Mechanical Design Calculations

MECHANICAL DESIGN CALCULATIONS
EQUIPMENT : 72KL. W.CAP.MOUNDED PROPANE
STORAGE TANK
TAG NO. : -
DESIGN CODE : IS:2825-1969 CL-1 & SMPV(U) RULES-
2016
CLIENT : -----
DRAWING NO. : SSV/PROP/72/22-01
SHEET 1 & 2
0 28/02/2022 P.S. N.P A.D

REV. DATE PREPARED BY CHECKED BY APPROVED BY
DESIGN CALCULATION FOR
72.0 CUM W.CAP. MOUNDED PROPANE STORAGE TANK
DESIGN DATA:
1. DESIGN CODE : IS 2825 CL-1,1969 & SMPV(U) RULES 2016
2. WORKING PRESSURE : 19 KG/SQ.CM (G)
3. DESIGN PRESSURE INTERNAL : 21.00 + STATIC HEAD (0.28) = 21.28 / FV
EXTERNAL : 1.50 KG/SQ.CM (G)
4. DESIGN TEMPERATURE : -42 TO +55.00 Deg. C
5. RADIOGRAPHY : FULL
6. JOINT EFFICIENCY : 1.00
7. CORROSION ALLOWANCE : 1.50 MM.
8. HEAT TREATMENT : STRESS RELEIVING OF FULL EQPT.
9. HYDROTEST PRESSURE : 27.664 KG/SQ.CM(G)
10. FLUID TO BE STORED : PROPANE
11. VOLUMETRIC CAPACITY : 72.0 CUB. METER
12. SPECIFIC GRAVITY : 440.000 KG/CUB.CM AT + 55 DEG.C
13. FILLING : 0.95
14. FILLING RATIO : 418
15. INSIDE DIAMETER : 2800 MM
16. DISHED END TYPE : HEMI SPHERICAL
17. INSIDE DIAMETER OF D/END : 2800 MM
18. INSIDE RADIUS OF D/END : 1400 MM
19. ASSUME SHELL THICKNESS : 20.0 MM
20. ASSUME DISHED END THICKNESS : 14.00 MM
21. EMPTY WT. OF THE TANK : 21000 Kg
22. WT. FULL OF WATER : 72000.00 Kg
23. OPERATING WT. OF THE TANK : 51096.0
24. LOCATION OF THE TANK : MOUNDED
25. INSPECTION BY : THIRD PARTY AGENCY APPROVED BY CCOE
MATERIAL OF CONSTRUCTION :
SHELL, DISHED END, M/H NECK : SA 516 GR. 70

M/H FLANGES & COVER, R.F. PADS : SA 516 GR. 70
NOZZLE PIPES (SEAMLESS) : SA 333 GR. 6
NOZZLE FLANGES – ANSI B 16.5, 300# : SA 350 LF 2
FITTINGS : SA 234 GR. WPL 6
STRUCTURALS : IS-2062 GR. B
NUTS / BOLTS : SA 193 GR B7 / SA 194 GR 4
GASKETS : SS SPIRAL WOUND
MAXIMUM ALLOWABLE STRESS:
MATERIAL OF CONSTRUCTION : SA 516 GR 70
From ASME Sec-II, Part D 2004
MINIMUM TENSILE STRESS (PSI) : 70000
(KG/SQ. MM) : 49.22
MINIMUM YIELD STRESS (PSI) : 38000
(KG/SQ. MM) : 26.72
As per IS : 2825-1969
MAXIMUM ALLOWABLE STRESS : MIN. OF (1/3 T.S. OR 2/3 Y.S.)
(KG/SQ. MM) : MIN. OF ( 16.405 OR 17.81)
HENCE MAXIMUM ALLOWABLE STRESS : 16.405 KG/SQ. MM
VOLUMETRIC CALCULATION:
TOTAL WATER CAP. OF THE TANK = 72.00 CUB.METER
INSIDE DIAMETER OF THE TANK = 2.80 METER
C.S. AREA OF THE TANK = PI/4 x (ID)2
= 6.158 SQ. METER
VOLUME OF TWO DISHED ENDS = (4 x PI / 3) X R 3
(HEMISPHERICAL) = 11.496 CUB.METER
VOLUME OF CYLINDERICAL SHELL = VOL. OF TANK – VOL. OF 2 D/ENDS
= 72.00 - 11.496
= 60.504 CUB. METER
CYLINDERICAL SHELL LENGTH = VOL.OF CYLINDERICAL SHELL
C.S. AREA OF THE TANK
= 60.504
6.158
= 9.825 METER
= 9825 MM
OVERALL LENGTH OF THE TANK = CYLINDERICAL SHELL LENGTH
(OUTSIDE) 2 X D/END OUTSIDE HEIGHT
= 9.825 METER
2.828 METER
= 12.653 METER
= 12653 MM
CALCULATION FOR STATIC HEAD :
TYPE OF TANK = HORIZONTAL

INSIDE DIAMETER OF THE TANK = 2.800 METER
CONSIDER WATER FOR STATIC HEAD
DENSITY OF WATER = 1000.00 KG/CU.CM
STATIC HEAD DUE TO WATER = ID X DENSITY / 10000
= 0.280 KG/SQ.CM
TOTAL DESIGN PRESSURE:

DESIGN PRESSURE = 21.0 KG/SQ.CM
STATIC HEAD PRESSURE = 0.28 KG/SQ.CM
TOTAL DESIGN PRESSURE = 21.28 KG/SQ.CM
DETERMINATION OF HYDROTEST PRESSURE :
pt = 1.3 𝑝 𝑥
WHERE,
p = DESIGN PRESSURE
= 21.280 KG/SQ. CM
fd = ALLOWABLE STRESS AT TEST TEMPERATURE
= 16.4050 KG/SQ.MM
ft = ALLOWABLE STRESS AT DESIGN TEMPERATURE
= 16.4050 KG/SQ.MM
.
pt = 1.3 21.280 𝑥
.
pt = 27.664 KG/SQ.MM
CALCULATION FOR SHELL THICKNESS:
(As per clause 3.3.2.2 of IS 2825)

SHELL THICKNESS, t=
( )
Where t= Minimum calculated shell thickness
excluding corrosion allowance in mm
p= Total Design pressure, in kg/sq.cm
21.28 kg/sq.cm
Di= Inside diameter of shell IN Corroded condition, in mm
= 2803.00 mm
f= 16.405 kg/sq.mm
j= Joint efficiency
= 1.00
t=
( )
Hence, t= 18.29 mm
Minimum calculated thickness, t= 18.29 mm, excluding corrosion allowance
t= 1.50 mm, corrosion allowance
Minimum required thickness, t= 19.79 mm, including corrosion allowance
Required thickness, t= 20.00 mm, for internal pressure
DISHED END HEIGHT CALCULATION

(HEMISPHERICAL TYPE)
Di = Inside Diameter in mm = 2800.00

Ri = Inside Radius in mm = 1400.00
Assume Dished End Thickness = 14.0 mm
Inside Dished End Height Hi= Inside Dia/2 (Hemispherical) =1400.00 mm

Out side Dished End Height He= 1400.00 + 14.0
= 1414.00
(As per clause 3.4.5 on page 21 of IS 2825)

(Assume Dished end thickness, t= 14.00 mm
Dished End thickness, t= mm
Minimum calculated dished end thickness
Excluding corrosion allowance in , mm
P= Total design pressure, 21.28 kg/sq.cm
Do= Outside diameter of dished end thickness excluding corrosion
allowance in, mm
= 2828.00 mm. = 2.828 m
C= Shape factor from fig. 3.7 of IS 2825
hE= Effective outside height of dished end.
= 1414.00 mm
f= 16.405 kg/sq mm
j= Joint efficiency
= 1.00
CALCULATION OF SHAPE FACTOR ‘C’:
(Consider 10% thinning allowance for dish end during forming)
Assumed dished end thickness, t 14.0 mm
tmin. = Assumed t – CA-10% Thinning Allowance
tmin. = 11.10 mm
tmin /Do = 0.00392
hE/Do = 0.500
‘C’ Factor from fig. 3.7 of IS 2825 C= 0.550 at hE/Do = 0.500
𝐏 𝐃𝐨 𝐂
DISHED END THICKNESS , t=
𝟐𝟎𝟎 𝒇 𝒋
Calculate dish end thk., t= 10.09 mm. Without corrosion allowance.
+ 1.50 mm. corrosion allowance
Minimum dished end thk., t= 11.59 mm. with corrosion allowance.
+ 1.40 mm. with 10% thinning allowance
Min. dished end reqd. thk. t= 12.99 mm. with C/A & thinning allowance
Required dished end thickness, t = 14.00 mm. Nom. For Internal pressure.
EXTERNAL PRESSURE CALCULATION :
DUE TO THE SOIL LOAD :

OUTSIDE DIAMETER OF THE TANK = 2840.00 MM
= 2.84 M
OUTSIDE RADIUS OF THE TANK = 1420.00 MM
HEIGHT OF THE SOIL ABOVE TANK = 500.00 MM
DISTANCE OF TANK CENTRELINE AXIS FROM GROUND LEVEL

H = OUTSIDE RADIUS OF THE TANK
HEIGHT OF THE SOIL ABOVE TANK
H = 1920.00 MM
H = 1.920 M
MATERIAL OF OVERBURDEN DENSITY (KG/CUB.M)
RIVER SAND 1760 - 2000.00

BRICKS 1600 - 1920.00
R.C.C (2%) 2420.00
TAKING DENSITY OF OVERBURDEN MATERIAL

= 2500.00 KG/CUB.M
WEIGHT ON THE TANK PER UNIT LENGTH
W = DENSITY x {2 x (H/3) x H x 0.5 + D x H – (PI x D x D/8)}
W = 8787
THE SOIL LOAD ACTS AS A RADIAL PRESSURE,
so =
WHERE,
L = LENGTH
s = so Cosq
SUBSTITUTING THE VALUES
so = 3939.42 KG/SQ.M
so = 0.3939 KG/SQ.CM
SAY, so = 0.39 KG/SQ.CM
THEREFORE, PRESSURE DUE TO IMPOSED LOAD
= 0.39 KG/SQ.CM
ASSUME FULL VACUUM INSIDE THE VESSEL.
TOTAL EXTERNAL PRESSURE = ATMOSPHERIC PRESSURE + 0.39
= 1.0332 + 0.39
TOTAL EXTERNAL PRESSURE = 1.42 KG/SQ.CM
SAY, = 1.50 KG/SQ.CM
THEREFORE VESSEL IS TO BE CHECKED UP FOR MAXIMUM

EXTERNAL PRESSURE = 1.50 KG/SQ.CM
CHECK FOR EXTERNAL PRESSURE:

THICKNESS OF SHELL AND DISHED END UNDER
EXTERNAL PRESSURE
P, EXTERNAL DESIGN PRESSURE = 1.50 Kgf/Cm2
DESIGN TEMPERATURE = 55.0 DEG.C
MATERIAL OF CONSTRUCTION = SA 516 GR. 70
INTERNAL DIA. OF CYLINDERICAL SHELL = 2800.0 MM
INSIDE RADIUS OF SHELL = 1400.0 MM
R1 INSIDE RADIUS OF DISHED END = 1400.0 MM
STIFFENING RING PITCH = 0.0 MM
h, DEPTH OF HEAD. = 1400.0 MM
SHELL LENGTH (WL- WL) = 9825.0 MM
L, UNSTIFFENED LENGTH OF CYL. SHELL (EFFECTIVE LENGTH)
HERE MAXIMUM CENTER DISTANCE BETWEEN TWO ADJACENT = 5380.0 MM
CORROSION ALLOWANCE = 1.5 MM
Do, OUTSIDE DIAMETER OF CYLINDRICAL SHELL. = 2840.0 MM
ts MIN. CALCULATED SHELL THIK. IN CORRODED CONDITION FOR INT. PRE 18.29 MM
MIN. SHELL THICKNESS. IN CORRODED CONDITION = 18.5 MM
ts MIN. CALCULATED DISH THIK. IN CORRODED CONDITION FOR INT. PRE 10.09 MM
MIN. DISH THICKNESS. IN CORRODED CONDITION = 11.1 MM
Pa, CALCULATED VALUE OF MAXIMUM ALLOWABLE
EXTERNAL PRESSURE FOR THE ASSUMED VALUE OF ‘t’
SHELL THICKNESS UNDER EXTERNAL PRESSURE (APPX.-F, Clause – 3.3.3. of IS:2825)
ts Do Do/t L/Do A B P Pa=(B/(14.22xDo/t))

18.29 2840.0 155 1.894 0.00035 4800 1.50 2.177 Kgf/Cm2
18.5 2840.0 153.5 1.894 0.00035 4800 1.50 2.199 Kgf/Cm2
HENCE 18.29 MM. IS SAFE FOR EXT. PRESSURE (Corroded Condition)
DISHED END THICKNESS UNDER EXTERNAL PRESSURE (APPX.-F, Clause – 3.3.3 of IS:2825)
td R1 R1/t R1/100t B P Pa=(B/(14.22XR1/t))

10.09 1400.0 138.75 1.3875 11500 1.50 < 5.82 Kgf/Cm2
11.1 1400.0 126.12 1.2612 11800 1.50 < 6.57 Kgf/Cm2
D/ END THICKENSS OF 10.09 MM. IS SAFE FOR EXT. PRESSURE
PROVIDED THICKNESS OF SHELL = 20.00 MM,

IS GREATER THAN MINIMUM REQUIRED THICKNESS
PROVIDED THICKNESS OF D/ END = 14.00 MM
IS GREATER THAN MINIMUM REQUIRED THICKNESS
HENCE THE DESIGN IS SAFE

CALCULATION FOR SAFETY RELIEF VALVE :
TANK IS A CYLINDRICAL VESSEL WITH TORISPHERICAL DISHED END
DIAMETER OF TANK = 2840.00 MM = 9.31 Ft

OVERALL LENGTH = 12655.00 MM = 41.51 Ft
DIAMETER OF M1 –(600 NB ) = 610.00 MM = 2.01 Ft
HEIGHT OF M1 –(600 NB ) = 700.00 MM = 2.29 Ft
DIAMETER OF FLANGE – M1 = 915 MM = 3.01 Ft
DIAMETER OF NECK – M (18” NB) = 457 MM = 1.5 Ft
LENGTH OF NECK – M = 700.00 MM = 2.29 Ft
DIAMETER OF FLANGE – M = 711.00 MM = 2.33 Ft
CALCULATION
AREA OF CYLINDRICAL PORTION

3.1416 (OVERALL LENGTH + 0.3 X OUTSIDE DIA) X OUTSIDE DIA
3.1416 X (INSIDE DIA)2 = 1295.78 Sq. Ft
AREA OF NECK – M1 = 14.46 Sq. Ft
AREA OF FLANGE -M1 = 7.11 Sq. Ft
AREA OF NECK – M2 = 10.79 Sq. Ft
AREA OF FLANGE – M2 = 4.26 Sq. Ft
_____________
TOTAL SURFACE AREA = 1332.4 Sq. Ft
FLOW RATE AS PER CALCULATION
Q = 53.632 X A0.82 = 19571.51 CFM
FACTOR APPLICABLE FOR

UNDERGROUND TANK AS = 0.30
PER NFPA – 58
MINIMUM REQUIRED RATE OF = 0.30 X 19571.51

DISCHARGE FOR UNDERGROUND
TANK = 5871.00 CFM
PROVIDED DISCHARGE = 5900.00 CFM
SIZE OF SAFETY VALVE PROVIDED = 2” NB
NO OF SAFETY VALVE = 2 (1 WORKING + 1 STAND BY)

DESIGN CALCULATION OF REINFORCEMENT REQUIRED FOR NOZZLE OPENING
FOR 24” NB MANHOLE – NOZZLE – M1
(AS PER IS 2825, CI 3.8.)
DESIGN PRESSURE = 21.28 Kgf / Sq.Cm

DESIGN TEMPERATURE IN DEGREE C. = 55
DESIGN TEMPERATURE IN DEGREE F = 131
JOINT EFFICIENCY OF SHELL, f = 1
JOINT EFFICIENCY OF DISH, f = 1
MATERIAL OF CONSTRUCTION FOR NECK = SA 516 GR. 70
ALLOWABLE STRESS IN Kg/Sq mm = 16.405
OUTSIDE DIAMETER OF NOZZLE NECK IN mm, do = 610
OUTSIDE DIAMETER OF REINFORCEMENT PAD IN mm, de = 1150
NOMINAL THK. OF NOZZLE WALL IN mm, tn = 12
NOMINAL THK. OF VESSEL WALL IN mm , t = 20
NOMINAL THK OF REINFORCEMENT PAD IN mm, te = 20
INTERNAL DIAMETER OF NOZZLE NECK IN mm, dn = 586
CORROSION ALLOWANCE, C = 1.50 mm
FINISHED DIAMETER OF CIRCULAR OPENING, d = dn + 2 x C = 589
REQUIRED MINIMUM THICKNESS OF VESSEL IN mm, tr. = 18.29
(SEE SHELL THICKNESS CALCULATION)
REQUIRED MINIMUM THICKNESS OF NOZZ. NECK IN mm, trn. = P x Do + CA
200 x f x J + P
= 5.43 mm
ALLOWABLE STRESS VALUE IN TENSION IN NOZZLE, Sn = 16.405 Kgf/mm 2
ALLOWABLE STRESS VALUE IN TENSION IN VESSEL, Sv = 16.405 Kgf/mm 2
h = INSIDE PROJECTION OF NOZZLE – 2 x C = 0
H1 = OUTSIDE PROJECTION OF NOZZLE = 100 mm
AREA REQUIRED TO BE COMPENSATED

THE TOTAL CROSS SECTIONAL AREA OF REINFORCEMENT REQUIRED.
A = dn x tr = 10717.94 MM2
AREA AVAILABLE FOR COMPENSATION

AREA AVAILABLE IN SHELL, As = dn (t-tr-c) = 123.06 MM2
AREA AVAILABLE IN NOZZLE PROJ. OUTWARD, Ao = 2H1(tn – trn-c)= 1014 MM2
AREA AVAILABLE IN NOZZLE PROJ. INWARD, Ai = 2H2 (t-2c) = 0.00 MM2
TOTAL AREA AVAILABLE FOR COMPENSATION A = 1137.06 MM2
AREA AVAILABLE IN REINFORCING ELEMENT Ae=(Dp – d -2 tn) te = 10740 MM2

AREA AVAILABLE IN COMPENSATION A + Ae = 11877.06 MM2
OPENING IS ADEQUATELY REINFORCED
PROVIDE REINFORCEMENT PAD OF 1150 O.D. x 610 I.D. x 20 Thk.

FOR 18” NB MANHOLE – NOZZLE – M2
(AS PER IS 2825, CI 3.8.)

OUTSIDE DIAMETER OF NOZZLE NECK IN mm, do = 457
NOMINAL THK. OF NOZZLE WALL IN mm, tn = 12
INTERNAL DIAMETER OF NOZZLE NECK IN mm, dn = 433
FINISHED DIAMETER OF CIRCULAR OPENING, d = dn + 2 x C = 436
200 x f x J + P
= 4.4 mm

A = dn x tr = 7919.57 MM2

AREA AVAILABLE IN NOZZLE PROJ. OUTWARD, Ao = 2H1(tn – trn-c)= 1073.6 MM2

PROVIDE REINFORCEMENT PAD OF 915 O.D. x 457 I.D. x 20 Thk.

FOR 3” NB– NOZZLE – N13
(AS PER IS 2825, CI 3.8.)

OUTSIDE DIAMETER OF NOZZLE NECK IN mm, do = 60.3
NOMINAL THK. OF NOZZLE WALL IN mm, tn = 5.54
INTERNAL DIAMETER OF NOZZLE NECK IN mm, dn = 49.22
FINISHED DIAMETER OF CIRCULAR OPENING, d = dn + 2 x C = 52.22
200 x f x J + P
= 1.88 mm

A = dn x tr = 900.2 MM2

AREA AVAILABLE IN NOZZLE PROJ. OUTWARD, Ao = 2H1(tn – trn-c)= 129.6 MM2

PROVIDE REINFORCEMENT PAD OF 120 O.D. x 60.3 I.D. x 20 Thk.

NOZZLENECKTHICKNESS CALCULATION
DESCRIPTION/NOZZLE MARK N1/N4/N5 N2/N3 N6/N10 N11/N12/N13
(Do) OUTER DAIMETER OF 60.3 48.3 73 33.4

NOZZLE, mm
MATERIAL SA 333 Gr 6 SA 333 Gr 6 SA 333 Gr 6 SA 333 Gr 6
NOZZLE ATTACH TO MANHOLE MANHOLE MANHOLE MANHOLE
(S) ALLOWABLE STRESS, 14.061 14.061 14.061 14.061
KG/CM2 1 1 1 1
(E) JOINT EFFICIENCY
Trn = (P x Do) / (200 x f x j +P) 0.452 0.362 0.548 0.25
(a) trn + CA 1.952 1.862 2.048 1.75
PROVIDED NOZZ THK 5.54 5.08 7.01 4.55

MINIMUM NOZZ THK WITH 4.84 4.44 6.13 3.98
UNDER TOLERANCE 12-1/2%
PROVIDED SCHEDULE SCH.80 SCH.80 SCH.80 SCH.80

Since the Provided Minimum thickness are greater than the required thickness.
Provided Schedule are OK
CALCULATION STIFFNER RING UNDER EXTERNAL PRESSURE
(As per F-4 of Appendix –F of IS 2825 Code)
Stiffening Rings composed of structurals shape, welded to the inside/outside of shell shall have a moment of inertia about its
neutral axis through the center of gravity section parallel to the axis of shell.
Is shall not be less than that determined by the formula
Is Do2 x L (t + As / L) x Factor A
14 x 104
Where ,
Is = Required moment of Inertia of the stiffening ring in mm4
As = Cross sectional area of stiffening ring in mm2 = 7400 mm2
L = Distance between two stiffening ring = 5830 mm
Do = Outside diameter of shell = 2840.00
t = Shell thickness excluding corrosion allowance = 18.5 mm
p = External design Pressure = 1.5 Kg/cm2

Factor – B = x 14.22 = x 14.22 = 3064.22
/ .
Factor – A = 0.00025
Is = 1659.22 mm4
Member Selected T Section of following Dimensions

a 0
b 0
c 200
d 18.5
F 200
f 18.5
g 0
h 0
H 218.5
Mark Area (mm2) y (m-m) axy h (mm) h2 a x h2 bxd3

12
1 3700 209.3 774410 54.625 2983.89 11040393 105527.08
2 3700 100 370000 54.625 2983.89 11040393 12333333
3 0 0 0 0 0 0 0
4 0 0 0 0 0 0 0
A = 7400 A x Y=1144410 A x H2 = 22080786 12438860.41 = lg
C = A x Y/A = 154.65 mm
I = A x H2 + lg = 22080786 + 12438860.41 = 34519646.14 mm4
Since the Required Moment of inertia (Is) are less than the Provided Moment of Inertia (I)
The Provided Section of stiffner are adequate
DESIGN OF SADDLE SUPPORT FOR 72 KL PROPANE MOUNDED TANK
DESIGN OF SADDLE SUPPORT (CLAUSE NO – C-4.3.2)

NOTATION
W = WEIGHT OF VESSEL WITH FULL OF WATER , KG = 93000.0
W1 = MAXIMUM REACTION ON EACH SUPPORT, KG = 46500.0
L = LENGTH OF CYLINDRICAL PART OF VESSEL , MM = 9825.0
A = DISTANCE FROM A SADDLE SUPPORT TO THE ADJUSENT OF CYLINDRICAL PART , MM
= 1400.0
r = RADIUS OF CYLINDRICAL PART OF VESSEL IN CORRODED CONDITION, MM = 1401.50
b = AXIAL LENGTH OF A DISHED END OF A VESSEL IN CORRODED CONDITION = 1400.0
p = INTERNAL DESIGN PRESSURE OF VESSEL , KG/CM2 = 21.2800
t = THICKNESS OF VESSEL SHELL IN CORRODED CONDITION , MM = 18.50
te = THICKNESS OF DISHED END IN CORRODED CONDITION , MM = 11.10
b1 = WIDTH OF PAD PLATE ON SADDLE, MM = 400.0
K1 = CONSTANT FROM APPROPRIATE TABLE (FROM TABLE C-4) = 0.161
K6 = CONSTANT FROM APPROPRIATE TABLE (FROM FIG-C-42) = 0.03

CALCULATION
1) LONGITUDINAL BENDING MOMENTS AND STRESSES IN THE VESSEL SHELL

(REF CL NO-C-4.3.2.1)
a) AT MID SPAN M3 =
( )
= 1+
1+
= 30888557.5 KG-MM
b) AT SUPPORT M4 =
( – )
1– +
= W1 x A 1
1+
= 18180666.9 KG-MM
2) LONGITUDINAL BENDING STRESS AT MID SPAN

(RE CL NO – C-4.3.2.2)
a) AT THE HIGHEST POINT OF CROSS SECTION
f1 = -
= 7.78 KG/MM2
b) AT THE LOWEST POINT OF CROSS SECTION
f2 = +
= 8.33
THE ABOVE TWO STRESSES ARE LESS THAN THE ALLOWABLE STRESS OF 16.405 KG/MM 2. THE SHELL
THICKNESS AND SPAN ARE ADEQUATE
3) LONGITUDINAL BENDING STRESS AT SADDLES

(REF. CL. NO.-C-4.3.2.3)
a) AT THE HIGHEST POINT OF CROSS SECTION
f1 = +
= 9.04 KG/MM2
b) AT THE LOWEST POINT OF CROSS SECTION
f2 = +
= 8.63 KG/MM2
THICKNESS AND SPAN ARE ADEQUATE.
4) TANGENTIAL SHEARING STRESS
(REF CL NO.-C-4.3.2.4)
a) SHELL STIFFENED BY END OF VESSEL (A < r / 2)
q = IN THE SHELL
= 0.86 KG/MM2
qe = IN THE DISHED END
= 1.44 KG/MM2
5) CIRCUMFERENTIAL STRESSES
(REF CL NO-C-4.3.2.5)
a) FOR A SHELL NOT STIFFENED BY RINGS (C-4.3.2.6)

AT THE LOWEST POINT OF CROSS SECTION
f5 =
( )
= -2.89 KG/MM2
AT THE HORN OF SADDLE
IF <8
f6 = -
( )
= -8.05 KG/MM2

Mechanical Design Calculations

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mechanical Design Calculations

Uploaded by

Copyright:

Available Formats

MECHANICAL DESIGN CALCULATIONS

EQUIPMENT : 72KL. W.CAP.MOUNDED PROPANE

DESIGN CODE : IS:2825-1969 CL-1 & SMPV(U) RULES-

DRAWING NO. : SSV/PROP/72/22-01

0 28/02/2022 P.S. N.P A.D

SHELL, DISHED END, M/H NECK : SA 516 GR. 70

CALCULATION FOR STATIC HEAD :

TYPE OF TANK = HORIZONTAL

TOTAL DESIGN PRESSURE:

DETERMINATION OF HYDROTEST PRESSURE :

(As per clause 3.3.2.2 of IS 2825)

DISHED END HEIGHT CALCULATION

Di = Inside Diameter in mm = 2800.00

Inside Dished End Height Hi= Inside Dia/2 (Hemispherical) =1400.00 mm

(As per clause 3.4.5 on page 21 of IS 2825)

EXTERNAL PRESSURE CALCULATION :

DUE TO THE SOIL LOAD :

DISTANCE OF TANK CENTRELINE AXIS FROM GROUND LEVEL

MATERIAL OF OVERBURDEN DENSITY (KG/CUB.M)

RIVER SAND 1760 - 2000.00

TAKING DENSITY OF OVERBURDEN MATERIAL

THEREFORE VESSEL IS TO BE CHECKED UP FOR MAXIMUM

CHECK FOR EXTERNAL PRESSURE:

SHELL THICKNESS UNDER EXTERNAL PRESSURE (APPX.-F, Clause – 3.3.3. of IS:2825)

ts Do Do/t L/Do A B P Pa=(B/(14.22xDo/t))

td R1 R1/t R1/100t B P Pa=(B/(14.22XR1/t))

PROVIDED THICKNESS OF SHELL = 20.00 MM,

HENCE THE DESIGN IS SAFE

TANK IS A CYLINDRICAL VESSEL WITH TORISPHERICAL DISHED END

DIAMETER OF TANK = 2840.00 MM = 9.31 Ft

AREA OF CYLINDRICAL PORTION

FACTOR APPLICABLE FOR

MINIMUM REQUIRED RATE OF = 0.30 X 19571.51

PROVIDED DISCHARGE = 5900.00 CFM

SIZE OF SAFETY VALVE PROVIDED = 2” NB

NO OF SAFETY VALVE = 2 (1 WORKING + 1 STAND BY)

DESIGN PRESSURE = 21.28 Kgf / Sq.Cm

AREA REQUIRED TO BE COMPENSATED

AREA AVAILABLE FOR COMPENSATION

TOTAL AREA AVAILABLE FOR COMPENSATION A = 1137.06 MM2

AREA AVAILABLE IN REINFORCING ELEMENT Ae=(Dp – d -2 tn) te = 10740 MM2

OPENING IS ADEQUATELY REINFORCED

PROVIDE REINFORCEMENT PAD OF 1150 O.D. x 610 I.D. x 20 Thk.

DESIGN PRESSURE = 21.28 Kgf / Sq.Cm

AREA REQUIRED TO BE COMPENSATED

AREA AVAILABLE FOR COMPENSATION

TOTAL AREA AVAILABLE FOR COMPENSATION A = 1164.53 MM2

AREA AVAILABLE IN REINFORCING ELEMENT Ae=(Dp – d -2 tn) te = 9100 MM2

OPENING IS ADEQUATELY REINFORCED

PROVIDE REINFORCEMENT PAD OF 915 O.D. x 457 I.D. x 20 Thk.

DESIGN PRESSURE = 21.28 Kgf / Sq.Cm

AREA REQUIRED TO BE COMPENSATED

AREA AVAILABLE FOR COMPENSATION

TOTAL AREA AVAILABLE FOR COMPENSATION A = 140.57 MM2

AREA AVAILABLE IN REINFORCING ELEMENT Ae=(Dp – d -2 tn) te = 1134 MM2

OPENING IS ADEQUATELY REINFORCED

PROVIDE REINFORCEMENT PAD OF 120 O.D. x 60.3 I.D. x 20 Thk.

(Do) OUTER DAIMETER OF 60.3 48.3 73 33.4

NOZZLE ATTACH TO MANHOLE MANHOLE MANHOLE MANHOLE

(S) ALLOWABLE STRESS, 14.061 14.061 14.061 14.061

(a) trn + CA 1.952 1.862 2.048 1.75

PROVIDED NOZZ THK 5.54 5.08 7.01 4.55

PROVIDED SCHEDULE SCH.80 SCH.80 SCH.80 SCH.80