CONTRACT NO.

: XXXXXX

PROJECT TITLE:-
QAFCO-3
MODIFICATION IN AUXILIARY BOILER EXHAUST STACK (200 TPH)

JOB NO. : 278

DOCUMENT TITLE:
DESIGN CALCUALTION REPORT FOR NOZZLE
REINFORCEMENT AND NOZZLE LOAD CALCULATION

DESIGN CONSULTANT: MAIN CONTRACTOR:

0 27/02/19 ISSUED FOR COMMENTS ALTHAF ALS KM

Prepared Checked Approved Approved by
Rev Date Description
by by by Qcon QAFCO

Document Sht. 1 of 12 Rev. 0

No. QAFCO-E0302-DOC-0005
 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

CONTENTS Page

1 INTRODUCTION..................................................................................................................... 3

2 INPUT DATA........................................................................................................................... 3

3 CODES AND STANDARDS.................................................................................................... 3

4 NOZZLE CALCULATION........................................................................................................ 4
4.1 Nozzle calculation for 4”, Description: N1/N2/N3/N4/N5/N6...........................4
4.3 WRC load calculation for 4” Nozzle attachment, Description: WRC 107 (4")........9

Doc No: QAFCO-E0302-DOC-0005 Rev.0 Page 2 of 12

 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

1 INTRODUCTION
Six New nozzles ( 6 nozzles of 4” size) is added on the existing Auxiliary Boiler Stack. The
purpose of this report is to design and verify that the adequate stack reinforcement is available
at the nozzle location. And, secondly perform the Nozzle load calculation for the Nozzle which
has a CEMS equipment of 130 kg ( Design load=165 kg) fixed to the it. WRC calculation is
performed to check the stresses developed at the Nozzle-stack shell junction for the design
Nozzle loads.

2 INPUT DATA
Inputs are considered as per the Nozzle drawing and details.
Design temperature : 220 Degree C
Material of construction :
Nozzle neck material : SA 106 Gr.B
RF pad material : S275 JR/ SA 36
Flange material : SA 105

3 CODES AND STANDARDS

ASME code, sec VIII,

Div 1 For design of Nozzle and reinforcement

WRC 107 Local stresses in cylindrical shells due to external loadings

CEMS-PT-S700.01004 General specification for civil works and structure

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

4 Nozzle calculation
4.1 Nozzle calculation for 4”, Description: N1/N2/N3/N4/N5/N6

Design Internal Pressure ( Case 1 ) P 0.05 kgf/cm^2

Temperature for Internal Pressure TEMP 220.00 C

Include Hydrostatic Head Components NO

Shell or Head Material (Not Normalized or NA) SA-36

Material UNS Number K02600
Shell/Head Allowable Stress at Temperature S 1167.10 kgf/cm^2
Shell/Head Allowable Stress At Ambient SA 1167.10 kgf/cm^2
Shell/Head Yield Stress at Temperature Sy 2135.96 kgf/cm^2

Outside Diameter of Cylindrical Shell D 2600.000 mm

Actual Thickness of Shell or Head T 8.0000 mm
Corrosion Allowance for Shell or Head CAS 3.0000 mm

Is this Nozzle a Radial Nozzle YES

Is this Nozzle a Lateral Nozzle (Y-angle) NO

Nozzle Material (Not Normalized or NA) SA-106 B

Material UNS Number K03006
Nozzle Allowable Stress at Temperature SN 1202.25 kgf/cm^2
Nozzle Allowable Stress At Ambient SNA 1202.25 kgf/cm^2

Diameter Basis for Nozzle BASISN OD

Nominal Diameter of Nozzle DIA 101.600 mm

Nozzle Size and Thickness Basis DBN Nominal

Nominal Thickness of Nozzle THKNOM SCH 80
Corrosion Allowance for Nozzle CAN 3.0000 mm
Joint Efficiency of Shell Seam at Nozzle ES 0.80
Joint Efficiency of Nozzle Neck EN 0.80

Insert or Abutting Nozzle Type NTYP Insert

Outward Projection of Nozzle HO 300.000 mm
Weld leg size between Nozzle and Pad/Shell WO 6.0000 mm
Groove weld depth between Nozzle and Vessel WGNV 8.0000 mm
Inside Projection of Nozzle H 40.0000 mm
Weld leg size, Inside Nozzle to Shell WI 8.0000 mm

Pad Material (Not Normalized or NA) SA-36

Pad Allowable Stress at Temperature SN 1167.10 kgf/cm^2
Pad Allowable Stress At Ambient SNA 1167.10 kgf/cm^2
Diameter of Pad along vessel surface DP 210.000 mm
Thickness of Pad TP 8.0000 mm
Weld leg size between Pad and Shell WP 6.0000 mm
Groove weld depth between Pad and Nozzle WGPN 8.0000 mm
For split pads, reduce area A5 by 75% (UG-37(h)) YES

Method used for checking Nozzle opening UG-37

Method used for checking Large Nozzles App. 1-10
Is this is Manway/Access/Inspection Opening No
Skip Iterative Failure Thickness Calculations Yes

Reinforcement CALCULATION, Description: N1/2/3/4/5/6

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 114.300 mm.

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

Actual Thickness Used in Calculation 8.560 mm

Internal Pressure Results for SHELL/HEAD :

Reqd thk per UG-37(a) of Cylindrical Shell, Tr Internal Pressure

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.05*(2600.0000/2-0.000)/(1167.10*1.00+0.4*0.05)
= 0.0557 + 3.0000 = 3.0557 mm

Internal Pressure Results for NOZZLE :

Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.05*(114.3000/2-0.000)/(1202.25*1.00+0.4*0.05)
= 0.0024 + 3.0000 = 3.0024 mm

UG-40, Limits of Reinforcement : Internal Pressure

Effective material diameter limit, DL 206.361 mm
Effective material thickness limit, no pad TLNP 12.500 mm
Effective material thickness limit, pad side TLWP 12.500 mm

Results of Nozzle Reinforcement Area Calculations:

Area Available, A1 to A5 Design External Mapnc
Area Required Ar 0.057 NA NA cm^2
Area in Shell A1 4.070 NA NA cm^2
Area in Nozzle Wall A2 1.389 NA NA cm^2
Area in Inward Nozzle A3 0.328 NA NA cm^2
Area in Welds A4 0.479 NA NA cm^2
Area in Pad A5 5.524 NA NA cm^2
Total Area Available Atot 11.789 NA NA cm^2

Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.

The area available with the given pad is Sufficient.

Reinforcement Area Required for Nozzle:

Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (103.1804*0.0557+2*(8.5598-3.0000)*0.0557*(1.0-1.00))
Ar = 0.057 cm^2

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (206.361-103.180)*(0.80*(8.0000-3.000)-0.056)-2*(8.560-3.000)
*(0.80*(8.0000-3.0000)-0.0557)*(1.0-1.00)
A1 = 4.070 cm^2

Area Available in Nozzle Wall, no Pad:

A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 12.5000 ) * ( 8.5598 - 3.0000 - 0.0024 ) * 1.00 )
A2np = 1.389 cm^2

Area Available in Nozzle Wall, with Pad:

A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 12.5000 ) * ( 8.5598 - 3.0000 - 0.0024 ) * 1.00 )

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

A2wp = 1.389 cm^2

Area Available in Nozzle Penetration:

A3 = 2 * (TN-CAN-CAN) * MIN(H-CAN, TL, 2.5*(TN-CAN-CAN)) * FFR2
A3 = 2 * ( 2.5598 ) * ( 6.3995 ) * 1.00
A3 = 0.328 cm^2

Area Available in Welds, no Pad:

A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 6.0000^2 * 1.0000 + ( 3.7573 )^2 * 1.0000
A4np = 0.501 cm^2

Area Available in Welds, with Pad:

A4wp = (Wo^2 - Ar Lost)*FFR3 + ((Wi-Can/0.707)^2 - Ar Lost)*FFR2 + Wp^2*FFR4
A4wp = (0.3375 ) * 1.00 + (0.1412 ) * 1.00 +0.0000 *1.00
A4wp = 0.479 cm^2

Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 206.3608 - 114.3000 ) * 8.0000 * 1.0000
A5 = 5.524 cm^2

Note: Per user request, A5 reduced by 75%, see UG-37(h).

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0030 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.0557 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5875 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5875 mm
Wall Thickness per table UG-45 tb3 = 8.2578 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.258 , max( 4.588 , 4.588 ) ]
= 4.5875 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0030 , 4.5875 )
= 4.5875 mm

Available Nozzle Neck Thickness = 0.875 * 8.5634 = 7.4930 mm --> OK

Weight of Nozzle, with Pad, Uncorroded 9.18 kgf

Weight of Nozzle, with Pad, Corroded 6.12 kgf

Minimum Design Metal Temperature (MDMT) Results :

MDMT of Shell, UCS curve : A

----------------------------------------------------------------------
tg = 8.000 , tg_sr = 8.000 , tr = 0.070 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.011 , Temp. Reduction = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -86 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Flange Weld, UCS Curve : B

----------------------------------------------------------------------
tg = 8.560 , tg_sr = 8.560 , tr = 0.003 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.000 , Temp. Reduction = 78 C

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, UCS Curve : B
----------------------------------------------------------------------
tg = 8.000 , tg_sr = 8.000 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.011 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, UCS Curve : A
----------------------------------------------------------------------
tg = 8.000 , tg_sr = 8.000 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.011 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -86 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Shell to Pad Weld at Pad OD for pad, UCS Curve : A

----------------------------------------------------------------------
tg = 8.000 , tg_sr = 8.000 , c = 0.0000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.011 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -86 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve : B

----------------------------------------------------------------------
tg = 8.000 , tg_sr = 8.000 , tr = 0.070 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.011 , Temp. Reduction = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the Nozzle : -104 C

Governing MDMT of the Reinforcement Pad : -86 C
Governing MDMT of the Shell : -86 C
Governing MDMT of all the sub-joints on this junction : -86 C

Weld Size Calculations, Nozzle Number 1, Desc.: N1/2/3/4/5/6

Intermediate Calcs. for nozzle/shell welds Tmin 5.5598 mm

Intermediate Calcs. for pad/shell welds TminPad 5.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8919 = 0.7 * Tmin 4.2426 = 0.707 * WO , mm
Pad Weld 2.5000 = 0.5*TminPad 4.2426 = 0.707 * WP , mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.0575 - 4.0698 + 2 * ( 8.5598 - 3.0000 ) * 1.0000 *
Doc No: QAFCO-E0302-DOC-0005 Rev.0 Page 7 of 12
 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

(0.80 * ( 8.0000 - 3.0000 ) - 0.0557 ) ) * 1167

= 0.00 kgf

Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 1.3894 + 5.5236 + 0.4787 - 0.5558 * 1.00 ) * 1167
= 8462.02 kgf

Weld Load [W2]:

= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 1.3894 + 0.3276 + 0.5012 + 0.5560 ) * 1167
= 3237.68 kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 1.3894 + 0.3276 + 5.5236 + 0.4787 + 0.5560 ) * 1167
= 9658.04 kgf

Strength of Connection Elements for Failure Path Analysis :

Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 6.0000 * 0.49 * 1167
= 6161. kgf

Shear, Inward Nozzle Weld [Sinw]:

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 3.7573 * 0.49 * 1167
= 3858. kgf

Shear, Pad Element Weld [Spew]:

= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 210.0000 * 6.0000 * 0.49 * 1167
= 11319. kgf

Shear, Nozzle Wall [Snw]:

= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 54.3701 ) * ( 8.5598 - 3.0000 ) * 0.7 * 1202
= 7992. kgf

Tension, Pad Groove Weld [Tpgw]:

= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 114.3000 * 8.0000 * 0.74 * 1167
= 12405. kgf

Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 8.0000 - 3.0000 ) * 0.74 * 1167
= 7753. kgf

Strength of Failure Paths:

PATH11 = ( Spew + Snw ) = ( 11318 + 7992 ) = 19310 kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 6160 + 12404 + 7753 + 3857 ) = 30176 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 11318 + 7753 + 3857 ) = 22929 kgf

Summary of Failure Path Calculations:

Path 1-1 = 19310 kgf, must exceed W = 0 kgf or W1 = 8462 kgf
Path 2-2 = 30176 kgf, must exceed W = 0 kgf or W2 = 3237 kgf
Path 3-3 = 22929 kgf, must exceed W = 0 kgf or W3 = 9658 kgf

M.A.W.P. Results Based on Areas, Shell and Nozzle neck:

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

Best M.A.W.P for given geometry AMAWP 3.593 kgf/cm^2

Best M.A.P.(NC) for given geometry AMAPnc 7.199 kgf/cm^2

4.2 WRC load calculation for 4” Nozzle attachment, Description: WRC 107 (4")

Diameter Basis for Vessel Vbasis OD

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 2600.000 mm
Vessel Thickness Tv 8.000 mm

Design Temperature 220.00 C

Vessel Material SA-36/ S275 JR
Vessel UNS Number K02600
Vessel Cold S.I. Allowable Smc 1167.10 kgf/cm^2
Vessel Hot S.I. Allowable Smh 1167.10 kgf/cm^2

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 114.300 mm
Nozzle Thickness Tn 8.560 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 1202.25 kgf/cm^2
Nozzle Hot S.I. Allowable SNmh 1202.25 kgf/cm^2

Thickness of Reinforcing Pad Tpad 8.000 mm

Diameter of Reinforcing Pad Dpad 210.000 mm

Design Internal Pressure Dp 0.050 kgf/cm^2

Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 165.0 kgf

Global Force (SUS) Fy 165.0 kgf
Global Force (SUS) Fz 165.0 kgf
Global Moment (SUS) Mx 0.0 kgf-m.
Global Moment (SUS) My 0.0 kgf-m.
Global Moment (SUS) Mz 0.0 kgf-m.

Internal Pressure (SUS) P 0.05 kgf/cm^2

Include Pressure Thrust No

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 DESIGN CALCUALTION REPORT
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AND NOZZLE LOAD CALCULATION

Use Interactive Control No

WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 165.0 kgf
Circumferential Shear VC -165.0 kgf
Longitudinal Shear VL 165.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment MT 0.0 kgf-m.

Dimensionless Parameters used : Gamma = 100.12

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 B1/B2 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.038 4C 18.221 (A,B)
N(PHI) / ( P/Rm ) 0.038 3C 19.543 (C,D)
M(PHI) / ( P ) 0.038 2C1 0.132 (A,B)
M(PHI) / ( P ) 0.038 1C 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.038 3A 1.870 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.038 1A 0.099 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.038 3B 6.436 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.038 1B1 0.056 (A,B,C,D)

N(x) / ( P/Rm ) 0.038 3C 19.543 (A,B)

N(x) / ( P/Rm ) 0.038 4C 18.221 (C,D)
M(x) /(P) 0.038 1C1 0.180 (A,B)
M(x) /(P) 0.038 2C 0.134 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.038 4A 2.217 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.038 2A 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.038 4B 1.743 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.038 2B1 0.093 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( kgf/cm2) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -17.8 -17.8 -17.8 -17.8 -19.1 -19.1 -19.1 -19.1|
Circ. Bend. P | -77.3 77.3 -77.3 77.3 -102.6 102.6 -102.6 102.6|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| -95.1 59.5 -95.1 59.5 -121.7 83.6 -121.7 83.6|
-------------------------------------------------------------------------
Long. Memb. P | -19.1 -19.1 -19.1 -19.1 -17.8 -17.8 -17.8 -17.8|
Long. Bend. P | -105.3 105.3 -105.3 105.3 -78.3 78.3 -78.3 78.3|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

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 DESIGN CALCUALTION REPORT
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AND NOZZLE LOAD CALCULATION

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| -124.4 86.3 -124.4 86.3 -96.1 60.5 -96.1 60.5|
-------------------------------------------------------------------------
Shear VC | -7.1 -7.1 7.1 7.1 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -7.1 -7.1 7.1 7.1|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -7.1 -7.1 7.1 7.1 -7.1 -7.1 7.1 7.1|
-------------------------------------------------------------------------
Str. Int. | 126.0 88.0 126.0 88.0 123.5 85.6 123.5 85.6|

Dimensionless Parameters used : Gamma = 259.50

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 B1/B2 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.071 4C 38.048 (A,B)
N(PHI) / ( P/Rm ) 0.071 3C 26.287 (C,D)
M(PHI) / ( P ) 0.071 2C1 0.045 (A,B)
M(PHI) / ( P ) 0.071 1C 0.078 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.071 3A 10.489 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.071 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.071 3B 28.791 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.071 1B1 0.028 (A,B,C,D)

N(x) / ( P/Rm ) 0.071 3C 26.287 (A,B)

N(x) / ( P/Rm ) 0.071 4C 38.048 (C,D)
M(x) /(P) 0.071 1C1 0.082 (A,B)
M(x) /(P) 0.071 2C 0.045 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.071 4A 17.637 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.071 2A 0.039 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.071 4B 10.015 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.071 2B1 0.039 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |
| ( kgf/cm2) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -96.8 -96.8 -96.8 -96.8 -66.9 -66.9 -66.9 -66.9|
Circ. Bend. P | -178.7 178.7 -178.7 178.7 -310.3 310.3 -310.3 310.3|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| -275.5 81.9 -275.5 81.9 -377.2 243.5 -377.2 243.5|
-------------------------------------------------------------------------
Long. Memb. P | -66.9 -66.9 -66.9 -66.9 -96.8 -96.8 -96.8 -96.8|
Long. Bend. P | -326.2 326.2 -326.2 326.2 -179.6 179.6 -179.6 179.6|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

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 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

| |
Tot. Long. Str.| -393.0 259.3 -393.0 259.3 -276.3 82.8 -276.3 82.8|
-------------------------------------------------------------------------
Shear VC | -10.0 -10.0 10.0 10.0 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -10.0 -10.0 10.0 10.0|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -10.0 -10.0 10.0 10.0 -10.0 -10.0 10.0 10.0|
-------------------------------------------------------------------------
Str. Int. | 393.9 259.9 393.9 259.9 378.2 244.1 378.2 244.1|

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at |

Stress Int. (kgf/cm2 ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0|
Circ. Pl (SUS) -17.8 -17.8 -17.8 -17.8 -19.1 -19.1 -19.1 -19.1|
Circ. Q (SUS) -77.3 77.3 -77.3 77.3 -102.6 102.6 -102.6 102.6|
-------------------------------------------------------------------------
Long. Pm (SUS) 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5|
Long. Pl (SUS) -19.1 -19.1 -19.1 -19.1 -17.8 -17.8 -17.8 -17.8|
Long. Q (SUS) -105.3 105.3 -105.3 105.3 -78.3 78.3 -78.3 78.3|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -7.1 -7.1 7.1 7.1 -7.1 -7.1 7.1 7.1|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) 22.0 22.0 22.0 22.0 21.8 21.8 21.8 21.8|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 123.4 90.7 123.4 90.7 118.7 90.4 118.7 90.4|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | kgf/cm2 | |
-------------------------------------------------------------------------
Pm (SUS) | 5.01 1167.10 | Passed |
Pm+Pl (SUS) | 22.01 1750.64 | Passed |
Pm+Pl+Q (TOTAL)| 123.42 3501.29 | Passed |

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at |

Stress Int. (kgf/cm2 ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 12.9 13.0 12.9 13.0 12.9 13.0 12.9 13.0|
Circ. Pl (SUS) -96.8 -96.8 -96.8 -96.8 -66.9 -66.9 -66.9 -66.9|
Circ. Q (SUS) -178.7 178.7 -178.7 178.7 -310.3 310.3 -310.3 310.3|
-------------------------------------------------------------------------
Long. Pm (SUS) 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5|
Long. Pl (SUS) -66.9 -66.9 -66.9 -66.9 -96.8 -96.8 -96.8 -96.8|
Long. Q (SUS) -326.2 326.2 -326.2 326.2 -179.6 179.6 -179.6 179.6|
-------------------------------------------------------------------------

Doc No: QAFCO-E0302-DOC-0005 Rev.0 Page 12 of 12

 DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -10.0 -10.0 10.0 10.0 -10.0 -10.0 10.0 10.0|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 12.9 13.0 12.9 13.0 12.9 13.0 12.9 13.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) 87.5 87.5 87.5 87.5 92.9 92.9 92.9 92.9|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 387.4 266.4 387.4 266.4 365.3 257.0 365.3 257.0|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | kgf/cm2 | |
-------------------------------------------------------------------------
Pm (SUS) | 12.98 1167.10 | Passed |
Pm+Pl (SUS) | 92.88 1750.64 | Passed |
Pm+Pl+Q (TOTAL)| 387.38 3501.29 | Passed |

Doc No: QAFCO-E0302-DOC-0005 Rev.0 Page 13 of 12