AND ACCESSORIES

TANK DIAMETER D= 3.390 m


TANK HEIGHT H= 6.707 m

WIDTH OF USED Corroded


NO. OF COURSE TH'K WEIGHT WEIGHT
COURSE (m) (mm) KG KG
1 1.50 5.00 627 502
2 1.50 5.00 627 502
3 1.50 5.00 627 502
4 1.50 5.00 627 502
5 0.71 5.00 296 236
6 0.00 0.00 0 0
7 0.00 0.00 0 0
8 0.00 0.00 0 0.00
9 0.00 0.00 0 0.00
10 0.00 0.00 0 0.00
11

6.707 2,804 KG 2,243 KG

SHELL NOZZLES
SIZE(P) UW(kg) PAD THK PAD UW(kg) QTY PIPE (WT.) PAD (WT.)
2 6 5.00 0.50 7 = 42 3
3 11 5.00 1.12 0 = 0 0
4 16 5.00 2.00 0 = 0 0
6 24 5.00 4.50 0 = 0 0
8 35 5.00 7.99 0 = 0 0
10 52 5.00 12.49 0 = 0 0
12 70 5.00 17.99 0 = 0 0
20 130 5.00 49.96 2 = 260 100
24 160 5.00 71.94 0 = 0 0
PAD UW =(P*25.4/1000*2.2)^2*PAD THK*8 9 Wrn = 302 103 KG

WEIGHT OF SHELL PLATE W sh pl = 2,804 KG


WEIGHT OF SHELL NOZZLE W sh acc = 405 KG
WEIGHT OF SPIRAL STAIR W stair = 201 KG (UNIT WT.30kg/m)
TOTAL WEIGHT OF SHELL W sh = 3,473 KG

# 000000General Business
DOC. NO. 46 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

1.2 TOP ANGLE

TANK DIAMETER D= 3.39 m

MIN. SIZE L-50 x 50 x 4.8 (AS PER API 650 PARA. 5.1.5.9)

USED TOP ANGLE SIZE L-65 x 65 x6


UNIT WEIGHT 5.91 KG/M

WEIGHT OF TOP ANGLE W tp agl = 63 KG

1.3 ROOF PLATE AND STRUCTURE


WITH ROOF STRUCTURE: CRT
tR = 5.00 mm MIN. NOMINAL THICKNESS. (AS PER API 650 PAR. 3.10.2.2)
C = 1.00 mm CORROSION ALLOWANCE.
ROOF PLATE THICK. = tR + C = 6.00 mm
ROOF SLOPE 1: 6
ROOF SLOPE LENGTH S= 1.72 m
NETT AREA Ar=S*D/2*PI()*1.02 = 9 m2
WASTAGE FACTOR (IN-HOUSE DATA) f= 14.42 %
GROSS AREA GA=(1+f/100)*Ar = 11 m2
GROSS WEIGHT GA*(tR+C)*7.85 = 503 kg
SELF SUPPORTING ROOF: CRT
TETA = 0.1682 rad. 9.6387 degrees
SIN (TETA) = 0.1674 ROOF SLOPE OK
MIN. ROOF THICKNESS TR= D/SIN(TETA)+C = 0.116 inch 1.78 mm
USE THK TR =MAX(tR or TR) = 6.00 mm
GROSS WEIGHT GA*TR*7.85 = 503 kg
DOME ROOF
SELF SUPPORTING ROOF 1 : YES, 2 : NO = 2
TANK DIAM D= 3.39 m
DOME RADIUS Rr = D = 3.39 m
= 11.12 feet
MIN. ROOF THICKNESS (SELF) TR= (Rr/200)*25.4+C = 5.80 mm thk <12.7 : OK
USE THK TR used= 6.00 mm
PLATE LAYOUT CONFIG. (1:NORMAL,2:PETAL) = 2
WASTAGE FACTOR (IN-HOUSE DATA) F= 1.90
NORMAL : y = -3E-05x3 + 0.0021x2 - 0.061x + 1.9348 1.75
PETAL : y = -3E-05x3 + 0.0021x2 - 0.061x + 2.0848 1.90
GROSS WEIGHT Ar*TR*F * 7.85 *1.02 = 852 kg

ROOF PLATE WT W roof = 503 kg

ROOF NOZZLE
SIZE UW(kg) QTY TOTAL
1" 4 1 = 4
2" 6 2 = 12
3" 11 2 = 22
4" 16 0 = 0
6" 24 0 = 0
8" 35 0 = 0
10" 52 0 = 0

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DOC. NO. 47 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

12" 70 0 = 0
MH 20" 130 1 = 130
MH 24" 160 0 = 0
Wrn = 164

WEIGHT OF ROOF PLATE W rf pl = 503 kg


(corroded)= 419 kg
WEIGHT OF ROOF NOZZEL W rf acc = 164 kg

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DOC. NO. 48 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

(b) WEIGHT OF ROOF STRUCTURE

SIZE OF RAFTER USED C-80X40X5


UNIT WEIGHT 6.92 kg/m
NO OF RAFTER USED 2 Nos.
WEIGHT OF RAFTER 26 kg

SIZE OF GIRDER USED L-100x100x10


UNIT WEIGHT 15 kg/m
DIA. OF GIRDER G1 0 m
DIA. OF GIRDER G2 0 m
DIA. OF GIRDER G3 0 m
DIA. OF GIRDER G4 0 m
WEIGHT OF GIRDER 0 kg

TOTAL WEIGHT OF W rf str = 26 kg


ROOF STRUCTURE

(c) WEIGHT OF ROOF PLATFORM

ANGLE OF ROOF PLATFORM 180 DEG.


WIDTH OF ROOF PLATFORM 0.8 m
UNIT WT.OF PLATFORM 100 kg/m2

WEIGHT OF ROOF W rf plt = 426 Kg


PLATFORM

(b) WEIGHT OF CONE ROOF PLATE AND STRUCTURE

D= 3.39 m
ROOF SLOPE (1/s) 1/ 6

Acrt = (PI()*(D/2^2+(D/(2*S))^2)*D/2
= ### m2

tr = 5 mm
W rf pl = 359 kg
W raf = 26 kg
W rf acc = 164 kg
W rf plat = 426 kg
W. roof= 975 kg

WHERE,
D: INTERNAL DIAMETER OF TANK
R: RADIUS OF DOOM ROOF
s: ROOF SLOP
Acrt : SURFACE AREA OF CONE ROOF SEGAMENT
tr : ROOF PLATE THICKNESS PLUS CORROSION ALLOWANCE
W rf pl : WEIGHT OF ROOF PLATE
W raf : WEIGHT OF ROOF RAFTER STRUCTURE
W rf plat : WEIGHT OF ROOF PLATFORM

# 000000General Business
DOC. NO. 49 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

W roof : WEIGHT OF ROOF AND ACCESSORIES SUPPORTED BY ROOF

4. BOTTOM PLATE (AS PER API 650 PARA. 3.4.1)

4.1 BOTTOM PLATE THICKNESS

tB = 6.00 mm MINIMUM NOMINAL THICKNESS.


C = 1.00 mm CORROSION ALLOWANCE.

MIN. BOTTOM PLATE THICK. = tB + C = 7.00 mm

MIN. BOTTOM PLATE THICK. REQUIRED = 8.00 mm


(PER VTS'S TENDER DOC.)

USED THICKNESS = 8.00 mm

4.2 ANNULAR BOTTOM PLATE

MATERIAL OF BOTTOM SHELL COURSE BS4360-43A


MATERIAL GROUP (API 650 TABLE 2-3) I
ANNULAR PLATE REQUIREMENT N.A (API650 PAR. 3.5)
ANNULAR PLATE REQUIREMENT BY VTS'S SPEC. YES

ANNULAR PLATE THICKNESS CALCULATION

MAX. LIQUID HEIGHT H= 12.899 m


TANK DIAMETER D= 10.140 m

HYDROSTATIC TEST STRESS IN FIRST SHELL COURSE

4.9 *D*( H - 0.3 )


St = ---------------------- = 78.25 MPa
t

WHERE;
t= 8 mm FIRST SHELL COURSE NOMINAL THICKNESS

FROM TABLE 3-1

MIN. ANNULAR PLATE THICKNESS tba = 6.00 mm


CORROSION ALLOWANCE CA = 1.60 mm

MIN. ANNULAR PLATER THICKNESS AS PER API 650

tba MIN = 6.00 + 1.60 = 7.60 mm

CLIENT'S JOB SPECIFICATION AS API 650

MIN. ANNULAR PLATE THICKNESS tba = 6.00 mm


CORROSION ALLOWANCE CA = 1.60 mm

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DOC. NO. 50 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

tba MIN = 6.00 + 1.60 = 7.60 mm

USED ANNULAR PLATE THICK = 8 mm

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DOC. NO. 51 .
25-A1002-DC-101
TANK DESIGN SHEET
Attachment-1 SHEET NO.

4.3 ANNULAR PLATE RADIAL WIDTH CHECK ( PAR. Q.3.4.1)

PROVIDED BOTTOM ANNULAR PLATE WIDTH Lprovided = 24 inches


(MIN. 24 inches) = 609.60 mm

390 * Tb
Lmin = = 17.24 inch OK < Lprovided

H*G

WHERE;
Lmin = WIDTH OF ANNULAR PLATE REQUIRED, inches
Tb = 0.31 inch NOMINAL THICKNESS OF ANNULAR PLATE, IN inch.
= 8.00 mm CORRODED CONDITION
H= 42.32 feet MAX. HEIGHT OF LIQUID IN feet.
= 12,899 mm
G= 1.20 DESIGN SPECIFIC GRAVITY

5. ROOF PLATE

tR = 5.00 mm MIN. NOMINAL THICKNESS. (AS PER API 650 PAR. 3.10.2.2)
C = 1.00 mm CORROSION ALLOWANCE.

ROOF PLATE THICK. = tR + C = 6.00 mm

USED THICKNESS = 6.00 mm

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