DESIGN OF 1000 KL.

SUMP CUM PUMP HOUSE

WITH INTERCONNECTION WORK AT RATNAGIRI
WARD 63 ZONE 15, BHOPAL

CLIENT
EXECUTIVE ENGINEER
NAGAR PALIKA NIGAM BHOPAL,
DISTRICT BHOPAL (M.P)

CONTRACTOR
M/S MEENANAND INFRAPROJECTS PVT. LTD.

STRUCTURAL DESIGNER
ESSMAR INFRA DEVLOPERS & ASSOCIATES
DK-2, DANISH KUNJ KOLAR ROAD BHOPAL ( M.P.)
PH NO. 07898470877
1.0 GENERAL

1.1 Scope
This document covers the analysis and design of 1000 KL Sump.

1.2 Material
Grade of concrete M30
Grade of steel Fe500

1.3 Codes & Standards

1) IS: 456 -2000 – Code of practice for plain and reinforced concrete
2) IS: 3370 (Part-1)-2021 – Concrete Structures for Storage of Liquids –Code of Practice Part-1
General Requirements
3) IS: 3370 (Part-2)-2021 – Concrete Structures for Storage of Liquids –Code of Practice Part-2
Reinforced Concrete Structures
4) IS: 3370 (Part-4)-Code of practice for concrete structures for the storage of liquids, Design
tables
5) SP: 16 – Design Aids for Reinforced Concrete

1.4 Soil Data

The safe bearing capacity of foundation is taken as 150 kN/m2.

2 Structural description:
1000 kL Sump is a Reinforced concrete Circular underground water tank, resting on ground. The
internal diameter of the tank is 16 m . Total Height of tank is 5.6 m which consists of liquid depth
of 5.1 m including free board of 0.3 m . For the maintenance purpose tank is provided with an
access through ladder.

2.1 Analysis and Design

IS3370- Part 4 tables are used for analysis of tank and in-house devloped spreadsheet is
used for design.
 DESIGN OF 1000KL SUMP
Design Data

Internal Dia of Tank = 16.00 m

Wall Thickness of tank = 0.225 m

Height of wall = 5.60 m

Free Board = 0.30 m
Dead storage = 0.20 m
Height of water = 5.10 m
Height of soil = 3.00 m
Capacity of Sump 0.785 x 16^2x 5.1 = 1025.42 m3
Net Capacity of Sump = 1025.42 m3 > 1000KL

Grade of concrete = 25 N/mm2

Grade of steel = 500 N/mm2
Density of water = 10 kN/m3
Density of Soil = 18 kN/m3
Density of concrete = 25 kN/m3
Angle of Repose = 30 degree

2
Bearing capacity considered for Design = 15 T/m

Pressure at base due to water = 56.00 kN/m2

Equivalent water pressure at base = 56.00 kN/m2
Surcharge due to Soil = 22 kN/m2

5.6 5.6
5.6
3 3

0.5x18x3=17.82 0.5x21.6=7.13 26.04

Equivalent Soil Pressure

* Design of Cylindrical wall Refer IS 3370:2021 (part 4 )

The wall shall be assumed hinged at base to find max hoop tension in wall.
At the base 50% of BM for fixed condition shall be taken into consideration.

H = 5.6 m t = 0.225 m D = 16 m
2
H /Dt = 8.71

Hoop tension and R/F at various levels are as follows:

Depth Coefficient Hoop R/F (mm2 ) Dia Spacing

From Top Tension (E/F)
(m) (kN/m)
0.00 -0.013 -5.61 -16 10 200
0.56 0.096 42.85 126 10 200
1.12 0.205 91.91 270 10 150
1.68 0.319 143.08 421 10 150
2.24 0.438 196.08 577 12 150
2.80 0.560 250.76 738 12 150
3.36 0.663 296.92 873 12 120
3.92 0.709 317.50 934 12 120
4.48 0.641 287.27 845 12 120
5.04 0.403 180.40 531 12 120

2
Tensile Stress = 317.5 x 1000 = 1.28 N/mm
225 x 1000 < 1.5 N/mm 2 OK

Max. B.M. at base considering partial fixity = 0.5 x 0.0137 x 56 x 5.6^2

= 12.07 kN/m

2
Reinforcement required for B.M. = 701.34 mm / m

2
Minimum reinforcement (E/F)= 0.0035/2 x 1000 x 225 = 394 mm

Provide 12 mm tor@200 c/c TH + 12 mm tor@200 c/c ex in vertical direction.

Moment Due to Soil and Surcharge

Max Vertical B.M. -ve Mv - = 0.5 x 0.0137 x 26.04 x 5.6^2
= 5.61 kNm

Provide 12 mm tor@200 c/c TH + 12 mm tor@200 c/c ex in vertical direction.

Shear Check : Refer Table 11 , IS 3370 (part 4 )

CASE 1 : Tank Full , No soil outside

Shear at d distance from Bottom of wall
V = 0.1683x56 x (5.6 - 0.175) = 50.19 kN
Tv = 0.287 N/mm2
Refer IS456 Annexture B Table 23
For Pt = 0.646 %
Tc = 0.37 N/mm2
Tc > Tv , Safe

CASE 2 : Tank Empty , Soil outside

V = 0.1683x26.04 x (5.6 - 0.175) = 23.34 kN

Tv = 0.133 N/mm2
Refer IS456 Annexture B Table 23
For Pt = 0.646 %
Tc = 0.37 N/mm2
Tc > Tv , Safe

Base slab
Since the slab is supported on soil throughout, therefore
nominal reinforcement is provided
Thickness of base slab = 200 mm
Minimum reinforcement ( E/F) = 0.24 % = 240 mm2

Provide 12 T @200 c/c Both ways & Each face.

 DESIGN OF SUMP ROOF SLAB
Design Data
Dimensions of the slab (c/c distance b/w supports), fck = 30 N/mm 2
Length of short span, Lx = 4.20 m fy = 500 N/mm 2
Length of long span, Ly = 4.20 m
Width of the supporting beam, = 200 mm
Clear cover to main reinforcement = 45 mm
Assume dia. of reinforcement steel = 8 mm

Calculations
Assume the thickness of slab as 150 mm ; Effective depth, d = 101 mm
Effective span, lx = 4.2 m (or) 4.101 m whichever is less; d = 4.101 m
ly = 4.2 m (or) 4.101 m whichever is less; d = 4.101 m
(ly / lx ) = 1.00 < 2 ; Here, (ly / lx ) is less than 2, Hence design the slab as two way slab

Load Calculations
Dead Load of slab = 0.15 x 25 = 3.75 KN/m2 Dust Load on slab = 0 KN/m2
Finishes load on slab = 1.00 KN/m2 Other load on slab = 0 KN/m2
Live Load on slab = 5.0 KN/m2
Total Dead load acting on the Structure = 4.75 KN/m2
Total live load acting on the Structure = 5.0 KN/m2
Factored Design Load w = 12.13 KN/m2

Support Condition (Type of panel according to support condition)

One Short Edge Discontinuous For this support condition,
Short span coefficient for (l y / lx ) = 1, Long span coefficient,
For negative moment, ax = 0.0370 For negative moment, ay = 0.037
For positive moment, ax = 0.0280 For positive moment, ay = 0.028

Moment Calculation
Max. BM per unit width, Mx = ax w l x 2 & My = ay w l x 2

Mu Mu / bd2 pt Ast, req Ast , min = (0.12/100) bD = 180 mm 2

2 2
KNm N/mm % mm
For Short Span,
Reinforcement details
At mid span, 5.71 0.56 0.1587 160
At supports, 7.55 0.74 0.2112 213 Provide Y 10 @ 150 mm c/c at midspan &
For Long span, supports for short span (Ast pro. =524 mm 2 )
At mid span, 5.71 0.66 0.1878 190 Provide Y 10 @ 150 mm c/c at midspan &
At supports, 7.55 0.87 0.2497 252 supports for long span (Ast pro. = 524 mm 2 )

Check for Deflection

Percentage of tension reinforcement = 0.52 %
fs = 0.58 fy (Ast req / Ast pro ) = 88.6
Refer Fig. 4 of IS 456,
Modification factor = 2.000
Allowable (Span / deff ) ratio = 52
Effective depth required = 79 mm
< d prov.
Hence OK
 DESIGN OF PUMP HOUSE ROOF SLAB
Design Data
Dimensions of the slab (c/c distance b/w supports), fck = 25 N/mm 2
Length of short span, Lx = 4.20 m fy = 500 N/mm 2
Length of long span, Ly = 4.20 m
Width of the supporting beam, = 200 mm
Clear cover to main reinforcement = 25 mm
Assume dia. of reinforcement steel = 10 mm

Calculations
Assume the thickness of slab as 150 mm ; Effective depth, d = 120 mm
Effective span, lx = 4.2 m (or) 4.12 m whichever is less; d = 4.12 m
ly = 4.2 m (or) 4.12 m whichever is less; d = 4.12 m
(ly / lx ) = 1.00 < 2 ; Here, (ly / lx ) is less than 2, Hence design the slab as two way slab

Load Calculations
Dead Load of slab = 0.15 x 25 = 3.75 KN/m2 Dust Load on slab = 0 KN/m2
Finishes load on slab = 1.00 KN/m2 Other load on slab = 0 KN/m2
Live Load on slab = 1.5 KN/m2
Total Dead load acting on the Structure = 4.75 KN/m2
Total live load acting on the Structure = 1.5 KN/m2
Factored Design Load w = 9.38 KN/m2

Support Condition (Type of panel according to support condition)

Three Edges Discontinuous (One Short Edge Continuous) For this support condition,
Short span coefficient for (l y / lx ) = 1, Long span coefficient,
For negative moment, ax = 0.0000 For negative moment, ay = 0.057
For positive moment, ax = 0.0430 For positive moment, ay = 0.043

Moment Calculation
Max. BM per unit width, Mx = ax w l x 2 & My = ay w l x 2

Mu Mu / bd2 pt Ast, req Ast , min = (0.12/100) bD = 180 mm 2

2 2
KNm N/mm % mm
For Short Span,
Reinforcement details
At mid span, 6.85 0.48 0.1361 163
At supports, 0.00 0.00 0 0 Provide Y 10 @ 150 mm c/c at midspan &
For Long span, supports for short span (Ast pro. =524 mm 2 )
At mid span, 6.85 0.57 0.1623 195 Provide Y 10 @ 150 mm c/c at midspan &
At supports, 9.08 0.75 0.2155 259 supports for long span (Ast pro. = 524 mm 2 )

Check for Deflection

Percentage of tension reinforcement = 0.44 %
fs = 0.58 fy (Ast req / Ast pro ) = 90.3
Refer Fig. 4 of IS 456,
Modification factor = 2.000
Allowable (Span / deff ) ratio = 40
Effective depth required = 103 mm
< d prov.
Hence OK
 Beam ( B1 ) Design

General Data
Concrete Grade Fck N/mm2 = 20
Steel Grade Fy N/mm2 = 500
Clear cover mm = 25
Density of concrete kN/mm3 = 25

Data
Width of beam B mm 230
Depth D mm = 400
Effective Depth d mm = 369

Design Calculation - (Using STAAD Pro Analysis Results )

( - ve ) Moment
Mu (-ve) (from Staad) (at face) kNm = 100
Mu/bd^2 = 3.19315
% of steel required 0.65
Ast (-ve) mm2 = 551.655
Reinforcement provided
Dia of bar mm = 16
No of bar = 2
+
Dia of bar mm = 12
No of bar = 2
At continuous edges Ast mm2 = 628

( + ve ) Moment
Total Mu (+ve) kNm = 80
Mu/bd^2 = 2.555
% of steel required 0.52
Ast (-ve) mm2 = 441.324
Reinforcement provided
Dia of bar mm = 16
No of bar = 2
+
Dia of bar mm = 12
No of bar = 2
At continuous edges Ast mm2 = 628

check for shear

Total Shear kN = 110
Nominal shear stress tv N/mm2 = 1.30
Ast provided mm2 = 628
%of steel pt % = 0.74
Permissible shear stress tc = 0.56
Balance shear force Vus kN = 62.72
SP-16 Table 62 Vus / d = 1.70
Dia of strriups mm = 8
Spacing of strriups reqd mm = 257
Spacing of strriups provided mm = 150
 Beam ( B2 ) Design

General Data
Concrete Grade Fck N/mm2 = 20
Steel Grade Fy N/mm2 = 500
Clear cover Cv mm = 25
Density of concrete Wd kN/mm3 = 25

Data
Width of beam B mm 230
Depth D mm = 400
Effective Depth d mm = 369

Design Calculation - (Using STAAD Pro Analysis Results )

( - ve ) Moment
Mu (-ve) (from Staad) kNm = 40
Mu/bd^2 = 1.27726
% of steel required 0.26
Ast (-ve) mm2 = 220.662
Reinforcement provided
Dia of bar mm = 16
No of bar = 2
At continuous edges Ast mm2 = 402

( + ve ) Moment
Total Mu (+ve) kNm = 50
Mu/bd^2 = 1.597
% of steel required 0.32
Ast (-ve) mm2 = 271.584
Reinforcement provided
Dia of bar mm = 16
No of bar = 2
At continuous edges Ast mm2 = 402

check for shear

Total Shear kN = 40
Nominal shear stress tv N/mm2 = 0.47
Ast provided mm2 = 402
%of steel pt % = 0.47
Permissible shear stress tc = 0.47
Balance shear force Vus kN = 0.26
SP-16 Table 62 Vus / d = 0.01
Dia of strriups mm = 8
Spacing of strriups reqd mm = 61168
Spacing of strriups provided mm = 125
 Column C1

Design Loads

Case 1 Pu = 200 KN Mux = 4 KN-m Muy = 8 KN-m

Case 2 Pu = 200 KN Mux = 4 KN-m Muy = 10 KN-m At face
Case 3 Pu = 33 KN Mux = 10 KN-m Muy = 4 KN-m At face

Col Data
b = 400 mm D = 400 mm d' = 40.0 mm d'/D = 0.10

Material Grades fck = 25 MPa fy = 500 MPa

Design Constants
Steel % pt = 1.13 pt/fck = 0.0452

Case 1 Case 2 Case 3

Pu/fck*bD = 0.05 Pu/fck*bD = 0.05 Pu/fck*bD = 0.01

Mux/fck*bD2 = 0.06 Mux/fck*bD2 = 0.06 Mux/fck*bD2 = 0.075
Muy/fck*Db2 = 0.05 Muy/fck*Db2 = 0.05 Muy/fck*Db2 = 0.075

Puz = 1929 Puz = 1929 Puz = 1929

Mux1 = 96 Mux1 = 96 Mux1 = 120
Muy1 = 80 Muy1 = 80 Muy1 = 120

Case 1 Case 2 Case 3

Pu/Puz = 0.10 Pu/Puz = 0.10 Pu/Puz = 0.02

Mux/Mux1 = 0.04 Mux/Mux1 = 0.04 Mux/Mux1 = 0.08
Muy/Muy1 = 0.10 Muy/Muy1 = 0.13 Muy/Muy1 = 0.03
αn = 1.00 αn = 1.00 αn = 1.00

(Mux/Mux 1 ) αn + (Muy/Muy 1 ) αn
= 0.14 = 0.17 = 0.12

Ast Min = 200 x 1000 x 0.8 / (0.45 x25 x 100) = 142 mm2

Steel Percentage OK

Steel Details
nos dia ast
Type 1 8 12 mm 905 sqmm
Type 2 0 16 mm 0 sqmm
Total Steel 8 905 sqmm
Percentage 0.57%