Flange Details & Drawings

603-C-07(N)
SECOND STAGE HDS STABILIZER COLUMN

BS VI FCC GDS UNIT
Table of Contents
Cover Page 1 Nozzle Calcs.: PG 276

Vessel Design Summary: 2 Nozzle Calcs.: TW4 281
Nozzle Summary: 7 Nozzle Calcs.: TW3 285
Nozzle Schedule: 9 Nozzle Calcs.: TW2 289
Bill of Material: 12 Nozzle Calcs.: I1-A 293
MDMT Summary: 15 Nozzle Calcs.: I1-B 303
Warnings and Errors: 18 Nozzle Calcs.: MH2 313
Input Echo: 19 Nozzle Calcs.: TW1 318
XY Coordinate Calculations: 47 Nozzle Calcs.: MH1 323
Flg Calc [Int P]: FLANGE 48 Nozzle Calcs.: I2 327
Flg Calc [Int P]: BLIND 53 Problems/Failures Summary: 337
Internal Pressure Calculations: 56
External Pressure Calculations: 74
Element and Detail Weights: 89
Nozzle Flange MAWP: 95
Natural Frequency Calculation: 96
Wind Load Calculation: 97
Earthquake Load Calculation: 101
Wind/Earthquake Shear, Bending: 103
Wind/Earthquake Deflection: 104
Longitudinal Stress Constants: 106
Longitudinal Allowable Stresses: 107
Longitudinal Stresses due to: 108
Stress due to Combined Loads: 112
Skirt Opening Stress Calcs: 123
Skirt Opening Stress Calcs: 126
Center of Gravity Calculation: 129
Basering Calculations: 131
Conical Section: Toricone-1 136
Conical Section: Toricone-2 139
Nozzle Calcs.: O2 142
Nozzle Calcs.: MH3 170
Nozzle Calcs.: UC 174
Nozzle Calcs.: LT1A 184
Nozzle Calcs.: LG1 209
Nozzle Calcs.: I3 224
Nozzle Calcs.: I4 229
Nozzle Calcs.: LT1B 234
Nozzle Calcs.: PT 271
Cover Page
603-C-07(N)
BS VI FCC GDS UNIT
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2021
Analysis Performed by : #PHILS HEAVY ENGINEERING PVT. LTD.
Job File : C:\Users\yogeshp\Desktop\603-C-07 (N)Flange.pvdb
Date of Analysis : Aug 26,2022 11:41am
PV Elite 24, January 2022

603-C-07(N)
BS VI FCC GDS UNIT
PV Elite 24 Licensee: #PHILS HEAVY ENGINEERING PVT. LTD.
FileName : 603-C-07 (N)_Flange Page 2 of 337
Vessel Design Summary: Step: 62 11:41am Aug 26,2022
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2021
Diameter Spec : 2000.000 x 1600.000 x 1200.000 mm ID

Vessel Design Length, Tangent to Tangent 2233.45 cm
Distance of Bottom Tangent above Grade 880.00 cm

Distance of Base above Grade 30.00 cm
Specified Datum Line Distance 850.00 cm
Internal Design Temperature 237 °C

Internal Design Pressure 12.610 kgf/cm²
External Design Temperature 202 °C

External Design Pressure 1.055 kgf/cm²
Maximum Allowable Working Pressure 13 kgf/cm²

External Max. Allowable Working Pressure 3 kgf/cm²
Shop Test Pressure 21.098 kgf/cm²
Field Test Pressure 16.626 kgf/cm²
Required Minimum Design Metal Temperature 4.4 °C

Warmest Computed Minimum Design Metal Temperature -14.0 °C
Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Earthquake Design Code IS 1893 RSM Amd. 1&2 (2018)
Materials of Construction:
Component Normal Impact

Type Material Class Thickness UNS # ized Tested
Shell SA-516 60 ... ... K02100 No Yes

Head SA-516 60 ... ... K02100 No Yes
Cone SA-516 60 ... ... K02100 No Yes
Flange SA-350 LF2 1 ... K03011 No Yes
Skirt SA-516 70 ... ... K02700 Yes No
Skirt SA-516 60 ... ... K02100 Yes No
Nozzle SA-350 LF2 1 ... K03011 No Yes
Nozzle Flg SA-350 LF2 1 ... K03011 No Yes
Rings SA-516 60 ... ... K02100 Yes No
Basering SA-516 70 ... ... K02700 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Base Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kgf/cm² & mm):
Design Total Str. In

Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Bottom Head 13.026 1.05 21.000 6.0000 No No

Shell-1 12.990 1.05 21.000 6.0000 N/A No
Shell-2 12.826 1.05 26.000 6.0000 N/A No
Shell-3 12.681 1.05 26.000 6.0000 N/A No
603-C-07(N)
BS VI FCC GDS UNIT
Toricone-1 LSF 12.610 1.05 26.000 6.0000 N/A No

Toricone-1 12.610 1.05 24.000 6.0000 N/A No
Toricone-1 SSF 12.610 1.05 32.000 6.0000 N/A No
Shell-4 12.610 1.05 32.000 6.0000 N/A No
Shell-5 12.610 1.05 32.000 6.0000 N/A No
Shell-6 12.610 1.05 26.000 6.0000 N/A No
Shell-7 12.610 1.05 26.000 6.0000 N/A No
Shell-8 12.610 1.05 26.000 6.0000 N/A No
Toricone-2 LSF 12.610 1.05 21.000 6.0000 N/A No
Toricone-2 12.610 1.05 19.000 6.0000 N/A No
Toricone-2 SSF 12.610 1.05 27.000 6.0000 N/A No
Shell-9 12.610 1.05 35.000 6.0000 N/A No
Shell-10 12.610 1.05 35.000 6.0000 N/A No
Top Flange 12.610 1.05 19.000 6.0000 N/A No
Blind 12.610 1.05 14.000 6.0000 N/A No
Liquid Level: 630.00 cm Dens.: 660.997 kg/m³ Sp. Gr.: 0.661
Stiffener Ring Specifications:

Elevation cm Selected Type Ring Description
700.00 ISA150X150X18 SR-1

750.00 ISA200X200X18 SR-2
1100.00 ISA150X150X18 SR-3
1450.00 ISA150X150X18 SR-4
1822.50 ISA150X150X18 SR-5
1870.00 ISA150X150X18 SR-6
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type cm cm mm mm mm mm
Skirt -604.6 245.4 24.0 24.0 ... ... 0.70 0.70

Skirt -485.0 119.6 24.0 24.0 ... ... 0.70 0.70
Skirt -245.0 240.0 18.0 18.0 ... ... 0.70 0.70
Skirt 0.0 245.0 24.0 24.0 ... ... 0.70 1.00
Ellipse 5.0 5.0 30.0 24.0 16.8 ... 1.00 1.00
Cylinder 253.0 248.0 24.0 24.0 16.9 ... 1.00 1.00
Cylinder 472.8 219.8 28.0 28.0 16.8 ... 1.00 1.00
Cylinder 692.5 219.7 28.0 28.0 16.7 ... 1.00 1.00
Cylinder 700.0 7.5 34.0 28.0 16.6 ... 1.00 1.00
Conical 750.0 50.0 34.0 28.0 17.6 ... 1.00 1.00
Cylinder 757.5 7.5 34.0 28.0 14.5 ... 1.00 1.00
Cylinder 952.5 195.0 28.0 28.0 14.5 ... 1.00 1.00
Cylinder 1147.5 195.0 28.0 28.0 14.5 ... 1.00 1.00
Cylinder 1395.5 248.0 24.0 24.0 14.5 ... 1.00 1.00
Cylinder 1643.5 248.0 24.0 24.0 14.5 ... 1.00 1.00
Cylinder 1815.0 171.5 24.0 24.0 14.5 ... 1.00 1.00
Cylinder 1822.5 7.5 24.0 20.0 14.5 ... 1.00 1.00
Conical 1870.0 47.5 24.0 20.0 15.3 ... 1.00 1.00
Cylinder 1877.5 7.5 24.0 20.0 12.4 ... 1.00 1.00
Cylinder 2043.8 166.3 24.0 24.0 12.4 ... 1.00 1.00
Cylinder 2210.0 166.2 24.0 24.0 12.4 ... 1.00 1.00
Body Flg 2224.0 14.0 50.0 50.0 48.4 ... 1.00 1.00
Body Flg 2233.5 8.5 85.0 85.0 80.7 ... 1.00 1.00
External Pressure Calculations:
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
603-C-07(N)
BS VI FCC GDS UNIT
mm mm kgf/cm² kgf/cm²
10 20 ... No Calc ... No Calc

50 60 24 11.3933 1.055 8.15278
60 70 24 17.1954 1.055 3.40161
70 80 28 17.2213 1.055 5.55192
80 90 28 17.2213 1.055 5.55192
90 100 28 17.2213 1.055 5.55192
100 Ring 28 17.2213 1.055 5.55192
Ring 110 28 9.6961 1.055 16.1619
110 Ring 28 9.27139 1.055 20.2317
Ring 120 28 13.3375 1.055 13.7003
120 130 28 13.3375 1.055 13.7003
130 Ring 28 13.3375 1.055 13.7003
Ring 140 28 13.3375 1.055 13.7003
140 150 24 13.3169 1.055 9.95827
150 Ring 24 13.3169 1.055 9.95827
Ring 160 24 13.5134 1.055 9.3135
160 170 24 13.5134 1.055 9.3135
170 180 20 13.4925 1.055 5.00786
180 Ring 20 13.4925 1.055 5.00786
Ring 190 20 9.17993 1.055 12.0884
190 Ring 20 8.70089 1.055 16.2185
Ring 200 20 12.1554 1.055 8.21757
200 210 24 12.1771 1.055 14.1761
210 220 24 12.1771 1.055 14.1761
220 230 50 48.387 1.055 No Calc
230 240 85 51.3334 1.055 No Calc
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
cm cm cm**4 cm**4
10 20 850 No Calc No Calc No Calc

50 60 No Calc No Calc No Calc No Calc
60 70 716.667 2733.7 No Calc No Calc
70 80 716.667 16541.8 No Calc No Calc
80 90 716.667 16541.8 No Calc No Calc
90 100 716.667 16541.8 No Calc No Calc
100 Ring 716.667 16541.8 No Calc No Calc
Ring 110 50 1603.69 No Calc No Calc
110 Ring 50 2054.15 No Calc No Calc
120 130 350 8391.49 No Calc No Calc
Ring 140 350 8391.5 117.037 4390.33
140 150 350 8494.62 No Calc No Calc
Ring 160 372.5 8595.22 118.779 3765.78
160 170 372.5 8595.22 No Calc No Calc
170 180 372.5 1682.71 No Calc No Calc
Ring 190 47.5 1224.96 72.9593 3117.37
603-C-07(N)
BS VI FCC GDS UNIT

Ring 200 340 9050.51 27.257 2910.08
200 210 340 11301.7 No Calc No Calc
210 220 340 11301.7 No Calc No Calc
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
cm kgf kgf kgf-m. kgf-m.
10 20 122.7 10875.6 40593.5 158381 539243

20 30 305.2 9661.88 35772.3 133182 445542
30 40 485 9336.62 34376.1 121821 403594
40 50 727.5 8333.43 31510.3 100617 324530
50 60 852.5 7358.94 28198.3 81393.4 251387
60 70 979 7347.77 27307.7 81025.7 249999
70 80 1212.9 6792.74 24647.7 63491.4 185574
80 90 1432.65 5894.79 21797 49547.8 134532
90 100 1546.25 4962.75 13193.9 37620.8 96094
100 110 1575 4944.1 13153.4 37249.3 95106
110 120 1603.75 4830.92 12809.5 34805.6 88615.3
120 130 1705 4815.61 12678.7 34443.8 87659.5
130 140 1900 4414.69 10783.9 25444.2 64783.4
140 150 2121.5 3596.82 8696.98 17633 45789.5
150 160 2369.5 2619.58 6610.69 9924.67 26808
160 170 2579.25 1608.48 4449.76 4681.87 13093
170 180 2668.75 1229.72 3131.5 2248.11 6592.08
180 190 2696.25 1213.09 3108.13 2156.51 6358.1
190 200 2723.75 1119.48 2889.27 1602.52 4933.72
200 210 2810.65 1106.55 2817.41 1519.04 4719.72
210 220 2976.9 336.406 1164.79 319.221 1408.51
220 230 3067 41.6447 442.028 5.0608 73.2474
230 240 3079.2 17.5837 346.693 0.7473 14.7344
Abs Max of the all of the Stress Ratio's : 0.5173
Basering Data : Continuous Top Ring W/Gussets

Thickness of Basering 54.0000 mm
Inside Diameter of Basering 2670.0000 mm
Outside Diameter of Basering 3430.0000 mm
Nominal Diameter of Bolts 48.0000 mm
Diameter of Bolt Circle 3250.0000 mm
Number of Bolts 20
Thickness of Gusset Plates 18.0000 mm

Average Width of Gusset Plates 215.0000 mm
Height of Gussets 346.0000 mm
Distance between Gussets 120.0000 mm
Thickness of Top Plate or Ring 48.0000 mm
Circumferential Width of the Top Plate 165.0000 mm
Radial Width of the Top Plate 235.0000 mm
Loads for Foundation/Support Design:
Total Wind Shear on Support 10876. kgf

Total Earthquake Shear on Support 40594. kgf
603-C-07(N)
BS VI FCC GDS UNIT
Wind Moment on Support 158381. kgf-m.

Earthquake Moment on Support 539243. kgf-m.
Maximum Initial Bolt Load 27478. kgf
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Local Stress Analysis Results:
Analysis Max Stress High Stress Pass

Description Type Ratio Location Fail
O2 WRC-107/537 0.551 n/a Passed

O4 WRC-107/537 0.551 n/a Passed
O3 WRC-107/537 0.551 n/a Passed
UC WRC-297 0.616 Shell Passed
I1-A WRC-297 0.482 Shell Passed
I1-B WRC-297 0.482 Shell Passed
I2 WRC-297 0.381 Shell Passed
Weights:
Fabricated - Bare W/O Removable Internals 57251.8 kg
Shop Test - Fabricated + Water ( Full ) 129858.4 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 57251.8 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 79454.7 kg
Empty - Fab. + Intls. + Details + Wghts. 98689.1 kg
Operating - Empty + Operating Liquid (No CA) 141179.1 kg
Field Test - Empty Weight + Water (Full) 170795.6 kg
PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Summary: Step: 60 11:41am Aug 26,2022
Nozzle Calculation Summary (kgf/cm² & mm):
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

Path Stresses
O2 21 OK 29 OK 14.10 OK Passed
O4 21 OK ... OK 13.16 OK Passed
O3 21 OK ... OK 13.16 OK Passed
MH3 21 OK 28 ... OK Passed
UC 21 OK ... OK 11.26 OK Passed
LT1A 21 OK ... OK 10.80 OK Passed
LG1 21 ... 28 OK 9.42 OK No Calc[*]
LG3 21 ... 28 OK 9.42 OK No Calc[*]
LG5 21 ... 28 OK 9.42 OK No Calc[*]
I3 26 OK 33 OK 14.33 OK Passed
I4 26 OK 33 OK 14.10 OK Passed
LT1B 26 OK ... OK 10.80 OK Passed
LG2 26 ... 33 OK 9.42 OK No Calc[*]
LG4 26 ... 33 OK 9.42 OK No Calc[*]
LG6 26 ... 33 OK 9.42 OK No Calc[*]
PT 26 ... 33 OK 11.02 OK No Calc[*]
PG 26 ... 33 OK 11.02 OK No Calc[*]
TW4 32 ... 41 OK 11.02 OK No Calc[*]
TW3 26 ... 35 OK 11.02 OK No Calc[*]
TW2 26 ... 35 OK 11.02 OK No Calc[*]
I1-A 26 OK 35 OK 12.22 OK Passed
I1-B 26 OK 35 OK 12.22 OK Passed
TW1 35 ... 47 OK 11.02 OK No Calc[*]
I2 35 ... 47 OK 10.80 OK No Calc[*]
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 21 Nozzle : LG5
Minimum MAPnc Nozzles : 28 Nozzle : LG5
Minimum MAWP Shells/Flanges : 13 kgf/cm²
Computed Vessel M.A.W.P. : 13 kgf/cm²
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

mm deg mm
603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Summary: Step: 60 11:41am Aug 26,2022
50 O2 0.000 0.000 484.350

50 O4 0.000 180.000 389.100
50 O3 0.000 0.000 389.100
60 MH3 750.001 270.000 1148.000
60 UC 250.000 0.000 146.800
60 LT1A 250.000 30.000 154.420
60 LT2A 250.000 45.000 154.420
60 LT3A 250.000 60.000 154.420
60 LT4A 250.000 75.000 154.420
60 LT5A 250.000 90.000 154.420
60 LG1 250.000 105.000 134.176
60 LG3 250.000 120.000 134.176
60 LG5 250.000 135.000 134.176
80 I3 6250.001 0.000 601.901
80 I4 6250.001 270.000 484.350
80 LT1B 6300.001 30.000 162.420
80 LT2B 6300.001 45.000 162.420
80 LT3B 6300.001 60.000 162.420
80 LT4B 6300.001 75.000 162.420
80 LT5B 6300.001 90.000 162.420
80 LG2 6300.001 105.000 142.176
80 LG4 6050.000 120.000 142.176
80 LG6 6050.000 135.000 142.176
80 PT 6500.001 180.000 142.100
80 PG 6500.001 210.000 142.100
120 TW4 7724.998 180.000 142.100
150 TW3 14924.999 180.000 134.100
150 TW2 16125.000 180.000 134.100
160 I1-A 17124.998 0.000 303.451
160 I1-B 17124.998 180.000 303.451
160 MH2 17199.998 270.000 1148.000
200 TW1 20124.994 0.000 134.100
210 MH1 21099.998 30.000 944.000
210 I2 20904.998 90.000 154.420
The nozzle spacing is computed by the following:
= ( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Schedule: Step: 59 11:41am Aug 26,2022
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm mm mm mm
PT 38 mm Actual LWN 70.0 15.950 ... ... 19 300

PG 38 mm Actual LWN 70.0 15.950 ... ... 19 300
TW4 38 mm Actual LWN 70.0 15.950 ... ... 17 300
TW3 38 mm Actual LWN 70.0 15.950 ... ... 17 300
TW2 38 mm Actual LWN 70.0 15.950 ... ... 17 300
TW1 38 mm Actual LWN 70.0 15.950 ... ... 20 300
LG1 50 mm XXS WNF 60.3 11.074 ... ... 18 300
LG3 50 mm XXS WNF 60.3 11.074 ... ... 18 300
LG5 50 mm XXS WNF 60.3 11.074 ... ... 18 300
LG2 50 mm XXS WNF 60.3 11.074 ... ... 17 300
LG4 50 mm XXS WNF 60.3 11.074 ... ... 17 300
LG6 50 mm XXS WNF 60.3 11.074 ... ... 17 300
UC 50 mm Actual LWN 84.0 16.600 ... ... 17 300
LT1A 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT2A 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT3A 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT4A 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT5A 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT1B 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT2B 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT3B 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT4B 80 mm XXS WNF 88.9 15.240 ... ... 17 300
LT5B 80 mm XXS WNF 88.9 15.240 ... ... 17 300
I2 80 mm XXS WNF 88.9 15.240 ... ... 17 600
I1-A 150 mm 120 WNF 168.3 14.275 ... ... 17 300
I1-B 150 mm 120 WNF 168.3 14.275 ... ... 17 300
O4 200 mm 120 WNF 219.1 18.263 ... ... 21 300
O3 200 mm 120 WNF 219.1 18.263 ... ... 21 300
O2 250 mm 120 WNF 273.0 21.438 ... ... 17 300
I4 250 mm 120 WNF 273.0 21.438 ... ... 20 300
I3 300 mm 80 WNF 323.9 17.450 ... ... 21 300
MH1 508 mm Actual WNF 508.0 24.000 ... ... 28 150
MH3 610 mm Actual WNF 610.0 24.000 ... ... 32 300
MH2 610 mm Actual WNF 610.0 24.000 ... ... 33 150
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
PT SA-350 LF2 20.000 9.000 ... ... ...

PG SA-350 LF2 20.000 9.000 ... ... ...
603-C-07(N)
BS VI FCC GDS UNIT
TW4 SA-350 LF2 20.000 9.000 ... ... ...

TW3 SA-350 LF2 20.000 9.000 ... ... ...
TW2 SA-350 LF2 20.000 9.000 ... ... ...
TW1 SA-350 LF2 20.000 9.000 ... ... ...
LG1 SA-350 LF2 24.000 9.000 ... ... ...
LG3 SA-350 LF2 24.000 9.000 ... ... ...
LG5 SA-350 LF2 24.000 9.000 ... ... ...
LG2 SA-350 LF2 24.000 9.000 ... ... ...
LG4 SA-350 LF2 24.000 9.000 ... ... ...
LG6 SA-350 LF2 24.000 9.000 ... ... ...
UC SA-350 LF2 24.000 9.000 ... ... ...
LT1A SA-350 LF2 24.000 9.000 ... ... ...
LT2A SA-350 LF2 24.000 9.000 ... ... ...
LT3A SA-350 LF2 24.000 9.000 ... ... ...
LT4A SA-350 LF2 24.000 9.000 ... ... ...
LT5A SA-350 LF2 24.000 9.000 ... ... ...
LT1B SA-350 LF2 24.000 9.000 ... ... ...
LT2B SA-350 LF2 24.000 9.000 ... ... ...
LT3B SA-350 LF2 24.000 9.000 ... ... ...
LT4B SA-350 LF2 24.000 9.000 ... ... ...
LT5B SA-350 LF2 24.000 9.000 ... ... ...
I2 SA-350 LF2 24.000 9.000 ... ... ...
I1-A SA-350 LF2 24.000 9.000 ... ... ...
I1-B SA-350 LF2 24.000 9.000 ... ... ...
O4 SA-350 LF2 24.000 9.000 ... ... ...
O3 SA-350 LF2 24.000 9.000 ... ... ...
O2 SA-350 LF2 24.000 9.000 ... ... ...
I4 SA-350 LF2 24.000 9.000 ... ... ...
I3 SA-350 LF2 24.000 9.000 ... ... ...
MH1 SA-350 LF2 24.000 9.000 ... ... ...
MH3 SA-350 LF2 24.000 9.000 ... ... ...
MH2 SA-350 LF2 24.000 9.000 ... ... ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
cm deg mm mm
PT 650.000 180.0 150.00 0.00 Shell-3

PG 650.000 210.0 150.00 0.00 Shell-3
TW4 772.500 180.0 150.00 0.00 Shell-4
TW3 1492.500 180.0 150.00 0.00 Shell-7
TW2 1612.500 180.0 150.00 0.00 Shell-7
TW1 2012.500 0.0 150.00 0.00 Shell-9
LG1 25.000 105.0 150.00 0.00 Shell-1
LG3 25.000 120.0 150.00 0.00 Shell-1
LG5 25.000 135.0 150.00 0.00 Shell-1
LG2 630.000 105.0 150.00 0.00 Shell-3
LG4 605.000 120.0 150.00 0.00 Shell-3
LG6 605.000 135.0 150.00 0.00 Shell-3
UC 25.000 0.0 150.00 0.00 Shell-1
LT1A 25.000 30.0 150.00 0.00 Shell-1
LT2A 25.000 45.0 150.00 0.00 Shell-1
LT3A 25.000 60.0 150.00 0.00 Shell-1
LT4A 25.000 75.0 150.00 0.00 Shell-1
LT5A 25.000 90.0 150.00 0.00 Shell-1
LT1B 630.000 30.0 150.00 0.00 Shell-3
LT2B 630.000 45.0 150.00 0.00 Shell-3
LT3B 630.000 60.0 150.00 0.00 Shell-3
603-C-07(N)
BS VI FCC GDS UNIT
LT4B 630.000 75.0 150.00 0.00 Shell-3

LT5B 630.000 90.0 150.00 0.00 Shell-3
I2 2090.500 90.0 150.00 0.00 Shell-10
I1-A 1712.500 0.0 146.45 0.00 Shell-8
I1-B 1712.500 180.0 146.45 0.00 Shell-8
O4 ... 180.0 150.00 0.00 Bottom Head
O3 ... 0.0 150.00 0.00 Bottom Head
O2 ... 0.0 150.00 0.00 Bottom Head
I4 625.000 270.0 164.65 0.00 Shell-3
I3 625.000 0.0 171.95 0.00 Shell-3
MH1 2110.000 30.0 200.00 0.00 Shell-10
MH3 75.000 270.0 250.00 0.00 Shell-1
MH2 1720.000 270.0 250.00 0.00 Shell-8

603-C-07(N)
BS VI FCC GDS UNIT
Bill of Material: Step: 58 11:41am Aug 26,2022
Bill of Materials:
QTY DESCRIPTION MATERIAL
1 ELLIPTICAL HEAD: 2.0 X 1, 30.0mm THK X 2000.0mm ID X 5.0mm SA-516 60
1 BODY FLANGE: 50.0mm THK X 1450.0mm OD SA-350 LF2
1 BODY FLANGE: 85.0mm THK X 1470.0mm OD SA-350 LF2
9 PLATFORM: 1000mm X 1200mm WIDE
1 LADDER: 2000.0mm ...
1 LINING: 2454.000mm X 100.000mm THK ...
1 LINING: 1196.000mm X 100.000mm THK ...
1 LADDER: 4000.0mm ...
1 LINING: 2400.000mm X 100.000mm THK ...
2 LADDER: 3000.0mm ...
1 LINING: 2450.000mm X 100.000mm THK ...
1 INSULATION: 550mm X 65mm THK
5 LADDER: 5000.0mm ...
5 SECTION RING STIFFENER: ISA150X150X18 SA-516 60
1 SECTION RING STIFFENER: ISA200X200X18 SA-516 60
6 TRAYS # 3 SPACING 23.622047 mm

603-C-07(N)
BS VI FCC GDS UNIT
1 CLASS 300 GR 1.1,610.0mm BLIND FLANGE(S) SA-350 LF2
1 GASKET: 1270.0mm OD X 1231.9mm ID ...
40 BODY FLANGE BOLTS: 27.0mm DIA SA-193 B7
80 NUTS FOR BODY FLANGE BOLTS: 27.0mm DIA ...
2 CON SKIRT SEGMENT 24.0mm THK X 3341.8mm X 245.4mm X 3683.7mm SA-516 70
1 CYLINDRICAL SKIRT SEGMENT 18.0mm THK X 0.0mm X 240.0mm SA-516 70
1 CYLINDRICAL SKIRT SEGMENT 24.0mm THK X 17.5mm X 245.0mm SA-516 60
1 CYLINDRICAL SEGMENT 24.0mm THK X 3054.3mm X 248.0mm SA-516 60
1 CONICAL SEGMENT 34.0mm THK X 2992.6mm X 50.0mm X 2443.4mm SA-516 60

603-C-07(N)
BS VI FCC GDS UNIT
1 NAMEPLATE ...

603-C-07(N)
BS VI FCC GDS UNIT
MDMT Summary: Step: 61 11:41am Aug 26,2022
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm
Top Flange [11] ! -46 -46 0.365 24.000 1.00 No

Blind [11] ! -46 -46 0.895 21.250 1.00 No
Bottom Head [10] ! 4 -18 0.601 24.000 1.00 No
Bottom Head [7] ! 4 -34 0.457 30.000 1.00 No
Shell-1 [8] ! 4 -17 0.608 24.000 1.00 No
Shell-2 [8] ! 4 -29 0.491 28.000 1.00 No
Shell-3 [8] ! 4 -29 0.492 28.000 1.00 No
Toricone-1 LSF[8] ! 4 -29 0.490 28.000 1.00 No
Toricone-1 [8] ! 4 -24 0.534 28.000 1.00 No
Toricone-1 SSF[8] ! 4 -48 0.392 28.000 1.00 No
Shell-4 [8] ! 4 -48 0.392 28.000 1.00 No
Shell-5 [8] ! 4 -48 0.392 28.000 1.00 No
Shell-6 [8] ! 4 -31 0.479 24.000 1.00 No
Shell-7 [8] ! 4 -31 0.479 24.000 1.00 No
Shell-8 [8] ! 4 -31 0.479 24.000 1.00 No
Toricone-2 LSF[8] ! 4 -17 0.616 20.000 1.00 No
Toricone-2 [8] ! 4 -14 0.674 20.000 1.00 No
Toricone-2 SSF[8] ! 4 -33 0.463 20.000 1.00 No
Shell-9 [8] ! 4 -66 0.360 24.000 1.00 No
Shell-10 [8] ! 4 -66 0.360 24.000 1.00 No
O2 [1] ! -46 -46 0.550 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
O4 [1] ! -46 -46 0.550 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
O3 [1] ! -46 -46 0.550 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
MH3 [1] ! -46 -46 0.614 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
UC [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -46
LT1A [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT2A [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT3A [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT4A [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT5A [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG1 [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG3 [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG5 [1] ! -46 -46 0.616 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
I3 [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
I4 [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT1B [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT2B [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT3B [1] ! -46 -46 0.490 28.000 1.00 No
603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Flg [5] ! -46 -104

LT4B [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LT5B [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG2 [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG4 [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
LG6 [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -104
PT [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -46
PG [1] ! -46 -46 0.490 28.000 1.00 No
Nozzle Flg [5] ! -46 -46
TW4 [1] ! -46 -46 0.392 28.000 1.00 No
Nozzle Flg [5] ! -46 -46
TW3 [1] ! -46 -46 0.479 24.000 1.00 No
Nozzle Flg [5] ! -46 -46
TW2 [1] ! -46 -46 0.479 24.000 1.00 No
Nozzle Flg [5] ! -46 -46
I1-A [1] ! -46 -46 0.479 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
I1-B [1] ! -46 -46 0.479 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
MH2 [1] ! -46 -46 0.479 24.000 1.00 No
Nozzle Flg [5] ! -46 -66
TW1 [1] ! -46 -46 0.360 24.000 1.00 No
Nozzle Flg [5] ! -46 -46
MH1 [1] ! -46 -46 0.360 24.000 1.00 No
Nozzle Flg [5] ! -46 -66
I2 [1] ! -46 -46 0.360 24.000 1.00 No
Nozzle Flg [5] ! -46 -104
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
Bolting [21] -48
Warmest MDMT: 4 -14
Required Minimum Design Metal Temperature 4.4 °C

Warmest Computed Minimum Design Metal Temperature -14.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
603-C-07(N)
BS VI FCC GDS UNIT
[23] - Stiffening Ring to Shell Weld

[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

603-C-07(N)
BS VI FCC GDS UNIT
Warnings and Errors: Step: 0 11:41am Aug 26,2022
Class From To : Basic Element Checks.
Note 40 60 There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

603-C-07(N)
BS VI FCC GDS UNIT
Input Echo: Step: 1 11:41am Aug 26,2022
Units used in this Analysis (Kgfcm2):
Name System Unit Constant User Unit
Length Feet 30.4800 cm

Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.**4 41.6231 cm**4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.**3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm
PV Elite Vessel Analysis Program: Input Data
603-C-07(N)
BS VI FCC GDS UNIT
Design Internal Pressure (for Hydrotest) 12.61 kgf/cm²

Design Internal Temperature 237.0 °C
Projection of Nozzle from Vessel Top 800 mm
Projection of Nozzle from Vessel Bottom 1200 mm
Minimum Design Metal Temperature 4.4 °C
Type of Construction Welded
Special Service Sour
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding Y
Shop Pressure Test:

Type of Pressure Test UG-99(c)
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Field Pressure Test:

Type of Pressure Test UG-99(b)
Pressure Test Position Vertical
Test Performed in Corroded Condition Yes
Load Case 1 NP+EW+1.1WI+FW+BW

Load Case 2 NP+EW+1.3EE+FS+BS
Load Case 3 NP+OW+1.1WI+FW+BW
603-C-07(N)
BS VI FCC GDS UNIT
Load Case 4 NP+OW+1.3EQ+FS+BS

Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+1.1WI+FW+BW
Load Case 8 IP+OW+1.3EQ+FS+BS
Load Case 9 EP+OW+1.1WI+FW+BW
Load Case 10 EP+OW+1.3EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 158.4 km/hr
Wind Zone Number 3
Base Elevation 30 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 2
Equipment Class Class B
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS 1893-RSM

Importance Factor for IS-1893 2.000
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes
M.A.W.P + Static Head to Nozzle Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
603-C-07(N)
BS VI FCC GDS UNIT
Reduce the MDMT due to lower membrane stress Yes

Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Skirt Sup.
Description Skirt-1
Distance "FROM" to "TO" 245.4 cm
Skirt Outside Diameter 2726 mm
Diameter of Skirt at Base 3000 mm
Skirt Thickness 24 mm
Internal Corrosion Allowance 1 mm
Nominal Thickness 24 mm
External Corrosion Allowance 0 mm
Design Temperature Internal Pressure 40 °C
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1406.1 kgf/cm²
Allowable Stress, Hydrotest 2404.5 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 30.988 mm
Yield Stress, Operating 2658.8 kgf/cm²
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7
Weld is pre-Heated No

Detail Type Platform
Detail ID PF-1
Dist. from "FROM" Node / Offset dist 165 cm
Platform Start Angle (degrees) 0.0
Platform End Angle (degrees) 180.0
Platform Wind Area 31200 cm²
Platform Weight 2047.9 kgf
Platform Railing Weight 0 kgf/cm
Platform Grating Weight 0.025 kgf/cm²
Platform Width 1200 mm
Platform Height 1000 mm
Platform Clearance or End Offset 100 mm
Platform Force Coefficient 1.3
Ladder Layout Angle 0.0
Ladder Start Elevation 0 cm
Ladder End Elevation 200 cm
Unit Weight of Ladder 0.4 kgf/cm
Platform Length (top head platform) 0 mm

Detail Type Lining
Detail ID FP
Height/Length of Lining 245.4 cm
Thickness of Lining 100 mm
Density 0.0032 kg/cm³
603-C-07(N)
BS VI FCC GDS UNIT

Detail Type Weight
Detail ID TL & BRACING
Miscellaneous Weight 1000 kgf
Offset from Element Centerline 0 mm

Element To Node 30
Description Skirt-2

Detail Type Lining
Detail ID FP
Height/Length of Lining 119.6 cm

Element To Node 40
Description Skirt-3
Distance "FROM" to "TO" 240 cm

Detail ID PF-2
603-C-07(N)
BS VI FCC GDS UNIT


Detail Type Lining
Detail ID FP
Height/Length of Lining 240 cm

Element To Node 50
Description Skirt-4
Yield Stress, Operating 1870 kgf/cm²
UCS-66 Chart Curve Designation D
UNS Number K02100
Product Form Plate

Detail ID PF-3
603-C-07(N)
BS VI FCC GDS UNIT


Detail Type Lining
Detail ID FP
Height/Length of Lining 245 cm

Element To Node 60
Element Type Elliptical
Description Bottom Head
Inside Diameter 2000 mm
Element Thickness 24 mm
Design Internal Pressure 12.61 kgf/cm²
Design External Pressure 1.055 kgf/cm²
Material Name SA-516 60 [Impact Tested]
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID Liquid 50
Dist. from "FROM" Node / Offset dist -50 cm
Height/Length of Liquid 55 cm
Liquid Density 661 kg/m³

Detail Type Insulation
Detail ID Ins: 210
Dist. from "FROM" Node / Offset dist -50 cm
Height/Length of Insulation 55 cm
Thickness of Insulation 65 mm

Detail Type Nozzle
Detail ID O2
Dist. from "FROM" Node / Offset dist 0 mm
603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Diameter 250 mm

Nozzle Schedule 120
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 378.75 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-350 LF2 [Impact Tested]

Detail Type Nozzle
Detail ID O4
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 180.0

Detail Type Nozzle
Detail ID O3
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 0.0

Element To Node 70
Element Type Cylinder ! Atype
Description Shell-1

Detail Type Liquid
Detail ID Liquid 60
Height/Length of Liquid 248 cm
603-C-07(N)
BS VI FCC GDS UNIT

Detail ID Ins: 210

Detail Type Nozzle
Detail ID MH3
Nozzle Schedule None
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID UC
Nozzle Diameter 50.8 mm
Nozzle Class 300
Layout Angle 0.0
Weight of Nozzle ( Used if > 0 ) 0 kgf

Detail Type Nozzle
Detail ID LT1A
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 30.0

Detail Type Nozzle
Detail ID LT2A
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 45.0
603-C-07(N)
BS VI FCC GDS UNIT

Detail Type Nozzle
Detail ID LT3A
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 60.0

Detail Type Nozzle
Detail ID LT4A
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 75.0

Detail Type Nozzle
Detail ID LT5A
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID LG1
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 105.0

Detail Type Nozzle
Detail ID LG3
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 120.0
603-C-07(N)
BS VI FCC GDS UNIT


Detail Type Nozzle
Detail ID LG5
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 135.0

Element To Node 80
Description Shell-2

Detail ID PF-4

Detail Type Liquid
Detail ID Liquid 70
603-C-07(N)
BS VI FCC GDS UNIT
Height/Length of Liquid 219.8 cm


Detail ID Ins: 210
Height/Length of Insulation 219.8 cm

Element To Node 90
Description Shell-3

Detail ID PF-5
Dist. from "FROM" Node / Offset dist 42.2 cm

Detail Type Liquid
Detail ID Liquid: 80
Height/Length of Liquid 107.2 cm

603-C-07(N)
BS VI FCC GDS UNIT
Detail ID Ins: 210


Detail Type Nozzle
Detail ID I3
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID I4
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 270.0

Detail Type Nozzle
Detail ID LT1B
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 30.0

Detail Type Nozzle
Detail ID LT2B
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 45.0

Detail Type Nozzle
Detail ID LT3B
603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 60.0

Detail Type Nozzle
Detail ID LT4B
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 75.0

Detail Type Nozzle
Detail ID LT5B
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID LG2
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 105.0

Detail Type Nozzle
Detail ID LG4
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 120.0

603-C-07(N)
BS VI FCC GDS UNIT
Detail Type Nozzle

Detail ID LG6
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 135.0

Detail Type Nozzle
Detail ID PT
Nozzle Class 300
Layout Angle 180.0

Detail Type Nozzle
Detail ID PG
Nozzle Class 300
Layout Angle 210.0

Detail Type Weight
Detail ID ADDED WGHT

Element To Node 100
Description Toricone-1 LSF
603-C-07(N)
BS VI FCC GDS UNIT


Detail ID Ins: 210

Element To Node 110
Element Type Conical
Description Toricone-1
Cone Diameter at "To" End 1600 mm
Design Length of Cone 500 mm
Large knuckle radius 200 mm
Large knuckle thickness 28 mm
Small knuckle radius 160 mm
Small knuckle thickness 28 mm
Half Apex Angle of Cone 25.975204 degrees
Toriconical (Y/N) Y

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-1
Stiffening Ring Moment of Inertia 1048.9 cm**4
Distance from Shell Surface to Centr 106.2 mm
Stiffening Ring Cross Sectional Area 50.79 cm²
Stiffening Ring Section Name ISA150X150X18
Height of Section Ring 150 mm
Using Custom Stiffener Section No
603-C-07(N)
BS VI FCC GDS UNIT

Element To Node 120
Description Toricone-1 SSF

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-2

Element To Node 130
Description Shell-4
603-C-07(N)
BS VI FCC GDS UNIT


Detail ID Ins: 210

Detail Type Nozzle
Detail ID TW4
Nozzle Class 300
Layout Angle 180.0

Detail Type Tray
Detail ID TRAYS 1 TO 3
Tray Spacing 600 mm
Number of Trays 3
Tray Weight per Unit Area 0.015 kgf/cm²
Height of Liquid on Tray 100 mm
Density of Liquid on Tray 660.6 kg/m³
Support Ring and Bolting Bar Weight 250 kgf

Detail Type Weight
Detail ID CLEATS

Element To Node 140
Description Shell-5
603-C-07(N)
BS VI FCC GDS UNIT

Detail ID PF-6

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-3

Detail Type Tray
Tray Spacing 600 mm
Number of Trays 4

Element To Node 150
Description Shell-6
603-C-07(N)
BS VI FCC GDS UNIT


Detail ID PF-7
Platform Weight 1637 kgf

Detail ID Ins: 210

Detail Type Tray
Tray Spacing 600 mm
Number of Trays 4

Element To Node 160
Description Shell-7
603-C-07(N)
BS VI FCC GDS UNIT

Detail ID PF-8
Platform Weight 1637 kgf

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-4

Detail Type Nozzle
Detail ID TW3
Nozzle Class 300
Layout Angle 180.0
603-C-07(N)
BS VI FCC GDS UNIT


Detail Type Nozzle
Detail ID TW2
Nozzle Class 300
Layout Angle 180.0

Detail Type Tray
Tray Spacing 600 mm
Number of Trays 4

Element To Node 170
Description Shell-8

Detail ID Ins: 210

Detail Type Nozzle
Detail ID I1-A
603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Schedule 120

Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID I1-B
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 180.0

Detail Type Nozzle
Detail ID MH2
Nozzle Class 150
Layout Angle 270.0

Detail Type Weight
Detail ID LIFTING TRUNION

Detail Type Weight
Detail ID DISTRIBUTOR

Element To Node 180
Description Toricone-2 LSF
603-C-07(N)
BS VI FCC GDS UNIT


Detail ID Ins: 210

Element To Node 190
Element Type Conical
Description Toricone-2
Cone Diameter at "To" End 1200 mm
Design Length of Cone 475 mm
Large knuckle radius 160 mm
Large knuckle thickness 25 mm
Small knuckle radius 120 mm
Small knuckle thickness 25 mm
Half Apex Angle of Cone 26.361975 degrees
Toriconical (Y/N) Y

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-5
Material Name SA-516 60
603-C-07(N)
BS VI FCC GDS UNIT


Element To Node 200
Description Toricone-2 SSF

Detail ID Ins: 210

Detail Type Ring
Detail ID SR-6
Material Name SA-516 60

Element To Node 210
Description Shell-9
603-C-07(N)
BS VI FCC GDS UNIT


Detail ID PF-9

Detail ID Ins: 210

Detail Type Nozzle
Detail ID TW1
Nozzle Class 300
Layout Angle 0.0

Detail Type Tray
Tray Spacing 600 mm
Number of Trays 3

Element To Node 220
603-C-07(N)
BS VI FCC GDS UNIT

Description Shell-10

Detail ID Ins: 210

Detail Type Nozzle
Detail ID MH1
Nozzle Class 150
Layout Angle 30.0

Detail Type Nozzle
Detail ID I2
Nozzle Schedule XXS
Nozzle Class 600
Layout Angle 90.0

Detail Type Tray
Detail ID TRAY 20
Tray Spacing 600 mm
Number of Trays 1
603-C-07(N)
BS VI FCC GDS UNIT

Element To Node 230
Element Type Flange
Description Top Flange
Flange Inside Diameter 1200 mm
Material Name SA-350 LF2 [Impact Tested]
Yield Stress, Operating 2103.7 kgf/cm²
UCS-66 Chart Curve Designation Impact Tested
UNS Number K03011
Class / Thickness / Grade 1::
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y

Detail ID INSULATION

Element To Node 240
Element Type Flange
Description Blind
Flange Outside Diameter 1470 mm
Material Name SA-350 LF2 [Impact Tested]
Perform Flange Stress Calculation (Y/N) Y
603-C-07(N)
BS VI FCC GDS UNIT

Detail ID INSULATION

603-C-07(N)
BS VI FCC GDS UNIT
XY Coordinate Calculations: Step: 2 11:41am Aug 26,2022
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

cm cm cm cm
Skirt-1 ... 245.4 ... 245.4

Skirt-2 ... 365 ... 119.6
Skirt-3 ... 605 ... 240
Skirt-4 ... 850 ... 245
Bottom Head ... 855 ... 5
Shell-1 ... 1103 ... 248
Shell-2 ... 1322.8 ... 219.8
Shell-3 ... 1542.5 ... 219.7
Toricone-1 LSF ... 1550 ... 7.5
Toricone-1 ... 1600 ... 50
Toricone-1 SSF ... 1607.5 ... 7.5
Shell-4 ... 1802.5 ... 195
Shell-5 ... 1997.5 ... 195
Shell-6 ... 2245.5 ... 248
Shell-7 ... 2493.5 ... 248
Shell-8 ... 2665 ... 171.5
Toricone-2 LSF ... 2672.5 ... 7.5
Toricone-2 ... 2720 ... 47.5
Toricone-2 SSF ... 2727.5 ... 7.5
Shell-9 ... 2893.8 ... 166.3
Shell-10 ... 3060 ... 166.2
Top Flange ... 3074 ... 14
Blind ... 3083.45 ... 8.5
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

603-C-07(N)
BS VI FCC GDS UNIT
Flg Calc [Int P]: FLANGE Flng: 5 11:41am Aug 26,2022
Flange Input Data Values Description: FLANGE :
Top Flange
Flange Type Integral Weld Neck
Design Pressure P 12.61 kgf/cm²

Design Temperature 237 °C
Internal Corrosion Allowance ci 6.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 1200.000 mm

Flange Outside Diameter A 1450.000 mm
Flange Thickness t 50.0000 mm
Thickness of Hub at Small End go 24.0000 mm
Thickness of Hub at Large End g1 50.0000 mm
Length of Hub h 90.0000 mm
Flange Material SA-350 LF2

Flange Material UNS number K03011
Flange Allowable Stress At Temperature Sfo 1389.70 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.10 kgf/cm²
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Diameter of Bolt Circle C 1380.000 mm

Nominal Bolt Diameter a 27.0000 mm
Type of Threads TEMA Metric
Number of Bolts 40
Flange Face Outside Diameter Fod 1289.000 mm

Flange Face Inside Diameter Fid 1200.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 1270.000 mm

Gasket Inside Diameter Gi 1231.900 mm
Gasket Factor m 4.2500
Gasket Design Seating Stress y 710.10 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm
603-C-07(N)
BS VI FCC GDS UNIT
Hub Small End Required Thickness due to Internal Pressure:

= (P•(D/2+Ca))/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•(1200.0/2+6.0))/(1389.7•1.0-0.6•12.61)+Ca
= 11.5289 mm
Hub Small End Hub MAWP:

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1389.7 • 1.0 • 18.0)/(606.0 + 0.6 • 18.0 )
= 40.555 kgf/cm²
Corroded Flange ID, Bcor = B+2*Fcor 1212.000 mm

Corroded Large Hub, g1Cor = g1-ci 44.000 mm
Corroded Small Hub, g0Cor = go-ci 18.000 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 40.000 mm
Gasket Contact Width, N = (Go - Gi) / 2 19.050 mm

Basic Gasket Width, bo = N / 2 9.525 mm
Effective Gasket Width, b = Cb*sqrt(bo) 7.777 mm
Gasket Reaction Diameter, G = Go - 2 * b 1254.446 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 • G² • Peq
= 0.785 • 1254.4457² • 12.61
= 155850.453 kgf
Contact Load on Gasket Surfaces [Hp]:

=2•b•π•G•m•P
= 2 • 7.7771 • π • 1254.4457 • 4.25 • 12.61
= 32851.449 kgf
Hydrostatic End Load at Flange ID [Hd]:

= π • Bcor² • P / 4
= π • 1212.0² •12.61/4
= 145482.125 kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 155850 - 145482
= 10368.334 kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 155850 + 32851 + 0, 0 )
= 188701.906 kgf
Gasket Seating Bolt Load [Wm2]:

= y • b • π • G + yPart • bPart • lp
= 710.1•7.7771•π•1254.446+0.0•0.0•0.0
= 217640.953 kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 188702/1758, 217641/1758 )
= 123.823 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 • 27.0 + 6 • 50.0/(4.25 + 0.5)
603-C-07(N)
BS VI FCC GDS UNIT
= 117.158 mm
Actual Circumferential Bolt Spacing [Bs]:

= C • sin( π / n )
= 1380.0 • sin( π/40 )
= 108.274 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( ( Bs/( 2a + t )), 1 )
= max( ( 108.274/( 2 • 27.0 + 50.0 )), 1 )
= 1.0203
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area: 123.823 165.541

Radial Distance between Hub and Bolts: 38.000 40.000
Radial Distance between Bolts and Edge: 30.500 35.000
Circ. Spacing between the Bolts: 65.000 108.274 117.158
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab • Sa/( y • π(Go + Gi) )
= 165.541 • 1757.68/(710.1 • π(1270.0 + 1231.9) )
= 5.213 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 32.000 mm[Note: Exceeds actual gasket width, 19.050 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa • Ab
= 1757.68 • 165.5408
= 290966.53 kgf
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 188702 - 155850
= 32851.44 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2
= ( 1380.0 - 1254.4457 )/2
= 62.7772 mm
Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2
= ( 40.0 + 44.0 + 62.7772 )/2
= 73.3886 mm
Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )
= 40.0 +( 44.0/2.0 )
= 62.0000 mm
Summary of Moments for Internal Pressure: (kgf-m.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 145482. 62.0000 1.0203 9203.

603-C-07(N)
BS VI FCC GDS UNIT
Face Pressure, Mt 10368. 73.3886 1.0203 776.

Gasket Load, Mg 32851. 62.7772 1.0203 2104.
Gasket Seating, Matm 290967. 62.7772 1.0203 18638.
Total Moment for Operation, Mop 12084. kgf-m.

Total Moment for Gasket seating, Matm 18638. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 147.702 mm

Hub Ratio, h/h0 = HL / H0 0.609
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.444
Flange Factors for Integral Flange:

Factor F 0.790
Factor V 0.161
Factor f 1.400
Factors from Figure 2-7.1 K = 1.196
T = 1.840 U = 12.008
Y = 10.927 Z = 5.637
e = 0.0053 1/mm d = 0.35591E+07 mm³
Stress Factors Alpha = 1.267
Beta = 1.356 Gamma = 0.689
Delta = 0.035 Lambda = 0.724
Longitudinal Hub Stress, Operating [SHo]:

= ( f • Mop / Bcor ) / ( L • g1² )
= (1.4002•12084/1212.0)/(0.7237•44.0²)
= 996.36 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:

= ( f • Matm / Bcor ) / ( L • g1² )
= (1.4002•18638/1212.0)/(0.7237•44.0²)
= 1536.72 kgf/cm²
Radial Flange Stress, Operating [SRo]:

= ( β • Mop / Bcor ) / ( L • t² )
= (1.3565•12084/1212.0)/(0.7237•50.0²)
= 747.47 kgf/cm²
Radial Flange Stress, Seating [SRa]:

= ( β • Matm/Bcor ) / ( L • t² )
= (1.3565•18638/1212.0)/(0.7237•50.0²)
= 1152.85 kgf/cm²
Tangential Flange Stress, Operating [STo]:

= ( Y • Mo / (t² • Bcor) ) - Z • SRo
= (10.9269•12084/(50.0²•1212.0))-5.6371•747
= 144.16 kgf/cm²
Tangential Flange Stress, Seating [STa]:

= ( y • Matm / (t² • Bcor) ) - Z • SRa
= (10.9269•18638/(50.0²•1212.0))-5.6371•1153
= 222.34 kgf/cm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (996+max(747,144))/2
= 871.92 kgf/cm²
Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (1537+max(1153,222))/2
= 1344.79 kgf/cm²
603-C-07(N)
BS VI FCC GDS UNIT
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 188702/165.5408
= 1139.91 kgf/cm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (217641/165.5408)
= 1314.73 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 996.36 2084.55 1536.72 2109.15

Radial Flange 747.47 1389.70 1152.85 1406.10
Tangential Flange 144.16 1389.70 222.34 1406.10
Maximum Average 871.92 1389.70 1344.79 1406.10
Bolting 1139.91 1757.68 1314.73 1757.68
Minimum Required Flange Thickness 48.387 mm

Estimated M.A.W.P. ( Operating ) 19 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 301.9 kg
Estimated Unfinished Weight of Forging at given Thk 564.6 kg
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 • Ma / Bsc • Cnvf ac • V / ( λ • Eamb • go² • ho • Ki )
= 52.14•18783.8/1.0283•100000.023•0.161/(0.716•2067026•18.0²•147.702•0.3)
= 0.724 (should be ≤ 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 • Mo / Bsc • Cnvf ac • V / ( λ • Eop • goc² • ho • Ki )
= 52.14•12178.8/1.0283•100000.023•0.161/(0.716•1936861•18.0²•147.702•0.3)
= 0.501 (should be ≤ 1)
Flange Rigidity Based on Given Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 • Ma / Bsc • Cnvf ac • V / ( λ • Eamb • go² • ho • Ki )
= 52.14•18637.6/1.0203•100000.023•0.161/(0.724•2067026•18.0²•147.702•0.3)
= 0.715 (should be ≤ 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 • Mo / Bsc • Cnvf ac • V / ( λ • Eop • goc² • ho • Ki )
= 52.14•12084.0/1.0203•100000.023•0.161/(0.724•1936861•18.0²•147.702•0.3)
= 0.495 (should be ≤ 1)
Minimum Design Metal Temperature Results:

Note:
This Material was specified as being an Impact Tested (Low Temperature) Material.
Impact Test Temperature provided per Specification -46 °C
Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

603-C-07(N)
BS VI FCC GDS UNIT
Flg Calc [Int P]: BLIND Flng: 6 11:41am Aug 26,2022
Flange Input Data Values Description: BLIND :
Blind
Flange Type Blind
Design Pressure P 12.61 kgf/cm²

Design Temperature 237 °C
Internal Corrosion Allowance ci 6.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 1470.000 mm

Flange Thickness t 85.0000 mm

Flange Material UNS number K03011
Flange Allowable Stress At Temperature Sfo 1389.70 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.10 kgf/cm²

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 4335.398 mm
Diameter of Bolt Circle C 1380.000 mm

Nominal Bolt Diameter a 27.0000 mm
Type of Threads TEMA Metric
Number of Bolts 40
Flange Face Outside Diameter Fod 1280.000 mm

Flange Face Inside Diameter Fid 1200.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 1270.000 mm

Gasket Inside Diameter Gi 1232.000 mm
Gasket Factor m 4.2500
Gasket Design Seating Stress y 710.10 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm
Gasket Contact Width, N = (Go - Gi) / 2 19.000 mm

Basic Gasket Width, bo = N / 2 9.500 mm
603-C-07(N)
BS VI FCC GDS UNIT
Effective Gasket Width, b = Cb*sqrt(bo) 7.767 mm

Gasket Reaction Diameter, G = Go - 2 * b 1254.466 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 • G² • Peq
= 0.785 • 1254.4662² • 12.61
= 155855.547 kgf
Contact Load on Gasket Surfaces [Hp]:

=2•b•π•G•m•P
= 2 • 7.7669 • π • 1254.4662 • 4.25 • 12.61
= 32808.840 kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 155856 + 32809 + 0, 0 )
= 188664.391 kgf
Gasket Seating Bolt Load [Wm2]:

= y • b • π • G + yPart • bPart • lp
= 710.1•7.7669•π•1254.466+0.0•0.0•0.0
= 217358.719 kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 188664/1758, 217359/1758 )
= 123.663 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 • 27.0 + 6 • 79.0/(4.25 + 0.5)
= 153.789 mm
Actual Circumferential Bolt Spacing [Bs]:

= C • sin( π / n )
= 1380.0 • sin( π/40 )
= 108.274 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( ( Bs/( 2a + t )), 1 )
= max( ( 108.274/( 2 • 27.0 + 79.0 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area: 123.663 165.541

Radial Distance between Bolts and Edge: 30.500 45.000
Circ. Spacing between the Bolts: 65.000 108.274 153.789
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab • Sa/( y • π(Go + Gi) )
= 165.541 • 1757.68/(710.1 • π(1270.0 + 1232.0) )
= 5.213 mm
Flange Design Bolt Load, Gasket Seating [W]:

= Sa • Ab
= 1757.68 • 165.5408
603-C-07(N)
BS VI FCC GDS UNIT
= 290966.53 kgf
Gasket Load for the Operating Condition [HG]:

= Wm1
= 188664.39 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2
= ( 1380.0 - 1254.4662 )/2
= 62.7670 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 • Wm1 • hG • Bsc/(t² • G) + C • Z • Peq • G²/t²
= 1.9•188664•62.767•1.0/(79.0²•1254.4662)+0.3•1.0•12.61•1254.4662²/79.0²
= 1241.28 kgf/cm²
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 • W • hG • Bsc/ (t² • G)
= 1.9•290967•62.767•1.0/(79.0²•1254.4662)
= 443.22 kgf/cm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 188664/165.5408
= 1139.69 kgf/cm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (217359/165.5408)
= 1313.02 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating Gasket Seating

Actual Allowed Actual Allowed
Tangential Flange 1241.28 1389.70 443.22 1406.10

Bolting 1139.69 1757.68 1313.02 1757.68
Reqd. Blind Flange Thickness at Center 80.662 mm

Reqd. Blind Flange Thickness at Gasket 50.353 mm
Estimated M.A.W.P. ( Operating ) 14 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 1118.1 kg
Estimated Unfinished Weight of Forging at given Thk 1118.1 kg

Note:

603-C-07(N)
BS VI FCC GDS UNIT
Internal Pressure Calculations: Step: 5 11:41am Aug 26,2022
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kgf/cm² mm mm mm kgf/cm²
Skirt-1 ... 24 1 2726 ...

Skirt-2 ... 24 1 2577 ...
Skirt-3 ... 18 1 2313 ...
Skirt-4 ... 24 1 2048 ...
Bottom Head 13.026 30 6 2000 1202.2
Shell-1 12.99 24 6 2000 1202.2
Shell-2 12.826 28 6 2000 1202.2
Shell-3 12.681 28 6 2000 1202.2
Toricone-1 LSF 12.61 34 6 2000 1202.2
Toricone-1 12.61 34 6 1959.6 1202.2
Toricone-1 SSF 12.61 34 6 1600 1202.2
Shell-4 12.61 28 6 1600 1202.2
Shell-5 12.61 28 6 1600 1202.2
Shell-6 12.61 24 6 1600 1202.2
Shell-7 12.61 24 6 1600 1202.2
Shell-8 12.61 24 6 1600 1202.2
Toricone-2 LSF 12.61 24 6 1600 1202.2
Toricone-2 12.61 24 6 1566.7 1202.2
Toricone-2 SSF 12.61 24 6 1200 1202.2
Shell-9 12.61 24 6 1200 1202.2
Shell-10 12.61 24 6 1200 1202.2
Top Flange 12.61 50 6 1200 1389.7
Blind 12.61 85 6 1470 1389.7
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
kgf/cm² kgf/cm² kgf/cm² mm mm
Skirt-1 ... No Calc No Calc 24 No Calc

Bottom Head 12.61 21.226 28.7837 24 16.8263
Shell-1 12.61 20.902 28.4432 24 16.941
Shell-2 12.61 25.7351 33.1068 28 16.8016
Shell-3 12.61 25.8793 33.1054 28 16.6789
Toricone-1 LSF 12.61 25.9512 33.1068 28 16.6184
Toricone-1 12.61 23.8173 30.4176 28 17.5823
Toricone-1 SSF 12.61 32.287 41.2133 28 14.5074
Shell-4 12.61 32.287 41.2133 28 14.5074
Shell-5 12.61 32.287 41.2133 28 14.5074
Shell-6 12.61 26.4942 35.4298 24 14.5074
Shell-7 12.61 26.4942 35.4298 24 14.5074
Shell-8 12.61 26.4942 35.4298 24 14.5074
Toricone-2 LSF 12.61 20.6674 29.6121 20 14.5074
Toricone-2 12.61 18.9085 27.1302 20 15.307
Toricone-2 SSF 12.61 27.395 39.2892 20 12.3964
Shell-9 12.61 35.0837 46.9609 24 12.3967
Shell-10 12.61 35.0851 46.9629 24 12.3964
Top Flange 12.61 19.4434 19.4434 50 48.387
603-C-07(N)
BS VI FCC GDS UNIT
Blind 12.61 14.1176 16.5366 85 80.6622
Minimum 13 17
Note : The M.A.W.P is Governed by a Standard Flange !
Elements Suitable for Design Internal Pressure.
Internal Pressure Calculation Results:
Elliptical Head From 50 To 60 SA-516 60 at 237 °C
Bottom Head
Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Circumferential Joint: Full Radiography per UW-11(a) Type 1
Material UNS Number: K02100
Required Thickness due to Internal Pressure [tr]:

= (P•D•Kcor)/(2•S•E-0.2•P) Appendix 1-4(c)
= (13.026•2012.0•0.992)/(2•1202.2•1.0-0.2•13.026)
= 10.8263 + 6.0000 = 16.8263 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.416 kgf/cm²
= (2•S•E•t)/(Kcor•D+0.2•t) per Appendix 1-4 (c)
= (2•1202.2•1.0•18.0)/(0.992•2012.0+0.2•18.0)
= 22 - 0 = 21 kgf/cm²
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2•S•E•t)/(K•D+0.2•t) per Appendix 1-4 (c)
= (2•1202.2•1.0•24.0)/(1.0•2000.0+0.2•24.0)
= 29 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(Kcor•D+0.2•t))/(2•E•t)
= (13.026•(0.992•2012.0+0.2•18.0))/(2•1.0•18.0)
= 723.597 kgf/cm²
Straight Flange Required Thickness:

= (P•R)/(S•E-0.6•P) + c per UG-27 (c)(1)
= (13.026•1006.0)/(1202.2•1.0-0.6•13.026)+6.0
= 16.972 mm
Straight Flange Maximum Allowable Working Pressure:

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2 • 1.0 • 24.0)/(1006.0 + 0.6 • 24.0 )
= 28 - 0 = 28 kgf/cm²
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 • Inside Head Depth ))²)/6
= ( 2 +( 2012.0/( 2 • 506.0 ))²)/6
= 0.992118
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.338 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:

603-C-07(N)
BS VI FCC GDS UNIT
Note: This Element/Detail was specified as being Impact Tested.
MDMT Calculations in the Head Straight Flange:
Cylindrical Shell From 60 To 70 SA-516 60 at 237 °C
Shell-1


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.99•1006.0)/(1202.2•1.0-0.6•12.99)
= 10.9410 + 6.0000 = 16.9410 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•18.0)/(1006.0+0.6•18.0)
= 21 - 0 = 21 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•24.0)/(1000.0+0.6•24.0)
= 28 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.99•(1006.0+0.6•18.0))/(1.0•18.0)
= 733.795 kgf/cm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.186 %
Shell-2


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.826•1006.0)/(1202.25•1.0-0.6•12.826)
= 10.8016 + 6.0000 = 16.8016 mm

603-C-07(N)
BS VI FCC GDS UNIT
= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)

= (1202.25•1.0•22.0)/(1006.0+0.6•22.0)
= 26 - 0 = 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•28.0)/(1000.0+0.6•28.0)
= 33 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.826•(1006.0+0.6•22.0))/(1.0•22.0)
= 594.200 kgf/cm²
Shell-3


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.681•1006.0)/(1202.2•1.0-0.6•12.681)
= 10.6789 + 6.0000 = 16.6789 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•22.0)/(1006.0+0.6•22.0)
= 26 - 0.1 = 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•28.0)/(1000.0+0.6•28.0)
= 33 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.681•(1006.0+0.6•22.0))/(1.0•22.0)
= 587.470 kgf/cm²
Toricone-1 LSF
603-C-07(N)
BS VI FCC GDS UNIT


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•1006.0)/(1202.25•1.0-0.6•12.61)
= 10.6184 + 6.0000 = 16.6184 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•22.0)/(1006.0+0.6•22.0)
= 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•28.0)/(1000.0+0.6•28.0)
= 33 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(1006.0+0.6•22.0))/(1.0•22.0)
= 584.187 kgf/cm²
Conical Section From 100 To 110 SA-516 60 at 237 °C
Toricone-1


= (P•D)/(2•cos(a)•(S•E-0.6•P)) per Appendix 1-4 (e)
= (12.61•1972.9419)/(2•0.899•(1202.25•1.0-0.6•12.61))
= 11.5823 + 6.0000 = 17.5823 mm

= (2•S•E•t•cos(a))/(D+1.2•t•cos(a)) per App 1-4(e)
= (2•1202.25•1.0•22.0•0.899)/(1972.942+1.2•22.0•0.899)
= 24 kgf/cm²

= (2•1202.25•1.0•28.0•0.899)/(1959.5935+1.2•28.0•0.899)
= 30 kgf/cm²

= (P•(D+1.2•t•cos(a)))/(2•E•t•cos(a))
= (12.61•(1972.9419+1.2•22.0•0.899))/(2•1.0•22.0•0.899)
= 636.529 kgf/cm²
Thickness and Maximum Pressure for Large Knuckle:

603-C-07(N)
BS VI FCC GDS UNIT
Equivalent Crown Radius for the Cone Large End Knuckle [L]:
= Di/(2(cos(α)) + ca per UG-32(h)
= 1959.59/(2(cos(26.0)) + 6.0
= 1095.894 mm
Stress Concentration Factor [M]:

= ( 3 + ( L/( r + ca ) )/4
= ( 3 + ( 200.0/( 200.0 + 6.0 ) )/4
= 1.327
Required Knuckle Thickness due to Internal Pressure [TrKnuckle]:

= (P(L+ca)M)/(2•S•E-0.2•P) + ca per App. 1-4(d)
= (12.61(1095.8938)1.33 )/( 2 • 1202 • 1.0 - 0.2 • 12.61 ) + 6.0
= 13.674 mm
Large End Knuckle Maximum Allowable Working Pressure [KnuckleMAWP]:

= ( 2 • S • E( t - ca ))/(M( L + ca ) + 0.2( t - ca )) per Appendix 1-4 (d)
= ( 2 • 1202 • 1.0( 28.0 - 6.0 ))/( 1.33( 1095.8938 + 6.0 ) + 0.2( 28.0 - 6.0 ))
= 36 kgf/cm²
Minimum Knuckle Radius check per Figure UG-36 [rL]:

= max( 3 • t, 0.12( RL + t ) )
= max( 3 • 22.0, 0.12( 1006.0 + 22.0 ) )
= 123.36 mm
Toricone-1 SSF


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•22.0)/(806.0+0.6•22.0)
= 32 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•28.0)/(800.0+0.6•28.0)
= 41 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•22.0))/(1.0•22.0)
= 469.551 kgf/cm²
603-C-07(N)
BS VI FCC GDS UNIT
Shell-4


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•22.0)/(806.0+0.6•22.0)
= 32 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•28.0)/(800.0+0.6•28.0)
= 41 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•22.0))/(1.0•22.0)
= 469.551 kgf/cm²
Shell-5


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•22.0)/(806.0+0.6•22.0)
= 32 kgf/cm²
603-C-07(N)
BS VI FCC GDS UNIT

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•28.0)/(800.0+0.6•28.0)
= 41 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•22.0))/(1.0•22.0)
= 469.551 kgf/cm²
Shell-6


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•18.0)/(806.0+0.6•18.0)
= 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•24.0)/(800.0+0.6•24.0)
= 35 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•18.0))/(1.0•18.0)
= 572.214 kgf/cm²
Shell-7


603-C-07(N)
BS VI FCC GDS UNIT

= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•18.0)/(806.0+0.6•18.0)
= 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•24.0)/(800.0+0.6•24.0)
= 35 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•18.0))/(1.0•18.0)
= 572.214 kgf/cm²
Shell-8


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•18.0)/(806.0+0.6•18.0)
= 26 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•24.0)/(800.0+0.6•24.0)
= 35 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•18.0))/(1.0•18.0)
= 572.214 kgf/cm²

603-C-07(N)
BS VI FCC GDS UNIT
Toricone-2 LSF


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•806.0)/(1202.25•1.0-0.6•12.61)
= 8.5074 + 6.0000 = 14.5074 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•14.0)/(806.0+0.6•14.0)
= 21 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•20.0)/(800.0+0.6•20.0)
= 30 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(806.0+0.6•14.0))/(1.0•14.0)
= 733.542 kgf/cm²
Conical Section From 180 To 190 SA-516 60 at 237 °C
Toricone-2


= (P•D)/(2•cos(a)•(S•E-0.6•P)) per Appendix 1-4 (e)
= (12.61•1580.1149)/(2•0.896•(1202.25•1.0-0.6•12.61))
= 9.3070 + 6.0000 = 15.3070 mm

= (2•1202.25•1.0•14.0•0.896)/(1580.115+1.2•14.0•0.896)
= 19 kgf/cm²

= (2•1202.25•1.0•20.0•0.896)/(1566.722+1.2•20.0•0.896)
= 27 kgf/cm²

603-C-07(N)
BS VI FCC GDS UNIT
= (P•(D+1.2•t•cos(a)))/(2•E•t•cos(a))
= (12.61•(1580.1149+1.2•14.0•0.896))/(2•1.0•14.0•0.896)
= 801.774 kgf/cm²
Equivalent Crown Radius for the Cone Large End Knuckle [L]:
= 1566.72/(2(cos(26.4)) + 6.0
= 880.280 mm

= ( 3 + ( L/( r + ca ) )/4
= ( 3 + ( 160.0/( 160.0 + 6.0 ) )/4
= 1.326
Required Knuckle Thickness due to Internal Pressure [TrKnuckle]:

= (P(L+ca)M)/(2•S•E-0.2•P) + ca per App. 1-4(d)
= (12.61(880.2805)1.33 )/( 2 • 1202 • 1.0 - 0.2 • 12.61 ) + 6.0
= 12.168 mm
Large End Knuckle Maximum Allowable Working Pressure [KnuckleMAWP]:

= ( 2 • 1202 • 1.0( 25.0 - 6.0 ))/( 1.33( 880.2805 + 6.0 ) + 0.2( 25.0 - 6.0 ))
= 39 kgf/cm²
Minimum Knuckle Radius check per Figure UG-36 [rL]:

= max( 3 • t, 0.12( RL + t ) )
= max( 3 • 14.0, 0.12( 806.0 + 14.0 ) )
= 98.4 mm
Toricone-2 SSF


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•606.0)/(1202.25•1.0-0.6•12.61)
= 6.3964 + 6.0000 = 12.3964 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•14.0)/(606.0+0.6•14.0)
= 27 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•20.0)/(600.0+0.6•20.0)
= 39 kgf/cm²
603-C-07(N)
BS VI FCC GDS UNIT

= (P•(R+0.6•t))/(E•t)
= (12.61•(606.0+0.6•14.0))/(1.0•14.0)
= 553.399 kgf/cm²
Shell-9


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•606.0)/(1202.2•1.0-0.6•12.61)
= 6.3967 + 6.0000 = 12.3967 mm

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•18.0)/(606.0+0.6•18.0)
= 35 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.2•1.0•24.0)/(600.0+0.6•24.0)
= 47 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(606.0+0.6•18.0))/(1.0•18.0)
= 432.103 kgf/cm²
Shell-10


= (P•R)/(S•E-0.6•P) per UG-27 (c)(1)
= (12.61•606.0)/(1202.25•1.0-0.6•12.61)
= 6.3964 + 6.0000 = 12.3964 mm
603-C-07(N)
BS VI FCC GDS UNIT

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•18.0)/(606.0+0.6•18.0)
= 35 kgf/cm²

= (S•E•t)/(R+0.6•t) per UG-27 (c)(1)
= (1202.25•1.0•24.0)/(600.0+0.6•24.0)
= 47 kgf/cm²

= (P•(R+0.6•t))/(E•t)
= (12.61•(606.0+0.6•18.0))/(1.0•18.0)
= 432.103 kgf/cm²
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 16.626 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 16.392 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 21.098 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 14.068 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 18.032 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 12.790 kgf/cm²
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To Stress Allowable Ratio Pressure
Bottom Head 889.5 2024.8 0.439 21.30

Shell-1 900.2 2024.8 0.445 21.30
Shell-2 773.4 2024.8 0.382 21.30
Shell-3 773.4 2024.8 0.382 21.30
Toricone-1 LSF 773.4 2024.8 0.382 21.30
Toricone-1 841.6 2024.8 0.416 21.29
Toricone-1 SSF 620.1 2024.8 0.306 21.26
Shell-4 620.1 2024.8 0.306 21.26
Shell-5 620.1 2024.8 0.306 21.26
Shell-6 721.3 2024.8 0.356 21.26
Shell-7 721.3 2024.8 0.356 21.26
Shell-8 721.3 2024.8 0.356 21.26
Toricone-2 LSF 863.1 2024.8 0.426 21.26
Toricone-2 941.9 2024.8 0.465 21.25
Toricone-2 SSF 649.3 2024.8 0.321 21.22
Shell-9 543.2 2024.8 0.268 21.22
Shell-10 543.2 2024.8 0.268 21.22
Theoretical Maximum Allowable test pressure is : 45.536 kgf/cm²

603-C-07(N)
BS VI FCC GDS UNIT
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description Pad/Nozzle Ambient Operating Ratio
O2 Nozzle 1406.14 1389.67 1.012

O4 Nozzle 1406.14 1389.67 1.012
O3 Nozzle 1406.14 1389.67 1.012
MH3 Nozzle 1406.14 1389.67 1.012
UC Nozzle 1406.14 1389.67 1.012
LT1A Nozzle 1406.14 1389.67 1.012
LT2A Nozzle 1406.14 1389.67 1.012
LT3A Nozzle 1406.14 1389.67 1.012
LT4A Nozzle 1406.14 1389.67 1.012
LT5A Nozzle 1406.14 1389.67 1.012
LG1 Nozzle 1406.14 1389.67 1.012
LG3 Nozzle 1406.14 1389.67 1.012
LG5 Nozzle 1406.14 1389.67 1.012
I3 Nozzle 1406.14 1389.67 1.012
I4 Nozzle 1406.14 1389.67 1.012
LT1B Nozzle 1406.14 1389.67 1.012
LT2B Nozzle 1406.14 1389.67 1.012
LT3B Nozzle 1406.14 1389.67 1.012
LT4B Nozzle 1406.14 1389.67 1.012
LT5B Nozzle 1406.14 1389.67 1.012
LG2 Nozzle 1406.14 1389.67 1.012
LG4 Nozzle 1406.14 1389.67 1.012
LG6 Nozzle 1406.14 1389.67 1.012
PT Nozzle 1406.14 1389.67 1.012
PG Nozzle 1406.14 1389.67 1.012
TW4 Nozzle 1406.14 1389.67 1.012
TW3 Nozzle 1406.14 1389.67 1.012
TW2 Nozzle 1406.14 1389.67 1.012
I1-A Nozzle 1406.14 1389.67 1.012
I1-B Nozzle 1406.14 1389.67 1.012
MH2 Nozzle 1406.14 1389.67 1.012
TW1 Nozzle 1406.14 1389.67 1.012
MH1 Nozzle 1406.14 1389.67 1.012
I2 Nozzle 1406.14 1389.67 1.012
Minimum 1.012
Stress ratios for Stiffening Ring Materials (kgf/cm²):
Description Ambient Operating Ratio
SR-1 1202.20 1202.25 1.000

SR-2 1202.20 1202.25 1.000
SR-3 1202.20 1202.25 1.000
SR-4 1202.20 1202.25 1.000
SR-5 1202.25 1202.25 1.000
SR-6 1202.25 1202.25 1.000
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):
Bottom Head 1202.20 1202.20 1.000

Shell-1 1202.20 1202.20 1.000
Shell-2 1202.25 1202.25 1.000
Shell-3 1202.20 1202.20 1.000
603-C-07(N)
BS VI FCC GDS UNIT
Toricone-1 LSF 1202.25 1202.25 1.000

Toricone-1 1202.25 1202.25 1.000
Toricone-1 SSF 1202.25 1202.25 1.000
Shell-4 1202.25 1202.25 1.000
Shell-5 1202.25 1202.25 1.000
Shell-6 1202.25 1202.25 1.000
Shell-7 1202.25 1202.25 1.000
Shell-8 1202.25 1202.25 1.000
Toricone-2 LSF 1202.25 1202.25 1.000
Toricone-2 1202.25 1202.25 1.000
Toricone-2 SSF 1202.25 1202.25 1.000
Shell-9 1202.20 1202.20 1.000
Shell-10 1202.25 1202.25 1.000
Top Flange 1406.10 1389.70 1.012
Blind 1406.10 1389.70 1.012
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):
O2 127.11 2277.95 0.056

O4 119.22 2277.95 0.052
O3 119.22 2277.95 0.052
MH3 262.14 2277.95 0.115
UC 45.37 2277.95 0.020
LT1A 53.60 2277.95 0.024
LT2A 53.60 2277.95 0.024
LT3A 53.60 2277.95 0.024
LT4A 53.60 2277.95 0.024
LT5A 53.60 2277.95 0.024
LG1 49.49 2277.95 0.022
LG3 49.49 2277.95 0.022
LG5 49.49 2277.95 0.022
I3 189.11 2277.95 0.083
I4 127.11 2277.95 0.056
LT1B 53.60 2277.95 0.024
LT2B 53.60 2277.95 0.024
LT3B 53.60 2277.95 0.024
LT4B 53.60 2277.95 0.024
LT5B 53.60 2277.95 0.024
LG2 49.49 2277.95 0.022
LG4 49.49 2277.95 0.022
LG6 49.49 2277.95 0.022
PT 38.22 2277.95 0.017
PG 38.22 2277.95 0.017
TW4 38.14 2277.95 0.017
TW3 38.14 2277.95 0.017
TW2 38.14 2277.95 0.017
I1-A 116.79 2277.95 0.051
I1-B 116.79 2277.95 0.051
MH2 261.65 2277.95 0.115
TW1 38.07 2277.95 0.017
MH1 216.07 2277.95 0.095
I2 53.40 2277.95 0.023
Elements Suitable for Test Pressure.
Field Test Pressure Calculations:

603-C-07(N)
BS VI FCC GDS UNIT
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 16.626 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 16.392 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 21.409 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 14.068 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 18.032 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 12.790 kgf/cm²
UG-99(b), Test Pressure Calculation:

= Test Factor • MAWP • Stress Ratio
= 1.3 • 12.79 • 1.
= 16.626 kgf/cm²
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To Stress Allowable Ratio Pressure
Bottom Head 1054.7 2024.8 0.521 18.99

Shell-1 1069.5 2024.8 0.528 18.93
Shell-2 865.6 2024.8 0.427 18.68
Shell-3 855.4 2024.8 0.422 18.46
Toricone-1 LSF 845.2 2024.8 0.417 18.25
Toricone-1 920.6 2024.8 0.455 18.24
Toricone-1 SSF 677.2 2024.8 0.334 18.19
Shell-4 677.0 2024.8 0.334 18.18
Shell-5 669.7 2024.8 0.331 17.99
Shell-6 807.3 2024.8 0.399 17.79
Shell-7 796.0 2024.8 0.393 17.54
Shell-8 784.8 2024.8 0.388 17.29
Toricone-2 LSF 996.1 2024.8 0.492 17.12
Toricone-2 1088.3 2024.8 0.537 17.12
Toricone-2 SSF 749.0 2024.8 0.370 17.07
Shell-9 584.6 2024.8 0.289 17.06
Shell-10 578.9 2024.8 0.286 16.89
Theoretical Maximum Allowable test pressure is : 31.436 kgf/cm²
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description Pad/Nozzle Ambient Operating Ratio
O2 Nozzle 1406.14 1389.67 1.012

O4 Nozzle 1406.14 1389.67 1.012
O3 Nozzle 1406.14 1389.67 1.012
MH3 Nozzle 1406.14 1389.67 1.012
UC Nozzle 1406.14 1389.67 1.012
LT1A Nozzle 1406.14 1389.67 1.012
LT2A Nozzle 1406.14 1389.67 1.012
LT3A Nozzle 1406.14 1389.67 1.012
LT4A Nozzle 1406.14 1389.67 1.012
LT5A Nozzle 1406.14 1389.67 1.012
LG1 Nozzle 1406.14 1389.67 1.012
LG3 Nozzle 1406.14 1389.67 1.012
LG5 Nozzle 1406.14 1389.67 1.012
603-C-07(N)
BS VI FCC GDS UNIT
I3 Nozzle 1406.14 1389.67 1.012

I4 Nozzle 1406.14 1389.67 1.012
LT1B Nozzle 1406.14 1389.67 1.012
LT2B Nozzle 1406.14 1389.67 1.012
LT3B Nozzle 1406.14 1389.67 1.012
LT4B Nozzle 1406.14 1389.67 1.012
LT5B Nozzle 1406.14 1389.67 1.012
LG2 Nozzle 1406.14 1389.67 1.012
LG4 Nozzle 1406.14 1389.67 1.012
LG6 Nozzle 1406.14 1389.67 1.012
PT Nozzle 1406.14 1389.67 1.012
PG Nozzle 1406.14 1389.67 1.012
TW4 Nozzle 1406.14 1389.67 1.012
TW3 Nozzle 1406.14 1389.67 1.012
TW2 Nozzle 1406.14 1389.67 1.012
I1-A Nozzle 1406.14 1389.67 1.012
I1-B Nozzle 1406.14 1389.67 1.012
MH2 Nozzle 1406.14 1389.67 1.012
TW1 Nozzle 1406.14 1389.67 1.012
MH1 Nozzle 1406.14 1389.67 1.012
I2 Nozzle 1406.14 1389.67 1.012
Minimum 1.012
Stress ratios for Stiffening Ring Materials (kgf/cm²):
SR-1 1202.20 1202.25 1.000

SR-2 1202.20 1202.25 1.000
SR-3 1202.20 1202.25 1.000
SR-4 1202.20 1202.25 1.000
SR-5 1202.25 1202.25 1.000
SR-6 1202.25 1202.25 1.000
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):
Bottom Head 1202.20 1202.20 1.000

Shell-1 1202.20 1202.20 1.000
Shell-2 1202.25 1202.25 1.000
Shell-3 1202.20 1202.20 1.000
Toricone-1 LSF 1202.25 1202.25 1.000
Toricone-1 1202.25 1202.25 1.000
Toricone-1 SSF 1202.25 1202.25 1.000
Shell-4 1202.25 1202.25 1.000
Shell-5 1202.25 1202.25 1.000
Shell-6 1202.25 1202.25 1.000
Shell-7 1202.25 1202.25 1.000
Shell-8 1202.25 1202.25 1.000
Toricone-2 LSF 1202.25 1202.25 1.000
Toricone-2 1202.25 1202.25 1.000
Toricone-2 SSF 1202.25 1202.25 1.000
Shell-9 1202.20 1202.20 1.000
Shell-10 1202.25 1202.25 1.000
Top Flange 1406.10 1389.70 1.012
Blind 1406.10 1389.70 1.012
Minimum 1.000
603-C-07(N)
BS VI FCC GDS UNIT
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):
O2 113.33 2277.95 0.050

O4 106.29 2277.95 0.047
O3 106.29 2277.95 0.047
MH3 233.03 2277.95 0.102
UC 40.33 2277.95 0.018
LT1A 47.65 2277.95 0.021
LT2A 47.65 2277.95 0.021
LT3A 47.65 2277.95 0.021
LT4A 47.65 2277.95 0.021
LT5A 47.65 2277.95 0.021
LG1 43.99 2277.95 0.019
LG3 43.99 2277.95 0.019
LG5 43.99 2277.95 0.019
I3 163.96 2277.95 0.072
I4 110.21 2277.95 0.048
LT1B 46.47 2277.95 0.020
LT2B 46.47 2277.95 0.020
LT3B 46.47 2277.95 0.020
LT4B 46.47 2277.95 0.020
LT5B 46.47 2277.95 0.020
LG2 42.91 2277.95 0.019
LG4 42.91 2277.95 0.019
LG6 42.91 2277.95 0.019
PT 33.13 2277.95 0.015
PG 33.13 2277.95 0.015
TW4 32.62 2277.95 0.014
TW3 31.48 2277.95 0.014
TW2 31.48 2277.95 0.014
I1-A 95.02 2277.95 0.042
I1-B 95.02 2277.95 0.042
MH2 212.87 2277.95 0.093
TW1 30.61 2277.95 0.013
MH1 172.04 2277.95 0.076
I2 42.52 2277.95 0.019
Elements Suitable for Test Pressure.

603-C-07(N)
BS VI FCC GDS UNIT
External Pressure Calculations: Step: 6 11:41am Aug 26,2022
External Pressure Calculation Results :
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
cm mm mm kgf/cm²
10 20 850 ... ... No Calc No Calc

20 30 850 ... ... No Calc No Calc
30 40 850 ... ... No Calc No Calc
40 50 850 ... ... No Calc No Calc
50 60 No Calc 2048 18 0.0012207 834.844
60 70 716.667 2048 18 0.00029443 290.27
70 80 716.667 2056 22 0.00039472 389.139
80 90 716.667 2056 22 0.00039472 389.139
90 100 716.667 2056 22 0.00039472 389.139
100 Ring 716.667 2056 22 0.00039472 389.139
Ring 110 50 2056 22 0.0074064 1132.81
110 Ring 50 1656 22 0.0081078 1142.17
Ring 120 350 1656 22 0.00093758 773.442
120 130 350 1656 22 0.00093758 773.442
130 Ring 350 1656 22 0.00093758 773.442
Ring 140 350 1656 22 0.00093758 773.442
140 150 350 1648 18 0.00069361 683.801
150 Ring 350 1648 18 0.00069361 683.801
Ring 160 372.5 1648 18 0.0006487 639.527
160 170 372.5 1648 18 0.0006487 639.527
170 180 372.5 1640 14 0.00044629 439.976
180 Ring 372.5 1640 14 0.00044629 439.977
Ring 190 47.5 1640 14 0.0042038 1062.05
190 Ring 47.5 1240 14 0.0046906 1077.37
Ring 200 340 1240 14 0.00055371 545.881
200 210 340 1248 18 0.00080905 737.157
210 220 340 1248 18 0.00080905 737.157
220 230 No Calc ... 44 No Calc No Calc
230 240 No Calc ... 79 No Calc No Calc
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm kgf/cm² kgf/cm²

50 60 24 11.3933 1.055 8.15278
60 70 24 17.1954 1.055 3.40161
70 80 28 17.2213 1.055 5.55192
80 90 28 17.2213 1.055 5.55192
90 100 28 17.2213 1.055 5.55192
100 Ring 28 17.2213 1.055 5.55192
Ring 110 28 9.6961 1.055 16.1619
110 Ring 28 9.27139 1.055 20.2317
Ring 120 28 13.3375 1.055 13.7003
120 130 28 13.3375 1.055 13.7003
130 Ring 28 13.3375 1.055 13.7003
Ring 140 28 13.3375 1.055 13.7003
603-C-07(N)
BS VI FCC GDS UNIT
140 150 24 13.3169 1.055 9.95827

150 Ring 24 13.3169 1.055 9.95827
Ring 160 24 13.5134 1.055 9.3135
160 170 24 13.5134 1.055 9.3135
170 180 20 13.4925 1.055 5.00786
180 Ring 20 13.4925 1.055 5.00786
Ring 190 20 9.17993 1.055 12.0884
190 Ring 20 8.70089 1.055 16.2185
Ring 200 20 12.1554 1.055 8.21757
200 210 24 12.1771 1.055 14.1761
210 220 24 12.1771 1.055 14.1761
220 230 50 48.387 1.055 No Calc
230 240 85 51.3334 1.055 No Calc
Minimum 3
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
cm cm cm**4 cm**4

60 70 716.667 2733.7 No Calc No Calc
70 80 716.667 16541.8 No Calc No Calc
80 90 716.667 16541.8 No Calc No Calc
90 100 716.667 16541.8 No Calc No Calc
120 130 350 8391.49 No Calc No Calc
Ring 140 350 8391.5 117.037 4390.33
140 150 350 8494.62 No Calc No Calc
Ring 160 372.5 8595.22 118.779 3765.78
160 170 372.5 8595.22 No Calc No Calc
170 180 372.5 1682.71 No Calc No Calc
Ring 190 47.5 1224.96 72.9593 3117.37
Ring 200 340 9050.51 27.257 2910.08
200 210 340 11301.7 No Calc No Calc
210 220 340 11301.7 No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 50 to 60 Ext. Chart: CS-2 at 202 °C
Bottom Head
Elastic Modulus from Chart: CS-2 at 202 °C: 1971711 kgf/cm²
603-C-07(N)
BS VI FCC GDS UNIT
Results for Maximum Allowable Ext. Pressure MAEP
Tca Outer Dia Do/t Factor A Factor B

18.000 2048.00 113.78 0.0012207 834.84
MAEP = B/(K0*Do/t) = 834.8444/( 0.9 *113.7778 ) = 8.1528 kgf/cm²
Results for Required Thickness Tca
Tca Outer Dia Do/t Factor A Factor B

5.393 2048.00 379.73 0.0003658 360.58
MAEP = B/(K0*Do/t) = 360.5825/( 0.9 *379.7313 ) = 1.0551 kgf/cm²
Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 202 °C
Shell-1
Tca Outer Dia Slen Do/t L/D Factor A Factor B

18.000 2048.00 7166.67 113.78 3.4993 0.0002944 290.27
MAEP = (4*B)/(3*(Do/t)) = (4*290.2704)/(3*113.7778) = 3.4016 kgf/cm²

11.195 2048.00 7166.67 182.93 3.4993 0.0001468 144.75
MAEP = (4*B)/(3*(Do/t)) = (4*144.7525)/(3*182.933) = 1.055 kgf/cm²
Results for Maximum Stiffened Length Slen

18.000 2048.00 27337.00 113.78 13.3481 0.0000915 90.18
MAEP = (4*B)/(3*(Do/t)) = (4*90.1779)/(3*113.7778) = 1.0568 kgf/cm²
Shell-2

22.000 2056.00 7166.67 93.45 3.4857 0.0003947 389.14
MAEP = (4*B)/(3*(Do/t)) = (4*389.1391)/(3*93.4545) = 5.5519 kgf/cm²

603-C-07(N)
BS VI FCC GDS UNIT

11.221 2056.00 7166.67 183.22 3.4857 0.0001471 144.99
MAEP = (4*B)/(3*(Do/t)) = (4*144.9855)/(3*183.2237) = 1.0551 kgf/cm²

22.000 2056.00 165417.77 93.45 50.0000 0.0001281 126.32
MAEP = (4*B)/(3*(Do/t)) = (4*126.3212)/(3*93.4545) = 1.8022 kgf/cm²
Shell-3

22.000 2056.00 7166.67 93.45 3.4857 0.0003947 389.14
MAEP = (4*B)/(3*(Do/t)) = (4*389.1391)/(3*93.4545) = 5.5519 kgf/cm²

11.221 2056.00 7166.67 183.22 3.4857 0.0001471 144.99
MAEP = (4*B)/(3*(Do/t)) = (4*144.9855)/(3*183.2237) = 1.0551 kgf/cm²

22.000 2056.00 165417.77 93.45 50.0000 0.0001281 126.32
MAEP = (4*B)/(3*(Do/t)) = (4*126.3212)/(3*93.4545) = 1.8022 kgf/cm²
Toricone-1 LSF

22.000 2056.00 7166.67 93.45 3.4857 0.0003947 389.14
MAEP = (4*B)/(3*(Do/t)) = (4*389.1391)/(3*93.4545) = 5.5519 kgf/cm²

603-C-07(N)
BS VI FCC GDS UNIT

11.221 2056.00 7166.67 183.22 3.4857 0.0001471 144.99
MAEP = (4*B)/(3*(Do/t)) = (4*144.9855)/(3*183.2237) = 1.0551 kgf/cm²

22.000 2056.00 165417.77 93.45 50.0000 0.0001281 126.32
MAEP = (4*B)/(3*(Do/t)) = (4*126.3212)/(3*93.4545) = 1.8022 kgf/cm²
Cylindrical Shell From SR-1 to 110 Ext. Chart: CS-2 at 202 °C
Toricone-1

22.000 2056.00 500.00 93.45 0.2432 0.0074064 1132.81
MAEP = (4*B)/(3*(Do/t)) = (4*1132.8052)/(3*93.4545) = 16.1619 kgf/cm²

3.696 2056.00 500.00 556.26 0.2432 0.0004465 440.16
MAEP = (4*B)/(3*(Do/t)) = (4*440.1571)/(3*556.2624) = 1.055 kgf/cm²

22.000 2056.00 16036.95 93.45 7.8001 0.0001648 162.50
MAEP = (4*B)/(3*(Do/t)) = (4*162.4991)/(3*93.4545) = 2.3184 kgf/cm²
Toricone-1 SSF

603-C-07(N)
BS VI FCC GDS UNIT
22.000 1656.00 3500.00 75.27 2.1135 0.0009376 773.44
MAEP = (4*B)/(3*(Do/t)) = (4*773.4424)/(3*75.2727) = 13.7003 kgf/cm²

7.337 1656.00 3500.00 225.69 2.1135 0.0001812 178.59
MAEP = (4*B)/(3*(Do/t)) = (4*178.5901)/(3*225.6904) = 1.0551 kgf/cm²

22.000 1656.00 83914.95 75.27 50.0000 0.0001990 196.18
MAEP = (4*B)/(3*(Do/t)) = (4*196.1778)/(3*75.2727) = 3.475 kgf/cm²
Shell-4

22.000 1656.00 3500.00 75.27 2.1135 0.0009376 773.44
MAEP = (4*B)/(3*(Do/t)) = (4*773.4424)/(3*75.2727) = 13.7003 kgf/cm²

7.337 1656.00 3500.00 225.69 2.1135 0.0001812 178.59
MAEP = (4*B)/(3*(Do/t)) = (4*178.5901)/(3*225.6904) = 1.0551 kgf/cm²

22.000 1656.00 83914.95 75.27 50.0000 0.0001990 196.18
MAEP = (4*B)/(3*(Do/t)) = (4*196.1778)/(3*75.2727) = 3.475 kgf/cm²
Cylindrical Shell From 130 to SR-3 Ext. Chart: CS-2 at 202 °C
Shell-5

603-C-07(N)
BS VI FCC GDS UNIT
22.000 1656.00 3500.00 75.27 2.1135 0.0009376 773.44
MAEP = (4*B)/(3*(Do/t)) = (4*773.4424)/(3*75.2727) = 13.7003 kgf/cm²

7.337 1656.00 3500.00 225.69 2.1135 0.0001812 178.59
MAEP = (4*B)/(3*(Do/t)) = (4*178.5901)/(3*225.6904) = 1.0551 kgf/cm²

22.000 1656.00 83914.95 75.27 50.0000 0.0001990 196.18
MAEP = (4*B)/(3*(Do/t)) = (4*196.1778)/(3*75.2727) = 3.475 kgf/cm²
Shell-5

22.000 1656.00 3500.00 75.27 2.1135 0.0009376 773.44
MAEP = (4*B)/(3*(Do/t)) = (4*773.4424)/(3*75.2727) = 13.7003 kgf/cm²

7.337 1656.00 3500.00 225.69 2.1135 0.0001812 178.59
MAEP = (4*B)/(3*(Do/t)) = (4*178.5901)/(3*225.6904) = 1.0551 kgf/cm²

22.000 1656.00 83914.95 75.27 50.0000 0.0001990 196.18
MAEP = (4*B)/(3*(Do/t)) = (4*196.1778)/(3*75.2727) = 3.475 kgf/cm²
Shell-6

603-C-07(N)
BS VI FCC GDS UNIT
18.000 1648.00 3500.00 91.56 2.1238 0.0006936 683.80
MAEP = (4*B)/(3*(Do/t)) = (4*683.801)/(3*91.5555) = 9.9583 kgf/cm²

7.317 1648.00 3500.00 225.23 2.1238 0.0001808 178.22
MAEP = (4*B)/(3*(Do/t)) = (4*178.2246)/(3*225.2323) = 1.0551 kgf/cm²

18.000 1648.00 84946.23 91.56 50.0000 0.0001337 131.83
MAEP = (4*B)/(3*(Do/t)) = (4*131.8299)/(3*91.5555) = 1.9199 kgf/cm²
Cylindrical Shell From 150 to SR-4 Ext. Chart: CS-2 at 202 °C
Shell-7

18.000 1648.00 3500.00 91.56 2.1238 0.0006936 683.80
MAEP = (4*B)/(3*(Do/t)) = (4*683.801)/(3*91.5555) = 9.9583 kgf/cm²

7.317 1648.00 3500.00 225.23 2.1238 0.0001808 178.22
MAEP = (4*B)/(3*(Do/t)) = (4*178.2246)/(3*225.2323) = 1.0551 kgf/cm²

18.000 1648.00 84946.23 91.56 50.0000 0.0001337 131.83
MAEP = (4*B)/(3*(Do/t)) = (4*131.8299)/(3*91.5555) = 1.9199 kgf/cm²
Shell-7

603-C-07(N)
BS VI FCC GDS UNIT
18.000 1648.00 3725.00 91.56 2.2603 0.0006487 639.53
MAEP = (4*B)/(3*(Do/t)) = (4*639.5272)/(3*91.5555) = 9.3135 kgf/cm²

7.513 1648.00 3725.00 219.34 2.2603 0.0001761 173.57
MAEP = (4*B)/(3*(Do/t)) = (4*173.5652)/(3*219.3422) = 1.0551 kgf/cm²

18.000 1648.00 85952.20 91.56 50.0000 0.0001337 131.83
MAEP = (4*B)/(3*(Do/t)) = (4*131.8299)/(3*91.5555) = 1.9199 kgf/cm²
Shell-8

18.000 1648.00 3725.00 91.56 2.2603 0.0006487 639.53
MAEP = (4*B)/(3*(Do/t)) = (4*639.5272)/(3*91.5555) = 9.3135 kgf/cm²

7.513 1648.00 3725.00 219.34 2.2603 0.0001761 173.57
MAEP = (4*B)/(3*(Do/t)) = (4*173.5652)/(3*219.3422) = 1.0551 kgf/cm²

18.000 1648.00 85952.20 91.56 50.0000 0.0001337 131.83
MAEP = (4*B)/(3*(Do/t)) = (4*131.8299)/(3*91.5555) = 1.9199 kgf/cm²
Toricone-2 LSF

603-C-07(N)
BS VI FCC GDS UNIT
14.000 1640.00 3725.00 117.14 2.2713 0.0004463 439.98
MAEP = (4*B)/(3*(Do/t)) = (4*439.9764)/(3*117.1429) = 5.0079 kgf/cm²

7.492 1640.00 3725.00 218.89 2.2713 0.0001757 173.20
MAEP = (4*B)/(3*(Do/t)) = (4*173.2008)/(3*218.8861) = 1.055 kgf/cm²

14.000 1640.00 16827.10 117.14 10.2604 0.0000942 92.83
MAEP = (4*B)/(3*(Do/t)) = (4*92.8337)/(3*117.1429) = 1.0566 kgf/cm²
Toricone-2

14.000 1640.00 475.00 117.14 0.2896 0.0042038 1062.05
MAEP = (4*B)/(3*(Do/t)) = (4*1062.0505)/(3*117.1429) = 12.0884 kgf/cm²

3.180 1640.00 475.00 515.73 0.2896 0.0004139 408.09
MAEP = (4*B)/(3*(Do/t)) = (4*408.0879)/(3*515.7339) = 1.055 kgf/cm²

14.000 1640.00 12249.56 117.14 7.4692 0.0001230 121.26
MAEP = (4*B)/(3*(Do/t)) = (4*121.2632)/(3*117.1429) = 1.3802 kgf/cm²
Toricone-2 SSF
603-C-07(N)
BS VI FCC GDS UNIT

14.000 1240.00 3400.00 88.57 2.7419 0.0005537 545.88
MAEP = (4*B)/(3*(Do/t)) = (4*545.8815)/(3*88.5714) = 8.2176 kgf/cm²

6.155 1240.00 3400.00 201.45 2.7419 0.0001617 159.41
MAEP = (4*B)/(3*(Do/t)) = (4*159.406)/(3*201.4496) = 1.0551 kgf/cm²

14.000 1240.00 90505.11 88.57 50.0000 0.0001429 140.83
MAEP = (4*B)/(3*(Do/t)) = (4*140.8308)/(3*88.5714) = 2.12 kgf/cm²
Shell-9

18.000 1248.00 3400.00 69.33 2.7244 0.0008090 737.16
MAEP = (4*B)/(3*(Do/t)) = (4*737.157)/(3*69.3333) = 14.1761 kgf/cm²

6.177 1248.00 3400.00 202.04 2.7244 0.0001622 159.87
MAEP = (4*B)/(3*(Do/t)) = (4*159.8671)/(3*202.0363) = 1.055 kgf/cm²

18.000 1248.00 113016.83 69.33 50.0000 0.0002363 232.93
MAEP = (4*B)/(3*(Do/t)) = (4*232.9299)/(3*69.3333) = 4.4794 kgf/cm²
Shell-10
603-C-07(N)
BS VI FCC GDS UNIT

18.000 1248.00 3400.00 69.33 2.7244 0.0008090 737.16
MAEP = (4*B)/(3*(Do/t)) = (4*737.157)/(3*69.3333) = 14.1761 kgf/cm²

6.177 1248.00 3400.00 202.04 2.7244 0.0001622 159.87
MAEP = (4*B)/(3*(Do/t)) = (4*159.8671)/(3*202.0363) = 1.055 kgf/cm²

18.000 1248.00 113016.83 69.33 50.0000 0.0002363 232.93
MAEP = (4*B)/(3*(Do/t)) = (4*232.9299)/(3*69.3333) = 4.4794 kgf/cm²
Stiffening Ring Calcs for: SR-3, ISA150X150X18, SA-516 60
Effective Length of Shell: 210 mm
Area (cm²) Distance (mm) Area*Dist
Shell: 46.191 11.0000 508.101

Ring : 50.790 128.2000 6511.265
Total: 96.981 7019.366
Centroid of Ring plus Shell: 72 mm
Inertia Distance A*Dist²
Shell: 18.630 61.3789 174018.266

Ring : 1048.900 -55.8211 158261.203
Total: 1067.530 332279.469
Available Moment of Inertia, Ring + Shell: 0.439E+04 cm**4
Required Stress in Ring plus Shell Breq 55.87 kgf/cm²

Required Strain in Ring plus Shell Areq 0.0000567
Required Moment of Inertia, Ring plus Shell:

= ( OD² • Slen(Tca + Aring/Slen)Areq )/10.9
= (1656.0²•3500.0(22.0+50.7899/3500.0)0.000057)/10.9
= 117 cm⁴
Results for Stiffening Ring Weld Calculations per UG-30:

Given Stiffening Ring Fillet Weld Size Wleg 9.000 mm
Stiffening Ring Attachment Style CONTINUOUS
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 36.92 kgf/mm
The Radial Shear Load V 611.48 kgf
The First Moment of the Area ( Ring + Shell ) Q 283514.88 mm³
Weld Shear Flow due to Rad. Shear Load VQ/I 3.95 kgf/mm
603-C-07(N)
BS VI FCC GDS UNIT
The Weld Allowable Stress 0.55*S 661.21 kgf/cm²

Minimum Weld Leg Size Min( 6mm, t, tw ) Wldmin 6.00 mm
The Weld Allowable Load 2* WLeg*0.55*S 119.02 kgf/mm
The Combined Weld Load SRSS of VQ/I and Pext*Slen 37.14 kgf/mm
Shell: 34.102 9.0000 306.918

Ring : 50.790 124.2000 6308.106
Total: 84.892 6615.024
Shell: 9.208 68.9229 161997.000

Ring : 1048.900 -46.2771 108770.180
Total: 1058.108 270767.188


= (1648.0²•3612.5005(18.0+50.7899/3612.5005)0.000068)/10.9
= 119 cm⁴

Shell: 23.598 7.0000 165.184

Ring : 50.790 120.2000 6104.946
Total: 74.388 6270.130
Shell: 3.854 77.2900 140966.594

Ring : 1048.900 -35.9100 65494.977
603-C-07(N)
BS VI FCC GDS UNIT
Total: 1052.754 206461.562


= (1677.1403²•2100.001(14.0+50.7899/2100.001)0.000082)/10.9
= 73 cm⁴

Stiffening Ring Attachment Style INTERMITTENT
Max Clear Spacing bet Toes of Adj Weld Segments, 8t 112.00 mm
The Weld Allowable Load WLeg*0.55*S 59.51 kgf/mm
Shell: 20.291 7.0000 142.034

Ring : 50.790 120.2000 6104.946
Total: 71.081 6246.980
Shell: 3.314 80.8860 132752.250

Ring : 1048.900 -32.3140 53034.672
Total: 1052.214 185786.922


= (1240.0²•1937.4999(14.0+50.7899/1937.4999)0.00006)/10.9
= 27 cm⁴

603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT
Element and Detail Weights: Step: 7 11:41am Aug 26,2022
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg cm³ kg cm³ kg
10 20 6904.97 ... 6819.35 ... 345.249

20 30 1839.88 ... 1801.53 ... 91.9938
30 40 2556.67 ... 2484.88 ... 127.834
40 50 3091.89 ... 3026.86 ... 154.595
50 60 1220.91 1204277 976.729 1225130 61.0456
60 70 2933.22 7791150 2206.44 7884925 146.661
70 80 3038.97 6905220 2394.82 6988332 151.949
80 90 3037.59 6902079 2393.74 6985153 151.879
90 100 126.288 235619 104.309 238455 6.31441
100 110 798.834 1283961 698.553 1296899 39.9417
110 120 101.453 150796 83.856 153067 5.07264
120 130 2164.31 3920707 1706.8 3979739 108.216
130 140 2164.31 3920707 1706.8 3979739 108.216
140 150 2353.54 4986336 1771.67 5061412 117.677
150 160 2353.54 4986336 1771.67 5061412 117.677
160 170 1627.55 3448212 1225.17 3500129 81.3774
170 180 71.1756 150796 53.5788 153067 3.55878
180 190 448.642 741298 368.451 751645 22.4321
190 200 53.6446 84823 40.4306 86528 2.68223
200 210 1189.48 1880808 896.481 1918613 59.474
210 220 1188.77 1879677 895.942 1917459 59.4383
220 230 301.933 159473 277.267 161519 15.0966
230 240 1118.06 ... 1118.06 ... 55.9031
Total 40685 50632288.00 34823 51343232.00 2034
Weight of Details:
Weight of X Offset, Y Offset, Z Offset

From Type Detail Dtl. Cent. Dtl. Cent. Dtl. Cent. Description
kg cm cm cm
10 Plat 2150.32 ... 165 -133.551 PF-1

10 Lini 6367.15 ... 122.7 ... FP
10 Wght 1000 ... 25 ... TL & BRACING
20 Lini 2923.77 ... 59.8 ... FP
30 Plat 2023.93 ... 145 121.196 PF-2
30 Lini 5258.47 ... 120 ... FP
40 Plat 3587.37 0.15678E-05 210 ... PF-3
40 Lini 4684.94 ... 122.5 ... FP
50 Liqd 796.031 ... -25 ... Liquid 50
50 Insl 111.479 ... -22.5 ... Ins: 210
50 Nozl 397.687 ... -61.3006 ... O2
50 Nozl 255.05 -60 -51.3006 ... O4
50 Nozl 255.05 60 -51.3006 ... O3
60 Liqd 5149.98 ... 124 ... Liquid 60
60 Insl 267.827 ... 124 ... Ins: 210
60 Nozl 620.912 ... 70 112.501 MH3
60 Nozl 12.7499 107.501 20 ... UC
60 Nozl 17.5265 93.0983 20 -53.7503 LT1A
60 Nozl 17.5265 76.0144 20 -76.0144 LT2A
60 Nozl 17.594 53.7503 20 -93.0983 LT3A
60 Nozl 17.594 27.8232 20 -103.838 LT4A
60 Nozl 17.594 ... 20 -107.501 LT5A
60 Nozl 10.643 -27.8232 20 -103.838 LG1
603-C-07(N)
BS VI FCC GDS UNIT
60 Nozl 10.6952 -53.7503 20 -93.0983 LG3

60 Nozl 10.643 -76.0144 20 -76.0144 LG5
70 Plat 1920.88 ... 62 -112.719 PF-4
70 Liqd 4564.37 ... 109.9 ... Liquid 70
70 Insl 238.272 ... 109.9 ... Ins: 210
80 Plat 1836.88 ... 42.2002 112.719 PF-5
80 Liqd 2226.12 ... 53.6 ... Liquid: 80
80 Insl 238.163 ... 109.85 ... Ins: 210
80 Nozl 170.882 108.598 152.2 ... I3
80 Nozl 122.132 ... 152.2 108.232 I4
80 Nozl 17.7978 93.0983 157.2 -53.7503 LT1B
80 Nozl 17.7975 76.0144 157.2 -76.0144 LT2B
80 Nozl 17.7978 53.7503 157.2 -93.0983 LT3B
80 Nozl 17.7975 27.8232 157.2 -103.838 LT4B
80 Nozl 17.7975 ... 157.2 -107.501 LT5B
80 Nozl 10.8521 -27.8232 157.2 -103.838 LG2
80 Nozl 10.8522 -53.7503 132.2 -93.0983 LG4
80 Nozl 10.8521 -76.0144 132.2 -76.0144 LG6
80 Nozl 9.20189 -107.501 177.2 ... PT
80 Nozl 9.20189 -93.0983 177.2 53.7503 PG
80 Wght 21997 ... 211.4 ... ADDED WGHT
90 Insl 8.13029 ... 3.75 ... Ins: 210
100 Insl 62.633 ... 25 ... Ins: 210
100 Ring 294.55 ... ... ... SR-1
110 Insl 6.59699 ... 3.75 ... Ins: 210
110 Ring 341.951 ... ... ... SR-2
120 Insl 171.522 ... 97.5 ... Ins: 210
120 Nozl 9.20189 -87.5006 15 ... TW4
120 Tray 2136.46 ... 60 ... TRAYS 1 TO 3
120 Wght 2000 ... ... ... CLEATS
130 Plat 1722.86 ... 7.49989 -100.586 PF-6
130 Insl 171.522 ... 97.5 ... Ins: 210
130 Ring 242.61 ... 147.5 ... SR-3
130 Tray 2848.61 ... 90 ... TRAYS 4 TO 8
140 Plat 1718.9 ... 162.5 100.586 PF-7
140 Insl 217.127 ... 124 ... Ins: 210
140 Tray 2848.61 ... 90 ... TRAYS 9 TO 12
150 Plat 1718.9 ... 214.5 -100.586 PF-8
150 Insl 217.127 ... 124 ... Ins: 210
150 Ring 241.571 ... 54.4998 ... SR-4
150 Nozl 8.99297 -87.5006 97 ... TW3
150 Nozl 8.99297 -87.5006 217 ... TW2
150 Tray 2848.61 ... 90 ... TRAYS 13 TO 16
160 Insl 150.15 ... 85.75 ... Ins: 210
160 Nozl 52.389 87.3228 69 ... I1-A
160 Nozl 52.389 -87.3228 69 ... I1-B
160 Nozl 620.912 ... 76.5 92.5006 MH2
160 Wght 1500 ... 90 ... LIFTING TRUNION
160 Wght 500 ... 90 ... DISTRIBUTOR
170 Insl 6.53566 ... 3.75 ... Ins: 210
180 Insl 49.5577 ... 23.75 ... Ins: 210
180 Ring 240.532 ... ... ... SR-5
190 Insl 5.00237 ... 3.75 ... Ins: 210
190 Ring 188.593 ... ... ... SR-6
200 Plat 2831.77 0.12329E-05 122.5 ... PF-9
200 Insl 111.599 ... 83.15 ... Ins: 210
200 Nozl 8.99297 67.5006 135 ... TW1
200 Tray 1546.29 ... 60.0002 ... TRAYS 17 TO 19
210 Insl 111.532 ... 83.1 ... Ins: 210
210 Nozl 620.912 60.6218 66.2 -35 MH1
210 Nozl 17.594 ... 46.7 -67.5006 I2
210 Tray 515.43 ... ... ... TRAY 20
603-C-07(N)
BS VI FCC GDS UNIT
220 Insl 14.5339 ... 7 ... INSULATION

230 Insl 31.7879 ... 4.25 ... INSULATION
Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
From Tliq Weight X Offset Y Offset
120 Tliq 398.47 0.000 60.000

130 Tliq 531.29 0.000 90.000
140 Tliq 531.29 0.000 90.000
150 Tliq 531.29 0.000 90.000
200 Tliq 224.14 0.000 60.000
210 Tliq 74.71 0.000 0.000
Total Weight of Each Detail Type:
Platforms 19511.8
Liquid 12736.5
Insulation 2191.1
Lining 19234.3
Stiffeners 1549.8
Nozzles 3494.6
Trays 5465.3
Tray Bolting Weight 4987.5
Liquid on Trays 2291.2
Weights 26997.0
Sum of the Detail Weights 98459.2 kg
Weight Summation Results: (kg)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 42719.9 42719.9 42719.9 42719.9 42719.9 42719.9

Stif. Rings 1549.8 1549.8 1549.8 1549.8 1549.8 1549.8
Nozzles 3494.6 3494.6 3494.6 3494.6 3494.6 3494.6
Tray Bar 4987.5 4987.5 4987.5 4987.5 4987.5 4987.5
Wld Weights 4500.0 4500.0 4500.0 4500.0 4500.0 4500.0
Platforms ... ... ... 19511.8 19511.8 19511.8
Insulation ... ... ... 2191.1 2191.1 2191.1
Lining ... ... ... ... 19234.3 19234.3 *
Trays ... ... ... ... ... 5465.3 *
Empty Weights ... ... ... 500.0 500.0 ...
Test Weights ... 21997.0 ... ... ... ...
Ope Weights ... ... ... ... ... 22497.0
Ope. Liquid ... ... ... ... ... 12736.5
Tray Liquid ... ... ... ... ... 2291.2
Test Liquid ... 50609.6 ... ... ... ...
Totals 57251.8 129858.4 57251.8 79454.7 98689.1 141179.1
Field Installation Options:

Platforms installed before lifting.
* Trays installed after lifting.
Insulation installed before lifting.
* Lining installed after lifting.
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
603-C-07(N)
BS VI FCC GDS UNIT
been applied to the shells/heads/flange/tubesheets/tubes etc. in the

weight calculations for metallic components.
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 57251.8 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 129858.4 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 57251.8 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 79454.7 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 98689.1 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 141179.1 kg
Field Test Wt. - Empty Weight + Water (Full) 170795.6 kg
Weights used in Vortex Shedding Calculations:
Mass of the Upper 1/3 of the Vertical Vessel (operating) 26645.9 kg

Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 43710.8 kg
Mass of the Upper 1/3 of the Vertical Vessel (empty) 27676.0 kg
Outside Surface Areas of Elements:
Surface
From To Area
cm²
10 20 210154
20 30 96823.3
30 40 174392
40 50 157627
50 60 49235.8
60 70 159563
70 80 141971
80 90 141907
90 100 4872.61
100 110 22309.5
110 120 3930.13
120 130 101448
130 140 101448
140 150 128398
150 160 128398
160 170 88791.5
170 180 3883.01
180 190 17762.5
190 200 2940.53
200 210 65201.4
210 220 65162.2
220 230 11156.6
230 240 20897.1
Total 1898273.250 cm²
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg kg kg kgf-m. kg
10 20 8250.22 16767.7 16767.7 2871.79 16767.7

20 30 1931.87 4855.64 4855.64 ... 4855.64
30 40 2684.51 9966.9 9966.9 2452.92 9966.9
40 50 3246.49 11518.8 11518.8 ... 11518.8
50 60 2189.74 3097.25 3504.96 ... 2301.22
603-C-07(N)
BS VI FCC GDS UNIT
60 70 3833.36 9251.17 11888.8 593.126 4101.19

70 80 3190.92 9914.44 12252.2 2165.2 5350.07
80 90 3622.43 29920.6 34593.5 2100.75 27694.5
90 100 132.603 140.733 376.247 ... 140.733
100 110 1133.33 1195.96 2479.34 ... 1195.96
110 120 448.476 455.073 605.802 ... 455.073
120 130 4281.73 6589.71 10110.2 ... 6191.24
130 140 2515.14 7258.13 10645.8 1732.96 6726.84
140 150 2471.22 7255.86 11708.7 1728.98 6724.57
150 160 2730.77 7515.41 11968.2 1728.98 6984.12
160 170 4434.61 4584.76 7531.43 574.348 4584.76
170 180 74.7343 81.27 231.999 ... 81.27
180 190 711.606 761.164 1502.13 ... 761.164
190 200 244.92 249.922 334.707 ... 249.922
200 210 1257.95 5747.6 7403.43 ... 5523.46
210 220 1886.71 2513.67 4317.79 229.196 2438.96
220 230 317.029 331.563 490.965 ... 331.563
230 240 1173.96 1205.75 1205.75 ... 1205.75
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg kg kg
10 20 126151 141179 176261

20 30 109384 124411 159493
30 40 104528 119556 154638
40 50 94561.1 109589 144671
50 60 83042.4 98070 133152
60 70 80741.1 94972.8 129647
70 80 76639.9 85721.6 117758
80 90 71289.9 75807.2 105506
90 100 43595.4 45886.6 70912.5
100 110 43454.7 45745.9 70536.2
110 120 42258.7 44549.9 68056.9
120 130 41803.6 44094.8 67451.1
130 140 35612.4 37505.1 57340.9
140 150 28885.5 30247 46695.1
150 160 22161 22991.1 34986.4
160 170 15176.9 15475.7 23018.2
170 180 10592.1 10890.9 15486.8
180 190 10510.8 10809.7 15254.8
190 200 9749.66 10048.5 13752.6
200 210 9499.74 9798.59 13417.9
210 220 3976.27 4050.99 6014.51
220 230 1537.32 1537.32 1696.72
230 240 1205.75 1205.75 1205.75
The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
kgf-m. kgf-m. kgf-m.
10 20 16178.2 16178.2 16178.2

20 30 13306.5 13306.5 13306.5
603-C-07(N)
BS VI FCC GDS UNIT
30 40 13306.5 13306.5 13306.5

40 50 10853.5 10853.5 10853.5
50 60 10853.5 10853.5 10853.5
60 70 10853.5 10853.5 10853.5
70 80 10260.4 10260.4 10260.4
80 90 8095.2 8095.2 8095.2
90 100 5994.45 5994.45 5994.45
100 110 5994.45 5994.45 5994.45
110 120 5994.45 5994.45 5994.45
120 130 5994.45 5994.45 5994.45
130 140 5994.45 5994.45 5994.45
140 150 4261.5 4261.5 4261.5
150 160 2532.52 2532.52 2532.52
160 170 803.544 803.544 803.544
170 180 229.196 229.196 229.196
180 190 229.196 229.196 229.196
190 200 229.196 229.196 229.196
200 210 229.196 229.196 229.196
210 220 229.196 229.196 229.196
220 230 ... ... ...
230 240 ... ... ...

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Flange MAWP: Step: 8 11:41am Aug 26,2022
Nozzle Flange MAWP Results: (kgf/cm² & °C)
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press UG-44(b) 50% DNV
O2 43.23 52.11 237 300 GR 1.1 ... ... ... ...

O4 43.23 52.11 237 300 GR 1.1 ... ... ... ...
O3 43.23 52.11 237 300 GR 1.1 ... ... ... ...
MH3 43.23 52.11 237 300 GR 1.1 ... ... ... ...
UC 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT1A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT2A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT3A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT4A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT5A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG1 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG3 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG5 43.23 52.11 237 300 GR 1.1 ... ... ... ...
I3 43.23 52.11 237 300 GR 1.1 ... ... ... ...
I4 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT1B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT2B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT3B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT4B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LT5B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG2 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG4 43.23 52.11 237 300 GR 1.1 ... ... ... ...
LG6 43.23 52.11 237 300 GR 1.1 ... ... ... ...
PT 43.23 52.11 237 300 GR 1.1 ... ... ... ...
PG 43.23 52.11 237 300 GR 1.1 ... ... ... ...
TW4 43.23 52.11 237 300 GR 1.1 ... ... ... ...
TW3 43.23 52.11 237 300 GR 1.1 ... ... ... ...
TW2 43.23 52.11 237 300 GR 1.1 ... ... ... ...
I1-A 43.23 52.11 237 300 GR 1.1 ... ... ... ...
I1-B 43.23 52.11 237 300 GR 1.1 ... ... ... ...
MH2 12.79 19.99 237 150 GR 1.1 ... ... ... ...
TW1 43.23 52.11 237 300 GR 1.1 ... ... ... ...
MH1 12.79 19.99 237 150 GR 1.1 ... ... ... ...
I2 86.54 104.12 237 600 GR 1.1 ... ... ... ...
Min Rating 12.790 19.987 kgf/cm² [for Core Element s] ... ... ...
Pressure Ratings are per ASME B16.5 2017 Metric Edition
Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.

603-C-07(N)
BS VI FCC GDS UNIT
Natural Frequency Calculation: Step: 9 11:41am Aug 26,2022
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 1.49061 Hz.
The Natural Frequency for the Vessel (Ope...) is 1.45206 Hz.
The Natural Frequency for the Vessel (Filled) is 1.218 Hz.

603-C-07(N)
BS VI FCC GDS UNIT
Wind Load Calculation: Step: 10 11:41am Aug 26,2022
Wind Load Calculation Results:
Wind Load Calculations per India Std. IS 875 (PART 3):2015, Amd. 1&2 (2020):
Input Values:
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 158.4 km/hr
Wind Zone Number 3
Base Elevation 30 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 2
Equipment Class Class B
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Checking the requirement for dynamic effect of wind (9.1):
Vessel Operating Natural Frequency: 1.452 Hz
Note: Vessel Natural frequency is >= 1 Hz.
Note: Vessel height to diameter ratio (15.236) is > 5.
Note:
As per Section 9.1, Dynamic effects of wind should be considered. The
Cross-Wind dynamic effects can be considered using the Vortex Shedding
which can be invoked from Design Constraints tab. While the Along-Wind
effects can be considered using Gust Response Factor method, which can be
invoked from the Wind Load tab.
Design Wind Speed [Vz]:

= Basic Wind Speed • k1 • k2,1 • k3 • k4 (for the 1st element)
= 44.0 • 1.07 • 1.0 • 1.0 • 1.0
= 47.077 meters/s
Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 • pz, Kd • Ka • Kc • 0.6 • Vz²)
= max( 0.7 • 1329.75, 1.0 • 0.82 • 1.0 • 0.6 • 47.08²)
= 1088.5 N/m²
Element Wind Load (operating condition):

= Wind Area • Cf • pd
= 8.4 • 0.7 • 1088.548
= 6424.1 N
From Height k1 k2 k3 Vz Cf
m m/sec
10 1.51 1.0700 1.0000 1.0000 47.08 0.7000

20 3.35 1.0700 1.0000 1.0000 47.08 0.7000
30 5.13 1.0700 1.0000 1.0000 47.08 0.7000
40 7.55 1.0700 1.0000 1.0000 47.08 0.7000
603-C-07(N)
BS VI FCC GDS UNIT
50 8.82 1.0700 1.0000 1.0000 47.08 0.7000

60 10.09 1.0700 1.0009 1.0000 47.12 0.7000
70 12.43 1.0700 1.0243 1.0000 48.22 0.7000
80 14.63 1.0700 1.0463 1.0000 49.26 0.7000
90 15.76 1.0700 1.0530 1.0000 49.57 0.7000
100 16.04 1.0700 1.0542 1.0000 49.63 0.7000
110 16.34 1.0700 1.0553 1.0000 49.68 0.7000
120 17.35 1.0700 1.0594 1.0000 49.87 0.7000
130 19.30 1.0700 1.0672 1.0000 50.24 0.7000
140 21.51 1.0700 1.0776 1.0000 50.73 0.7000
150 23.99 1.0700 1.0900 1.0000 51.31 0.7000
160 26.09 1.0700 1.1005 1.0000 51.81 0.7000
170 26.99 1.0700 1.1049 1.0000 52.02 0.7000
180 27.25 1.0700 1.1063 1.0000 52.08 0.7000
190 27.54 1.0700 1.1077 1.0000 52.15 0.7000
200 28.41 1.0700 1.1120 1.0000 52.35 0.7000
210 30.07 1.0700 1.1202 1.0000 52.73 0.7000
220 30.97 1.0700 1.1224 1.0000 52.84 0.7000
230 31.09 1.0700 1.1227 1.0000 52.85 0.7000
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average outer insulated diameter of vessel, cm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average outer insulated of top half of vessel, cm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure cm
Lc - Total length of conical section(s) of vessel, cm
tb - Uncorroded plate thickness at bottom of vessel, mm
V30 - Design Wind Speed provided by user, km/hr
Vc - Critical wind velocity, km/hr
Vw - Maximum wind speed at top of structure, km/hr
W - Total corroded weight of structure, kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel, mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.00032(High); 0.00032 < 0.0004(Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

:: Total Cone Length / Total Length < 0.5
:: 69.3/3083.452 = 0.022
:: [ D / L² ] • 10⁴ < 8 (English Units, ft.)

:: [ 6.65/101.16² ] • 10⁴ = 6.502
Compute the vibration possibility. If Vp > 0.0004 no chance. [Vp]:

= W / ( L • Dr²)
= 135024/( 3083.45 • 164.609² )
= 0.16161E-02
Since Vp is > 0.0004 no further vibration analysis is required !
Platform Load Calculations

603-C-07(N)
BS VI FCC GDS UNIT
ID Wind Area Elevation Pressure Force Cf

cm² cm kgf/m² kgf
PF-1 31200.00 195.00 111.05 346.46 1.30

PF-2 31200.00 540.00 111.05 346.46 1.30
PF-3 31200.00 845.00 111.05 346.46 1.30
PF-4 31200.00 1195.00 115.43 360.14 1.30
PF-5 31200.00 1395.00 120.00 374.41 1.30
PF-6 31200.00 1840.00 125.62 391.94 1.30
PF-7 31200.00 2190.00 129.41 403.75 1.30
PF-8 31200.00 2490.00 133.03 415.05 1.30
PF-9 31200.00 2880.00 137.80 429.93 1.30
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force

cm² cm kgf/m² kgf
TL & BRACING 0.00 55.00 111.05 0.00

ADDED WGHT 0.00 1564.20 122.97 0.00
CLEATS 0.00 1637.50 123.71 0.00
LIFTING TRUNI 0.00 2613.50 134.53 0.00
DISTRIBUTOR 0.00 2613.50 134.53 0.00
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
cm cm cm² kgf/m² kgf
10 20 150.709 343.551 84307.4 111.047 1213.73

20 30 334.63 318.169 38053 111.047 325.258
30 40 512.808 293.394 70414.4 111.047 1003.19
40 50 754.963 261.652 64104.6 111.047 974.497
50 60 882.5 261.36 1306.8 111.047 11.1699
60 70 1009 261.36 64817.3 111.247 555.023
70 80 1242.9 262.32 57657.9 116.507 897.95
80 90 1462.65 262.32 57631.7 121.559 932.046
90 100 1576.25 262.32 1967.4 123.141 18.6479
100 110 1604.07 238.32 11916 123.402 113.184
110 120 1633.75 214.32 1607.4 123.68 15.3023
120 130 1735 214.32 41792.4 124.631 400.918
130 140 1930 214.32 41792.4 126.473 817.875
140 150 2151.5 213.36 52913.3 128.944 977.24
150 160 2399.5 213.36 52913.3 131.928 1011.1
160 170 2609.25 213.36 36591.2 134.479 378.762
170 180 2698.75 212.4 1593 135.575 16.6238
180 190 2725.12 188.4 8949 135.899 93.6105
190 200 2753.75 164.4 1233 136.251 12.9311
200 210 2840.65 165.36 27499.4 137.322 770.146
210 220 3006.9 165.36 27482.8 139.34 294.761
220 230 3097 159.6 2234.4 139.901 24.061
230 240 3109.2 192 1632 139.977 17.5837
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
603-C-07(N)
BS VI FCC GDS UNIT
scalar/load reduction factor of: 1.100.
Be sure the wind speed is in accordance with the specified

wind design code.

603-C-07(N)
BS VI FCC GDS UNIT
Earthquake Load Calculation: Step: 11 11:41am Aug 26,2022
Earthquake Load Calculation Results:
Seismic Analysis Results per IS 1893 (Part 4): 2015 + 2018 Amendment 2
Importance Factor as Entered by User I 2.0000

Zone Number 3
Soil Type Medium Soil

Response reduction factor (Force factor) R 2.0000
Time Period of Vibration ( program or user ) 0.6887 Seconds
Value of Sa/g from Annex B 1.9748
Percent Damping 2.0 %
Considering MCE for load determination No
Horizontal Seismic Coefficient per 7.3.2 [Ah]:

= ( Z / 2 ) ( Sa / g • DampVal ) / ( R / I )
= ( 0.16/2 )( 1.9748 • 1.4 )/( 1.0 )
= 0.221
Earthquake Element Load, for the first Element:

= Earthquake Weight • Ah • Scalar
= 16767.7 • 0.2212 • 1.3
= 4821.3 kgf
Vertical load per 7.4:

= 2/3 • Ah • W • Scalar
= 2/3 • 0.2212 • 141179 • 1.3
= 27062.3 kgf
Earthquake Load Calculation:
Earthquake Earthquake Element Element Element

From To Height Weight Ope Load Emp Load Vertical Load
cm kgf kgf kgf kgf
10 20 122.7 16767.7 4821.25 2435.18 27062.3

20 30 305.2 4855.64 1396.15 570.221 23848.2
30 40 485 9966.9 2865.8 792.373 22917.4
40 50 727.5 11518.8 3312.02 958.25 21006.9
50 60 852.5 3097.25 890.56 646.336 18798.9
60 70 979 9251.17 2660.01 1131.47 18205.1
70 80 1212.9 9914.44 2850.72 941.848 16431.8
80 90 1432.65 29920.6 8603.13 1069.22 14531.3
90 100 1546.25 140.733 40.4652 39.1397 8795.91
100 110 1575 1195.96 343.876 334.518 8768.93
110 120 1603.75 455.073 130.848 132.375 8539.68
120 130 1705 6589.71 1894.75 1263.82 8452.45
130 140 1900 7258.13 2086.95 742.382 7189.28
140 150 2121.5 7255.86 2086.29 729.417 5797.98
150 160 2369.5 7515.41 2160.92 806.03 4407.12
160 170 2579.25 4584.76 1318.27 1308.94 2966.51
170 180 2668.75 81.27 23.3677 22.059 2087.66
180 190 2696.25 761.164 218.859 210.041 2072.09
190 200 2723.75 249.922 71.8606 72.2917 1926.18
200 210 2810.65 5747.6 1652.62 371.302 1878.27
210 220 2976.9 2513.67 722.761 556.891 776.526
220 230 3067 331.563 95.3351 93.576 294.685
230 240 3079.2 1205.75 346.693 346.514 231.128
603-C-07(N)
BS VI FCC GDS UNIT
Earthquake Load Calculation: Step: 11 11:41am Aug 26,2022
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 1.300.

603-C-07(N)
BS VI FCC GDS UNIT
Wind/Earthquake Shear, Bending: Step: 12 11:41am Aug 26,2022
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
cm kgf kgf kgf-m. kgf-m.
10 20 122.7 10875.6 40593.5 158381 539243

20 30 305.2 9661.88 35772.3 133182 445542
30 40 485 9336.62 34376.1 121821 403594
40 50 727.5 8333.43 31510.3 100617 324530
50 60 852.5 7358.94 28198.3 81393.4 251387
60 70 979 7347.77 27307.7 81025.7 249999
70 80 1212.9 6792.74 24647.7 63491.4 185574
80 90 1432.65 5894.79 21797 49547.8 134532
90 100 1546.25 4962.75 13193.9 37620.8 96094
100 110 1575 4944.1 13153.4 37249.3 95106
110 120 1603.75 4830.92 12809.5 34805.6 88615.3
120 130 1705 4815.61 12678.7 34443.8 87659.5
130 140 1900 4414.69 10783.9 25444.2 64783.4
140 150 2121.5 3596.82 8696.98 17633 45789.5
150 160 2369.5 2619.58 6610.69 9924.67 26808
160 170 2579.25 1608.48 4449.76 4681.87 13093
170 180 2668.75 1229.72 3131.5 2248.11 6592.08
180 190 2696.25 1213.09 3108.13 2156.51 6358.1
190 200 2723.75 1119.48 2889.27 1602.52 4933.72
200 210 2810.65 1106.55 2817.41 1519.04 4719.72
210 220 2976.9 336.406 1164.79 319.221 1408.51
220 230 3067 41.6447 442.028 5.0608 73.2474
230 240 3079.2 17.5837 346.693 0.7473 14.7344
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.100; Earthquake: 1.300.

603-C-07(N)
BS VI FCC GDS UNIT
Wind/Earthquake Deflection: Step: 13 11:41am Aug 26,2022
Wind and Earthquake Deflection Calculations:
The following table is for Earthquake Deflection; Operating Case.
Earthquake Load Deflection:
Cumulative Centroid Elem. End Elem. Ang.

From To Shear Deflection Deflection Rotation
kgf mm mm
10 20 40593.5 0.090557 0.35124 0.00027744

20 30 35772.3 0.5399 0.77261 0.00042476
30 40 34376.1 1.42116 2.32843 0.00085612
40 50 31510.3 3.49996 4.89763 0.0012255
50 60 28198.3 4.92833 4.95916 0.0012358
60 70 27307.7 6.64251 8.60024 0.0016786
70 80 24647.7 10.5164 12.5613 0.0019131
80 90 21797 14.714 16.9581 0.0020801
90 100 13193.9 17.0362 17.1143 0.0020849
100 110 13153.4 17.6382 18.1673 0.0021268
110 120 12809.5 18.2472 18.3272 0.0021353
120 130 12678.7 20.4603 22.6865 0.0023262
130 140 10783.9 24.9921 27.365 0.0024643
140 150 8696.98 30.4724 33.6671 0.0026056
150 160 6610.69 36.9275 40.2353 0.0026824
160 170 4449.76 42.5423 44.8606 0.0027086
170 180 3131.5 44.9622 45.0638 0.0027096
180 190 3108.13 45.7079 46.3529 0.0027178
190 200 2889.27 46.4548 46.5568 0.0027195
200 210 2817.41 48.8232 51.0967 0.002737
210 220 1164.79 53.3725 55.6499 0.0027409
220 230 442.028 55.8418 56.0337 0.0027409
230 240 346.693 56.1501 56.2666 0.0027409
Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable deflection : 154.173 Actual deflection : 56.267 mm
The following table is for Wind Deflection; Operating Case.
Wind Load Deflection:
Cumulative Centroid Elem. End Elem. Ang.

From To Shear Deflection Deflection Rotation
kgf mm mm
10 20 10875.6 0.026687 0.10379 0.82218E-04

20 30 9661.88 0.15978 0.22899 0.00012649
30 40 9336.62 0.42287 0.6958 0.00025832
40 50 8333.43 1.05292 1.48597 0.00038234
50 60 7358.94 1.49555 1.50518 0.00038589
60 70 7347.77 2.03604 2.66372 0.00054209
70 80 6792.74 3.28565 3.95589 0.00063005
80 90 5894.79 4.66832 5.41791 0.00069778
90 100 4962.75 5.4441 5.47032 0.00069977
100 110 4944.1 5.64638 5.82462 0.00071722
110 120 4830.92 5.85155 5.87854 0.00072078
120 130 4815.61 6.60271 7.36576 0.00080057
130 140 4414.69 8.16197 8.98601 0.00085774
140 150 3596.82 10.0706 11.1903 0.00091452
150 160 2619.58 12.3358 13.4996 0.00094419
603-C-07(N)
BS VI FCC GDS UNIT
Wind/Earthquake Deflection: Step: 13 11:41am Aug 26,2022
160 170 1608.48 14.3119 15.1284 0.00095405

170 180 1229.72 15.1641 15.2 0.00095442
180 190 1213.09 15.4268 15.654 0.0009573
190 200 1119.48 15.6899 15.7258 0.0009579
200 210 1106.55 16.524 17.3243 0.0009632
210 220 336.406 18.125 18.9261 0.00096399
220 230 41.6447 18.9935 19.061 0.00096399
230 240 17.5837 19.102 19.143 0.00096399
Critical Wind Velocity for Tower Vibration:
1st Crit. 2nd Crit.

From To Wind Speed Wind Speed
km/hr km/hr
10 20 89.5526 559.704
20 30 82.9363 518.352
30 40 76.4782 477.989
40 50 68.2041 426.276
50 60 68.1281 425.801
60 70 68.1281 425.801
70 80 68.3783 427.364
80 90 68.3783 427.364
90 100 68.3783 427.364
100 110 62.1223 388.264
110 120 55.8663 349.164
120 130 55.8663 349.164
130 140 55.8663 349.164
140 150 55.616 347.6
150 160 55.616 347.6
160 170 55.616 347.6
170 180 55.3658 346.036
180 190 49.1098 306.936
190 200 42.8538 267.836
200 210 43.104 269.4
210 220 43.104 269.4
220 230 41.6025 260.016
230 240 50.0482 312.801
Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable deflection : 154.173 Actual deflection : 19.143 mm

603-C-07(N)
BS VI FCC GDS UNIT
Longitudinal Stress Constants: Step: 14 11:41am Aug 26,2022
Longitudinal Stress Constants:
Metal Area Metal Area Section Modulus Section Modulus

From To New Corroded New Corroded
cm² cm² mm³ mm³
10 20 2040.4 1956.11 136622944 131074984

20 30 1928.61 1848.98 121953696 117008856
30 40 1299.73 1228.07 73994912 69975280
40 50 1528.26 1465.31 76432008 73355200
50 60 1526.06 1147.93 76324408 57750232
60 70 1526.06 1147.93 76324408 57750232
70 80 1783.92 1405.8 89230200 70728296
80 90 1783.92 1405.8 89230200 70728296
90 100 1783.92 1405.8 89230200 70728296
100 110 1783.92 1405.8 89230200 70728296
110 120 1432.07 1129.34 57316548 45528956
120 130 1432.07 1129.34 57316548 45528956
130 140 1432.07 1129.34 57316548 45528956
140 150 1224.47 921.743 49000076 37155264
150 160 1224.47 921.743 49000076 37155264
160 170 1224.47 921.743 49000076 37155264
170 180 1017.88 715.153 40727548 28824954
180 190 1276.27 973.549 51075088 39244636
190 200 766.549 539.222 23008808 16342683
200 210 922.874 695.548 27707512 21084118
210 220 922.874 695.548 27707512 21084118
220 230 922.874 695.548 27707512 21084118
230 240 4152.4 3874.18 153515440 144275600

603-C-07(N)
BS VI FCC GDS UNIT
Longitudinal Allowable Stresses: Step: 15 11:41am Aug 26,2022
Longitudinal Allowable Stresses:
Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
kgf/cm² kgf/cm² kgf/cm² kgf/cm²
10 20 1181.12 2019.78 -1284.04 -1284.04

20 30 1181.12 2019.78 -1298.86 -1298.86
30 40 1181.12 2019.78 -1245.71 -1245.71
40 50 1442.7 2429.81 -1095.79 -1354.64
50 60 1442.64 2429.76 -1048.45 -1294.84
60 70 1442.64 2429.76 -1048.45 -1294.84
70 80 1442.7 2429.81 -1086.61 -1343.53
80 90 1442.64 2429.76 -1086.61 -1343.53
90 100 1442.7 2429.81 -1086.61 -1343.53
100 110 1442.7 2429.81 -1086.61 -1343.53
110 120 1442.7 2429.81 -1127.04 -1390.57
120 130 1442.7 2429.81 -1127.04 -1390.57
130 140 1442.7 2429.81 -1127.04 -1390.57
140 150 1442.7 2429.81 -1090.52 -1348.29
150 160 1442.7 2429.81 -1090.52 -1348.29
160 170 1442.7 2429.81 -1090.52 -1348.29
170 180 1442.7 2429.81 -1042.69 -1287.15
180 190 1442.7 2429.81 -1100.5 -1360.25
190 200 1442.7 2429.81 -1096.79 -1355.83
200 210 1442.64 2429.76 -1141.98 -1406.65
210 220 1442.7 2429.81 -1141.98 -1406.65
220 230 1667.64 2733.48 -1141.98 -1406.65
230 240 1667.64 2733.48 -1334.76 -1501.76

603-C-07(N)
BS VI FCC GDS UNIT
Longitudinal Stresses due to: Step: 16 11:41am Aug 26,2022
Longitudinal Stress Report
Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Pressure Stresses due to:
Longitudinal Stress Longitudinal Stress Longitudinal Stress

From To Internal Pressure External Pressure Hydrotest Pressure
kgf/cm² kgf/cm² kgf/cm²
10 20 ... ... ...

20 30 ... ... ...
30 40 ... ... ...
40 50 ... ... ...
50 60 349.857 -30.2751 461.275
60 70 349.857 -30.2751 461.275
70 80 285.788 -24.9153 376.802
80 90 285.788 -24.9153 376.802
90 100 285.788 -24.9153 376.802
100 110 317.902 -27.7149 419.142
110 120 228.47 -20.1205 301.23
120 130 228.47 -20.1205 301.23
130 140 228.47 -20.1205 301.23
140 150 279.802 -24.4145 368.909
150 160 279.802 -24.4145 368.909
160 170 279.802 -24.4145 368.909
170 180 360.466 -31.1624 475.262
180 190 295.693 -25.8608 389.861
190 200 270.394 -23.6275 356.506
200 210 209.746 -18.5543 276.543
210 220 209.746 -18.5543 276.543
220 230 ... ... ...
230 240 ... ... ...
Longitudinal Stresses due to Weight Loads for these Conditions:
Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
kgf/cm² kgf/cm² kgf/cm² kgf/cm² kgf/cm²
10 20 -55.9191 -63.6016 -81.5361 10.1518 10.1518

20 30 -56.533 -64.6606 -83.6342 11.3722 11.3722
30 40 -77.0002 -89.2371 -117.804 15.5105 15.5105
40 50 -56.6724 -66.9281 -90.8697 14.7959 14.7959
50 60 -72.3408 -74.3367 -72.3408 18.7939 18.7939
60 70 -70.3361 -72.332 -70.3361 18.7939 18.7939
70 80 -54.5171 -56.1469 -54.5171 14.5068 14.5068
80 90 -50.7113 -52.3412 -50.7113 11.4455 11.4455
90 100 -31.0112 -32.641 -31.0112 8.47532 8.47532
100 110 -30.9111 -32.5409 -30.9111 8.47532 8.47532
110 120 -37.4189 -39.4477 -37.4189 13.1662 13.1662
120 130 -37.016 -39.0448 -37.016 13.1662 13.1662
130 140 -31.5338 -33.2098 -31.5338 13.1662 13.1662
140 150 -31.338 -32.815 -31.338 11.4694 11.4694
150 160 -24.0425 -24.9431 -24.0425 6.81605 6.81605
160 170 -16.4654 -16.7896 -16.4654 2.16266 2.16266
603-C-07(N)
BS VI FCC GDS UNIT
170 180 -14.811 -15.2289 -14.811 0.79513 0.79513

180 190 -10.7964 -11.1034 -10.7964 0.58402 0.58402
190 200 -18.081 -18.6352 -18.081 1.40244 1.40244
200 210 -13.6579 -14.0876 -13.6579 1.08705 1.08705
210 220 -5.71676 -5.82418 -5.71676 1.08705 1.08705
220 230 -2.21023 -2.21023 -2.21023 ... ...
230 240 -0.31123 -0.31123 -0.31123 ... ...
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
kgf/cm² kgf/cm² kgf/cm² kgf/cm² kgf/cm²
10 20 10.1518 101.607 339.914 33.5304 ...

20 30 11.3722 104.112 344.926 34.3571 ...
30 40 15.5105 143.789 463.778 47.4503 ...
40 50 14.7959 110.958 342.698 36.6161 ...
50 60 18.7939 140.94 435.3 46.5103 ...
60 70 18.7939 140.304 432.897 46.3002 ...
70 80 14.5068 89.7681 262.376 29.6235 ...
80 90 11.4455 70.0538 190.209 23.1177 ...
90 100 8.47532 53.1906 135.864 17.5529 ...
100 110 8.47532 52.6654 134.467 17.3796 ...
110 120 13.1662 76.4471 194.635 25.2275 ...
120 130 13.1662 75.6525 192.536 24.9653 ...
130 140 13.1662 55.8859 142.291 18.4423 ...
140 150 11.4694 47.4576 123.238 15.661 ...
150 160 6.81605 26.7113 72.1513 8.81474 ...
160 170 2.16266 12.6008 35.2387 4.15827 ...
170 180 0.79513 7.79919 22.8694 2.57373 ...
180 190 0.58402 5.49503 16.2012 1.81336 ...
190 200 1.40244 9.80573 30.1892 3.23589 ...
200 210 1.08705 7.20468 22.3852 2.37754 ...
210 220 1.08705 1.51404 6.68045 0.49963 ...
220 230 ... 0.024003 0.34741 0.007921 ...
230 240 ... 0.00051797 0.010213 0.00017093 ...
Longitudinal Stresses due to these Conditions:
Vortex Shedding Vortex Shedding Vortex Shedding Earthquake

From To Operating Case Empty Case Test Case Empty Case
10 20 ... ... ... 140.683

20 30 ... ... ... 144.456
30 40 ... ... ... 199.803
40 50 ... ... ... 152.865
50 60 ... ... ... 194.171
60 70 ... ... ... 193.262
70 80 ... ... ... 124.117
80 90 ... ... ... 97.4865
90 100 ... ... ... 73.9911
100 110 ... ... ... 73.2477
110 120 ... ... ... 106.296
120 130 ... ... ... 105.21
130 140 ... ... ... 79.9778
140 150 ... ... ... 72.3476
150 160 ... ... ... 44.6319
160 170 ... ... ... 22.0405
603-C-07(N)
BS VI FCC GDS UNIT
170 180 ... ... ... 14.5642

180 190 ... ... ... 10.3798
190 200 ... ... ... 20.4333
200 210 ... ... ... 15.3386
210 220 ... ... ... 6.01067
220 230 ... ... ... 0.34666
230 240 ... ... ... 0.010207
Longitudinal Stresses due to Applied Axial Forces:
Longitudinal Stress Longitudinal Stress

From To Y Forces Wind Y Forces Seismic
kgf/cm² kgf/cm²
10 20 ... 13.8348
20 30 ... 12.8981
30 40 ... 18.6614
40 50 ... 14.3362
50 60 ... 16.3763
60 70 ... 15.8591
70 80 ... 11.6886
80 90 ... 10.3367
90 100 ... 6.25688
100 110 ... 6.23769
110 120 ... 7.56166
120 130 ... 7.48442
130 140 ... 6.36591
140 150 ... 6.29025
150 160 ... 4.7813
160 170 ... 3.21837
170 180 ... 2.91919
180 190 ... 2.12839
190 200 ... 3.57215
200 210 ... 2.70043
210 220 ... 1.11643
220 230 ... 0.42367
230 240 ... 0.059659
Longitudinal Stresses due to User Forces and Moments:
Wind For/Mom Earthquake For/Mom Wind For/Mom Earthquake For/Mom

From To Corroded Corroded No Corrosion No Corrosion
10 20 ... ... ... ...

20 30 ... ... ... ...
30 40 ... ... ... ...
40 50 ... ... ... ...
50 60 ... ... ... ...
60 70 ... ... ... ...
70 80 ... ... ... ...
80 90 ... ... ... ...
90 100 ... ... ... ...
100 110 ... ... ... ...
110 120 ... ... ... ...
120 130 ... ... ... ...
130 140 ... ... ... ...
140 150 ... ... ... ...
150 160 ... ... ... ...
160 170 ... ... ... ...
603-C-07(N)
BS VI FCC GDS UNIT
170 180 ... ... ... ...

180 190 ... ... ... ...
190 200 ... ... ... ...
200 210 ... ... ... ...
210 220 ... ... ... ...
220 230 ... ... ... ...
230 240 ... ... ... ...
Bending Stresses due to Blast Load:
Bending
From To Stress
kgf/cm²
10 20 ...
20 30 ...
30 40 ...
40 50 ...
50 60 ...
60 70 ...
70 80 ...
80 90 ...
90 100 ...
100 110 ...
110 120 ...
120 130 ...
130 140 ...
140 150 ...
150 160 ...
160 170 ...
170 180 ...
180 190 ...
190 200 ...
200 210 ...
210 220 ...
220 230 ...
230 240 ...

603-C-07(N)
BS VI FCC GDS UNIT
Stress due to Combined Loads: Step: 17 11:41am Aug 26,2022
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
BL = Bending Stress due to Blast Loads, Corroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding stress comprising
those components that did not contribute to that type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 55.84 1181.12 -167.68 1284.04 0.0473 0.1306

20 58.95 1181.12 -172.02 1298.86 0.0499 0.1324
30 82.30 1181.12 -236.30 1245.71 0.0697 0.1897
40 69.08 1442.70 -182.43 1095.79 0.0479 0.1665
50 87.39 1442.64 -232.08 1048.45 0.0606 0.2213
60 88.76 1442.64 -229.43 1048.45 0.0615 0.2188
70 49.76 1442.70 -158.79 1086.61 0.0345 0.1461
80 30.79 1442.64 -132.21 1086.61 0.0213 0.1217
90 30.65 1442.70 -92.68 1086.61 0.0212 0.0853
100 30.23 1442.70 -92.05 1086.61 0.0210 0.0847
110 52.19 1442.70 -127.03 1127.04 0.0362 0.1127
120 51.80 1442.70 -125.83 1127.04 0.0359 0.1117
130 37.52 1442.70 -100.59 1127.04 0.0260 0.0892
140 27.59 1442.70 -90.27 1090.52 0.0191 0.0828
150 9.48 1442.70 -57.57 1090.52 0.0066 0.0528
160 1442.70 -31.23 1090.52 0.0286
603-C-07(N)
BS VI FCC GDS UNIT
170 1442.70 -23.41 1042.69 0.0224

180 1442.70 -16.88 1100.50 0.0153
190 1442.70 -29.29 1096.79 0.0267
200 1442.64 -21.95 1141.98 0.0192
210 1442.70 -8.32 1141.98 0.0073
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 108.75 1181.12 -192.92 1284.04 0.0921 0.1502

20 112.19 1181.12 -199.46 1298.86 0.0950 0.1536
30 156.97 1181.12 -273.65 1245.71 0.1329 0.2197
40 125.32 1442.70 -210.00 1095.79 0.0869 0.1916
50 157.00 1442.64 -268.93 1048.45 0.1088 0.2565
60 157.58 1442.64 -266.53 1048.45 0.1092 0.2542
70 95.80 1442.70 -181.45 1086.61 0.0664 0.1670
80 68.56 1442.64 -149.31 1086.61 0.0475 0.1374
90 57.71 1442.70 -107.22 1086.61 0.0400 0.0987
100 57.05 1442.70 -106.40 1086.61 0.0395 0.0979
110 89.60 1442.70 -149.32 1127.04 0.0621 0.1325
120 88.85 1442.70 -147.91 1127.04 0.0616 0.1312
130 67.98 1442.70 -118.31 1127.04 0.0471 0.1050
140 58.77 1442.70 -108.86 1090.52 0.0407 0.0998
150 32.19 1442.70 -70.71 1090.52 0.0223 0.0648
160 10.96 1442.70 -37.45 1090.52 0.0076 0.0343
170 3.47 1442.70 -27.25 1042.69 0.0024 0.0261
180 2.30 1442.70 -19.63 1100.50 0.0016 0.0178
190 7.33 1442.70 -36.34 1096.79 0.0051 0.0331
200 5.47 1442.64 -27.38 1141.98 0.0038 0.0240
210 2.50 1442.70 -11.70 1141.98 0.0017 0.0102
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 48.16 1181.12 -175.36 1284.04 0.0408 0.1366

20 50.82 1181.12 -180.15 1298.86 0.0430 0.1387
30 70.06 1181.12 -248.54 1245.71 0.0593 0.1995
40 58.83 1442.70 -192.68 1095.79 0.0408 0.1758
50 85.40 1442.64 -234.07 1048.45 0.0592 0.2233
60 86.77 1442.64 -231.43 1048.45 0.0601 0.2207
70 48.13 1442.70 -160.42 1086.61 0.0334 0.1476
80 29.16 1442.64 -133.84 1086.61 0.0202 0.1232
90 29.02 1442.70 -94.31 1086.61 0.0201 0.0868
100 28.60 1442.70 -93.68 1086.61 0.0198 0.0862
110 50.17 1442.70 -129.06 1127.04 0.0348 0.1145
120 49.77 1442.70 -127.86 1127.04 0.0345 0.1135
130 35.84 1442.70 -102.26 1127.04 0.0248 0.0907
140 26.11 1442.70 -91.74 1090.52 0.0181 0.0841
150 8.58 1442.70 -58.47 1090.52 0.0060 0.0536
160 1442.70 -31.55 1090.52 0.0289
170 1442.70 -23.82 1042.69 0.0228
180 1442.70 -17.18 1100.50 0.0156
190 1442.70 -29.84 1096.79 0.0272
200 1442.64 -22.38 1141.98 0.0196
210 1442.70 -8.43 1141.98 0.0074
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

603-C-07(N)
BS VI FCC GDS UNIT
10 300.30 1181.12 -399.83 1284.04 0.2542 0.3114

20 304.54 1181.12 -408.06 1298.86 0.2578 0.3142
30 408.71 1181.12 -549.86 1245.71 0.3460 0.4414
40 304.90 1442.70 -410.09 1095.79 0.2113 0.3742
50 396.13 1442.64 -512.05 1048.45 0.2746 0.4884
60 395.22 1442.64 -508.16 1048.45 0.2740 0.4847
70 232.42 1442.70 -321.34 1086.61 0.1611 0.2957
80 159.65 1442.64 -243.66 1086.61 0.1107 0.2242
90 117.95 1442.70 -170.72 1086.61 0.0818 0.1571
100 116.64 1442.70 -169.25 1086.61 0.0808 0.1558
110 175.92 1442.70 -239.69 1127.04 0.1219 0.2127
120 174.14 1442.70 -237.26 1127.04 0.1207 0.2105
130 128.61 1442.70 -182.30 1127.04 0.0891 0.1618
140 108.18 1442.70 -161.23 1090.52 0.0750 0.1478
150 58.81 1442.70 -99.13 1090.52 0.0408 0.0909
160 23.83 1442.70 -50.97 1090.52 0.0165 0.0467
170 11.35 1442.70 -35.97 1042.69 0.0079 0.0345
180 7.81 1442.70 -25.76 1100.50 0.0054 0.0234
190 16.53 1442.70 -46.65 1096.79 0.0115 0.0425
200 12.09 1442.64 -34.86 1141.98 0.0084 0.0305
210 3.06 1442.70 -12.48 1141.98 0.0021 0.0109
Analysis of Load Case 5 : NP+HW+HI

10 2019.78 -125.22 1284.04 0.0975

20 2019.78 -129.36 1298.86 0.0996
30 2019.78 -180.76 1245.71 0.1451
40 2429.81 -142.28 1354.64 0.1050
50 2429.76 -137.65 1294.84 0.1063
60 2429.76 -135.43 1294.84 0.1046
70 2429.81 -98.65 1343.53 0.0734
80 2429.76 -85.27 1343.53 0.0635
90 2429.81 -57.04 1343.53 0.0425
100 2429.81 -56.77 1343.53 0.0423
110 0.97 2429.81 -75.81 1390.57 0.0004 0.0545
120 1.12 2429.81 -75.15 1390.57 0.0005 0.0540
130 0.07 2429.81 -63.14 1390.57 0.0000 0.0454
140 2429.81 -58.47 1348.29 0.0434
150 2429.81 -39.67 1348.29 0.0294
160 2429.81 -22.79 1348.29 0.0169
170 2429.81 -18.18 1287.15 0.0141
180 2429.81 -13.19 1360.25 0.0097
190 2429.81 -22.72 1355.83 0.0168
200 2429.76 -17.12 1406.65 0.0122
210 2429.81 -7.30 1406.65 0.0052
Analysis of Load Case 6 : NP+HW+HE

10 2019.78 -91.69 1284.04 0.0714

20 2019.78 -95.01 1298.86 0.0731
30 2019.78 -133.31 1245.71 0.1070
40 2429.81 -105.67 1354.64 0.0780
50 2429.76 -91.13 1294.84 0.0704
60 2429.76 -89.13 1294.84 0.0688
70 2429.81 -69.02 1343.53 0.0514
80 2429.76 -62.16 1343.53 0.0463
90 2429.81 -39.49 1343.53 0.0294
100 2429.81 -39.39 1343.53 0.0293
603-C-07(N)
BS VI FCC GDS UNIT
110 2429.81 -50.59 1390.57 0.0364

120 2429.81 -50.18 1390.57 0.0361
130 2429.81 -44.70 1390.57 0.0321
140 2429.81 -42.81 1348.29 0.0317
150 2429.81 -30.86 1348.29 0.0229
160 2429.81 -18.63 1348.29 0.0138
170 2429.81 -15.61 1287.15 0.0121
180 2429.81 -11.38 1360.25 0.0084
190 2429.81 -19.48 1355.83 0.0144
200 2429.76 -14.74 1406.65 0.0105
210 2429.81 -6.80 1406.65 0.0048
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 48.16 1181.12 -175.36 1284.04 0.0408 0.1366

20 50.82 1181.12 -180.15 1298.86 0.0430 0.1387
30 70.06 1181.12 -248.54 1245.71 0.0593 0.1995
40 58.83 1442.70 -192.68 1095.79 0.0408 0.1758
50 435.26 1442.64 1048.45 0.3017
60 436.62 1442.64 1048.45 0.3027
70 333.92 1442.70 1086.61 0.2315
80 314.95 1442.64 1086.61 0.2183
90 314.81 1442.70 1086.61 0.2182
100 346.50 1442.70 1086.61 0.2402
110 278.64 1442.70 1127.04 0.1931
120 278.24 1442.70 1127.04 0.1929
130 264.31 1442.70 1127.04 0.1832
140 305.91 1442.70 1090.52 0.2120
150 288.39 1442.70 1090.52 0.1999
160 277.78 1442.70 1090.52 0.1925
170 353.83 1442.70 1042.69 0.2453
180 290.67 1442.70 1100.50 0.2015
190 262.97 1442.70 1096.79 0.1823
200 203.95 1442.64 1141.98 0.1414
210 206.52 1442.70 1141.98 0.1432
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 300.30 1181.12 -399.83 1284.04 0.2542 0.3114

20 304.54 1181.12 -408.06 1298.86 0.2578 0.3142
30 408.71 1181.12 -549.86 1245.71 0.3460 0.4414
40 304.90 1442.70 -410.09 1095.79 0.2113 0.3742
50 745.99 1442.64 -162.20 1048.45 0.5171 0.1547
60 745.08 1442.64 -158.31 1048.45 0.5165 0.1510
70 518.21 1442.70 -35.55 1086.61 0.3592 0.0327
80 445.44 1442.64 1086.61 0.3088
90 403.74 1442.70 1086.61 0.2799
100 434.54 1442.70 1086.61 0.3012
110 404.39 1442.70 -11.22 1127.04 0.2803 0.0100
120 402.61 1442.70 -8.79 1127.04 0.2791 0.0078
130 357.08 1442.70 1127.04 0.2475
140 387.98 1442.70 1090.52 0.2689
150 338.61 1442.70 1090.52 0.2347
160 303.63 1442.70 1090.52 0.2105
170 371.82 1442.70 1042.69 0.2577
180 303.50 1442.70 1100.50 0.2104
190 286.92 1442.70 1096.79 0.1989
200 221.83 1442.64 1141.98 0.1538
603-C-07(N)
BS VI FCC GDS UNIT
210 212.81 1442.70 1141.98 0.1475
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 48.16 1181.12 -175.36 1284.04 0.0408 0.1366

20 50.82 1181.12 -180.15 1298.86 0.0430 0.1387
30 70.06 1181.12 -248.54 1245.71 0.0593 0.1995
40 58.83 1442.70 -192.68 1095.79 0.0408 0.1758
50 55.12 1442.64 -264.35 1048.45 0.0382 0.2521
60 56.49 1442.64 -261.70 1048.45 0.0392 0.2496
70 23.21 1442.70 -185.34 1086.61 0.0161 0.1706
80 4.24 1442.64 -158.76 1086.61 0.0029 0.1461
90 4.11 1442.70 -119.22 1086.61 0.0028 0.1097
100 0.88 1442.70 -121.40 1086.61 0.0006 0.1117
110 30.05 1442.70 -149.18 1127.04 0.0208 0.1324
120 29.65 1442.70 -147.98 1127.04 0.0206 0.1313
130 15.72 1442.70 -122.38 1127.04 0.0109 0.1086
140 1.70 1442.70 -116.16 1090.52 0.0012 0.1065
150 1442.70 -82.88 1090.52 0.0760
160 1442.70 -55.97 1090.52 0.0513
170 1442.70 -54.99 1042.69 0.0527
180 1442.70 -43.04 1100.50 0.0391
190 1442.70 -53.47 1096.79 0.0488
200 1442.64 -40.93 1141.98 0.0358
210 1442.70 -26.98 1141.98 0.0236
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 300.30 1181.12 -399.83 1284.04 0.2542 0.3114

20 304.54 1181.12 -408.06 1298.86 0.2578 0.3142
30 408.71 1181.12 -549.86 1245.71 0.3460 0.4414
40 304.90 1442.70 -410.09 1095.79 0.2113 0.3742
50 365.86 1442.64 -542.33 1048.45 0.2536 0.5173
60 364.94 1442.64 -538.44 1048.45 0.2530 0.5136
70 207.51 1442.70 -346.26 1086.61 0.1438 0.3187
80 134.73 1442.64 -268.57 1086.61 0.0934 0.2472
90 93.04 1442.70 -195.64 1086.61 0.0645 0.1800
100 88.92 1442.70 -196.96 1086.61 0.0616 0.1813
110 155.79 1442.70 -259.81 1127.04 0.1080 0.2305
120 154.02 1442.70 -257.38 1127.04 0.1068 0.2284
130 108.49 1442.70 -202.42 1127.04 0.0752 0.1796
140 83.77 1442.70 -185.65 1090.52 0.0581 0.1702
150 34.39 1442.70 -123.54 1090.52 0.0238 0.1133
160 1442.70 -75.39 1090.52 0.0691
170 1442.70 -67.14 1042.69 0.0644
180 1442.70 -51.62 1100.50 0.0469
190 1442.70 -70.28 1096.79 0.0641
200 1442.64 -53.41 1141.98 0.0468
210 1442.70 -31.03 1141.98 0.0272
Analysis of Load Case 11 : HP+HW+HI

10 2019.78 -125.22 1284.04 0.0975

20 2019.78 -129.36 1298.86 0.0996
30 2019.78 -180.76 1245.71 0.1451
40 2429.81 -142.28 1354.64 0.1050
603-C-07(N)
BS VI FCC GDS UNIT
50 454.24 2429.76 1294.84 0.1869

60 456.03 2429.76 1294.84 0.1877
70 366.42 2429.81 1343.53 0.1508
80 360.65 2429.76 1343.53 0.1484
90 371.82 2429.81 1343.53 0.1530
100 414.09 2429.81 1343.53 0.1704
110 302.20 2429.81 1390.57 0.1244
120 302.35 2429.81 1390.57 0.1244
130 301.30 2429.81 1390.57 0.1240
140 364.70 2429.81 1348.29 0.1501
150 360.50 2429.81 1348.29 0.1484
160 358.76 2429.81 1348.29 0.1477
170 463.82 2429.81 1287.15 0.1909
180 381.46 2429.81 1360.25 0.1570
190 343.06 2429.81 1355.83 0.1412
200 266.35 2429.76 1406.65 0.1096
210 272.41 2429.81 1406.65 0.1121
Analysis of Load Case 12 : HP+HW+HE

10 2019.78 -91.69 1284.04 0.0714

20 2019.78 -95.01 1298.86 0.0731
30 2019.78 -133.31 1245.71 0.1070
40 2429.81 -105.67 1354.64 0.0780
50 407.73 2429.76 1294.84 0.1678
60 409.73 2429.76 1294.84 0.1686
70 336.79 2429.81 1343.53 0.1386
80 337.54 2429.76 1343.53 0.1389
90 354.27 2429.81 1343.53 0.1458
100 396.71 2429.81 1343.53 0.1633
110 276.98 2429.81 1390.57 0.1140
120 277.38 2429.81 1390.57 0.1142
130 282.86 2429.81 1390.57 0.1164
140 349.04 2429.81 1348.29 0.1436
150 351.68 2429.81 1348.29 0.1447
160 354.61 2429.81 1348.29 0.1459
170 461.25 2429.81 1287.15 0.1898
180 379.65 2429.81 1360.25 0.1562
190 339.83 2429.81 1355.83 0.1399
200 263.97 2429.76 1406.65 0.1086
210 271.91 2429.81 1406.65 0.1119
Analysis of Load Case 13 : IP+WE+EW

10 1181.12 -66.07 1284.04 0.0515

20 1181.12 -67.91 1298.86 0.0523
30 1181.12 -92.51 1245.71 0.0743
40 1442.70 -71.47 1095.79 0.0652
50 296.31 1442.64 1048.45 0.2054
60 298.32 1442.64 1048.45 0.2068
70 245.78 1442.70 1086.61 0.1704
80 246.52 1442.64 1086.61 0.1709
90 263.25 1442.70 1086.61 0.1825
100 295.47 1442.70 1086.61 0.2048
110 204.22 1442.70 1127.04 0.1416
120 204.62 1442.70 1127.04 0.1418
130 210.10 1442.70 1127.04 0.1456
140 259.93 1442.70 1090.52 0.1802
603-C-07(N)
BS VI FCC GDS UNIT
150 262.58 1442.70 1090.52 0.1820

160 265.50 1442.70 1090.52 0.1840
170 346.45 1442.70 1042.69 0.2401
180 285.48 1442.70 1100.50 0.1979
190 253.72 1442.70 1096.79 0.1759
200 197.18 1442.64 1141.98 0.1367
210 205.12 1442.70 1141.98 0.1422
Analysis of Load Case 14 : IP+WF+CW

10 1181.12 -60.97 1284.04 0.0475

20 1181.12 -61.99 1298.86 0.0477
30 1181.12 -84.32 1245.71 0.0677
40 1442.70 -64.17 1095.79 0.0586
50 293.94 1442.64 1048.45 0.2038
60 295.45 1442.64 1048.45 0.2048
70 241.54 1442.70 1086.61 0.1674
80 244.54 1442.64 1086.61 0.1695
90 260.07 1442.70 1086.61 0.1803
100 292.26 1442.70 1086.61 0.2026
110 197.36 1442.70 1127.04 0.1368
120 197.68 1442.70 1127.04 0.1370
130 202.28 1442.70 1127.04 0.1402
140 255.10 1442.70 1090.52 0.1768
150 261.03 1442.70 1090.52 0.1809
160 267.16 1442.70 1090.52 0.1852
170 349.77 1442.70 1042.69 0.2424
180 287.22 1442.70 1100.50 0.1991
190 257.29 1442.70 1096.79 0.1783
200 199.13 1442.64 1141.98 0.1380
210 205.36 1442.70 1141.98 0.1423
Analysis of Load Case 15 : IP+VO+OW

10 1181.12 -73.75 1284.04 0.0574

20 1181.12 -76.03 1298.86 0.0585
30 1181.12 -104.75 1245.71 0.0841
40 1442.70 -81.72 1095.79 0.0746
50 294.31 1442.64 1048.45 0.2040
60 296.32 1442.64 1048.45 0.2054
70 244.15 1442.70 1086.61 0.1692
80 244.89 1442.64 1086.61 0.1698
90 261.62 1442.70 1086.61 0.1813
100 293.84 1442.70 1086.61 0.2037
110 202.19 1442.70 1127.04 0.1401
120 202.59 1442.70 1127.04 0.1404
130 208.43 1442.70 1127.04 0.1445
140 258.46 1442.70 1090.52 0.1791
150 261.67 1442.70 1090.52 0.1814
160 265.17 1442.70 1090.52 0.1838
170 346.03 1442.70 1042.69 0.2399
180 285.17 1442.70 1100.50 0.1977
190 253.16 1442.70 1096.79 0.1755
200 196.75 1442.64 1141.98 0.1364
210 205.01 1442.70 1141.98 0.1421
Analysis of Load Case 16 : IP+VE+EW

603-C-07(N)
BS VI FCC GDS UNIT
10 1181.12 -66.07 1284.04 0.0515

20 1181.12 -67.91 1298.86 0.0523
30 1181.12 -92.51 1245.71 0.0743
40 1442.70 -71.47 1095.79 0.0652
50 296.31 1442.64 1048.45 0.2054
60 298.32 1442.64 1048.45 0.2068
70 245.78 1442.70 1086.61 0.1704
80 246.52 1442.64 1086.61 0.1709
90 263.25 1442.70 1086.61 0.1825
100 295.47 1442.70 1086.61 0.2048
110 204.22 1442.70 1127.04 0.1416
120 204.62 1442.70 1127.04 0.1418
130 210.10 1442.70 1127.04 0.1456
140 259.93 1442.70 1090.52 0.1802
150 262.58 1442.70 1090.52 0.1820
160 265.50 1442.70 1090.52 0.1840
170 346.45 1442.70 1042.69 0.2401
180 285.48 1442.70 1100.50 0.1979
190 253.72 1442.70 1096.79 0.1759
200 197.18 1442.64 1141.98 0.1367
210 205.12 1442.70 1141.98 0.1422
Analysis of Load Case 17 : NP+VO+OW

10 1181.12 -73.75 1284.04 0.0574

20 1181.12 -76.03 1298.86 0.0585
30 1181.12 -104.75 1245.71 0.0841
40 1442.70 -81.72 1095.79 0.0746
50 1442.64 -93.13 1048.45 0.0888
60 1442.64 -91.13 1048.45 0.0869
70 1442.70 -70.65 1086.61 0.0650
80 1442.64 -63.79 1086.61 0.0587
90 1442.70 -41.12 1086.61 0.0378
100 1442.70 -41.02 1086.61 0.0377
110 1442.70 -52.61 1127.04 0.0467
120 1442.70 -52.21 1127.04 0.0463
130 1442.70 -46.38 1127.04 0.0411
140 1442.70 -44.28 1090.52 0.0406
150 1442.70 -31.76 1090.52 0.0291
160 1442.70 -18.95 1090.52 0.0174
170 1442.70 -16.02 1042.69 0.0154
180 1442.70 -11.69 1100.50 0.0106
190 1442.70 -20.04 1096.79 0.0183
200 1442.64 -15.17 1141.98 0.0133
210 1442.70 -6.91 1141.98 0.0061
Analysis of Load Case 18 : FS+BS+IP+OW

10 1181.12 -59.92 1284.04 0.0467

20 1181.12 -63.13 1298.86 0.0486
30 1181.12 -86.09 1245.71 0.0691
40 1442.70 -67.39 1095.79 0.0615
50 310.69 1442.64 1048.45 0.2154
60 312.18 1442.64 1048.45 0.2164
70 255.84 1442.70 1086.61 0.1773
80 255.23 1442.64 1086.61 0.1769
603-C-07(N)
BS VI FCC GDS UNIT
90 267.88 1442.70 1086.61 0.1857

100 300.07 1442.70 1086.61 0.2080
110 209.75 1442.70 1127.04 0.1454
120 210.08 1442.70 1127.04 0.1456
130 214.79 1442.70 1127.04 0.1489
140 264.75 1442.70 1090.52 0.1835
150 266.46 1442.70 1090.52 0.1847
160 268.39 1442.70 1090.52 0.1860
170 348.95 1442.70 1042.69 0.2419
180 287.30 1442.70 1100.50 0.1991
190 256.73 1442.70 1096.79 0.1780
200 199.45 1442.64 1141.98 0.1383
210 206.13 1442.70 1141.98 0.1429
Analysis of Load Case 19 : FS+BS+EP+OW

10 1181.12 -59.92 1284.04 0.0467

20 1181.12 -63.13 1298.86 0.0486
30 1181.12 -86.09 1245.71 0.0691
40 1442.70 -67.39 1095.79 0.0615
50 1442.64 -107.03 1048.45 0.1021
60 1442.64 -105.54 1048.45 0.1007
70 1442.70 -83.88 1086.61 0.0772
80 1442.64 -78.37 1086.61 0.0721
90 1442.70 -59.77 1086.61 0.0550
100 1442.70 -62.49 1086.61 0.0575
110 1442.70 -65.17 1127.04 0.0578
120 1442.70 -64.85 1127.04 0.0575
130 1442.70 -60.13 1127.04 0.0534
140 1442.70 -62.41 1090.52 0.0572
150 1442.70 -51.39 1090.52 0.0471
160 1442.70 -40.15 1090.52 0.0368
170 1442.70 -44.27 1042.69 0.0425
180 1442.70 -35.42 1100.50 0.0322
190 1442.70 -40.09 1096.79 0.0366
200 1442.64 -31.03 1141.98 0.0272
210 1442.70 -24.35 1141.98 0.0213
Analysis of Load Case 20 : BL+IP+OW

10 1181.12 -73.75 1284.04 0.0574

20 1181.12 -76.03 1298.86 0.0585
30 1181.12 -104.75 1245.71 0.0841
40 1442.70 -81.72 1095.79 0.0746
50 294.31 1442.64 1048.45 0.2040
60 296.32 1442.64 1048.45 0.2054
70 244.15 1442.70 1086.61 0.1692
80 244.89 1442.64 1086.61 0.1698
90 261.62 1442.70 1086.61 0.1813
100 293.84 1442.70 1086.61 0.2037
110 202.19 1442.70 1127.04 0.1401
120 202.59 1442.70 1127.04 0.1404
130 208.43 1442.70 1127.04 0.1445
140 258.46 1442.70 1090.52 0.1791
150 261.67 1442.70 1090.52 0.1814
160 265.17 1442.70 1090.52 0.1838
170 346.03 1442.70 1042.69 0.2399
180 285.17 1442.70 1100.50 0.1977
603-C-07(N)
BS VI FCC GDS UNIT
190 253.16 1442.70 1096.79 0.1755

200 196.75 1442.64 1141.98 0.1364
210 205.01 1442.70 1141.98 0.1421
Absolute Maximum of the all of the Stress Ratio's 0.5173
Governing Element: Bottom Head

Governing Load Case 10 : EP+OW+EQ+FS+BS
Long Weight + Eccentric Wind or

Element Pressure Axial Load Moment Earthquake Combined Which
Description Stress Stress Stress Stress Stress Side
Skirt-1 ... -49.8 10.2 339.9 300.3 + Tens

Skirt-1 ... -49.8 -10.2 -339.9 -399.8 - Comp
Skirt-2 ... -51.8 11.4 344.9 304.5 + Tens

Skirt-2 ... -51.8 -11.4 -344.9 -408.1 - Comp
Skirt-3 ... -70.6 15.5 463.8 408.7 + Tens

Skirt-3 ... -70.6 -15.5 -463.8 -549.9 - Comp
Skirt-4 ... -52.6 14.8 342.7 304.9 + Tens

Skirt-4 ... -52.6 -14.8 -342.7 -410.1 - Comp
Bottom Head -30.3 -58.0 18.8 435.3 365.9 + Tens

Bottom Head -30.3 -58.0 -18.8 -435.3 -542.3 - Comp
Shell-1 -30.3 -56.5 18.8 432.9 364.9 + Tens

Shell-1 -30.3 -56.5 -18.8 -432.9 -538.4 - Comp
Shell-2 -24.9 -44.5 14.5 262.4 207.5 + Tens

Shell-2 -24.9 -44.5 -14.5 -262.4 -346.3 - Comp
Shell-3 -24.9 -42.0 11.4 190.2 134.7 + Tens

Shell-3 -24.9 -42.0 -11.4 -190.2 -268.6 - Comp
Toricone-1 LSF -24.9 -26.4 8.5 135.9 93.0 + Tens

Toricone-1 LSF -24.9 -26.4 -8.5 -135.9 -195.6 - Comp
Toricone-1 -27.7 -26.3 8.5 134.5 88.9 + Tens

Toricone-1 -27.7 -26.3 -8.5 -134.5 -197.0 - Comp
Toricone-1 SSF -20.1 -31.9 13.2 194.6 155.8 + Tens

Toricone-1 SSF -20.1 -31.9 -13.2 -194.6 -259.8 - Comp
Shell-4 -20.1 -31.6 13.2 192.5 154.0 + Tens

Shell-4 -20.1 -31.6 -13.2 -192.5 -257.4 - Comp
Shell-5 -20.1 -26.8 13.2 142.3 108.5 + Tens

Shell-5 -20.1 -26.8 -13.2 -142.3 -202.4 - Comp
Shell-6 -24.4 -26.5 11.5 123.2 83.8 + Tens

Shell-6 -24.4 -26.5 -11.5 -123.2 -185.6 - Comp
Shell-7 -24.4 -20.2 6.8 72.2 34.4 + Tens

Shell-7 -24.4 -20.2 -6.8 -72.2 -123.5 - Comp
Shell-8 -24.4 -13.6 2.2 35.2 ... + Tens

Shell-8 -24.4 -13.6 -2.2 -35.2 -75.4 - Comp
Toricone-2 LSF -31.2 -12.3 0.8 22.9 ... + Tens

603-C-07(N)
BS VI FCC GDS UNIT
Toricone-2 LSF -31.2 -12.3 -0.8 -22.9 -67.1 - Comp
Toricone-2 -25.9 -9.0 0.6 16.2 ... + Tens

Toricone-2 -25.9 -9.0 -0.6 -16.2 -51.6 - Comp
Toricone-2 SSF -23.6 -15.1 1.4 30.2 ... + Tens

Toricone-2 SSF -23.6 -15.1 -1.4 -30.2 -70.3 - Comp
Shell-9 -18.6 -11.4 1.1 22.4 ... + Tens

Shell-9 -18.6 -11.4 -1.1 -22.4 -53.4 - Comp
Shell-10 -18.6 -4.7 1.1 6.7 ... + Tens

Shell-10 -18.6 -4.7 -1.1 -6.7 -31.0 - Comp

603-C-07(N)
BS VI FCC GDS UNIT
Skirt Opening Stress Calcs: Step: 18 11:41am Aug 26,2022
Skirt Support Analysis Per EN 13445-3 Section 16.12:
NOTE:
The skirt comprises more than one piece. If this is the case,
the Openings will only be considered in this Section of the
Skirt! Otherwise, make the whole skirt all one piece.
Item: Skirt-1
Type B Skirt per EN-13445 Figure 16.12-2:
Mean skirt diameter at the critical height is computed later.

This is a Conical type Support Skirt Wider at the Bottom
Half Apex Angle of the skirt a 3.195 deg

Total vessel (empty) weight Fg 52764.316 kgf
Weight of vessel contents (liquid) Ff 12736.498 kgf
Vessel Gross Weight Fg + Ff = F4 65500.812 kgf
Skirt Mean Diameter Top End DzTop 2702.964 mm

Skirt Mean Diameter Bottom End DzBot 2976.964 mm
Skirt Analysis Thickness (Corroded) ez 23.000 mm
Skirt Height H 2454.000 mm
Force at section 1-1 F1 65500.812 kgf

Moment at section 1-1 M1 445542.406 kgf-m.
Applied Moment - Bottom of Skirt Mb 539243.312 kgf-m.
Weight Above the Skirt W 141179.062 kgf
Frame Input Data:

Layout Cntr. Dist. Obround Frame Frame
Access # Diameter Angle From Bottom Cntr-Cntr Width Thickness
mm deg mm mm mm mm
1 600.0000 90.0 1000.00 600.00 150.000 26.000

2 600.0000 270.0 1000.00 600.00 150.000 26.000
Interference check:
Access Access Pitch Ligament
mm mm
1 2 4389.6548 3789.6548
1 2 4389.6548 3789.6548
INTERFERENCE CHECK: No Interference Detected between Openings
Minimum Pitch between openings is: 4389.6548 mm

Minimum Ligament between Openings is: 3789.6548 mm
Recommended minimum Ligament:

=2• (D•t)
= 2 • ( 2976.964 • 23.0 ) = 523.336 mm
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 2
Access No Layout Angle 1 Layout Angle 2

Deg. Deg.
603-C-07(N)
BS VI FCC GDS UNIT
1 77.6519 102.3481
2 257.6519 282.3481
The points for integrating Ixx, Iyy is as follows:

FROM THETA1 TO THETA2
Deg Deg
102.348 257.652
-77.652 77.652
Height of Weakest Section H 1625.605 mm

Skirt mean diameter at height H Dz 2795.458 mm
Rotation of Principle Axes a 0.000 Deg.
Centroid Position in X direction g 0.000 mm
Centroid Position in Y direction h 0.000 mm
Principle Moment of Inertia Ixx 17333396.000 cm**4
Principle Moment of Inertia Iyy 19806044.000 cm**4
Distance to Extreme Fiber ybar 1409.229 mm
Distance to Extreme Fiber xbar 1409.229 mm
Minimum Section Modulus W4 122999120.000 mm 3
Metal Area at the Cutting Plane A4 1901.484 cm²
Half Opening Width Subtended Angle at Weakest Section: [δ]:

= sin-1( Largest Opening Width / Dz )
= sin-1( 600.0/2795.458 ) = 0.2163 rad(12.394 deg)
Skirt Mean Radius at Section 4-4 [r]:

= Dz/2 = 2795.458/2 = 1397.7291 mm
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:

= δ • (r/ez)
= 0.216 • (1397.729/23.0) = 1.6863
Ok as the ratio is < 2 - See EN 13445 16.12.76(a).
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:

= ex(new) - ci - cext = 24.0 - 1.0 - 0.0 = 23.0 mm
Please note:
There is more than one opening in the skirt
EN-13445 and AD-2000 considers only one opening per Figure 16.12-4
this skirt has 2 openings. Please check results
The half apex angle of the skirt is: 3.195 deg
Find the moment acting at the Critical Height [M4]:

= (Mbottom - Mtop)•(H - CutHeight)/H + Mtop
= (539243 - 445542.406)•(2944.8 - 1950.726)/2944.8 + 445542.406
= 477172.938 kgf-m.
Compute the section modulus [Zxx and Zyy]:

Zxx = Ixx/ybar = 17333396/1409.229 = 0.12300E+09 mm³
Zyy = Iyy/xbar = 19806044/1409.229 = 0.14055E+09 mm³
Z = min(Zxx, Zyy) = min(.12300E+09,.14055E+09) = 0.12300E+09 mm³
The balance of the calculations are per EN-13445, and

they may be treated as academic if the designated code
is not EN-13445
603-C-07(N)
BS VI FCC GDS UNIT
Radius of Gyration of Skirt at 4-4 [rg]:

= ( min( Ixx, Iyy ) / Area(A4) )
= ( min( 17333396, 19806044 )/1901.484 ) )
= 954.763 mm
Note: rg is not included in the analysis of EN 13445
Skirt Slenderness Ratio [r/L]:

= 954.763/2454.0 = 0.389
Location of the Skirt Centroid at critical height [e]:

= (ex² + ey²) = ( 0.²+ 0.²)
= 23.122 mm
Where ex = 0. : ey = 0.
Moment Increment at Centroid [ΔM4]:

= ( Fg + Ff ) • e = F4 • e
= ( 52764.32 + 12736.5 ) • 0. = 0.0 kgf-m.
Nomenclature per EN-13445:
Check of the Skirt in Regions with Openings, per 16.12.4.3:
Weakening Factor, 16.12-70(b) [psi1]:

= min( 1; A4/( π • D3 • ea3 )
= min( 1; 1901.484/( π • 2702.964 • 23.0 )
= 0.974
Weakening Factor, 16.12-70(c) [psi2]:

= min( 1; 4 • W4 /( π • D²3/( π • D3 • ea3 )
= min( 1; 4.0 • 0.14055E+09/( π • 2702.964² • 23.0 ) )
= 1.000
Maximum Bending Moment [Mmax]:

= π/4 • d3² • ea3 • σcall
= π/4 • 2702.964² • 23.0 • 1284.0
= 1694634.1 kgf-m.
Maximum Compressive Force [Fc,max]:

= π • d3 • ea3 • σcall
= π • 2702.964 • 23.0 • 1284.0
= 2507813.0 kgf
Unity Check of Weakened Section, 16.12-70 [UC1]:

= F4/( psi1 • Fc,max ) + ( abs( M4 ) + F4 • abs( yg ) )/( psi2 • Mmax ) )
= 65500.8/(0.974•2507813)+(abs(477172.9)+65500.8•abs(0.0))/(1.0•1694634))
= 0.308 must be ≤ to 1, Passed
The stresses are satisfactory in the region with the opening(s).

603-C-07(N)
BS VI FCC GDS UNIT
Skirt Support Analysis Per EN 13445-3 Section 16.12:
Item: Skirt-4
Type B Skirt per EN-13445 Figure 16.12-2:
Mean skirt diameter at the critical height is computed later.

This is a Conical type Support Skirt Wider at the Bottom
Half Apex Angle of the skirt a 3.096 deg

Total vessel (empty) weight Fg 52764.316 kgf
Head Weight below section 2-2 DeltaFg 2189.745 kgf
Weight of vessel contents (liquid) Ff 12736.498 kgf
Vessel Gross Weight Fg + Ff = F4 65500.812 kgf
Skirt Mean Diameter Top End DzTop 2024.966 mm

Skirt Mean Diameter Bottom End DzBot 2289.966 mm
Skirt Analysis Thickness (Corroded) ez 23.000 mm
Skirt Height H 2450.000 mm
Force at section 1-1 F1 63311.066 kgf

Moment at section 1-1 M1 251386.766 kgf-m.
Applied Moment - Bottom of Skirt Mb 324529.875 kgf-m.
Weight Above the Skirt W 109588.836 kgf
Frame Input Data:

Layout Cntr. Dist. Obround Frame Frame
Access # Diameter Angle From Bottom Cntr-Cntr Width Thickness
mm deg mm mm mm mm
1 470.0000 0.0 1000.00 470.00 150.000 26.000

2 400.0000 90.0 1000.00 400.00 150.000 26.000
3 400.0000 270.0 1000.00 400.00 150.000 26.000
Interference check:
Access Access Pitch Ligament
mm mm
1 2 1677.5035 1242.5035
2 3 3355.0071 2955.0071
1 3 5016.5063 4581.5063
INTERFERENCE CHECK: No Interference Detected between Openings
Minimum Pitch between openings is: 1677.5035 mm

Minimum Ligament between Openings is: 1242.5035 mm
Recommended minimum Ligament:

=2• (D•t)
= 2 • ( 2289.966 • 23.0 ) = 458.996 mm
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 3
Access No Layout Angle 1 Layout Angle 2

Deg. Deg.
1 -12.7070 12.7070
603-C-07(N)
BS VI FCC GDS UNIT
2 79.2495 100.7505
3 259.2495 280.7505
The points for integrating Ixx, Iyy is as follows:

FROM THETA1 TO THETA2
Deg Deg
12.707 79.250
100.750 259.250
-79.250 -12.707
Height of Weakest Section H 1416.926 mm

Skirt mean diameter at height H Dz 2136.707 mm
Rotation of Principle Axes a 0.000 Deg.
Centroid Position in X direction g -23.122 mm
Centroid Position in Y direction h 0.000 mm
Principle Moment of Inertia Ixx 8480162.000 cm**4
Principle Moment of Inertia Iyy 8468602.000 cm**4
Distance to Extreme Fiber ybar 1079.854 mm
Distance to Extreme Fiber xbar 1102.976 mm
Minimum Section Modulus W4 76779584.000 mm 3
Metal Area at the Cutting Plane A4 1486.329 cm²
Half Opening Width Subtended Angle at Weakest Section: [δ]:

= sin-1( Largest Opening Width / Dz )
= sin-1( 470.0/2136.707 ) = 0.2218 rad(12.707 deg)
Skirt Mean Radius at Section 4-4 [r]:

= Dz/2 = 2136.707/2 = 1068.3535 mm
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:

= δ • (r/ez)
= 0.222 • (1068.354/23.0) = 1.5115
Ok as the ratio is < 2 - See EN 13445 16.12.76(a).
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:

= ex(new) - ci - cext = 24.0 - 1.0 - 0.0 = 23.0 mm
Please note:
There is more than one opening in the skirt
EN-13445 and AD-2000 considers only one opening per Figure 16.12-4
this skirt has 3 openings. Please check results
The half apex angle of the skirt is: 3.096 deg
Find the moment acting at the Critical Height [M4]:

= (Mbottom - Mtop)•(H - CutHeight)/H + Mtop
= (324529.875 - 251386.766)•(2940.0 - 1700.312)/2940.0 + 251386.766
= 282228.5 kgf-m.
Compute the section modulus [Zxx and Zyy]:

Zxx = Ixx/ybar = 8480162/1079.854 = 78530664 mm³
Zyy = Iyy/xbar = 8468602/1102.976 = 76779584 mm³
Z = min(Zxx, Zyy) = min(78530664,76779584) = 76779584 mm³
The balance of the calculations are per EN-13445, and

they may be treated as academic if the designated code
is not EN-13445
603-C-07(N)
BS VI FCC GDS UNIT
Radius of Gyration of Skirt at 4-4 [rg]:

= ( min( Ixx, Iyy ) / Area(A4) )
= ( min( 8480162, 8468602 )/1486.329 ) )
= 754.829 mm
Note: rg is not included in the analysis of EN 13445
Skirt Slenderness Ratio [r/L]:

= 754.829/2450.0 = 0.308
Location of the Skirt Centroid at critical height [e]:

= (ex² + ey²) = (-23.122²+ 0.²)
= 0.000 mm
Where ex = -23.122 : ey = 0.
Moment Increment at Centroid [ΔM4]:

= ( Fg + Ff ) • e = F4 • e
= ( 52764.32 + 12736.5 ) • 23.12218 = 1514.524 kgf-m.
Nomenclature per EN-13445:
Check of the Skirt in Regions with Openings, per 16.12.4.3:
Weakening Factor, 16.12-70(b) [psi1]:

= min( 1; A4/( π • D3 • ea3 )
= min( 1; 1486.329/( π • 2024.966 • 23.0 )
= 1.000
Weakening Factor, 16.12-70(c) [psi2]:

= min( 1; 4 • W4 /( π • D²3/( π • D3 • ea3 )
= min( 1; 4.0 • 76779584/( π • 2024.966² • 23.0 ) )
= 1.000
Maximum Bending Moment [Mmax]:

= π/4 • d3² • ea3 • σcall
= π/4 • 2024.966² • 23.0 • 1284.0
= 951110.3 kgf-m.
Maximum Compressive Force [Fc,max]:

= π • d3 • ea3 • σcall
= π • 2024.966 • 23.0 • 1284.0
= 1878765.8 kgf
Unity Check of Weakened Section, 16.12-70 [UC1]:

= F4/( psi1 • Fc,max ) + ( abs( M4 ) + F4 • abs( yg ) )/( psi2 • Mmax ) )
= 65500.8/(1.0•1878766)+(abs(282228.5)+65500.8•abs(23.122))/(1.0•951110))
= 0.333 must be ≤ to 1, Passed
The stresses are satisfactory in the region with the opening(s).

603-C-07(N)
BS VI FCC GDS UNIT
Center of Gravity Calculation: Step: 20 11:41am Aug 26,2022
Shop/Field Installation Options :
Platform(s) installed in the Field before being lifted.

Trays are installed in the Field after being lifted.
Insulation is installed in the Field before being lifted.
Lining is installed in the Field after being lifted.
Note : The CG is computed from the first Element From Node
Center of Gravity of the Platforms 1444.567 cm

Center of Gravity of the Liquid 1122.656 cm
Center of Gravity of the Insulation 1843.830 cm
Center of Gravity of the Lining 396.803 cm
Center of Gravity of the Stiffening Rings 2057.141 cm
Center of Gravity of the Nozzles 1684.973 cm
Center of Gravity of the Trays 2146.481 cm
Center of Gravity of the Added Weights (Operating) 1561.462 cm
Center of Gravity of the Added Weights (Empty) 1681.400 cm
Center of Gravity of Bare Shell New and Cold 1321.579 cm

Center of Gravity of Bare Shell Corroded 1247.959 cm
Vessel CG in the Operating Condition 1321.058 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 1525.460 cm
Vessel CG in the Test Condition 1628.199 cm
Rigging Analysis Results:
Lifting Weight based the calculated Erected Weight.
Total Effective Length of Vessel for this analysis 3082.50 cm

Total vessel weight (No Liquid) Twt 79454.76 kgf
Impact weight multiplication factor Imp 2.00
Design lifting weight, DWT = Imp * Twt 158909.52 kgf
Elevation of the Tailing Lug (bottom) 23.50 cm
Elevation of the Lifting Lug (top ) 2602.00 cm
Design Reaction force at the tailing lug 66345.74 kgf
Design Reaction force at the lifting lug 92563.78 kgf
CG Distance from Tailing Lug 1501.96 cm

CG Distance from the Nearer Lifting Lug/Trunnion 1076.54 cm
Compressive Allowable Increase Factor 1.00
Critical Values:
Max Stress Elevation Allowables

kgf/cm� cm kgf/cm²
Bending 612.07 1600.00 1195.81 (UG-23)

Shear 50.53 2596.40 841.57 (0.7*S)
The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

cm kgf-m. kgf/cm² kgf kgf/cm²
0.00 0.0 0.0 5935.2 2.6

603-C-07(N)
BS VI FCC GDS UNIT
Center of Gravity Calculation: Step: 20 11:41am Aug 26,2022
1548.50 358374.7 401.6 12883.7 7.2

2047.10 215979.8 440.8 39685.9 32.4
2701.00 36904.8 115.2 15483.6 16.4
3074.00 150.3 0.4 3535.6 3.1
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.5118 at elevation 1600.0005 cm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

603-C-07(N)
BS VI FCC GDS UNIT
Basering Calculations: Step: 21 11:41am Aug 26,2022
Skirt Data :
Skirt Outside Diameter at Base SOD, D6 2999.9253 mm
Skirt Thickness STHK 24.0000 mm
Skirt Internal Corrosion Allowance SCA 1.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-516 70 [Normalized]
Basering Input: Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering TBA, ea4 54.0000 mm

Design Temperature of the Basering 38.00 °C
Basering Material SA-516 70
Basering Ope. All. Stress BASOPE, f4 1406.14 kgf/cm²
Basering Yield Stress 2670.40 kgf/cm²
Inside Diameter of Basering DI, D4 2670.0000 mm
Outside Diameter of Basering DOU, D5 3430.0000 mm
Nominal Diameter of Bolts BND, d(b0) 48.0000 mm

Bolt Corrosion Allowance BCA 0.0000 mm
Bolt Material Class/Thickness Range <= 2 1/2
Bolt Operating Allowable Stress SA, fB 2900.00 kgf/cm²
Number of Bolts RN, nb 20
Diameter of Bolt Circle DC, DBC 3250.0000 mm
Bolt Allowable Shear Stress 1500.000 kgf/cm²
Ultimate Comp. Strength of Concrete FPC 305.0 kgf/cm²

Allowable Comp. Strength of Concrete FC 75.0 kgf/cm²
Modular ratio Steel/Concrete 9.833
Thickness of Gusset Plates TGA, e7 18.0000 mm

Width of Gussets at Top Plate TWDT 235.0000 mm
Width of Gussets at Base Plate BWDT 215.0000 mm
Gusset Plate Elastic Modulus E 2057160.0 kgf/cm²
Gusset Plate Yield Stress SY 2670.4 kgf/cm²
Height of Gussets HG, h1 346.0000 mm
Distance between Gussets RG, b6 120.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 60.0000 mm
Number of Gussets per bolt NG 2
Thickness of Top Plate or Ring TTA, e5 48.0000 mm

Radial Width of the Top Plate TOPWTH, b5 235.0000 mm
Anchor Bolt Hole Dia. in Top Plate BHOLE 78.0000 mm
External Corrosion Allowance CA 1.0000 mm
Dead Weight of Vessel DW 98689.1 kgf

Operating Weight of Vessel ROW 141179.1 kgf
Earthquake Moment on Basering EQMOM 539243.4 kgf-m.
Wind Moment on Basering WIMOM 158381.3 kgf-m.
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No
Factor for Increase of Allowables Fact 1.0000
Results for Brownell and Young Basering Analysis : Analyze Option
Note: This analysis is based on Neutral Axis shift method for Steel on
Concrete (or a material with significantly different Young's modulus).
603-C-07(N)
BS VI FCC GDS UNIT
Calculation of Bolt Loads for Multiple Load Conditions:
Bolt Load, Earthquake Operating Case:

= (( 4 • M/DC ) - W ) / nb per Jawad & Farr, Eq. 12.3
= (( 4 • 539243/3250.0) - 114117 )/20
= 27478.3 kgf
Bolt Load, Windload Empty Case:

= (( 4 • 158381/3250.0) - 98689 )/20
= 4812.1 kgf
Bolt Load, Windload Vortex Shedding Case:

= (( 4 • 0/3250.0) - 141179 )/20
= -7059.0 kgf
Governing Bolt Load Condition, Earthquake + Operating Condition:

Area Available in one Bolt Abss : 13.4296 cm²
Area Available in all the Bolts Abss * RN : 268.5918 cm²
Trial# k knew Cc Ct z j Ft Fc
2 0.586 0.378 2.192 1.800 0.372 0.785 157315.6 271432.3

4 0.275 0.223 1.440 2.497 0.443 0.780 147896.4 262013.2
6 0.197 0.210 1.209 2.667 0.460 0.775 146370.5 260487.2
8 0.204 0.200 1.230 2.653 0.458 0.776 146483.0 260599.8
10 0.199 0.200 1.214 2.663 0.459 0.775 146398.4 260515.2
12 0.200 0.200 1.218 2.661 0.459 0.775 146419.3 260536.1
13 0.200 0.200 1.217 2.661 0.459 0.775 146415.8 260532.6
The Actual Stress in a Single Bolt [Sbolt]:

= 2 • Ft / ( T1 • Dc • Ct )
= 2 • 146415.8/( 2.631 • 3250.0 • 2.661 )
= 1287.044 kgf/cm², Should be less than 2900.0
Thickness of the Band of Bolting Steel [T1]

= RN • Bolt Area / ( 3.14159 • Dc )
= 20 • 13.43/( 3.14159 • 3250.0 )
= 2.631 mm
Check the Bearing Stress in the Concrete [fc(max)]

= fc'[( 2kd + t3 ) / ( 2kd )]
= 32.66[(2•0.2•3250.0+380.0)/(2•0.2•3250.0)]
= 42.218 kgf/cm², Should be less than 75.0
Values for table 10.3, l = 215.037, b = 255.254, l/b = 0.842443
Maximum Moment per unit width [Mmax]:

= max( Mx, My ) = max( 2135.438, 3319.696 ) = 3319.696 kgf
Reqd Thickness of Basering, Brownell & Young Method [T]:

= ( 6 • Mmax / fallow ) + Ca
= ( 6 • 3319.696/1762.5 ) + 1.0
= 34.617 mm
Nomenclature:
a = ( Dc-Ds )/2 Skirt Distance to Bolt Circle
P = Sa * Abss Maximum Load on one Bolt
l Radial Top Plate Width
lavg Average Gusset Plate Width
603-C-07(N)
BS VI FCC GDS UNIT
g1 = Gamma 1 Constant Term f( b/l )

g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb Allowable Bending Stress
Values for table 10.6, l = 235.0, b = 120.0, b/l = 0.510638

As b/l( 0.511) is less than 1, inverting b/l = 1.958.
Moment Term, based on geometry [Mo]:

= P/(4π) [ 1.3(ln((2lsin(π•a/l)/(π•g))) + 1 ] - [ (0.7-g2)P/(4π) ]
= 38945.76/(4•3.14) [1.3( ln((2•235.0•SIN(3.14• 125.037/235.0))/
(3.14 • 40.0)) ) + 1] - [(0.7 - 0.025)• 38945.76/(4 • 3.14)]
= 6302.5420 kgf
Required Thickness of Continuous Top Ring [Tc]:

= ( 6 • Abs(Mo) / Fb ) + Ca
= ( 6 • Abs( 6302.54)/1780.27 ) + 1.0
= 47.0884 mm
Required Gusset Plate Thickness [tg]:

= P / ( Stress Term • lavg ) + Ca
= 38945.76/( 1265.526 • 225.0 ) + 1.0
= 14.678(not less than 9.525 + 1.0 ) mm
Bolt spacing [m]:

= π • Bolt Circle Diameter / number of Bolts
= 3.142 • 3250.0/20 = 510.509 mm
Req. Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:
= 1.76( P•a/( m • ( h + tba ) • 1.5 • Sktope) )2/3 • r1/3 + Ca
= 1.76(38946•125.037/(510.51•400.0•2109))2/3•1499.961/3+Ca
= 21.866 + 1.0 = 22.866 mm
Shear Stress in a Single Bolt [τb]:

= Shear Force / ( Bolt Area • Number of Bolts )
= 40594/( 13.43 • 20 )
= 151.1 kgf/cm². Must be less than 1500.0 kgf/cm².
Summary of Basering Thickness Calculations

Required Basering Thickness (tension) 34.6175 mm
Actual Basering Thickness as entered by user 54.0000 mm
Required Thickness of Chair Cap 47.0884 mm

Actual Top Ring Thickness as entered by user 48.0000 mm
Required Gusset thickness, + CA 14.6775 mm

Actual Gusset Thickness as entered by user 18.0000 mm
Required Thickness of Skirt for Local Stress 22.8655 mm

Given Thickness of Skirt 24.0000 mm
Required Gusset Height to meet local stress 316.7725 mm
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress • ( SkirtThickness - CA )
= 399.833 •( 24.0 - 1.0 )
= 91.96 kgf/mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 • Yield ) • 2 • 0.707]
603-C-07(N)
BS VI FCC GDS UNIT
= 92/[( 0.4 • 2659 ) • 2 • 0.707]

= 6.115 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 • ( Hg + Tta ) )
= 38945.8/( 165.0 + 2 •( 346.0 + 48.0 ) )
= 40.866 kgf/mm
Horizontal Plate Load [Wh]

= Bolt Load • e / ( Cmwth • (Hg+Tta) + 0.6667 • (Hg+Tta)² )
= 38945.8 • 125.037/(165.0 •(394.0) + 0.6667 •(394.0)² )
= 28.9 kgf/mm
Resultant Weld Load [Wr]

= ( Wv² + Wh²)
= ( 40.87² + 28.9²)
= 50.053 kgf/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 • Yield ) • 2 • 0.707]
= 50.05/[( 0.4 • 2659 ) • 2 • 0.707]
= 3.328 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]

= Bolt Load / ( 2 • TopWth )
= 38945.8/( 2 • 235.0 )
= 82.863 kgf/mm
Weld Load [Wh]

= Bolt Load • e / ( 2 • Hgt • TopWth )
= 38945.8 • 125.04/( 2 • 394.0 • 235.0 )
= 26.297 kgf/mm
Resultant Weld Load [Wr]

= ( Wv² + Wh²)
= ( 82.86² + 26.3²)
= 86.936 kgf/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 • Yield ) • 2 • 0.707]
= 86.94/[( 0.4 • 2659 ) • 2 • 0.707]
= 5.781 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 6.3500 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm
Required Top Plate to Skirt Weld Size 6.3500 mm
Required Gusset to Top Plate Double Fillet Weld Size 5.7810 mm
Warning:
Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
603-C-07(N)
BS VI FCC GDS UNIT
to create a load on the legs/lugs etc. from forces or moments, use the Force/Moment dialog
and add the appropriate forces and moments at the correct locations in the model. Ensure
that all supports are designed to take into account all possible loading conditions.

603-C-07(N)
BS VI FCC GDS UNIT
Conical Section: Toricone-1 Cone: 13 11:41am Aug 26,2022
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Input Values:
Toricone-1
Design Internal Pressure, Small End 12.610 kgf/cm²

Design Internal Pressure, Large End 12.610 kgf/cm²
Temperature for Internal Pressure 237.0 °C
Temperature for External Pressure 202.0 °C
Cone Material SA-516 60

Cone Allowable Stress at Temperature Ss 1202.25 kgf/cm²
Cone Allowable Stress At Ambient 1202.25 kgf/cm²
Longitudinal Joint Efficiency of Cone 1.00
Circumferential Joint Efficiency of Cone 1.00
Actual Thickness of Cone Tc 28.0000 mm
Corrosion Allowance for Cone Cac 6.0000 mm
Diameter Basis for Cone and Cylinders ID

Diameter of Small End of Cone Ds 1600.000 mm
Diameter of Large End of Cone Dl 2000.000 mm
Half Apex Angle for Cone 25.98 degrees
Axial Length of Cone Lc 500.000 mm
Small End Cylinder Material SA-516 60

Small Cylinder Allowable Stress at Operating Ss 1202.25 kgf/cm²
Small Cylinder Allowable Stress At Ambient 1202.25 kgf/cm²
Joint Efficiency of Small Cylinder Es 1.0000
Actual Thickness of Small Cylinder Ts 28.0000 mm
Corrosion Allowance for Small Cylinder Cas 6.0000 mm
Axial Length of Small Cylinder Ls 500.000 mm
Large End Cylinder Material SA-516 60

Large Cylinder Allowable Stress at Operating Sl 1202.25 kgf/cm²
Large Cylinder Allowable Stress At Ambient 1202.25 kgf/cm²
Joint Efficiency of Large Cylinder El 1.0000
Actual Thickness of Large Cylinder Tl 28.0000 mm
Corrosion Allowance for Large Cylinder Cal 6.0000 mm
Axial Length of Large Cylinder Ll 7166.667 mm
Type of Reinforcement at Large End of Cone: Knuckle-Sec
Large End Reinforcing/Knuckle Material SA-516 60

Large Reinforcing/Knuckle Allowable, Operating 1202.20 kgf/cm²
Large Reinforcing/Knuckle Allowable, Ambient 1202.20 kgf/cm²
Bend Radius for Knuckle at Large End Rblk 200.0000 mm
Thickness for Knuckle at Large End Rtlk 28.0000 mm
Location of Reinforcement at Large End of Cone: Cone
Moment of Inertia of Section at Large End Rils 0.105E+04 cm**4
Area of Reinforcing Section at Large End Rals 0.508E+02 cm²
Centroid Distance for Section at Large End Rdls 106.20 mm
Type of Reinforcement at Small End of Cone: Knuckle-Sec
Small End Reinforcing/Knuckle Material SA-516 60

Small Reinforcing/Knuckle Allowable, Operating 1202.20 kgf/cm²
Small Reinforcing/Knuckle Allowable, Ambient 1202.20 kgf/cm²
Bend Radius for Knuckle at Small End Rbsk 160.0000 mm
Thickness for Knuckle at Small End Rtsk 28.0000 mm
603-C-07(N)
BS VI FCC GDS UNIT
Location of Reinforcement at Small End of Cone: Shell

Moment of Inertia of Section at Small End Riss 0.259E+04 cm**4
Area of Reinforcing Section at Small End Rass 0.688E+02 cm²
Centroid Distance for Section at Small End Rdss 143.90 mm
Force Arl & Ars calculation, cone -> flange No

Force Arl & Ars calculation, cone -> cylinder No
Calculated Values:
Elastic Modulus Data from ASME Section II Part D at 202 °C
Elastic Modulus of Cone Material 0.196E+07 kgf/cm² at 202 °C

Elastic Modulus of Small Cylinder Material 0.196E+07 kgf/cm² at 202 °C
Elastic Modulus of Large Cylinder Material 0.196E+07 kgf/cm² at 202 °C

Forces and Moments on the ends of the Cone:
Axial Force on Small End of Cone 33719.02 kgf

Axial Force on Large End of Cone 34685.73 kgf
Moment on Small End of Cone 94609.72 kgf-m.
Moment on Large End of Cone 101100.45 kgf-m.
The moments above are computed from the Wind & Seismic loads as well as any user defined
moments and include effects due to eccentric masses. The vertical forces include the weight
of the elements and details above and below the cone as well as any user defined vertical forces.
Vertical forces also include loads cause from vertical accelerations due to earthquake loading.
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 37.5965 mm

Maximum Centroid Reinforcement Distance Small End 33.7417 mm
Large End Knuckle Thickness 28.000 mm

Large End Knuckle Radius 200.000 mm
Corrosion Allowance 6.000 mm
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro): 9.813 %

Warning: Please Check Requirements of UCS-79 as Elongation is > 5%
Thickness Due to Internal Pressure [Tr]:

= (P•(L+ca)•M)/(2•S•E-0.2•P) + ca per App. 1-4(d)
= (12.61(1095.8938)•1.33)/(2•1202•1.0-0.2•12.61)
= max( 13.6324, 17.2213 ) per UG-33(f)
= 17.2213 mm
Equivalent Crown Radius [L]:

= 1959.59/(2(cos(26.0)) + 6.0
= 1095.8938 mm

= ( 3 + ( L/( r + ca ) )/4
= ( 3 + ( 1095.89/( 200.0 + 6.0 ) )/4
603-C-07(N)
BS VI FCC GDS UNIT
= 1.3266
Maximum Allowable Working Pressure at Given Thickness:

= ( 2 • 1202 • 1.0( 28.0 - 6.0 ))/( 1.33( 1095.8938 + 6.0 ) + 0.2( 28.0 - 6.0 ))
= 36.2760 kgf/cm²
Required Thickness for Small Knuckle:
Small End Knuckle Thickness 28.000 mm

Small End Knuckle Radius 160.000 mm
Minimum Required Small End Thickness 7.588 mm

Force per Length, Cone Small End [QS]:

= Pext( Rs/2 ) + f2
= 1.055( 828.0/2 ) + 52.04
= 56.411 kgf/mm
Axial Load per Unit Circumference excluding Pressure [f2]:

= Faxial/(π(Ds + Ts)) + Moment/(π(Rs + Ts/2)(Rs + Ts/2))
= +33719.0/(π(1656.0-28.0))+94609.7/(π(828.0-28.0/2)(828.0-28.0/2))
= 52.0 kgf/mm
Maximum Allowable Pressure Calculations for Cone to Shell Junction:
Pressure Pressure Reason

Case kgf/cm² for Failure at this Pressure
MAWP 23.837 Thickness due to internal pressure, Cone Large End

MAPnc 30.417 Thickness due to internal pressure, Cone Large End
These pressures were determined by iteration.

603-C-07(N)
BS VI FCC GDS UNIT
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Input Values:
Toricone-2
Design Internal Pressure, Small End 12.610 kgf/cm²

Design Internal Pressure, Large End 12.610 kgf/cm²
Temperature for Internal Pressure 237.0 °C
Temperature for External Pressure 202.0 °C
Cone Material SA-516 60

Cone Allowable Stress at Temperature Ss 1202.25 kgf/cm²
Cone Allowable Stress At Ambient 1202.25 kgf/cm²
Longitudinal Joint Efficiency of Cone 1.00
Circumferential Joint Efficiency of Cone 1.00
Actual Thickness of Cone Tc 20.0000 mm
Corrosion Allowance for Cone Cac 6.0000 mm
Diameter Basis for Cone and Cylinders ID

Diameter of Small End of Cone Ds 1200.000 mm
Diameter of Large End of Cone Dl 1600.000 mm
Half Apex Angle for Cone 26.36 degrees
Axial Length of Cone Lc 475.000 mm
Small End Cylinder Material SA-516 60

Small Cylinder Allowable Stress at Operating Ss 1202.25 kgf/cm²
Small Cylinder Allowable Stress At Ambient 1202.25 kgf/cm²
Joint Efficiency of Small Cylinder Es 1.0000
Actual Thickness of Small Cylinder Ts 20.0000 mm
Corrosion Allowance for Small Cylinder Cas 6.0000 mm
Axial Length of Small Cylinder Ls 475.000 mm
Large End Cylinder Material SA-516 60

Large Cylinder Allowable Stress at Operating Sl 1202.25 kgf/cm²
Large Cylinder Allowable Stress At Ambient 1202.25 kgf/cm²
Joint Efficiency of Large Cylinder El 1.0000
Actual Thickness of Large Cylinder Tl 20.0000 mm
Corrosion Allowance for Large Cylinder Cal 6.0000 mm
Axial Length of Large Cylinder Ll 3725.002 mm
Type of Reinforcement at Large End of Cone: Knuckle-Sec
Large End Reinforcing/Knuckle Material SA-516 60

Large Reinforcing/Knuckle Allowable, Operating 1202.25 kgf/cm²
Large Reinforcing/Knuckle Allowable, Ambient 1202.25 kgf/cm²
Bend Radius for Knuckle at Large End Rblk 160.0000 mm
Thickness for Knuckle at Large End Rtlk 25.0000 mm
Location of Reinforcement at Large End of Cone: Cone
Moment of Inertia of Section at Large End Rils 0.105E+04 cm**4
Area of Reinforcing Section at Large End Rals 0.508E+02 cm²
Centroid Distance for Section at Large End Rdls 106.20 mm
Type of Reinforcement at Small End of Cone: Knuckle-Sec
Small End Reinforcing/Knuckle Material SA-516 60

Small Reinforcing/Knuckle Allowable, Operating 1202.25 kgf/cm²
Small Reinforcing/Knuckle Allowable, Ambient 1202.25 kgf/cm²
Bend Radius for Knuckle at Small End Rbsk 120.0000 mm
Thickness for Knuckle at Small End Rtsk 25.0000 mm
603-C-07(N)
BS VI FCC GDS UNIT
Location of Reinforcement at Small End of Cone: Shell

Moment of Inertia of Section at Small End Riss 0.105E+04 cm**4
Area of Reinforcing Section at Small End Rass 0.508E+02 cm²
Centroid Distance for Section at Small End Rdss 106.20 mm
Force Arl & Ars calculation, cone -> flange No

Force Arl & Ars calculation, cone -> cylinder No
Calculated Values:


Forces and Moments on the ends of the Cone:
Axial Force on Small End of Cone 7823.48 kgf

Axial Force on Large End of Cone 8438.74 kgf
Moment on Small End of Cone 5162.91 kgf-m.
Moment on Large End of Cone 6587.29 kgf-m.
The moments above are computed from the Wind & Seismic loads as well as any user defined
moments and include effects due to eccentric masses. The vertical forces include the weight
of the elements and details above and below the cone as well as any user defined vertical forces.
Vertical forces also include loads cause from vertical accelerations due to earthquake loading.
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 26.7862 mm

Maximum Centroid Reinforcement Distance Small End 23.2916 mm
Large End Knuckle Thickness 25.000 mm

Large End Knuckle Radius 160.000 mm

Thickness Due to Internal Pressure [Tr]:

= (P•(L+ca)•M)/(2•S•E-0.2•P) + ca per App. 1-4(d)
= (12.61(880.2805)•1.33)/(2•1202•1.0-0.2•12.61)
= max( 12.1265, 13.4925 ) per UG-33(f)
= 13.4925 mm
Equivalent Crown Radius [L]:

= 1566.72/(2(cos(26.4)) + 6.0
= 880.2805 mm

= ( 3 + ( L/( r + ca ) )/4
= ( 3 + ( 880.28/( 160.0 + 6.0 ) )/4
603-C-07(N)
BS VI FCC GDS UNIT
= 1.3257
Maximum Allowable Working Pressure at Given Thickness:

= ( 2 • 1202 • 1.0( 25.0 - 6.0 ))/( 1.33( 880.2805 + 6.0 ) + 0.2( 25.0 - 6.0 ))
= 39.0211 kgf/cm²
Required Thickness for Small Knuckle:
Small End Knuckle Thickness 25.000 mm

Small End Knuckle Radius 120.000 mm
Minimum Required Small End Thickness 7.588 mm

Force per Length, Cone Small End [QS]:

= Pext( Rs/2 ) + f2
= 1.055( 620.0/2 ) + 6.46
= 9.728 kgf/mm
Axial Load per Unit Circumference excluding Pressure [f2]:

= Faxial/(π(Ds + Ts)) + Moment/(π(Rs + Ts/2)(Rs + Ts/2))
= +7823.5/(π(1240.0-20.0))+5162.9/(π(620.0-20.0/2)(620.0-20.0/2))
= 6.5 kgf/mm
Maximum Allowable Pressure Calculations for Cone to Shell Junction:
Pressure Pressure Reason

Case kgf/cm² for Failure at this Pressure
MAWP 18.929 Thickness due to internal pressure, Cone Large End

MAPnc 27.134 Thickness due to internal pressure, Cone Large End
These pressures were determined by iteration.

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: O2 Nozl: 69 11:41am Aug 26,2022
Input, Nozzle Desc: O2 From: 50
Pressure for Reinforcement Calculations P 13.206 kgf/cm²

Temperature for Internal Pressure Temp 237 °C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 202 °C
Maximum Allowable Pressure New & Cold 16.54 kgf/cm²
Parent Material [Impact Tested] SA-516 60

Parent Allowable Stress at Temperature Sv 1202.20 kgf/cm²
Parent Allowable Stress At Ambient Sva 1202.20 kgf/cm²
Inside Diameter of Elliptical Head D 2000.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 24.0000 mm
Head Internal Corrosion Allowance c 6.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature 4.40 °C
Type of Element Connected to the Parent : Nozzle
Material [Impact Tested] SA-350 LF2

Material UNS Number K03011
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1389.67 kgf/cm²
Allowable Stress At Ambient Sna 1406.14 kgf/cm²
Diameter Basis (for tr calc only) Outside

Layout Angle 0.00 deg
Diameter 250.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness 120

Hub Height of Integral Nozzle h 60.0000 mm
Height of Beveled Transition L' 48.5700 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 70.0000 mm
Corrosion Allowance can 6.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 24.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(f-1)
Flange Class 300

Flange Grade GR 1.1
Piping Exit Angle [North Clockwise reference] 0.0 deg

Bend Radius Multiplier 1.50
Horizontal Run Length 1400.0 mm
Centerline Distance to Tangent 1200.0 mm
603-C-07(N)
BS VI FCC GDS UNIT
The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: O2
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 273.050 mm.

Actual Thickness Used in Calculation 21.438 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P•D•K1/(2•Sv•E-0.2•P) per Appendix 1-4(c)
= 0.89•13.206•2012.0/(2•1202.2•1.0-0.2•13.21)
= 9.9003 mm
Reqd thk per UG-37(a) of Elliptical Head, tr [Mapnc]

= 0.9•16.537•2000.0/(2•1202.2•1.0-0.2•16.54)
= 12.3967 mm
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•Ro/(Sn•E+0.4•P) per Appendix 1-1 (a)(1)
= 13.21•136.525/(1390•1.0+0.4•13.21)
= 1.2925 mm
Reqd thk per UG-37(a) of Nozzle Wall, trn [Mapnc]

= 16.54•136.525/(1406•1.0+0.4•16.54)
= 1.5980 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6933 mm
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 48.562/0.5773
= 84.1126 mm
Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 484.3496 mm
603-C-07(N)
BS VI FCC GDS UNIT
Parallel to Vessel Wall, opening length d 242.1748 mm

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 45.0000 mm

= 48.562/0.5773
= 84.1126 mm
UG-40, Limits of Reinforcement : [Mapnc]

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 23.976 6.531 28.534

Area in Shell A1 0.000 0.000 0.000
Area in Nozzle Wall A2 12.731 13.270 23.807
Area in Inward Nozzle A3 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 43.706 43.706 58.275
TOTAL AREA AVAILABLE Atot 57.247 57.786 82.892
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (242.1748•9.9003•1.0+2•64.0•9.9003•1.0•(1-1.0))
= 23.976 cm²
The area in the shell has not been calculated by user request.
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 • tlnp )( tn - trn )fr2
603-C-07(N)
BS VI FCC GDS UNIT
= ( 2 • 45.0 )( 15.44 - 1.29 )1.0

= 12.731 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
Area Available in the Hub Section [A6]:

= ( 2 • min(Tlnp,ho,Hubht)) • (Hubtk - tn) • fr2
= ( 2 • min(45.0,150.0,60.0)) •(70.0 - 21.4) • 1.0 )
= 43.706 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 7.2925 mm
Wall Thickness per UG16(b), tr16b = 7.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 16.9758 mm
Wall Thickness tb1 = max(trb1, tr16b) = 16.9758 mm
Wall Thickness, shell/head, external pressure trb2 = 6.8759 mm
Wall Thickness per table UG-45 tb3 = 14.1026 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 14.103, max( 16.9758, 7.5 ) ]
= 14.1026 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 7.2925, 14.1026 )
= 14.1026 mm
Available Nozzle Neck Thickness = 0.875 * 21.438 = 18.758 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 213.8, Allowable : 1389.7 kgf/cm² Passed
Expansion : 0.0, Allowable : 3281.0 kgf/cm² Passed
Occasional : 48.7, Allowable : 1848.3 kgf/cm² Passed
Shear : 119.5, Allowable : 972.8 kgf/cm² Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld (Impact tested) :
Note:
Calculated Minimum Design Metal Temperature -104 °C
Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :
Note:

603-C-07(N)
BS VI FCC GDS UNIT
Gov. MDMT of the nozzle to shell joint welded assembly : -46 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
MDMT of ASME B16.5/47 flange per Matl. Specification -46 °C

Flange MDMT with Temp reduction per UCS-66(i)(2) -104 °C
Where the Stress Reduction Ratio per UCS-66(i)(2) is :

Design Pressure/Ambient Rating = 13.21/52.11 = 0.253
Weld Size Calculations, Description: O2
Note:
This nozzle configuration requires a full penetration weld between the nozzle and the shell.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 21 kgf/cm²
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure: 1 kgf/cm²
Approximate Maximum Allowable Pressure New & Cold: 29 kgf/cm²
Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 5.1301 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 179.1302 mm
Input Echo, WRC107/537 Item 1, Description: O2 :
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 6.0000 mm
Vessel Diameter Dv 3600.000 mm
Vessel Thickness Tv 24.000 mm
Design Temperature T1 237.0 C

Vessel Material SA-516 60
Vessel UNS Number K02100
Vessel Cold S.I. Allowable Smc 1202.20 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.20 kgf/cm²
Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 60
Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow
Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 6.0000 mm
Nozzle Diameter Dn 370.175 mm
Nozzle Thickness Tn 70.000 mm
Nozzle Material SA-350 LF2
Nozzle UNS Number K03011
Nozzle Cold S.I. Allowable SNmc 1406.14 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1389.67 kgf/cm²
Design Internal Pressure Dp 13.206 kgf/cm²

Include Pressure Thrust No
603-C-07(N)
BS VI FCC GDS UNIT
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -1539.8 kgf
Longitudinal Shear (SUS) (Vl) V1 1539.8 kgf
Circumferential Shear (SUS) (Vc) V2 1152.3 kgf
Circumferential Moment (SUS) (Mc) M1 825.7 kgf-m.
Longitudinal Moment (SUS) (Ml) M2 1070.3 kgf-m.
Torsional Moment (SUS) Mt 1233.4 kgf-m.
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 • 1.65 • ( Rmean( t - ca ) )
= 370.175 + 2 • 1.65 • ( 1815.0 ( 24.0 - 6.0 ) )
= 966.645 mm
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -1539.8 kgf
Circumferential Shear (VC) V2 1152.3 kgf
Longitudinal Shear (VL) V1 1539.8 kgf
Circumferential Moment (MC) M1 825.7 kgf-m.
Longitudinal Moment (ML) M2 1070.3 kgf-m.
Torsional Moment MT 1233.4 kgf-m.
Dimensionless Param: U = 1.02 TAU = 5.00 ( 2.39) RHO = 0.28
Dimensionless Loads for Spherical Shells at Attachment Junction:
Curves read for 1979 Figure Value Location
N(x) * T / P SP 1 0.03986 (A,B,C,D)

M(x) / P SP 1 0.04343 (A,B,C,D)
603-C-07(N)
BS VI FCC GDS UNIT
N(x) * T * SQRT(Rm * T ) / MC SM 1 0.04410 (A,B,C,D)

M(x) * SQRT(Rm * T ) / MC SM 1 0.07959 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 1 0.04410 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 1 0.07959 (A,B,C,D)
N(y) * T / P SP 1 0.05979 (A,B,C,D)

M(y) / P SP 1 0.01189 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 1 0.05965 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 1 0.02317 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 1 0.05965 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 1 0.02317 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (kgf/cm²)
Stress Intensity Values at

Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl
Rad. Memb. P 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9
Rad. Bend. P 123.8 -123.8 123.8 -123.8 123.8 -123.8 123.8 -123.8
Rad. Memb. MC 0.0 0.0 0.0 0.0 -62.2 -62.2 62.2 62.2
Rad. Memb. MC 0.0 0.0 0.0 0.0 -673.3 673.3 673.3 -673.3
Rad. Memb. ML -80.6 -80.6 80.6 80.6 0.0 0.0 0.0 0.0
Rad. Bend. ML -872.8 872.8 872.8 -872.8 0.0 0.0 0.0 0.0
Tot. Rad. Str. -810.6 687.3 1096.2 -897.1 -592.7 506.3 878.3 -716.0
Tang. Memb. P 28.4 28.4 28.4 28.4 28.4 28.4 28.4 28.4
Tang. Bend. P 33.9 -33.9 33.9 -33.9 33.9 -33.9 33.9 -33.9
Tang. Memb. MC 0.0 0.0 0.0 0.0 -84.1 -84.1 84.1 84.1
Tang. Bend. MC 0.0 0.0 0.0 0.0 -196.0 196.0 196.0 -196.0
Tang. Memb. ML -109.0 -109.0 109.0 109.0 0.0 0.0 0.0 0.0
Tang. Bend. ML -254.1 254.1 254.1 -254.1 0.0 0.0 0.0 0.0
Tot. Tang. Str. -300.8 139.5 425.4 -150.5 -217.8 106.4 342.4 -117.4
Shear VC 11.0 11.0 -11.0 -11.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -14.7 -14.7 14.7 14.7
Shear MT 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8
Tot. Shear 42.8 42.8 20.8 20.8 17.1 17.1 46.5 46.5
Str. Int. 814.2 690.7 1096.9 897.7 593.5 507.0 882.3 719.6
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of
Rad. Pm (SUS) 662.5 662.5 662.5 662.5 662.5 662.5 662.5 662.5
Rad. Pl (SUS) -61.7 -61.7 99.5 99.5 -43.2 -43.2 81.1 81.1
Rad. Q (SUS) -749.0 749.0 996.7 -996.7 -549.5 549.5 797.2 -797.2
Long. Pm (SUS) 662.5 662.5 662.5 662.5 662.5 662.5 662.5 662.5
Long. Pl (SUS) -80.6 -80.6 137.4 137.4 -55.7 -55.7 112.5 112.5
603-C-07(N)
BS VI FCC GDS UNIT
Long. Q (SUS) -220.2 220.2 288.0 -288.0 -162.1 162.1 229.9 -229.9
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 11.0 11.0 -11.0 -11.0 -14.7 -14.7 14.7 14.7
Shear Q (SUS) 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8
Pm (SUS) 662.5 662.5 662.5 662.5 662.5 662.5 662.5 662.5
Pm+Pl (SUS) 605.9 605.9 803.0 803.0 629.1 629.1 780.9 780.9
Pm+Pl+Q (Total) 517.0 1353.2 1759.4 747.7 445.6 1169.5 1544.8 605.8
Vessel Stress Summation Comparison (kgf/cm²):
Type of Max. S.I. S.I. Allowable Result

Stress Int.
Pm (SUS) 662.55 1202.20 Passed

Pm+Pl (SUS) 802.96 1803.30 Passed
Pm+Pl+Q (TOTAL) 1759.40 3606.60 Passed
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

603-C-07(N)
BS VI FCC GDS UNIT









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Note : Checking Nozzle in the Meridional direction.


= 0.89•13.199•2012.0/(2•1202.2•1.0-0.2•13.2)
= 9.8954 mm

= 0.9•16.537•2000.0/(2•1202.2•1.0-0.2•16.54)
= 12.3967 mm

= 13.2•109.5375/(1390•1.0+0.4•13.2)
= 1.0365 mm

= 16.54•109.5375/(1406•1.0+0.4•16.54)
= 1.2822 mm

= 41.737/0.5773
= 72.2913 mm
603-C-07(N)
BS VI FCC GDS UNIT


= 41.737/0.5773
= 72.2913 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 20.565 5.604 24.175

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 37.564 37.564 50.085
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (207.8268•9.8954•1.0+2•54.0•9.8954•1.0•(1-1.0))
= 20.565 cm²
603-C-07(N)
BS VI FCC GDS UNIT

= ( 2 • tlnp )( tn - trn )fr2/sin( α3 )
= ( 2 • 45.0 )( 12.26 - 1.04 )1.0/sin( 74.3 )
= 10.497 cm²
See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,150.0,60.0)) •(60.0 - 18.3) • 1.0 )
= 37.564 cm²
Note:
Note:


Note:

Note : Checking Nozzle in the Latitudinal direction.

603-C-07(N)
BS VI FCC GDS UNIT


= 0.89•13.199•2012.0/(2•1202.2•1.0-0.2•13.2)
= 9.8954 mm

= 0.9•16.537•2000.0/(2•1202.2•1.0-0.2•16.54)
= 12.3967 mm

= 13.2•109.5375/(1390•1.0+0.4•13.2)
= 1.0365 mm

= 16.54•109.5375/(1406•1.0+0.4•16.54)
= 1.2822 mm

= 41.737/0.5773
= 72.2913 mm


= 41.737/0.5773
= 72.2913 mm

603-C-07(N)
BS VI FCC GDS UNIT
Area Required Ar 19.251 5.246 22.630

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 37.564 37.564 50.085
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (194.5498•9.8954•1.0+2•54.0•9.8954•1.0•(1-1.0))
= 19.251 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 12.26 - 1.04 )1.0
= 10.104 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,150.0,60.0)) •(60.0 - 18.3) • 1.0 )
= 37.564 cm²


= min[ 13.16, max( 16.9703, 7.5 ) ]
= 13.1600 mm

= max( ta, tb )
= max( 7.0365, 13.16 )
= 13.1600 mm
603-C-07(N)
BS VI FCC GDS UNIT
Note:


Warning:
The equations for nozzle local stress analysis pertain to radial nozzles only
and this nozzle is not specified as radial. Please check the specific
analysis code for all assumptions and limitations.





603-C-07(N)
BS VI FCC GDS UNIT





= 302.55 + 2 • 1.65 • ( 1815.0 ( 24.0 - 6.0 ) )
= 899.020 mm


603-C-07(N)
BS VI FCC GDS UNIT
N(x) * T / P SP 1 0.04888 (A,B,C,D)

M(x) / P SP 1 0.05440 (A,B,C,D)
N(y) * T / P SP 1 0.07514 (A,B,C,D)

M(y) / P SP 1 0.01542 (A,B,C,D)

Type of
Rad. Memb. P 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6
Rad. Bend. P 124.3 -124.3 124.3 -124.3 124.3 -124.3 124.3 -124.3
Rad. Memb. MC 0.0 0.0 0.0 0.0 -52.4 -52.4 52.4 52.4
Rad. Memb. MC 0.0 0.0 0.0 0.0 -597.8 597.8 597.8 -597.8
Rad. Memb. ML -68.5 -68.5 68.5 68.5 0.0 0.0 0.0 0.0
Rad. Bend. ML -781.8 781.8 781.8 -781.8 0.0 0.0 0.0 0.0
Tot. Rad. Str. -707.4 607.5 993.3 -818.9 -507.3 439.7 793.2 -651.1
Tang. Memb. P 28.6 28.6 28.6 28.6 28.6 28.6 28.6 28.6
Tang. Bend. P 35.2 -35.2 35.2 -35.2 35.2 -35.2 35.2 -35.2
Tang. Memb. MC 0.0 0.0 0.0 0.0 -68.9 -68.9 68.9 68.9
Tang. Bend. MC 0.0 0.0 0.0 0.0 -186.5 186.5 186.5 -186.5
Tang. Memb. ML -90.0 -90.0 90.0 90.0 0.0 0.0 0.0 0.0
Tang. Bend. ML -243.8 243.8 243.8 -243.8 0.0 0.0 0.0 0.0
Tot. Tang. Str. -270.0 147.2 397.7 -160.4 -191.5 111.0 319.2 -124.2
Shear VC 10.8 10.8 -10.8 -10.8 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -14.4 -14.4 14.4 14.4
Shear MT 30.7 30.7 30.7 30.7 30.7 30.7 30.7 30.7
Tot. Shear 41.6 41.6 19.9 19.9 16.3 16.3 45.1 45.1
Str. Int. 711.3 611.3 993.9 819.5 508.2 440.5 797.5 655.0

Type of
Rad. Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Rad. Pl (SUS) -49.9 -49.9 87.2 87.2 -33.8 -33.8 71.0 71.0
Rad. Q (SUS) -657.5 657.5 906.1 -906.1 -473.5 473.5 722.2 -722.2
603-C-07(N)
BS VI FCC GDS UNIT
Long. Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Long. Pl (SUS) -61.4 -61.4 118.7 118.7 -40.2 -40.2 97.5 97.5
Long. Q (SUS) -208.6 208.6 279.1 -279.1 -151.2 151.2 221.7 -221.7
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 10.8 10.8 -10.8 -10.8 -14.4 -14.4 14.4 14.4
Shear Q (SUS) 30.7 30.7 30.7 30.7 30.7 30.7 30.7 30.7
Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Pm+Pl (SUS) 618.8 618.8 784.2 784.2 640.0 640.0 766.0 766.0
Pm+Pl+Q (Total) 445.2 1273.5 1656.1 659.7 471.6 1102.7 1459.7 541.8

Stress Int.
Pm (SUS) 662.21 1202.20 Passed

Pm+Pl (SUS) 784.24 1803.30 Passed

603-C-07(N)
BS VI FCC GDS UNIT









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Note : Checking Nozzle in the Meridional direction.


= 0.89•13.199•2012.0/(2•1202.2•1.0-0.2•13.2)
= 9.8954 mm

= 0.9•16.537•2000.0/(2•1202.2•1.0-0.2•16.54)
= 12.3967 mm

= 13.2•109.5375/(1390•1.0+0.4•13.2)
= 1.0365 mm

= 16.54•109.5375/(1406•1.0+0.4•16.54)
= 1.2822 mm

= 41.737/0.5773
= 72.2913 mm
603-C-07(N)
BS VI FCC GDS UNIT


= 41.737/0.5773
= 72.2913 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 20.565 5.604 24.175

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 37.564 37.564 50.085
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (207.8268•9.8954•1.0+2•54.0•9.8954•1.0•(1-1.0))
= 20.565 cm²
603-C-07(N)
BS VI FCC GDS UNIT

= ( 2 • tlnp )( tn - trn )fr2/sin( α3 )
= ( 2 • 45.0 )( 12.26 - 1.04 )1.0/sin( 74.3 )
= 10.497 cm²
See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,150.0,60.0)) •(60.0 - 18.3) • 1.0 )
= 37.564 cm²
Note:
Note:


Note:

Note : Checking Nozzle in the Latitudinal direction.

603-C-07(N)
BS VI FCC GDS UNIT


= 0.89•13.199•2012.0/(2•1202.2•1.0-0.2•13.2)
= 9.8954 mm

= 0.9•16.537•2000.0/(2•1202.2•1.0-0.2•16.54)
= 12.3967 mm

= 13.2•109.5375/(1390•1.0+0.4•13.2)
= 1.0365 mm

= 16.54•109.5375/(1406•1.0+0.4•16.54)
= 1.2822 mm

= 41.737/0.5773
= 72.2913 mm


= 41.737/0.5773
= 72.2913 mm

603-C-07(N)
BS VI FCC GDS UNIT
Area Required Ar 19.251 5.246 22.630

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 37.564 37.564 50.085
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (194.5498•9.8954•1.0+2•54.0•9.8954•1.0•(1-1.0))
= 19.251 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 12.26 - 1.04 )1.0
= 10.104 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,150.0,60.0)) •(60.0 - 18.3) • 1.0 )
= 37.564 cm²


= min[ 13.16, max( 16.9703, 7.5 ) ]
= 13.1600 mm

= max( ta, tb )
= max( 7.0365, 13.16 )
= 13.1600 mm
603-C-07(N)
BS VI FCC GDS UNIT
Note:


Warning:
The equations for nozzle local stress analysis pertain to radial nozzles only
and this nozzle is not specified as radial. Please check the specific
analysis code for all assumptions and limitations.





603-C-07(N)
BS VI FCC GDS UNIT





= 302.55 + 2 • 1.65 • ( 1815.0 ( 24.0 - 6.0 ) )
= 899.020 mm


603-C-07(N)
BS VI FCC GDS UNIT
N(x) * T / P SP 1 0.04888 (A,B,C,D)

M(x) / P SP 1 0.05440 (A,B,C,D)
N(y) * T / P SP 1 0.07514 (A,B,C,D)

M(y) / P SP 1 0.01542 (A,B,C,D)

Type of
Rad. Memb. P 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6
Rad. Bend. P 124.3 -124.3 124.3 -124.3 124.3 -124.3 124.3 -124.3
Rad. Memb. MC 0.0 0.0 0.0 0.0 -52.4 -52.4 52.4 52.4
Rad. Memb. MC 0.0 0.0 0.0 0.0 -597.8 597.8 597.8 -597.8
Rad. Memb. ML -68.5 -68.5 68.5 68.5 0.0 0.0 0.0 0.0
Rad. Bend. ML -781.8 781.8 781.8 -781.8 0.0 0.0 0.0 0.0
Tot. Rad. Str. -707.4 607.5 993.3 -818.9 -507.3 439.7 793.2 -651.1
Tang. Memb. P 28.6 28.6 28.6 28.6 28.6 28.6 28.6 28.6
Tang. Bend. P 35.2 -35.2 35.2 -35.2 35.2 -35.2 35.2 -35.2
Tang. Memb. MC 0.0 0.0 0.0 0.0 -68.9 -68.9 68.9 68.9
Tang. Bend. MC 0.0 0.0 0.0 0.0 -186.5 186.5 186.5 -186.5
Tang. Memb. ML -90.0 -90.0 90.0 90.0 0.0 0.0 0.0 0.0
Tang. Bend. ML -243.8 243.8 243.8 -243.8 0.0 0.0 0.0 0.0
Tot. Tang. Str. -270.0 147.2 397.7 -160.4 -191.5 111.0 319.2 -124.2
Shear VC 10.8 10.8 -10.8 -10.8 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 -14.4 -14.4 14.4 14.4
Shear MT 30.7 30.7 30.7 30.7 30.7 30.7 30.7 30.7
Tot. Shear 41.6 41.6 19.9 19.9 16.3 16.3 45.1 45.1
Str. Int. 711.3 611.3 993.9 819.5 508.2 440.5 797.5 655.0

Type of
Rad. Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Rad. Pl (SUS) -49.9 -49.9 87.2 87.2 -33.8 -33.8 71.0 71.0
Rad. Q (SUS) -657.5 657.5 906.1 -906.1 -473.5 473.5 722.2 -722.2
603-C-07(N)
BS VI FCC GDS UNIT
Long. Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Long. Pl (SUS) -61.4 -61.4 118.7 118.7 -40.2 -40.2 97.5 97.5
Long. Q (SUS) -208.6 208.6 279.1 -279.1 -151.2 151.2 221.7 -221.7
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 10.8 10.8 -10.8 -10.8 -14.4 -14.4 14.4 14.4
Shear Q (SUS) 30.7 30.7 30.7 30.7 30.7 30.7 30.7 30.7
Pm (SUS) 662.2 662.2 662.2 662.2 662.2 662.2 662.2 662.2
Pm+Pl (SUS) 618.8 618.8 784.2 784.2 640.0 640.0 766.0 766.0
Pm+Pl+Q (Total) 445.2 1273.5 1656.1 659.7 471.6 1102.7 1459.7 541.8

Stress Int.
Pm (SUS) 662.21 1202.20 Passed

Pm+Pl (SUS) 784.24 1803.30 Passed

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: MH3 Nozl: 72 11:41am Aug 26,2022
Input, Nozzle Desc: MH3 From: 60


Inside Diameter of Cylindrical Shell D 2000.00 mm

Design Length of Section L 7166.6670 mm
Shell Finished (Minimum) Thickness t 24.0000 mm
Shell Internal Corrosion Allowance c 6.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 75.00 cm


Size and Thickness Basis Actual

Actual Thickness tn 24.0000 mm



This is a Manway or Access Opening.
Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: MH3

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.12•1006.0/(1202•1.0-0.6•13.12)
= 11.0541 mm
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Mapnc]

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.12•305.0/(1390•1.0+0.4•13.12)
= 2.8695 mm

= 16.54•305.0/(1406•1.0+0.4•16.54)
= 3.5701 mm

= 126.0/0.5773
= 218.2386 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 126.0/0.5773
= 218.2386 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 63.451 32.131 77.948

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 113.400 113.400 151.200
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (574.0•11.0541•1.0+2•144.0•11.0541•1.0•(1-1.0))
= 63.451 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 18.0 - 2.87 )1.0
= 13.617 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,250.0,80.0)) •(150.0 - 24.0) • 1.0 )
= 113.400 cm²
Note:
Note:


Weld Size Calculations, Description: MH3
Note:



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: UC Nozl: 73 11:41am Aug 26,2022
Input, Nozzle Desc: UC From: 60




Diameter Basis (for tr calc only) Inside

Diameter 50.8000 mm

Flange Material [Normalized] SA-350 LF2



Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: UC
Actual Inside Diameter Used in Calculation 50.800 mm.


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 13.16•31.4/(1390•1.0-0.6•13.16)
= 0.2990 mm
Reqd thk per App. 1 of Nozzle Wall, trn [Mapnc]

= R( exp([P/(Sn•E)] - 1 ) per Appendix 1-2 (a)(1)
= 25.4(exp([16.54/(1406.14•1.0]-1)
= 0.3005 mm

= 2.5 • Corroded Hub Thickness
= 2.5 • 24.0, less than the hub height, use(e-2)
= 60.0000 mm

Parallel to Vessel Wall Rn+tn+t 73.4000 mm

603-C-07(N)
BS VI FCC GDS UNIT

= 13.4/0.5773
= 23.2095 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 6.960 3.515 7.046

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 16.080
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (62.8•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 6.960 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.3 )1.0
= 21.331 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT
There are no hub area calculations because Figure UG-40 (e-2) was used.


= min[ 11.258, max( 17.0821, 7.5 ) ]
= 11.2578 mm

= max( ta, tb )
= max( 6.3475, 11.2578 )
= 11.2578 mm
Available Nozzle Neck Thickness = 30.0000 mm --> OK
Note:
Weld Size Calculations, Description: UC
Note:


Note: This nozzle or its diameter limit intersects weld seam # [1] on this element. The
distance between the nozzle and seam is, 0.00 mm , while the distance from the center
of the nozzle to the edge of the diameter limit is: 73.40 mm
603-C-07(N)
BS VI FCC GDS UNIT
Input Echo, WRC297 Item 1, Description: UC :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 6.0000 mm
Shell Diameter 2000.000 mm
Shell Thickness 24.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID

Nozzle Corrosion Allowance 6.0000 mm
Nozzle Thickness 30.0000 mm
Nozzle Stress Concentration Factor 1.000

time-dependent for Material: SA-350 LF2
Note:
These loads are assumed to be SUStained loads.

Circumferential Shear Vc 254.94 kgf
Longitudinal Shear Vl 336.52 kgf
Circumferential Moment Mc 40.77 kgf-m.
Longitudinal Moment Ml 50.97 kgf-m.
Torsional Moment Mt 61.16 kgf-m.
Include Axial Pressure Thrust No

Warning - The ratio, Dn/Tv, (4.617) is < 5

check the limitations of WRC bulletin 297.
Warning - The ratio, Dn/Tn (3.693) is < 10
Stress Computations at the Edge of the Nozzle:

= 110.8 + 2 • 1.65 • ( 1015.0( 24.0 - 6.0 ) )
= 556.850 mm
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 2030.000 mm

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Outside Diameter (d) = 110.800 mm

Vessel Thickness used (T) = 18.000 mm
Nozzle Thickness used (t) = 24.000 mm
T / t = 0.750
d / t = 10.000
λ = [(d/D) • (D/T)] = 0.580
Nr/P = 0.149
Mr/P = 0.281
M0/P = 0.090
N0/P = 0.163
MrD/Mc = 0.301
NrDL/Mc = 0.113
M0d/Mc = 0.108
N0DL/Mc = -0.058
MrD/Ml = 0.254
NrDL/Ml = 0.112
M0D/Ml = 0.091
N0DL/Ml = 0.043
Vessel Stresses (kgf/cm²):

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
Outplane Membrane (P ) 16 16 16 16
Outplane Bending (P ) 56 -56 56 -56
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -6 -6 6 6
Outplane Bending (ML) -77 77 77 -77
Normal Pressure Stress 728 741 728 741
Outplane Stress Summary 718 774 885 631

(Stresses parallel to Top Top Bottom Bottom
Inplane Membrane (P ) 15 15 15 15
Inplane Bending (P ) 175 -175 175 -175
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -15 -15 15 15
Inplane Bending (ML) -216 216 216 -216
Inplane Pressure Stress 364 364 364 364
Inplane Stress Summary 322 404 786 4

(Shear stress normal to Top Top Bottom Bottom
Outplane Shear (Vc) 8 8 -8 -8

Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 17 17 17 17
Shear Stress Summary 25 25 9 9

603-C-07(N)
BS VI FCC GDS UNIT

(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
Two * Max Shear Stress 719 775 886 631

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
Outplane Membrane (Mc) 6 6 -6 -6
Outplane Bending (Mc) -73 73 73 -73
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0

(Stresses parallel to Left Left Right Right
Inplane Membrane (Mc) -12 -12 12 12
Inplane Bending (Mc) -204 204 204 -204
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Stress Summary 701 774 1136 390

(Shear stress normal to Left Left Right Right
Outplane Shear (Vc) 0 0 0 0

Outplane Shear (Vl) -10 -10 10 10
Torsional Shear (Mt) 17 17 17 17

(Stress Intensities Left Left Right Right
Nozzle Stresses (kgf/cm²):

(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
Hoop Membrane (P ) 16 16 16 16
Hoop Bending (P ) 0 0 0 0
603-C-07(N)
BS VI FCC GDS UNIT
Hoop Membrane (Mc) 0 0 0 0

Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -6 -6 6 6
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 14 30 14 30
Hoop Stress Summary 25 41 37 53

pipe cross-section) Outside Inside Outside Inside
Axial Membrane (P ) 5 5 5 5
Axial Bending (P ) 72 -72 72 -72
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -42 -42 42 42
Axial Bending (ML) -94 94 94 -94
Axial Pressure Stress 7 7 7 7
Axial Stress Summary -52 -7 222 -111

(Shear stress) Outside Inside Outside Inside
Shear due to (Vc) 6 6 -6 -6

Shear due to (Vl) 0 0 0 0
Shear due to Torsion 13 13 13 13

(Stress Intensities Outside Inside Outside Inside

(Stresses in the Left Left Right Right
Hoop Membrane (Mc) 6 6 -6 -6
Hoop Membrane (ML) 0 0 0 0

Axial Membrane (Mc) -34 -34 34 34
603-C-07(N)
BS VI FCC GDS UNIT
Axial Bending (Mc) -93 93 93 -93

Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Stress Summary -42 0 212 -119

Shear due to (Vc) 0 0 0 0

Shear due to (Vl) -8 -8 8 8

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction (kgf/cm²):
Type of Stress Values at

Stress Int.
Location Au Al Bu Bl Cu Cl Du Dl
Circ. Pm (SUS) 728 741 728 741 728 741 728 741
Circ. Pl (SUS) 10 10 22 22 3 3 27 27
Circ. Q (SUS) -21 21 133 -133 -29 29 379 -379
Long. Pm (SUS) 364 364 364 364 364 364 364 364
Long. Pl (SUS) 0 0 30 30 22 22 10 10
Long. Q (SUS) -41 41 391 -391 -17 17 129 -129
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 8 8 -8 -8 -10 -10 10 10
Shear Q (SUS) 17 17 17 17 17 17 17 17
Pm (SUS) 728.0 741.0 728.0 741.0 728.0 741.0 728.0 741.0
Pm+Pl (SUS) 738.2 751.2 750.2 763.2 731.3 744.3 755.3 768.3
Pm+Pl+Q (Total) 718 773 883 630 702 773 1135 393

Stress Int.
Pm (SUS) 741.00 1202.20 Passed

Pm+Pl (SUS) 768.25 1803.30 Passed

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Stress Summation at Vessel-Nozzle Junction (kgf/cm²):

Stress Int.
Circ. Pm (SUS) 14 30 14 30 14 30 14 30
Circ. Pl (SUS) 10 10 22 22 22 22 10 10
Circ. Q (SUS) 0 0 0 0 0 0 0 0
Long. Pm (SUS) 7 7 7 7 7 7 7 7
Long. Pl (SUS) -37 -37 47 47 -29 -29 39 39
Long. Q (SUS) -22 22 166 -166 -21 21 165 -165
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 6 6 -6 -6 -8 -8 8 8
Shear Q (SUS) 13 13 13 13 13 13 13 13
Pm (SUS) 14.0 30.0 14.0 30.0 14.0 30.0 14.0 30.0
Pm+Pl (SUS) 55.3 71.0 55.8 59.1 60.2 75.7 48.6 51.5
Pm+Pl+Q (Total) 85.0 61.2 220.3 164.6 79.6 53.9 213.3 164.5
Nozzle Stress Summation Comparison (kgf/cm²):

Stress Int.
Pm (SUS) 30.00 1389.67 Passed

Pm+Pl (SUS) 75.71 2084.51 Passed

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: LT1A Nozl: 74 11:41am Aug 26,2022
Input, Nozzle Desc: LT1A From: 60





Diameter 80.0000 mm

Nominal Thickness XXS



Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: LT1A


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•44.45/(1390•1.0+0.4•13.16)
= 0.4192 mm

= Ro(1 - exp( -P/( Sn•E ))) per Appendix 1-2 (a)(1)
= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 17.712
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 7.804 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.42 )1.0
= 21.223 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 17.0821, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4192, 10.8 )
= 10.8000 mm
Note:
Note:


Weld Size Calculations, Description: LT1A
Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•44.45/(1390•1.0+0.4•13.16)
= 0.4192 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 17.712
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 7.804 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.42 )1.0
= 21.223 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 17.0821, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4192, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•44.45/(1390•1.0+0.4•13.16)
= 0.4192 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 17.712
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 7.804 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.42 )1.0
= 21.223 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 17.0821, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4192, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•44.45/(1390•1.0+0.4•13.16)
= 0.4192 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 17.712
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 7.804 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.42 )1.0
= 21.223 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 17.0821, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4192, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•44.45/(1390•1.0+0.4•13.16)
= 0.4192 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 17.712
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•11.0821•1.0+2•24.0•11.0821•1.0•(1-1.0))
= 7.804 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 24.0 - 0.42 )1.0
= 21.223 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 17.0821, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4192, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: LG1 Nozl: 79 11:41am Aug 26,2022
Input, Nozzle Desc: LG1 From: 60



Distance from Cylinder/Cone Centerline L1 300.0000 mm


Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: LG1


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: LG1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.
Note:
Note:


Weld Size Calculations, Description: LG1
Note:

603-C-07(N)
BS VI FCC GDS UNIT
Note : Checking Nozzle in plane parallel to the vessel axis.


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


= 18.926/0.5773
= 32.7801 mm

603-C-07(N)
BS VI FCC GDS UNIT



= min[ 9.42, max( 17.0821, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm


Note:
Note:


Note:

603-C-07(N)
BS VI FCC GDS UNIT


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


= 18.926/0.5773
= 32.7801 mm

603-C-07(N)
BS VI FCC GDS UNIT



= min[ 9.42, max( 17.0821, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm


Note:
Note:


Note:

603-C-07(N)
BS VI FCC GDS UNIT


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 13.16•1006.0/(1202•1.0-0.6•13.16)
= 11.0821 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 13.16•30.1625/(1390•1.0+0.4•13.16)
= 0.2845 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


= 18.926/0.5773
= 32.7801 mm

603-C-07(N)
BS VI FCC GDS UNIT



= min[ 9.42, max( 17.0821, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: I3 Nozl: 82 11:41am Aug 26,2022
Input, Nozzle Desc: I3 From: 80









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: I3


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•161.925/(1390•1.0+0.4•12.79)
= 1.4848 mm

= 16.54•161.925/(1406•1.0+0.4•16.54)
= 1.8954 mm

= 62.55/0.5773
= 108.3402 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 62.55/0.5773
= 108.3402 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 32.416 16.885 40.077

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 68.805 68.805 114.185
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (300.9504•10.7711•1.0+2•74.0•10.7711•1.0•(1-1.0))
= 32.416 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 11.45 - 1.48 )1.0
= 10.962 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(55.0,172.0,60.0)) •(80.0 - 17.4) • 1.0 )
= 68.805 cm² Includes Bevel Area of 0.000 cm²


= min[ 14.331, max( 16.7711, 7.5 ) ]
= 14.3312 mm

= max( ta, tb )
= max( 7.4848, 14.3312 )
= 14.3312 mm
Note:
Note:


Weld Size Calculations, Description: I3
Note:
603-C-07(N)
BS VI FCC GDS UNIT



603-C-07(N)
BS VI FCC GDS UNIT









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•136.525/(1390•1.0+0.4•12.79)
= 1.2519 mm

= 16.54•136.525/(1406•1.0+0.4•16.54)
= 1.5980 mm

= 48.562/0.5773
= 84.1126 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 48.562/0.5773
= 84.1126 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 26.085 13.588 31.925

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 53.419 53.419 81.901
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (242.1748•10.7711•1.0+2•64.0•10.7711•1.0•(1-1.0))
= 26.085 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 15.44 - 1.25 )1.0
= 15.604 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(55.0,164.7,60.0)) •(70.0 - 21.4) • 1.0 )
= 53.419 cm² Includes Bevel Area of 0.000 cm²


= min[ 14.103, max( 16.7711, 7.5 ) ]
= 14.1026 mm

= max( ta, tb )
= max( 7.2519, 14.1026 )
= 14.1026 mm
Note:
Note:


Note:
603-C-07(N)
BS VI FCC GDS UNIT



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: LT1B Nozl: 84 11:41am Aug 26,2022
Input, Nozzle Desc: LT1B From: 80





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: LT1B


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 19.891
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•10.7711•1.0+2•24.0•10.7711•1.0•(1-1.0))
= 7.585 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 24.0 - 0.41 )1.0
= 25.952 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 16.7711, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:
Note:


Weld Size Calculations, Description: LT1B
Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 19.891
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•10.7711•1.0+2•24.0•10.7711•1.0•(1-1.0))
= 7.585 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 24.0 - 0.41 )1.0
= 25.952 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 16.7711, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 19.891
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•10.7711•1.0+2•24.0•10.7711•1.0•(1-1.0))
= 7.585 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 24.0 - 0.41 )1.0
= 25.952 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 16.7711, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 19.891
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•10.7711•1.0+2•24.0•10.7711•1.0•(1-1.0))
= 7.585 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 24.0 - 0.41 )1.0
= 25.952 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 16.7711, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 0.000 0.000 19.891
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (70.42•10.7711•1.0+2•24.0•10.7711•1.0•(1-1.0))
= 7.585 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 55.0 )( 24.0 - 0.41 )1.0
= 25.952 cm²

= Wo² • fr2 + ( Wi-can/0.707 )² • fr2
= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²
603-C-07(N)
BS VI FCC GDS UNIT


= min[ 10.8, max( 16.7711, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:
Note:


Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•30.1625/(1390•1.0+0.4•12.79)
= 0.2766 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm




= min[ 9.42, max( 16.7711, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:
Note:

603-C-07(N)
BS VI FCC GDS UNIT

Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•30.1625/(1390•1.0+0.4•12.79)
= 0.2766 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm




= min[ 9.42, max( 16.7711, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:
Note:

603-C-07(N)
BS VI FCC GDS UNIT

Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 50.0000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= 12.79•30.1625/(1390•1.0+0.4•12.79)
= 0.2766 mm

= 30.163(1-exp(-16.54/(1406.14•1.0)))
= 0.3526 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 18.926/0.5773
= 32.7801 mm




= min[ 9.42, max( 16.7711, 7.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.2867, 9.42 )
= 9.4200 mm
Note:
Note:

603-C-07(N)
BS VI FCC GDS UNIT

Note:



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: PT Nozl: 92 11:41am Aug 26,2022
Input, Nozzle Desc: PT From: 80





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: PT


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: PT.

Note:
Weld Size Calculations, Description: PT
Note:

Reinforcement CALCULATION, Description: PT


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm
603-C-07(N)
BS VI FCC GDS UNIT

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


= 14.05/0.5773
= 24.3353 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: PT.



603-C-07(N)
BS VI FCC GDS UNIT

= min[ 11.02, max( 16.7711, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Weld Size Calculations, Description: PT
Note:



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: PG Nozl: 93 11:41am Aug 26,2022
Input, Nozzle Desc: PG From: 80





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: PG


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: PG.

Note:
Weld Size Calculations, Description: PG
Note:

Reinforcement CALCULATION, Description: PG


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•1006.0/(1202•1.0-0.6•12.79)
= 10.7711 mm
603-C-07(N)
BS VI FCC GDS UNIT

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•1000.0/(1202•1.0-0.6•16.54)
= 13.8697 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


= 14.05/0.5773
= 24.3353 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: PG.



603-C-07(N)
BS VI FCC GDS UNIT

= min[ 11.02, max( 16.7711, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Weld Size Calculations, Description: PG
Note:



603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: TW4 Nozl: 94 11:41am Aug 26,2022
Input, Nozzle Desc: TW4 From: 120





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: TW4


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: TW4.



= min[ 11.02, max( 14.6294, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Note:
Weld Size Calculations, Description: TW4
Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm




= min[ 11.02, max( 14.6294, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Note:
Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm




= min[ 11.02, max( 14.6294, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Note:
Note:


603-C-07(N)
BS VI FCC GDS UNIT


603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: I1-A Nozl: 97 11:41am Aug 26,2022
Input, Nozzle Desc: I1-A From: 160









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: I1-A


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= 12.79•84.1375/(1390•1.0+0.4•12.79)
= 0.7715 mm

= 16.54•84.1375/(1406•1.0+0.4•16.54)
= 0.9848 mm

= 35.725/0.5773
= 61.8779 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 35.725/0.5773
= 61.8779 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 13.093 5.700 15.503

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 32.153 32.153 42.870
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (151.7254•8.6294•1.0+2•44.0•8.6294•1.0•(1-1.0))
= 13.093 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 8.27 - 0.77 )1.0
= 6.753 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,146.4,60.0)) •(50.0 - 14.3) • 1.0 )
= 32.153 cm²


= min[ 12.22, max( 14.6294, 7.5 ) ]
= 12.2200 mm

= max( ta, tb )
= max( 6.7715, 12.22 )
= 12.2200 mm
Note:
Note:

603-C-07(N)
BS VI FCC GDS UNIT


Weld Size Calculations, Description: I1-A
Note:


Input Echo, WRC297 Item 1, Description: I1-A :


Diameter Basis for Nozzle OD


Note:

603-C-07(N)
BS VI FCC GDS UNIT




= 239.725 + 2 • 1.65 • ( 815.0( 24.0 - 6.0 ) )
= 639.421 mm

T / t = 0.409
d / t = 10.000
λ = [(d/D) • (D/T)] = 1.400
Nr/P = 0.086
Mr/P = 0.182
M0/P = 0.053
N0/P = 0.110
MrD/Mc = 0.301
NrDL/Mc = 0.092
M0d/Mc = 0.093
N0DL/Mc = 0.057
MrD/Ml = 0.153
NrDL/Ml = 0.085
M0D/Ml = 0.049
N0DL/Ml = 0.126


603-C-07(N)
BS VI FCC GDS UNIT
Inplane Stress Summary 102 424 1153 -447




Outplane Membrane (Mc) -23 -23 23 23


603-C-07(N)
BS VI FCC GDS UNIT



Hoop Stress Summary -13 1 118 134





603-C-07(N)
BS VI FCC GDS UNIT
Hoop Membrane (Mc) -23 -23 23 23

Axial Bending (Mc) -104 104 104 -104




Stress Int.
Circ. Pm (SUS) 566 579 566 579 566 579 566 579
Circ. Pl (SUS) -34 -34 98 98 -12 -12 62 62
Circ. Q (SUS) -59 59 245 -245 -415 415 1053 -1053
Long. Pm (SUS) 283 283 283 283 283 283 283 283
Long. Pl (SUS) -19 -19 69 69 9 9 55 55
Long. Q (SUS) -161 161 799 -799 -133 133 319 -319
Shear Pm (SUS) 0 0 0 0 0 0 0 0
603-C-07(N)
BS VI FCC GDS UNIT
Shear Pl (SUS) 10 10 -10 -10 -13 -13 13 13

Shear Q (SUS) 28 28 28 28 28 28 28 28
Pm (SUS) 566.0 579.0 566.0 579.0 566.0 579.0 566.0 579.0
Pm+Pl (SUS) 532.4 545.4 664.3 677.3 554.6 567.6 628.6 641.6
Pm+Pl+Q (Total) 476 611 1152 879 167 982 1682 438

Stress Int.
Pm (SUS) 579.00 1202.25 Passed

Pm+Pl (SUS) 677.31 1803.37 Passed

Stress Int.
Circ. Pm (SUS) 20 35 20 35 20 35 20 35
Circ. Pl (SUS) -34 -34 98 98 9 9 55 55
Circ. Q (SUS) 0 0 0 0 0 0 0 0
Long. Pm (SUS) 10 10 10 10 10 10 10 10
Long. Pl (SUS) -32 -32 38 38 -24 -24 30 30
Long. Q (SUS) -18 18 98 -98 -64 64 144 -144
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 4 4 -4 -4 -5 -5 5 5
Shear Q (SUS) 11 11 11 11 11 11 11 11
Pm (SUS) 20.0 35.0 20.0 35.0 20.0 35.0 20.0 35.0
Pm+Pl (SUS) 23.7 24.4 118.2 133.2 44.1 58.9 75.7 90.5
Pm+Pl+Q (Total) 46.8 30.4 147.7 183.5 107.7 53.7 186.3 196.6

Stress Int.
Pm (SUS) 35.00 1389.67 Passed

Pm+Pl (SUS) 133.19 2084.51 Passed

603-C-07(N)
BS VI FCC GDS UNIT
Nozzle Calcs.: I1-B Nozl: 98 11:41am Aug 26,2022
Input, Nozzle Desc: I1-B From: 160









Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: I1-B


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= 12.79•84.1375/(1390•1.0+0.4•12.79)
= 0.7715 mm

= 16.54•84.1375/(1406•1.0+0.4•16.54)
= 0.9848 mm

= 35.725/0.5773
= 61.8779 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 35.725/0.5773
= 61.8779 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 13.093 5.700 15.503

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 32.153 32.153 42.870
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (151.7254•8.6294•1.0+2•44.0•8.6294•1.0•(1-1.0))
= 13.093 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 8.27 - 0.77 )1.0
= 6.753 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,146.4,60.0)) •(50.0 - 14.3) • 1.0 )
= 32.153 cm²


= min[ 12.22, max( 14.6294, 7.5 ) ]
= 12.2200 mm

= max( ta, tb )
= max( 6.7715, 12.22 )
= 12.2200 mm
Note:
Note:

603-C-07(N)
BS VI FCC GDS UNIT


Weld Size Calculations, Description: I1-B
Note:


Input Echo, WRC297 Item 1, Description: I1-B :




Note:

603-C-07(N)
BS VI FCC GDS UNIT




= 239.725 + 2 • 1.65 • ( 815.0( 24.0 - 6.0 ) )
= 639.421 mm

T / t = 0.409
d / t = 10.000
λ = [(d/D) • (D/T)] = 1.400
Nr/P = 0.086
Mr/P = 0.182
M0/P = 0.053
N0/P = 0.110
MrD/Mc = 0.301
NrDL/Mc = 0.092
M0d/Mc = 0.093
N0DL/Mc = 0.057
MrD/Ml = 0.153
NrDL/Ml = 0.085
M0D/Ml = 0.049
N0DL/Ml = 0.126


603-C-07(N)
BS VI FCC GDS UNIT




Outplane Membrane (Mc) -23 -23 23 23


603-C-07(N)
BS VI FCC GDS UNIT








603-C-07(N)
BS VI FCC GDS UNIT
Hoop Membrane (Mc) -23 -23 23 23

Axial Bending (Mc) -104 104 104 -104




Stress Int.
Circ. Pm (SUS) 566 579 566 579 566 579 566 579
Circ. Pl (SUS) -34 -34 98 98 -12 -12 62 62
Circ. Q (SUS) -59 59 245 -245 -415 415 1053 -1053
Long. Pm (SUS) 283 283 283 283 283 283 283 283
Long. Pl (SUS) -19 -19 69 69 9 9 55 55
Long. Q (SUS) -161 161 799 -799 -133 133 319 -319
Shear Pm (SUS) 0 0 0 0 0 0 0 0
603-C-07(N)
BS VI FCC GDS UNIT
Shear Pl (SUS) 10 10 -10 -10 -13 -13 13 13

Shear Q (SUS) 28 28 28 28 28 28 28 28
Pm (SUS) 566.0 579.0 566.0 579.0 566.0 579.0 566.0 579.0
Pm+Pl (SUS) 532.4 545.4 664.3 677.3 554.6 567.6 628.6 641.6
Pm+Pl+Q (Total) 476 611 1152 879 167 982 1682 438

Stress Int.
Pm (SUS) 579.00 1202.25 Passed

Pm+Pl (SUS) 677.31 1803.37 Passed

Stress Int.
Circ. Pm (SUS) 20 35 20 35 20 35 20 35
Circ. Pl (SUS) -34 -34 98 98 9 9 55 55
Circ. Q (SUS) 0 0 0 0 0 0 0 0
Long. Pm (SUS) 10 10 10 10 10 10 10 10
Long. Pl (SUS) -32 -32 38 38 -24 -24 30 30
Long. Q (SUS) -18 18 98 -98 -64 64 144 -144
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 4 4 -4 -4 -5 -5 5 5
Shear Q (SUS) 11 11 11 11 11 11 11 11
Pm (SUS) 20.0 35.0 20.0 35.0 20.0 35.0 20.0 35.0
Pm+Pl (SUS) 23.7 24.4 118.2 133.2 44.1 58.9 75.7 90.5
Pm+Pl+Q (Total) 46.8 30.4 147.7 183.5 107.7 53.7 186.3 196.6

Stress Int.
Pm (SUS) 35.00 1389.67 Passed

Pm+Pl (SUS) 133.19 2084.51 Passed

603-C-07(N)
BS VI FCC GDS UNIT









Flange Class 150

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•806.0/(1202•1.0-0.6•12.79)
= 8.6294 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•800.0/(1202•1.0-0.6•16.54)
= 11.0953 mm

= 12.79•305.0/(1390•1.0+0.4•12.79)
= 2.7967 mm

= 16.54•305.0/(1406•1.0+0.4•16.54)
= 3.5701 mm

= 96.0/0.5773
= 166.2770 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 96.0/0.5773
= 166.2770 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 49.533 21.563 62.356

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 86.400 86.400 115.200
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (574.0•8.6294•1.0+2•114.0•8.6294•1.0•(1-1.0))
= 49.533 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 18.0 - 2.8 )1.0
= 13.683 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,250.0,80.0)) •(120.0 - 24.0) • 1.0 )
= 86.400 cm²
Note:
Note:



= 96.0/0.5773
= 166.2770 mm

Reinforcement Areas for Large Nozzle (Per App 1-7(a)): (cm² )
AREA AVAILABLE, A1 to A6 No Pad With Pad
Area Required [Internal Pressure] AR 33.023 33.023

Area Available in Shell A1 0.000 0.000
Area Available in Nozzle Wall A2 13.683 13.683
Area Available in Inward Nozzle A3 0.000 0.000
Area Available in Welds A4 0.810 0.810
603-C-07(N)
BS VI FCC GDS UNIT
Area Available in Pad A5 0.000 0.000

Area Available in Hub A6 86.400 86.400
TOTAL AREA AVAILABLE Atot 100.893 100.893
The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.
Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 38.1000 mm




Flange Class 300

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•606.0/(1202•1.0-0.6•12.79)
= 6.4884 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•600.0/(1202•1.0-0.6•16.54)
= 8.3218 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.05/0.5773
= 24.3353 mm


Note:
Note:



= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•606.0/(1202•1.0-0.6•12.79)
= 6.4884 mm
603-C-07(N)
BS VI FCC GDS UNIT

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•600.0/(1202•1.0-0.6•16.54)
= 8.3218 mm

= P•R/(Sn•E-0.6•P) per UG-27 (c)(1)
= 12.79•25.05/(1390•1.0-0.6•12.79)
= 0.2318 mm

= 19.05(exp([16.54/(1406.14•1.0]-1)
= 0.2254 mm

= 60.0000 mm


= 14.05/0.5773
= 24.3353 mm




603-C-07(N)
BS VI FCC GDS UNIT

= min[ 11.02, max( 12.4884, 7.5 ) ]
= 11.0200 mm

= max( ta, tb )
= max( 6.312, 11.02 )
= 11.0200 mm
Note:



603-C-07(N)
BS VI FCC GDS UNIT









Flange Class 150

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•606.0/(1202•1.0-0.6•12.79)
= 6.4881 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•600.0/(1202•1.0-0.6•16.54)
= 8.3215 mm

= 12.79•254.0/(1390•1.0+0.4•12.79)
= 2.3291 mm

= 16.54•254.0/(1406•1.0+0.4•16.54)
= 2.9731 mm

= 46.0/0.5773
= 79.6744 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 46.0/0.5773
= 79.6744 mm


= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1389.7/1202.2 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Area Required Ar 30.624 14.578 38.279

Area in Shell A1 0.000 0.000 0.000
Area in Welds A41+A42+A43 0.810 0.810 0.810
Area in Element A5 0.000 0.000 0.000
Area in Hub A6 41.400 41.400 55.200
Area Required [A]:

= ( d • tr•F + 2 • tn • tr•F • (1-fr1) ) UG-37(c)
= (472.0•6.4881•1.0+2•64.0•6.4881•1.0•(1-1.0))
= 30.624 cm²

= ( 2 • tlnp )( tn - trn )fr2
= ( 2 • 45.0 )( 18.0 - 2.33 )1.0
= 14.104 cm²

603-C-07(N)
BS VI FCC GDS UNIT
= Wo² • fr2 + ( Wi-can/0.707 )² • fr2

= 9.0² • 1.0 +( 0.0 )² • 1.0
= 0.810 cm²

= ( 2 • min(45.0,200.0,80.0)) •(70.0 - 24.0) • 1.0 )
= 41.400 cm²
Note:
Note:


Note:



603-C-07(N)
BS VI FCC GDS UNIT





Diameter 80.0000 mm




Flange Class 600

Flange Grade GR 1.1

603-C-07(N)
BS VI FCC GDS UNIT
Hub Nozzle (Set-in)


= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 12.79•606.0/(1202•1.0-0.6•12.79)
= 6.4881 mm

= P•R/(Sv•E-0.6•P) per UG-27 (c)(1)
= 16.54•600.0/(1202•1.0-0.6•16.54)
= 8.3215 mm

= 12.79•44.45/(1390•1.0+0.4•12.79)
= 0.4076 mm

= 44.45(1-exp(-16.54/(1406.14•1.0)))
= 0.5197 mm

= 60.0000 mm


603-C-07(N)
BS VI FCC GDS UNIT

= 14.76/0.5773
= 25.5651 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: I2.



= min[ 10.8, max( 12.4881, 7.5 ) ]
= 10.8000 mm

= max( ta, tb )
= max( 6.4076, 10.8 )
= 10.8000 mm
Note:

603-C-07(N)
BS VI FCC GDS UNIT
Note:


Note:


Input Echo, WRC297 Item 1, Description: I2 :




603-C-07(N)
BS VI FCC GDS UNIT

Note:


Warning - The ratio, Dn/Tv, (4.934) is < 5


= 118.42 + 2 • 1.65 • ( 615.0( 24.0 - 6.0 ) )
= 465.626 mm

T / t = 0.750
d / t = 10.000
λ = [(d/D) • (D/T)] = 0.796
Nr/P = 0.130
Mr/P = 0.237
M0/P = 0.075
N0/P = 0.140
MrD/Mc = 0.298
NrDL/Mc = 0.116
M0d/Mc = 0.105
N0DL/Mc = -0.021
MrD/Ml = 0.222
NrDL/Ml = 0.107
M0D/Ml = 0.080
N0DL/Ml = 0.093

603-C-07(N)
BS VI FCC GDS UNIT


Inplane Stress Summary -238 599 1140 -573




Outplane Membrane (Mc) 7 7 -7 -7
Outplane Stress Summary 76 406 528 -77

603-C-07(N)
BS VI FCC GDS UNIT
Inplane Stress Summary -44 859 1371 -383





Axial Bending (ML) -272 272 272 -272

603-C-07(N)
BS VI FCC GDS UNIT



Hoop Membrane (Mc) 7 7 -7 -7

Axial Bending (Mc) -300 300 300 -300


Shear due to (Vl) -11 -11 11 11


603-C-07(N)
BS VI FCC GDS UNIT

Stress Int.
Circ. Pm (SUS) 424 437 424 437 424 437 424 437
Circ. Pl (SUS) -23 -23 65 65 -24 -24 62 62
Circ. Q (SUS) -159 159 297 -297 -445 445 883 -883
Long. Pm (SUS) 212 212 212 212 212 212 212 212
Long. Pl (SUS) -32 -32 70 70 28 28 14 14
Long. Q (SUS) -419 419 857 -857 -164 164 302 -302
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 11 11 -11 -11 -14 -14 14 14
Shear Q (SUS) 53 53 53 53 53 53 53 53
Pm (SUS) 424.0 437.0 424.0 437.0 424.0 437.0 424.0 437.0
Pm+Pl (SUS) 401.5 414.5 489.6 502.5 401.2 414.1 486.8 499.7
Pm+Pl+Q (Total) 497 651 1143 784 143 861 1374 397

Stress Int.
Pm (SUS) 437.00 1202.25 Passed

Pm+Pl (SUS) 502.55 1803.37 Passed

Stress Int.
Circ. Pm (SUS) 16 32 16 32 16 32 16 32
Circ. Pl (SUS) -23 -23 65 65 28 28 14 14
Circ. Q (SUS) 0 0 0 0 0 0 0 0
Long. Pm (SUS) 8 8 8 8 8 8 8 8
Long. Pl (SUS) -122 -122 134 134 -93 -93 105 105
Long. Q (SUS) -183 183 361 -361 -211 211 389 -389
Shear Pm (SUS) 0 0 0 0 0 0 0 0
Shear Pl (SUS) 8 8 -8 -8 -11 -11 11 11
Shear Q (SUS) 40 40 40 40 40 40 40 40
Pm (SUS) 16.0 32.0 16.0 32.0 16.0 32.0 16.0 32.0
Pm+Pl (SUS) 114.6 124.0 143.0 143.4 130.9 146.7 114.4 114.8
Pm+Pl+Q (Total) 305.5 113.2 505.4 322.4 344.9 136.9 507.4 337.8

603-C-07(N)
BS VI FCC GDS UNIT

Stress Int.
Pm (SUS) 32.00 1389.67 Passed

Pm+Pl (SUS) 146.66 2084.51 Passed

603-C-07(N)
BS VI FCC GDS UNIT
Problems/Failures Summary: Step: 63 11:41am Aug 26,2022
Noted issues for the current model:
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: An ANSI Flange is limiting the MAWP which may affect the pressure
used in the Nozzle Reinforcement Calculations.
Please review all reports carefully!

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603-C-07(N)

SECOND STAGE HDS STABILIZER COLUMN

Cover Page 1 Nozzle Calcs.: PG 276

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : #PHILS HEAVY ENGINEERING PVT. LTD.

Job File : C:\Users\yogeshp\Desktop\603-C-07 (N)Flange.pvdb

Date of Analysis : Aug 26,2022 11:41am

PV Elite 24, January 2022

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 2000.000 x 1600.000 x 1200.000 mm ID

Distance of Bottom Tangent above Grade 880.00 cm

Internal Design Temperature 237 °C

External Design Temperature 202 °C

Maximum Allowable Working Pressure 13 kgf/cm²

Required Minimum Design Metal Temperature 4.4 °C

Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Component Normal Impact

Shell SA-516 60 ... ... K02100 No Yes

Element Pressures and MAWP (kgf/cm² & mm):

Design Total Str. In

Bottom Head 13.026 1.05 21.000 6.0000 No No

Toricone-1 LSF 12.610 1.05 26.000 6.0000 N/A No

Liquid Level: 630.00 cm Dens.: 660.997 kg/m³ Sp. Gr.: 0.661

Stiffener Ring Specifications:

700.00 ISA150X150X18 SR-1

Element Types and Properties:

Skirt -604.6 245.4 24.0 24.0 ... ... 0.70 0.70

External Pressure Calculations:

External External External External

10 20 ... No Calc ... No Calc

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

10 20 850 No Calc No Calc No Calc

190 Ring 47.5 1255.47 No Calc No Calc

Wind/Earthquake Shear, Bending:

Distance to Cumulative Earthquake Wind Earthquake

10 20 122.7 10875.6 40593.5 158381 539243

Abs Max of the all of the Stress Ratio's : 0.5173

Basering Data : Continuous Top Ring W/Gussets

Thickness of Gusset Plates 18.0000 mm

Loads for Foundation/Support Design:

Total Wind Shear on Support 10876. kgf

Wind Moment on Support 158381. kgf-m.

Local Stress Analysis Results:

Analysis Max Stress High Stress Pass

O2 WRC-107/537 0.551 n/a Passed

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Nozzle Calculation Summary (kgf/cm² & mm):

Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

Nozzle MAWP Summary:

Computed Vessel M.A.W.P. : 13 kgf/cm²

Check the Spatial Relationship between the Nozzles:

From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

50 O2 0.000 0.000 484.350

The nozzle spacing is computed by the following:

= ( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2022, All rights reserved.

Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

PT 38 mm Actual LWN 70.0 15.950 ... ... 19 300