PROPANE STORAGE TANK

HEMISPHERICAL
CODE PD5500
MOC 537 Cl 1
DISH-END TYPE HEMISPHERICAL
LOAD (APPLICATION) PROPANE PROPANE
LOAD CAPACITY (MT) 49.32 49.32
WATER CAPACITY (Kl/M3/MT) 117.990 117.990
DENSITY (kg/cub. cm) 0.44 0.44
FILLING % 0.95 0.95
ALLOWABLE STRESS (kg/sq cm) 2084 2084
DESIGN PRESSURE 21 21
STATIC HEAD for WATER (pgh) 0.3164 0.275
Eff DESIGN PRESSURE 21.3164 21.275
CA & WTA 1.5 1.5
Thinning Allowance (10%) 0.81 0.70
Diameter (mm) 3164 2750
OD 3200 2782
CF 9998 8691
Height of Dish-end (Radius) 1582.00 1375.00
Volume of two dished end 16.59 10.89
Volume of shell 101.40 107.10
Length of shell 12.895 18.029
Minimum Thk of shell 16.3 14.1
Minimum Thk of shell Required 17.76 15.61
Shell Available Thickness (mm) 18.00 16.00
Minimum Thk of dished ends 8.12 7.04
Required (Min+CA&WTA+Thin.All) 10.43 9.24
DE Available Thickness (mm) 12.00 10.00
Weight of shell 18217 19680
Weight of dished ends 3333 2098
Total weight of tank (kgs) 21551 21778
Over All Length of Tank (m) 16.083 20.799
 PROPANE TANK (IS2825)
1 SPECIFICATIONS
Particulars Unit Derived Unit
Load Capacity 10 MT Water Capacity 23.869 MT
Density at Max Temp 0.441 kg/cm³ Filling Ratio (FR) 0.95
Design Pressure 21.00 kg/cm²g Eff. Design Pressure (P) 21.19 kg/cm²g
3G* 1.05 kg/cm²g pgh* 0.19 kg/cm²g
ID 1910 mm OD 1938
CF 6045.21
CONSTANTS
Dished End Type Hemispherical Application Storage
CA + WTA 1.5 mm Thinning Allowance 1.00 mm
Allowable Stress (f) 1640 kgf/mm² Joint Efficiency (j) 1
Stress Relieved As per Code Hydrotest Pressure 27.55 kg/cm²g
MOC SA 516 Gr.70 Code Followed IS2825

2 VOLUMETRIC CALCULATION
2.1 DISHED END 2.2 SHELL
Volume* Length of
Internal Radius (mm) (m³) Volume*(m³) Shell (m)
955 3.65 20.220 7.056

3 THICKNESS CALCULATION
3.1 Shell Thickness 3.2 Dished End Thickness
Min Shell Thickness 12.42 mm Min DE Thickness 6.19 mm
Actual Thk Actual Thk
(Min Shell Thk + WTA) 13.92 mm (Min Thk + WTA+10%Thin All) 8.69 mm
Available thickness 14 mm Available thickness 10 mm
4 WEIGHT CALCULATION Kgs Kgs

4.1 Shell 4687.97 4.2 Dished End 1012.27

5 TOTALS
Overall Length of
5.1 Total Weight 5700 Kgs 5.2 8986.281 MM
Vessel (m)
 10 MT PROPANE RATED MOUNDED TANK
Water Capacity (MT) 23.87 ID 1910 MOC SA 516 Gr.70 CODE IS2825
Particulars Length Breadth Thk Weight Nos Tot Weight Rate Amount
A Material
1.1 Plate 12000 2500 14 3297.00 2 6594.00 72 474768
1.2 Shell 7056.28 6045.21 14.00 4687.97 4687.97 62 290654
1.3 Dished ends 2292.00 Blank Dia 1012.27 1012.27 72 72883
1.4 Weight of Pads 2015.07 350 14.00 77.51 2 155.02 62 9611
B Scrap
2.1 Wastage (2%) 175.66 62.00 10891
2.2 Sale of Scrap 563.09 30.00 16893
Cost of Total Plate 384039
C Items
3.1 350 NB Manhole Neck 350.00 1099.70 14.00 90.64 1.00 90.64 62.00 5620
3.2 600 NB Manhole Neck 600.00 1885.20 14.00 155.39 1.00 155.39 62.00 9634
3.3 350 NB Manhole RF Pad 700.00 474.00 42.30 19.40 22.90 62.00 1420
3.4 600 NB Manhole RF Pad 1200.00 1024.00 124.31 90.52 33.79 62.00 2095
3.5 Manhole 350 NB 2.00 17000.00 34000
3.6 Manhole 600 NB 2.00 28000.00 56000
3.7 Stus and Nuts 1.5" 24.00 230.00 5520.00 60.00 76.09 350.00 8400
3.8 Studs and Nuts 1.125" 20.00 180 3600.00 60.00 28.14 225.00 4500
3.9 Gaskets 2.00 5500.00 11000
3.10 Stiffner Ring 0.00 450.00 72.00 0
3.11 Couplings 6000
3.12 WNRF Flanges 2"=4 1.5"=2 2.5"=2 1"=2 3/4"=3 6220.00 20000
3.15 foundation bolt 4.00 300.00 1200
3.16 Rod for turn buckel 2.00 1600.00 3200
3.13 Pipe 8.00 1350.00 10800 4.00 500.00 2000.00 20000
Lifting Hooks, Cathode,
3.14 Supports 4500
D Labor
4.1 Fabrication Labor 6762.21 6.00 40573
4.2 Dished end Labor 1012.27 18.00 18221
E Consumables
5.1 Consumable Charges 6762.21 5.50 37192
5.2 Electricity Charges 6762.21 1.50 10143

E Process
6.1 Radiography 39213.41 18526
6.2 Stress relieving 6762.21 12.00 81147
6.3 Sand Blasting 6762.21 10000
6.4 Hydro & Pneumatic test 6762.21 1.00 6762
6.5 Primer and Paint 6762.21 3.00 20287
6.6 Loading Charges 1500.00 1.00 1500
6.7 TPIA Inspection Charges 1.00 35000.00 35000
6.8 Safety Fittings (Below listed) 0
TOTAL (A) 850959
G Designing Charges
7.1 Drawing & Approval Charges 25000

TOTAL 875959
OH-3% 26279
Margin-7% 61317
Grand Total 963555

Per Kg 142
RM Cost 72