Nozzle Calculation - Primary Reformer Stack-R0

CONTRACT NO.
: XXXXXX
PROJECT TITLE:-
QAFCO-3
MODIFICATION IN PRIMARY REFORMER STACK
JOB NO. : 278
DOCUMENT TITLE:
DESIGN CALCUALTION REPORT FOR NOZZLE
REINFORCEMENT AND NOZZLE LOAD CALCULATION
DESIGN CONSULTANT: MAIN CONTRACTOR:
0 27/02/19 ISSUED FOR COMMENTS ALTHAF ALS KM

Prepared Checked Approved Approved by
Rev Date Description
by by by Qcon QAFCO
Document Sht. 1 of 21 Rev. 0

No. QAFCO-E0302-DOC-0004
DESIGN CALCUALTION REPORT
FOR NOZZLE REINFORCEMENT
AND NOZZLE LOAD CALCULATION
CONTENTS Page
1 INTRODUCTION..................................................................................................................... 3
2 INPUT DATA........................................................................................................................... 3
3 CODES AND STANDARDS.................................................................................................... 3
4 NOZZLE CALCULATION........................................................................................................ 4
4.1 Nozzle calculation for 4”, Description: N1/N2/N3/N4/N5/N6...........................4
4.2 Nozzle calculation for 2”, Description: N7/N8.......................................................9
4.3 WRC load calculation for 4” Nozzle attachment, Description: WRC 107 (4")......14
4.4 WRC load calculation for 2” Nozzle attachment,Description: WRC 107 (1.5").....18
Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 2 of 21

1 INTRODUCTION
Eight New nozzles ( 6 nozzles of 4” size and 2 nozzles of 2” size) is added on the existing
Primary Reformer Stack. The purpose of this report is to design and verify that the adequate
stack reinforcement is available at the nozzle location. And, secondly perform the Nozzle load
calculation for the Nozzle which has a CEMS equipment of 130 kg ( Design load=165 kg) fixed
to the it. WRC calculation is performed to check the stresses developed at the Nozzle-stack shell
junction for the design Nozzle loads.
2 INPUT DATA
Inputs are considered as per the Nozzle drawing and details.
Design temperature : 220 Degree C
Material of construction :
Nozzle neck material : SA 106 Gr.B
RF pad material : S275 JR/ SA 36
Flange material : SA 105
3 CODES AND STANDARDS
ASME code, sec VIII,

Div 1 For design of Nozzle and reinforcement
WRC 107 Local stresses in cylindrical shells due to external loadings
CEMS-PT-S700.01004 General specification for civil works and structure

4 Nozzle calculation
4.1 Nozzle calculation for 4”, Description: N1 to N6
Design Internal Pressure ( Case 1 ) P 0.05 kgf/cm^2

Temperature for Internal Pressure TEMP 220.00 C
Include Hydrostatic Head Components NO
Shell or Head Material (Not Normalized or NA) SA-36

Material UNS Number K02600
Shell/Head Allowable Stress at Temperature S 1167.10 kgf/cm^2
Shell/Head Allowable Stress At Ambient SA 1167.10 kgf/cm^2
Shell/Head Yield Stress at Temperature Sy 2135.96 kgf/cm^2
Outside Diameter of Cylindrical Shell D 3460.000 mm

Actual Thickness of Shell or Head T 6.0000 mm
Corrosion Allowance for Shell or Head CAS 3.0000 mm
Is this Nozzle a Radial Nozzle YES

Is this Nozzle a Lateral Nozzle (Y-angle) NO
Nozzle Material (Not Normalized or NA) SA-106 B

Nozzle Allowable Stress at Temperature SN 1202.25 kgf/cm^2
Nozzle Allowable Stress At Ambient SNA 1202.25 kgf/cm^2
Diameter Basis for Nozzle BASISN OD

Nominal Diameter of Nozzle DIA 101.600 mm
Nozzle Size and Thickness Basis DBN Nominal

Nominal Thickness of Nozzle THKNOM SCH 80
Corrosion Allowance for Nozzle CAN 3.0000 mm
Joint Efficiency of Shell Seam at Nozzle ES 0.80
Joint Efficiency of Nozzle Neck EN 0.80
Insert or Abutting Nozzle Type NTYP Insert

Outward Projection of Nozzle HO 300.000 mm
Weld leg size between Nozzle and Pad/Shell WO 6.0000 mm
Groove weld depth between Nozzle and Vessel WGNV 6.0000 mm
Inside Projection of Nozzle H 56.0000 mm
Weld leg size, Inside Nozzle to Shell WI 6.0000 mm
Pad Material (Not Normalized or NA) SA-36

Pad Allowable Stress at Temperature SN 1167.10 kgf/cm^2
Pad Allowable Stress At Ambient SNA 1167.10 kgf/cm^2
Diameter of Pad along vessel surface DP 210.000 mm
Thickness of Pad TP 6.0000 mm
Weld leg size between Pad and Shell WP 6.0000 mm
Groove weld depth between Pad and Nozzle WGPN 6.0000 mm
For split pads, reduce area A5 by 75% (UG-37(h)) YES
Method used for checking Nozzle opening UG-37

Method used for checking Large Nozzles App. 1-10
Is this is Manway/Access/Inspection Opening No
Skip Iterative Failure Thickness Calculations Yes

Reinforcement CALCULATION, Description: N1-N6
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 114.300 mm.

Actual Thickness Used in Calculation 8.560 mm
Internal Pressure Results for SHELL/HEAD :
Reqd thk per UG-37(a) of Cylindrical Shell, Tr Internal Pressure

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.05*(3460.0000/2-0.000)/(1167.10*1.00+0.4*0.05)
= 0.0741 + 3.0000 = 3.0741 mm
Internal Pressure Results for NOZZLE :
Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

= (0.05*(114.3000/2-0.000)/(1202.25*1.00+0.4*0.05)
= 0.0024 + 3.0000 = 3.0024 mm
UG-40, Limits of Reinforcement : Internal Pressure

Effective material diameter limit, DL 206.361 mm
Effective material thickness limit, no pad TLNP 7.500 mm
Effective material thickness limit, pad side TLWP 7.500 mm
Results of Nozzle Reinforcement Area Calculations:

Area Available, A1 to A5 Design External Mapnc
Area Required Ar 0.076 NA NA cm^2
Area in Shell A1 2.400 NA NA cm^2
Area in Nozzle Wall A2 0.834 NA NA cm^2
Area in Inward Nozzle A3 0.328 NA NA cm^2
Area in Welds A4 0.188 NA NA cm^2
Area in Pad A5 4.143 NA NA cm^2
Total Area Available Atot 7.892 NA NA cm^2
Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.

The area available with the given pad is Sufficient.
Reinforcement Area Required for Nozzle:

Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (103.1804*0.0741+2*(8.5598-3.0000)*0.0741*(1.0-1.00))
Ar = 0.076 cm^2
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (206.361-103.180)*(0.80*(6.0000-3.000)-0.074)-2*(8.560-3.000)
*(0.80*(6.0000-3.0000)-0.0741)*(1.0-1.00)
A1 = 2.400 cm^2
Area Available in Nozzle Wall, no Pad:

A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 7.5000 ) * ( 8.5598 - 3.0000 - 0.0024 ) * 1.00 )
A2np = 0.834 cm^2

Area Available in Nozzle Wall, with Pad:

A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 7.5000 ) * ( 8.5598 - 3.0000 - 0.0024 ) * 1.00 )
A2wp = 0.834 cm^2
Area Available in Nozzle Penetration:

A3 = 2 * (TN-CAN-CAN) * MIN(H-CAN, TL, 2.5*(TN-CAN-CAN)) * FFR2
A3 = 2 * ( 2.5598 ) * ( 6.3995 ) * 1.00
A3 = 0.328 cm^2
Area Available in Welds, no Pad:

A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 6.0000^2 * 1.0000 + ( 1.7573 )^2 * 1.0000
A4np = 0.391 cm^2
Area Available in Welds, with Pad:

A4wp = (Wo^2 - Ar Lost)*FFR3 + ((Wi-Can/0.707)^2 - Ar Lost)*FFR2 + Wp^2*FFR4
A4wp = (0.1575 ) * 1.00 + (0.0309 ) * 1.00 +0.0000 *1.00
A4wp = 0.188 cm^2
Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 206.3608 - 114.3000 ) * 6.0000 * 1.0000
A5 = 4.143 cm^2
Note: Per user request, A5 reduced by 75%, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0030 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.0741 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5875 mm
Wall Thickness per table UG-45 tb3 = 8.2578 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.258 , max( 4.588 , 4.588 ) ]
= 4.5875 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0030 , 4.5875 )
= 4.5875 mm
Available Nozzle Neck Thickness = 0.875 * 8.5634 = 7.4930 mm --> OK
Weight of Nozzle, with Pad, Uncorroded 9.11 kgf

Weight of Nozzle, with Pad, Corroded 5.84 kgf
Minimum Design Metal Temperature (MDMT) Results :
MDMT of Shell, UCS curve : A

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , tr = 0.093 , c = 3.0000 mm , E* = 0.80
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.025 , Temp. Reduction = 78 C
Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -86 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C
MDMT of Nozzle Neck to Flange Weld, UCS Curve : B

----------------------------------------------------------------------
tg = 8.560 , tg_sr = 8.560 , tr = 0.003 , c = 3.0000 mm , E* = 0.80

MDMT of Nozzle Neck to Pad Weld for the Nozzle, UCS Curve : B
----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 3.0000 mm , E* = 0.80
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, UCS Curve : A
----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 3.0000 mm , E* = 0.80

MDMT of Shell to Pad Weld at Pad OD for pad, UCS Curve : A

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 0.0000 mm , E* = 1.00

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve : B

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , tr = 0.093 , c = 3.0000 mm , E* = 0.80

Governing MDMT of the Nozzle : -104 C

Governing MDMT of the Reinforcement Pad : -86 C
Governing MDMT of the Shell : -86 C
Governing MDMT of all the sub-joints on this junction : -86 C
Weld Size Calculations, Nozzle Number 1, Desc.: N1-N6
Intermediate Calcs. for nozzle/shell welds Tmin 5.5598 mm

Intermediate Calcs. for pad/shell welds TminPad 3.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.8919 = 0.7 * Tmin 4.2426 = 0.707 * WO , mm
Pad Weld 1.5000 = 0.5*TminPad 4.2426 = 0.707 * WP , mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.0765 - 2.3999 + 2 * ( 8.5598 - 3.0000 ) * 1.0000 *
(0.80 * ( 6.0000 - 3.0000 ) - 0.0741 ) ) * 1167
= 0.00 kgf
Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 0.8336 + 4.1427 + 0.1884 - 0.1216 * 1.00 ) * 1167
= 5991.69 kgf
Weld Load [W2]:

= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.8336 + 0.3276 + 0.3909 + 0.3336 ) * 1167
= 2200.80 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.8336 + 0.3276 + 4.1427 + 0.1884 + 0.3336 ) * 1167
= 6799.43 kgf
Strength of Connection Elements for Failure Path Analysis :

Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 6.0000 * 0.49 * 1167
= 6161. kgf
Shear, Inward Nozzle Weld [Sinw]:

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 1.7573 * 0.49 * 1167
= 1804. kgf
Shear, Pad Element Weld [Spew]:

= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 210.0000 * 6.0000 * 0.49 * 1167
= 11319. kgf
Shear, Nozzle Wall [Snw]:

= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 54.3701 ) * ( 8.5598 - 3.0000 ) * 0.7 * 1202
= 7992. kgf
Tension, Pad Groove Weld [Tpgw]:

= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 114.3000 * 6.0000 * 0.74 * 1167
= 9304. kgf
Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 6.0000 - 3.0000 ) * 0.74 * 1167
= 4652. kgf
Strength of Failure Paths:

PATH11 = ( Spew + Snw ) = ( 11318 + 7992 ) = 19310 kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 6160 + 9303 + 4651 + 1804 ) = 21920 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 11318 + 4651 + 1804 ) = 17774 kgf
Summary of Failure Path Calculations:

Path 1-1 = 19310 kgf, must exceed W = 0 kgf or W1 = 5991 kgf

M.A.W.P. Results Based on Areas, Shell and Nozzle neck:

Best M.A.W.P for given geometry AMAWP 1.617 kgf/cm^2
Best M.A.P.(NC) for given geometry AMAPnc 4.050 kgf/cm^2
4.2 Nozzle calculation for 2”, Description: N7/N8
Design Internal Pressure ( Case 1 ) P 0.05 kgf/cm^2

Temperature for Internal Pressure TEMP 220.00 C
Include Hydrostatic Head Components NO
Shell or Head Material (Not Normalized or NA) SA-36

Shell/Head Allowable Stress at Temperature S 1167.10 kgf/cm^2
Shell/Head Allowable Stress At Ambient SA 1167.10 kgf/cm^2
Shell/Head Yield Stress at Temperature Sy 2135.96 kgf/cm^2
Outside Diameter of Cylindrical Shell D 3460.000 mm

Actual Thickness of Shell or Head T 6.0000 mm
Corrosion Allowance for Shell or Head CAS 3.0000 mm
Is this Nozzle a Radial Nozzle YES

Is this Nozzle a Lateral Nozzle (Y-angle) NO
Nozzle Material (Not Normalized or NA) SA-106 B

Nozzle Allowable Stress at Temperature SN 1202.25 kgf/cm^2
Nozzle Allowable Stress At Ambient SNA 1202.25 kgf/cm^2
Diameter Basis for Nozzle BASISN OD

Nominal Diameter of Nozzle DIA 50.800 mm
Nozzle Size and Thickness Basis DBN Nominal

Nominal Thickness of Nozzle THKNOM SCH 160
Corrosion Allowance for Nozzle CAN 3.0000 mm
Joint Efficiency of Shell Seam at Nozzle ES 0.80
Joint Efficiency of Nozzle Neck EN 0.80
Insert or Abutting Nozzle Type NTYP Insert

Outward Projection of Nozzle HO 300.000 mm
Weld leg size between Nozzle and Pad/Shell WO 6.0000 mm
Groove weld depth between Nozzle and Vessel WGNV 6.0000 mm
Inside Projection of Nozzle H 56.0000 mm
Weld leg size, Inside Nozzle to Shell WI 6.0000 mm
Pad Material (Not Normalized or NA) SA-36

Pad Allowable Stress at Temperature SN 1167.10 kgf/cm^2

Pad Allowable Stress At Ambient SNA 1167.10 kgf/cm^2

Diameter of Pad along vessel surface DP 160.000 mm
Thickness of Pad TP 6.0000 mm
Weld leg size between Pad and Shell WP 4.0000 mm
Groove weld depth between Pad and Nozzle WGPN 6.0000 mm
For split pads, reduce area A5 by 75% (UG-37(h)) NO
Method used for checking Nozzle opening UG-37

Method used for checking Large Nozzles App. 1-10
Is this is Manway/Access/Inspection Opening No
Skip Iterative Failure Thickness Calculations Yes
Reinforcement CALCULATION, Description: N7/N8
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 60.325 mm.

Actual Thickness Used in Calculation 8.738 mm
Internal Pressure Results for SHELL/HEAD :
Reqd thk per UG-37(a) of Cylindrical Shell, Tr Internal Pressure

= (0.05*(3460.0000/2-0.000)/(1167.10*1.00+0.4*0.05)
= 0.0741 + 3.0000 = 3.0741 mm
Internal Pressure Results for NOZZLE :
Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

= (0.05*(60.3250/2-0.000)/(1202.25*1.00+0.4*0.05)
= 0.0013 + 3.0000 = 3.0013 mm
UG-40, Limits of Reinforcement : Internal Pressure

Effective material diameter limit, DL 97.700 mm
Effective material thickness limit, no pad TLNP 7.500 mm
Effective material thickness limit, pad side TLWP 7.500 mm
Results of Nozzle Reinforcement Area Calculations:

Area Available, A1 to A5 Design External Mapnc
Area Required Ar 0.036 NA NA cm^2
Area in Shell A1 1.136 NA NA cm^2
Area in Nozzle Wall A2 0.860 NA NA cm^2
Area in Inward Nozzle A3 0.375 NA NA cm^2
Area in Welds A4 0.188 NA NA cm^2
Area in Pad A5 2.242 NA NA cm^2
Total Area Available Atot 4.802 NA NA cm^2
Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.
The area available with the given pad is Sufficient.
Reinforcement Area Required for Nozzle:

Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (48.8498*0.0741+2*(8.7376-3.0000)*0.0741*(1.0-1.00))
Ar = 0.036 cm^2

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (97.700-48.850)*(0.80*(6.0000-3.000)-0.074)-2*(8.738-3.000)
*(0.80*(6.0000-3.0000)-0.0741)*(1.0-1.00)
A1 = 1.136 cm^2
Area Available in Nozzle Wall, no Pad:

A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 7.5000 ) * ( 8.7376 - 3.0000 - 0.0013 ) * 1.00 )
A2np = 0.860 cm^2
Area Available in Nozzle Wall, with Pad:

A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 7.5000 ) * ( 8.7376 - 3.0000 - 0.0013 ) * 1.00 )
A2wp = 0.860 cm^2
Area Available in Nozzle Penetration:

A3 = 2 * (TN-CAN-CAN) * MIN(H-CAN, TL, 2.5*(TN-CAN-CAN)) * FFR2
A3 = 2 * ( 2.7376 ) * ( 6.8440 ) * 1.00
A3 = 0.375 cm^2
Area Available in Welds, no Pad:

A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 6.0000^2 * 1.0000 + ( 1.7573 )^2 * 1.0000
A4np = 0.391 cm^2
Area Available in Welds, with Pad:

A4wp = (Wo^2 - Ar Lost)*FFR3 + ((Wi-Can/0.707)^2 - Ar Lost)*FFR2 + Wp^2*FFR4
A4wp = (0.1575 ) * 1.00 + (0.0309 ) * 1.00 +0.0000 *1.00
A4wp = 0.188 cm^2
Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 97.6996 - 60.3250 ) * 6.0000 * 1.0000
A5 = 2.242 cm^2
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.0016 mm
Wall Thickness per UG16(b), tr16b = 4.5875 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.0741 mm
Wall Thickness per table UG-45 tb3 = 6.4290 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.429 , max( 4.588 , 4.588 ) ]
= 4.5875 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.0016 , 4.5875 )
= 4.5875 mm
Available Nozzle Neck Thickness = 0.875 * 8.7376 = 7.6454 mm --> OK
Weight of Nozzle, with Pad, Uncorroded 4.80 kgf

Weight of Nozzle, with Pad, Corroded 3.20 kgf
Minimum Design Metal Temperature (MDMT) Results :

MDMT of Shell, UCS curve : A

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , tr = 0.093 , c = 3.0000 mm , E* = 0.80

MDMT of Nozzle Neck to Flange Weld, UCS Curve : B

----------------------------------------------------------------------
tg = 8.738 , tg_sr = 8.738 , tr = 0.002 , c = 3.0000 mm , E* = 0.80

MDMT of Nozzle Neck to Pad Weld for the Nozzle, UCS Curve : B
----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 3.0000 mm , E* = 0.80

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, UCS Curve : A
----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 3.0000 mm , E* = 0.80

MDMT of Shell to Pad Weld at Pad OD for pad, UCS Curve : A

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , c = 0.0000 mm , E* = 1.00

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve : B

----------------------------------------------------------------------
tg = 6.000 , tg_sr = 6.000 , tr = 0.093 , c = 3.0000 mm , E* = 0.80

Governing MDMT of the Nozzle : -104 C

Governing MDMT of the Reinforcement Pad : -86 C
Governing MDMT of the Shell : -86 C
Governing MDMT of all the sub-joints on this junction : -86 C
Weld Size Calculations, Nozzle Number 2, Desc.: N7/N8

Intermediate Calcs. for nozzle/shell welds Tmin 5.7376 mm

Intermediate Calcs. for pad/shell welds TminPad 3.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * Tmin 4.2426 = 0.707 * WO , mm
Pad Weld 1.5000 = 0.5*TminPad 2.8284 = 0.707 * WP , mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.0362 - 1.1362 + 2 * ( 8.7376 - 3.0000 ) * 1.0000 *
(0.80 * ( 6.0000 - 3.0000 ) - 0.0741 ) ) * 1167
= 0.00 kgf
Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 0.8605 + 2.2425 + 0.1884 - 0.1216 * 1.00 ) * 1167
= 3805.23 kgf
Weld Load [W2]:

= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.8605 + 0.3747 + 0.3909 + 0.3443 ) * 1167
= 2299.54 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.8605 + 0.3747 + 2.2425 + 0.1884 + 0.3443 ) * 1167
= 4680.39 kgf
Strength of Connection Elements for Failure Path Analysis :

Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 60.3250 * 6.0000 * 0.49 * 1167
= 3251. kgf
Shear, Inward Nozzle Weld [Sinw]:

= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 60.3250 * 1.7573 * 0.49 * 1167
= 952. kgf
Shear, Pad Element Weld [Spew]:

= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 162.0000 * 4.0000 * 0.49 * 1167
= 5821. kgf
Shear, Nozzle Wall [Snw]:

= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 27.2937 ) * ( 8.7376 - 3.0000 ) * 0.7 * 1202
= 4140. kgf
Tension, Pad Groove Weld [Tpgw]:

= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 60.3250 * 6.0000 * 0.74 * 1167
= 4910. kgf
Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 60.3250 * ( 6.0000 - 3.0000 ) * 0.74 * 1167
= 2455. kgf

Strength of Failure Paths:

PATH11 = ( Spew + Snw ) = ( 5820 + 4140 ) = 9961 kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 3251 + 4910 + 2455 + 952 ) = 11569 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 5820 + 2455 + 952 ) = 9228 kgf
Summary of Failure Path Calculations:

M.A.W.P. Results Based on Areas, Shell and Nozzle neck:

Best M.A.W.P for given geometry AMAWP 1.617 kgf/cm^2
Best M.A.P.(NC) for given geometry AMAPnc 4.050 kgf/cm^2
4.3 WRC load calculation for 4” Nozzle attachment, Description: WRC 107 (4")
Diameter Basis for Vessel Vbasis OD

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3460.000 mm
Vessel Thickness Tv 6.000 mm
Design Temperature 220.00 C

Vessel Material SA-36
Vessel UNS Number K02600
Vessel Cold S.I. Allowable Smc 1167.10 kgf/cm^2
Vessel Hot S.I. Allowable Smh 1167.10 kgf/cm^2
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 114.300 mm
Nozzle Thickness Tn 8.560 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 1202.25 kgf/cm^2
Nozzle Hot S.I. Allowable SNmh 1202.25 kgf/cm^2
Thickness of Reinforcing Pad Tpad 6.000 mm

Diameter of Reinforcing Pad Dpad 210.000 mm
Design Internal Pressure Dp 0.050 kgf/cm^2

Include Pressure Thrust No
Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000

Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 165.0 kgf

Global Force (SUS) Fy 165.0 kgf
Global Force (SUS) Fz 165.0 kgf
Global Moment (SUS) Mx 0.0 kgf-m.
Global Moment (SUS) My 0.0 kgf-m.
Global Moment (SUS) Mz 0.0 kgf-m.
Internal Pressure (SUS) P 0.05 kgf/cm^2

Use Interactive Control No

WRC107 Version Version March 1979 ( B1 & B2 )
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 165.0 kgf
Circumferential Shear VC -165.0 kgf
Longitudinal Shear VL 165.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment MT 0.0 kgf-m.
Dimensionless Parameters used : Gamma = 192.39
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 B1/B2 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.029 4C 35.738 (A,B)
N(PHI) / ( P/Rm ) 0.029 3C 33.724 (C,D)
M(PHI) / ( P ) 0.029 2C1 ! 0.120 (A,B)
M(PHI) / ( P ) 0.029 1C ! 0.165 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.029 3A 3.405 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.029 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.029 3B 12.858 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.029 1B1 ! 0.056 (A,B,C,D)
N(x) / ( P/Rm ) 0.029 3C 33.724 (A,B)

N(x) / ( P/Rm ) 0.029 4C 35.738 (C,D)
M(x) /(P) 0.029 1C1 0.173 (A,B)
M(x) /(P) 0.029 2C ! 0.122 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.029 4A 4.345 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.029 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.029 4B 3.288 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.029 2B1 ! 0.086 (A,B,C,D)
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

| Stress Values at |
| ( kgf/cm2) |
Type of | |
Stress Load| Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Memb. P | -37.8 -37.8 -37.8 -37.8 -35.7 -35.7 -35.7 -35.7|
Circ. Bend. P | -147.2 147.2 -147.2 147.2 -201.8 201.8 -201.8 201.8|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| -185.0 109.3 -185.0 109.3 -237.5 166.1 -237.5 166.1|
-------------------------------------------------------------------------
Long. Memb. P | -35.7 -35.7 -35.7 -35.7 -37.8 -37.8 -37.8 -37.8|
Long. Bend. P | -211.5 211.5 -211.5 211.5 -148.8 148.8 -148.8 148.8|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| -247.3 175.8 -247.3 175.8 -186.6 111.0 -186.6 111.0|
-------------------------------------------------------------------------
Shear VC | -10.2 -10.2 10.2 10.2 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -10.2 -10.2 10.2 10.2|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -10.2 -10.2 10.2 10.2 -10.2 -10.2 10.2 10.2|
-------------------------------------------------------------------------
Str. Int. | 248.9 177.4 248.9 177.4 239.5 167.9 239.5 167.9|
Dimensionless Parameters used : Gamma = 300.00 ( 576.17)

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.053 4C ! 47.093 (A,B)
N(PHI) / ( P/Rm ) 0.053 3C ! 36.370 (C,D)
M(PHI) / ( P ) 0.053 2C1 ! 0.056 (A,B)
M(PHI) / ( P ) 0.053 1C ! 0.097 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.053 3A ! 11.119 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.053 3B ! 33.729 (A,B,C,D)
N(x) / ( P/Rm ) 0.053 3C ! 36.370 (A,B)

N(x) / ( P/Rm ) 0.053 4C ! 47.093 (C,D)
M(x) /(P) 0.053 1C1 ! 0.098 (A,B)
M(x) /(P) 0.053 2C ! 0.058 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.053 4A ! 17.011 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.053 4B ! 10.630 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad

| ( kgf/cm2) |
Type of | |
-------------------------------------------------------------------------
Circ. Memb. P | -149.8 -149.8 -149.8 -149.8 -115.7 -115.7 -115.7 -115.7|
Circ. Bend. P | -616.3 616.3 -616.3 616.3-1068.7 1068.7-1068.7 1068.7|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| -766.1 466.4 -766.1 466.4-1184.5 953.0-1184.5 953.0|
-------------------------------------------------------------------------
Long. Memb. P | -115.7 -115.7 -115.7 -115.7 -149.8 -149.8 -149.8 -149.8|
Long. Bend. P |-1082.6 1082.6-1082.6 1082.6 -636.5 636.5 -636.5 636.5|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.|-1198.3 966.8-1198.3 966.8 -786.3 486.6 -786.3 486.6|
-------------------------------------------------------------------------
Shear VC | -16.7 -16.7 16.7 16.7 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -16.7 -16.7 16.7 16.7|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -16.7 -16.7 16.7 16.7 -16.7 -16.7 16.7 16.7|
-------------------------------------------------------------------------
Str. Int. | 1198.9 967.4 1198.9 967.4 1185.2 953.6 1185.2 953.6|
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction
Type of Stress Values at |

Stress Int. (kgf/cm2 ) |
Location Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6|
Circ. Pl (SUS) -37.8 -37.8 -37.8 -37.8 -35.7 -35.7 -35.7 -35.7|
Circ. Q (SUS) -147.2 147.2 -147.2 147.2 -201.8 201.8 -201.8 201.8|
-------------------------------------------------------------------------
Long. Pm (SUS) 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8|
Long. Pl (SUS) -35.7 -35.7 -35.7 -35.7 -37.8 -37.8 -37.8 -37.8|
Long. Q (SUS) -211.5 211.5 -211.5 211.5 -148.8 148.8 -148.8 148.8|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -10.2 -10.2 10.2 10.2 -10.2 -10.2 10.2 10.2|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6|
-------------------------------------------------------------------------
Pm+Pl (SUS) 39.9 39.9 39.9 39.9 40.4 40.4 40.4 40.4|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 244.0 182.3 244.0 182.3 230.1 177.4 230.1 177.4|
Stress Summation Comparison:
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | kgf/cm2 | |
-------------------------------------------------------------------------
Pm (SUS) | 9.62 1167.10 | Passed |

Pm+Pl (SUS) | 40.38 1750.64 | Passed |

Pm+Pl+Q (TOTAL)| 243.99 3501.29 | Passed |
Vessel Stress Summation at Reinforcing Pad Edge

-------------------------------------------------------------------------
Circ. Pm (SUS) 28.8 28.8 28.8 28.8 28.8 28.8 28.8 28.8|
Circ. Pl (SUS) -149.8 -149.8 -149.8 -149.8 -115.7 -115.7 -115.7 -115.7|
Circ. Q (SUS) -616.3 616.3 -616.3 616.3-1068.7 1068.7-1068.7 1068.7|
-------------------------------------------------------------------------
Long. Pm (SUS) 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4|
Long. Pl (SUS) -115.7 -115.7 -115.7 -115.7 -149.8 -149.8 -149.8 -149.8|
Long. Q (SUS) -1082.6 1082.6-1082.6 1082.6 -636.5 636.5 -636.5 636.5|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -16.7 -16.7 16.7 16.7 -16.7 -16.7 16.7 16.7|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 28.8 28.8 28.8 28.8 28.8 28.8 28.8 28.8|
-------------------------------------------------------------------------
Pm+Pl (SUS) 130.6 130.6 130.6 130.6 140.6 140.6 140.6 140.6|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 1184.5 981.8 1184.5 981.8 1156.4 982.4 1156.4 982.4|

-------------------------------------------------------------------------
Pm (SUS) | 28.81 1167.10 | Passed |
Pm+Pl (SUS) | 140.65 1750.64 | Passed |
4.4 WRC load calculation for 2” Nozzle attachment, Description: WRC 107 (2")
Diameter Basis for Vessel Vbasis OD

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3460.000 mm
Vessel Thickness Tv 6.000 mm
Design Temperature 220.00 C

Vessel Material SA-36
Vessel UNS Number K02600
Vessel Cold S.I. Allowable Smc 1167.10 kgf/cm^2
Vessel Hot S.I. Allowable Smh 1167.10 kgf/cm^2
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis OD

Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 60.300 mm
Nozzle Thickness Tn 8.740 mm
Nozzle Material SA-106 B

Nozzle UNS Number K03006

Nozzle Cold S.I. Allowable SNmc 1202.25 kgf/cm^2
Nozzle Hot S.I. Allowable SNmh 1202.25 kgf/cm^2
Thickness of Reinforcing Pad Tpad 6.000 mm

Diameter of Reinforcing Pad Dpad 150.000 mm
Design Internal Pressure Dp 0.050 kgf/cm^2

Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 165.0 kgf

Global Force (SUS) Fy 165.0 kgf
Global Force (SUS) Fz 165.0 kgf
Global Moment (SUS) Mx 0.0 kgf-m.
Global Moment (SUS) My 0.0 kgf-m.
Global Moment (SUS) Mz 0.0 kgf-m.
Internal Pressure (SUS) P 0.05 kgf/cm^2

Use Interactive Control No

WRC107 Version Version March 1979 ( B1 & B2 )
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 165.0 kgf
Circumferential Shear VC -165.0 kgf
Longitudinal Shear VL 165.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment MT 0.0 kgf-m.
Dimensionless Parameters used : Gamma = 192.39
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 38.217 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 38.883 (C,D)
M(PHI) / ( P ) 0.015 2C1 ! 0.120 (A,B)
M(PHI) / ( P ) 0.015 1C ! 0.165 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.015 3A 1.557 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 6.090 (A,B,C,D)
N(x) / ( P/Rm ) 0.015 3C 38.883 (A,B)

N(x) / ( P/Rm ) 0.015 4C 38.217 (C,D)
M(x) / ( P ) 0.015 1C1 ! 0.202 (A,B)

M(x) /(P) 0.015 2C ! 0.122 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.015 4A 1.690 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 1.573 (A,B,C,D)
Stresses in the Vessel at the Attachment Junction
| ( kgf/cm2) |
Type of | |
-------------------------------------------------------------------------
Circ. Memb. P | -40.5 -40.5 -40.5 -40.5 -41.2 -41.2 -41.2 -41.2|
Circ. Bend. P | -147.2 147.2 -147.2 147.2 -201.8 201.8 -201.8 201.8|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.| -187.6 106.7 -187.6 106.7 -243.0 160.6 -243.0 160.6|
-------------------------------------------------------------------------
Long. Memb. P | -41.2 -41.2 -41.2 -41.2 -40.5 -40.5 -40.5 -40.5|
Long. Bend. P | -247.0 247.0 -247.0 247.0 -148.8 148.8 -148.8 148.8|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.| -288.1 205.8 -288.1 205.8 -189.3 108.3 -189.3 108.3|
-------------------------------------------------------------------------
Shear VC | -19.4 -19.4 19.4 19.4 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -19.4 -19.4 19.4 19.4|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -19.4 -19.4 19.4 19.4 -19.4 -19.4 19.4 19.4|
-------------------------------------------------------------------------
Str. Int. | 291.7 209.4 291.7 209.4 249.2 167.0 249.2 167.0|
Dimensionless Parameters used : Gamma = 300.00 ( 576.17)

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.038 4C ! 51.301 (A,B)
N(PHI) / ( P/Rm ) 0.038 3C ! 43.595 (C,D)
M(PHI) / ( P ) 0.038 2C1 ! 0.083 (A,B)
M(PHI) / ( P ) 0.038 1C ! 0.129 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.038 3A ! 8.742 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.038 3B ! 30.056 (A,B,C,D)
N(x) / ( P/Rm ) 0.038 3C ! 43.595 (A,B)

N(x) / ( P/Rm ) 0.038 4C ! 51.301 (C,D)
M(x) /(P) 0.038 1C1 ! 0.133 (A,B)
M(x) /(P) 0.038 2C ! 0.084 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.038 4A ! 11.923 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.038 4B ! 8.745 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad
| ( kgf/cm2) |
Type of | |
-------------------------------------------------------------------------
Circ. Memb. P | -163.2 -163.2 -163.2 -163.2 -138.7 -138.7 -138.7 -138.7|
Circ. Bend. P | -910.8 910.8 -910.8 910.8-1420.9 1420.9-1420.9 1420.9|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Circ. Str.|-1074.0 747.6-1074.0 747.6-1559.6 1282.2-1559.6 1282.2|
-------------------------------------------------------------------------
Long. Memb. P | -138.7 -138.7 -138.7 -138.7 -163.2 -163.2 -163.2 -163.2|
Long. Bend. P |-1461.3 1461.3-1461.3 1461.3 -920.6 920.6 -920.6 920.6|
Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Long. Str.|-1600.0 1322.6-1600.0 1322.6-1083.8 757.4-1083.8 757.4|
-------------------------------------------------------------------------
Shear VC | -23.3 -23.3 23.3 23.3 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -23.3 -23.3 23.3 23.3|
Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
| |
Tot. Shear| -23.3 -23.3 23.3 23.3 -23.3 -23.3 23.3 23.3|
-------------------------------------------------------------------------
Str. Int. | 1601.0 1323.5 1601.0 1323.5 1560.8 1283.2 1560.8 1283.2|
Vessel Stress Summation at Attachment Junction

-------------------------------------------------------------------------
Circ. Pm (SUS) 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6|
Circ. Pl (SUS) -40.5 -40.5 -40.5 -40.5 -41.2 -41.2 -41.2 -41.2|
Circ. Q (SUS) -147.2 147.2 -147.2 147.2 -201.8 201.8 -201.8 201.8|
-------------------------------------------------------------------------
Long. Pm (SUS) 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8|
Long. Pl (SUS) -41.2 -41.2 -41.2 -41.2 -40.5 -40.5 -40.5 -40.5|
Long. Q (SUS) -247.0 247.0 -247.0 247.0 -148.8 148.8 -148.8 148.8|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -19.4 -19.4 19.4 19.4 -19.4 -19.4 19.4 19.4|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Pm (SUS) 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6|

-------------------------------------------------------------------------
Pm+Pl (SUS) 53.2 53.2 53.2 53.2 53.1 53.1 53.1 53.1|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 286.8 214.4 286.8 214.4 240.1 176.2 240.1 176.2|

-------------------------------------------------------------------------
Pm (SUS) | 9.62 1167.10 | Passed |
Pm+Pl (SUS) | 53.19 1750.64 | Passed |
Vessel Stress Summation at Reinforcing Pad Edge

-------------------------------------------------------------------------
Circ. Pm (SUS) 28.8 28.8 28.8 28.8 28.8 28.8 28.8 28.8|
Circ. Pl (SUS) -163.2 -163.2 -163.2 -163.2 -138.7 -138.7 -138.7 -138.7|
Circ. Q (SUS) -910.8 910.8 -910.8 910.8-1420.9 1420.9-1420.9 1420.9|
-------------------------------------------------------------------------
Long. Pm (SUS) 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4|
Long. Pl (SUS) -138.7 -138.7 -138.7 -138.7 -163.2 -163.2 -163.2 -163.2|
Long. Q (SUS) -1461.3 1461.3-1461.3 1461.3 -920.6 920.6 -920.6 920.6|
-------------------------------------------------------------------------
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS) -23.3 -23.3 23.3 23.3 -23.3 -23.3 23.3 23.3|
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Pm (SUS) 28.8 28.8 28.8 28.8 28.8 28.8 28.8 28.8|
-------------------------------------------------------------------------
Pm+Pl (SUS) 153.3 153.3 153.3 153.3 159.8 159.8 159.8 159.8|
-------------------------------------------------------------------------
Pm+Pl+Q (Total) 1586.6 1337.9 1586.6 1337.9 1532.0 1312.0 1532.0 1312.0|

-------------------------------------------------------------------------
Pm (SUS) | 28.81 1167.10 | Passed |
Pm+Pl (SUS) | 159.79 1750.64 | Passed |

Nozzle Calculation - Primary Reformer Stack-R0

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Nozzle Calculation - Primary Reformer Stack-R0

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CONTRACT NO.

JOB NO. : 278

DESIGN CONSULTANT: MAIN CONTRACTOR:

0 27/02/19 ISSUED FOR COMMENTS ALTHAF ALS KM

Document Sht. 1 of 21 Rev. 0

3 CODES AND STANDARDS.................................................................................................... 3

Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 2 of 21

3 CODES AND STANDARDS

ASME code, sec VIII,

WRC 107 Local stresses in cylindrical shells due to external loadings

CEMS-PT-S700.01004 General specification for civil works and structure

Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 3 of 21

Design Internal Pressure ( Case 1 ) P 0.05 kgf/cm^2

Include Hydrostatic Head Components NO

Shell or Head Material (Not Normalized or NA) SA-36

Outside Diameter of Cylindrical Shell D 3460.000 mm

Is this Nozzle a Radial Nozzle YES

Nozzle Material (Not Normalized or NA) SA-106 B

Diameter Basis for Nozzle BASISN OD

Nozzle Size and Thickness Basis DBN Nominal

Insert or Abutting Nozzle Type NTYP Insert

Pad Material (Not Normalized or NA) SA-36

Method used for checking Nozzle opening UG-37

Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 4 of 21

Reinforcement CALCULATION, Description: N1-N6

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 114.300 mm.

Internal Pressure Results for SHELL/HEAD :

Reqd thk per UG-37(a) of Cylindrical Shell, Tr Internal Pressure

Internal Pressure Results for NOZZLE :

Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

UG-40, Limits of Reinforcement : Internal Pressure

Results of Nozzle Reinforcement Area Calculations:

Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.

Reinforcement Area Required for Nozzle:

Area Available in Nozzle Wall, no Pad:

Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 5 of 21

Area Available in Nozzle Wall, with Pad:

Area Available in Nozzle Penetration:

Area Available in Welds, no Pad:

Area Available in Welds, with Pad:

Area Available in Pad:

Note: Per user request, A5 reduced by 75%, see UG-37(h).

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 0.875 * 8.5634 = 7.4930 mm --> OK

Weight of Nozzle, with Pad, Uncorroded 9.11 kgf

Minimum Design Metal Temperature (MDMT) Results :

MDMT of Shell, UCS curve : A

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

MDMT of Nozzle Neck to Flange Weld, UCS Curve : B

Doc No: QAFCO-E0302-DOC-0004 Rev.0 Page 6 of 21

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

MDMT of Shell to Pad Weld at Pad OD for pad, UCS Curve : A

Min. Metal Temp. w/o impact per Fig. UCS-66 -8 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve : B

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Governing MDMT of the Nozzle : -104 C

Weld Size Calculations, Nozzle Number 1, Desc.: N1-N6

Intermediate Calcs. for nozzle/shell welds Tmin 5.5598 mm