DESIGN CALCULATION FOR FILTER VESSEL                        Date:  20‐08‐2019 

By:  Hasmukh Dave 

Client : SAP

Ref. Drawing : SAP253-HLF (BR) - HORIZONTAL FILTER VESSEL

Design Of HORIZONTAL FILTER VESSEL

Design Data / Basis -

DESIGN : AS PER ASME SEC. VIII DIV.1

Sr No Description Unit Remarks

1 Shell ID mm 2000
2 MOC- Shell / Dished end --- IS 2062 Grade B
3 MOC- Nozzle Pipe --- SA106, Gr B
4 Design Pressure Kg/Cm² 6

5 Hydro test Pressure Kg/Cm² 8

6 Design Temperature °C 100

7 Fluid Density g/Cm³ 0.9

8 Corrosion Allowance mm Nil

 
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 DESIGN CALCULATION FOR FILTER VESSEL                        Date:  20‐08‐2019 
By:  Hasmukh Dave 
Design Calculation -

Sr No Description Unit Remarks

1 Shell Thickness mm 8

2 Dished end Thickness mm 8.2 (Min) / 10 (Nom)

3 CR /KR of Dished end mm CR = 2000 / KR = 200
4 Longitudinal Seam efficiency --- 1 - Full Radiography

5 Circumferential Seam efficiency --- 0.85 - Spot Radiography

6 Nozzle Pipes --- 50mm and above shall have 50 wide RF Pad
7 Saddle Design

7.1 Saddle width x mm 250

7.2 Wear Plate width x Thickness mm 380 wide x 6 thk

7.3 Web/Rib Thickness mm 10

7.4 Base Plate size mm 1820 Length x 250w x 16 Thk

Weight Calculation - Approx

SN Description Unit Remarks

1 Empty weight Kg 3600
2 Weight of Piping/Hydraulic Cylinder - Assumed Kg 500
3 Total empty Weight (without internal) Kg 4100

4 Weight of Filter Unit - Assumed Kg 2000

5 Total empty Weight (with internal) Kg 6100
6 Operating weight Kg 22100

7 Hydro test weight without Filter Unit Kg 21400

 
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 DESIGN CALCULATION FOR FILTER VESSEL                        Date:  20‐08‐2019 
By:  Hasmukh Dave 

MONORAL BEAM CALCULATIONS

Basis:

1- Monorail beams are supported by two Filter vessel as shown Above

2- If Monorails are not supported from Top - it will act as simply supported beam
3- Assume total weight of Filter unit = 2000Kg Max
4- Load will be supported by two Monorail - Thus each Monorail will support 1000Kg
5- Let Monorail support span = 8.5M assumed
6- For calculating beam deflection, we will neglect Self wt of Monorail beam
7- Thus deflection to be calculated for simply supported beam with 1000Kg Load and 8.5M
span.
8- If Monorail beam to be supported from Vessel only, ISMB 250 size required
If Monorail beam size to be reduced, Provide suitable support from top of Beam to reduce Span

 
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 DESIGN CALCULATION FOR FILTER VESSEL                        Date:  20‐08‐2019 
By:  Hasmukh Dave 

Calculations:

Note:
If Monorail beam to be supported from Vessel only, ISMB 250 size required

 
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