CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 DESIGN OF RECTANGULAR TANKS - INDEX

2
3 CONTENTS PAGE NO.
4
5 1. DESIGN DATA : 1
6 2. FULL TANK PLATE THICKNESS FOR FRONT & BACK PLATE (LONG SIDE PLATE) : 2
7 3. FULL TANK PLATE THICKNESS FOR FRONT & BACK PLATE (SHORT SIDE PLATE) : 4
8 5. FULL TANK SHELL PLATE THICKNESS FOR TOP PLATE - CASE 1 : 6
9 6. FULL TANK SHELL PLATE THICKNESS FOR TOP PLATE - CASE 2 : 8
10 7. FULL TANK SHELL PLATE THICKNESS FOR TOP PLATE - CASE 1 + 2 : 10
11 8. FULL TANK SHELL PLATE THICKNESS FOR BOTTOM PLATE : 11
12 9. DESIGN RESULT : 13
13 10. MANWAY REINFORCEMENT CALCULATION : 15
14 11. 2 INCH NOZZLE THICKNESS CALCULATION (As per UG-45 of ASME Sec.VIII Div.1-Ed.2017) : 16
15 12. 3 INCH NOZZLE THICKNESS CALCULATION (As per UG-45 of ASME Sec.VIII Div.1-Ed.2017) : 17
16 13. 4 INCH NOZZLE THICKNESS CALCULATION (As per UG-45 of ASME Sec.VIII Div.1-Ed.2017) 18
17 14. WEIGHT SHEET : 19
18 15. LIFTING LUG CALCULATION : 20
19 16. SEISMIC & WIND FOR TANK SUPPORT : 24
20 17. ANCHOR BOLT DESIGN FOR OPERATING AND TRANSPORTATION : 25
21 18. ANNEX-1 : TANK SUPPORTING MEMBER AND LEG DESIGN CALCULATION : 26
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59 GC 32, NEW GATHERING CENTER FOR SEK
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60 ‫االوسط‬
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 DESIGN OF RECTANGULAR TANKS

2 REFERENCES
3 1. ROARK'S FORMULA FOR STRESS AND STRAIN BY WARREN C. YOUNG & RICHARD G. BUDYNAS EDITION. 7
4
5 THE TANK IS DESIGNED WITH EXTERNAL STIFFENERS ONLY. NO INTERNAL STIFFENERS ARE CONSIDERED IN THE DESIGN.
6 THE MATERIAL OF THE STIFFENERS IS THE SAME GRADE OF THE TANK SHELL/TOP/BOTTOM PLAT
7
8 DESIGN DATA
9 DIMENSION = Cal. are applicable for the all tanks with H1825xL1600xW1600 (Compartment for 1600 Length)
10 REQUIRED CAPACITY (WORKING) = 2.550 CU. M
11 HEIGHT, H = 1825 mm = 71.85 in
12 LENGTH, L = 3200 mm = 125.98 in
13 WIDTH, W = 1600 mm = 62.99 in
14 TOP NOZZLE HEIGHT, H1 = 250 mm = 9.84 in
15 ACTUAL CAPACITY = 9.344 CU. M
16 OVERFLOW NOZZLE ELEVATION = 1525 mm = 60.04 in
17 LAHH ELEVATION = 1275 mm = 50.20 in
18 LAH ELEVATION = 1162.5 mm = 45.77 in
19 LAL ELEVATION = 312.5 mm = 12.30 in
20 LALL ELEVATION = 262.5 mm = 10.33 in
21 LG ELEVATION = 150 mm = 5.91 in
22 LEVEL GAUGE C/C = 1375 mm = 54.13 in
23 WORKING HEIGHT = 850 mm = 33.46 in
24 ALL ELEVATIONS MENTIONED ARE REFERRED FROM BOTTOM OF THE TANK
25 WORKING CAPACITY = 4.35 CU. M ( VOLUME BETWEEN LAH & LAL )
26 ACTUAL WORKING CAPACITY IS MORE THAN REQUIRED CAPACITY. HENCE SELECTED DIMENSIONS ARE CORRECT.
27 MATERIAL OF PLATE/STIFFNER = SA 240 TYPE 316/316L
28 MDMT = 5 °C
29 HYDRO TEST PRESSURE = 3.9 Psi (Refer Below)
30 PWHT = N.A
31 RADIOGRAPHY = 10%, SPOT RADIOGRAPHY
32 CORROSION ALLOWANCE = 0.0 mm
33 YOUNG'S MODULUS, E = ### psi = 199000.0 MPa (As per ASME Sec II Part-D, 2017)
34 ALLOWABLE STRESS VALUE, S = 20010.0 psi = 138.0 MPa (As per ASME Sec II Part-D, 2017)
35 YIELD STRESS VALUE, Sy = 25520.0 psi = 176.0 MPa (As per ASME Sec II Part-D, 2017)
36 ALLOWABLE DESIGN STRESS, Sa = 20010.0 psi = 138.0 MPa
37 SPECIFIC GRAVITY OF FLUID, G = 1.01
38 DESIGN PRESSURE, Pd = FULL OF LIQUID + 1 Psig (INTERNAL)/ 25 mm WC (EXTERNAL)
39 = 0.036*G*(H+H1)+ 1 Psig(where H is in inches) = 3.97 psi
40 HYDROTEST PRESSURE,Ph = ATM+FOW+Nozzle Standout+1 Psi = 3.9 psi
Max.
41 = ATM+FOL+Nozzle Standout = 3.0 psi
42 TANK DESIGN PRESSURE, Pd = 3.97 psi = 2.74E-02 MPa
43 DESIGN TEMPERATURE, T = 85 °C
44
45 Overflow/L 1525
46 HHLL 1275
47 HLL 1163
48
49
50
51 1825
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55 LLL 313
56 LLLL 263
57 LG 150
58 Bottom 0
59 ###
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62 GC 32, NEW GATHERING CENTER FOR SEK Page no. 1
63
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 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 FULL TANK PLATE THICKNESS FOR FRONT & BACK PLATE (LONG SIDE PLATE)
2 DESIGN CODE
3 Roarks Formulas for Stress and Strain, Case 8d, Table 11.4 Formula for Plates with straight Boundaries and constant thickness
4 Rectangular Plate - All edges fixed
5
6
7
8
9 Length, L = 3200 mm 125.984 in
10 Height, H = 1825 mm 71.850 in
11 Stiffener location & the largest unstiffened area is having the following dimensions (refer drawing below)
12 HEIGHT, a = 900 mm = 35.433 in
13 LENGTH, b = 900 mm = 35.433 in
14 H/L RATIO, a/b = 1.00
15 BETA, β1 = 0.2365
16 ALFA, α = 0.0075
17 DESIGN PRESSURE, Pd = 3.97 psi = 2.74E-02 MPa
18 REQUIRED THICKNESS OF PLATE, = b*√(β*P/S) where, b should be inches & P, S in p(excluding corrosion Allowance)
19 = 0.243 in = 6.165 mm
20 SELECTED PLATE THICK, ta = 8 mm = 0.315 in (excluding corrosion Allowance)
21 = 8 mm = 0.315 in (including corrosion Allowance, C.A.=0mm)
22 MAX. DEFLECTION OF PLATE@Pd = (α*Pd*(b^4))/(E*(ta^3)) @ Design Pressure (considering corroded plate thickness)
23 = 0.052 in = 1.321 mm
24 MAX. DEFLECTION OF PLATE@Ph = (α*Ph*(b^4))/(E*(ta^3)) @ Hydrotest Pressure
25 = 0.052 in = 1.321 mm
26 HALF OF CORRODED PLATE THK = 4.0 mm OR
27 Max. Unsupported Width/240 = 3.8 mm
28 Design is safe@design & hydrotest condAllowable deflection limited to larger of 1/240th unsupported width or half corroded of plate thk
29 Max. bending stress @ design pressu = β*Pb*(b^2)/(ta^2) where, b, ta should be inches & Pb in psi
30 = 11881.1 psi
31 Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
32 Max. bending stress @ hydro pressur = β*Ph*(b^2)/(ta^2) where, b, ta should be inches & Ph in psi
33 = 11793.1 psi
34 Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
35 SELECTION OF STIFFNER (EXTERNAL) - SECONDARY
36 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
37 Load due to design pressure, lb = Pd*Area
38 = 4984.77 lb
39 Length of secondary stiffener, W = 900 mm 35.4 in
40 Unit load, w = Ib/W
41 = 140.681 lb/in.
42 Maximum Bending moment = w*(W^2)/12
43 = 14718.8 lb.in
44 Required Section Modulus = Max. Bending Moment / Allowable stress
45 = 0.74 in3
46 Selected Stiffner = FLAT BAR 70 x 6 mm
47 Having Section Modulus = 4.128 in3
48 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
49
50 Allowable pressure at provided section: 22.283 Psi
51 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
52
53 Deflection in stiffener: δ = w*W^4 / 384EI (Where, I = Moment of inertia)
54 = 0.012 in 0.29 mm
55 Allowable deflection for total length of stiffener, δ = 3.0 mm
56 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
57
58
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60 GC 32, NEW GATHERING CENTER FOR SEK Page no. 2
61
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 Allowable pressure at max.allowable deflection: 40.64 Psi
3 Design @ allowable pressure is greaer than the max. allowable deflection of stiffenner. Hence deflection at Hydro is with in limit
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5 6 A1 420 Y1 43 d1 32.4
6 A2 2048 Y2 4 d2 6.6
7 Y 10.6
171500 mm
4
8 I1
9 70 I2 10923 mm
4

712529.4 mm = 1.73 in
4 4
10 Iyy
8 66986.23 mm = 4.13 in
3 3
11 Zyy
12 256
13 SELECTION OF STIFFNER (EXTERNAL) - PRIMARY
14 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
15 Load due to design pressure, lb = Pd*Area
16 = 10107.97 lb
17 Length of primary stiffener, b = 1825 mm 72 in
18 Unit load, w = Ib/b
19 = 140.681 lb/in.
20 Maximum Bending moment = w*(b^2)/12
21 = 60521.8 lb.in
22 Required Section Modulus = Max. Bending Moment / Allowable stress
23 = 3.02 in3
24 Selected Stiffner = FLATBAR 70 x 6 mm
25 Having Section Modulus = 4.128 in3
26 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
27
28 Allowable pressure at provided section: 5.4 Psi
29 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
30
31 Deflection in stiffener: δ = w*b^4 / 384EI (Where, I = Moment of inertia)
32 = 0.195 in 4.955 mm
33 Allowable deflection for total length of stiffener, δ = 6.083 mm
34 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
35
36 Allowable pressure at max.allowable deflection: 4.87 Psi
37 Design @ allowable pressure is greaer than the max. allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit
38 6 A1 420 Y1 43 d1 32.4
39 A2 2048 Y2 4 d2 6.6
40 Y 11
70 171500 mm
4
41 I1
10923 mm
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42 I2
712529.4 mm = 1.73 in
4 4
43 Iyy
66986.23 mm = 4.13 in
3 3
44 Zyy
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63 GC 32, NEW GATHERING CENTER FOR SEK Page no. 3
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 3
64 ‫بروسيرف الشرق‬
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 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 TANK PLATE THICKNESS FOR SIDE PLATE (SHORT PLATE)

2 DESIGN CODE
3 Roarks Formulas for Stress and Strain, Case 8d, Table 11.4 Formula for Plates with straight Boundaries and constant thickness
4 Rectangular Plate - All edges fixed
5
6
7
8
9
10
11
12
13 Width, W = 1600 mm 62.992 in
14 Height, H = 1825 mm 71.850 in
15 Stiffener location & the largest unstiffened area is having the following dimensions (refer drawing below)
16 HEIGHT, a = 900 mm = 35.433 in
17 WIDTH, b = 900 mm = 35.433 in
18 H/L RATIO, a/b = 1.000
19 BETA, β1 = 0.2365
20 ALFA, α = 0.0075
21 DESIGN PRESSURE, Pd = 3.97 PSI = 2.74E-02 MPa
22 THICKNESS OF PLATE, t = b*√(β*P/Swhere, b should be inches & P, S in (excluding corrosion Allowance)
23 = 0.243 in = 6.165 mm 7.253
24 SELECTED PLATE THICK, ta = 10 mm = 0.394 in (excluding corrosion Allowance)
25 = 10 mm = 0.394 in (including corrosion Allowance, C.A.=0mm)
26 MAX. DEFLECTION OF PLATE @ Pd = (α*P*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
27 = 0.027 in = 0.686 mm
28 MAX. DEFLECTION OF PLATE @ Ph = (α*P*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
29 = 0.026 in = 0.660 mm
30 HALF OF CORRODED PLATE THK = 5.0
31 Max. Unsupported Width/240 =3.75 mm
Allowable deflection limited to larger of 1/240th unsupported width or half corroded of plate
32 Design is safe@design & hydrotest condthk
33 Max. bending stress@Pd = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
34 = 7594.23 psi
35 Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
36 Max. bending stress@Ph = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
37 = 7537.98 psi
38 Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
39 SELECTION OF STIFFNER (EXTERNAL) - SECONDARY
40 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
41 Load due to design pressure, lb = Pd*Area
42 = 4984.8 lb
43 Length of secondary stiffener,W = 900 mm 35 in
44 Unit load, w = Ib/W
45 = 140.682 lb/in.
46 Maximum Bending moment = w*(W^2)/12
47 = 14718.8 lb.in
48 Required Section Modulus = Max. Bending Moment / Allowable stress
49 = 0.736 in3
50 Selected Stiffner = FLATBAR 70 x 6 mm
51 Having Section Modulus = 5.064 in3
52 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
53
54 Allowable pressure at provided section: 27.335 Psi
55 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
56
57 Deflection in stiffener: δ = w*W^4 / 384EI (Where, I = Moment of inertia)
58 = 0.000 in 0.0002 mm
59 Allowable deflection for total length of stiffener, δ3.000 mm
60 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
61
62 GC 32, NEW GATHERING CENTER FOR SEK Page no. 4
63
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 Allowable pressure at max.allowable deflection: 45.19 Psi
3 Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit

4 6
5
6 A1 420 Y1 45 d1 35.4
7 A2 3200 Y2 5 d2 4.6
8 70 Y 9.6
9 I1 171500 mm4
10 I2 26667 mm4
11 10 Iyy 792199.82 mm4 = 1.93 in4
12 320 Zyy 82170.87 mm = 3
5.06 in3
13 SELECTION OF STIFFNER (EXTERNAL) - PRIMARY
14 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
15 Load due to design pressure, lb = Pd*Area
16 = 10107.970
17 Length of primary stiffener,b = 1825 mm 72 in
18 Unit load, w = Ib/W
19 = 140.682 lb/in.
20 Maximum Bending moment = w*(b^2)/12
21 = 60521.5 lb.in
22 Required Section Modulus = Max. Bending Moment / Allowable stress
23 = 3.0 in3
24 Selected Stiffner = FALTBAR 70 x 6 mm
25 Having Section Modulus = 5.1 in3
26 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
27
28 Allowable pressure at provided section: 6.648 Psi
29 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
30
31 Deflection in stiffener: δ = w*b^4 / 384EI (Where, I = Moment of inertia)
32 = 0.175 in 4.5 mm
33 Allowable deflection for total length of stiffener, δ6.083 mm
34 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
35
36 Allowable pressure at max.allowable deflection: 5.42 Psi
37 Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit

38 6

39 A1 420 Y1 45 d1 35.4
40 A2 3200 Y2 5 Y2 4.6
41 Y 9.6
42 70 I1 171500 mm4
43 I2 26667 mm4
44 Iyy 792199.82 mm4 = 1.93 in4
45 Zyy 82170.87 mm = 3
5.06 in3
46 10
47 320
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62 GC 32, NEW GATHERING CENTER FOR SEK Page no. 5
63
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 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 SHELL PLATE THICKNESS FOR PARTITION PLATE

2 DESIGN CODE
3 Roarks Formulas for Stress and Strain, Case 8d, Table 11.4 Formula for Plates with straight Boundaries and constant thic
4 Rectangular Plate - All edges fixed
5
6
7
8
9
###
###
###
### Width, W = 1600 mm
### Height, H = 1825 mm
### Stiffener Locations are
### LENGTH, a = 1600 mm = 62.992 in
### HEIGHT, b = 1825 mm = 71.850 in
### H/L RATIO, a/b = 0.877
### BETA, β = 0.2018
### ALFA, α = 0.0058
### DESIGN PRESSURE, P = 3.97 PSI = 2.74E-02 MPa
### THICKNESS OF PLATE, t = b*√(β*P/Swhere, b should be inches & P, S in (excluding corrosion Allowance)
### = 0.429 in = 10.890 mm
### SELECTED PLATE THICK, ta = 12 mm = 0.472 in (excluding corrosion Allowance)
### = 12 mm = 0.472 in (including corrosion Allowance, C.A.=0
### MAX. DEFLECTION OF PLATE = (α*P*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
### MAX. DEFLECTION OF PLATE = 0.213 in = 5.410 mm
###
### HALF OF CORRODED PLATE THK = 6.0
### Max. Unsupported Width/240 = 7.60 mm
Allowable deflection limited to larger of 1/240th unsupported width or half corro
### Design is safe. plate thk
###
### Max. bending stress = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
### Max. bending stress = 18566.00 psi
### Max. bending stress is less than the allowable stress value. Hence, design is safe
###
###
###
###
###
###
###
###
###
###
UPPER ZAKUM 750K PROJECT EPC FOR
### Page no. 7
SULPHATE REDUCTION PLANT ON WEST ISLAND (EPC3)
###
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ULAR STORAGE TANK

ht Boundaries and constant thickness

excluding corrosion Allowance)

ng corrosion Allowance)
ng corrosion Allowance, C.A.=0mm)
ering corroded plate thickness)

unsupported width or half corroded of

ches & P in psi

 ‫‪Page no. 7‬‬

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A/B BETA ALPHA
0 0 0
0.5 0.08 0.02
1 0.16 0.022
1.5 0.26 0.043
2 0.34 0.06
2.5 0.38 0.07
3 0.43 0.078
3.5 0.47 0.086
4 0.49 0.091

0.877 0.140132 0.021545

 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 FULL TANK SHELL PLATE THICKNESS FOR TOP PLATE

2 DESIGN CASE-1: P1 = UDL of 2 KN/m2 plus self weight of roof + P2 = DESIGN PRESSURE OF 25 mbarg
3 Roarks Formulas for Stress and Strain, Case 8a, Table 11.4 Formula for Plates with straight Boundaries and constant thickness
4 Rectangular Plate - All edges fixed Self Weight
5 Plate = 3234.6 N
6 H. Stiffeners = 225.54 N
7 V. Stiffeners = 238.81 N
8 Nozzle + = 739.8 N
Mis (Total
9 20%)
10 Grating Wt = 256 N
11 Width, W = 1600 mm = 62.992 in (50 kg/m2)

12 Length, L = 3200 mm = 125.984 in

13 Stiffener location & the largest unstiffened area is having the following dimensions (refer dr
14 Length, a = 900 mm = 35.433 in Total Weight = 4.439 kN
15 Width, b = 900 mm = 35.433 in Total Area = 5.120 m2
16 H/L RATIO, a/b = 1.000 Pressure = 0.867 KN/m2
17 BETA, β1 = 0.308
18 ALFA, α = 0.014
19 DESIGN PRESSURE, P1 = UDL of 2 KN/m2 plus self weight of roof
20 = 2.0 KN/m2 + 0.87 KN/m2
21 = 2.87 KN/m2
22 DESIGN PRESSURE, P1 = 0.42 PSI = 2.87E-03 MPa
23 DESIGN PRESSURE, P2 = 25.0 mbarg
24 DESIGN PRESSURE, P2 = 0.36 PSI = 2.50E-03 MPa
25 TOTAL DESIGN PRESSURE, Pb = 0.78 PSI
26 THICKNESS OF PLATE, t = b*√(β*P/Swhere, b should be inches & P, S in psi (excluding corrosion Allowance)
27 = 0.123 in = 3.114 mm
28 SELECTED PLATE THICK, ta = 8 mm = 0.315 in (excluding corrosion Allowance)
29 = 8 mm = 0.315 in (including corrosion Allowance,C.A.=0mm)
30 MAX. DEFLECTION OF PLATE@Pb = (α*Pd*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
31 = 0.019 in = 0.483 mm
32 MAX. DEFLECTION OF PLATE@Ph = (α*Ph*(b^4))/(E*(ta^3))
33 = 0.096 in = 2.438 mm
34 HALF OF CORRODED PLATE THK = 4.0
35 Max. Unsupported Width/240 = 3.75 mm
Allowable deflection limited to larger of 1/240th unsupported width or half corroded of plate
36 Design is safe@design & hydrotest conthk
37 Max. bending stress@Pd = β*Pd*(b^2)/(ta^2) where, b, ta should be inches & P in psi
38 = 1619.02 psi
39 Max. bending stress is less than the allowable stress value. Hence, design is safe
40 Max. bending stress@Ph = β*Ph*(b^2)/(ta^2) where, b, ta should be inches & P in psi
41 = 12423.79 psi
42 Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
43 SELECTION OF STIFFNER (EXTERNAL) - SECONDARY
44 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
45 Length of secondary stiffener,W = 900 mm 35 in
46 Load due to design pressure, lb = Pb*Area
47 = 977.0 lb
48 Unit load, w = Ib/W
49 = 27.6 lb/in.
50 Maximum Bending moment = w*(W^2)/12 = 2885 lb.in
51 Required Section Modulus = Max. Bending Moment / Allowable stress
52 = 0.144 in3
53 Selected Stiffner = FLATBAR 70 x 6 mm
54 Having Section Modulus = 4.128 in3
55 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
56
57 Allowable pressure at provided section: 22.283 Psi
58 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
59
60 Deflection in stiffener: δ = w*W^4 / 384EI (Where, I = Moment of inertia)
61 = 0.0023 in 0.0574 mm
62 Allowable deflection for total length of stiffener, δ3.000 mm
63 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
64
65 GC 32, NEW GATHERING CENTER FOR SEK Page no. 6
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 6
66

CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 Allowable pressure at max.allowable deflection: 40.64 Psi
3 Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit

4
5 6
6 A1 420 Y1 43 d1 32.4
7 A2 2048 Y2 4 d2 6.6
8 70 Y 10.6
9 I1 171500 mm4
10 I2 10923 mm4
11 8 Iyy 712529.38 mm4 = 1.73 in4
12 256 Zyy 66986.23 mm 3
= 4.13 in3
13 SELECTION OF STIFFNER (EXTERNAL) - PRIMARY
14 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
15 Load due to design pressure, lb = Pb*Area
16 = 1736.956 lb
17 Length of primary stiffener,b = 1600 mm 63 in
18 Unit load, w = Ib/b
19 = 27.574 lb/in.
20 Maximum Bending moment = w*(b^2)/12
21 = 9117.9 lb.in
22 Required Section Modulus = Max. Bending Moment / Allowable stress
23 = 0.456 in3
24 Selected Stiffner = FLAT BAR 70 x 6 mm
25 Having Section Modulus = 4.128 in3
26 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
27
28 Allowable pressure at provided section: 7.051 Psi
29 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
30
31 Deflection in stiffener: δ = P*b^4 / 384EI (Where, I = Moment of inertia)
32 = 0.023 in 0.574 mm
33 Allowable deflection for total length of stiffener, δ5.333 mm
34 Design is safe since deflection is less than 1/300th of span of stiffner. Hence,design is safe
35
36 Allowable pressure at max.allowable deflection: 7.23 Psi
37 Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit
38
39
40 6
41 A1 420 Y1 43 d1 32.4
42 A2 2048 Y2 4 d2 6.6
43 Y 10.6
44 I1 171500 mm4
45 70 I2 10923 mm4
46 Iyy 712529.38 mm4 = 1.73 in4
47 Zyy 66986.23 mm 3
= 4.13 in3
48 8
49 256
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61
62
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64 GC 32, NEW GATHERING CENTER FOR SEK Page no. 7
65
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 FULL TANK TOP PLATE DESIGN CASE-2: Point load of 1.0 KN acting on a circle of 100 mm diameter, at any point
2 Roarks Formulas for Stress and Strain, Case 8b, Table 11.4 Formula for Plates with straight Boundaries and constant thickness
3 Rectangular Plate - All edges fixed
4
5
6
7
8
9
10
11 Width, W = 1600 mm 62.992 in
12 Length, L = 3200 mm 125.984 in
13 Stiffener location & the largest unstiffened area is having the following dimensions (refer drawing below)
14 Length, a = 900 mm = 35.433 in
15 Width, b = 900 mm = 35.433 in Design Pressure, P = 73.73 Psi
16 H/L RATIO, a/b = 1.000 (Point Load / Area of circle)
17 BETA, β = 0.7542
For Case:2 design Pressure with applicable
18 ALFA, α = 0.0611 loading is greater than the hydrostatic test
pressure. Hence check is not required.
19 Point Load, Wl = 1 kN = 224.49 lb
20 Diameter of Circle = 100 mm =
21 Radius of Circle = 50 mm = 1.969 in
22 THICKNESS OF PLATE, t = √(3W[(1+v)ln (2*b/π*r02+β]/(2*π*бmax)) where v = 0.3
23 THICKNESS OF PLATE, t = 0.14 in = 3.683 mm
24 SELECTED PLATE THICK, ta = 8 mm = 0.315 in (excluding corrosion Allowance)
25 = 8 mm = 0.315 in (including corrosion Allowance,C.A.=0mm)
26 MAX. DEFLECTION OF PLATE = (α*Wl*(b^2))/(E*(ta^3)) (considering corroded plate thickness)
27 = 0.019 in = 0.485 mm
28 HALF OF CORRODED PLATE THK = 4.0 mm
29 Max. Unsupported Width/240 =3.75 mm
Allowable deflection limited to larger of 1/240th unsupported width or half corroded of
30 Design is safe@design & hydrotest conplate thk
31 Max. bending stress = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
32 = 4239.14 psi
33 Max. bending stress is less than the allowable stress value. Hence, design is safe
34 SELECTION OF STIFFNER (EXTERNAL) - SECONDARY
35 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
36 Point load acting at any point, w = 1 kN
37 = 224.8 lb
38 Length of secondary stiffener, l = 900 mm 35.4 in
39 Maximum bending on the stiffener = wl/8
40 = 995.7069 lb.in
41 Required section modulus = Max. bending moment /Allowable stress
42 = 0.0498 in3
43 Selected Stiffner = FLAT BAR 70 x 6 mm
44 Having Section Modulus = 4.128 in3
45 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
46 Deflection in stiffener: δ = W*l^3 / 192EI (Where, I = Moment of inertia)
47 = 0.0010 in 0.026 mm
48 Allowable deflection for total length of stiffener, 3.000 mm
49 Design is safe since deflection is less than 1/300th of span of stiffner. Hence,design is safe
51
52 6 A1 420 Y1 43 d1 32.4
53 A2 2048 Y2 4 d2 6.6
54 Y 10.64
55
56 70 I1 171500 mm4
57 I2 10923 mm4
58 Iyy 712529.38 mm4 = 1.735 in4
59 Zyy 66986.23 mm = 3
4.128 in3
60 8
61 256
62
63 GC 32, NEW GATHERING CENTER FOR SEK Page no. 8
64
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 SELECTION OF STIFFNER (EXTERNAL) - PRIMARY

2 Roarks Formulas for Stress and Strain, Case 1d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
3 Point load acting at any point, w = 1 kN
4 = 224.8 lb
5 Length of secondary stiffener, l = 1600 mm 63.0 in
6
7 Maximum bending on the stiffener = wl/8
8 = 28.1 lb.in
9 Required section modulus = Max. bending moment /Allowable stress
10 = 0.446 in3
11
12 Selected Stiffner = FLATBAR 70 x 6 mm
13
14 Having Section Modulus = 4.13 in3
15 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
16 Deflection in stiffener: δ = W*l^3 / 192EI (Where, I = Moment of inertia)
17 = 0.0000 in 0.000 mm
18 Allowable deflection for total length of stiffener, 5.33 mm
19 Design is safe since deflection is less than 1/300th of span of stiffner. Hence,design is safe
20
21
22
23 6 A1 420 Y1 43 d1 32.4
24 A2 2048 Y2 4 d2 6.6
25
26 Y 10.64
27 I1 171500 mm4
28 70 I2 10923 mm4
29 1
30 Iyy 712529.38 mm4 = 1.735 in4
31 Zyy 66986.23 mm = 3
4.128 in3
32 8
33 256
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
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51 GC 32, NEW GATHERING CENTER FOR SEK Page no. 9
52
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 FULL TANK TOP PLATE: CASE 1 + CASE 2

2 Max. deflection of plate in case - 1 = 0.019 in = 0.483 mm
3 Max. deflection of plate in case - 2 = 0.019 in = 0.485 mm
4 Total max. deflection of plate in case - 1 + case - 2
5 = 0.038 in = 0.968 mm
6 HALF OF CORRODED PLATE THK = 4.0 mm
7 Max. Unsupported Width/240 = 3.75 mm
Allowable deflection limited to larger of 1/240th unsupported width or half corroded of plate
8 thk
9 Design is safe@design & hydrotest cond.
10
11 MAXIMUM BENDING STRESS CASE 1 + CASE 2
12 Max. bending stress in case 1 = 1619.02 psi
13 Max. bending stress in case 2 = 4239.14 psi
14 Total bending stress case 1 + 2 = 5858.16 psi
15 Allowable bending stress = 20010.00 psi
16 Max. bending stress is less than the allowable stress value@Design&hydrostatic pressure. Hence,design is safe
17
18 DEFLECTION IN STIFFENER (CASE 1 + CASE 2)
19 Primary : Case-1 δ= 0.57 mm
20 Primary : Case-2 δ= ### mm
21 Deflection in stiffener δ= 0.5738 mm
22 Allowable deflection for total length of s δ = 5.3333 mm
23 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
24 Secondry : Case-1 δ= 0.06
25 Secondry : Case-2 δ= 0.06
26 Deflection in stiffener δ= 0.1149 mm
27 Allowable deflection for total length of stiffener, 3 mm
28 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
29
30
31
32
33 GC 32, NEW GATHERING CENTER FOR SEK Page no. 10
34
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 SHELL PLATE THICKNESS FOR BOTTOM PLATE

2 DESIGN CODE
3 Roarks Formulas for Stress and Strain, Case 8a, Table 11.4 Formula for Plates with straight Boundaries and constant thickness
4 Rectangular Plate - All edges fixed
5
6
7
8
9 ZK-44
10
11
12 Width, W = 1600 mm = 62.992 in
13 Length, L = 3200 mm = 125.984 in
14 Stiffener location & the largest unstiffened area is having the following dimensions (refer drawing below)
15 Length, a = 900 mm = 35.433 in
16 Width, b = 900 mm = 35.433 in
17 H/L RATIO, a/b = 1.000
18 ALFA, α = 0.0139
19 BETA, β = 0.3078
20 DESIGN PRESSURE, Pd = 3.97 PSI = 2.74E-02 MPa
21 THICKNESS OF PLATE, t = b*√(β*P/Swhere, b should be inches & P, S in (excluding corrosion Allowance)
22 = 0.277 in = 7.033 mm
23 SELECTED PLATE THICK, ta = 8 mm = 0.315 in (excluding corrosion Allowance)
24 = 8 mm = 0.315 in (including corrosion Allowance,C.A.=0mm)
25 MAX. DEFLECTION OF PLATE@Pd = (α*P*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
26 = 0.096 in = 2.438 mm
27 MAX. DEFLECTION OF PLATE@Ph = (α*P*(b^4))/(E*(ta^3)) (considering corroded plate thickness)
28 = 0.096 in = 2.438 mm
29 HALF OF CORRODED PLATE THK = 4.0
30 Max. Unsupported Width/240 = 3.75 mm
31 Design is safe@design & hydrotest cond.
32 Max. bending stress @ Pd = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
33 = 15462.96 psi
34 Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
35 Max. bending stress @ Ph = β*P*(b^2)/(ta^2) where, b, ta should be inches & P in psi
36 = 15348.42 psi
37 Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
38 SELECTION OF STIFFNER (EXTERNAL) - SECONDARY
39 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
40 Load due to design pressure, lb = Pd*Area
41 = 4984.770
42 Length of secondary stiffener,w = 900 mm 35 in
43 Unit load, w = Ib/W 70.341
44 = 140.681 lb/in.
45 Maximum Bending moment = w*(W^2)/12
46 = 14718.8 lb.in
47 Required Section Modulus = Max. Bending Moment / Allowable stress
48 = 0.736 in3
49 Selected Stiffner = FLAT BAR 70 x 6 mm
50 Having Section Modulus = 4.128 in3
‫بروسيرف الشرق‬
‫االوسط‬
51 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
52
53 Allowable pressure at provided section 22.283 Psi
54 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
55
56 Deflection in stiffener: δ = w*W^4 / 384EI (Where, I = Moment of inertia)
57 = 0.012 in 0.293 mm
58 Allowable deflection for total length of stiffener, δ
3.000 mm
59 Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
60
61 Allowable pressure at max.allowable deflection: 40.64 Psi
62 Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit

63
64 GC 32, NEW GATHERING CENTER FOR SEK Page no. 11
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 11
65
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 6 A1 420 Y1 43 d1 32.4
2 A2 2048 Y2 4 d2 6.6
3 Y 10.6
4 70 I1 171500 mm4
5 I2 10923 mm4
6 Iyy 712529.38 mm4 = 1.73 in4
7 Zyy 66986.23 mm3 = 4.13 in3
8 8
9 256
10
11 SELECTION OF STIFFNER (EXTERNAL) - PRIMARY
12 Roarks Formulas for Stress and Strain, Case 2d, Table 8.1 Formula for Plates with straight Boundaries and constant thickness
13 Load due to design pressure, lb = P*Area
14 = 8861.81
15 Length of primary stiffener = 1,600 mm 63 in
16 Unit load, w = Ib/W
17 = 140.682 lb/in.
18 Maximum Bending moment = w*(a^2)/12
19 = 46518.6 lb.in
20 Required Section Modulus = Max. Bending Moment / Allowable stress
21 = 2.325 in3
22 Selected Stiffner = FLATBAR 70 x 6 mm
23 Having Section Modulus = 4.128 in3 ‫بروسيرف الشرق‬
‫االوسط‬
24 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
25
26 Allowable pressure at provided section 7.051 Psi
27 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
28 Deflection in stiffener: δ = w*a^4 / 384EI (Where, I = Moment of inertia)
29 = 0.115 in 2.9 mm
30 Allowable deflection for total length of stiffener, δ
5.333 mm
31 Design is safe since deflection is less than 1/300th of span of stiffner. Hence,design is safe
32
33 Allowable pressure at max.allowable deflection: 7.23 Psi
34 Design@allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection at Hydro is with in the limit

35
36 A1 420 Y1 43 d1 32.4
37 A2 2048 Y2 4 d2 6.6
38 Y 10.6
39 6 I1 171500 mm4
40 I2 10923 mm4
41 Iyy 712529.38 mm4 = 1.73 in4
42 70 Zyy 66986.23 mm = 3
4.13 in3
43
44
45
46
47 8
48 256

49
50
51
52
53
54
55
56
57
60
61
‫بروسيرف الشرق‬
‫االوسط‬
62
63 GC 32, NEW GATHERING CENTER FOR SEK Page no. 12
64
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 TANK RESULT
2 THICKNESS: STIFFENER DIMENSION
3 TOP PLATE THICKNESS = 8 mm TOP STIFFENER (PRI) = 70 mm x 6 mm FLATBAR
4 LONG SIDE PLATE THICKNESS = 8 mm TOP STIFFENER (SEC) = 70 mm x 6 mm FLATBAR
5 SHORT SIDE PLATE THICKNESS = 10 mm LONG SIDE STIFFENER (PRI) = 70 mm x 6 mm FLATBAR
6 BOTTOM PLATE THICKNESS = 8 mm LONG SIDE STIFFENER (SEC)= 70 mm x 6 mm FLAT BAR
7 MANWAY RF PAD OD = 750 mm SHORT SIDE STIFFENER (PRI= 70 mm x 6 mm FALTBAR
8 MANWAY RF PAD THK = 8 mm SHORT SIDE STIFFENER (SEC = 70 mm x 6 mm FLATBAR
9 MANHOLE NECK THICKNESS = 8 mm BOTTOM STIFFENER (PRI) = 70 mm x 6 mm FLATBAR
10 LONG SIDE STFF. SPACING H 900 x W 900 BOTTOM STIFFENER (SEC) = 70 mm x 6 mm FLAT BAR
11 SHORT SIDE STFF. SPACING H 900 x W 900
12 TOP STFF. SPACING H 900 x W 900
13 BOTTOM STFF. SPACING H 900 x W 900
14 BENDING STRESS
15 LONG SIDE PLATE Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
16 SHORT SIDE PLATE Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
17 TOP PLATE Max. bending stress is less than the allowable stress value@Design&hydrostatic pressure. Hence,design is safe
18 BOTTOM PLATE Max. bending stress is less than the allowable stress value @design pressure. Hence, design is safe
19 SECTION MODULUS
20 LONG SIDE PLATE
21 Primary Actual Section Modulus is more than the required section Modulus. Hence, design is safe
22 Required (in3) 3.02 Available (in3) 4.1
23 Secondry Actual Section Modulus is more than the required section Modulus. Hence, design is safe
24 Required (in3) 0.74 Available (in3) 4.1
25 SHORT SIDE PLATE
26 Primary Actual Section Modulus is more than the required section Modulus. Hence, design is safe
27 Required (in3) 3.02 Available (in3) 5.1
28 Secondry Actual Section Modulus is more than the required section Modulus. Hence, design is safe
29 Required (in3) 0.74 Available (in3) 5.1
30 TOP PLATE
31 Primary : Case-1 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
32 Required (in3) 0.46 Available (in3) 4.1
33 Secondry : Case-1 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
34 Required (in3) 0.14 Available (in3) 4.1
35 Primary : Case-2 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
36 Required (in3) 0.45 Available (in3) 4.1
37 Secondry : Case-2 Actual Section Modulus is more than the required section Modulus. Hence, design is safe
38 Required (in3) 0.05 Available (in3) 4.1
39 BOTTOM PLATE
40 Primary Actual Section Modulus is more than the required section Modulus. Hence, design is safe
41 Required (in3) 2.32 Available (in3) 4.1
42 Secondry Actual Section Modulus is more than the required section Modulus. Hence, design is safe
43 ALLOWABLE DEFLECTION Required (in3) 0.74 Available (in3) 4.1
44 LONG SIDE PLATE
45 Primary Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
46 Required (mm) 4.95 Available (mm) 6.08
47 Secondry Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
48 Required (mm) 0.29 Available (mm) 3.00
49 SHORT SIDE PLATE
50 Primary Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
51 Required (mm) 4.46 Available (mm) 6.08
52 Secondry Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
53 Required (mm) 0.00 Available (mm) 3.00
54 TOP PLATE
55 Primary : Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
56 Required (mm) 0.57 Available (mm) 5.33
57 Secondry : Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
58 Required (mm) 0.11 Available (mm) 3.00
59 BOTTOM PLATE
60 Primary Design is safe since deflection is less than 1/300th of span of stiffner. Hence,design is safe
61 Required (mm) 2.93 Available (mm) 5.33
62 Secondry Design is safe since deflection is less than 1/300th of span of stiffner. Hence, design is safe
63 Required (mm) 0.29 Available (mm) 3.00
64
65
GC 32, NEW GATHERING CENTER FOR SEK Page no. 13
66
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 TANK RESULT AT HYDROSTATIC TEST PRESSURE
3 PLATE DEFLECTION CHECK
4 LONG SIDE PLATE Design is safe@design & hydrotest cond.
5 SHORT SIDE PLATE Design is safe@design & hydrotest cond.
6 TOP PLATE Design is safe@design & hydrotest cond.
7 BOTTOM PLATE Design is safe@design & hydrotest cond.
8
9 BENDING STRESS
10 LONG SIDE PLATE Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
11 SHORT SIDE PLATE Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
12 TOP PLATE Max. bending stress is less than the allowable stress value@Design&hydrostatic pressure. Hence,design is safe
13 BOTTOM PLATE Max. bending stress is less than the allowable stress value@hydrostatic pressure. Hence, design is safe
14 SECTION MODULUS
15 LONG SIDE PLATE
16 Primary Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
17
18 Secondry Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
19
20 SHORT SIDE PLATE
21 Primary Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
22
23 Secondry Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
24
25 TOP PLATE
26 Primary : Case-1 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
27
28 Secondry : Case-1 Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
29
30 Primary : Case-2
31 Tank is designed for the greater pressure. Hence, this check is not performed. Refer Top plate Case:2 calculation
32 Secondry : Case-2
33
34 BOTTOM PLATE
35 Primary Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
36
37 Secondry Allowable pressure is greater than the hydrostatic pressure. Hence, design is safe at hydrostatic pressure
38 ALLOWABLE DEFLECTION
39 LONG SIDE PLATE
40 Primary Design @ allowable pressure is greaer than the max. allowable deflection of stiffenner. Hence
deflection at Hydro is with in limit
41
42 Secondry Design @ allowable pressure is greaer than the max. allowable deflection of stiffenner. Hence
43 deflection at Hydro is with in the limit

44 SHORT SIDE PLATE

45 Primary Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection
46 at Hydro is with in the limit

47 Secondry Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection
at Hydro is with in the limit
48
49 TOP PLATE
50 Primary :
51 Refer the previous sheet for the Result
52 Secondry :
53
54 BOTTOM PLATE
55 Primary Design @allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection
56 at Hydro is with in the limit

57 Secondry Design@allowable pressure is greaer than the max.allowable deflection of stiffenner. Hence deflection
58 at Hydro is with in the limit

59
60
63
64
65 GC 32, NEW GATHERING CENTER FOR SEK Page no. 14
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 14
66
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 MANHOLE NECK THICKNESS CALCULATION : Acc. To UG-37 & UG-45 of ASME Sec VIII Div.1, Ed.2017
2
3 Nozzle / Tank Plate / Insert Plate MOC: - SA 240 SS316/316L
4
5 Allowable stress - 138 Mpa (As per ASME Sec II Part D)
6
7 Location of the manhole @ Shell Plate
8
9 Manhole Size D 610 mm 24 Inch
10
11 Design Pressure P 0.027 Mpa 3.97 PSI
12
13 Provided tank shell thickness - C.A ts 10 mm
14
15 Corrosion allowance c 0 mm 0 in
16
17 Required tank thickness t 6.2 mm 0.24 in
18
19 Diameter of clear opening d 594 mm = 23.39 in
20
21 Required thickness for nozzle neck: trn= PRi/(SE-0.6P) 0.06 mm (From UG-27 of ASME Sec VIII Div.1)
22 Where, Ri= Inside radius of nozzle & E= Joint efficiency(E=1)
23 Provided thickness of manhole is tn 8 mm As per Clause.3.3.1 of API 650, 2013
24
25 MANHOLE AREA REINFORCEMENT CALCULATION :
26
27 Thickness of reinforcement pad: tp -C.A tp 8 mm
28
29 Pad Outer Dia Pad OD 750 mm
30
31 Pad Inner Dia Pad ID 610 mm
32
33 Limit for length of nozzle neck: ln 25 mm
34
35 Nozzle neck weld size 1 w1 8 mm
36
37 Nozzle neck weld size 2 w2 8 mm
38
39 Area of reinforcement required in the section Ar = dtrF + 2tntrF(1-fr1) = 5.67613 sq in = 3662.0 sq mm
40
41 The areas of reinforcements provided:
42
43 a) From excess thickness in the tank wall: = 2278.0 sq mm
44 A1 = max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))
45 b) From excess thickness in the nozzle neck: = 397.1 sq mm
46 A2 = min(5fr2t(tn-trn),2fr2tn(tn-trn)(2.5tn+te)
47 c) From fillet welds: = 64.0 sq mm
48 A31 = (leg1)2fr1 A32 = (leg2) fr1
2

49 d) From area available in pads:

50 A4 = (min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4 1120.0 sq mm
51 Total available area: A = A1 + A2 + A3 + A4 = 3859.0 sq mm
52
53 Result: Area available in the shell is sufficient. Hence, provided reinforcement pad width is suffecient
54
55
56 GC 32, NEW GATHERING CENTER FOR SEK Page no. 15
57
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 2 INCH NOZZLE (Ref. from: Clause.3.3.1 of API 650, 12th Edition & As per UG-45 of ASME Sec.VIII Div.1-Ed.2017)
2 Material Specification : SA 312 TP 316/316L
3 Design Pressure : 0.027 Mpa
4 Design Temperature : 85 ⁰C
5 Max. allowable stress @ Design Temp. : 138 Mpa
6 Nominal Size : 2 Inch
7 Outer Diameter : 60.3 mm
8 Outer Radius : 30.15 mm
9 Joint efficiency(E) : 1
10 Corrosion allowance (C) : 0 mm
11 Minimum neck thickness required (tₐ+C) :
12 (As per UG-27 & UG-28) tₐ : (PRo)/((SE)+(0.4P))+C.A
13 tₐ : (0.03x30.15)/((138*1)+(0.4x0.03)))+0
14 tₐ : 0.006 mm
15
16 Thickness of shell/dish where nozzle located+C.A tb1 : 3.683 mm
17 As per API 650:
18
19
20
21
22
23
24
25 For 2" nozzle minimum nozzle neck size is 160S
26 However, schedule. 160S (8.74 Thk) is selected as nozzle neck thickness . Hence, it is sa
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
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59 GC 32, NEW GATHERING CENTER FOR SEK Page no. 16
60
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 4 INCH NOZZLE (Ref. from: Clause.3.3.1 of API 650, 12th Edition & As per UG-45 of ASME Sec.VIII Div.1-Ed.2017)
2 Material Specification : SA 312 TP 316L
3 Design Pressure : 0.027 Mpa
4 Design Temperature : 85 ⁰C
5 Max. allowable stress @ Design Temp. : 138 Mpa
6 Nominal Size : 4 Inch
7 Outer Diameter : 114.3 mm
8 Outer Radius : 57.15 mm
9 Joint efficiency(E) : 1
10 Corrosion allowance (C) : 0 mm
11 Minimum neck thickness required (tₐ+C) :
12 (As per UG-27 & UG-28) tₐ : (PRo)/((SE)+(0.4P))+C.A
13 tₐ : (0.03x57.15)/((138*1)+(0.4x0.03)))+0
14 tₐ : 0.011 mm
15 case1). tb1 = Thickness of shell/dish where nozzle located+C.A (INTERNAL PRESSURE)
16 = tb1 : 3.683 mm
17
18 As per API 650:
19
20
21
22
23
24
25
26 For 4" nozzle minimum nozzle neck size is 40S
27 However, schedule. 40S (6.02 Thk) is selected as nozzle neck thickness . Hence, it is saf
28
29 REINFORCEMENT CALCULATION:
30 Reinforcement pad width (W) : 0 mm
31 Reinforcement pad thickness (te) : 0 mm
32 Tank requried thickness due to internal pressure(tr) : 3.683 mm
33 Actual plate thickness (t) : 8 mm
34 Nozzle minimum neck thickness required sue to internal pressure (Trn) : 0.011 mm
35 Area of reinforcement required in the section Ar = dtrF + 2tntrF(1-fr1) = 376.624 mm2
36
37 The areas of reinforcements provided:
38 a) From excess thickness in the tank wall:
39 A1 = max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1)) = 441.5 mm2
40 b) From excess thickness in the nozzle neck:
41 A2 = min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te) = 0.0 mm2
42 c) From fillet welds:
43 A31 = (leg1)2fr1 A32 = (leg2) fr1
2
= 0.0 mm2
44 d) From area available in pads:
45 A4 = (min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4 = 0.0 mm2
46 Total available area: A = A1 + A2 + A3 + A4 (Considering 100% area replacement, A2,A3 = 0) = 441.5 mm2
47 Result: Area available in the shell is sufficient without RF pad. Hence, safe.
48
49 GC 32, NEW GATHERING CENTER FOR SEK Page no. 18
50
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 8 INCH NOZZLE (Ref. from: Clause.3.3.1 of API 650, 12th Edition & As per UG-45 of ASME Sec.VIII Div.1-Ed.2017)
2 Material Specification : SA 312 TP 316L
3 Design Pressure : 0.027 Mpa
4 Design Temperature : 85 ⁰C
5 Max. allowable stress @ Design Temp. : 138 Mpa
6 Nominal Size : 8 Inch
7 Outer Diameter : 219.1 mm
8 Outer Radius : 109.55 mm
9 Joint efficiency(E) : 1
10 Corrosion allowance (C) : 0 mm
11 Minimum neck thickness required (tₐ+C) :
12 (As per UG-27 & UG-28) tₐ : (PRo)/((SE)+(0.4P))+C.A
13 tₐ : (0.03x109.55)/((138*1)+(0.4x0.03)))+0
14 tₐ : 0.022 mm
15 case1). tb1 = Thickness of shell/dish where nozzle located+C.A (INTERNAL PRESSURE)
16 = tb1 : 3.683 mm
17
18 As per API 650:
19
20
21
22
23
24
25
26 For 8" nozzle minimum nozzle neck size is 40S
27 However, schedule. 40S (8.18 Thk) is selected as nozzle neck thickness . Hence, it is saf
28
29 REINFORCEMENT CALCULATION:
30 Reinforcement pad width (W) : 0 mm
31 Reinforcement pad thickness (te) : 0 mm
32 Tank requried thickness due to internal pressure(tr) : 3.683 mm
33 Actual plate thickness (t) : 8 mm
34 Nozzle minimum neck thickness required sue to internal pressure (Trn) : 0.022 mm
35 Area of reinforcement required in the section Ar = dtrF + 2tntrF(1-fr1) = 762.602 mm2
36
37 The areas of reinforcements provided:
38 a) From excess thickness in the tank wall:
39 A1 = max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1)) = 893.9 mm2
40 b) From excess thickness in the nozzle neck:
41 A2 = min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te) = 0.0 mm2
42 c) From fillet welds:
43 A31 = (leg1)2fr1 A32 = (leg2) fr1
2
= 0.0 mm2
44 d) From area available in pads:
45 A4 = (min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4 = 0.0 mm2
46 Total available area: A = A1 + A2 + A3 + A4 (Considering 100% area replacement, A2,A3 = 0) = 893.9 mm2
47 Result: Area available in the shell is sufficient without RF pad. Hence, safe.
48
49 GC 32, NEW GATHERING CENTER FOR SEK Page no. 18
50
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 WEIGHT SHEET:
2
3 ITEM DESCRIPTION WEIGHT
4 PLATE
5 L W THK QTY
6 SHORT SIDE WALL 1825 mm x 1600 mm x 10 mm 2 470 kG.
7 LONG SIDE WALL 3200 mm x 1825 mm x 8 mm 2 752 kG.
8 BOTTOM PLATE 3200 mm x 1600 mm x 8 mm 1 330 kG.
9 TOP PLATE 3200 mm x 1600 mm x 8 mm 1 330 kG.
10
11 STIFFENER
12 SHORT SIDE WALL SIZE NO.OF Lg Wt/Mtr
13 HORIZ FLATBAR 70 x 6 Thk 2 8,100 3.381 27 kG.
14 VERT FLATBAR 70 x 6 Thk 4 14,400 3.381 49 kG.
15 LONG SIDE WALL SIZE NO.OF Lg Wt/Mtr
16 HORIZ FLATBAR 70 x 6 Thk 2 13,600 3.381 46 kG.
17 VERT FLATBAR 70 x 6 Thk 1 4,050 3.381 14 kG.
18 BOTTOM PLATE SIZE NO.OF Lg Wt/Mtr
19 HORIZ FLATBAR 70 x 6 Thk 2 6,800 3.381 23 kG.
20 VERT FLATBAR 70 x 6 Thk 4 7,200 3.381 24 kG.
21 TOP PLATE SIZE NO.OF Lg Wt/Mtr
22 HORIZ FLATBAR 70 x 6 Thk 2 6,800 3.381 23 kG.
23 VERT FLATBAR 70 x 6 Thk 4 7,200 3.381 24 kG.
24 NOZZLE AND OTHER ATTACHMENTS 100 kG.
25
26 HANDRAIL WEIGHT 100 kG.
27 Total tank weight with 10% excess, We 2543 kG.
28 Total liquid weight, Wl 9437 kG.
29
30 MAX OPERATING LIQUID LEVEL LLo = 1,525 mm
31
32 LIQUID WEIGHT UPTO TANK OPERATING LEVEl LWo = 7886 kG.
33
34 EMPTY WEIGHT We = 2543 kG.
35
36 FLOODED WEIGHT Wf = We + Wl = 11981 kG.
37
38 OPERATING WEIGHT Wo = LLo +LWo = 10429 kG.
39
40
41 GC 32, NEW GATHERING CENTER FOR SEK Page no.19
42
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 LIFTING LUG CALCULATION

2
3
4
5
6
7
8
9
10
11
12
13 Tank Weight W 2543 Kg (ERECTION / EMPTY WEIGHT)
14 LUG DETAILS
15 Lug Material SA 240 TP 316/316L
16 Lug Thickness t 15 mm
17 Lug Width w 75 mm
18 Lug Length L 150 mm
19 Lug Radius r 40 mm
20 Hole Dia d 35 mm
21 Pin Diameter DP 32 mm
22 Lifting Angle α 60 deg
23 Number of Lugs n 4 Nos
24 Factor of Safety ( Consider ) F 3 -
25 Distance from Lug Base to Center of the Hole h 60 mm
26 Distance Lug weld Length L 150 mm
27 Distance Pad Lug weld Length h1 200 mm
28
29 LUG WELDING DETAILS
30 Weld Leg Length X 5 mm
31 Fillet Weld Joint Efficiency E 0.7 -
32 Total Length of the Weld L1 330 mm = 2x 150 2 x 15
33 Weld Throat Thickness a 3.54 mm
34 Total Length of the Pad Weld Lp 550 mm = 2x 200 2 x 75
35 MATERIAL ALLOWABLE STRESS
36 Maximum Allowable Stress S 138 Mpa 138 N/mm2
37 Minimum Yield Stress SY 176.0 Mpa 176 N/mm2
38 Allowable Shear Stress (0.4 SY) SS 70.4 Mpa 70.38 N/mm2
39 Allowable Bending Stress (0.66 SY) SB 116.1 Mpa 116.1 N/mm2
40 Allowable Tensile Stress (0.6 SY) ST 105.6 Mpa 105.6 N/mm2
41 Allowable Bearing Stress (0.9 SY) SBe 158.4 Mpa 158.4 N/mm2
42
43 DESIGN CALCULATION
44 Tank Weight W 24,950.77 N
45 Vertical Force ( W F / n ) FY 18,713.08 N
46 Horizontal( Tank ) Force ( FY / Tan α ) FX 10,803.94 N
47 Resultant Force (Add sling force of 5%) FR 22,688.37 N
48 A ) EYE DESIGN
49 1. Tensile Stress
50 Resultant Force FR 22,688.37 N
51 Cross Sectional Area ( r - d/2) x t A1 337.5 mm2
52 Tensile Stress for ( FR / A1 ) ST1 67.2 N/mm2
53 ST1 < ST
Since N/mm2
54 67 < 105.57
55 The Selected Lug Eye Size is Safe
56
GC 32, NEW GATHERING CENTER FOR SEK Page no. 20
57 GC 32, NEW GATHERING CENTER FOR SEK Page no. 20
58
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 LIFTING LUG CALCULATION (CONTD.)
3
4 2. Bearing Stress
5 Resultant Force FR 22,688.4 N
6 Cross Sectional Area ( DP) x t A2 480 mm2
7 Bearing Stress ( FR / A2 ) SBe1 47.3 N/mm2
8 47.3 < 70.382
9 The Selected Lug Eye Size is Safe
10
11 B ) LUG BASE DESIGN
12 1. Tensile Stress
13 Vertical Force FY 18,713.08 N
14 Cross Sectional Area (t x w) A4 1125 mm2
15 Tensile Stress FY / A4 STB 16.63 N/mm2
16 STB < ST
Since N/mm2
17 16.63 < 105.57
18 The Selected Lug Base Size is Safe
19 2. Bending Stress
20 Horizontal Force FX 10,803.94 N
21 Bending Moment in Z-Direction (Fx x h) MX 648236.312 N-mm
22 Section Modulus ((w^2)*t)/6) ZZ 14062.5 mm3
23 Bending Stress SB1 46.10 N/mm2
24 SB1 < SB
Since N/mm2
25 46.1 < 116.13
26 The Selected Lug Base Size is Safe
27 C ) DESIGN OF WELD SIZE FOR LIFTING LUG
28 Area of the Weld ( L x a ) AW 1168.2 mm2
29 Section Modulus ((t^2) / 3+( h1 x t )) x a) ZW 16,005.0 mm3
30 Vertical Force FY 10,803.94 N
31 Horizontal Force FX 18,713.08 N
32 Bending Moment ( FX h ) MX ### N-mm
33 Shear Stress ( FX / AW ) SSW 16 N/mm2
34 Bending Stress ( MX / ZW ) SBW 70.15 N/mm2
35 Tensile Stress ( FY / AW ) STW 9.25 N/mm2
36 Combined Stress (( SBW + STW )2 +( SSW2 )) ^ 0.5 SCW 81 N/mm2
37 DESIGN CALCULATION SAWS 96.5748613N/mm2 (SxE)
38 SCW < SAWS
Since
39 81.00 < 96.575 N/mm2
40 The Selected Weld Size for Lifting Lug is Safe
41 D) DESIGN OF WELD SIZE FOR LIFTING PAD
42 Area of the Weld ( Lp x a ) AW1 1947 mm2
43 Section Modulus ((w^2) / 3+( h2 x w )) x a) ZW 54,975.0 mm3
44 Vertical Force FY 10,803.94 N
45 Horizontal Force FX 10,803.94 N
46 Bending Moment ( FX h ) MX ### N-mm
47 Shear Stress ( FX / AW1 ) SSW 5.549 N/mm2
48 Bending Stress ( MX / ZW ) SBW 20.42 N/mm2
49 Tensile Stress ( FY / AW ) STW 5.55 N/mm2
50 Combined Stress (( SBW + STW )2 +( SSW2 )) ^ 0.5 SCW 26.56 N/mm2
51 DESIGN CALCULATION SAWS 96.5748613N/mm2

52 SCW < SAWS

Since
53 26.56 < 96.575 N/mm2
54 The Selected Weld Size for Lifting Pad is Safe
‫بروسيرف الشرق‬
‫االوسط‬
56
57
58 GC 32, NEW GATHERING CENTER FOR SEK Page no. 21
59
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1 WIND LOAD CALCULATIONS AS PER ASCE 7-05

2
3 Wind Pressure Calculation
4 qz = 0.613*KzxKztxKdxV2xI (Cl 6.5.10 - ASCE7-05) Exposion Category C
5 Directionality factor,Kd 0.85 Table 6-4 - ASCE7-05 Table 6-3- ASCE7-05

6 Topographic factor,Kzt 1 Cl 6.5.7.1 & 6.5.7.2 -ASCE 7-05 Wind Pressure (Eq.6.15-ASCE 7-05)
7 3s Gust wind speed ,V 189 kmph Cl 8.4.1 - KOC-C-001 Rev.2 Kz Height qz unit
8 52.5 m/s 0.85 0-4.6 1.22 KN/m2
9 Importance Factor , I 1 0.9 4.6 - 6.1 1.29 KN/m2
10 Cf (Force Co-efficient) 2 For Structural Members(FIG. 6.21-ASCE7-05) 0.94 6.1-7.6 1.35 KN/m2
11 Tank Dimension 0.98 7.6-9.1 1.41 KN/m2
12 Height, H = 1825 mm 1.04 9.1. - 12.2 1.49 KN/m2
13 Length, L = 3200 mm 1.09 12.2 - 15.2 1.57 KN/m2
14 Width, W = 1600 mm 1.13 15.2 -18.0 1.62 KN/m2
15 1.17 18.0 -21.3 1.68 KN/m2
16 Wind pressure = 1.22 KN/m2 1.21 21.3 -24.4 1.74 KN/m2
17 Projection area (Lateral), Af = LxH = 5.84 m 2
1.24 24.4 - 27.4 1.78 KN/m2
18 Projection area (Longitudinal), Af' = WxH 2.92 m 2
1.26 27.4 - 30.5 1.81 KN/m2
19 Wind force (Lateral), Fw = P x Af = 7129 N 1.31 30.5 - 36.6 1.88 KN/m2
20 Wind force (Longitudinal), Fw' = P x Af' = 3565 N 1.36 36.6 - 42.70 1.95 KN/m2
21 Resultant Force Fr = Sqrt(Fw^2 + Fw'^ = 7.97 kN 1.39 42.7 - 48.8 2.00 KN/m2
22 Wind moment, M = Fr x H = 14.55 kN-m 1.43 48.8 - 54.9 2.05 KN/m2
23
24 SEISMIC LOAD CALCULATION AS PER ASCE 7-10
25 Tank empty weight, We = 2543 kg
26 Tank operating weight, Wo = 10429 kg
27 Risk Coefficient = I Table 1.5-1 of ASCE 7-10
28 Importance Factor, Ie = 1 Table 1.5-2 of ASCE 7-10
29 Site calss = D Table 20.3-1 of ASCE 7-10
30 Spectral response acceleration, Ss = 0.35
Figure 22 of ASCE 7-10
31 Spectral response acceleration, S1 = 0.11
32 Short period site co-efficeient, Fa = 1.5 Table 11.4-1 of ASCE 7-10
33 Long period site co-efficeient, Fv = 2.36 Table 11.4-2 of ASCE 7-10
34 Spectral response acceleration at
short = 0.525 Eq 11.4-1 of ASCE 7-10
35 periods, Sms = FaSs
Spectral response acceleration
36 parameter at a period of 1 s adjusted = 0.2596 Eq 11.4-2 of ASCE 7-10
37 for site class , Sm1 = FvS1
Design spectral response
38 acceleration at short periods, SDS = = 0.35 Eq 11.4-1 of ASCE 7-10
39 2/3 SMS
Design spectral response
40 acceleration parameter at a period of
1 s adjusted for site class , SD1 = 2/3 = 0.17 Eq 11.4-2 of ASCE 7-10
41 SM1
42 Empty Condition
43 Seismic base shaer, Ve = 0.30SDSWeIe

44 (Seismic shear in Empty) = 2.6 kN

45 Moment acting on the tank, Me = VeH = 4.8 kN-m
46 Operating Condition
47 Seismic base shaer, Vo = 0.30SDSWoIe

48 (Seismic shear in operating) = 10.7 kN

49 Moment acting on the tank, Me = VeH = 19.6 kN-m
‫بروسيرف الشرق‬
‫االوسط‬
50
51 GC 32, NEW GATHERING CENTER FOR SEK Page no.24
52
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 Anchor Bolt Design calculation
3 Case-1 Wind - During Operation
4
5 Design Stress
Grade A325
6 ksi Mpa
7 Tensile Strength 105.1 725.00
8 Shear Strength 20.2 139.00
9
10 Operating Weight = 102.31 kN
Wind Shear Force = 7.97 kN Seismic Shear Force = 10.74 kN
11 =sqrt (X^2+Z^2)
12 Wind Moment = 14.55 kN-m Seismic Moment = 19.61 kN-m
13 Tank Height = 1.825 m
14
15 Design
16 Wind Force = 10.74 kN
17 Wind Moment = 19.61 kN-m Corrosion Allowance = 0 mm
18 Bolt Size = M20 bdia =D-3 = 17 mm
19 Bolt Grade = ASTM A325 Type-1
20 Tensile Strength Pt = 725.0 Mpa
21 Shear Strength Ps = 139.0 Mpa
22 Bolt area barea = (3.14*bdia^2)/4

23 = (3.14*17^2)/4
24 = 226.9 mm2
25 Design force of Sshear = 10.74 kN
26 = 2415.10 lb
27 Total no. of bolt = 8 Nos Moment = 19.61 kNm
28 = 173525.68 lb-inch
29 Parallel distance between anchor bolts Dcb = 1.5 m
30 = 59.06 inch
31 Single bolt area = 226.9 mm2
32 No. of bolts effective for tension = 4 Nos
33 Operating weight = 102.31 kN
34 = 23000.93 lb
35
36 Tension load on Bolt due to Moment
37 Ftob = (Moment/(Dcb*No. of bolt)) - (Operating Weight / Total No. of bolts)
38 = (173525.7/(59.05515*8))-(102.4/8)
39 Ftob = -2140.52 lb -9.52 kN
40
41 Tension Stress
42 Stension = Ftob / Single bolt area
43 = -2140.6/(226.9*10^-6)
44 = -41970.01 kN/m2
45 Stension = -41.97 Mpa SAFE < 725.00 Mpa
46
47 Shear Stress
48 Sshear = Sshear / (Single bolt area * No. of Bolts)
49 = 2415.1/((226.9*10^-6)*8)
50 = 11838.41 kN/m2
51 Sshear = 11.84 Mpa SAFE < 139.00 Mpa
52
53 Resultant Stress

54 Sresult = (Sshear2 + Stension2)^0.5

55 = (11.9^2+-42^2)^0.5
56 = 43607.68 kN/m2
57 Sresult = 43.61 Mpa SAFE < 738.20 Mpa
58
59
62
63 GC 32, NEW GATHERING CENTER FOR SEK Page no. 25
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 25
64
 CALCULATIONS FOR RECTANGULAR STORAGE TANK

1
2 Anchor Bolt Design calculation
3 Case-2 Transportation Condition
4
5 Design Stress
Grade A325
6 ksi Mpa
7 Tensile Strength 105.1 725.00
8 Shear Strength 20.2 139.00
9
10 Empty Weight = 24.95 kN
11 Shear Force = 7.97 kN (Max. of wind & seismic shear)
12 Vertical Force (Epty = 24.95 kN
13 Tank Height = 1.825 m
14 C.O.G. of Tank = 0.91 m
15 Transportation Load "FTV" = 24.95 kN 5609.16 lb
16
17 Design
18 Design Force = 7.97 kN
19 Moment due to transport = 22.77 kN-m
20 Bolt Size = M20 bdia =D-3 = 17 mm
21 Bolt Grade = ASTM A325 Type-1
22 Tensile Strength Pt = 725.0 Mpa
23 Shear Strength Ps = 139.0 Mpa
24 Bolt area barea = (3.14*bdia^2)/4
25 = (3.14*17^2)
26 = 226.87 mm2
27 Design force of Sshear = 7.97 kN
28 = 1791.84 lb
29 Total no. of bolt = 8 Nos Moment = 22.77 kNm
30 = 201510.03 lb-inch
31 Parallel distance between anchor bolts Dcb = 1.5 m
32 = 59.06 inch
33 Single bolt area = 226.87 mm2
34 No. of bolts effective for tension = 4 Nos
35 Empty weight = 24.95 kN
36 = 5609.16 lb
37
38 Tension load on Bolt due to Moment
39 Ftob = (Moment/(Dcb*No. of bolt)) - (Empty Weight / Total No. of bolts)
40 + (Transportation load "FTV" / Total No. of bolts))
41 = (201510.1/(1.5*8)) - (5609.2/8) + (5609.2/8)
42 Ftob = 853.06 lb 3.79 kN
43
44 Tension Stress
45 Stension = Ftob / Single bolt area
46 = 853.1/(226.8^-6)
47 = 16726.22 kN/m2
48 Stension = 16.73 Mpa SAFE < 725.00 Mpa
49
50 Shear Stress
51 Sshear = Sshear / (Single bolt area * No. of Bolts)
52 = 1791.9/ (226.865*8)
53 = 8783.29 kN/m2
54 Sshear = 8.78 Mpa SAFE < 139.00 Mpa
55
56 Resultant Stress

57 Sresult = (Sshear2 + Stension2)^0.5

58 = ((8.8^2) + (16.8^2))^0.5
59 = 18892.13 kN/m2
60 Sresult = 18.89 Mpa SAFE < 738.20 Mpa
61
62
63 GC 32, NEW GATHERING CENTER FOR SEK Page no. 26
 GC 32, NEW GATHERING CENTER FOR SEK Page no. 26
64
 CALCULATIONS FOR RECTANGU

1
2 1- Input Data:
3 a) Material Properties:
4 f'c = 28 N/mm2 Specified compressive strength of concrete
5
6 fc = 0.9 Strength reduction factor for tension
7 controlled sections as per ACI 318-08 Cl. C.9
8
9 Fy = 355 N/mm2 Specified minimum yield stress of
10 steel for base plate material
11
12
13 E = 200000 N/mm2 Modulus of elasticity of steel
14
15 fs = 0.9 Resistance factor for flexure of steel
16 Clause F1 of AISC Manual
17
18 FEXX = 480 N/mm2 Electrode tensile strength
19
20 b) Section Properties for Column:
21
22 Depth of column (d) = 140 mm
23
24 Web Thickness (tw) = 7 mm
25
26 Flange Width (bf) = 140 mm
27
28 Flange Thickness (tf) = 12 mm
29
30 Design of base plate as per AISC design guide 1, 2nd edition.
31
32 1. Design forces :
33
34 HORIZONTAL VERTICAL HORIZONTAL
35 L/C 1137 FX(kN) FY(kN) FZ(kN)
36 Forces 0.43 92.49 5.315
37
38 Design axial force (Pu) = FY(kN) kN
39
40
41
42 2. Base plate sizes :
43
44 Base plate length B = 180 mm Distance between = 70
45 Base plate Width N = 180 mm (along B)
46 Pedestal Length along B (Bp) = 500 mm Distance between = 145
47 (along N)
48 Pedestal Length along N (Np) = 500 mm
49 3. Determine e and ecritical :
50 Area of base plate A1 = B x N = 0 mm2
51 A2 = maximum area of portion of supporting surface that is
52 geometrically similar to and concentric with loaded area
53
54 A2 = B2 x N2 , where
55
56 B2 = B + min( Bp - B , Np - N ) = 180 mm

57
58 N2 = N + min( Bp - B , Np - N ) = 180 mm
59 A2 = 32400 mm2
60
61
62

GC 32, NEW GATHERING CENTER FOR SEK

63
64

CALCULATIONS FOR RECTANGU

1
2 4. Allowable bearing stress
3
4 fcFp = = 0 N/mm2
 5
 c F p  A1
6 fcPp = = 0 kN Allowable bearing strength
7 P u

8 fp = A 1 Developed bearing stress

9
10
11 fp = 0 N/mm2 NOT OK
12
13
14 5. Base plate thickness calculation
15
Cantilever length along
16 m= = 0.0 mm length of base plate as
17 shown
18 Cantilever length along
19 n= = 250.0 mm width of base plate as
20 shown
21
22 Cantilever length as per
d 
23 n' = = 0.0 mm yield-line theory from
24 4 column web or flange
25 Refer page 16 of AISC
26 design guide 1, 2nd edition.
4 d   P
27 X=  u = #DIV/0!
28 (d   ) 2
 c Pp
29
30
31 l= 2 X = #DIV/0!
1
32 1 1 X
33
34 l= max( m , n ,   n ' ) = 250.0 mm
35
36
37 tcmin = 2 f p
l 
38 s  Fy Required minimum base plate thickness for compression
39
40
41 tcmin = = #DIV/0! mm Minimum base plate size adopted as 10 thick
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

GC 32, NEW GATHERING CENTER FOR SEK

LATIONS FOR RECTANGULAR STORAGE TANK

essive strength of concrete

on factor for tension

ns as per ACI 318-08 Cl. C.9.3.2.1

um yield stress of
ate material

icity of steel

r for flexure of steel

 mm
(along B)
mm
(along N)

CENTER FOR SEK Page no. 26

LATIONS FOR RECTANGULAR STORAGE TANK

ver length along
of base plate as
shown
ver length along
of base plate as
shown

ver length as per

ine theory from
n web or flange
page 16 of AISC
uide 1, 2nd edition.

ed as 10 thick
CENTER FOR SEK Page no. 26