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PROJECT
SAINJ HYDRO ELECTRIC PROJECT
CONTRACTOR
HINDUSTAN CONSTRUCTION COMPANY
SUPPLIER
Name Date
TITLE
DESIGN CALCULATIONS OF HINGED TYPE GATE FOR DESANDER BULK HEAD GALLARY
(1.2M X 2.1M )
HPPCL SCALE GMW DOC. NO. ‐ GMW‐ J.1097‐DBHG‐DOC‐01
HCC DOC. NO. ‐ ‐‐‐
NAME
TOTAL SHEET ‐ 13 REV. ‐ 0
DATE
DESIGN CALCULATIONS FOR BULK HEAD GATE FOR SAINJ HEP
The gate shall be considered as wet and inaccessible as per appendix of IS 9349. Accordingly the permissible
stresses are,
material having YP = 2500 kg/cm2
l2 = 0.550 m
l3 = 0.600 m
l4 = 0.600 m
l5 = 0.275 m
Total height of gate = 2.300 m
Page 1 of 14
5.0 PRESSURE DISTRIBUTION ON GATE IS AS UNDER
2
P1 = 26.650 t/m = 2.665 kg/cm2
2
P2 = 26.375 t/m = 2.638 kg/cm2
2
P3 = 26.100 t/m = 2.610 kg/cm2
2
P4 = 25.825 t/m = 2.583 kg/cm2
2
P5 = 25.525 t/m = 2.553 kg/cm2
2
P6 = 25.225 t/m = 2.523 kg/cm2
2
P7 = 24.925 t/m = 2.493 kg/cm2
2
P8 = 24.625 t/m = 2.463 kg/cm2
2
P9 = 24.350 t/m = 2.435 kg/cm2
6.0 DESIGN
The arrangement of the gate is shown in the figure above.
= 82.20 t
Page 2 of 14
7.2 Panel A - B
2
σ3x = 45.5 x 2.61 x 40 .
2
100 x 2.00 .
= 476 kg/cm2
7.3 Panel B - C C
2
σ3x = 49.9 x 2.55 x 40 .
2
100 x 2.00 .
= 510 kg/cm2
Page 3 of 14
2
σ3x = 49.9 x 2.49 x 40 .
2
100 x 2.00 .
= 498 kg/cm2
8.0 STIFFENERS.
8.1 LOWEST PANEL
P1 = 2.665 kg / cm2
P2 = 2.638 kg / cm2
l1 = 27.5 cm
W 1 = P2 x l1 = 73 kg
B.M. ( M1 ) = 40169 kg - cm
Page 4 of 14
2VB = 12 cm
Thickness (t) = 2 cm
Stiffener Plate = 120 x 10
2VB t Dw Tw A y1 y2 y3
2
cm cm cm cm cm cm cm cm
12.00 2.00 12 1.0 36.00 3.3 10.7 1.33
Ixx Z1 Z2 Z3
Where, cm4 cm3 cm3 cm3
Dw = Depth of Stiffener Plate 544 163 51 408
Tw = Thickness of Stiffener Plate
A = Total Area
y1 = Centre of Gravity (C.G.)
Detail work out of C.G. = / 2) + [Dw x Tw x (t + Dw / 2)]
Total area (A)
y2 = t + Dw - y1
y3 = y1 - t
Detail workout of (Ixx) = Moment of Inertia
= 2VB x t3 + tw x Dw3 + VB x t x r12
12 12
Radius of Gyration (r1) = y1 - t / 2 + tw x Dw x r22
Radius of Gyration (r2) = y1 - (t + Dw / 2)
Zxx = Modulus of Section
Max. B. M. in Diaphragm = 40169.5 kg - cm
8.2 Panel A - B
P2 = 2.64 kg/cm2
P4 = 2.583 kg/cm2
l2 = 55.0 cm
Ra+ Rb = P4 l2 + (P2 – P4) l2
. 2
Ra l2 = P4 l2 l2 + (P2 – P4) l2 2 l2
. 2 2 x 3
Ra = P4 l2 + (P2 – P4) l2 = 72.03 kg/cm
. 2 3
Rb = P4 l2 + (P2 – P4) l2 - Ra = 71.52 kg/cm
2
Page 5 of 14
for max. bending moment equation shear
to zerogiven Rb = P4 X + (P2 – P4) X2
2 l2
2
71.52 = 2.58 X 27.55 +( 2.64 - 2.58 )x 27.55 .
2.00 X 55.0
= 71.53
find, X = 27.55
Max. bending moment at X
M1 = Rb X - P4 X2 - (P2 – P4) X3
2 2 l2 x 3
= 987 kg-cm per cm length.
Bending moment in stiffener = M1 a
= 987 x 40
= 39476.4 kg.cm
Effective width of skin plate (We) = 2VB
(from annexure -E of IS 9349)
l2 = 55.0 cm B = a/2
a = 40 cm = 20 cm
l2 / B = 55.0 = 2.75
20
now from Fig 12of IS -9349, V = 0.51
2VB = 20.4 cm
Considered 2VB = 20.4 cm
thickness (t) = 2 cm
2VB t Dw Tw A y1 y2 y3
2
in cm cm cm cm cm
20.40 2.00 12 1.00 52.8 2.6 11 0.59
Ixx Z1 Z2 Z3
cm4 cm3 cm3 cm3
Where, 612 236 54 1036
Dw = depth of stiffener pl
Tw = thickness of stiffener pl
A = Total area
y1 = c.g
detail work out of Cg = (2VB x t x t/2) +[DwxTwx(t+Dw /2)]
Total area (A)
y2 = c.g.-y1
detail workout of INA (Ixx) = moment of inertia
= (2VB x t3)+(TwxDw3)+ (2VBxtxr12)+(TwxDwxr22)
12 12
Where, r1 = Cg - t/2
Where, r2 = t + Dw/2 - Cg
Zxx = modulus of section
Max. B. M. in stiffener = 39476.4 kg.cm
Page 6 of 14
8.3 Panel B-C
P4 = 2.583 kg/cm2
P6 = 2.523 kg/cm2
l3 = 60.0 cm
Rb'+ Rc = P6 l3 + (P4 – P6) l3
. 2
Rb' l2 = P6 l3 l3 + (P4 – P6) l3 2 l3
. 2 2 x 3
Rb' = P4 l3 + (P4 – P6) l3 = 76.88 kg/cm
. 2 3
Rc = P6 l3 + (P4 – P6) l3 - Rb' = 76.28 kg/cm
2
l3 / B = 60.0 = 3.00
20
2VB = 24 cm
Considered 2VB = 18 cm
thickness (t) = 2 cm
2VB t Dw Tw A y1 y2 y3
2
in cm cm cm cm cm
18.00 2.00 12 1.00 48 2.8 11 0.75
Where, Ixx Z1 Z2 Z3
cm4 cm3 cm3 cm3
Dw = depth of stiffener pl 597 217 53 796
Tw = thickness of stiffener pl
A = Total area
Page 7 of 14
y1 = c.g
detail work out of Cg = (2VB x t x t/2) +[DwxTwx(t+Dw /2)]
Total area (A)
y2 = c.g.-y1
detail workout of INA (Ixx) = moment of inertia
= (2VB x t3)+(TwxDw3)+ (2VBxtxr12)+(TwxDwxr22)
12 12
Where, r1 = Cg - t/2
Where, r2 = t + Dw/2 - Cg
Zxx = modulus of section
Max. B. M. in stiffener = 45937.4 kg.cm
l4 / B = 60.0 = 3.00
20
Page 8 of 14
now from Fig 12 of IS - 9349, V = 0.68
2VB = 27.2 cm
Considered 2VB = 20 cm
thickness (t) = 2 cm
2VB t Dw Tw A y1 y2 y3
in cm cm2 cm cm cm
20.00 2.00 12 1.00 52 2.6 11 0.62
Where, Ixx Z1 Z2 Z3
cm4 cm3 cm3 cm3
Dw = depth of stiffener pl 610 233 54 991
Tw = thickness of stiffener pl
A = Total area
y1 = c.g
detail work out of Cg = (2VB x t x t/2) +[DwxTwx(t+Dw /2)]
Total area (A)
y2 = c.g.-y1
detail workout of INA (Ixx) = moment of inertia
= (2VB x t3)+(TwxDw3)+ (2VBxtxr12)+(TwxDwxr22)
12 12
Where, r1 = Cg - t/2
Where, r2 = t + Dw/2 - Cg
Zxx = modulus of section
Max. B. M. in stiffener = 44865.0 kg.cm
P8 = 2.463 kg / cm2
P9 = 2.435 kg / cm2
l5 = 28 cm
W 1 = P2 x l1 = 67 kg
B.M. ( M1 ) = 37107 kg - cm
Page 9 of 14
Coacting Width of Skin Plate (W e) = 2VB
l1 = 28 cm B= a/2= 20.00 cm
a = 40 cm
l1 / B = 27.5 = 1.38
20
V = 0.4
2VB = 16 cm
Thickness (t) = 2 cm
Stiffener Plate = 120 x 10
2VB t Dw Tw A y1 y2 y3
2
cm cm cm cm cm cm cm cm
16.00 2.00 12 1.0 44.00 2.9 11.1 0.91
Ixx Z1 Z2 Z3
cm4 cm3 cm3 cm3
Where, 582 200 53 641
Dw = Depth of Stiffener Plate
Tw = Thickness of Stiffener Plate
A = Total Area
y1 = Centre of Gravity (C.G.)
Detail work out of C.G. = (2VB x t x t / 2) + [Dw x Tw x (t + Dw / 2)]
Total area (A)
y2 = t + Dw - y1
y3 = y1 - t
Detail workout of (Ixx) = Moment of Inertia
= 2VB x t3 tw x Dw3 + 2VB x t x r12
+
12 12
Radius of Gyration (r1) = y1 - t / 2 + tw x Dw x r22
Radius of Gyration (r2) = y1 - (t + Dw / 2)
Zxx = Modulus of Section
Max. B. M. in Diaphragm = 37106.7 kg - cm
Page 10 of 14
9.0 HORIZONTAL GIRDERS
RB = WB . L2 = 10,388 kg
2
BMGB = RB ( L1 - L2 )
2 4
= 8,31,028 kg.cm
2VB = 43.20 cm
thickness (t) = 2 cm
Now adopt BuiIt up ' T ' section for central horizontal Girder
2VB t Dw Tw Wf Tf A Ixx
2
in cm cm cm4
43.20 2.00 30 1.0 12 2.0 140.4 23449
y1 y2 y3
cm cm cm
Where, 9.9 24.1 7.9
Dw = web plate depth Z1 Z2 Z3
Tw = web plate thickness cm3 cm3 cm3
Wf = Flange plate width 2371 973 2972
Tf = flange plate thickness
A = Total area
y1 = c.g
detail work out of Cg = (2VB x t x t/2) +[DwxTwx(t+Dw /2)] + [W fxTfx(t+Dw+Tf /2)
Total area (A)
y2 = c.g.-y1
y3 = c.g.-t
Page 11 of 14
detail workout of INA (Ixx) = moment of inertia
= (2VB x t3)+(TwxDw3)+(W fxTf3)+ (2VBxtxr12)+(TwxDwxr22)
12 12 12
+(WfxTfxr32)
Where, r1 = Cg - t/2
Where, r2 = t + Dw/2 - Cg
Where, r3 = t + Dw + Tf /2 - Cg
Girder B is carrying maximum load. So, all other girders are safe for the section as girder B.
where, GIRDER C
Height of the gatel (H1) = 230
C to C of Seal (L2) = 140
Moment of Inertia (INA) = 23449
Load on girder (W) = 151.35
Modulus of Elasticity = 2050000
Page 12 of 14
12.0 DESIGN OF EMBEDDED PARTS
2X = 84.00 mm
Total Area = 2 x (2X + tw) = 212 mm
Considering all hydrostatic load is transferred to Eps through two sides of gate
Load per unit length = 82.20 x 1000
230 x 2
= 179 kg per cm
Compression stress = load
Area
Two Hindges shall be provided at equaly spaced from the center for withstanding the whole gate weight and
smooth operation of the gate.
Page 13 of 14
Here, the Forces occures at the hinged as follows :
W = 1500 Kg = 15 kN
Hence, Provided Hinged connection is safe for the smooth operation of the gate.
Page 14 of 14