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1.

0 DESIGN PARAMETERS:-

Capacity 500 KL

Design Code IS 803

Inside diameter of the tank 9000 mm

Height of the tank

(from bottom Pl. to curb angle) 8000 mm

Wind Pressure 91.7 kg / m2

Horizontal seismic co-efficient 0.04 (Zone III as per IS 1893)

Material of construction IS 2062

Corrosion Allowance 1.5 mm

2.0 DESIGN OF SHELL:

2.1 (Refer IS 803 Cl. 6.3.3.1)

50 (H-0.3) DG
Minimum thickness requried, t = + CA
SE

Where,

H is the height of the shell from the Top = 8 meter


D is the nominal diameter of the tank = 9 meter

G is the specific gravity of the liquid = 1.0

S is the allowable stress of the material = 1680 kg/m2 (Ref. Clause 5.1)

E is the joint efficiency = 0.7

CA is the corrision allowance = 1.5

Minimum thickness requried, t = 4.4 mm

Hence Provide the thickness = 8 mm

2.2
Minimum thickness required as per Clause 6.3.3.2 for tanks of diameter less than 15 mts
is 5.0mm, whereas the provided thickess is 8.0mm

2.3 CHECK FOR THE STABILITY OF THE TANK

(Ref. Clause 6.3.3.6)

1500 x 4.5 (t)3


= x
The maximum height of unstiffened shell, H1 = p D

Where,

t is the nomical thk. of the tank (< CA) = 6.5 mm

D is the nominal diameter = 9 meters

p is the sum of external pressure (wind) = 91.7 Kg / m2

Hence, H1

= 65.26 >
Hence, no additional stifferers are requried

3.0 ROOF DESIGN

Type : Supported Cone roof

Cone angle : 9.46 Deg. (Slope 1:6)

Plate thickness : 5 mm

No. of rafters : 12

Centre support : 1

Crown plate : 10 mm thk.

3.1 Loading

Roof Plate + Self wt., of rafter


Dead Load :
57 Kg/m2

Live Load : 125 Kg/m2 (Rerer Clause 6.4.2

Wind Load : 55.02 Kg/m2

Total Load : 237.02 Kg/m2

3.2 Design of Rafters:


Area to be supported : (PI / 4 ) (5.2922-0.62)

: 21.71 m2

Area to be supported by one rafter : 1.81 m2

Total load : 428.9 Kg.

Length of the rafter : 4279 mm

Considering the rafter as a simply supported beam with udl

Maximum bending moment : 428.8 x 427.9 / 8

: 22938.5874247426 Kg- cm.

Allowable stress for combined loading

(as per IS 800 : Clause 3.9)

The bending stress is taken as 0.6 Yield stress i.e. 0.6 x 2548.4 1529

Minimum section modulus required : 22938.5 / 1529

: 15.00 cu, cm

Select ISMC 75: Section modulus : : Zxx 20.9 cu.cm

3.3 Design of Centre Column

Total axial load on the centre column : 428.8 x 12 / 2

: 2573.15306470588 Kg.

Column Section : Pipe OD 168.3

Negative tolerance in thickness : 1.37 mm

Calculation thickness : 6.22 mm


Material : SA 106 Gr.B

Area of cross section : PI/4(168.3^2-155.86^2)

: 3167.15767796765 mm2

Moment of inertia : PI / 4 (168.3^4- 155.86^4)/(64x10000)

: 1041.54414200642 cm^4

Radius of gyration, Ryy : SQR(I/A)

: 5.73461145152834 cm

Since the cross section is circular, the properties will be same in both XX and YY

Slenderness ratio, L / Ryy : (7500+440)/57.3

147.176492624459

Yield strength of the material : 250 Mpa

From IS 800 : Table 5,

Allowable conmpressive stress for Sy = 250 Mpa

and L / Ryy of 138.56 : 51 Mpa

: 519.88 KG/cm2

Induced stress : 0.81244867680761

Hence, the column selected is okay


4.0 ANCHORAGE:

4.1 Wind pressure : 91.7 Kg/m2

Wind Load : 2681.85807162

Bending Moment at Base : 10633.5672539733 Kg.m

Weight of vessel in empty condition : 8000 Kg

Resisting moment : 21000 Kg.m

2/3 of Resisting moment : 14000 Kg.m

Hence overturning will not occur.

However, 4 nos of M24 anchor bolts have been provided as an additional safety.

5 BOTTOM PLATE

Ref clause 6.2

Provided thickness of bottom plate: 8 mm

Min thickness required as per code: 6 mm


Corrosion allowance : 1.5 mm

Min thickness required with CA : 7.5 mm

Since the bottom plate is supported on a ring foundation thoroughly compacted with sand, gravel etc, bending will n
(Zone III as per IS 1893)
kg/m2 (Ref. Clause 5.1)

< minimum thickness available 6 mm as per code

(t)3

8 meters
600 mm dia.

Kg/m2 (Rerer Clause 6.4.2.1)


Ixx 78.5 cm^4

x 7.11 thk

155.86
7.93

41.779998

> 10633.56725

Excluding corrosion allowance


< 8 mm

sand, gravel etc, bending will not occur.

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