Shell and Tube Hea

Temperature of Fluids Lean Oil Water

Inlet Temp T1 155 30
Outlet Temp T2 150 139

LMTD 2499750 8610.25 51.62

2508360.25 30221.21

TUBE Side= Water

Mass flow rate Mf 30221 kg/hr
Heat duty Q 10484945.845 KJ/hr

Correction Factor
R 0.0458715596
S 0.872
Correction Factor FT 0.92 From graph

Overall heat tr.coeff.(Assume) Uassume 2500 W/m2k

9000 KJ/hr m2K
Area Aprov 24.533339202 m2
No. of tubes Nt 133.55838207
No.of pass Np 4
Tube side heat transfer coefficent 5
Area of tubes at 0.0057645196 m2
Mass velocity Got 1456.274394 Kg/m2 s
Velocity inside tube Vt 1.456274394 m/s
Note: Velocity inside tube is acceptable if it is within 1-3 m/s
Reynolds no Nre 21596.549263
Prandlt no. Pr 5.358974359
jH jH 0.0035
Tube side heat transfer coefficent hi 2217.4213279 W/m2k

Overall heat transfer coefficent

Overall heat transfer coefficent -1 U-1 0.0015461904
Overall heat transfer coefficent U 646.75086415 w/m2k
Overall heat transfer coefficent U 2328.3031109 KJ/hr m2K
Area reuire for proper heat transfer Areq 94.833036033 m2

Note: U final >= Uassume ( Udiff should be >= 0)

U diiff -1853.249136
A diff Apro-Areq -70.29969683
hell and Tube Heat Exchanger Design
155
16 139 150
30 120

Summary
Heat transfer area require A requie 94.833036033 m2
Heat transfer area Provided A provided 24.533339202 m2
Overall heat transfer coeff. U 646.75086415 W/m2k
Length of tube L 3m
Outer diameter of tubr do 0.0195 m
Brimingham wire guage BWG 14
No. of tube Nt 133.55838207
No. of Pass in tube side Np 4
Shell diamter Ds 0.4112267151 m
No. of baffles Nb 35.476229409
2151 Tube side heat tran. Coeff. hi 2217.4213279 w/m2k
Shell side heat transf. coefficient ho 1327.6627214 w/m2k

indicate value to be manually enter

critical parameter for design, need to focus according to notes men
Notes for critical paramter.

Tube Side shell Side

Nre tube side jH Value Nre Shell side jH value
200-300 0.06 5000-6000 0.09
300-400 0.05 6000-7000 0.08
400-500 0.04 7000-10000 0.07
500-700 0.03 10000-20000 0.045
700-900 0.025 >20000 0.035
556.4644 Kcal/hr m2°C
 Physical Property
Water ONT vapour
Heat capacity Cp 4.18 1.2958 KJ/KgK
Density rho 1000 0.11 Kg/m3
viscosity mue 0.001 1E-05 pa.s
Thermal conductivity K 0.78 0.78 w/m2k
Thermal conductivity of metal Km 0.25 0.25 w/m2k

Shell side= ONT Vapor

Mass flow rate 5555 kg/hr
Heat duty 10484946 KJ/hr

Pitch Pt 0.024375
Tube bundle dia db 0.3912267151 m
Thickness th 0.01 m
Shell dia Ds 0.4112267151 m
Baffle spacing Ls 0.082245343 m 20% Baffle Spacing
No. of baffle Nb 35.476229409
Flow Area as 0.0067642964 m2
Mass Flow Gs 228.11767154 Kg/m2s
Note: Velociy in shell should be in range of 0.2-1 m/s
ccording to notes men Equivalnet dia De 0.0277595541 m
Reynolds No Nre 633,244.49
Prandlt no Pr 0.0166128205
jH jH 0.0009
ho ho 1327.6627214 w/m2k
 Mechanical parameter
Outer dia of tube do 0.0195 m
BWG 14
inner dia of tube di 0.01483 m
Length of tube L 3m
L/D 202.292650034
do/di 1.31490222522

0.00467
4.67

20% Baffle Spacing

Jh value graph OD graph with BWG
q Overall Heat tr. Coeff. Range