Input

Output

Process
Tube Shell (Vaporizing)
Fluid Name
Fluid Allocation Hot Cold
Mass Flow Rate (kg/s) 4.25992849
Inlet Temperature (0C) 143.35 80.03
Outlet Temperature (0C) 114.64 105.02
Fouling Factor (m2-K/W) 3.52E-04 0.000176110184
C tubeside Factor (for Pressure Drop 0.021

Fluid Properties
Tubeside Shellside (liquid)
3
Inlet Density (kg/m ) 938.1 5
Outlet Density (kg/m3) 938.1 3
Inlet Viscosity (Pa-s) 0.0002934
Outlet Viscosity (Pa-s) 0.0002934
Inlet Thermal Conductivity (W/m-K) 0.65215
Outlet Thermal Conductivity (W/m-K) 0.65215
Inlet Heat Capacity (J/kg-K) 4329
Outlet Heat Capacity (J/kg-K) 4329

MTD Correction
LMTD (0C) 36.4383575273654
R 1.14885954381753
S 0.394662034112445
X 1.52311465471928
P 0.102090221745211
Q 3.18265545364981
Ft 0.902273211704747

Tube Geometry Calculations

Tube Inner Diameter (mm) 14.224
Logarithmic Mean of Diameter (mm) 16.5196792434361
Tube Clearance (mm) 6.6
Required Area (m2) 14.3584046742712
Required Tube Count 80
Tube Flow Area (m2) 0.003336972774344
Heat Transfer Area (Actual) (m2) 15.0815296928232
 Velocity Calculations
Tubeside Velocity (m/s) 1.3608194548057
Shellside Velocity (m/s) #DIV/0!

Average Tubeside Properties

Average Density (kg/m3) 938.1
Average Viscosity (Pa-s) 0.0002934
Average Thermal Conductivity (W/m-K) 0.65215
Average Heat Capacity (J/kg-K) 4329

Shell Geometry Calculations

Baffle Spacing (m) 0.09144
Baffle Count 31
Length / Diameter Ratio 14.7637795275591
 Initialization Tube Geometry
Duty (kW) 460.846 Tube Length (m)
Initial U0 (W/m2-K) 976.23141 Tube Outer Diameter (mm)
TEMA Type AES Tube Thickness (mm)
Operating Pressure, kPa 3000 Pattern (degrees)
Vaporizing Fluid (Shellside) Tube Passes
Critical Pressure (psia) Tube Pitch (mm)
Dew Point (deg F) Actual Tube Count (see Tube Count Tables)
Bubble Point (deg F)
Limits Shell Geometry
Max Pressure Drop (Tube) (kPa) 68.9476 Shell Inner Diameter (m)
Max Pressure Drop (Shell) (kPa) 34.4738 Baffle Spacing (% of Shell Inner Diameter)
Max Tube Velocity (m/s) 10 Baffle Cut (%)
Max Shell Velocity (m/s) 10 Shell Passes

Shell and Tube Propertie

Thermal Conductivity (W/m2-K)
Pipe Roughness (m)

Tube Side Heat Transfer Coefficient

Re 61888.6885050753
Pr 1.94760193207084
Nusselt 178.255682484527
hi 8172.76738837769

Tube Side Pressure Drop

Friction Factor (Darcy) 0.01983291329367
dP (Skin) (kPa) 14.5333648022727
dP (Form) (kPa) 10.4232080222683
dP (Total) (kPa) 24.956572824541

Shell Side Heat Transfer Coefficient

heat flux (Btu/hr-ft2) 9686.52203952538
Boiling Range (deg F) 0
Fc 1
2
hnb (Btu/hr-ft -degF) #DIV/0!
 hb (Btu/hr - ft2 - degF) #DIV/0!
hb (W/m2-K) #DIV/0!

Shell Side Pressure Drop

As
ΔTin-ΔTout 6.58212058212058
K Factor (read from "Factor for Vapor Flow Rate" Sheet)
Modified Shellside Flowrate (kg/s) 0
Mass Flux (kg/s-m2) #DIV/0!
Shellside Hydraulic Diameter (m)
Shellside Friction Factor (read from "Shellside Friction Factors" Sheet)
 Tube Geometry
Tube Length (m) 3
Tube Outer Diameter (mm) 19.05
Tube Thickness (mm) 2.413
Pattern (degrees) 30
Tube Passes 4
Tube Pitch (mm)
ctual Tube Count (see Tube Count Tables) 84

Shell Geometry
Shell Inner Diameter (m) 0.2032
Baffle Spacing (% of Shell Inner Diameter) 45
Baffle Cut (%) 25
Shell Passes 1

Shell and Tube Properties

Thermal Conductivity (W/m2-K) 54
Pipe Roughness (m) 5.00E-05

Overall Heat Transfer Coefficient

U0 (W/m2 - K) #DIV/0!
% Excess of Assumed #DIV/0!

Area Overdesign
%Overdesign 5.03624904685769

Assessment
Tubeside Pressure Drop CRITERIA MET
Shellside Pressure Drop
Tubeside Velocity CRITERIA MET
Shellside Velocity #DIV/0!
Fluid Allocation Tube Thickness (mm) Tube OD (m) Tube Pattern Tube Pitch (mm) Tube Passes
Hot 3.404 19.05 30 25.4 1
Cold 3.23 25.4 45 31.75 2
3.048 60 4
2.91 6
2.769
2.59
2.413
2.26
2.108
1.97
1.829
Shell Inner Diameter (m)
0.2032
0.254
0.3048
0.3365
0.3873
0.43815
0.4889
0.5397
0.5905
0.635
0.6858
0.7366
0.7874
0.8382
0.889
0.9398
0.9906
1.0668
1.143
Source: https://accessengineeringlibrary.com/browse/heat-transfer-in-process-engineering/p20018cf89970505001

Table D-1. Tube Count 3/4-in (19.05-mm) Tubes on Triangular (30-Degree) Array, Pitc

(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Tube Passes) 1
8 203.2 38
10 254 69
12 304.8 105
13 1/4 336.5 129
15 1/4 387.3 181
17 1/4 438.15 235
19 1/4 488.9 295
21 1/4 539.7 356
23 1/4 590.5 431
25 635 504
27 685.8 597
29 736.6 694
31 787.4 799
33 838.2 919
35 889 1031
37 939.8 1149
39 990.6 1284
42 1066.8 1499
45 1143 1727

Table D-2. Tube Count 3/4-in (19.05-mm) Tubes on Square (90-Degree) Array, Pitch

(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Passes) 2
8 203.2 22
10 254 40
12 304.8 70
13 1/4 336.5 90
15 1/4 387.3 126
17 1/4 438.15 164
19 1/4 488.9 218
21 1/4 539.7 268
23 1/4 590.5 334
25 635 392
27 685.8 462
29 736.6 544
31 787.4 634
33 838.2 716
35 889 816
37 939.8 914
39 990.6 1028
42 1066.8 1194
45 1143 1390
 Table D-3. Tube Count 3/4-in (19.05-mm) Tubes on Square (90-Degree) Array, Pitch 1 in (25.4 mm)
(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Passes) 2
8 203.2 26
10 254 48
12 304.8 74
13 1/4 336.5 94
15 1/4 387.3 126
17 1/4 438.15 172
19 1/4 488.9 218
21 1/4 539.7 280
23 1/4 590.5 346
25 635 408
27 685.8 478
29 736.6 560
31 787.4 646
33 838.2 744
35 889 840
37 939.8 946
39 990.6 1060
42 1066.8 1240
45 1143 1430

Table D-4. Tube Count 1-in (25.4-mm) Tubes on Triangular (30-Degree) Array, Pitch 1

(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Passes) 1
8 203.2 22
10 254 40
12 304.8 61
13 1/4 336.5 81
15 1/4 387.3 104
17 1/4 438.15 145
19 1/4 488.9 181
21 1/4 539.7 224
23 1/4 590.5 270
25 635 317
27 685.8 376
29 736.6 431
31 787.4 500
33 838.2 571
35 889 641
37 939.8 737
39 990.6 813
42 1066.8 941
45 1143 1091

Table D-5. Tube Count 1-in (25.4-mm) Tubes on Square (90-Degree) Array, Pitch 1.25 in (31.75 mm)
(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Passes) 2
8 203.2 12
10 254 26
12 304.8 40
13 1/4 336.5 56
15 1/4 387.3 76
17 1/4 438.15 102
19 1/4 488.9 126
21 1/4 539.7 164
23 1/4 590.5 206
25 635 248
27 685.8 294
29 736.6 346
31 787.4 400
33 838.2 458
35 889 522
37 939.8 584
39 990.6 648
42 1066.8 758
45 1143 898

Table D-6. Tube Count 1-in (19.05-mm) Tubes on Square (90-Degree) Array, Pitch 1 in (31.75 mm)
(Internal Shell Diameter) in (Internal Shell Diameter) mm (Number of Passes) 2
8 203.2 12
10 254 26
12 304.8 40
13 1/4 336.5 56
15 1/4 387.3 76
17 1/4 438.15 102
19 1/4 488.9 126
21 1/4 539.7 164
23 1/4 590.5 206
25 635 248
27 685.8 294
29 736.6 346
31 787.4 400
33 838.2 458
35 889 522
37 939.8 584
39 990.6 648
42 1066.8 758
45 1143 898
p20018cf89970505001

Triangular (30-Degree) Array, Pitch 1 in (25.4 mm) TEMA Type L

(Number of Tube Passes) 2 (Number of Tube Passes) 4 (Number of Tube Passes) 6
36 32 24
62 56 48
94 88 76
120 108 104
166 154 148
218 206 198
280 262 252
344 330 314
418 398 388
492 462 446
578 550 538
674 646 634
778 750 732
888 854 834
1004 968 946
1128 1084 1052
1258 1216 1202
1452 1416 1382
1686 1640 1616

n Square (90-Degree) Array, Pitch 1 in (25.4 mm) TEMA Type S

(Number of Passes) 4 (Number of Passes) 6
20 18
40 36
64 70
84 84
114 114
158 156
210 198
262 260
326 314
378 364
450 426
534 510
610 594
702 674
796 780
896 882
1012 988
1168 1156
1364 1336
gree) Array, Pitch 1 in (25.4 mm) TEMA Type U
(Number of Passes) 4 (Number of Passes) 6
20 20
44 40
68 68
88 84
122 114
170 160
218 218
278 268
338 330
390 386
470 454
546 534
634 618
730 716
820 816
932 918
1048 1032
1220 1192
1404 1388

ngular (30-Degree) Array, Pitch 1.25 in (31.75 mm) TEMA Type L

(Number of Passes) 2 (Number of Passes) 4 (Number of Passes) 6
22 12 12
36 32 28
58 48 48
72 68 58
100 94 82
132 122 114
174 162 152
218 202 198
264 246 242
306 286 280
362 338 328
414 398 388
492 462 458
556 530 510
630 604 582
708 680 664
796 764 748
918 888 868
1068 1028 1008

e) Array, Pitch 1.25 in (31.75 mm) TEMA Type U

 (Number of Passes) 4 (Number of Passes) 6
8  
20 20
36 28
48 48
70 66
98 94
130 118
166 156
202 198
242 232
282 274
334 322
390 382
446 438
508 496
576 548
648 628
744 742
880 854

ree) Array, Pitch 1 in (31.75 mm) TEMA Type S

(Number of Passes) 4 (Number of Passes) 6
8  
24 22
40 36
48 48
70 66
98 94
130 118
166 156
202 198
242 232
282 274
334 322
390 382
446 438
508 496
576 548
648 628
744 742
880 854