Desalinated Water Tank

JOB NO J13135
PROJECT:RABIGH IWSSPP PHASE II BEMCO STEEL INDUSTRIES

MECH. DESIGN CALC. DATE 03/11/2021
DESALINATED WATER TANK REV(0)
BEMCO STEEL INDUSTRIES CO. LTD.
DESIGN CALCULATIONS
CLIENT MHI
PROJECT RABIGH IWSSPP Phase II
JOB NO. 13135
FIELD FABRICATED, VERTICAL TANK, FLAT BOTTOM, SUPPORTED

TANK DESCRIPTION
CONE ROOF WITH CENTRAL COLUMN.and 2 -GIRDER RING
ITEM NAME DESALINTATED WATER TANKS (40.72MX15.28M)
Rev. Description Prepared Reviewed Approved
0 Mechanical Calculation H.M H.M M.B
1- FOR INFORMATION ONLY
2- FOR APPROVAL
3- FOR CONSTRUCTION
JOB NO J13135
BOTTOM, SUPPORTED
-GIRDER RING
5.28M)
Date
25/2/2013
JOB NO J13135
BSI. Ref.Decuments
API 650 ,11TH.ED
1 EVALUATION OF MATERIAL API650 -5.6.2 Tabel5-2a
2 EVALUATION OF SHELL THK. API650 -Clause 5.6.3.2
3 EVALUATION OFBOTTOM PLATES API650 -Clause 5.5
4 EVALUATION OFBOTTOM SKETCH API650 - Clause 5.4
5 EVALUATION OF ROOF THICKNESS API650- Clause5.10.4 & 5.10.5
6 STABILITY CHECK AGAINST WIND API650 - Clause 5.9.7.1
7 SHELL TRANSFORMER API650- Clause 5.9.7.2
8 WIND GIRDER STIFFENING API650- Clause5.9.5
9 OVERTURNING MOMENT AGAINST API650-Clause 5.11.1
WIND LOAD
10 UNANCHORED TANKS STABILITY API 650 -5.11.2
11 STABILITY CHECK SEISMIC API650-APPENDIX E
12 VENT SIZE CALC. API650-Clause -API2000
13 REINF. AROUND OPENING API650-Clause5.7
JOB NO J13135
2. DESIGN DATA SHEET

Design Code
API 650, 10th Edition, Addendum 4 + appendix C
API STD 2000 5th Edition
Type FIELD FABRICATED, VERTICAL TANK, FLAT BOTTOM, SUPPORTED CONE ROOF WITH
Design Data:
Nominal Diameter = D 40738 mm
Internal Diameter = Di 40720 mm
Shell Height = Ht 15280 mm
Max.Liquid level = HHLL 14000 mm
Over Flow Level = OL 14200 mm
Roof Slope = 1 : 64
Roof Slope Angle 0.9
Design pressure (INT. / Ext.) 0 kpa / Vac. 0.025 kpa
Operating Pressure 0 kpa
Design Temperature 70 0
C
Operating Temperature 70 0
C
Test Pressure Full of Water (up to Max. liquid level)
Test Temperature Atmospheric
Min.Design Metal Temperature MDMT 5 0
C
Operating Temperature 30 0
C
Product Specific Gravity 1
Bottom Slope 1 : 120

Min.Design Liquid Level,LLL 900 mm
Depth of liquid outside level indicator scale = 169.6667 mm
Shell 0 mm
Roof 0 mm
Corrosion Allowance Bottom anuular 0 mm
Bottom Sketch 0 mm
Structural 0 mm
Wind Speed 130 km/hr
Max.Design Wind Speed 155 km/hr
Live Load ,LL 1.2 Kpa = 122.32 kg/m2
Seismic Zone 1A
Zone Factor 0.15
Seismic data Importance Factor 1.3
Site Coefficient 1.5
Site Class D
Pumping Rates In 3,500.00 m³/hr

Pumping Rates out 3,500.00 m³/hr
Capacity Gross 19,899 m³

Capacity Operating 18,232 m³
Capacity Net 18,232 m³
Fabrication wt 409,223 Ton

Gross Weight 437,869 Ton
JOB NO J13135
3. EVALUATION OF MATERIALS
As per Table 3-2. - Permissible Plate Materials and Allowable Stresses.
Description Course Material Yield (Mpa) Tensile (Mpa) Sd (MPa) St (MPa)

Shell 1 A36 250 400 160 171
2 A36 250 400 160 171
3 A36 250 400 160 171
4 A36 250 400 160 171
5 A36 250 400 160 171
6 A36 250 400 160 171
7 A36 250 400 160 171
Bottom Annular A36 250 400 160 171

Sketch A36 250 400 160 171
Roof A36 250 400 160 171
Temperature factor at max. design temperature as per table M-1 = 0.88
Structural Shapes ASTM A36M

Leg Supports A 53 Gr. B
Pipe Nozzle A 106 Gr. B or equal
Manhole A 36 / A573 Gr. 70
Clean-out door A 36 / A573 Gr. 70
Flanges A 105,150# SORF
Couplings A 105, 3000#
Gasket Asbestos Free
Bolts/Nuts
Nozzles A193 Gr.B7/A194 Gr.2H (Galv.)
Manholes A193 Gr.B7/A194 Gr.2H (Galv.)
Clean-out door A193 Gr.B7/A194 Gr.2H (Galv.)
Structure A307 / A 325M type 1 (Galv.)
JOB NO J13135
4. EVALUATION OF SHELL THICKNESS
As per Clause 5.6.3.2
The required minimum thickness of shell plates shall be the greater of the values computed by the
following formulas:
td =4.9D(H-0.3)G +C.a
Sd
&
= 4.9 D (H - 0.3)
tt
St
where:
td = Design shell thickness, in mm
tt = Hydrostatic test shell thickness, in mm
D = Nominal tank diameter, in m = 40.738 m
H = Design liquid level, in m = 14 m
G = Design specific gravity of the liquid to be stored = 1
CA = Corrosion allowance, in mm = 0 mm
Sd = Allowable stress for the design condition, in Mpa -
St = Allowable stress for the hydrostatic test condition, in Mpa
-
Course Material Width (m) H (m) td (mm) tt (mm) treq (mm) tprov'd (mm) Shell w,t kg
1 A36 2.48 14 17.09 15.99 17.09 18 Pass 44,848
2 A36 2.48 11.52 14.00 13.10 14.00 14 Pass 34,882
3 A36 2.48 9.04 10.90 10.20 10.90 12 Pass 29,899
4 A36 1.96 6.56 7.81 7.31 7.81 8 Pass 15,753
5 A36 1.96 4.6 5.36 5.02 5.36 8 Pass 15,753
6 A36 1.96 2.64 2.92 2.73 2.92 8 Pass 15,753
7 A36 1.96 0.68 0.47 0.44 0.47 8 Pass 15,753
∑ Course Height = 15.28 m
Shell Height = 15.28 m
As per clause 5.6.1.1 min. shell thickness for 40.72 meter Dia. Tank is 8 mm
We Provide Min.thk 8 mm
Hence provided thicknesses are safe
Net weight of shell plates at Corroded condtions 172,641 kg

1694 KN
Net Weight of Shell Plates at New condtions 172,641 kg
1693.60647215667 KN
JOB NO J13135
Stair / Platforms/ Handrails
Roof Handrails calculations

Pipes 48mm-sch 40
Handrail average dia

Average Distance-X 40.87 m
No.of Pipes = 1.5 m
W,t of post pipes = 128 Pipe - length =1200mm
Weight of cir.pipes= 616.3 kg
Weight of Flat Bars= 1027.2 kg
604.7494 kg
Total Weight of Roof Handrails = 2,248 ton
Platforms Claculations
Width of platform = 800 mm = 0.8 m
We select grating type 48x3 mm
Unit w,t of Grating = 28 kg/m^2
total length of platform= 128 m
Supportes channels-UPN 160 = 1448 1.45 ton
Total weight of platforms = 4324 kg 4,324.41 ton
Stair Calculations
height 15.28 m
inclined angle= 41 deg.
Step 195 mm stair length= 23.29

Width of tread 245 mm stair case
No.of tread 78
Total weight of tread 1410 kg
Flat Bars 731.32 kg
No.of Plat,grating 4
Platforms and grating 472.3479 kg
Hnadrails pipe as standard 1.5" sch 40
w,t of pipes if duble handrails 521.7092 kg
W,t of Stair Bracket 352.6154 kg
total weight of stair 3,488 kg 3,488 ton
Total weight of accessories 10,061 TON
JOB NO J13135
5. EVALUATION OF BOTTOM PLATE THICKNESS
Annular Plate thickness
As per clause 5.5.3 & Table 3-1
Nominal plate thickness of the first shell course(t) mm = 18 mm

Nominal tank diameter, in m (D) = 40.738 m
Maximum liquid level, in m (H) = 14 m
Calc.Hydrostatic test stress in first shell course = [4.9*D*(H-0.3)]/t
= 151.93 Mpa
Pass
Minimum thickness of the annular plate excluding
corrosion allowance = 9 mm
Min. thickness required including corrosion allowance = 9 mm
Thickness of the annular plate provided = 14 mm
Annular Plate width
As per clause 3.5.2
The minimum radial width of the annular plate at any point around the circumference of
the tank shall be either Aw1 or Aw2, Whichever is greater
Aw1 = Wr + tbot + Aproj + Alap
Where
t bot = Thickness of the bottom shell course = 18 mm
A Proj
= Min. projection of annular pl. outside the shell = 50 mm
A lap
= Annular-Sketch lap = 50 mm
Wr= Minimum radial width between the inside of the shell and any lap-welded
joint in the bottom = 600 mm
Substituting,
Aw1 = 718 mm
Aw2 = 215 tb
(HG)0.5
Where
tb= Thickness of the annular plate in mm = 14 mm
H= Design Liquid level in m = 14 m
G= Design specific gravity of product = 1
Aw2 = 804.46 mm
Therefore the minimum radial width of annular plate at any point around the tank shell is
804.46 mm
Provided annular width = 810 mm —►Ok
JOB NO J13135
Bottom sketch plate thickness

As per clause 5.4.1
Minimum thickness of the bottom sketch excluding corrosion allowance 6 mm
Min. thickness required including corrosion allowance = 6 mm
Thickness of the bottom sketch plate provided = 6 mm
Hence provided thicknesses of bottom annular & sketch plate are safe.
Bottom slope = 1 : 120

Provided outside diameter of Bottom Plate = 40856 mm
Joint Type
Sketch = Lap welded construction
Annular = Butt welded construction
Sketch to Annular = Lap welded construction
Weight of bottom plate

Weight of annular plate (eq.area = 104 m2) = 11652 Kg
Weight of sketch plate (eq.area = 1,233 m2) = 59249.08 Kg
Total ( 1,337 m2) = 70900.88 Kg
70.9 Ton
= 695537.6 N
JOB NO J13135
6. EVALUATION OF ROOF THICKNESS
Supported cone roof:
No. of rafters = 80
Max spacing between rafters = span of top plate L
= tank primeter / no. of rafters = 1599 mm
Safe spacing
As per 5.10.4.4 =
Max spacing between rafter =6.28 FT = 1914 mm
As per 5.10.2.2 Min. plate thk. = 4.78
Roof plate thickness including corrosion allowance (assumed) = 4.78 mm
Self weight of roof = 37.52 Kg/m2
Live load on roof = 122.32 Kg/m2
Misc. load on roof = 10.00 Kg/m2
Total uniformly distributed load w = 169.85 Kg/m2
Max. bending moment assumed simply supported from one side

and continuous from other side. M = W*L2/10
= 4343.04 Kg.cm/m
As per 5.10.3.1, stresses should not exceed limitations specified
in AISC.
As per AISC, allowable bending stresses in plates Fb = 0.75 Fy
= 1911.97 Kg/cm2
Required plate thickness of roof plate t = (6*M /(B*Fb))0.5

= 3.69 mm
where, =
plate width B = 100 cm
Corrosion Allowance = 0 mm
Minimum thickness required including corrosion allowance = 3.69 mm
Provided thicknesses of the roof = 6 mm
Note: for rafters design refer to attached STAAD-PRO input and output files.
JOB NO J13135
7. STABILITY CHECK AGAINST WIND LOAD
Checking the requirement of intermediate wind girder

As per clause 5.9.7.1
The maximum height of the unstiffened shell is
H1 = 9.47 t √ (t/D)³ * (160/V)²

Where
H1 = Vertical distance, in m between the intermediate wind girder and The top angle of the shell
t = As the ordered thickness of the top shell course in mm = 8 mm
D = Nominal tank diameter in m = 40.738 m
V = design wind velocity in kph = 155 km/hr
H1 = Maximum height of unstiffened shell, = 7.0 m
Calculation of the height of the tansformed shell
As per clause 3.9.7.2, Wtr = W*sqrt( t uniform / t actual ) 5
where : t uniform is thk. of top shell = 8.00 mm
Sh.# W m t mm Wtr
1 2.48 18 326.58
2 2.48 14 612.15
3 2.48 12 899.96
4 1.96 8 1960.00
5 1.96 8 1960.00
6 1.96 8 1960.00
7 1.96 8 1960.00
Height of transformed shell , Wtr = 9,679 mm = 9.68 m

Max.height of unstiffened shell ,H1 = 7.03 m
wind girders required
As per clause 5.9.7.6
Z = (D2*H1/17) * (V/160)2
where,
Z = Required minimum section modulus, cm3
Hg\= Ver. distance (m), between the intermediate wind girder and the top angle= 4.84 m
Substituting, Z = 675 cm 3
Fig 7.1 Note: All dimension is in mm uon.
t= 8
250 mm
13.4(Dt)0.5 2
10 mm
250 mm
13.4(Dt)0.5 1
3
10 mm
JOB NO J13135
Calculating the sectional modulus provided for intermediate wind girder using
built up T-shape
Section Size Area (A) x Ax Ax² Ig = bh3/12

Marked
b(cm) X h(cm) cm² cm cm³ cm4 cm4
1 48.4 x 0.8 38.705228 0.4 15.48 6.19283643 2.06
2 1 x 25 25 13.3 332.50 4422.25 1302.08
3 25 x 1 25 26.3 657.50 17292.25 2.08
Σ (total) 26.8 88.705228 1005.48 21720.6928 1306.23
Xg = ΣAx / ΣA = 11.34 cm
c = ΣLT - Xg = 15.46 cm
Ix =ΣIg + ΣAx² - [(ΣAx)²/ΣA] 11630 cm4
Zx = Ix / c = 752.01 cm³ > 675.0 cm³
Width of stiffener 250 mm The girder shall be stiffening

Stiffener sapcing 5.5 m
No.of stiffeners 23 nos.
Weight of stiffener 114.166 kg
Weight of Girder 5,054 kg
Total Girder wight 5,168 kg
H = Hg./2 2.42 m
Secondary wind girder Not required
Check for overturning moment against wind load

D = nominal diameter of the tank, in m = 40.738 m
Ht = total height of the tank shell, in m = 15.28 m
V = design wind velocity, in km/hr = 155 km/hr
As per clause 5.11.1
The wind pressure acting on projected areas of
cylindrical surface for wind velocity of 160 kph = 0.86 kPa
JOB NO J13135
Note: These wind pressure are based on a wind velocity of 160km/h (100mph). For wind velocities
other than 160km/h (100mph), the wind loads specified shall be adjusted in proportion of (V/160)².
Therefore:
Modified wind pressure on the projected area of the

cylindrical surface based on design wind velocity (P w1) = 0.8071 kPa
Wind force on cylindrical surface, F1 = P w1*D*Ht*1000 = 502,394.6 N
Overturning moment at the base of the tank, M = F1* (Ht/2) = 3,838,294.5 N-m
As per clause 5.11.2
for unanchored tank, the overturning moment from wind pressure shall not exceed two-thirds
of the dead-load resisting moment, excluding any tank contents.
Resisting overturning moment Mres = 2/3 {WD/2}
Where:
W= shell weight available to resist uplift, less any corrosion allowance, plus dead weight
supported by the shell minus simultaneous uplift from operating conditions such as
internal pressure on the roof, in N
D= nominal tank diameter, in m = 40.738 m
Shell Weight Shell Course Shell W,t-Corroded-N Shell W,t -New-N

1 439,959.22 439,959.2
2 342,190.51 342,190.5
3 293,306.15 293,306.1
4 154,537.65 154,537.6
5 154,537.65 154,537.6
6 154,537.65 154,537.6
7 154,537.65 154,537.6
Total 1,693,606 1,693,606
# Wind Up left Forces Diagram
JOB NO J13135
Neglecting roof and any other misc. items attached to the shell (in the safe side)
shell wt. less any corrosion allowance , W = 1,693,606.5 N
2/3 of resisting moment (Mres) = 2/3(WD/2) = 22998046.8 N-m
> 3838294.5 N-m
Since overturning moment due to wind pressure < 2/3rd of resisting moment
tank is stable against wind load.Hence anchor bolt is not required under wind condtions
JOB NO J13135
7-ROOF STRCTURE DESIGN
SUPPORTED CONICAL ROOF ( FROM BROWNELL & YOUNG)
Tank 20369 mm 20.369 m 66.82722627 ft

Roof Slop 0.89586 deg.
Center Column Cap Diameter ( D c) = 2100 mm 6.889743 FT
Roof Height 0.3 m
Roof Slop 1 : 64
Roof Pitc 0.75 in/ft
Vertical Projected Area = A-v 279.1173857 ft^2
Horizontal Projected Area as per as API -650 5.2.1.f
Xw =Moment Arm of Uplift Wind force on Roof =OD/2 66.82722627 FT
A-p =Proj.Area of Roof for Wind Moment =π* R^2 14029.97005 FT^2
Roof thk 6 mm 0.23622047 in
Insulation thk 0 mm
insulation Density 128 kg/m^3
Roof Loads
Plates 47.10 kg/m^2

Misc.Loads 25.00 kg/m^2
Vaccum 2.55 kg/m^2
Live Load 122.32 kg/m^2 25.07 Psf
Roof Load 196.97 kg/m^2 40.36 Psf
40.34 lb/ft^2
0.28 psi
Girder-Ring
No.of Raf. No. of Raf.

80 40
10.0 m 10.4 m
General Arangement Center Col.and -1 Girder Ring

JOB NO J13135
<> Roof System ( Center Column and 1- Ring Girder ) `
Noumber of Ring Girders 12
Girder Raduis,RG1 10.4 m 34.1 FT

Shell- Ring Raduis ,Rs 20.4 m 66.8 FT
Roof Strcurel Material A36

Roof Strcture Yield Stress 250 Mpa
Allowable Bending Stress of Strcture Sections ( Fb ) = 0.66 Yield stress
165 Mpa 1682.5 kg/cm^2
Girder Span 5.383 m

<> Shell- Ring Rafters Design
Ring-OD 40.7 m 133.6544525 FT
Ring- ID 20.8 m 68.241264 FT
Noumber of Rafetrs 80 >>>>>>>>> >>>>>>>>>>>We Use 80
Average Width of Plate On Rafter From Shell Side (S1) = ∏ x D / no 5.248598 FT
Average Width of Plate On Rafters From inner Side (S2) =∏ x ( 2 x RG)/no 5.359656 FT
Average Width of Plates on Rafter = S1+S2 /2 5.30412721 FT 1.616698 m
Uniform Plate Load ( U ) 318.4465759 kg /m
Shell Raduis (R ) = 20.369 m
Roof Slop Angle (α ) = 0.9 deg.c
Rafter Span ( L) = ( R - RG ) * cos α = 9.970 m
Rafer Section Propertes
Steel Section IPE-270
Self Weight 36.1 kg/m
Modulus Section 407.759009 cm^3
Moment of inertia 5504.74663 cm^4
Average Load On Rafter ( Ur-o) = Self weight +Uniform Plate Load = 354.54657586 kg/m
Max.Bending Moment at Rafter mid Span (M.b.) = Ur-o X L^2 /8 = 4405.4743609 Kg-m
Section Modulus req. = M b./ Fa = 261.8 cm^3 < Section Modulus section >>>>PASS
> Check for bending Stress

Actual Bending Stress on the Beam,,fb =Mb *100/ Zx 1080.411288 kg/cm^2 >>>>PASS
> Check for Max. Rafter Deflection
span L = 9.970 m
weight wr = 36.1 kg/m
Sectional modulus Z = 407.759009 cm³
Moment of Inertia Ix = 5504.74663 cm4
Beam deflection = 5 * W * L^4 /(384 * E *Ix) = 3.95 cm
Allowable Deflection for Beam simply supported ∆ max. =L/240 4 cm
>>>Accepted
Total Weight of Rafters = 28793.99161 kg 28.8 Ton

JOB NO J13135
<> Inner Ring Rafters design
Ring,OD 20.8 m 68.2 FT

Ring ,ID 2.1 m 6.9 FT
Max. Spacing Between Rafters ( As per as API-650 .5.10.4.4) 1914 mm
Noumber of Rafetrs 40
Average Width of Plate On Rafter From Shell Side (S3) 10.71931 FT

Average Width of Plate On Rafters From inner Side (S4) 0.541119 FT
Average Width of Plates on Rafter = S3+S4 /2 5.630215916 FT 1.71609 m
Uniform Plate Load ( U ) 338.024129 kg /m
Rafter Span ( L) = ( Ring,OD - Ring,ID )*cos α 9.4 m
Rafters Section
Steel Section IPE-270
Modulus Section 407.76 cm^3
Section Depth Flane 300.00 mm
Average Load On Rafter ( Ur -i) = Self weight +Uniform Plate Load = 374.12412896 kg/m
Max.Bending Moment at Rafter mid Span (M.b.) = Ur-i X L^2 /8 = 3694.7674995 Kg-m
Section Modulus required = M b./ Fa = 219.595753 cm^3 < Section Modulus section
>>>PASS
Actual Bending Stress on the Beam,,fb =Mb *100/ Zx 906.1154795 kg/cm^2 >>>>PASS
span L = 9.4 m
weight wr = 374.124129 kg/m
Allowable Deflection for Beam simply supported ∆ max. =L/240 3.90 cm
Accepted
Total Weight of Rafters = 13503.05053 kg 13.5 Ton

JOB NO J13135
<>Girders Design
Ring Raduis 10.4 m
No.of Outer Rafters 80 >>>Span = 9.97 m >>> Raf.Load 354.5466 kg/m

No.of Inner Rafters 40 >>>Span = 9.35 m >>> Raf.Load 374.1241 kg/m
No.of Girders 12
Span of Girder 5.38 m
Section Type -IPE 400

Section Modulus 1093.82 cm^3
Section Depth Flange 400.00 mm
wo = Load due to Outer Rafters & Roof = Load of Outer Rafters x Rafter span * No.of Rafter / No.of Girders
wi = Load due to inner Rafters & Roof = Load of Inner Rafters x Rafter span * No.of Rafter / No.of Girders
W1= (wo+wi )/Length of Girder

W =W1+ Girder Self wight
wo = 11783 kg
wi = 7813.29 kg
W1 = 3640.11 kg/m
W= 3706.41 kg/m
Max .bending Moment on Girder = W X L^2 /8

Where : L= Girder Span
Max.Bending Moment ( Mb) = 13427.12095 kg-m
Section Modulus required ( Z req.)=Mb / Fa = 798.0 cm^3 < Section Modulus Section
>>PASS
Actual Bending Stress on the Beam,,fb =Mb / Zx 1227.539721 kg/cm^2 >>>PASS

span L = 5.4 m
Allowable Deflection for Beam simply supported ∆ max. =L/360 1.50 cm
Girders Weight 4283.06179 kg 4.3 Ton Accepted
JOB NO J13135
<> Columns Design

Shell Raduis 20.4 m
Shell Height 15.28 m
Column Noumber 12
Max .Operating Temprature 30
Stress ReductionFactor = Yield stress at design Temp. / Yield stress at Room Temp. Applicable No
Columns Length , L 15.436 m
Column Section Propertes :
r =Raduis of Gyration ,------------- L / r < 180

if L/r < 180 then required raduis of gyration for columns , r req,d. = 85.8 mm
Column Type : Pipe 12" Sch 20
Pipe -OD 323.85 mm
Moment of Inertia, Ix 79843378 mm^4
Raduis of Gyration, 112.28 mm
Section Modulus ,Z 493088.63 mm^3
Cross section Area,A 6333.85 mm^2
P=total Roof Load Supported by each column
P= 19954.004 kg
Fa =Allowable Compressive Stress (per API -650 5.10.3.4 )
Per API 650 5.10.3.3
R=L/r 137.5 actual
Raduis of Gyration of Column >>>>>>>>Accepted
Cc = Column Selenderness Ratio = SQRT (2 ∏^2 x E / Fy )
Where :
E=Modulus of Elasticity for Column material at design tempreature 199000 Mpa
Fy= Yield stress for cloumns material at design tempreature 250 Mpa
Cc = 125.3
Fs = Factor Safety = 5/3 + 3 * R /(8*(Cc))-R ^3/(8*(Cc)^3) = 1.9
Since R 137.5
Using AISC specification Formulas Section E 2 , let K=1
R 137.5 Since KL/r> Cc :eq(2)>>>>>>Applicable
F = Actual induced Stress for the Column = (P + Column self weight) / A
Fa =(([1-R^2/(2*Cc^2)]*FY)/F.S) = 52.1 Mpa--------------(1)
Fa =(12 π^2*E)/(23 * R^2) = 54.2 Mpa--------------(2)
F = 32.1 Mpa >>>>>Safe
50
22
mm
50
424 mm
Stiffener
Total Columns Weight w/cap@stiffeners = 9.2 Ton
JOB NO J13135
> Columns Design

>>> Center Column Design
Center Column Length , L 15.582 m
Column Section Propertes :
r =Raduis of Gyration ,------------- L / r < 180
if L/r < 180 then required raduis of gyration for columns , r req,d. = 86.6 mm
Column Type : Pipe 16 " Sch 20

Pipe -OD 406 mm
Self Weight 79 kg/m
Moment of Inertia, Ix 198,738,918 mm^4
Raduis of Gyration, 141 mm
Section Modulus ,Z 978,046 mm^3
Cross section Area,A 10,013 mm^2
P=total Roof Load Supported by Cent. column

P= 71736 kg
Fa =Allowable Compressive Stress (per API -650 5.10.3.4 )
Per API 650 5.10.3.3
R=L/r 110.6 actual
Raduis of Gyration of Column >>>>>>>>Accepted
Cc = Column Selenderness Ratio = SQRT (2 ∏^2 x E / Fy )
Where :
E=Modulus of Elasticity for Column material at design tempreature 199000 Mpa
Fy= Yield stress for cloumns material at design tempreature 250 Mpa
Cc = 125.3
Fs = Factor Safety 5/3 + 3 * R /(8*(Cc))-R ^3/(8*(Cc)^3) = 1.9
Since R 110.6
Using AISC specification Formulas Section E 2 , let K=1
R 110.6 Since KL/r < Cc : eq(1) >>>>>>>Applicable
F = Actual induced Stress for the Column = (P + Column self weight) / A
Fa =(([1-r^2/(2*Cc^2)]*FY)/F.S) 79.9 Mpa--------------(1)
Fa =(12 π^2*E)/(23 * R^2) 83.8 Mpa--------------(2)
F = 71.5 Mpa >>>>>Safe
Cent.Col.Cap Weight 0.54 Ton
Total Weight of cent.col. 1.8 ton
JOB NO J13135
>>Sizing of Base Plate
Maximum load on the column = Pmax kgs

Considering center column is resting on concrete foundation
Ultimate strength of concrete (28 day) = 300 kg/cm²
Allowable compressive strength, fc = 90 kg/cm²
Using base plate Diameter = O.D2 mm
Actual bearing perssure on concrete = Load / base plate area = Pb kg/cm²
< 90 Safe
Outside diameter of the column = O.D1 mm

Overhanging of the base plate, L = Lov. cm
Considering section of unit width, b = 1 cm
Maximum bending moment, M =b*(Pb.Lov.^2 )/ 2 kg.cm
As per Table 6 for column base plate under class 2 material
Allowable bending stress, f=0.75 FY = 165.4 Mpa
= 1686.2 kg/cm²
Thickness of the base plate required t = sqrt( 6M/b*f) mm
Thickness provided t prov.,mm
Ring No. Col.No. Pmax. OD1 Pb < fc OD2 Lov. M

RING1 12 20720.7 323.85 5.75575122 Safe 523.85 10 287.787561039887
Cen.Col. 1 72959.6 406.4 12.9706028 Safe 606.4 10 648.530140718599
t t provide
10 12
15 16
Ring No. Thk.of Base Pl.-mm Base dim. Base Area W,t/ Base-kg Tot W,t of B.Plates
RING1 12 600 600 0.36 34 0.407
Cent.Col. 16 750 750 0.56 71 0.071
Total Weight 0.478 Ton

JOB NO J13135
>> Design of Curb Angle
Θ = 0.89586 deg.c 0.015635637 rad ,Where Ɵ is Roof Slope Angle

As per Sec. 3.5.3
A tension or compression ring is often required to resist the circumferential forces generated by
the discontinous membrane forces.
S = F / (AL + 0.78 (Rt)0.5)
Provided size of curb angle = L100x100x10 mm

AL =provided area of curb angle = 1,900 mm^2
3 in^2
Self Weight = 60 kg/m
Ap =participating area of the shell 0.78 (Rt)0.5 = 12 in²
Ø =angle between horizontal and roof = 4
F =dead load + live load on the curb angle = 136,124 lb
R = radius of exterior surface of the shell = 802 in
t =thickness of the top shell course = 0 in
S =actual stress at the curb angle = 8,873 psi
Sa=allo. stress for tension and compression rings (table 4 and 5)= 15,000 psi
> 8,873 psi
Weight of Curb Angle 7678.932091 kg Safe
7.7 Ton
Col.Base Plate Detail

Roof Weight summary
Rafters 42.3 Ton
Columns 11.0 Ton
Girders 4.3 Ton
Base Plates 0.478 Ton
Roof Plates 61.3 Ton
Total Roof Weight 119.4 Ton
0.8 % connections 1.2 Ton
Curb Angles 7.7 Ton
Total Weight of Roof 128.2 Ton
JOB NO J13135
8. STABILITY CHECK AGAINST SEISMIC LOAD

Overturning moment
As per clause E5.1
Overturning moment due to seismic forces applied to the bottom of the shell
M = Z I (C1 WS XS +C1 Wr Ht + C1 W1 X1 + C2 W2 X2 )
Where
Z = Seismic Zone factor 2A = 0.15
I = Importance factor = 1.00
C1,C2 = Lateral earthquake force coefficient determined according to E.3.3
C1 = 0.6
C2 = 0.75 S/ T for T < 4.5} whichever govern
= 3.375 S / T² for T > 4.5
Where,
S = Site coefficient from Table E-3 = 1.5
T = natural period of the first sloshing mode, in seconds
= k(D0.5)
JOB NO J13135
D = nominal tank diameter, in m = 40.738 m

H = Maximum design liquid level, in m = 14 m
D/H = 2.910
k = factor obtained from fig E-4 for the ratio D/H = 0.63
T = 4.0211
< 4.5
C2 = 0.2798
Ws = Total weight of the tank shell = 1,693,606.47 N
Xs = height from the bottom of the tank shell to the
shell's center of gravity, in m = 6.6667 m
Wr =Total weight of the tank roof = 601,617 N
Ht = Total height of the tank shell = 15.28 m
WT = Total weight of the tank contents = 19,916,483 N
W1 / WT from the fig E-2, = 0.39
W1 = weight of the effective mass of the tank contents
that move in unison with the tank shell, in N = 7,767,428.25 N
X1/H from the fig E-3, = 0.39
X1 = Height from the bottom of the tank shell to the

centroid of lateral seismic forces applied to W 1, in m = 5.46 m
W2/WT from the fig E-2, = 0.58
W2 = weight of the effective mass of the tank contents

that move in the first sloshing mode, in N = 11,551,560 N
X2/H from the fig E-3, = 0.59
X2 = Height from the bottom of the tank shell to the

centroid of lateral seismic forces applied to W 2, in m = 8.26 m
Overturning moment applied to the bottom of the tank shell, M = 9,664,699 N-m
Base Shear (VACT )
In order to get the value of actual lateral shear, from the definition of moment is equal to force x distance,
therefore taken out all distance in moment equation, we have
VACT = Actual lateral shear, in N = 1,390,418 N
Resistance to overturning moment

As per clause E4.1
Resistance to overturning moment at the bottom of the shell may be provided by the weight
of the tank shell and by the anchorage of the tank shell or, for unanchored tanks, the weight
of a portion of the tank contents adjacent to the shell.
For unanchored tanks the portion of the contents that may be used to resist overturning
depends on the width of the bottom plate under the shell that lifts off the foundation
Maximum weight of the tank contents that may be used to
resist the shell overturning moment W L, in N/m= 99 tb*SQRT[Fby*G*H] < 196 GHD
where,
JOB NO J13135
tb = Thick. of the bottom plate under the shell = 14 mm

Fby = minimum specified yield strength of the bottom
plate under the shell, in MPa = 250 MPa
G = design specific gravity of the liquid to be stored = 1
H = maximum design liquid level = 14 m
D = nominal tank diameter = 40.738 m
WL = 99*tb*SQRT(Fby*G*H) = 81,996.9 N/m
OR 196 GHD = 111,785.1 N/m
Therefore:
WL governed = 81,996.9 N/m
As per clause E.4.2
The width of the thicker plate under the shell shall be ≥ 0.0274 WL/GH.
0.0274WL / GH = 160.48 mm
Provided width of thicker plate under the shell = 810 mm
Safe
Anchorage requirement based on seismic load
Wt = Weight of the tank shell and the portion of the = shell wt. + misc.(10%)
fixed roof supported by the shell, in N/m of shell supported by the shell
circumference.(weight of floating roof plates are
neglected). = 14,556 N/m
D² (Wt+WL) = 160,238,408
M / [D²(Wt+WL)] = 0.060 < 1.57

As per clause E 5.1
when M / [D²(Wt+WL)] > 1.57 the tank structurally unstable } whichever
when M / [D²(Wt+Wl)] < 1.57 the tank structurally stable govern
Since M / [D²(Wt+Wl)] is less than 1.57, anchorage not required under seismic condition
Shell compression for unanchored tanks
As per clause E.5.1
b = maximum longitudinal compressive force at the bottom
of the shell in N/m of shell circumference
When:
M / [D²(Wt+WL)] ≤ 0.785
b = Wt + 1.273M/D2 = 21,969.85 N/m
fa = maximum longitudinal compressive stress = b / (1000 t)
= 1.22 MPa
Maximum Allowable Shell Compression
As per clause E.5.3
Fa = allowable longitudinal compressive stress in the shell
= 83 t / D if GHD²/t² ≥ 44
= [83t / (2.5D)] + 7.5 sqrt(GH) if GHD²/t² < 44
However, Fa shall not be greater than 0.5Fy
Where,
t = thickness of the bottom shell course,
excluding any corrosion allowance, mm = 18 mm
Fty = minimum specified yield strength of the
bottom shell course, in Mpa = 250 MPa
GHD² / t² = 71.71 > 44

Hence,
using Fa 83t / D = 36.67 MPa
0.5Fy = 125.00 MPa
Fa governed = 36.67 MPa
> fa, hence Safe
JOB NO J13135
10. VENT SIZE CALCULATION
Check for venting capacity

Capacity of the tank, C = 18232 m³
= 114,675 barrel
pumping out rate, Re = 3,500.00 m³/hr
= 22,014 barrel/hr
pumping in rate, Rf = 3,500.00 m³/hr
= 22,014 barrel/hr
Inbreathing (Vacuum Relief)

As per clause 4.3.2.1.1 of API 2000
Due to maximum movement out of tank, Q1 = 123,280 SCFH
Due to thermal inbreathing, Q2 = 68,000 SCFH
Total vacuum relief required = 191,280 SCFH
Out breathing (Pressure Relief)

Due to maximum movement into tank, Q1 = 264,172 SCFH
Due to thermal out breathing, Q2 = 68,000 SCFH
Total pressure relief required = 332,172 SCFH
Maximum relief required = 332,172 SCFH
Considering 1.96 inches of water pressure, for above capacity size

of the free vent required (attached Mushroom (free) vents chart)= 12 inches Dia. —► 2 pc.
Provided free vent size = 1 pcs. Of SAFE

30"Ø
Approx.W,t = 400 kg
JOB NO J13135
12. REINFORCEMENT A
`
AS PER API 650 11 TH.ED CLAUSE 5.7
#)the minimum cross sectional area of the reinforcement shall not be less than the product of the
maximum dimension of the hole cut in the tank shell plate perpendicular to the direction of the maximum stress and the
required shell plate thickness, based on the permissible unit stress, the permissible joint efficiency and Corrosion
allowance, if specified. Shell plate thickness in excess of that actually required to retain and support the liquid content
for the specified load, exclusive of any thickness specified for corrosion allowance may be used as reinforcement area.
Joint efficiency is 1, shell corrosion allowance (CA) is 2 mm. Shell plate and reinforcement plate material are
the same therefore stress factor cancels out.
Figure for Reinforcement :
Manhole Renf. F.g.1

Manhole 24" Ø
Manholes M-1B &M-1A
Area of reinforcing pad required (Ar) = ts x d
where,
ts = required thickness of the shell under consideration less CA = 18 mm
Corrosin inside nozzle neck = 0 mm
Neck -OD = 610 mm
Neck-OD+Corrosion Allowance of Nozzle = 610 mm
Area of reinforcing pad required (Ar) = 10980 mm2
Dimension of the reinforcement plate (RF) provided (Ap) =tr(OD-ID)
where,
tr = thickness of the reinforcement pad plate = 18 mm
O/D = outside diameter of the RF plate = 1250 mm
I/D = inside diameter of the RF plate = 610 mm
Cross sectional Area of reinforcing pad provided (Ap) = 11520 mm2
> 10980 mm2
Shell Manhole NO. = 2 Safe
Neck thk. = 16 mm
JOB NO J13135
Manholes ( Fabricated as per API 650)

Flange w,t 50.43 kg
Bolts/Nut w,t 35.2 kg
Pad area (Diamond) 0.9349 m2
Pad thk. 18 mm
Pad Weight 132.11 kg
as per clause 3.7.2.3 table 3.3
against max.design level 14 m 815 690
Blind cover thk. 14 mm mm mm
Weight of Blind cover 57.333 Kg
Dived arm 10 kg
Total weight 199.44 kg
No.of Manholes 2
Proj. 250 mm
Neck w,t 68.066 Kg
TOTal weight of Manholes 535 Kg
28 mm
N- 1& N-2 54" Ø (Water inlet /Water Outlet)
Area of reinforcing pad required (Ar) = ts x d where,
Neck -OD = 1350 mm
Dimension of the reinforcement plate (RF) provided (Ap) =tr(OD-ID)
where,
> 18900 mm2
Safe
No.of Nozales 2
Flange Weight 172.8411 kg
1511 mm Pad Wight 519.4021 kg
1682.0 mm 1352 mm Neck thk. 14 mm
proj. 250 mm
Neck w,t 116.6982 kg
Total W,t 1617.883 kg
28
JOB NO J13135
N- 4 32" Ø (Over Flow) 14710

SIZING OF OVERFLOW NOZZLE mm
A2V2
OverFlow
11000
A3V3 mm
Zw
Inlet
A1V1
Zd
Over Flow SKETCH
Tank Process
Consider a condition during filling that pumping of water continous due to some reason and level
alarm HLL& HHLL malfunction
By continuity equation for incompressible fluids
Qin =Qout
where
Qin =A1V1=A2V2=A3V3 = 3,500.00 m3/hr 1.0 m3/sec
d1=inside diameter of inlet pipe 30 in = 762 mm
d2=inside diameter of the Tank = 40720 mm
d3=inside diameter of overflow 32 in = 812.8 mm
A1=Cross sectional area of the inlet Nozzle 0.46 m2
A2=Cross sectional area of Tank 1302 m2
A3=Cross sectional area of the overflow Nozzle 0.52 m2
V1=Velocity at inlet =Qin/A1 2.13 m/sec
V2=Velocity of Water Inside Tank=Qin/A2 0.00075 m/sec
Considering full flow at the overflow nozzle due to continous pumping ,
therfore calculating the exit Velocity using bernouli,s equation from water surface
level to center line of the overflow nozzle neglecting Friction Loss in t \
V32 /2g = (ZW-Zd) +(Pw-Pd )+(VW2/2g) Where
g = acceleration due to gravity
Zw-Zd = difference in elevation from water surface level to center line
of overflow nozzle
Zw-Zd = 3710 mm
Pw-Pd = Difference in Pressure from water surface level to over flow line
Vw=intial velocity at water surface level under consideration 0 m/sec
V3 = SQRT (2*g*(Zw-Zd)) = 270 m/sec Velocity is too height
Economic Velocity 2 m/sec
Ar=Min.req.area of overflow pipe 0.4861 m2
Dr= inside diameter required of overflow =sqrt(Ar*4/∏ )*1000 786.725 mm
30.9734 in
Hence provided size 32 in sch STD are Acceptable
0.8128 m
JOB NO J13135

Neck -OD = 810 mm
Dimension of the reinforcement plate (RF) provided (Ap) = tr x (O/D - I/D)
where,
> 6480 mm2 Safe
Ø
1700 mm
810
mm
No.of Nozales 1
Flange Weight 202.885402248272 kg
1758.9 mm Pad Wight 110.182660113012 kg
1854.8 mm 1505 mm Neck thk. 20 mm
proj. 250 mm
Neck w,t 185.577805038366 kg
Total W,t 648.64586739965 kg
28 mm
Total W,t of Nozzles +Pads+Necks 2802 kg

Total W,t = 5776.2 kg
JOB NO J13135
N-2 40 " Ø (INLET /OUTLET) 1000
1200
D1 D2
1682.8
28 mm

Neck -OD , D1 1016 mm
where,
O/D = outside diameter of the RF plate , D2 = 2100 mm
> 18288 mm2 Safe
Neck thickness 12 mm
Nozzle No 2
Pad W,t = 374.851 kg
Flange W,t 310.659 kg
Neck w,t 722 kg
Total W,t 2,816 kg
JOB NO J13135
N-1 30 " Ø (INLET /OUTLET) 1000
1200
D1 D2
1682.8
0 mm

Neck -OD , D1 762 mm
where,
O/D = outside diameter of the RF plate , D2 = 1600 mm
> 13716 mm2 Safe
Neck thickness 12 mm
Nozzle No 2
Pad W,t = 219.663 kg
Flange W,t 0 kg
Neck w,t 541 kg
Total W,t 1,523 kg
JOB NO J13135
MECH. DESIGN CALC.FOR DATE 03/11/2021
9. LOADING DATA FOR FOUNDATION DESIGN
* Bottom Plates 70,901 Kg 695538 N

Annular Plates 11,652 Kg 114304 N
Bottom Sketch Plates 59,249 Kg 581233 N
* Shell 202,001 Kg 2E+06 N
Shell Plates 172,641 Kg 2E+06 N
Wind Girder 5,168 Kg 50701 N
Stair & Stair Handrails 3,488 Kg 34222 N
Manholes &Nozzles @ piping 6,892 Kg 67609 N
MISC.(piping support@ vent nozzle…….etc ) 13,811 Kg 135489 N
* Roof 136,322 Kg 1E+06 N
Roof Plates+strcture@ curb angle 128,249 Kg 1E+06 N
Roof Platforms @Handrails 6,573 Kg 64478 N
Roof Manholes @ Nozzles 1,500 Kg 14715 N
*Total Fabrication Weight 409,223 Kg 4E+06 N
Tank Diameter .= 41 m
Shell Height .= 15.28 m
HHLL .= 14 m
Fabrication Weight = 409,223.4 kg
Operating Weight
Fabrication Weight = 409,223 kg
Total Wt. of product (density of product = 1000 kg/m³) = 18,248,086 kg
Operating Weight = 18,657,310 kg
Hydrotest Weight
Fabrication Weight = 409,223 kg
Total Weight of water (density of water = 1000 kg/m³) = 19,916,483 kg
Hydrotest Weight = 20,325,706 kg
Load onColumns
cent.col. = 71,736 kg
Load / Girder columns = 19,954 kg
750
600
750
600
Center Col.base plate Girder Col,s Base Plates
Columns Loading
Cent.Col Loading = 127,531 kg/m^2
Girder Col,s Loading = 55,428 kg/m^2
Load at the shell

Seismic load = 1.273 * Seismic moment / (diameter)² = 756 kg/m
wind load = 1.273 * Wind moment / (diameter)² = 300 kg/m
Wt. of shell + Misc. + Annular / circumference = 1,669 kg/m
Load from Roof on the shell :
Roof plates@Strcture supported by shell / circumference = 394 kg/m
Roof live load / circumference = 15,652 kg/m
JOB NO J13135
MECH. DESIGN CALC.FOR DATE 03/11/2021
Load at the bottom

Density of water x Test Level = 15,280 kg/m²
Density of steel x thk of bottom = = 47 kg/m2
Density of Product x operating Level = 14000 kg/m2
Wind conditions
shear = 51,212 kgf
Moment = 391,263 kgf.m
Seismic conditions
shear = 141,735 kgf
Moment = 985,188 kgf.m
Fabrication weight = 409,223 kgf
Operating weight = 18,657,310 kgf
Hydrotest weight = 20,325,706 kgf
Skematic diagram of foundation loading :
Seismic Load = 756 kgf/m

Wind load = 300 kgf/m
D.L. of shell = 1,669 kgf/m
D.L. of roof on shell = 394 kgf/m
L.L. from roof on shell = 15,652 kgf/m
Weight of the product = 14,000 kgf/m²

Wt. of the hydro test water = 15,280 kgf/m²
Weight of the bottom plate = 47 kgf/m²
Base shear
Wind 51,212 kgf
Seismic 141,735 kgf

Desalinated Water Tank

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Desalinated Water Tank

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JOB NO J13135

PROJECT:RABIGH IWSSPP PHASE II BEMCO STEEL INDUSTRIES

BEMCO STEEL INDUSTRIES CO. LTD.

JOB NO. 13135

FIELD FABRICATED, VERTICAL TANK, FLAT BOTTOM, SUPPORTED

ITEM NAME DESALINTATED WATER TANKS (40.72MX15.28M)

Rev. Description Prepared Reviewed Approved

0 Mechanical Calculation H.M H.M M.B

1- FOR INFORMATION ONLY

2. DESIGN DATA SHEET

Bottom Slope 1 : 120

Pumping Rates In 3,500.00 m³/hr

Capacity Gross 19,899 m³

Capacity Net 18,232 m³

Fabrication wt 409,223 Ton

As per Table 3-2. - Permissible Plate Materials and Allowable Stresses.

Description Course Material Yield (Mpa) Tensile (Mpa) Sd (MPa) St (MPa)

Bottom Annular A36 250 400 160 171

Structural Shapes ASTM A36M

4. EVALUATION OF SHELL THICKNESS

As per Clause 5.6.3.2

Net weight of shell plates at Corroded condtions 172,641 kg

Stair / Platforms/ Handrails

Roof Handrails calculations

Handrail average dia

Step 195 mm stair length= 23.29

5. EVALUATION OF BOTTOM PLATE THICKNESS

Annular Plate thickness

As per clause 5.5.3 & Table 3-1

Nominal plate thickness of the first shell course(t) mm = 18 mm

Annular Plate width

As per clause 3.5.2

Aw1 = Wr + tbot + Aproj + Alap

Bottom sketch plate thickness

Bottom slope = 1 : 120

Weight of bottom plate

6. EVALUATION OF ROOF THICKNESS

Supported cone roof:

Max. bending moment assumed simply supported from one side

Required plate thickness of roof plate t = (6*M /(B*Fb))0.5

7. STABILITY CHECK AGAINST WIND LOAD

Checking the requirement of intermediate wind girder

H1 = 9.47 t √ (t/D)³ * (160/V)²

Height of transformed shell , Wtr = 9,679 mm = 9.68 m

Fig 7.1 Note: All dimension is in mm uon.

Section Size Area (A) x Ax Ax² Ig = bh3/12

Width of stiffener 250 mm The girder shall be stiffening

Total Girder wight 5,168 kg

Secondary wind girder Not required

Check for overturning moment against wind load

Modified wind pressure on the projected area of the

Shell Weight Shell Course Shell W,t-Corroded-N Shell W,t -New-N

7-ROOF STRCTURE DESIGN

SUPPORTED CONICAL ROOF ( FROM BROWNELL & YOUNG)

Tank 20369 mm 20.369 m 66.82722627 ft

Plates 47.10 kg/m^2

No.of Raf. No. of Raf.

General Arangement Center Col.and -1 Girder Ring

<> Roof System ( Center Column and 1- Ring Girder ) `

Noumber of Ring Girders 12

Girder Raduis,RG1 10.4 m 34.1 FT

Roof Strcurel Material A36

Girder Span 5.383 m

Required plate thickness of roof plate t = (6M /(BFb))0.5