COMPANY CONSTRUCTOR

DETAIL ENGINEERING WORK

FOR VAPOR LINE HE-2410 A/B

DISCIPLINE : PIPING

STRESS CALCULATION

DOCUMENT NUMBER :
DWE-PI-00-CA-0001

A 6-JUL-18 ISSUED FOR REVIEW SUK JUM OK -

REV DATE DESCRIPTION PREP’D CHK’D APP’D COMPANY

 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
STRESS CALCULATION

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RECORD OF REVISION

Rev. Implemented
Section Page Company Comment Explanation
No (Y/N)

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TABLE OF CONTENT

1. INTRODUCTION ........................................................................................................... 5

2. OBJECTIVE .................................................................................................................. 5

3. REFERENCES .............................................................................................................. 5

3.1 CODE AND STANDARD .............................................................................................. 6

3.2 PROJECT DOCUMENT ............................................................................................... 6
4. DESIGN DATA .............................................................................................................. 6

4.1 PROCESS DATA........................................................................................................ 6

4.2 PIPE PROPERTIES .................................................................................................... 6
5. METHODOLOGY .......................................................................................................... 7

5.1 SOFTWARE .............................................................................................................. 7

5.2 FRICTION EFFECTS................................................................................................... 7
5.3 LOAD CASES ............................................................................................................ 7
6. RESULT OF ANALYSIS ............................................................................................... 8

6.1 MAXIMUM STRESS .................................................................................................... 8

6.2 MAXIMUM RESTRAIN LOAD ........................................................................................ 9
6.3 NOZZLE CHECK ........................................................................................................ 9
6.4 DISPLACEMENT ...................................................................................................... 11
7. CONCLUSION AND RECOMMENDATION ................................................................ 12

8. ATTACHMENT ............................................................................................................ 13

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1. INTRODUCTION

PT. ASAHIMAS CHEMICAL (AGC GROUP) Intends to Modification Vapor Line project at

plant Serang -Banten Indonesia.

The description of work project comprises of:

1) Modification Vapor Line Pipe Outlet of TW-2404 to Inlet Pipe HE-2410A/B

2. OBJECTIVE

The analysis shall ensure that the piping systems conform to applicable piping codes and

standards requirements, and equipment nozzle loads conform to the requirements of

equipment specifications.

Line numbers which are calculated are around equipment heat exchanger (HE-2410 A/B) to

equipment TW-2404, they are:

- 20”-PL-132-24-258-H27
- 10”-PL-132-24-297-H75
- 4”-PL-45-24-27-H65
- 6”-PL-348-24-1211-H65

Design Consideration in the pipe stress analysis and Load from piping system acting on load

equipment (Heat Exchanger, etc) comprises:

• Thermal expansion (Expansion stress)

• Dead weight, pressure (Sustained stress)

3. REFERENCES

This calculation has been performed based on all data and requirements on referred

documents as listed below:

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3.1 Code and Standard

• ASME B31.3 Process Piping

• API 660 Shell-and-tube Heat Exchangers

3.2 Project Document

• PFD DrawingTIP-PI-00-EC-0009

• Plant Layout Arrangement Drawing

4. DESIGN DATA

4.1 Process Data

Design data for this calculation is listed below. The detail of process data for each piping

included in the calculation are presented below:

Parameter Unit Value

Design Pressure (Pdes) kg/cm2g 12.5 (178 psig)
Design Temperature (Tdes) oC 200 ( oF)
Operating Pressure (Pope) kg/cm2g 6.187 (88 psig)
Operating Temperature (Tope) oC 160 (320 oF)
Hydrotest Pressure (Phyd) kg/cm2g 18 (psig)
Fluid density kg/cm3 1.02E-3

4.2 Pipe Properties

Pipe properties for this calculation is below:

Weight
Weight
Yield Stress
Size (inch)

(Sy) [psig]

Wall Thick. of pipe/

Nominal

of pipe/ Corrosion Rating

Piping
Spec.

m in
No. Mat’l Spec. m in Allowance of
kgs
kgs (mm) Flange
(mm) Sch. (Full of
(Empty)
Water)
1 B03 ASTM A106 Gr. B 4 35000 6.02 40 16 24 1.27 150#
2 B03 ASTM A106 Gr. B 6 35000 7.11 40 28 47 1.27 150#
3 B03 ASTM A106 Gr. B 10 35000 6.35 20 42 95 1.27 150#
4 B03 ASTM A106 Gr. B 20 35000 9.525 20 117 305 1.27 150#

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5. METHODOLOGY

5.1 Software

The software program which is used for carrying out the stress calculations is CAESAR II

verion 5.10 developed by Coade Inc and the analysis uses the following coordinates:

X: South Y

Y: Up

Z: West
Z X

5.2 Friction Effects

Friction effects shall be included in the thermal expansion and contraction analysis for all

sizes lines and all sizes lines connected to strain and load sensitive equipment.

Friction force shall be calculated based on the properties of the sliding surface and contact

material. Table below shown static friction coefficients shall be used.

Contact Surface Friction Coefficient

PTFE on PTFE 0.1
Steel on Steel 0.3
Steel on PTFE 0.1

5.3 Load Cases

Following load cases have been used in the calculations.

Load Case Load Combination Description

L1 (HYD) WW+HP Hydrotest Load
L2 (OPE) W+T1+P1 Operation Load (Design)
L3 (OPE) W+T2+P2 Operation Load (Operating)
L4 (SUS) W+P1 Sustained Load (Design)
L5 (SUS) W+P2 Sustained Load (Operating)
L6 (EXP) L2-L4 Expansion Load (Design)
L7 (EXP) L3-L5 Expansion Load (Operating)
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Abbreviation:

W = Weight of pipe with fluid contents

WW = Weight of pipe filled with water
HP = Hydrotest pressure
P1 = Design Pressure
P2 = Maximum Operating Pressure
T1 = Design Temperature
T2 = Max. Operating Temperature

6. RESULT OF ANALYSIS

6.1 Maximum Stress

Summary of pipe stress calculations for each combination load, are provided in the table

below.

For line number: 20”-PL-132-24-258-H27 at inlet HE-2410 A/B.

Allowable
Maximum Code Ratio
Case No. Load Case Node stress
Stress (MPa) (%)
(MPa)
L1 (HYD) WW+HP 420 45.4 241.3 18.8
L4 (SUS) W+P1 420 44.2 137.9 32
L5 (SUS) W+P2 420 35.6 137.9 25.8
L6 (EXP) L2-L4 150 185.6 324.7 57.2
L7 (EXP) L3-L5 150 145 324.7 44.7

For line number: 10”-PL-132-24-297-H75 at outlet HE-2410 A/B.

Maximum Code Allowable Ratio
Case No. Load Case Node
Stress (MPa) stress (psi) (%)
L1 (HYD) WW+HP 95 35.8 241.3 14.8
L4 (SUS) W+P1 95 39.2 137.9 28.4
L5 (SUS) W+P2 95 31.8 137.9 23.1
L6 (EXP) L2-L4 140 236.5 335.7 70.5
L7 (EXP) L3-L5 140 191.3 335.7 57

For line number: 6”-PL-348-24-1211-H65 at outlet HE-2410 A/B.

Maximum Code Allowable Ratio
Case No. Load Case Node
Stress (MPa) stress (psi) (%)
L1 (HYD) WW+HP 320 23 241.3 9.5

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Maximum Code Allowable Ratio

Case No. Load Case Node
Stress (MPa) stress (psi) (%)
L4 (SUS) W+P1 320 24.3 137.9 17.6
L5 (SUS) W+P2 320 19.9 137.9 14.4
L6 (EXP) L2-L4 40 45.6 333.9 13.7
L7 (EXP) L3-L5 130 37.9 333.3 11.4

6.2 Maximum Restrain Load

Summary of restraint load in this calculation are provided in the Table below and the detail of

the restraint force are presented in attachment B of this report:

For line number: 20”-PL-132-24-258-H27 at inlet HE-2410 A/B.

Node Load Case Fx (kg) Fy (kg) Fz (kg)

145 L2 (OPE) 683.8 --4005.6 988.1
145 L2 (OPE) 683.8 --4005.6 988.1
145 L2 (OPE) -683.8 --4005.6 988.1

For line number: 10”-PL-132-24-297-H75 at outlet HE-2410 A/B.

Node Load Case Fx (kg) Fy (kg) Fz (kg)
95 L2 (OPE) -4831.6 0 0
135 L2 (OPE) -229,4 -2225.2 -626,9
135 L2 (OPE) -229.4 -229.4 -626.9

For line number: 6”-PL-348-24-1211-H65 at outlet HE-2410 A/B.

Node Load Case Fx (kg) Fy (kg) Fz (kg)
205 L2 (OPE) -1423 -10590 24
205 L2 (OPE) -1423 -10590 24
550 L2 (OPE) 0 0 -428

6.3 Nozzle Check

Summary of nozzle check for each equipment connected to piping system in this calculation

are provided in the table below.

For line number: 20”-PL-132-24-258-H27 at inlet HE-2410 A/B.

Equipment Node
Direction Unit Active Load Remark
Name Number
Fx Kg -832.7
Fy Kg -2223.1
HE-2410 A 10
Fz Kg 1127.2
Mx Kg.m 1373.3
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My Kg.m 2744.2
Mz Kg.m 1901.7
Fx Kg 7303
Fy Kg -2772.3
Fz Kg -1042.5
HE-2410 B 300
Mx Kg.m --444.2
My Kg.m 1339.8
Mz Kg.m -3265.9
Fx Kg -5543.2
Fy Kg 62.7
Fz Kg -1585.1
TW-2404 200
Mx Kg.m -749.9
My Kg.m -1456.3
Mz Kg.m -380.3

For line number: 10”-PL-132-24-297-H75 at outlet HE-2410 A/B.

Equipment Node
Direction Unit Active Load Remark
Name Number
Fx Kg 2546.7
Fy Kg -616.8
Fz Kg 71.1
HE-2410 A 10
Mx Kg.m 328.7
My Kg.m 1272.6
Mz Kg.m 541.8
Fx Kg 3327.4
Fy Kg -416.2
Fz Kg -207.5
HE-2410 B 300
Mx Kg.m 173
My Kg.m 1072
Mz Kg.m 299.8
Fx Kg -578.1
Fy Kg 1536.3
Fz Kg 124.8
TW-2404 200
Mx Kg.m 577.5
My Kg.m 232.4
Mz Kg.m 154.8

For line number: 10”-PL-132-24-297-H75 at outlet HE-2410 A/B.

Equipment Node
Direction Unit Active Load Remark
Name Number
Fx Kg -49
Fy Kg -207.3
HE-2410 A 10
Fz Kg 378.2
Mx Kg.m -39.1
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Equipment Node
Direction Unit Active Load Remark
Name Number
My Kg.m -290.2
Mz Kg.m 81.6
Fx Kg 124.1
Fy Kg -202.1
Fz Kg -337.8
HE-2410 B 300
Mx Kg.m -16.2
My Kg.m -219.8
Mz Kg.m -13.2

6.4 Displacement

Summary of restraint load in this calculation are provided in the Table below and the detailing

of the restraint force are presented in Attachment D of this report.

For line number: 20”-PL-132-24-258-H27 at inlet HE-2410 A/B.

Calculated Allow.
Case
Load Cases Node Line No. Displacement (mm) Displacement
No.
Dx Dy Dz (mm)
85 20”-PL-132-24-258-H27 -0.423 - -
Hydrotest
01 420 20”-PL-132-24-258-H27 - -3.082 - 25.4
(WW+HP)
420 20”-PL-132-24-258-H27 - - 0.548
130 20”-PL-132-24-258-H27 -8.993 - -
Operation
02 420 20”-PL-132-24-258-H27 - -3.300 - -
(W+T1+P1)
70 20”-PL-132-24-258-H27 - - 14.888
40 20”-PL-132-24-258-H27 -0.433 - -

Sustained
04 420 20”-PL-132-24-258-H27 - -3.154 - 25.4
(W+P1)
420 20”-PL-132-24-258-H27 - - 0.561

For line number: 10”-PL-132-24-297-H75 at outlet HE-2410 A/B.

Calculated Allow.
Case
Load Cases Node Line No. Displacement (mm) Displacement
No.
Dx Dy Dz (mm)
Hydrotest 01 180 10”-PL-132-24-297-H75 -0.022 - - 25.4

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Calculated Allow.
Case
Load Cases Node Line No. Displacement (mm) Displacement
No.
Dx Dy Dz (mm)
(WW+HP) 1070 10”-PL-132-24-297-H75 - -1.484 -
160 10”-PL-132-24-297-H75 - - -0.017
90 10”-PL-132-24-297-H75 -4.540 - -
Operation
02 170 10”-PL-132-24-297-H75 - -6.204 - -
(W+T1+P1)
90 10”-PL-132-24-297-H75 - - 14.269
180 10”-PL-132-24-297-H75 -0.025 - -

Sustained
04 1070 10”-PL-132-24-297-H75 - -1.612 - 25.4
(W+P1)
180 10”-PL-132-24-297-H75 - - 0.024

For line number: 6”-PL-348-24-1211-H65 at outlet HE-2410 A/B.

Calculated Allow.
Case
Load Cases Node Line No. Displacement (mm) Displacement
No.
Dx Dy Dz (mm)
135 6”-PL-348-24-1211-H65 0.046 - -
Hydrotest
01 90 6”-PL-348-24-1211-H65 - -0.870 - 25.4
(WW+HP)
135 6”-PL-348-24-1211-H65 - - -0.054
130 6”-PL-348-24-1211-H65 -5.396 - -
Operation
02 130 6”-PL-348-24-1211-H65 - 8.331 - -
(W+T1+P1)
130 6”-PL-348-24-1211-H65 - - -10.034
135 6”-PL-348-24-1211-H65 0.046 - -

Sustained
04 90 6”-PL-348-24-1211-H65 - -0.874 - 25.4
(W+P1)
135 6”-PL-348-24-1211-H65 - - -0.054

7. CONCLUSION AND RECOMMENDATION

The following conclusions have been made from the result of the analyses:

1. For line number 20”-PL-132-24-258-H27; the maximum stresses is 185.6 MPa (57.2%

stress ratio) at node 150 which is meet the allowable criteria due to Expansion case.

2. The maximum displacement for line number 20”-PL-132-24-258-H27 is -8.993 mm to

horizontal direction (x-axis) at node 130 at operation load case L2 (OPE) = W+T1+P1.
3. For inlet line number 20”-PL-132-24-258-H27, in order to avoid thermal stress (for
expansion load case 6 (L6) and load case (L7), it is needed to change piping configuration
as seen attachment A. Caesar II Model or attachment G. Stress Isometric.

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4. For line number 10”-PL-132-24-297-H75; the maximum stresses is 236.5 MPa (70.5%

stress ratio) at node 140 which is meet the allowable criteria due to Expansion case.

5. The maximum displacement for line number 10”-PL-132-24-297-H75 is 14.269 mm to

horizontal direction (z-axis) at node 90 at operation load case L2 (OPE) = W+T1+P1.

6. For inlet line number 10”-PL-132-24-297-H75, in order to avoid thermal stress (for
expansion load case 6 (L6) and load case (L7), it is needed to change piping configuration
as seen attachment A. Caesar II Model or attachment G. Stress Isometric. And line
number 4”-PL-45-24-27-H65 is formed 45deg to header line 10”-PL-132-24-297-H75 in
order to avoid thermal expansion (load case expansion), as seen attachment A Caesar II
Model or attachment G. Stress Isometric.

7. For line number 6”-PL-348-24-1211-H65; the maximum stresses is 24.3 MPa (17.6%

stress ratio) at node 320 which is meet the allowable criteria due to Sustain case.

8. The maximum displacement for line number 6”-PL-348-24-1211-H65 is -10.034 mm to

horizontal direction (-z-axis) at node 130 at operation load case L2 (OPE) = W+T1+P1.

9. The Nozzle loads at HE-2410 and TW-2404 will be checked against allowable nozzle

loads from Vendor data by Contractor.

10. The maximum restraint loads shall be informed to civil groups.

8. ATTACHMENT

Attachment A – Input Listing

Attachment B – Stress Summary

Attachment C – Restraint Summary

Attachment D – Displacement

Attachment E – P&ID

Attachment F – Stress Isometric

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Attachment A

Input Listing

DWE-PI-00-CA-0001 Rev. A
 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
STRESS CALCULATION

Attachment B

Stress Summary

DWE-PI-00-CA-0001 Rev. A
 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
STRESS CALCULATION

Attachment C

Restraint Summary

DWE-PI-00-CA-0001 Rev. A
 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
STRESS CALCULATION

Attachment D

Displacement

(This attachment contain 10 pages)

DWE-PI-00-CA-0001 Rev. A
 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
STRESS CALCULATION

Attachment E

P&ID

DWE-PI-00-CA-0001 Rev. A
 DETAIL ENGINEERING WORK FOR VAPOR LINE HE-2410 A/B
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Attachment F

Stress Isometric

DWE-PI-00-CA-0001 Rev. A