Input parameters

Geometric parameters
Shell internal diameter D
s
0.39
Number of tubes N
t
124
Tube diameter
Outer Dia d
o
0.019
Inner Dia di 0.016
Tube material K 60
Baffle spacing B 0.25
Pitch size P
T
0.024
Number of tube passes N
p
2
Propoertis of shell side fluid Tb 60
Density 983.2
Specific heat 4184
Dynamic viscocity 4.67E-04
Thermal conductivity 0.652
Pr number 2.996822
Propoertis of tube side fluid (water) Tw 28.5
Density 996.8
Specific heat 4179
Dynamic viscocity 8.20E-04
Thermal conductivity 0.61
Pr number 5.617672
1 Calculation of shell side heat transfer co-efficient ho
Equivalent diameter calculation
For triangular pitch
De 0.028855883 m
C 0.005 m
2
fo fi
b
T T
T
+
=
2
wo wi
b
T T
T
+
=
14 . 0 3 / 1 55 . 0
36 . 0
|
|
.
|

\
|
|
|
.
|

\
|
|
|
.
|

\
|
=
w
b
p
s e e o
k
C
G D
k
D h

o T
d P C =
2 /
8 4
3
4
2 2
o
o T
d
d P
De
t
t
|
|
.
|

\
|

=
Surface area
A
s
0.0203125
m
2
Gs 683.7606838 kg/s.m
2
Renolds number calculation
Re
s
42249.50368
Wall temerature Tw
Tw 44.25
0
c
From table corresponding to temperature (Tw) dynamic viscocity value noted down
ho*De/k 174.6472276
ho 3946.162134 W/m2.K
Shell side heat transfer coefficient.
3 Over all heat transfer coefficient
With fouling
Uf 999.6761639 W/m2.K
Without fouling
T
s
s
P
CB D
A =
s
s
A
m
G
.
=

e s
s
D G
= Re
14 . 0 3 / 1 55 . 0
36 . 0
|
|
.
|

\
|
|
|
.
|

\
|
|
|
.
|

\
|
=
w
b
p
s e e o
k
C
G D
k
D h

( )
o
f
i o e o
i
fi o
i i
f
h
R
k
d d d
d
R d
h d
d
U
1
2
/ log
1
0
0
+ + + +
=
( )
o
i o e o
i i
c
h k
d d d
h d
d
U
1
2
/ log
1
0
+ +
=
Uc 1625.160234 W/m2.K
4 Shell side pressure drop
f 0.235097232
Qs 0.964626507
Ps 2349.504079 N/m2
5 Tube length calculation
Total heat transferred
Q 801933.3333 W
Log mean temperature calculation
Tm 31.28453547
0
c
Mean temperature with fouling factor F 0.9
Tfm 28.15608192
Area calculation
Aof 28.49093544 m2
Length L 3.84929814 m
( )
s e
s b s
s
D
D N fG
P
| 2
1
2
+
= A
( )
e e
R f log 19 . 0 576 . 0 exp =
14 . 0
|
|
.
|

\
|
=
w
b
s

|
( )
1 2
.
c c
c
p
T T mC Q
|
.
|

\
|
=
|
|
.
|

\
|
A
A
A A
= A
2
1
2 1
,
log
T
T
T T
T
e
cf lm
m f
of
T U
Q
A
A
=
0
t o
N d
A
L
t
0
=
units Mass flow rate: units
m Shell side ms 50000 kg/hr
Tube side mt 30000 kg/hr
m
m Temperature data
w/m.k Cold fluid:
m Tc1 17
0
c
m Tc2 40
0
c
Hot fluid:
Th1 67
0
c
Th2 53
0
c
0
c
Fouling resistance
kg/m3 Rfi 0.000176 m2.K/W
J/kg.K Rfo 0.000176 m2.K/W
N.s/m
2
W/mK
0
c
kg/m3
J/kg.K
N.s/m
2
W/mK
2 Tube side heat transfer coefficeint hi
Tube side area
Atp 0.012466 m2
Fluid flow rate
Um 0.67064 m/s
Renolds number
Re 1.30E+04
2
*
4
2
T
i
tp
N d
A
t
=
tp t
m
A
m
u

.
=
Based on Reynolds number
Re<10^4 Laminar flow
Re>10^4 Turbulant flow
Using Gnielinkski's correlation
Nub 93.06009
f 0.007315
hi 3547.916 W/m2.K
Tube side heat transfer coefficient.
From table corresponding to temperature (Tw) dynamic viscocity value noted down
Dynamic viscocity 6.04E-04 N.s/m
2
( )( )
( ) ( ) 1 2 / 7 . 12 1
1000 Re 2 /
3 / 2 5 . 0
+

=
r
r b
b
P f
P f
Nu
( )
2
28 . 3 log 58 . 1

=
e e
R f
( )
o
f
i o e o
i
fi o
i i
f
h
R
k
d d d
d
R d
h d
d
U
1
2
/ log
1
0
0
+ + + +
=
( )
o
i o e o
i i
c
h k
d d d
h d
d
U
1
2
/ log
1
0
+ +
=
6 Tube side pressure drop
Pt 2108.647 N/m2
2
* 4 * 4
2
m
p
i
p
t
u
N
d
LN
f P

|
|
.
|

\
|
+ = A
( )( )
( ) ( ) 1 2 / 7 . 12 1
1000 Re 2 /
3 / 2 5 . 0
+

=
r
r b
b
P f
P f
Nu
( )
2
28 . 3 log 58 . 1

=
e e
R f
Input parameters
Geometric parameters
Shell internal diameter D
s
0.39
Number of tubes N
t
124
Tube diameter
Outer Dia d
o
0.019
Inner Dia di 0.016
Tube material K 60
Baffle spacing B 0.25
Pitch size P
T
0.024
Number of tube passes N
p
2
Propoertis of shell side fluid Tb 60
Density 983.2
Specific heat 4184
Dynamic viscocity 4.67E-04
Thermal conductivity 0.652
Pr number 2.996822
Propoertis of tube side fluid (water) Tw 28.5
Density 996.8
Specific heat 4179
Dynamic viscocity 8.20E-04
Thermal conductivity 0.61
Pr number 5.617672
1 Calculation of shell side heat transfer co-efficient ho
Equivalent diameter calculation
For square pitch
De 0.019599262 m
2
fo fi
b
T T
T
+
=
2
wo wi
b
T T
T
+
=
14 . 0 3 / 1 55 . 0
36 . 0
|
|
.
|

\
|
|
|
.
|

\
|
|
|
.
|

\
|
=
w
b
p
s e e o
k
C
G D
k
D h

o
o
T
d
d
P
De
t
t
|
|
.
|

\
|

=
4
4
2
2
o T
d P C =
C 0.005 m
Surface area
A
s
0.0203125
m
2
Gs 683.7606838 kg/s.m
2
Renolds number calculation
Re
s
28696.36997
Wall temerature Tw
Tw 44.25
0
c
From table corresponding to temperature (Tw) dynamic viscocity value noted down
ho*De/k 141.1772244
ho 4696.480427 W/m2.K
Shell side heat transfer coefficient.
3 Over all heat transfer coefficient
With fouling
Uf 1041.841856 W/m2.K
o T
d P C =
T
s
s
P
CB D
A =
s
s
A
m
G
.
=

e s
s
D G
= Re
14 . 0 3 / 1 55 . 0
36 . 0
|
|
.
|

\
|
|
|
.
|

\
|
|
|
.
|

\
|
=
w
b
p
s e e o
k
C
G D
k
D h

( )
o
f
i o e o
i
fi o
i i
f
h
R
k
d d d
d
R d
h d
d
U
1
2
/ log
1
0
0
+ + + +
=
Without fouling
Uc 1739.618821 W/m2.K
4 Shell side pressure drop
f 0.253026786
Qs 0.964626507
Ps 3722.972559 N/m2
5 Tube length calculation
Total heat transferred
Q 801933.3333 W
Log mean temperature calculation
Tm 31.28453547
0
c
Mean temperature with fouling factor F 0.9
Tfm 28.15608192
( )
o
i o e o
i i
c
h k
d d d
h d
d
U
1
2
/ log
1
0
+ +
=
( )
s e
s b s
s
D
D N fG
P
| 2
1
2
+
= A
( )
e e
R f log 19 . 0 576 . 0 exp =
14 . 0
|
|
.
|

\
|
=
w
b
s

|
( )
1 2
.
c c
c
p
T T mC Q
|
.
|

\
|
=
|
|
.
|

\
|
A
A
A A
= A
2
1
2 1
,
log
T
T
T T
T
e
cf lm
m f
of
T U
Q
A
A
=
0
Area calculation
Aof 27.33784296 m2
Length L 3.693508354 m
m f
of
T U
Q
A
A
=
0
t o
N d
A
L
t
0
=
units Mass flow rate: units
m Shell side ms 50000 kg/hr
Tube side mt 30000 kg/hr
m
m Temperature data
w/m.k Cold fluid:
m Tc1 17
0
c
m Tc2 40
0
c
Hot fluid:
Th1 67
0
c
Th2 53
0
c
0
c
Fouling resistance
kg/m3 Rfi 0.000176 m2.K/W
J/kg.K Rfo 0.000176 m2.K/W
N.s/m
2
W/mK
0
c
kg/m3
J/kg.K
N.s/m
2
W/mK
2 Tube side heat transfer coefficeint hi
Tube side area
Atp 0.012466 m2
Fluid flow rate
Um 0.67064 m/s
2
*
4
2
T
i
tp
N d
A
t
=
tp t
m
A
m
u

.
=
Renolds number
Re 1.30E+04
Based on Reynolds number
Re<10^4 Laminar flow
Re>10^4 Turbulant flow
Using Gnielinkski's correlation
Nub 93.06009
f 0.007315
hi 3547.916 W/m2.K
Tube side heat transfer coefficient.
From table corresponding to temperature (Tw) dynamic viscocity value noted down
Dynamic viscocity 6.04E-04 N.s/m
2
( )( )
( ) ( ) 1 2 / 7 . 12 1
1000 Re 2 /
3 / 2 5 . 0
+

=
r
r b
b
P f
P f
Nu
( )
2
28 . 3 log 58 . 1

=
e e
R f
( )
o
f
i o e o
i
fi o
i i
f
h
R
k
d d d
d
R d
h d
d
U
1
2
/ log
1
0
0
+ + + +
=
6 Tube side pressure drop
Pt 2095.883 N/m2
( )
o
i o e o
i i
c
h k
d d d
h d
d
U
1
2
/ log
1
0
+ +
=
2
* 4 * 4
2
m
p
i
p
t
u
N
d
LN
f P

|
|
.
|

\
|
+ = A
( )( )
( ) ( ) 1 2 / 7 . 12 1
1000 Re 2 /
3 / 2 5 . 0
+

=
r
r b
b
P f
P f
Nu
( )
2
28 . 3 log 58 . 1

=
e e
R f