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BEMCO STEEL INDUSTRIES CO. LTD.

DESIGN CALCULATIONS FOR THERMAL TANK (86m DIA X 22.32 m HEIGHT)

CLIENT Nessma

CONSULTANT

PROJECT Strategic Steel Water Tanks

JOB NO.

EQUIPMENT DESCRIPTIO WATER TANK 86.052 m x 22.32 m - 125,000 m3

ITEM TAG NO.

SUBJECT TANK DESIGN CALCULATION

CALCULATION NO. REV. A

Rev. Description Prepared Reviewed Approved Date

A FOR BIDDING ONLY February 3, 2013
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INDEX

CHAPTER NO. DESCRIPTION PAGE NO.

1 REVISION HISTORY 1.1

2 DESIGN DATA SHEET 2.1

3 EVALUATION OF MATERIALS 3.1

4 EVALUATION OF SHELL THICKNESS 4.1

5 EVALUATION OF BOTTOM PLATE THICKNESS 5.1-5.2

6 EVALUATION OF ROOF THICKNESS 6.1

7 STABILITY CHECK AGAINST WIND LOAD 7.1-7.3

8 STABILITY CHECK AGAINST SEISMIC LOAD 8.1-8.3

9 LOADING DATA FOR FOUNDATION DESIGN 9.1-9.2

10 ROOF STRUCTURE DESIGN 10.1-10.4

11 VENT SIZE CALCULATION 11.1

12 REINFORCEMENT AROUND OPENING 12.1-12.2

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MECH.DESIGN FOR POTABLE
PROJECT:PO.TANKS
WATER TANKS (86X23.32M)
DATE :1/3/2013

2 1 Design Code
ANS/AWWAD100-5+Section -14
API STD 2000 5th

2 2 Design data
Roof Type
Internal diameter Di = 95000 mm = 311.60 ft
Nominal diameter Dn = 95047 mm = 311.754 ft
Tank Height H = 18000 mm = 59.04 ft
Design level,HHL HLL = 17635 mm = 57.84 ft
Design Pressure Pi = 0 mmbar = 0 Psf
Design External Pressure Pex. = 0 mmbar = 0 Psf
Test Pressure Pt = Full of Water
Design Temperature T1 = 40 °C
FOR BIDDING ONLY T2 = 35 °C
Product specific gravity = 1.0
Design specific gravity ψ = 1.0
Corrosion Allowance
Shell ca = 1.58 mm = 0.0622 in
Roof ca = 1.58 mm = 0.0622 in
Bottom - Annular ca = 1.58 mm = 0.0622 in
Sketch ca = 1.58 mm = 0.0622 in
Structural ca = 1.58 mm = 0.0622 in

Roof Slope 1 : 16
Roof Angle ### 0
c

2 3 Loads
Uniform live load LL = 122 kg/m2 = 25 psf
Wind speed WL = 87.5 m/s = 195.73 mph
313 km/hr

2 4 Wind
Wind exposure C
Wind importance factor I 1.15

2 5 Seismic
Seismic Zone = 2A of AWWA D100-05
Zone factor = 0.15
Importance factor = 1.25
Site coefficient, S = 1.5
2 6 Pumping
Pumping Rates - In = 7000 m³/hr
Pumping Rates - Out = 7000 m³/hr

2 7 Capacitys
Capacity Gross 127,714 m³
Capacity Operating 125,000 m³
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MECH.DESIGN FOR POTABLE
PROJECT:PO.TANKS
WATER TANKS (86X23.32M)
DATE :1/3/2013

Capacity Net 27,097 m³

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3. EVALUATION OF MATERIALS

As per Tables 31 & 34 - Maximum design stresses in plates in contact with water.

Description Course Material Yield (psi) Tensile (psi) Design (psi) Plate spcs
Shell 1 A537 CL2. 40005 73343 26670 R, K , FGP
2 A537 CL2. 40005 73343 26670 R, K , FGP
3 A516 GR 70. 34200 62700 22800 R, K , FGP
4 A516 GR 70. 34200 62700 22800 R, K , FGP
5 A36. 28995 53158 19330 SEMI KILLED
6 A36. 28995 53158 19330 SEMI KILLED
7 A36. 28995 53158 19330 SEMI KILLED
8 A36. 28995 53158 19330 SEMI KILLED
9 A36. 28995 53158 19330 SEMI KILLED
10 A36. 28995 53158 19330 SEMI KILLED
Bottom Annular A537 CL2. 40005 73343 26670 SEMI KILLED
Sketch A36. 28995 53158 19330 SEMI KILLED
Roof A36. 28995 53158 19330 SEMI KILLED

KEY:
Structural Shapes A 36 R :Rolled
K :Killed
Column A 53 Gr. B (TYPE - E) FGP :Fine grain practice
SK :Semi -Killed
Pipe Nozzle A 106 Gr. B or equal

Manhole A 36 / A573 Gr.70

Fittings A 234 Gr. WPB

Flanges A 105,150# SORF

Gasket Asbestos Free

Bolts/Nuts
Nozzles & Manholes A 307M (Galv.)
Structurals A 325M (Galv.)
Handrails & Gratings A 307M (Galv.)
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4. EVALUATION OF SHELL THICKNESS

As per Sec. 3.7

The required minimum thickness of shell plates, in inches :

2.6 x hp x D x G
ts = + C.A
sxE
where :
ts = Design shell thickness, in inches
D = Nominal tank diameter, in ft = 311.83 ft
hp = Maximum Design liquid level, in ft + Internal prssure = 57.86 ft
G = Design specific gravity of the liquid to be stored = 1.00
CA = Corrosion allowance, in mm ( @ 1.5800 mm) = 0.06 in
E = Joint Efficiency (Double welded butt joints - See Sect.14.3.1.2) 1.00
s = Allowable design stress in psi

Shell Allowable Course width Liquid Thickness Req.+ Thk- check

course stress (psi) Height C.A. prov,d
Material

(m) (ft) hp (ft) ts (in) treq (mm) (mm)

1 A537 CL2. 26670 2 6.562 57.857 1.821 46.3 47 Pass

2 A537 CL2. 26670 2 6.562 51.295 1.622 41.2 42 Pass
3 A516 GR 70. 22800 2 6.562 44.734 1.653 42.0 42 Pass
4 A516 GR 70. 22800 2 6.562 38.172 1.420 36.1 38 Pass
5 A36. 19330 2 6.562 31.610 1.388 35.3 36 Pass
6 A36. 19330 2 6.562 25.049 1.113 28.3 30 Pass
7 A36. 19330 2 6.562 18.487 0.838 21.3 22 Pass
8 A36. 19330 2 6.562 11.925 0.562 14.3 16 Pass
9 A36. 19330 2 6.562 5.364 0.287 7.3 10 Pass
10
Shell Height 18.00 m
∑ Shell courses= 18.00 m

As per Sect. 3.10 & Table 15, minimum shell thickness required is 10 mm
Ordered thickness = 10 mm
Hence provided thicknesses are safe
*************************************** Total net weight of shell 1,829,982 Kg
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4 0 ROOF HANDRAILS
(i) Roof Handrails calculations
Handrail average dia 95.15 m
Average distance -X = 1.5 m x
No.of Pipes 239 Pipe - length =1200mm
W,t of post pipes 1147.9 kg
Weight of cir.pipes 2391 kg
Weight of Flat Bars 1407.9 kg
Total Weight of Roof H 4,947.17 ton

(ii) Stair Calculations

height 18 m
inclined angle 41 deg.
step 195 mm
width of tread 245 mm
No.of tread 92
total weight of tread 923 kg
Flat Bars 861.51 kg
No.of Plat,grating 4
Platforms and grating 496.78322 kg
W,t of pipes if duble handrails 475.57 kg
Total weight of stair 2,757 kg Stair length= 27.44 m

(iii) Platforms NO
Platforms Claculations
Width of platform = 750 mm
We select grating type 32x5 mm
Unit w,t of Grating = 48.8 kg/m^2
total length of platform = 299 m
Supportes channels-UPN 160 = 3,372 Kg

Total weight of platforms= 0 kg

Platform Skech
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5 1. EVALUATION OF BOTTOM PLATE THICKNESS

Annular Plate thickness
As per Sec 14.3.2.9 & Table 35
Nominal plate thickness of the first shell course(t) mm = 47 mm
Nominal tank diameter, (D) = 311.833 ft
Maximum liquid level, (H) = 57.857 ft
Hydrostatic test stress in first shell course = [2.6*D*hp] / t
= 25351 psi < 26000 psi
Minimum thickness of the annular plate excluding
corrosion allowance = 6.35 mm
Min. thickness required including corrosion allowance = 7.93 mm
Thickness of the annular plate provided = 16 mm

Annular Plate width

As per Sec 14.3.2.9

The minimum radial width of the annular plate at any point around the circ. of the tank= Aw
the cicumference of the tank

Aw= Wr + tbot + Aproj + Alap

Where
t bot = Thickness of the bottom shell course = 1.850 in
A Proj = Min. projection of annular pl. outside the shell = 2 in
A lap
= Annular-Sketch lap = 2 in
Wr= Minimum radial width between the inside of the shell and any lap-welded
joint in the bottom 24 in
Aw = (@ 758.20 mm = 29.85 in
Therefore the minimum radial width of annular plate at any
point around the tank shell = 758.20 mm
Provided annular plate width = 1000 mm —►Ok
Bottom sketch plate thickness
As per Sec 3.10
Minimum thickness of the bottom sketch plate excluding corrosion allowance= 6 mm
Min. thickness required including corrosion allowance =
= 7.58 mm
Thickness of the bottom sketch plate provided = 10 mm —►Ok
Hence provided thicknesses of bottom annular & sketch plate are safe.
Bottom slope = 1 : 120
Provided outside diameter of Bottom Plate = 95008 mm
Joint Type
Sketch = Lap welded construction
Annular = Butt welded construction
Sketch to Annular = Lap welded construction
Weight of bottom plate
Weight of annular plate (eq.are 295.3 m2) = 382,086.1 N 38948.635
Weight of sketch plate incl. overla (eq.are 7,133.7 m )
2
= 5,630,922.2 N 573998.185
Total 7,429.1 m2 = 612,946.8 N
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6 1. EVALUATION OF ROOF PLATE THICKNESS

Slope of the roof = 1 : 16
CONE ROOF THICKNESS
As per Sec 3.10.1
Minimum nominal thickness of supported cone roof plate excluding any
corrosion allowance = 1.00 mm
Tank Nominal diameter = 95,000 mm
Center Column cap rad. = 1.6 m
Roof Slope 1 : 64

Roof angle = 0.90 degree

Roof height = 0.74 m
Roof development rad. = 47.505807 m
Min thk as per API650 clause 5.10.2.2 = 4.78 mm
Minimum thickness required including c.a = 5.78 mm
Provided thickness of the Cone roof plate = 8 mm —►Ok
Hence provided thicknesse of the roof plate is safe
W,t of roof plate incl. overlaps (eq.area ) = 7,090 m2 = 456,380 kg
6 2 DESIGN OF ROOF STRCTURE
Roof Loads
LL (Live Load) = 125 kg/m2 = 25.6303 psf
DL (Dead Load) = 62.8 kg/m2 = 12.8767 psf
Ex.Pressure = 0.00 kg/m2 = 0 psf
Roof loading =Max(DL +(LL or SL )+0.4 Pe @ DL +Pe +0.4(LL or SL )

Roof Loading W = 188 kg/m2

W = 187.8 kg/m2 = 38.507 psf

Where
t = Roof plate thickness in inches = 6.00 mm
W = Roof load (dead load plus live load), in psf = 38.51 psf
L = Max spacing between rafter as per clause 5.10.4.4 = 1.9 m

Diameter of the tank, in m (D) = 95 m

Total no. of rafters on the circumference of the shell, (nM+nS) = 240 Nos
Provided rafter center line spacing, in m = PI*D/n
= 1.24 m
< 1.88 m O.K.

DESIGN ROOF STRCTURE

ROOF PLATES JOINTS& WIGHT

Roof Plates Joint Efficiency (Lap joint) E = 0.35
Weight of Roof Plates New Wn = 456,380 kg
Weight of Roof Plates corroded Wc = 399333 kg
ROOF STRUCTURE DESIGN
Supported conical Roof (From brownell &Young)
RAFTERS
Material of Strcture ASTM A36
Yield strss = 240 Mpa
Allowable design stress , Fa =0.66 * Yield stress 160 Mpa = 1630 kg/cm2
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Shell H,t 18 m

C1 C2 C3 C4 C5 C6 C7 C8

120 120 100 100 80 80 40 40 20

Nos Nos Nos Nos Nos Nos Nos Nos Nos
5.30 5 5 5.5 5.5 5.5 5.5 5.5 6

32.50 m 27.50 m 27.50 m 27.50 m 22.00 m 16.50 m 11 m 5.50

9 8 7 6 5 4 3 2 1

47.5 m

GENERAL ROOF ARRANGEMENT

1) RAFTERS DESIGN
CALCULATION OF RAFTERS
Rafter Ring or Zone OD OD m
rafter Ring or Zone ID ID m
Ring spain L m
Rafters No. Nos.
Plate width at Outer Ring S1 m
Plate width at Inner Ring S2 m
Average Plate Width S=(S1+S2) /2
Unifrom Plate Load U kg
Rafter actual Length Lr m
Average Rafter Load Ur kg/m
Max.Bending Moment at Rafter Mid span Mb =Ur*L2 /8
Section Modulus required Zreq. cm3
Actual Bending Stress Fb =Mb*100/Z
Max.Rafter deflection ∆x = 5*Ur*L4 /(384*E*Ix) mm
Allowable deflection ∆x = L/360

W
Zone Profile Zx-cm3 Ixx-cm 4 W,t-kg
kg/m

9 UPN200 25.3 200.1523 2002 16093

8 UPN200 25.3 200.1523 2002 18218

7 UPN200 25.3 200.1523 2002 15182

6 UPN200 25.3 200.1523 2002 15182

5 UPN200 25.3 200.1523 2002 12145

4 UPN200 25.3 200.1523 2002 12145

3 UPN200 25.3 200.1523 2002 6073

2 UPN200 25.3 200.1523 2002 6073

1 UPN200 25.3 200.1523 2002 3036

TOTAL WEIGHT -Kg 104148

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Zone L-m OD ID No. S1 S2 Sav. U -kg/m Lr-m Ur Mb Zreq. Fb ∆x √

9 5.30 93.4 82.8 120 2.44521 2.17 2.31 433.2 5.3 458 1610.1325 98.786343 804.453554 11.21 √
8 6 82.8 70.8 120 2.1677 1.85 2.01 377.6 6.0 403 1813.4677 111.26155 906.043778 16.18 √
7 6 70.8 58.8 100 2.22425 1.85 2.04 382.3 6.0 408 1834.7125 112.56499 916.658131 16.37 √
6 6 58.8 46.8 100 1.84726 1.47 1.66 311.5 6.0 337 1516.0395 93.01346 757.442845 13.53 √
5 6 46.8 34.8 80 1.83783 1.37 1.60 300.9 6.0 326 1468.2385 90.080731 733.560552 13.10 √
4 6 34.8 22.8 80 1.36659 0.90 1.13 212.4 6.0 238 1069.8971 65.641321 534.541444 9.55 √
3 6 22.8 10.8 40 1.79071 0.85 1.32 247.8 6.0 273 1229.2337 75.417085 614.149087 10.97 √
2 6 10.8 -1.2 40 0.84823 -0.09 0.38 70.8 6.0 96 432.55093 26.538266 216.110872 3.86 √
1 6 -1.2 -13.2 20 -0.1885 -2.07 -1.13 -212.4 6.0 -187 -842.14145 -51.66784 -420.750272 -7.52 √

2) CALCULATION OFGIRDERS BEAMS

Ring Radius D m
No.of outer Rafter carying by Girder N.O.R Nos
No.of Inner Rafter carying by Girder N.I.R Nos
Unit Load of outer Ring Rafters wo kg/m
Unit Load of Inner Ring Rafters wi kg/m
Girder No. G.N Nos
Girder Spane S.G m
self weight w kg/m
WO =Load due to Rafter =outer Ring Rafter Loads *Rafter Span*No.of Rafters /No.of Girders kg
Wi =Load due to Rafter =outer Ring Rafter Loads *Rafter Span*No.of Rafters /No.of Girders kg
WI =WO+WI/S.G
WT =WI+Girder Self weight

Max.Girder Bending Moment Mb=WT *L2 / 8 kg-m

Section Moadulus required Zb=Mb/Z Cm3
Actual Bending Moment fb=Mb/Z Kg/cm2
Max.Deflection ∆ = 5*WT*L4 /(384*E*Ix) ∆ Cm

W,t
Girder Profile W Zx Ixx
kg Zb √ fb ∆
√ √
G-1 HEB280 103 1332.65 18657.12551 26,793 548.063 √ 670.31 √ 1.4 √
G-2 22,910 550.032 √ 672.72 √ 1.3 √
G-3 19,027 507.844 √ 621.12 √ 1.1 √
G-4 15,144 453.013 √ 554.06 √ 0.9 √
G-5 11,261 379.314 √ 463.92 √ 0.6 √
G-6 7,378 370.74 √ 453.44 √ 0.6 √
G-7 3,495 194.312 √ 237.66 √ 0.2 √
G-8 -388 0.14867 √ 0.1818 √ 0.0 x

TOTAL WEIGHT -Kg 105,618

Girder R N.O.R N.I.R LO LI wo wi G.N S.G WO kg WI kg WT kg Mb

G-1 41.4 120 120 5.3 6 458 403 34 7.65 4287.3 4265.4 1220.9 8932.9
G-2 35.4 120 100 6 6 403 408 30 7.41 4834.1 4075.6 1304.7 8965.1
G-3 29.4 100 100 6 6 408 337 26 7.10 4702.7 3885.9 1311.8 8277.4
G-4 23.4
100 80 6 6 337 326 22 6.68 4592.4 3558.1 1322.6 7383.7
G-5 17.4 80 80 6 6 326 238 18 6.07 4348.7 3168.9 1340.7 6182.5
G-6 11.4 80 40 6 6 238 273 12 5.97 4753.4 2730.6 1356.8 6042.7
G-7 5.4 40 40 6 6 273 96 8 4.24 4095.9 1441.3 1408.6 3167.1
G-8 -0.6 40 20 6 6 96 -187 4 -0.94 2882.6 -2806.1 21.8 2.4
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2) CALCULATION OF COLUMNS

Max.operating Temp. T °C
Column No. C.NO.
Columns Length LCOL. m
Columns Radius of Gyration r mm < 175
Total Column Load P kg

Using AISC specification Formula E2, K=1

Actual induced stress per each Column =P+Col.self weight /Acol.

Fa =(([1- R 2/(2*Cc 2)]*FY)/F.S) Mpa--------------(1)

Fa =(12 π 2*E)/(23 * R 2) Mpa--------------(2)
Shell Raduis 47.5 m
Shell Height 18 m
E=Modulus of Elasticity for Column material at design temp. E = 199000 Mpa
Fy=Yield stress for cloumns at design temp. Fy = 250 Mpa
Column selenderness Ration =(2⺎2 *E/Fy) Cc = 125.349
Factor safety Fc = 5/3 + 3 * R /(8*(Cc))-R /(8*(Cc) )3 3

Lcol. kreq. L/rreq Fa Fact.

col,s C.No. m mm P kg <175 √ Fc Mpa Mpa √
C1 34 18.0 102.9 11230.8 113.7 √ 1.913551 76.86 9.6 √
C2 30 18.0 102.9 11563.4 113.7 √ 1.913551 76.86 9.9 √
C3 26 18.0 102.9 11210.3 113.7 √ 1.913551 76.86 9.6 √
C4 22 18.0 102.9 10728.8 113.7 √ 1.913551 76.86 9.3 √
C5 18 18.0 102.9 10033.2 113.7 √ 1.913551 76.86 8.8 √
C6 12 18.0 102.9 9988.79 113.7 √ 1.913551 76.86 8.7 √
C7 8 18.0 102.9 7864.09 113.7 √ 1.913551 76.86 7.2 √
C8 4 18.0 102.9 1869.43 113.7 √ 1.913551 76.86 2.8 √
- - - - - - - - -
- - - - - - - - -

R GY. Tot
Wc Ix Z A W,t w,t
Col,s Pipe kg/m mm4 mm mm3 mm2 kg kg
C1 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 64260
C2 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 56700
C3 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 49140
C4 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 41580
C5 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 34020
C6 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 22680
C7 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 15120
C8 pipe 18" STD 105 334470862 158.25 1463767 13355.6958 1890 7560

- -

- -

Cent.
Col. 24 " sch 40 105 808036923 158.25 2649301 13355.6958 1968 1968
Total weight of columns 293,028 kg

3) CALCULATION OF CENTER COLUMNS P R GY. L/rreq.

col,s Pipe Lcol. m kreq. mm kg mm <175 √ Fc Fa Mpa Fact. Mpa √
Cent. 24 " sch 40 19 107.1014 -19646 158.2508 118.43703 √ 1.928 71.8023 2.76137 √
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Stiffeners & caps

w,t/c
item Stiffener-mm No./Cap cap NO. ap TOT.W,
a b t Nc w,t kg r t col,s kg T
C1 250 250 15 2 500 650 15 34 656.7 22328.8
C2 250 250 15 2 442 650 15 30 597.9 17935.6
C3 250 250 15 2 383 650 15 26 539 14013.5
C4 250 250 15 2 324 650 15 22 480.1 10562.3
C5 250 250 15 2 265 650 15 18 421.2 7582.14
C6 250 250 15 2 177 650 15 12 332.9 3995.01
C7 250 250 15 2 118 650 15 8 274 2192.34
C8 250 250 15 2 59 800 15 4 295.6 1182.5
TOTAL WEIGHT OF STIFFENERS & CAPS 79,792 kg

center column
r t w,t Stiffeners no.of w,t
mm mm kg a-mm b-mm t-mm stiff. kg
1600 15 947 350 250 15 8 82.43

TOTAL WEIGHT OF STIFFENERS & cent column CAP 294057.42 kg

TOTAL WEIGHT OF COLUMNS 373,850 Kg

7) Sizing of Base Plates

Maximum load on the column = Pmax kgs
Considering center column is resting on concrete foundation
Ultimate strength of concrete (28 day) = 300 kg/cm²
Allowable compressive strength, fc = 90 kg/cm²
Using base plate Diameter =Width (b) = O.D2 mm
Actual bearing perssure on concrete = Load / base plate area = Pb kg/cm²
= < 90
Outside diameter of the column = O.D1 mm
Overhanging of the base plate, L = Lov. cm
Considering section of unit width, b = 1 cm
Maximum bending moment, M =b*Pb.Lov.^2 / 2 kg.cm
As per Table 6 for column base plate under class 2 material
Allowable bending stress, f=0.75 FY = 165.4 Mpa
= 1686.2 kg/cm²
Thickness of the base t = (6 *M /b*f ) mm
Thickness provided t prov. mm

Over hang plate Lov. = mm

Max load Pmax. = kg
Width & Length of Base plate x = mm
Uniform Load on Base plate Mb Pb = kg/cm
P Max. Pb kg.c t calc. w,t
Max.bending Moment
Lov. Mb = kg-cm
Cm Kg X cm kg/cm m mm tprov.mm kg
Ring
1 10 11231 80 1.75 87.741 25 26 4441.22
2 10 11563 80 1.81 90.339 25 26 3918.72
3 10 11210 80 1.75 87.581 25 26 3396.22
4 10 10729 80 1.68 83.819 24 26 2873.73
5 10 10033 80 1.57 78.385 23 26 2351.23
6 10 9988.8 80 1.56 78.037 23 26 1567.49
7 10 7864.1 80 1.23 61.438 21 26 1045
8 10 1869.4 80 0.29 14.605 10 26 522.496
-
-
cent.
10 ### 80 -3.07 -153.5 Err:502 26 130.624
col
Total bae plates -kg 20246.72

2.4 CURB ANGLE *

As per Sec. 3.5.3

A tension or compression ring is often required to resist the circumferential forces generated by
the discontinous membrane forces.
S = F / (AL + 0.78 (Rt)0.5)
Provided size of curb angle L 150 x 150 x 15 mm = 4,275.0 mm 2 = 6.6263 in 2
Self Weight = 33.6 kg/m
Live Load ,LL = 25.63 psf
Total loads = 38.51 psf
Ap =participating area of the shell 0.78 (Rt)0.5 = 19.4 in²
Ø =angle between horizontal and roof = 0.9 °
F =dead load + live load on the curb angle = 970,043.1 lb
R = radius of exterior surface of the shell = 1,575.8 in
t =thickness of the top shell course = 0.4 in
S =actual stress at the curb angle = 37,231.7 psi
Sa=allo. stress for tension and compression rings (table 4 and 5) = 15,000.0 psi unsafe check again..????

Total weight of curb angle = 10,031.47 kg

Roof wight
Rafters = 104,148 kg
col,s@ cap,base plates = 394,096 kg
Girders = 105,618 kg
Roof Plates@Fabricated curb angle = 466,412 kg
Total = 1,070,273 kg
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7. STABILITY CHECK AGAINST WIND LOAD

Checking the requirement of intermediate wind girder
As per Sec. 3.5.2
The maximum height of the unstiffened shell is
Eq. h1 = 10.625X106t/Pw(D/t)1.5
Where;

h1 = Vertical distance, in ft between the intermediate wind girder and the top angle of shell

t = the average as ordered thickness of the shell minus CA, = 0.3315 in

D = nominal tank diameter in ft = 311.75 ft
V = actual wind velocity in mph = 195.73 mph
Pw= wind pressure, in psf = qz*G*Cf > 30Cf = 18.00 psf
qz =0.00256Kz*I*V2
G =Gusst factor = 1.00
I =wind importance factor = 1.15
Cf =Wind force coefficient (table 2) = 0.60
Kz =Velocity pressure exposure coeff.(table 3) = 1.09
Substituting, Pw = 73.76 psf
> 18.00 psf
USE Pw = 73.76 psf
Substituting, Maximum height of the unstiffen h1 = 208.07 ft
Calculation of height of the transformed shell
As per Sec 3.5.2.1
Transposed width of each shell course, inches
Eq. Wtr = W * (tuniform/tactual)2.5
Where;
Wtr transposed width of each shell course, in mm
W actual width of each shell course, in mm
tuni as ordered thickness minus CA of the top shell course into
which the entire shell course will be transformed, in inc = 0.3315 in
tact as ordered thickness minus CA of each shell course, inches

course tact.(mm) W (mm) Wtr (mm)

1 45.42 2000 29.59
2 40.42 2000 39.61
3 40.42 2000 39.61
4 36.42 2000 51.40
5 34.42 2000 59.19
6 28.42 2000 95.55
7 20.42 2000 218.36
8 14.42 2000 521.07

the height of the transformed shell ( Wtr) = 1054.39 mm

h = 3.46 ft
As per Sec.3.5.2.2, if the height of the transformed shell is greater than
the maximum height h1,an intermediate wind girder is required
intermediate wind girder not required
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Sizing of the intermediate wind girder ( at corroded condtions)

As per section 3.5.2.2
the minimum sectional modulus of wind girder required is
S = [(h D² )/ 10,000] x (Paw/18)
where;
S sectional modulus required in in³
h ht. of cylindrical shell between intermediate wind girder and top angle in ft.
as per clause 3.5.2.2-2 for equal stability above or below, the girder should be
located at the midheight of the transformed shell = 1.73 ft.
( AT Course .= 4 / course Thk.= 8 )
S = 1.02 in³

Figure 7.1 = 16.68 cm3

Note: All dimension is in mm

t= 6.42

b= 250

16t 2
1.73 ft
From TOP curb Angle
T

16t T= 8
250
3
1
Fabricated

Calculating the sectional modulus provided for intermediate wind girder using -
#REF!

Sec. Size Area (A) x Ax Ax² Ig = bh3/12

b(cm) h(cm) cm² cm cm³ cm4 cm4
1 21.344 x 0.642 13.703 0.321 4.39861421 1.412 0.47
2 0.8 x 25 20 13.142 262.84 3454 1041.67
3 25 x 0.8 20 26.042 520.84 13564 1.07
Σ (total) 26.442 53.703 788.078614 17019 1043.20

Xg = ΣAx / Σ = 14.67 cm
c = ΣLT - Xg = 11.77 cm
Ix =ΣIg + ΣAx² - [(Σ 6498 cm4
Zx Ix / c = 442.78 cm³ > 16.7 cm³ hence Safe
Note - Wind Girder is located inside the tank as per the above calculation.
As per Sec.3.5.2.2, if half the height of the transformed shell
is greater than the maximum height h1,an additional intermediate wind girder is required
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additional wind girder is not required

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Check for overturning moment against wind load

As per Sec. 3.1.4
Wind pressure can be calculated by the formula:
Pw = qz*G*Cf > 30 Cd
where,
Pw =the wind pressure, in lbf/ft²
Cd the drag factor depending on the surface shape.
As per Table 2, for cylindrical = 0.60
for conical with apex angle > 15º = 0.50
V = actual wind velocity, in mph = 195.73 mph
D = nominal diameter of the tank, in ft = 311.75 ft
H = nominal height of the tank, in ft = 311.7542 ft
Wind pressure on the proj. area of the cyl.surf. (Pw1) = 1.09 psf
Wind pressure on the proj. area of the conical surf. (Pw2) = 0.91 psf
wind force on cylindrical surface F1 = Pw1 * D * H = 105938 lb
projected height of the cone roof, H2 = 311.75 ft
wind force on conical surface F2 = Pw2 * D * H2/2 = 44141 lb

Overturning moment about the base of the tank, M

= F1* (H/2) + F2 * (H+H2/3) = 34,861,363 lb-ft
As per Sec. 3.8.3
for unanchored tank, the overturning moment from wind pressure shall not exceed two-
thirds (2/3) of the dead load resistance moment, excluding any tank contents
Resisting overturning moment Mres = 2/3 [WD/2]
where
W =shell weight available to resist uplift, less any corrosion allowance + dead
weight supported by the shell, in lb.
D = nominal tank diameter, in ft
Shell weight cour,s Weight Weight
(lb) in (lb) in un
corrode corroded
1 d469542 conditions
485876
conditi
2 417853 434187
ons
3 417853 434187
4 376502 392836
5 355827 372160
6 293800 310134
7 211098 227431
8 149071 165405

total 2691547 2822216

corroded shell weight = 2,691,546.5 lb

Roof plate on the shell plus 50% weight of rafter for
Roof structure supported on the shell = 0.0 lb
total weight , W = 2,691,546.5 lb

2/3 of resisting moment = 279,700,274 lb-ft

> 34,861,363 lb-ft
Anchor bolts are not required under wind conditions
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8. STABILITY CHECK AGAINST SEISMIC LOAD

Overturning moment
As per Sec. 13.3.3.1
Overturning Moment applied to the bottom of the tank shell in lb-ft

18 ZI [0.14 ( WsXs + WrHt+ W1X1 ) + SC1W2X2 ]

M=
Rw
Where
Seismic Zone = 2A
The zone coefficient, Z (see Table 24) = 0.15
Force reduction coefficient, Rw(see Table 25)[Un achorage Tank] = 3.5
use factor, I (see Table 26) = 1.25
Site amplification factor (see Table 27) (assumed) = 1.5
Diameter of tank, D = 311.75 ft
Maximum depth of water in the tank, H = 57.84 ft
D/H ratio = 5.39

Total wt. of the shell + significant appurtenances, Ws = 2,826,124 lbs

height from bottom of tank shell to C.G of shell , Xs = 11.58 ft
Total wt. of the roof permanent load, Wr = 2,359,549 lbs
Total height of the tank shell, Ht = 57.84 ft
As per Sec. 13.3.3.2.1
Weight of tank contents, WT = 49GHD2 from Eq.13-9 = 275,465,592 lbs
Specific gravity of the product, G = 1
from fig 9, W1/WT ratio = 0.3
Weight of effective mass of tank that move in unison with tank,
W1 = 82,639,678 lbs

from fig 10, X1/H ratio = 0.39

height from bottom of tank shell to centroid of lateral seismic force, W1 applied,
X1 = 22.56 ft

from fig 9, W2/WT ratio = 0.65

Wt of effective mass of the first mode of sloshing, W 2
= 179,052,635 lbs

from fig 10, X2/H ratio = 0.66

height from bottom of tank shell to centroid of lateral seismic force, W2 applied, X2
X2 = 38.18 ft

from figure 8, the value of kp = 0.58

first mode sloshing wave period, Tw =kp D½ (as per Eq. 13-7) = 10.24 sec

For the condition where Tw => 4.5:

Natural period of coefficient, C1 ( from Eq.13-6 ) = 0.75/Tw²
= 0.0072
Overturning moment applied at base of tank shell, M = 345,222,989 lb-ft
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As per Sec.13.3.3.1
Actual lateral shear force, VACT in lb

18ZI
VACT = [0.14 ( Ws + Wr+ Wf+W1 ) + SC1W2 ]
Rw
Where
Total weight of the bottom plate, Wf = 137,747.5 lbs
Actual lateral shear force applied to the bottom of the shell, V= 13,727,145 lbs

Anchorage Requirement

As per Sec. 13.3.3.3.1

Max. wt. of tank contents per foot of shell circumference,

WL =7.9tb√(σyHG) < 1.28 HDG

tb = thickness of the bottom annulus in inches = 0.6299 inch

σy = minimum specified yield strength of the bottom = 40005 psi
annulus, in psi
Weight of tank contents per foot of shell circumference, WL = 7570 lb/ft
< 23082 lb/ft

Weight of the tank shell and portion of the roof reacting on shell, in lb
Wt = Ws/πD +Wrs
where Wrs = Roof load acting on shell in lb/ft (only dead load) = 1 lb/ft

Wt = = 2886 lb/ft

As per Sec. 13.3.3.4.1

If value of M/(D2(wt+wL)) is less than or equal to 1.54 the anchorage not required

M/(D2(wt+WL)) = 0.340 <= 1.54

Anchorage is not required under seismic condition.

Shell compression in unanchored tanks

As per Sec 13.3.3.4.1

Maximum longitudinal shell compression stress at the bottom of the shell, σc in psi
σc = (wt+1.273M/D2)/(12ts) —> Eq. 13-14
When M/[D2(wt+WL)] <= 0.785 No uplift—> Eq. 13-15

σc = [(wt+wL)/(0.607-0.18667(M/D2(wt+wl)2.3) )-wl]/(12ts) —> Eq. 13-16

When 0.785 < M/[D2(wt+W|)] <= 1.54
There is uplift—> Eq. 13-17

Where,
ts = thickness of the bottom shell course, in inches = 1.8504 inch
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Check for uplift

M/(D2*(Wt+WL) = 0.340 < = 0.785
therefore Eq. 13-15 govern, hence there is no uplift

Maximum longitudinal shell compression stress at the bottom of shell,

σc using Eq. 13-14 = 334 psi

As per Sec. 13.3.3.7.4

for unanchored tank,
maximum allowable compression stress, σe =1.333*(σa+∆σcr/2)
where
σa = allowable compression stress, in psi
∆σcr =critical buckling stress increase for unanchored tanks due to pressure, in psi

t/R ratio = 0.0010

FL = under class 2 mat'l.(Fy >34,000) table 11, σa Sec 3.4.2 = 26690 psi

critical buckling stress increase for unanchored tanks due to pressure,

∆σcr = ∆CcEt/R
where,
∆Cc = pressure-stabilizing buckling coefficient (see Fig. 11)
E = modulus of elasticity, psi = 29000000 psi
R= radius of the tank (in.) = 1870.525 inch
t = thickness of the plate under consideration = 1.7882 inch
P = hydrostatic pressure at point under consideration = = 25.083 psi

(P/E)*(R/t)² = 0.9464
from figure 11,∆Cc = 0.20
∆σcr = = 5545 psi
Maximum allowable compression stress σe = 39273 psi
> 334 psi

Hence shell is safe for compression stress.

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11. VENT SIZE CALCULATION

Check for venting capacity

Capacity of the tank, C = 125000 m³
= 786,225 barrel
pumping out rate, Re = 5600 m³/hr
= 35,223 barrel/hr
pumping in rate, Rf = 5600 m³/hr
= 35,223 barrel/hr

Inbreathing (Vacuum Relief)

As per clause 4.3.2.1.1 of API 2000
Due to maximum movement out of tank, Q1 = 197,248 SCFH
As per clause 4.3.2.1.2 of API 2000
Due to thermal inbreathing, Q2 = 78,602 SCFH
Total vacuum relief required = 275,850 SCFH

Out breathing (Pressure Relief)

As per clause 4.3.2.2.1 of API 2000
Due to maximum movement into tank, Q1 = 422,675 SCFH
As per clause 4.3.2.2.2 of API 2000
Due to thermal out breathing, Q2 = 78,602 SCFH
Total pressure relief required = 501,277 SCFH

Maximum relief required = 501,277 SCFH

1/4 of maximum relief required (for 4 pcs. of vents)*S.F=1.5

= 187,979 SCFH
Considering 1.96 inches of water pressure, for above capacity size
of the free vent required (attached Mushroom (free) vents chart) is
12 inches Dia. —► 4 pcs.

Provided free vent size = 4 pcs. Of SAFE

24"Ø
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9. LOADING DATA FOR FOUNDATION DESIGN

BOTTOM = 62,482 kg
ANNULAR = 38,949 kg
SKETCH = 573,998 kg
SHELL = 1,832,739 kg
PLATES = 1,829,982 kg
STAIR @ HANDRAILS = 2,757 kg

ROOF = 1,149,957 kg
Rafters = 119,770 kg
Girders = 105,618 kg
Roof Plates@Fabricated curb angle = 466,412 kg
ROOF HANDRAILS = 4,947 kg
col,s@ cap,base plates = 453,211 kg

FABRICATION WEIGHT = 3,045,178 kg

Operating Weight
Fabrication Weight = 3,045,178 kg
Total Wt. of product (density of product = 1000 kg/m³) = 125,000,000 kg
Operating Weight = 128,045,178 kg

Hydrotest Weight
Fabrication Weight = 3,045,178 kg
Total Weight of water (density of water = 1000 kg/m³) = 125,000,000 kg
Hydrotest Weight = 128,045,178 kg

Load at the shell

Seismic load = 1.273 * Seismic moment / (diameter)² = 6,725 kg/m
wind load = 1.273 * Wind moment / (diameter)² = 679 kg/m
Wt. of shell + misc.+ Annular / circumference = 6,256 kg/m
Load from Roof on the shell :
roof plate, rafters supported by shell / circumference = 0 kg/m
roof live load / circumference = 11,584 kg/m

Load at the bottom

density of water x maximum design liquid level = 17,635 kg/m²
density of steel x thickness of bottom sketch plate = 79 kg/m²
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SUMMERY
Wind conditions
shear = 68,075 kgf
Moment = 4,822,968 kgf.m
Seismic conditions
shear = 6,226,592 kgf
Moment = 47,760,597 kgf.m
Fabrication weight = 3,045,178 kgf
Operating weight = 128,045,178 kgf
Hydrotest weight = 128,045,178 kgf
Skematic diagram of foundation loading :

Seismic Load = 6,725 kgf/m

Wind load = 679 kgf/m
D.L. of shell = 6,256 kgf/m
D.L. of roof on shell = 0 kgf/m
L.L. from roof on shell = 11,584 kgf/m

weight of the produ = 17,635 kgf/m²

wt. of the hydro tes= 17,635 kgf/m²
weight of the botto = 79 kgf/m²

Base shear
Wind = 68,075 kgf
Seismic = 6,226,592 kgf

Columns Loades

#REF! kgf
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