Heat Exchanger Specification Sheet

1 Company: TPPI
2 Location:TUBAN
3 Service of Unit: Our Reference:
4 Item No.: 215E009 Your Reference:
5 Date: 12 FEB 2022 Rev No.: Job No.:
6 Size 154 / 4266.9 mm Type AEU Hor Connected in 1 parallel 1 series
7 Surf/unit(eff.) 11.3 m² Shells/unit 1 Surf/shell (eff.) 11.3 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 FluidName Hot Stream Cold Stream
11 Fluid quantity, Total kg/h 403 759
12 Vapor (In/Out) kg/h 403 0 759 759
13 Liquid kg/h 0 403 0 0
14 Noncondensable kg/h 0 0
15
16 Temperature (In/Out) °C 205 147.23 44 193.6
17 Bubble / Dew point F 200.66 / 200.66 200.66 / 200.66 / /
18 Density (Vap / Liq) kg/m³ 7.55 / / 867.25 5.3 / 3.56 /
19 Viscosity cp 0.0164 / / 0.1459 0.011 / 0.0152 /
20 Molecular wt, Vap 18.01 4.26 4.26
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) 0.6753 / / 1.0413 1.81 / 1.9017 /
23 Thermal conductivity kcal/(h-m-C) 0.032 / / 0.57 0.137 / 0.188 /
24 Latent heat kcal/kg 463.21 463.21
25 Pressure (abs) kgf/cm² 16 15.999 33.18 33.121
26 Velocity m/s 0.91 15.57
27 Pressure drop, allow./calc. kgf/cm² 0.265 0 0.211 0.059
28 Fouling resistance (min) m²-h-C/kcal 0.0001 0.0002 0.00026 Ao based
29 Heat exchanged 0.21 Mkcal/h MTD corrected 32.23 °C
30 Transfer rate, Service 578.5 Dirty 578.3 Clean 728.8 kcal/(h-m²-C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/vac/test pressure:g kgf/cm² 24 / 1.05 / 31.2 36 / 1.05 / 46.8
34 Design temperature / MDMT °C 305 / 23 205 / 23
35 Number passes per shell 1 2
36 Corrosion allowance mm 3.18 3.18
37 Connections In mm 1 76.2 / 300 ANSI 1 101.6 / 300 ANSI
38 Size/rating Out 1 76.2 / 300 ANSI 1 101.6 / 300 ANSI
39 Nominal Intermediate / 300 ANSI / 300 ANSI
40 Tube No. 22 OD 19.05 Tks- Avg 2.11 mm Length 4266.9 mm Pitch mm
41 Tubetype Plain #/m Material SA-179 K01200 Tube pattern 30
42 Shell SA-106 B K03006 ID 154.1 OD 168.28 mm Shell cover SA-106 B K03006
43 Channel or bonnet SA-106 B K03006 Channel cover SA-106 B K03006
44 Tubesheet-stationary SA-105 K03504 Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Unbaffled Cut(%d) Spacing: c/c mm
47 Baffle-long - Seal type Inlet mm
48 Supportstube UBend 0 Type
49 Bypass seal Tube-tubesheet joint Exp. 2 grv
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 41 Bundle entrance 2 Bundle exit 0 kg/(m-s²)
52 Gaskets - Shell side Flat Metal Jacket Fibe Tube Side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 464.2 Filled with water 530.4 Bundle 169.3 kg
56 Remarks EXISTING UNIT 215 E 009 MENGGUNANKAN DATA STREAM 204 E 002R
57
58
Overall Performance
Simulation Shell Side Tube Side
Total mass flow rate kg/h 403 759
Vapor mass flow rate (In/Out) kg/h 403 0 759 759
Liquid mass flow rate kg/h 0 403 0 0
Vapor mass quallity 1 0 1 1
Temperatures °C 205 147.23 44 193.6
Dew point / Bubble point F
Operating Pressures kgf/cm² 16 15.999 33.18 33.121
Film coefficient kcal/(h-m²-C) 4237.3 919.2
Fouling resistance m²-h-C/kcal 0.0001 0.00026
Velocity (highest) m/s 0.91 15.57
Pressure drop (allow./calc.) kgf/cm² 0.265 / 0 0.211 / 0.059
Total heat exchanged Mkcal/h 0.21 Unit 2 pass 1 ser 1 par
Overall clean coeff. (plain/finned) kcal/(h-m²-C) 728.8 / Shell size 154 - 4266.9 mm Hor
Overall dirty coeff. (plain/finned) kcal/(h-m²-C) 578.3 / Tubes Plain
Effective area (plain/finned) m² 11.3 / No. 44 OD 19.05 Tks 2.11 mm
Effective MTD °C 32.23 Pattern 30 Pitch 21 mm
Actual/Required area ratio (dirty/clean) 1 / 1.26 Baffles Unbaffled Cut(%d)
Vibration problem (Tasc/TEMA) /
RhoV2 problem No Total cost 11487 Dollar(US)

Resistance Distribution
Overall Coefficient / Resistance Summary Clean Dirty Max Dirty
Area required m² 9 11.3 11.3
Area ratio: actual/required 1.26 1 1
Overall coefficient kcal/(h-m²-C) 728.8 578.3 578.5
Overall resistance m²-h-C/kcal 0.00137 0.00173 0.00173
Shell side fouling m²-h-C/kcal 0 0.0001 0.0001
Tube side fouling 0 0.00026 0.00026
Resistance Distribution kcal/(h-m²-C) m²-h-C/kcal % % %
Shell side film 4237.3 0.00024 17.2 13.65 13.65
Shell side fouling 10004.5 0.0001 5.78 5.78
Tube wall 20714.8 0.00005 3.52 2.79 2.79
Tube side fouling * 3891.1 0.00026 14.86 14.85
Tube side film * 919.2 0.00109 79.28 62.92 62.93
* Based on outside surface - Area ratio: Ao/Ai = 1.28

Heat Transfer Coefficients

Film coefficients kcal/(h-m²-C) Shell Side Tube Side
Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 4237.3 / 919.2 / 1180.5
Vapor sensible 0 / 919.2 / 1180.5
Two phase 29980.5 / /
Liquid sensible 384.9 / /
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 1.25 0.52 0.55
Liquid 0.96
Reynolds numbers Vapor Nominal 7942.19 74781.28 54240.5
Liquid Nominal 893.62
Fin Efficiency
MTD and Flux
Temperature Difference °C Heat Flux (based on tube O.D) kcal/(h-m²)
Overall effective MTD 32.23 Overall actual flux 18854
One pass counterflow MTD 48.05 Critical flux
LMTD based on end points 41.67 Highest actual flux 76619
Effective MTD correction factor 0.77 Highest actual/critical flux
Wall Temperatures °C
Shell mean metal temperature 194.9
Tube mean metal temperature 187.02
Tube wall temperatures (highest/lowest) 200.45 / 80.48

Duty Distribution
Heat Load Summary Shell Side Tube Side
kcal/h % total kcal/h % total
Vapor only -1195 0.57 210180 100
2-Phase vapor 0 0 0 0
Latent heat -186677 88.77 0 0
2-Phase liquid 0 0 0 0
Liquid only -22425 10.66 0 0
Total -210296 100 210180 100

Pressure Drop
Pressure Drop kgf/cm² Shell Side Tube Side
Maximum allowed 0.265 0.211
Total calculated 0 0.059
Gravitational 0 0
Frictional 0 0.056
Momentum change 0 0.003
Pressure drop distribution m/s kgf/cm² %dp m/s kgf/cm² %dp
Inlet nozzle 2.32 0 61.59 5.36 0.001 1.4
Entering bundle 0.49 10.46 0.002 4.04
Inside tubes 10.46 15.57 0.049 86.19
Inlet space Xflow 0 0
Baffle Xflow 0 0
Baffle windows 0.91 0.01 0 37.94
Outlet space Xflow 0 0
Exiting bundle 0 15.57 0.004 6.47
Outlet nozzle 0.02 0 0.48 7.98 0.001 1.9
Intermediate nozzles

Thermosiphon Piping
Piping reference points mm Pressure points kgf/cm² °C Quality
Height of liquid in column Liquid level in column
Height of heat transfer region in Inlet to heated section
Height of heat transfer region o Boiling boundary position
Height of column return line Outlet of heated section 193.6 1
Exit of outlet piping
Pressure changes (-loss/+gain) kgf/cm² Inlet circuit Exchanger Outlet circuit
Frictional
Gravitational
Momentum
Flashing
Nozzles
Total
Inlet Circuit Piping
Inlet circuit element
Frictional pressure drop at entry kgf/cm²
Frictional pressure drop at element kgf/cm²
Outlet Circuit Piping
Outlet circuit element
Frictional pressure drop at entry kgf/cm²
Frictional pressure drop at element kgf/cm²
Void fraction
Two phase flow pattern

Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance mm
Crossflow
Window
Baffle hole - tube OD
Baffle OD - shell ID
Shell ID - bundle OTL 39.75
Pass lanes
Rho*V2 Analysis Flow area Velocity Density Rho*V2 TEMA limit
mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Shell inlet nozzle 6379 2.32 7.55 41 2232
Shell entrance 17006 0.87 7.55 6 5953
Bundle entrance 30391 0.49 7.55 2 5953
Bundle exit 30391 0 867.25 0 5953
Shell exit 9552 0.01 867.25 0 5953
Shell outlet nozzle 6379 0.02 867.25 0
mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Tube inlet nozzle 7417 5.36 5.3 152
Tube inlet 3802 10.46 5.3 580
Tube outlet 3802 15.57 3.56 863
Tube outlet nozzle 7417 7.98 3.56 227

Thermosiphons and Kettles

Thermosiphons
Thermosiphon stability

Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be >0.5)
Flooding criterion - top of the tubes (should be >1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction

Methods Summary
Hot side Cold side
Heat Transfer Coefficient multiplier No No
Heat Transfer Coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only

Calculation method Advanced method

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used

Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in No
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method

Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU