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Project Titel : LOT A – UNIT III WATER TRANSMISSION SCHEME

Contract No. : N-17765.A

Clint : Abu Dhabi Transmission and Dispatch Company


(TRANSCO)
Consultant : STANTEC

Contractor : Societe Egyptienne D’Entreprises (SEDE)

Document Title : Design Calculation Report Milter bends & Tees wall
thickness for CS Pipelines

Doc. No. : N-17765.A-P-11-213-1-01-1

Societe Egyptienne D’Entreprises (SEDE)

00 12.02.2023 Atf Bshtr A. ANIS SEDE Approval


Rev. Date: ORIG. BY Ckd. BY SUB. BY Description/ Issued For
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part (A) 
Miter Bends 

Abu Dhabi Transmission and 2 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

CONTENTS - PART A

No. DN Design Pressure (bar) Elbow

A-1 DN 1800 10 45°

A-2 DN 1200 16 90°

A-3 DN 1200 16 45°

A-4 DN 1200 16 22.5°

A-5 DN 1200 16 11.25°

A-6 DN 1200 25 45°

A-7 DN 1200 25 22.5°

A-8 DN 1200 25 11.25°

A-9 DN 1000 25 45°

A - 10 DN 1000 25 22.5°

A - 11 DN 1000 25 11.25°

A - 12 DN 900 16 90°

A - 13 DN 900 25 90°

A - 14 DN 900 25 45°

A - 15 DN 800 16 90°

A - 16 DN 700 25 45°

A - 17 DN 700 25 22.5°

Summary Of Results

Abu Dhabi Transmission and 3 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 1

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1800 mm
PN 10 bars
45°

Abu Dhabi Transmission and 4 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 10 bar
DN: Bend Diameter 1800 mm
D: Outside Diameter 1829 mm
Bθ : Bend Angle 45 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.0 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 5 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 12.70 mm
mechanical allowance (corrosion allowance +
c: 0.64 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 1104.39 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 2743.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 2743.50 mm
r2 : mean radius of pipe using nominal wall 908.15 mm
Bθ : Bend Angle 45 Degree
n: no of cuts 3.00 max 4 cuts
θ: Miter Cut Angle 7.50 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 268.49 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 6 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 10.48 > 10 bar Ok
Pm: Formula (4b) 14.57 > 10 bar Ok

4. Results

Summary
Elbow 45 - 1800 mm - PN10
No of Cuts 3
Chosen thickness (mm) 12.70

Abu Dhabi Transmission and 7 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 2

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 16 bars
90°

Abu Dhabi Transmission and 8 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 90.00 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 9 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 14.27 mm
mechanical allowance (corrosion allowance +
c: 0.71 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 27.11
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 745.81 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 602.37 mm
Bθ : Bend Angle 90 Degree
n: no of cuts 4.00 max 5 cuts
θ: Miter Cut Angle 11.25 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 243.89 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 10 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 16.62 > 16 bar Ok
Pm: Formula (4b) 24.73 > 16 bar Ok

4. Results

Summary
Elbow 90 - 1200 mm - PN16
No of Cuts 4
Chosen thickness (mm) 14.27

Abu Dhabi Transmission and 11 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 3

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 16 bars
45°

Abu Dhabi Transmission and 12 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 45 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 13 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 11.13 mm
mechanical allowance (corrosion allowance +
c: 0.56 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 863.33 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 603.94 mm
Bθ : Bend Angle 45 Degree
n: no of cuts 4.00 max 4 cuts
θ: Miter Cut Angle 5.63 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 204.97 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 14 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 16.20 > 16 bar Ok
Pm: Formula (4b) 19.22 > 16 bar Ok

4. Results

Summary
Elbow 45 - 1200 mm - PN16
No of Cuts 4
Chosen thickness (mm) 11.13

Abu Dhabi Transmission and 15 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 4

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 16 bars
22.5°

Abu Dhabi Transmission and 16 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 22.5 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 17 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 10.31 mm
mechanical allowance (corrosion allowance +
c: 0.52 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline
R1-min : to the intersection of the planes of adjacent 990.93 mm
miter joints (R1=A/tanθ+D/2) - acc to ASME
31.3 Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline
R1-min* : 1828.50 mm
to the intersection of the planes of adjacent
miter joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 604.35 mm
Bθ : Bend Angle 22.5 Degree
n: no of cuts 3.00 max 3 cuts
θ: Miter Cut Angle 3.75 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 197.34 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 18 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 16.66 > 16 bar Ok
Pm: Formula (4b) 17.79 > 16 bar Ok

4. Results

Summary
Elbow 22.5 - 1200 mm - PN16
No of Cuts 3
Chosen thickness (mm) 10.31

Abu Dhabi Transmission and 19 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 5

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 16 bars
11.25°

Abu Dhabi Transmission and 20 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 11.3 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 21 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 9.53 mm
mechanical allowance (corrosion allowance +
c: 0.48 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 838.50 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 604.74 mm
Bθ : Bend Angle 11.25 Degree
n: no of cuts 2.00 max 2 cuts
θ: Miter Cut Angle 2.81 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 189.79 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 22 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 16.28 > 16 bar Ok
Pm: Formula (4b) 16.43 > 16 bar Ok

4. Results

Summary
Elbow 11.25 - 1200 mm - PN16
No of Cuts 2
Chosen thickness (mm) 9.53

Abu Dhabi Transmission and 23 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 6

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 25 bars
45°

Abu Dhabi Transmission and 24 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 45 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 25 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 17.48 mm
mechanical allowance (corrosion allowance +
c: 0.87 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 33.21
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 861.77 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 600.76 mm
Bθ : Bend Angle 45 Degree
n: no of cuts 3.00 max 4 cuts
θ: Miter Cut Angle 7.50 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 256.19 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 26 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.07 > 25 bar Ok
Pm: Formula (4b) 30.39 > 25 bar Ok

4. Results

Summary
Elbow 45 - 1200 mm - PN25
No of Cuts 3
Chosen thickness (mm) 17.48

Abu Dhabi Transmission and 27 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 7

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 25 bars
22.5°

Abu Dhabi Transmission and 28 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 22.5 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 29 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 15.09 mm
mechanical allowance (corrosion allowance +
c: 0.75 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 28.67
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 1046.93 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1828.50 mm
r2 : mean radius of pipe using nominal wall 601.96 mm
Bθ : Bend Angle 22.5 Degree
n: no of cuts 3.00 max 3 cuts
θ: Miter Cut Angle 3.75 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 238.27 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 30 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.60 > 25 bar Ok
Pm: Formula (4b) 26.17 > 25 bar Ok

4. Results

Summary
Elbow 22.5 - 1200 mm - PN25
No of Cuts 3
Chosen thickness (mm) 15.09

Abu Dhabi Transmission and 31 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 8

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1200 mm
PN 25 bars
11.25°

Abu Dhabi Transmission and 32 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1200 mm
D: Outside Diameter 1219 mm
Bθ : Bend Angle 11.25 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 33 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 14.27 mm
mechanical allowance (corrosion allowance +
c: 0.71 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 838.50 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1828.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1910.00 mm
r2 : mean radius of pipe using nominal wall 602.37 mm
Bθ : Bend Angle 11.25 Degree
n: no of cuts 2.00 max 2 cuts
θ: Miter Cut Angle 2.81 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 231.78 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 34 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.44 > 25 bar Ok
Pm: Formula (4b) 25.03 > 25 bar Ok

4. Results

Summary
Elbow 11.25 - 1200 mm - PN25
No of Cuts 2
Chosen thickness (mm) 14.27

Abu Dhabi Transmission and 35 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 9

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1000 mm
PN 25 bars
45°

Abu Dhabi Transmission and 36 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1000 mm
D: Outside Diameter 1016 mm
Bθ : Bend Angle 45.0 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 37 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 14.27 mm
mechanical allowance (corrosion allowance +
c: 0.71 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline
R1-min : to the intersection of the planes of adjacent 622.22 mm
miter joints (R1=A/tanθ+D/2) - acc to ASME
31.3 Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline
R1-min* : 1524.00 mm
to the intersection of the planes of adjacent
miter joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1524.00 mm
r2 : mean radius of pipe using nominal wall 500.87 mm
Bθ : Bend Angle 45.00 Degree
n: no of cuts 4.00 max 4 cuts
θ: Miter Cut Angle 5.63 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 211.35 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 38 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 26.74 > 25 bar Ok
Pm: Formula (4b) 29.76 > 25 bar Ok

4. Results

Summary
Elbow 45 - 1000 mm - PN25
No of Cuts 4
Chosen thickness (mm) 14.27

Abu Dhabi Transmission and 39 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 10

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1000 mm
PN 25 bars
22.5°

Abu Dhabi Transmission and 40 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1000 mm
D: Outside Diameter 1016 mm
Bθ : Bend Angle 22.5 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 41 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 12.70 mm
mechanical allowance (corrosion allowance +
c: 0.64 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 889.43 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1524.00 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1524.00 mm
r2 : mean radius of pipe using nominal wall 501.65 mm
Bθ : Bend Angle 22.5 Degree
n: no of cuts 3.00 max 3 cuts
θ: Miter Cut Angle 3.75 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 199.55 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 42 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.88 > 25 bar Ok
Pm: Formula (4b) 26.43 > 25 bar Ok

4. Results

Summary
Elbow 22.5 - 1000 mm - PN25
No of Cuts 3
Chosen thickness (mm) 12.70

Abu Dhabi Transmission and 43 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 11

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 1000 mm
PN 25 bars
11.25°

Abu Dhabi Transmission and 44 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 1000 mm
D: Outside Diameter 1016 mm
Bθ : Bend Angle 11.25 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 45 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 11.91 mm
mechanical allowance (corrosion allowance +
c: 0.60 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 737.00 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1524.00 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1590.00 mm
r2 : mean radius of pipe using nominal wall 502.05 mm
Bθ : Bend Angle 11.25 Degree
n: no of cuts 2.00 max 2 cuts
θ: Miter Cut Angle 2.81 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 193.32 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 46 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.48 > 25 bar Ok
Pm: Formula (4b) 25.06 > 25 bar Ok

4. Results

Summary
Elbow 11.25 - 1000 mm - PN25
No of Cuts 2
Chosen thickness (mm) 11.91

Abu Dhabi Transmission and 47 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 12

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 900 mm
PN 16 bars
90°

Abu Dhabi Transmission and 48 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 900 mm
D: Outside Diameter 914 mm
Bθ : Bend Angle 90 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 49 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 10.31 mm
mechanical allowance (corrosion allowance +
c: 0.52 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 614.84 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1371.00 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1371 mm
r2 : mean radius of pipe using nominal wall 451.85 mm
Bθ : Bend Angle 90 Degree
n: no of cuts 5.00 max 5 cuts
θ: Miter Cut Angle 9.00 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 170.63 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 50 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 17.54 > 16 bar Ok
Pm: Formula (4b) 23.81 > 16 bar Ok

4. Results

Summary
Elbow 90 - 900 mm - PN16
No of Cuts 5
Chosen thickness (mm) 10.31

Abu Dhabi Transmission and 51 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 13

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 900 mm
PN 25 bars
90°

Abu Dhabi Transmission and 52 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 900 mm
D: Outside Diameter 914 mm
Bθ : Bend Angle 90 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161.00 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 53 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 14.27 mm
mechanical allowance (corrosion allowance +
c: 0.71 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 27.11
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 628.18 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1371.00 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1371.00 mm
r2 : mean radius of pipe using nominal wall 449.87 mm
Bθ : Bend Angle 90 Degree
n: no of cuts 5.00 max 5 cuts
θ: Miter Cut Angle 9.00 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 200.31 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 54 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.99 > 25 bar Ok
Pm: Formula (4b) 33.15 > 25 bar Ok

4. Results

Summary
Elbow 90 - 900 mm - PN25
No of Cuts 5
Chosen thickness (mm) 14.27

Abu Dhabi Transmission and 55 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 14

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 900 mm
PN 25 bars
45°

Abu Dhabi Transmission and 56 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 900 mm
D: Outside Diameter 914 mm
Bθ : Bend Angle 45.0 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 57 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 12.70 mm
mechanical allowance (corrosion allowance +
c: 0.64 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 571.22 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1371.00 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1371.00 mm
r2 : mean radius of pipe using nominal wall 450.65 mm
Bθ : Bend Angle 45.00 Degree
n: no of cuts 4.00 max 4 cuts
θ: Miter Cut Angle 5.63 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 189.13 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 58 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 26.41 > 25 bar Ok
Pm: Formula (4b) 29.43 > 25 bar Ok

4. Results

Summary
Elbow 45 - 900 mm - PN25
No of Cuts 4
Chosen thickness (mm) 12.70

Abu Dhabi Transmission and 59 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 15

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 800 mm
PN 16 bars
90°

Abu Dhabi Transmission and 60 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 16 bar
DN: Bend Diameter 800 mm
D: Outside Diameter 813 mm
Bθ : Bend Angle 90 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 1.6 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 61 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 8.74 mm
mechanical allowance (corrosion allowance +
c: 0.44 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 564.34 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1219.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1219.50 mm
r2 : mean radius of pipe using nominal wall 402.13 mm
Bθ : Bend Angle 90 Degree
n: no of cuts 5.00 max 5 cuts
θ: Miter Cut Angle 9.00 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 148.21 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 62 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 16.54 > 16 bar Ok
Pm: Formula (4b) 22.68 > 16 bar Ok

4. Results

Summary
Elbow 90 - 800 mm - PN16
No of Cuts 5
Chosen thickness (mm) 8.74

Abu Dhabi Transmission and 63 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 16

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 700 mm
PN 25 bars
45°

Abu Dhabi Transmission and 64 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 700 mm
D: Outside Diameter 711 mm
Bθ : Bend Angle 45.0 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 65 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 9.53 mm
mechanical allowance (corrosion allowance +
c: 0.48 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 11.25
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 469.72 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1066.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1066.50 mm
r2 : mean radius of pipe using nominal wall 350.74 mm
Bθ : Bend Angle 45.00 Degree
n: no of cuts 4.00 max 4 cuts
θ: Miter Cut Angle 5.63 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 144.54 mm
and tanθ (R1 - r2)]

Abu Dhabi Transmission and 66 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.34 > 25 bar Ok
Pm: Formula (4b) 28.37 > 25 bar Ok

4. Results

Summary
Elbow 45 - 700 mm - PN25
No of Cuts 4
Chosen thickness (mm) 9.53

Abu Dhabi Transmission and 67 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part A - 17

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

DN 700 mm
PN 25 bars
22.5°

Abu Dhabi Transmission and 68 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the milter bends wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Bend Data
PN: Design Pressure 25 bar
DN: Bend Diameter 700 mm
D: Outside Diameter 711 mm
Bθ : Bend Angle 22.5 Degree

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E: Quality factor from Table A-A1 / A-1B 0.85
Y: Specified Minimum Yield Stress 245 MPa

2.3 Pressures and Stresses


P i : Internal Design Pressure 2.5 MPa
S : Allowable Stress acc to ASME B31.3 161 MPa
W : Weld Joint Strength Reduction Factor 1.00

Abu Dhabi Transmission and 69 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Allowable stress calculations

Pm: maximum allowable internal pressure for milter bends


T: Wall thickness 8.74 mm
mechanical allowance (corrosion allowance +
c: 0.44 mm
tolerance) according to ASME 31.3
empirical value based on (T - c) - acc to ASME
A: 25.00
31.3

Min effective radius of miter bend, defined as


the shortest distance from the pipe centerline to
R1-min : 736.93 mm
the intersection of the planes of adjacent miter
joints (R1=A/tanθ+D/2) - acc to ASME 31.3
Select R1-min
Min effective radius of miter bend, defined as (Max of Two)
the shortest distance from the pipe centerline to
R1-min* : 1066.50 mm
the intersection of the planes of adjacent miter
joints (1.5×D) - acc to project specs)
R1-S : Selected R1 1066.50 mm
r2 : mean radius of pipe using nominal wall 351.13 mm
Bθ : Bend Angle 22.5 Degree
n: no of cuts 3.00 max 3 cuts
θ: Miter Cut Angle 3.75 Degree
Minimum Crotch length [larger of 2.5(r2T)^2
M: 138.49 mm
and tanθ (R1 - r2)]

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Check on allowable stresses with required stress


Pm: Formula (4a) 25.40 > 25 bar Ok
Pm: Formula (4b) 25.98 > 25 bar Ok

4. Results

Summary
Elbow 22.5 - 700 mm - PN25
No of Cuts 3
Chosen thickness (mm) 8.74

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Summary of Elbows 

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Summary Of Results

Diameter (mm) PN (bar) Fitting Type Wall thickness (mm) no of cuts


1800 10 45° elbow 12.70 3
1200 90° elbow 14.27 4
1200 45° elbow 11.13 4
16
1200 22.5° elbow 10.31 3
1200 11.25° elbow 9.53 2
1200 45° elbow 17.48 3
1200 25 22.5° elbow 15.09 3
1200 11.25° elbow 14.27 2
1000 45° elbow 14.27 4
1000 25 22.5° elbow 12.70 3
1000 11.25° elbow 11.91 2
900 16 90° elbow 10.31 5
900 25 90° elbow 14.27 5
900 25 45° elbow 12.70 4
800 16 90° elbow 8.74 5
700 25 45° elbow 9.53 4
700 25 22.5° elbow 8.74 3

Abu Dhabi Transmission and 73 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part (B) 
Tees  

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Design Calculation Report for


Milter bends wall thickness for CS Pipelines

CONTENTS - PART B

Design Pressure
No. Diameter
(bar)
B-1 DN 1200 / 1200 25
B-2 DN 1200 / 1200 16
B-3 DN 1200 / 1000 25
B-4 DN 1200 / 900 16
B-5 DN 1200 / 900 25
B-6 DN 1200 / 800 16
B-7 DN 1200 / 700 25
B-8 DN 1200 / 600 16
B-9 DN 1200 / 600 25
B - 10 DN 1200 / 500 16
B - 11 DN 1200 / 500 25
B - 12 DN 1200 / 450 16
B - 13 DN 1200 / 300 16
B - 14 DN 1200 / 300 25
B - 15 DN 1200 / 250 16
B - 16 DN 1200 / 250 25
B - 17 DN 1000 / 1000 25
B - 18 DN 1000 / 700 25
B - 19 DN 1000 / 600 25
B - 20 DN 1000 / 500 25
B - 21 DN 1000 / 300 25
B - 22 DN 1000 / 200 25
B - 23 DN 900 / 900 16
B - 24 DN 900 / 900 25
B - 25 DN 900 / 80 16
B - 26 DN 400 / 400 16
Summary Of Results

Abu Dhabi Transmission and 75 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 1

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/1200 mm
PN 25 bars

Abu Dhabi Transmission and 76 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 1200 mm
Db : Branch Tee Outside Diameter 1219 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 77 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 11.91 mm
T b : Branch Pipe Minimum Wall thickness 11.31 mm
Pressure design thickness of Branch pipe (acc. to ASME 31.3
tb : 11.08 mm < 11.31 Ok
section 304.1.2)
Dh/Th
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
1.00 < 0.5 Limit
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90.00 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 1196.37 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 13258.64 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 30.16 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 1196.37 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 1175.58 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 14.00 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 10.31 mm
OD pad : Outer Diameter of reinforcement R-pad = 2d2 2390.00 mm

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

A r : available reinforcement area in R-Pad 12073.01 mm²


available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 26.57 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 12135.58 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 13325.17 mm² > 13259 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/1200 - PN 25
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 11.91
R-Pad thickness (mm) 10.31
R-Pad outer diameter (mm) 2390.00

Abu Dhabi Transmission and 79 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 2

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/1200 mm
PN 16 bars

Abu Dhabi Transmission and 80 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 1200 mm
Db : Branch Tee Outside Diameter 1219 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 81 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 8.74 mm
T b : Branch Pipe Minimum Wall thickness 8.30 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 7.09 mm < 8.30 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Limit
1.00 < 0.5
Condition Dh/Th allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90.00 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 1202.39 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 8528.44 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 23.53 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 1202.39 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 5978.45 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 56.94 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 2.77 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 2120.00 mm
A r : available reinforcement area in R-Pad 2495.77 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 2533.69 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 8569.08 mm² > 8528 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/1200 - PN 16
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 8.74
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 2120.00

Abu Dhabi Transmission and 83 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 3

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/1000 mm
PN 25 bars

Abu Dhabi Transmission and 84 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 1000 mm
Db : Branch Tee Outside Diameter 1016 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 85 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 10.31 mm
T b : Branch Pipe Minimum Wall thickness 9.79 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 9.24 mm < 9.79 Ok
31.3 section 304.1.2)
D b/Dh-
Dh/Th Limit
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.83 < 0.5
applies
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.83 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 996.41 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 11042.60 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 30.16 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 996.41 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 979.09 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 33.73 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 10.31 mm

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 1990.00 mm


A r : available reinforcement area in R-Pad 10041.94 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 26.57 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 10104.51 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 11117.34 mm² > 11043 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/1000 - PN 25
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 10.31
R-Pad thickness (mm) 10.31
R-Pad outer diameter (mm) 1990.00

Abu Dhabi Transmission and 87 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 4

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/900 mm
PN 16 bars

Abu Dhabi Transmission and 88 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 900 mm
Db : Branch Tee Outside Diameter 914 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 89 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 7.14 mm
T b : Branch Pipe Minimum Wall thickness 6.78 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 5.32 mm < 6.78 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
0.75 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.75 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 900.43 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 6386.67 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 19.73 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 900.43 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 4477.07 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 57.79 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 2.77 mm

Abu Dhabi Transmission and 90 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 1580.00 mm


A r : available reinforcement area in R-Pad 1844.82 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 24.98 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1871.72 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 6406.58 mm² > 6387 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/900 - PN 16
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 7.14
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 1580.00

Abu Dhabi Transmission and 91 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 5

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/900 mm
PN 25 bars

Abu Dhabi Transmission and 92 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 900 mm
Db : Branch Tee Outside Diameter 914 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 93 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 9.53 mm
T b : Branch Pipe Minimum Wall thickness 9.05 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 8.31 mm < 9.05 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Limit
0.75 < 0.5
Condition Dh/Th allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.75 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 895.89 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 9928.63 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 30.16 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 895.89 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 880.32 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 44.74 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 94 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 10.31 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1790.00 mm
A r : available reinforcement area in R-Pad 9031.56 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 26.57 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 9094.13 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 10019.20 mm² > 9929 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/900 - PN 25
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 9.53
R-Pad thickness (mm) 10.31
R-Pad outer diameter (mm) 1790.00

Abu Dhabi Transmission and 95 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 6

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/800 mm
PN 16 bars

Abu Dhabi Transmission and 96 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 800 mm
Db : Branch Tee Outside Diameter 813 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 97 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 4.73 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
0.67 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.67 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 800.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 5680.94 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 17.85 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 800.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 3982.35 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 46.48 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 98 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 2.77 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1410.00 mm
A r : available reinforcement area in R-Pad 1653.69 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 1675.37 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 5704.20 mm² > 5681 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/800 - PN 16
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 1410.00

Abu Dhabi Transmission and 99 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 7

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/700 mm
PN 25 bars

Abu Dhabi Transmission and 100 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 700 mm
Db : Branch Tee Outside Diameter 711 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 101 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME
th : 11.08 mm < 12.07 Ok
31.3 section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 7.14 mm
T b : Branch Pipe Minimum Wall thickness 6.78 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 6.46 mm < 6.78 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Limit
0.58 < 0.5
Condition Dh/Th allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.58 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 697.43 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 7729.23 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 27.27 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 697.43 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 685.31 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe
A 3 : wall 17.36 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 102 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 10.31 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1390.00 mm
A r : available reinforcement area in R-Pad 7000.49 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 24.98 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 26.57 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 7052.04 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 7754.71 mm² > 7729 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/700 - PN 25
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 7.14
R-Pad thickness (mm) 10.31
R-Pad outer diameter (mm) 1390.00

Abu Dhabi Transmission and 103 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 8

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/600 mm
PN 16 bars

Abu Dhabi Transmission and 104 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 600 mm
Db : Branch Tee Outside Diameter 610 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 105 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 5.54 mm
T b : Branch Pipe Minimum Wall thickness 5.26 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 3.55 mm < 5.26 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
0.50 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.50 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 599.47 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 4252.00 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 15.93 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 599.47 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 2980.66 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 54.59 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 2.77 mm

Abu Dhabi Transmission and 106 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 1050.00 mm


A r : available reinforcement area in R-Pad 1218.80 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 15.04 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1235.76 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 4271.00 mm² > 4252 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/600 - PN 16
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 5.54
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 1050.00

Abu Dhabi Transmission and 107 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 9

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/600 mm
PN 25 bars

Abu Dhabi Transmission and 108 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 600 mm
Db : Branch Tee Outside Diameter 610 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 109 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 12.70 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 12.07 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 12.07 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 5.54 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
0.50 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.98 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.50 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 597.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 6626.54 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 25.39 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 597.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 587.54 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 24.95 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 10.31 mm

Abu Dhabi Transmission and 110 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 1190.00 mm


A r : available reinforcement area in R-Pad 5979.80 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 26.57 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 6026.13 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 6638.63 mm² > 6627 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/600 - PN 25
Run Wall thickness (mm) 12.70
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 10.31
R-Pad outer diameter (mm) 1190.00

Abu Dhabi Transmission and 111 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 10

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/500 mm
PN 16 bars

Abu Dhabi Transmission and 112 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 500 mm
Db : Branch Tee Outside Diameter 508 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 113 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 8.74 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 8.30 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 8.30 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.96 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh-
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.42 < 0.5 No limit
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 139.473684 < 100 Check
D b /D h :Branch to Run diameter ratio 0.42 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 495.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 3517.61 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 20.76 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 495.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 600.14 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 127.73 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 114 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 6.35 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 950.00 mm
A r : available reinforcement area in R-Pad 2806.70 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 10.08 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 2836.54 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 3564.41 mm² > 3518 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/500 - PN 16
Run Wall thickness (mm) 8.74
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 6.35
R-Pad outer diameter (mm) 950.00

Abu Dhabi Transmission and 115 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 11

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/500 mm
PN 25 bars

Abu Dhabi Transmission and 116 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 500 mm
Db : Branch Tee Outside Diameter 508 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 117 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 11.91 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 11.31 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 11.31 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 4.62 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.42 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 102.350966 < 100 Check
D b /D h :Branch to Run diameter ratio 0.42 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 495.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 5496.14 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 26.21 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 495.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 115.12 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 74.17 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 11.13 mm

Abu Dhabi Transmission and 118 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 990.00 mm


A r : available reinforcement area in R-Pad 5364.66 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 30.97 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 5415.39 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 5604.67 mm² > 5496 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/500 - PN 25
Run Wall thickness (mm) 11.91
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 11.13
R-Pad outer diameter (mm) 990.00

Abu Dhabi Transmission and 119 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 12

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/450 mm
PN 16 bars

Abu Dhabi Transmission and 120 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 450 mm
Db : Branch Tee Outside Diameter 457 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 121 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 8.74 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 8.30 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 8.30 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.66 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh-
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.37 < 0.5 No limit
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 139.473684 < 100 Check
D b /D h :Branch to Run diameter ratio 0.37 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 444.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 3155.87 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 20.76 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 444.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 538.42 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 140.05 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 6.35 mm

Abu Dhabi Transmission and 122 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 850.00 mm


A r : available reinforcement area in R-Pad 2495.55 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 10.08 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 2525.39 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 3203.86 mm² > 3156 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/450 - PN 16
Run Wall thickness (mm) 8.74
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 6.35
R-Pad outer diameter (mm) 850.00

Abu Dhabi Transmission and 123 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 13

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/300 mm
PN 16 bars

Abu Dhabi Transmission and 124 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 300 mm
Db : Branch Tee Outside Diameter 323.8 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 125 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 8.74 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 8.30 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 8.30 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 1.88 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh-
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.27 < 0.5 No limit
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 139.473684 < 100 Check
D b /D h :Branch to Run diameter ratio 0.27 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 311.74 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 2211.10 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 20.64 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 311.74 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 377.24 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 171.26 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 5.56 mm

Abu Dhabi Transmission and 126 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 620.00 mm


A r : available reinforcement area in R-Pad 1646.87 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 7.73 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1674.36 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 2222.85 mm² > 2211 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/300 - PN 16
Run Wall thickness (mm) 8.74
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 5.56
R-Pad outer diameter (mm) 620.00

Abu Dhabi Transmission and 127 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 14

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/300 mm
PN 25 bars

Abu Dhabi Transmission and 128 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 300 mm
Db : Branch Tee Outside Diameter 323.8 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 129 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 11.91 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 11.31 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 11.31 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.94 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.27 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 102.350966 < 100 Check
D b /D h :Branch to Run diameter ratio 0.27 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 311.74 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 3454.77 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 26.21 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 311.74 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 72.36 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 162.32 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 130 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 11.13 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 610.00 mm
A r : available reinforcement area in R-Pad 3185.41 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 30.97 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 3236.13 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 3470.81 mm² > 3455 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/300 - PN 25
Run Wall thickness (mm) 11.91
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 11.13
R-Pad outer diameter (mm) 610.00

Abu Dhabi Transmission and 131 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 15

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/250 mm
PN 16 bars

Abu Dhabi Transmission and 132 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 250 mm
Db : Branch Tee Outside Diameter 273.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 133 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 8.74 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 8.30 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 7.09 mm < 8.30 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 1.59 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.22 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 139.473684 < 100 Check
D b /D h :Branch to Run diameter ratio 0.22 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 260.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 1850.78 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 20.64 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 260.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 315.76 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 183.46 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 5.56 mm

Abu Dhabi Transmission and 134 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 520.00 mm


A r : available reinforcement area in R-Pad 1373.32 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 7.73 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1400.81 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 1900.03 mm² > 1851 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/250 - PN 16
Run Wall thickness (mm) 8.74
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 5.56
R-Pad outer diameter (mm) 520.00

Abu Dhabi Transmission and 135 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 16

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1200/250 mm
PN 25 bars

Abu Dhabi Transmission and 136 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1200 mm
Dh : Run Tee Outside Diameter 1219 mm
db : Branch Tee Inside Diameter 250 mm
Db : Branch Tee Outside Diameter 273.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 137 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 11.91 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 11.31 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 11.08 mm < 11.31 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.48 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh-
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.22 < 0.5 No limit
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 102.350966 < 100 Check
D b /D h :Branch to Run diameter ratio 0.22 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 260.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 2891.78 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 26.21 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 260.94 < 1219 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 60.57 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 186.47 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 11.13 mm

Abu Dhabi Transmission and 138 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 510.00 mm


A r : available reinforcement area in R-Pad 2637.81 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 30.97 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 2688.54 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 2935.57 mm² > 2892 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1200/250 - PN 25
Run Wall thickness (mm) 11.91
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 11.13
R-Pad outer diameter (mm) 510.00

Abu Dhabi Transmission and 139 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 17

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/1000 mm
PN 25 bars

Abu Dhabi Transmission and 140 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 1000 mm
Db : Branch Tee Outside Diameter 1016.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 141 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 10.31 mm
T b : Branch Pipe Minimum Wall thickness 9.79 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 9.24 mm < 9.79 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Limit
1.00 < 0.5
Condition Dh/Th allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 996.41 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 9202.17 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 24.49 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 996.41 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 557.18 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 27.38 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 9.53 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1920.00 mm
A r : available reinforcement area in R-Pad 8615.12 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 22.71 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 8673.83 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 9258.39 mm² > 9202 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/1000 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 10.31
R-Pad thickness (mm) 9.53
R-Pad outer diameter (mm) 1920.00

Abu Dhabi Transmission and 143 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 18

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/700 mm
PN 25 bars

Abu Dhabi Transmission and 144 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 700 mm
Db : Branch Tee Outside Diameter 711.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 145 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 7.92 mm
T b : Branch Pipe Minimum Wall thickness 7.52 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 6.46 mm < 7.52 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Limit
0.70 < 0.5
Condition Dh/Th allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.70 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 695.95 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 6427.34 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 24.49 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 695.95 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 389.17 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 51.88 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 146 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 8.74 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1400.00 mm
A r : available reinforcement area in R-Pad 6021.86 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 30.74 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 19.10 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 6071.69 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 6512.73 mm² > 6427 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/700 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 7.92
R-Pad thickness (mm) 8.74
R-Pad outer diameter (mm) 1400.00

Abu Dhabi Transmission and 147 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 19

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/600 mm
PN 25 bars

Abu Dhabi Transmission and 148 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 600 mm
Db : Branch Tee Outside Diameter 610.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 149 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 5.54 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh-
Dh/Th Limit
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 0.60 < 0.5
applies
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.60 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 597.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 5522.12 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 24.49 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 597.94 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 334.36 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 24.06 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 150 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 9.53 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1150.00 mm
A r : available reinforcement area in R-Pad 5146.20 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 22.71 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 5188.66 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 5547.08 mm² > 5522 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/600 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 9.53
R-Pad outer diameter (mm) 1150.00

Abu Dhabi Transmission and 151 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 20

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/500 mm
PN 25 bars

Abu Dhabi Transmission and 152 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 500 mm
Db : Branch Tee Outside Diameter 508.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 153 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 4.62 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
0.50 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.50 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 495.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 4580.12 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 23.82 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 495.94 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 277.32 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 67.41 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 8.74 mm

Abu Dhabi Transmission and 154 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 990.00 mm


A r : available reinforcement area in R-Pad 4212.68 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 19.10 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 4251.53 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 4596.26 mm² > 4580 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/500 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 8.74
R-Pad outer diameter (mm) 990.00

Abu Dhabi Transmission and 155 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 21

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/300 mm
PN 25 bars

Abu Dhabi Transmission and 156 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 300 mm
Db : Branch Tee Outside Diameter 323.8 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 157 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.94 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.32 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.32 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 311.74 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 2878.97 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 23.82 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 311.74 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 174.32 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 147.52 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

Abu Dhabi Transmission and 158 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 8.74 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 620.00 mm
A r : available reinforcement area in R-Pad 2588.79 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 19.10 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 2627.64 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 2949.48 mm² > 2879 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/300 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 8.74
R-Pad outer diameter (mm) 620.00

Abu Dhabi Transmission and 159 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 22

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 1000/200 mm
PN 25 bars

Abu Dhabi Transmission and 160 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 1000 mm
Dh : Run Tee Outside Diameter 1016 mm
db : Branch Tee Inside Diameter 200 mm
Db : Branch Tee Outside Diameter 219.1 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 161 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 10.31 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.79 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 9.24 mm < 9.79 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 1.99 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.22 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 98.55 < 100 Ok
D b /D h :Branch to Run diameter ratio 0.22 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 207.04 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 1912.03 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 23.82 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 207.04 < 1016 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 115.77 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 192.75 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 8.74 mm

Abu Dhabi Transmission and 162 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 400.00 mm


A r : available reinforcement area in R-Pad 1581.07 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 19.10 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1619.92 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 1928.44 mm² > 1912 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 1000/200 - PN 25
Run Wall thickness (mm) 10.31
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 8.74
R-Pad outer diameter (mm) 400.00

Abu Dhabi Transmission and 163 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 23

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 900/900 mm
PN 16 bars

Abu Dhabi Transmission and 164 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 900 mm
Dh : Run Tee Outside Diameter 914 mm
db : Branch Tee Inside Diameter 900 mm
Db : Branch Tee Outside Diameter 914.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 165 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 9.53 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.05 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 5.32 mm < 9.05 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.35 mm
T b : Branch Pipe Minimum Wall thickness 6.03 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 5.32 mm < 6.03 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
1.00 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.91 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 901.94 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 4796.68 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 17.85 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 901.94 < 914 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 3368.99 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 25.50 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 2.77 mm

Abu Dhabi Transmission and 166 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 1420.00 mm


A r : available reinforcement area in R-Pad 1401.62 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 19.76 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 1423.30 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 4817.79 mm² > 4797 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 900/900 - PN 16
Run Wall thickness (mm) 9.53
Branch Wall thickness (mm) 6.35
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 1420.00

Abu Dhabi Transmission and 167 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 24

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 900/900 mm
PN 25 bars

Abu Dhabi Transmission and 168 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 25 bar
dh : Run Tee Inside Diameter 900 mm
Dh : Run Tee Outside Diameter 914 mm
db : Branch Tee Inside Diameter 900 mm
Db : Branch Tee Outside Diameter 914.0 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 169 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 9.53 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 9.05 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 8.31 mm < 9.05 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 9.53 mm
T b : Branch Pipe Minimum Wall thickness 9.05 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 8.31 mm < 9.05 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th Dh/Th Limit
1.00 < 0.5
Condition allowable ratio applies
D h /T h :Run pipe diameter to Thickness ratio 95.91 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 895.89 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 7446.47 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 22.63 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 895.89 < 914 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 664.50 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 33.58 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 7.92 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 1760.00 mm
A r : available reinforcement area in R-Pad 6700.32 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 36.00 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 15.68 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 6752.00 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 7450.08 mm² > 7446 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 900/900 - PN 25
Run Wall thickness (mm) 9.53
Branch Wall thickness (mm) 9.53
R-Pad thickness (mm) 7.92
R-Pad outer diameter (mm) 1760.00

Abu Dhabi Transmission and 171 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 25

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 900/80 mm
PN 16 bars

Abu Dhabi Transmission and 172 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 900 mm
Dh : Run Tee Outside Diameter 914 mm
db : Branch Tee Inside Diameter 80 mm
Db : Branch Tee Outside Diameter 88.9 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 173 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 6.35 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 6.03 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 5.32 mm < 6.03 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.53 mm
T b : Branch Pipe Minimum Wall thickness 6.20 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 0.52 mm < 6.20 Ok
31.3 section 304.1.2)
D b/Dh- Branch to Run diameter ratio condition to specify the Dh/Th
0.10 < 0.5 No limit
Condition allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 143.94 < 100 Check
D b /D h :Branch to Run diameter ratio 0.10 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 76.49 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 406.81 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 15.08 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 76.49 < 914 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 54.64 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)

A 3 : area resulting from excess thickness in the branch pipe wall 171.51 mm²
A 3 = 2L 4 (T b - t b - c)/sin β

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

T r : selected reinforcement pad wall thickness 2.77 mm


OD pad : Outer Diameter of reinforcement R-pad = 2d2 150.00 mm
A r : available reinforcement area in R-Pad 169.25 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 20.89 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 1.92 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly
A4 : 192.06 mm²
attached reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 418.21 mm² > 407 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 900/80 - PN 16
Run Wall thickness (mm) 6.35
Branch Wall thickness (mm) 6.53
R-Pad thickness (mm) 2.77
R-Pad outer diameter (mm) 150.00

Abu Dhabi Transmission and 175 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Part B - 26

Design Calculation Report for


Branch connection wall thickness for CS Pipelines

Tee 400/400 mm
PN 16 bars

Abu Dhabi Transmission and 176 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

1. General
1.1 Introduction
This document covers the design calculations for the branch connection wall thickness
for CS pipes
The calculations are based on the American Standard ASME B31.3

1.2 Refrences
- Contract Documents W-P-SS-002-Rev.01, Specification for Carbon Steel Pipes & Fittings,
- ASME 31.3 - 2020 - Process Piping Guide
- ASME-B36.10M

2. Design Parametrs and Conditons:


2.1 Branch connection Data
PN Design Pressure 16 bar
dh : Run Tee Inside Diameter 400 mm
Dh : Run Tee Outside Diameter 406.4 mm
db : Branch Tee Inside Diameter 400 mm
Db : Branch Tee Outside Diameter 406.4 mm

2.2 Material Data


CM : Cylinder Material ASTM SA516 Gr.70 / ASME A516 Gr.70
E Quality factor from table A-1A/B 0.85
S: Allowable Stress acc to ASME B31.3 161.00 MPa
W: Weld joint strength reduction factor from table 302.3.4 1.00
M: Mill tolerance ratio (acc. To project specs) 5.00 %
Y: Coefficient from table 304.1.1 0.40

Abu Dhabi Transmission and 177 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

3. Calculation of minimum pipe wall thickness and design pressure thickness

T H : Run Pipe Nominal Wall thickness 6.53 mm


T h : Run Pipe Nominal Wall thickness - minus Mill Tolerance 6.20 mm
Pressure design thickness of Run pipe (acc. to ASME 31.3
th : 2.36 mm < 6.20 Ok
section 304.1.2)
T B : Branch Pipe Nominal Wall thickness 6.53 mm
T b : Branch Pipe Minimum Wall thickness 6.20 mm
Pressure design thickness of Branch pipe (acc. to ASME
tb : 2.36 mm < 6.20 Ok
31.3 section 304.1.2)
D b/Dh-
Dh/Th Limit
Conditio Branch to Run diameter ratio condition to specify the Dh/Th 1.00 < 0.5
applies
n allowable ratio
D h /T h :Run pipe diameter to Thickness ratio 62.24 < 100 Ok
D b /D h :Branch to Run diameter ratio 1.00 ≤ 1 Ok
β : Angle beta between the Run pipe and Branch pipe 90 ° > 45 Ok

4. Calculation of required and available reinforcement area


4.1 Calculation of required reinforcement area
Effective length removed from pipe at branch
d1 : 393.99 mm
d 1 = [D b - 2(T b - c)]/sin β
Required reinforcement area
A1 : 931.67 mm²
A 1 = t h d 1 (2 - sin β )

4.2 Calculation of available reinforcement area


height of reinforcement zone outside of run
L4 : 15.51 mm
pipe - smaller of: 2.5(T h - c) or 2.5(T b - c) + T r
half width of reinforcement zone, larger of:
d2 : 393.99 < 406 Ok
d 1 or (T b - c) + (T h - c) + d 1 /2 and less than D h
area resulting from excess thickness in the run pipe wall
A2 : 1512.47 mm²
A 2 = (2d 2 - d 1 )(T h - t h - c)
area resulting from excess thickness in the branch pipe wall
A3 : 119.07 mm²
A 3 = 2L 4 (T b - t b - c)/sin β
T r : selected reinforcement pad wall thickness 0.00 mm

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

OD pad : Outer Diameter of reinforcement R-pad = 2d2 0.00 mm


A r : available reinforcement area in R-Pad 0.00 mm²
available reinforcement area in branch weld fillet
A w1 : Aw1 = 2(0.5tc2), @ tc = lesser of 0.7 × branch pipe wall 20.89 mm²
thickness or 6 mm
available reinforcement area in R-Pad weld fillet
A w2 : 0.00 mm²
A w2 = 2 × (0.5T r ) 2 /2
area of other metal provided by welds and properly attached
A4 : 20.89 mm²
reinforcement A 4 = A r +A w1 +A w2
Total available reinforcement area
Av: 1652.43 mm² > 932 Ok
A v = A 2 +A 3 +A 4 > A 1

5. Results
Summary
Tee 400/400 - PN 16
Run Wall thickness (mm) 6.53
Branch Wall thickness (mm) 6.53
R-Pad thickness (mm) No R-Pad is
R-Pad outer diameter (mm) needed

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Summary of Tees 

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Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Summary Of Results

Run Wall Branch Wall thickness R-Pad R-Pad Outer Diameter


Diameter PN (bar)
thickness (mm) (mm) thickness (mm) (mm)
DN 1200 / 1200 25 12.70 11.91 10.31 2390
DN 1200 / 1200 16 12.70 8.74 2.77 2120
DN 1200 / 1000 25 12.70 10.31 10.31 1990
DN 1200 / 900 16 12.70 7.14 2.77 1580
DN 1200 / 900 25 12.70 9.53 10.31 1790
DN 1200 / 800 16 12.70 6.35 2.77 1410
DN 1200 / 700 25 12.70 7.14 10.31 1390
DN 1200 / 600 16 12.70 5.54 2.77 1050
DN 1200 / 600 25 12.70 6.35 10.31 1190
DN 1200 / 500 16 8.74 6.35 6.35 950
DN 1200 / 500 25 11.91 6.35 11.13 990
DN 1200 / 450 16 8.74 6.35 6.35 850
DN 1200 / 300 16 8.74 6.35 5.56 620
DN 1200 / 300 25 11.91 6.35 11.13 610
DN 1200 / 250 16 8.74 6.35 5.56 520
DN 1200 / 250 25 11.91 6.35 11.13 510
DN 1000 / 1000 25 10.31 10.31 9.53 1920
DN 1000 / 700 25 10.31 7.92 8.74 1400
DN 1000 / 600 25 10.31 6.35 9.53 1150
DN 1000 / 500 25 10.31 6.35 8.74 990
DN 1000 / 300 25 10.31 6.35 8.74 620
DN 1000 / 200 25 10.31 6.35 8.74 400
DN 900 / 900 16 9.53 6.35 2.77 1420
DN 900 / 900 25 9.53 9.53 7.92 1760
DN 900 / 80 16 6.35 6.53 2.77 150
DN 400 / 400 16 6.53 6.53 No R-Pad

Abu Dhabi Transmission and 181 STANTEC


Dispatch Company (TRANSCO)
Design Calculation Report N-17765.A
Fittings Wall Thickness for CS Pipelines

Appendices 

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Dispatch Company (TRANSCO)

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