Air Vessel (Final Sent To AI) - 1

Pressure Vessel Design Calculations 03/11/2021
Bemco Steel Industries Co. Ltd.
DESIGN CALCULATIONS
FOR
Air Storage Vessel
AS PER
ASME SECTION VIII DIV. 1 ED. 2015
Document No. J120125-VCS-000-000
A Issued for Approval ABR ABR OK

REV DESCRIPTION Designed By Reviewed By Approved By
J120125-VCS-000-000 1/38
Table of Contents
SR. NO. DESCRIPTION Page No
1 Design Data 3
2 Shell Calculations 4
3 Head Calculations 5
4 Nozzle N1 calculations 6
5 Nozzle N2 Calculations 12
8 Impact Test Requirements 21
9 Weight calculations 22
10 Seismic Calculations 23
11 Legs Calculations 25
12 Lifting Lug Calculations 28
J120125-VCS-000-000 2/38
Design Data
Description Remarks
Vessel Service Air Storage Vessel
Design Pressure 14 Bar
Design Temperature 60 ºC
Corrosion Allowance Inner 1 mm
Corrosion Allowance Outer 0 mm
Material Specification
Shell SA-516 GR.70
Heads SA-234 WPB
Nozzles SA-106 Gr.B
Flanges SA-105
Reinforcement pads SA-516 GR.70
Supports SA-36 / SA-516 GR.70
Vessel Specification / Requirements
Service Non Lethal
MDMT 0 ºC
PWHT No
Vessel Diameter I.D 1700 mm
Vessel Length (Seam to Seam) 3600 mm
Nozzle Sizes
2" #150 Flange WNRF PV
3" #150 Flange WNRF Inlet
2" #150 Flange WNRF Drain
3" #150 Flange WNRF Outlet
2" #150 Flange WNRF TG
3" #150 Flange WNRF Spare
24" #150 Flange WNRF Manway
LOADING CONSIDERATION (As per UG-22)

A-1 Internal design Pressure YES
A-2 External Design Pressure NO
B Weight of the vessel and normal contents under operating and test conditions YES
C Super imposed static reaction from weight of attached equipment NO
D Vessel Supports YES
E Cyclic and dynamic reaction due to pressure or thermal variations NO
F-1 Wind Load YES
F-2 Snow Load NO
F-3 Seismic load YES
G Impact Reactions NO
H Temperature gradient and differential thermal expansion NO
I Abnormal Pressures NO
J Test pressure and coincident static head NO
J120125-VCS-000-000 3/38
Shell Calculations
Material specification: = SA-516 Gr.70

Sell ID = 1700 mm
Material impact test = Not Applicable , Exemption As per UG-20 (f)
Internal design pressure: P = 14 Bar @ 60 ºC
Static liquid head: Ps = 0.19 Bar
Corrosion allowance, Inner C = 1 mm

Outer C = 0 mm
Design MDMT = = 0 ºC
Produced to Fine Grain
Practice = No
Not required as per Table UCS-56
PWHT =
Not Required as per Service Requirements, Non Lethal Medium
Radiography:
Longitudinal joint = Spot
Circumferential joint = Spot E = 0.85
Estimated weight New = 2078 Kg corroded = 1930 Kg
Capacity New = 8171 liters corroded = 8191 Litres
ID = 1700 mm
Length = 3,600 mm
Allowable Stress as Per Section = 138,000 Kpa
II Part D
Minimun Thickness as Per = 2.5 mm + CA

UG-16 (b) (4), t
= 3.5 mm
Provided Thickness , T = 14 mm
Design thickness, UG-27

t = P*R/ (S*E + 0.60*P) + Corrosion
= 11.209 mm
Calculated Thickness (t) should be greater then t (provided)

Provided Thickness Adequate
Provided Thickness T = 14 mm
Mill Undertolerance (smaller value of 0.25 mm or 6% of Ordeering thickness)
= 13.750 mm
Reduced Provided thickness should be greater then calculated thickness

UCS-79 Extreme Fiber Elongation (EFE)
% Extreme fiber elongation - UCS-79(d)(5) (For Single Curvature)

Rf (Final Centreline Radius) = 857
Ro (Original centerline Radius (equals infinity for flat plates))
Ro = ∞
Extreme
EFE = Fiber
(50*t/elongation
Rf)*(1 - Rfdoes
/ Ro) = 0.817%
not exceed 5%, Heat
Treatment as per UCS-56 Not
required
Stress Relief Not Required
J120125-VCS-000-000 4/38
Top Ellipsoidal Head

ID: = 1700 mm
Material impact test = Exempt as per UG-20 (f)

Outer C = 0 mm
Produced to Fine Grain Practice = No
PWHT =
Radiography:
Longitudinal joint = Seamless No RT
Bottom circumferential joint = Spot E = 0.85
Estimated weight New = 406.10 Kg corroded = 377.90 Kg
Capacity New = 756.60 liters corroded = 759.90 Litres
ID = 1700 mm
Depth = 473.00 mm
Allowable Stress as Per = 138,000 Kpa
Section II Part D
Minimun Thickness as Per UG-16 (b) (4) = 2.5 + CA mm

= 3.5 mm
Provided Thickness , T (A/F) = 14 mm

Nominal Thickness = 16 mm
Calculation based on ASME Section VIII, Division 1 paragraph UG-32.
t = P*Di / 2S*E - 0.2*P) + Corrosion

= 10.295 mm
Calculated Thickness (t) should be greater then t provided

Provided Thickness T provided = 14 mm

= 13.75 mm
Reduced Provided thicknes should be greater then calculated thickness


Ro = ∞
EFE = (75*t/ Rf)*(1 - Rf / Ro) = 4.040%
J120125-VCS-000-000 5/38
Bottom Ellipsoidal Head

ID: = 1700 mm
Material impact test = Exempt as per UG-20 (f)

Outer C = 0 mm
Produced to Fine Grain Practice = No
PWHT =
Radiography:
Longitudinal joint = Seamless No RT
Bottom circumferential joint = Spot E = 0.85
Estimated weight New = 406.10 Kg corroded = 377.90 Kg
Capacity New = 756.60 liters corroded = 759.90 Litres
ID = 1700 mm
Depth = 473.00 mm
Allowable Stress as Per = 138,000 Kpa
Section II Part D
Minimun Thickness as Per UG-16 (b) (4) = 2.5 + CA mm

= 3.5 mm
Provided Thickness , T (A/F) = 14 mm

Nominal Thickness = 16 mm
Calculation based on ASME Section VIII, Division 1 paragraph UG-32.

= 10.295 mm
Calculated Thickness (t) should be greater then t provided

Provided Thickness T provided = 14 mm

= 13.75 mm
Reduced Provided thicknes should be greater then calculated thickness


Ro = ∞
EFE = (75*t/ Rf)*(1 - Rf / Ro) = 4.040%
J120125-VCS-000-000 6/38
2" PV (N1)
Located on: = Top Head
Liquid static head included: = 14 Bar
Nozzle material specification: = SA-106 B Smls. Pipe
118,000
Allowable Stress as Per Section II Part D = kpa
Nozzle longitudinal joint efficiency: = 1
Nozzle description: = NPS 2" Sch 160 (DN 50)
Flange description: = 2 inch Class 150 WN A105
Flange MDMT exemption = AS PER UCS-66 (c)
Liquid static head on flange: = 0 Bar 0.8989

ASME B16.5 flange rating MAWP: = 18.9 Bar @ 60°C
ASME B16.5 flange hydro test: = 30 Bar @ 21.11°C
PWHT performed: = No
Circumferential joint radiography: = Spot UW-11(b) Type 1
Nozzle orientation: = 0°
Local vessel minimum thickness: (t) = 11.21 mm
Nozzle center line offset to datum line: = 0 mm

End of nozzle to datum line: = 4237.94 mm
Nozzle inside diameter: = 44.86 mm
Nozzle nominal wall thickness: = 8.74 mm
Nozzle corrosion allowance: = 1 mm
Projection available outside vessel, Lpr: = 85.31 mm

Internal projection, hnew: = 0 mm
Projection available outside vessel to flange
face, Lf: = 148.81 mm
UG-37 Area Calculation Summary

This nozzle is exempt from Area Calculations as per UG-36 ( c) (3) (a)
UG-41 Weld Failure Path Analysis Summary
This nozzle is exempt from Weld Strength Calculations as per UW-15 (b) (2)
UW-16 Weld Sizing Summary
Fillet weld: tmin = lesser of 19 mm or tn or t
tc(min) = 5.35 mm
tc(actual) = 5.6 mm
UG-45 Nozzle Neck Thickness Check
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P) + CA
= 1.27 mm
ta = max[ trn , trn UG-22 ]
= 1.290 mm
UG-45 tb1 for Internal Pressure
Head thickness under Internal Pressure , t = 9.63 mm
tb1 = max[ t, t UG16]

tb1 10.79 mm
UG-45 tb3 as per table

tb3 = 4.42 mm
tb = min[ tb3 , tb1 ]

= 4.42 mm
tUG-45 = max[ ta , tb ]
4.420 mm
Available nozzle wall thickness new, = 8.740 mm
thus with UG-16 (d) = Wall thickness provided x Pipe Undertolerance (12.5%)
= 7.648 mm
Provided Thickness Adequate and fullfills UG-45 Requirements
J120125-VCS-000-000 7/38
2" Drain (N2)

Located on: = Bottom Head
118,000


End of nozzle to datum line: = 4237.94 mm

face, Lf: = 148.81 mm

This nozzle is exempt from Area Calculations as per UG-36 ( c) (3) (a)
Fillet weld: tmin = lesser of 19 mm or tn or t
tc(min) = 5.35 mm
tc(actual) = 5.6 mm

trn = P*Rn / (Sn*E - 0.6*P) + CA
= 1.27 mm
= 1.290 mm
Head thickness under Internal Pressure , t = 9.63 mm

tb1 10.79 mm

tb3 = 4.42 mm

= 4.42 mm
4.420 mm
= 7.648 mm
J120125-VCS-000-000 8/38
J120125-VCS-000-000 9/38
3" Inlet (N4)

Located on: = Shell
118,000
Nozzle description: = NPS 3" Sch XXS (DN 80)

Projection available outside vessel, Lpre: = 130.15 mm

Shell Thickness = 14 mm
Corrosion allowance: = 1 mm

face, Lf: = 200 mm

Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))
60.42
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
32.5
Area required per UG-37(c)

fr1 = 0.855
fr2 = 0.855
tr = 8.57 mm
A= d*tr*F + 2*tn*tr*F*(1 - fr1)
5.53 cm2
Area available from FIG. UG-37.1

A1 = larger of the following
Aa = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - FR1)
= 2.316 cm2
Ab = 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2.230 cm2
A1 = 2.316 cm2
A2 = smaller of the following
trn = P*Rn / (Sn*E - 0.6*P)

0.39 mm
Aa = 5*(tn - trn)*fr2*t
7.699 cm2
J120125-VCS-000-000 10/38
Ab 5*(tn - trn)*fr2*tn
8.434 cm2
A2 = 7.699 cm2
Inner fillet, Leg41 = 9 mm
A41 = leg2*fr2
A41 = 0.693 cm2
Total Area = 10.708 cm2
Reinforcement is Adequate


Fillet weld: tmin = lesser of 19 mm or tn or t = 13
tc(min) = 6.00 mm
tc(actual) = 6.30 mm
The fillet weld size is satisfactory

trn = P*Rn / (Sn*E - 0.6*P) + CA
= 1.35 mm
= 1.349 mm
Shell thickness under Internal Pressure , t = 9.57 mm

tb1 9.57 mm

tb3 = 5.8 mm

= 5.80 mm
5.80 mm
= 13.335 mm
J120125-VCS-000-000 11/38
THICKNESS OF NOZZLE AS PER UG-45
Nozzle Size : NB 2" (DN 25) Nozzle on Sump of PV-221 ( R22 Receiver ) LATER
Inputs Inputs
UG-45 b(1) for Internal Pressure UG-45 b(2) for External Pressure
Internal Design Pressure P 14.00 Bar External Design Pressure P 0.00 Bar
Diameter of Shell/Head R 850.00 mm Diameter of Shell/Head D 850.00 mm
Design Temperature Temp 60.00 ºC Design Temperature Temp 60.00 ºC
Allowable Stress of Shell S 138000 Kpa Allowable Stress of Shell S 138000.00 Kpa
Joint Efficiency E 0.85 Joint Efficiency E 0.85
Corrosion Allowance CA 1.00 mm Corrosion Allowance CA 0.00 mm
PR PD
Formula used
t 
Formula used t
( SE  0 . 6 P ) 2( SE  0.6 P )
Result Result
Thickness t 10.0728 mm Thickness t 0.0000 mm
Inputs Inputs
UG-16(b) UG-45 b(4)
Minimum thickness t ,3/32 in Table Value of UG-45 t 3.42 mm

Minimum thickness t 2.38 mm
Corrosion Allowance CA 1.00 mm Corrosion Allowance CA 1.00 mm
Result Result
Thickness t 3.3813 mm Thickness t 4.4200 mm
Final Result Inputs

UG-45 a for Internal Pressure
Step 1: Max ( UG 45b(1) , UG 16b) t 10.0728 mm
Internal Design Pressure P 14.00 Bar
Step 2: Max ( UG 45b(2) , UG 16b) t 3.3813 mm Diameter of Pipe D 44.86 mm
Design Temperature Temp 60.00 ºC
Step 3: Max ( Step1 , Step 2) t 10.0728 mm Allowable Stress S 117900.00 Kpa
Joint Efficiency E 1.00
Step 4: Min ( Step3 , UG-45 b(4)) t 4.4200 mm Corrosion Allowance CA 1.00 mm
Step 5: Max ( Step4 , UG-45 (a)) t 4.4200 mm Formula used

PD
t
Result 2( SE  0.6 P )
Min Required thickness of t 4.4200 mm Thickness t 1.2683 mm
Nozzle
Sch
SHELL INPUTS
Internal pressure P Bar 15 CONSIDER LIQUID HE
Internal diameter of the shell D mm 1700
Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 10.21 WITHOUT CORROSIO
Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 0 WITHOUT CORROSIO
Allowable stress in shell at given temp Sv Kpa 138,000
Corrosion allowance of shell c.a.,shell mm 1
Shell thickness provided t' mm 14
NOZZLE INPUTS
type of nozzle set in nozzle without pad SELECT FROM DROP
Nozzle O.D. d' mm 60.33
Nozzle wall thickness provided tn'
mm 8.74
nozzle projection outside the vessel wall Lpr1 mm 85.31
allowable stress in nozzle Sn Kpa 118,000
Offset distance Off mm 0
Reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 0
REINFORCING PAD INPUTS

outside diameter of reinforcing pad Dp mm 0
thickness of reinforcing pad te mm 0
is it split type padding NO SELECT FROM DROP
WELD LEGS INPUTS

weld leg between pad and shell leg1 mm 0
weld leg between nozzle and pad/shell leg2 mm 8
CERTAIN DERIVED PARAMETERS

corrosion allowance of nozzle (internal only) c.a.,nozzle mm 1
allowable stress in reinforcing pad at given temp Sp kgf/cm2 138000
Shell thickness after corrosion t mm 13
Nozzle wall thickness after corrosion tn mm 7.74
inside diameter of nozzle d mm 44.85
width of reinforcing pad W mm 0
layout angle θ radian 0
reqd. nozzle thk tr n mm 0.3815
Reqd. thickness of shell (governing the case) tr mm 10.21
USE ASME CODE SECTION-8 DIVISION I (UG-37)

CONSIDER LIQUID HEAD
WITHOUT CORROSION ALLOWANCE

WITHOUT CORROSION ALLOWANCE
SELECT FROM DROP DOWN LIST
SELECT FROM DROP DOWN LIST

CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta
mm 1.382
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
mm 11.2095
tint+c.a.,nozzle
tb2
mm 1
text+c.a.,nozzle
tb3
mm 5.52
from table +c.a.,nozzle
min nozzle thickness(tug45)

mm 5.52
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
D1 mm 625.88
2*max(d,Rn+tn+t)
limit normal to vessel wall (tlnp)

tlnp mm 19.35
min(2.5t,2.5tn+te)
CALCULATION OF CERTAIN FACTORS
fr1,fr2
- - 0.855072
Sn/Sv
fr3
- - 0.855072
min(Sn,Sp)/Sv
fr4
- - 1
Sp/Sv
force correlation factor

- - 1
if integral type(0.75+0.25cos2ǿ),else 1
AREA CALCULATION
Area required
Ar mm2 480.8007
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF
Area available in shell

A1 mm2 118.8936
max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))
Area available in nozzle

A2 mm2 243.5019
min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)
Area available in welds

A4 mm2 64
(leg1)2fr1
Area available in pad

A5 mm2 0
(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4
Area available in hub

A61 mm2 0
2*min(h,tlnp,Lpr1)*(X-tn')*fr2
Area available in bevel

A62 mm2 0
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(t lnp
-h,0)*2
Area available in hub plus bevel

A6 mm2 0
A61+A62
total area available

AT mm2 426.3955
A1+A2+A41+A42+A5+A61+A62
OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF

REINFORCING ELEMENTS
N3 2" #6000 Coupling (Relief / Inspection Opening)

tw(lower) = 10.31 mm
Leg41 (Nozzle to Shell Weld) = 9 mm
Notes : -
Design as Per UG-44 which states that for ASME B16.9 & ASME
B16.11 the calculations are to be performed as a seamless Pipes
with applicable rules of this division.
For 2" #6000 (threaded coupling) the schedule of 2" Sch XXS +
Threaded Allowanceshas been analyzed and calculations
performed
Located on: = Top End Cap

Liquid static head included: = 0 Kpa
Nozzle material specification: = SA-105
Nozzle description: = 2" #6000 Rated Coupling
Liquid static head on flange: = 0 Kpa
Circumferential joint radiography: = Full UW-11(a) Type 1
Local vessel minimum thickness: (t) = 11.209497207 mm (10.31 mm thk, Pipe Reduction of 12.5 %)
End of nozzle to shell center: = 312 mm
Nozzle inside diameter, new: = 38.19 mm
Projection available outside vessel, Lpr: = 90 mm
Projection available outside vessel to flange face, Lf: = 90 mm
This nozzle / Coupling is exempt from Strength Calculations as per UW-15 (b) (2)
This nozzle / Coupling is exempt from Area Calculations as per UG-36 ( c) (3) (a)
d= Inside Diameter + Corrosion Allowance (both Sides)

= 40.19 mm
Rn = Inside Diameter + Corrosion Allowance / 2
= 20.095 mm
Tn = Nozzle Neck Thickness
= 11.07 mm (for #6000 rating, considered Sch XXS)
Threaded Allowance as per UG-31 (c ) (2) = 1.739 mm (20 / n , where n= 11.5 mm )
Cn = Neck Corrosion Allowance
= 1 mm
C= 1 mm (vessel Corrosion Allowance)
(Pad thickness) Te = 0 mm (Not Applicable)
Allowable Stress as Per Section II Part D = 138000 kPa
LR = MAX(d, Rn + (tn - Cn) + (t - C)) = 40.374497207 mm
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te) = 25.175 mm
Allowable Stress For Nozzle = 137895 kPa (section II Part D, Table 1A)
J120125-VCS-000-000 18/38
trn = P*Rn / (Sn*E - 0.6*P) = 0.002 mm
Required thickness tr from UG-37(a) ( c)
So
K1 = D / 2H
Where D is the Vessel Diameter
Where H is the one half of the length of the minor axis of Ellip.
Head or inside depth of the Ellip. Head measured tan to tan line
H (end cap) = 152.400 mm
D/2h = 5.5774278215
Then K1 from table UG-37 = 0.5
Thus
tr = P*K1*Do / (2S1*E + 0.8*P) = 0.043 mm
As per UG-36, ( c) (3) (a), this nozzle is exempt from Area calculations
UW-16(c)(2) Weld Check

Fillet Weld
tmin = lesser of 19 mm or tn or t
tn = 8.331 mm
t= 10.31 mm
So
lesser of 19 mm or tn or t = 8.331 mm
tc(min) = lesser of 6 mm or 0.7*tmin

0.7 x tmin = 5.832 mm
So
lesser of 6 mm or 0.7*tmin = 5.832 mm
tc(actual) = 0.7*Leg
= 6.300 mm
Weld Size is adequate

ta (as per UG-27) = P*R / (S*E - 0.6*P) + Corrosion
= 1.005 mm
ta should be max of UG-27 & UG-22 (loadings check)

So = 1.042 mm
tb1 (as per UG-27 for Longitudinal Stress (circumferential

Joints), See App 1-1 alternative rules) = P*Ro / (S*E + 0.4*P) + Corrosion
Where Ro = 850 mm (outer radius of shell divided by 2)
So
tb1 = P*Ro / (S*E + 0.4*P) + Corrosion
= 1.086 mm
J120125-VCS-000-000 19/38
As per UG-16 (b) (4) , Minimum thickness to be 2.5 exclusive of

corrosion allowance, see UG-45 (b) (4) = 2.5 + C.A
= 3.500 mm
So tb1 = maximum of calculated tb1 or tb as per UG-16 = max(UG16 or tb1)

3.500 mm
For Tb3 , see UG-45 (b) (4) which refer to table UG-45 Minimum Minimum Wall thickness + Pipe Neck Corrosion Allowance
Nozzle Requirements =
As per Table value (Min. Thickness as per Table) = 3.420 mm
Thus, = 4.420 mm
So tb should be minimum of tb3 or tb1 = Min(tb1 or tb3)

= 3.500 mm
So tb = 3.500 mm
So minimum thickness as per UG-45 to be = Min of ta & tb
tug-45 = 1.005 mm
Wall thickness provided x Pipe Undertolerance (12.5%)-Threaded

thus with UG-16 (d) = Allowance
= 7.947 mm
Check = Provided Thickness Adequate
J120125-VCS-000-000 20/38
4" Inlet (N1)

Leg41 (Nozzle to Pad Weld) = 6 mm
tw(upper) = 8 mm
Leg42 (Pad to shell Weld) = 6 mm
Dp = 215 mm
te = 8 mm
Round inside edges as per UG-76(c)
Located on: = Shell
Bolts Material =
Pad material specification: = SA-516 Gr.70
Pad diameter: = 215 mm
Pad Thickness = 8 mm
= 4 inch Class 150 WN A105
Flange MDMT exemption: = (AS PER UCS-66 ( c))

ASME B16.5 flange rating MAWP: = 1767.82 Kpa @ 100°C
ASME B16.5 flange hydro test: = 3,000 Kpa @ 21.11°C
Local vessel minimum thickness: = 9.021 mm (10.31 mm thk, Pipe Reduction of 12.5 %)
Limits of Reinforcements as per UG-40

Values Taken as per UG-40
= 104.28 mm
= 52.14 mm
= 6.02 mm
= 1 mm
Te = 8 mm (Pad Thickness)
Allowable Stress as Per Section II Part D ( Sp ) for Re-Pad = 137895 kPa

J120125-VCS-000-000 21/38
Allowable Stress For Nozzle = 138000 kPa
trn = P*Rn / (Sn*E - 0.6*P) = 0.005 mm
Required thickness of a seamless shell tr from UG-37(a)

tr = P*Ro / (S*E + 0.4*P) = 0.086 mm
t= Shell thickness - Corrosion Allowance
= 8.021 mm
Joint Efficiency
E1 = 1
Area required per UG-37(c)
Allowable stresses
Sn = 118 Mpa (in nozzle)
Sv = 118 Mpa (in vessel)
Sp = 137.895 Mpa (in re-pad)
fr1 = lesser of 1 or Sn / Sv = 1 = 1
fr2 = lesser of 1 or Sn / Sv = 1 = 1
fr3 = lesser of fr2 or Sp / Sv = 1 = 1
fr4 = lesser of 1 or Sp / Sv = 1 = 1
F (correction Factor) = 1
(as not integerally reinforced nozzle , Reference UG-37 )
Area Required As per UG-37 ( c)
A = d*tr*F + 2*tn*tr*F*(1 - fr1) = 0.090 cm2
Area available from FIG. UG-37.1

A1 = larger of the following = d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - FR1)
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - FR1)
So
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - FR1) = 8.274 cm2

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - FR1) = 2.070 cm2
So Larger of Area A1 for = 8.274 cm2
A2 = Smaller of the following

= 5*(tn - trn)*FR2*t
= 2*(tn - trn)*(2.5*tn + te)*FR2
5*(tn - trn)*FR2*t = 2.011
J120125-VCS-000-000 22/38
2*(tn - trn)*(2.5*tn + te)*FR2 = 2.061
So Smaller of A2 = 2.011
Areas of Welds
A41 (outward nozzle weld) = (Leg)2 x fr2
= 0.360 cm2
2
A42 (outer Element Weld) = (Leg) x fr4
= 0.000 cm2 (Outside the limit of Reinforcement)
Area of Element
Dp = 2 x LR = 208.56 mm
2
A5 = (Dp - d - 2*tn)*te*fr4 = 7.5392 cm
Total Area Provided

Area = A1 + A2 + A3 + A41 + A42 + A43 + A5
= 18.185 cm2
Provided Area must be greater then Calculated Area as per UG-

37
So
Area Provided = 18.185 cm2

Area Requried = 0.090 cm2
As Area Provided >= Area Required, the reinforcement is adequate.

Inner fillet
tmin = lesser of 19 mm or tn or te
tn = 5.02 mm
te = 8.00 mm
So
lesser of 19 mm or tn or te = 5.02 mm

0.7 x tmin = 3.514 mm
So
= 4.2 mm
So Weld Check for inner Fillet

Outer fillet:
tmin = lesser of 19 mm or te
t= 8.021 mm
te = 8 mm
tmin = 8 mm
J120125-VCS-000-000 23/38
tw(min) = 0.5*tmin
= 4 mm
tw(actual) = 0.7*Leg
= 4.2 mm
So Weld Check for outer fillet


= 1.005 mm

So = 1.005 mm

So
= 1.086 mm
As per UG-16 (b) (4) , Minimum thickness to be 2.5 exclusive of

corrosion allowance, see UG-45 (b) (4) = 2.5 + C.A
= 3.500 mm

3.500 mm
For Tb3 , see UG-45 (b) (4) which refer to table UG-45 Minimum
= Minimum Wall thickness + Pipe Neck Corrosion Allowance
Nozzle Requirements
Thus, = 6.270 mm

= 3.500 mm
So tb = 3.500 mm
So minimum thickness as per UG-45 to be = min of ta & tb
tug-45 = 1.005 mm (as per Applicable formulas for UG-45)
= 5.2675 mm
Check = Provided Thickness Adequate and fullfills UG-45 Requirements
Weld Joint Analysis
Allowable stresses in joints UG-45 and UW-15(c)
J120125-VCS-000-000 24/38
Groove weld in tension, Sgroove = 0.74*Allowable Stress

= 102120 Kpa = 102.12 Mpa
Nozzle wall in shear, Sn = 0.7*Allowable Stress

= 96600 Kpa = 96.600 Mpa
Inner fillet weld in shear, Si = 0.49*Allowable Stress

= 67620 Kpa = 67.62 Mpa
Outer fillet weld in shear, So = 0.49*Allowable Stress

= 67620 Kpa = 67.62 Mpa
Upper groove weld in tension, Sugroove = 0.74*Allowable Stress

= 102042.3 Kpa = 102.0423 Mpa
Strength of welded joints:
Mean Nozzle Dia (Dm) = 106.74 mm

Nozzle Outer Diameter (Dn) = 114.3 mm
(1) Inner fillet weld in shear = (pi / 2)*Nozzle OD*Leg*Si
= 72843.788 N
(2) Outer fillet weld in shear = (p / 2)*Pad OD*Leg*So

= 137020.249 N
(3) Nozzle wall in shear = (p / 2)*Mean nozzle dia*tn*Sn

= 81306.99662 N
(4) Groove weld in tension = (p / 2)*Nozzle OD*tw*Sg

= #VALUE! N
(5) Upper groove weld in tension = (p / 2)*Nozzle OD*tw*Sg

= 146567.04546 N
Loading on welds per UG-41(b)(1)
W= (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= -101952.0177 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= 116942.12399 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= 39375.514291 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= 126445.059 N
Load for path 1-1 lesser of W or W1-1 = min(W or W 1-1)

= -101952.018 N
J120125-VCS-000-000 25/38
Path 1-1 through (2) & (3) = 218327.246 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2)
Load for path 2-2 lesser of W or W2-2 = Lesser of W or W2-2 = #VALUE! N
Path 2-2 through (1), (4) (5) = #VALUE! N
#VALUE!
Load for path 3-3 lesser of W or W3-3 = Lesser of W or W3-3 = #VALUE! N

Path 3-3 through (2), (4) = #VALUE! N
#VALUE!
J120125-VCS-000-000 26/38
N4 2" #6000 Coupling (Drain / Inspection Opening)

Leg41 (Nozzle to Shell Weld) = 9 mm
Notes : -
Design as Per UG-44 which states that ASME B16.9 & ASME
B16.11 the calculations are to be performed as a seamless Pipes
with applicable rules of this division.
For 2" #6000 (threaded coupling) the schedule of 2" Sch XXS has
been analyzed and calculations performed
Located on: = Bottom End Cap

Nozzle material specification: = SA-105
Nozzle description: = 2" #6000 Rated Coupling
Local vessel minimum thickness: (t) = 11.209497207 mm (10.31 mm thk, Pipe Reduction of 12.5 %)
This nozzle / Coupling is exempt from Strength Calculations as per UW-15 (b) (2)
This nozzle / Coupling is exempt from Area Calculations as per UG-36 ( c) (3) (a)

= 40.19 mm
= 20.095 mm
= 11.07 mm (For #6000 rating, considered Sch. XXS)
Threaded Allowance as per UG-31 (c ) (2) = 1.739 mm (20 / n where n = 11.5 mm )
= 1 mm
(Pad thickness) Te = 0 mm (Not Applicable)
Allowable Stress For Nozzle = 137895 kPa (section II Part D, Table 1A)
J120125-VCS-000-000 27/38
trn = P*Rn / (Sn*E - 0.6*P) = 0.002 mm

Required thickness tr from UG-37(a) ( c)
So
K1 = D / 2H
Where D is the Vessel Diameter
Where H is the one half of the length of the minor axis of Ellip.
Head or inside depth of the Ellip. Head measured tan to tan line
D/2h = 5.5774278215
Then K1 from table UG-37 = 0.5
Thus
tr = P*K1*Do / (2S1*E + 0.8*P) = 0.043 mm
t= Shell thickness - Corrosion Allowance

= 10.209497207 mm
As per UG-36, ( c) (3) (a), this nozzle is exempt from Area calculations

Fillet Weld
tmin = lesser of 19 mm or tn or t
tn = 8.33 mm
t= 10.31 mm
So
lesser of 19 mm or tn or t = 8.33 mm

0.7 x tmin = 5.8317 mm
So
= 6.300 mm

= 1.005 mm
So = 1.042 mm

So
= 1.086 mm
J120125-VCS-000-000 28/38
As per UG-16 (b) (4) , Minimum thickness to be 2.5 exclusive of = 2.5 + C.A
corrosion allowance, see UG-45 (b) (4)
= 3.500 mm

3.500 mm
For Tb3 , see UG-45 (b) (4) which refer to table UG-45 Minimum Minimum Wall thickness + Pipe Neck Corrosion Allowance
Nozzle Requirements =
Thus, = 4.420 mm

= 3.500 mm
So tb = 3.500 mm
So minimum thickness as per UG-45 to be = min of ta & tb
tug-45 = 1.005 mm
Wall thickness provided x Pipe Undertolerance (12.5%)-Threaded

thus with UG-16 (d) = Allowance
= 7.947 mm
Check = Provided Thickness Adequate
J120125-VCS-000-000 29/38
IMPACT TEST REQUIREMENTS
Impact testing is exampted by rules of UG-20(f)

According to UG-20(f) impact testing is not mandatory because material
used in construction of vessel satisfies all the following conditions.
1 Shell SA106 Gr. B t= 10.31 mm

Nozzles SA-106 Gr.B t= Varies but less then 25 mm
Couplings SA-105 t= Less then 25 mm
Repad SA-516 Gr.70 t= 8 mm
Reference Curve B as per UCS-66 , Figure UCS-66M

Governing thickness of any component does not exceed 25 mm limit.
2 Complete vessel is to be hydrostatically tested as per UG-99(b)
3 Design temperature is neither warmer than 345 oC nor colder than -29 oC
4 Thermal or mechanical shock loading are not the controlling design

requirements.
5 Cycling loading are not the controling design requirements
6 Flanges are of ferritic steel and in accordance to ASME B16.5. As per

UCS-66 ( c) no impact testing is required for the flanges when MDMT is
warmer than -29oC.
J120125-VCS-000-000 30/38
Weight Tables
Condition Description Units
Vessel operating weight (Corroded) 101 kg
Vessel operating weight (New) 117 kg
Vessel empty weight (Corroded) 101 kg
Vessel empty weight, (New) 117 kg
Vessel test weight (New) 172 kg
Vessel test weight (Corroded) 166 kg
Vessel surface area: 1.71 Approx m2
Note :- Approximate Weight. Actual Weight to be provided in drawings
J120125-VCS-000-000 31/38
Seismic load Calculations

Code : = UBC-91
Seismic zone Factor (Z) = Zone 1
= 0.075
Do (outer Diameter) = 66.929134 inches = 1700 mm

= 5.5774278 Feet
Soil Profile = 1.5
Importance Factor = 1
X = 800 mm = 2.62 Ft
H = 1402 mm = 4.60 ft
W = 172 Kg = 379.19 Lb
So
For Calculating the Over turning Moment of the vessel
For the First Period of fundamental viberation
T = Ct x H 3/4 (period of viberation)
Where
C = Numerical Coefficient given as = 1.25 S /T2/3
S = Site Coefficient of Soil Characteristics = 2
Ct = Numerical Coefficient = 0.035
So = = 1.5
J120125-VCS-000-000 32/38
T = 0.110 Sec
Rw = 4
Now Calculating C
C = 10.894
(minimum of 2.75 or calculated value)

C = 2.75
Seismic Shear at base
V = Z x I x C/Rw * W
= 19.552 Lb = 88.687 N
Ft = Total Horizontal Force acting at top

using formula 0.07 TV
So
Ft = 0.150 lb = 0.682 N
But
Ft = 0 for values of T <0.7
For Bending Moment at base of Legs

Mh = FtxH + (V -Ft) (2H/3)
= 59.957 Lb-ft = 80.226 N-m
J120125-VCS-000-000 33/38
Legs Calculations
Leg material: = SA-36
Leg description: = 50 x 50 x 6 mm thk Equal Angle
(Leg in) Number of legs: N = 3
Overall length: = 700 mm = 27.559 inches
Girth seam length: H = 600 mm = 23.622 inches
Bolt circle: = 375 mm = 14.764 inches
Base plate thickness: = 12.7 mm
Base plate allowable stress: = 165 Mpa
Foundation allowable bearing stress: = 11.4 Mpa
Leg yield stress: Fy = 248 Mpa
Leg elastic modulus: E = 199,947.95 Mpa
Leg to shell fillet weld: = 6.35 mm
Since Only Seismic Load is being evaluated, we are utilzing that to calculate the stress generated on the Support legs along with self weight of the vessel
Column Reactions (as per Pressure vessel Design handbook by BEDNAR 2nd edition, Section 5.1)
Maximum Bending Moment at base = Mb = 80.226 n-m = 0.710 kips-in

Weight at test condition = Wt = 1720 n = 0.387 Kips
Weight at Operating Condition = Wo = 1170 n = 0.263 Kips
Bolt Circle Diameter = Db = 311 mm = 12.244 inches
Empty Weight = We = 1170 n = 0.263 Kips
Vessel Outer Diameter = D = 1700 mm = 66.929134 inches
The maximum Total Axial Load (compression)
Co = (Wo/N) + ( 4Mb/NDb)
= 0.165 kips = 733.962 N
J120125-VCS-000-000 34/38
Ct = Wt/N
= 0.088 kips = 390.000 N
Distance of Centre of gravity from weld line = L = 132.4 mm = 5.213 inches

H= 23.622 inches
Seismic Sheer
Ma = xH = 53.21 N-m = 0.471 kips-in
The Maximum Axial Loads
To = (Wo/N)+(4Mb/(NDb) (operating Condition)

= -0.165 Kips = -733.962 N
Te = -(We/N)+(4Mb/NDb) (empty Condition)
= -0.165 = -733.962 N
The Eccentric Loads P1 and P2
P1 = (Wo/N)+(4Ma/ND) (operating Conditions)

P1 = Wt/N (empty Conditions)
Where
So
P1 = 0.097 Kips = 431.737 N (operating condition)
P1 = 0.129 Kips = 573.333 N (test conditions )
P2 = 4(Ma/ND)-(Wo/N) (operating conditions)

P2 = 4(Ma/ND)-(We/N) (empty Condition)
P2 = -0.078 Kips = -348.263 (operating conditions)

P2 = -0.078 Kips = -348.263 (empty Condition)
Lateral Load per Column (F) = PI/(summation of I) where Summation of I= 2Ix + 2 Iy
Ix = 0.308 Inch4
Iy = 0.308 Inch4
Summation of I= = 1.230 Inch4
I= 0.128 Inch4
Where
P= 88.687 N = 0.020 kips
Now F Lateral load per column = 0.0021 Kips = 9.250 N
Combined Column Stress Calculations
fa = C/A (Area of cross section)

= 0.187 kips = 832.202 N
J120125-VCS-000-000 35/38
Bending generated
fb = [ (Pi * e / Ix / c)] + [ F (3/4L)/ (Ix / c)]
c (distance to centre of gravity) = 0.2247 inches

Where "e" is the eccentricity of bolt from vessel outer dia
Value for "e" = 28 mm = 1.102 inches
fb = 0.0841 kips = 374.176 N
At Test Conditions
Axial Compression
fa = Wt/NA
Where A (cross sectional area) = 0.882 inch2 = 6.081 Mpa
fa = 0.146 kips / in2 = 1.008 Mpa
Bending
fb = Wt*e / ( N * (Ix/c))
= 0.509 kips / in2 = 3.512 Mpa
The maximum Compressiev Stress in the column
f= fa + fb
= 0.655 kips/ in2 = 4.519 Mpa
Allowable bending stress Fb = 0.6 x Fy

= 148.927 Mpa
= 21.600 Kips/in2
Allowable Axial Stress Fa = 118 Mpa

= 17.114 Kips/in2
For fa / Fa <= 0.15 = 0.009 <= 0.15
Equation to be utilized
[ (fa / Fa) + (fb/Fb)] <= 1
thus
0.032 <= 1
So Structure is Safe to carry the load
J120125-VCS-000-000 36/38
LIFTING LUG Calculations
Lug construction Material SA 36

Minimum yield stress ym = 248.2 Mpa
(ASME Section II Part D Table 1A)
Allowable bearing stress Sb = 0.9 ym = 223.39 Mpa
(Article 1.5.1.5 of steel construction Manual AISC)
Allowable Tensile Stress St = 0.6 ym = 148.93 Mpa
Allowable shear stress Ss = 0.4 ym = 99.28 Mpa
Lift weight of Vessel x 1.5 Safety Factor W = =151.5 Kg

No. of lugs n = = 2
Weight on each lug F = W/2 = 75.75 Kg
Height of lug under shear h = Drg = 45 mm
width of lug Wp = Drg = 90 mm
Reqd. Size of hole in lug for lifting dh = ((4xF)/ (Ssx p))
= = 9.86 mm
Adopted size of hole d = = 20 mm
Radius of Hole r = 8 mm = 1.0 cm
= =
Width of lug plate passing through w = = 24.45 mm
= 2.445 cm
Contact angle hook in hole q = = 180
length as per contact angle L = (prq/180) 3.141593 mm
= 0.314159 cm
Min. Thick reqd under shear stress ts
= (F/(Ss.h) = 0.762963 cm
= 7.629628 mm
Min. Thick reqd under bearing stress tb
= (F/(Sb.L) = 1.079372 cm
= 10.79372 mm
Min. Thick reqd under tensile stress tt
= (F/(St.W) = 0.208033 cm
2.080335 mm
Minimum thickness of lug required = Max( ts, tb, tt)

= 11 mm
Adopted Thickness = 10 mm
Tension in Welding
Weld leg Wleg = 6 mm
Weld throat tw = 4.2 mm
Length of welding around lug Lw = 204 mm
Area of welding Aw =tw x Lw = 856.8 mm2
= 8.568 cm2
Tensile stress induced at S = F/Aw = 8.841036 Kg/cm2
welding while lifting = 0.8 Mpa
Tensile stress induced during the vessel lifting is less than the allowable tensile
stress St therefore design is safe.
Lifting Lug Calculations
Lug construction Material = SA 36

Minimum yield stress ym = 248.2 Mpa
(ASME Section II Part D Table 1A)
Allowable bearing stress Sb = 0.9 ym = 223.39 Mpa
Allowable Tensile Stress St = 0.6 ym = 148.93 Mpa
Allowable shear stress Ss = 0.4 ym = 99.28 Mpa
Lift weight of Vessel x 1.5 Safety Factor W = = 175.5 Kg

No. of lugs n = = 2
Weight on each lug F = W/2 = 87.75 Kg
Height of lug under shear h = Drg = 45 mm
width of lug Wp = Drg = 90 mm
Reqd. Size of hole in lug for lifting dh = ((4xF)/ (Ssx p)) = 10.61 mm
Adopted size of hole d = = 20 mm

Radius of Hole r = 10 mm = 1.0 cm
=
Width of lug plate passing through w = = 24.45 mm
= 2.445 cm
Contact angle hook in hole q = = 180
length as per contact angle L = (prq/180) = 3.142 mm
= 0.314 cm
Min. Thick reqd under shear stress ts = (F/(Ss.h) = 0.884 cm
= 8.838 mm
Min. Thick reqd under bearing stress

= (F/(Sb.L) = 1.250 cm
= 12.504 mm
Min. Thick reqd under tensile stress
= (F/(St.W) = 0.241 cm
2.410 mm
Minimum thickness of lug required = Max( ts, tb, tt)
= 13 mm
Adopted Thickness = 12 mm
Tension in Welding
Weld leg Wleg = 6 mm
Weld throat tw = 4.2 mm
Length of welding around lug Lw = 204 mm
Area of welding Aw tw x Lw = 856.8 mm2
= 8.568 cm2
Tensile stress induced at welding while lifting S = F/Aw = 10.242 Kg/cm2
= 0.8 Mpa
Result : Tensile Stress induced <= Allowable Stress , design is safe
J120125-VCS-000-000 38/38

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Pressure Vessel Design Calculations 03/11/2021

Bemco Steel Industries Co. Ltd.

Air Storage Vessel

ASME SECTION VIII DIV. 1 ED. 2015

Document No. J120125-VCS-000-000

A Issued for Approval ABR ABR OK

SR. NO. DESCRIPTION Page No

8 Impact Test Requirements 21

12 Lifting Lug Calculations 28

LOADING CONSIDERATION (As per UG-22)

Material specification: = SA-516 Gr.70

Internal design pressure: P = 14 Bar @ 60 ºC

Static liquid head: Ps = 0.19 Bar

Corrosion allowance, Inner C = 1 mm

Minimun Thickness as Per = 2.5 mm + CA

Design thickness, UG-27

Calculated Thickness (t) should be greater then t (provided)

Reduced Provided thickness should be greater then calculated thickness

UCS-79 Extreme Fiber Elongation (EFE)

% Extreme fiber elongation - UCS-79(d)(5) (For Single Curvature)

Top Ellipsoidal Head

Material specification: = SA-516 Gr.70

Internal design pressure: P = 14 Bar @ 60 ºC

Static liquid head: Ps = 0.19 Bar

Corrosion allowance, Inner C = 1 mm

Minimun Thickness as Per UG-16 (b) (4) = 2.5 + CA mm

Provided Thickness , T (A/F) = 14 mm

t = P*Di / 2S*E - 0.2*P) + Corrosion

Calculated Thickness (t) should be greater then t provided

Mill Undertolerance (smaller value of 0.25 mm or 6% of Ordeering thickness)

Reduced Provided thicknes should be greater then calculated thickness

UCS-79 Extreme Fiber Elongation (EFE)

% Extreme fiber elongation - UCS-79(d)(5) (For Single Curvature)

Stress Relief Not Required

Bottom Ellipsoidal Head

Material specification: = SA-516 Gr.70

Internal design pressure: P = 14 Bar @ 60 ºC

Static liquid head: Ps = 0.19 Bar

Corrosion allowance, Inner C = 1 mm

Minimun Thickness as Per UG-16 (b) (4) = 2.5 + CA mm

Provided Thickness , T (A/F) = 14 mm

t = P*Di / 2S*E - 0.2*P) + Corrosion

Calculated Thickness (t) should be greater then t provided

Mill Undertolerance (smaller value of 0.25 mm or 6% of Ordeering thickness)

Reduced Provided thicknes should be greater then calculated thickness

UCS-79 Extreme Fiber Elongation (EFE)

% Extreme fiber elongation - UCS-79(d)(5) (For Single Curvature)

Stress Relief Not Required

Liquid static head on flange: = 0 Bar 0.8989

Nozzle center line offset to datum line: = 0 mm

Projection available outside vessel, Lpr: = 85.31 mm

UG-37 Area Calculation Summary

Nozzle required thickness per UG-27(c)(1)

Head thickness under Internal Pressure , t = 9.63 mm

tb1 = max[ t, t UG16]

UG-45 tb3 as per table

tb = min[ tb3 , tb1 ]

Available nozzle wall thickness new, = 8.740 mm

Provided Thickness Adequate and fullfills UG-45 Requirements

2" Drain (N2)

Liquid static head on flange: = 0 Bar 0.8989

Nozzle center line offset to datum line: = 0 mm

Projection available outside vessel, Lpr: = 85.31 mm

t = PDi / 2SE - 0.2*P) + Corrosion

t = PDi / 2SE - 0.2*P) + Corrosion

Ab = 2(t + tn)(E1t - Ftr) - 2tn(E1t - Ftr)*(1 - fr1)

trn = PRn / (SnE - 0.6*P)

LH = MIN(2.5(t - C), 2.5(tn - Cn) + te) = 25.175 mm

trn = PRn / (SnE - 0.6*P) = 0.002 mm