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VITECH HEAVY EQUIPMENTS PVT. LTD.

PAGE : 01
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.2023
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

MECHANICAL DESIGN CALCULATION


Job No : VHE-81
Manufacturer's Seriel Number : VHE-81
Client : ARIAN ENGINEERING
Project : -

VESSEL (AE3 REACTOR


Job Description :
EAST)

Tag Number : TR-2405-A


PO Number : AEPL/933/2022-23/166
Design Calc.Revision : 0
Reference Drawing Number : VHE-81-E-100_Rev.0
Total Pages : 300

ASME

0 19.01.2023 VG MM MM

Rev. Date Prepared By Checked By Approved By


VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 02
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.2023
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

REFERENCE DOCUMENTS

1. ARIAN ENGINEERING DRAWING REFERENCE NUMBER:


Sr. No. Description Document / Document No

1 GA Drg. of VESSEL(AE3 REACTOR EAST) -

2. VHEPL DRAWING REFERENCE NUMBER:


Sr. No. Description Document / Document No
1 General Arrangement & Detail Drawing VHE-81-E-100_Sht 1 of 2
2 General Arrangement & Detail Drawing VHE-81-E-100_Sht 2 of 2
3 Manway with Davit Detail Drawing VHE-81-E-200_Sht 1 of 1
4 Nozzle Detail Drawing VHE-81-E-300_Sht 1 of 1
5 Insulation Detail Drawing VHE-81-E-400_Sht 1 of 1
6 Dish End Detail Drawing VHE-81-E-500_Sht 1 of 1
7 Name Plate Detail Drawing VHE-81-E-600_Sht 1 of 1
8 Vessel Tolerance Drawing VHE-81-E-700_Sht 1 of 1
9 Vessel Transportation Drawing VHE-81-E-800_Sht 1 of 1

3. STANDARD REFERENCE:
Standards & Reference
Sr. No. Description Edition
Book
1 Rules for construction of Pressure Vessels ASME SEC.VIII DIV.1 2021
2 Material Specification ASME SEC.II PART A 2021
3 Material Specification ASME SEC.II PART B 2021
3 Material Properties (Metric) ASME SEC.II PART D 2021
4 Welding, Brazing & Fusing Qualifications ASME SEC.IX 2019
5 Non Destructive Examination ASME SEC.V 2019
6 Stainles Steel Pipes ASME B36.19M 2018
8 Pipe Flanges & Flanged Feetings ASME B16.5 2017
9 Factory-Made Wrought Buttwelding Fittings ASME B16.9 2018
10 Forged Fittings, Socket-Welding & Threaded ASME B16.11 2016
11 Metallic Gaskets For Pipe Flanges ASME B16.20 2017
12 Non Metallic Flat Gaskets For Pipe Flanges ASME B16.21 2016
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 03
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
INDEX
SR. NO. Description Sheet Rev. - -
1 Cover page 01 0 - -
2 Reference Documents 02 0 - -
3 Index 03 0 - -
4 Conversion Table 04 0 - -
5 Design Data 05 0 - -
6 Materials of Construction Details 06 0 - -
7 Lowest Stress Ratio Calc. 07 0 - -
8 Applicable Notes 08 0 - -
9 Applicable UG-22 loadings 09 0 - -

10 Flange Rating Check - Design Pressure condition 10 0 - -

Flange Rating Check - Hydrotest Pressure


11 12 0 - -
condition
12 Hydrostatic Test Calc. 14 0 - -
13 Impact Test Requirement 15 0 - -
14 P.W.H.T Requirement 16 0 - -
15 P.F.H.T Requirement 17 0 - -
16 Radiography Requirements 18 0 - -
17 Inspection Opening Requirements 19 0 - -
18 PV Elite Calc. 20 0 - -
19 Max. Hydro. Test Pressure Calc. 286 0 - -
20 Lifting Lug Calc. 288 0 - -
21 Flange De-rating Calc.[UG-44(b)] 297 0 - -
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 04
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Reference: ASME BPVC Section VIII Division-1 (2021) - Nonmandatory Appendix GG
U.S. VHEPL
Conversion Conversio
Sr. No. Customary SI Unit Metric Notes
Factors n Factors
Units Unit
01 in mm 25.4 mm 25.4 Used to show Thickness

02 ft m 0.3048 m 0.3048 Used to show Length

03 in.2 mm2 645.16 mm2 645.16 Used to show Area

04 in.2 cm2 6.4516 cm2 6.4516 Used to show Area

05 ft.2 m2 0.09290304 m2 0.09290304 Used to show Area

06 in.3 mm3 16,387.06 mm3 16,387.06 Used to show Volume

07 ft.3 m3 0.02831685 m3 0.02831685 Used to show Volume

08 U.S. gal m3 0.003785412 m3 0.00378541 Used to show Volume

09 U.S. gal Litres 3.785412 Litres 3.785412 Used to show Volume

10 psi MPa 0.0068948 kg/mm2 0.00070307 Used to show Pressure

11 psi kPa 6.894757 kg/cm2 0.070307 Used to show Pressure

12 psi bar 0.06894757 kg/cm2 0.070307 Used to show Pressure

13 ft-Ib J 1.355818 J 1.355818 Used to show Energy

14 0
F 0
C 5/9x(0F - 32) 0
C 5/9x(0F - 32) Used to show Temperature
0 0 0
15 F C 5/9 C 5/9 Used to show Temperature

16 R K 5/9 K 5/9 Used to show Temperature

17 Ibm kg 0.4535924 kg 0.4535924 Used to show Mass

18 Ibf N 4.448222 kg 0.4535924 Used to show Mass

19 in.-Ib N-mm 112.98484 kg-cm 1.15208 Used to show Moment

20 ft-Ib N-m 1.3558181 kg-m 0.13825 Used to show Moment

21 Ib/ft3 kg/m3 16.018463 kg/m3 16.018463 Used to show Density

Note: 1m = 1000 mm

1 psi = 0.0068948 M Pa

Kg = 9.80671 N

Cm = 10 mm
2
MPa (N/mm ) = 0.10197/ 0.01 Kg / Cm2

MPa (N/mm2) = 10.197 Kg / Cm2


VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 05
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Design Data: For Vessel
Sr No Description Unit Values

1 Code of Construction ASME Section VIII Div.1, 2021 Edition

2 ASME Certification Mark Yes With ‘U’ Designator


3 National Board Registration Yes
4 Size / Orientation ID 1815mm x 10362mm T.L to T.L / Horizontal
5 Design Pressure ( Int./Ext.) 10.342(150)/1.034 (15)
6 MAWP At 176.67 °C (Int./Ext.) 10.342(150)/1.034 (15)
Bar(g)
7 Operating Pressure (Min/Normal/Max.) [psi(g)] F.V / 4.83 (70) / 8.27 (120)
Hydrostatic Test Pressure (At Top) 13.85 (200.9) (14.12 Kg/cm2(g))[User Defined]
8
(Position) (Min. 1 Hr.) [Horizontal], (Not to exceed 15 Kg/cm2(g))
9 Max. Design Temperature (Int./Ext.) 176.67(350) / 65(149)
10 Min.Design Metal Temperature -28.89 [-20] At 10.342 Bar(g)
°C [°F]
11 Test Temperature (Min./Max.) 17 (62.6) /48 (118.4)
12 Operating Temp. (Min/Normal/Max.) ATM. /126.67 (260) / 148.89 (300)
13 Corrosion Allowance (Int./Ext.) mm (in.) 0.8 (0.031) / 0
Methanol + Methyl Esters + Veg. Oil + Methane
14 Fluid Name -
Sulphonic Acid

15 Capacity 28.1 (7420)
(Gallons)
16 Specific Gravity - 1
17 Radiography - RT-1
18 Joint Efficiency - 1
19 PFHT - Exempted As Per UG-79(1) & UHA-44
20 PWHT - Exempted As Per UHA-32
21 Impact Test - Exempted As Per UHA-51(d)(1)(a)
mm(in.)/-
22 Insulation Thickness/Density 50(2") / 200
/(Kg/mᶟ)
Cyclic/ Lethal/Hydrogen Service/ Sour/
23 Nace/ Requirement/ Explosive/ - NO
Flammable Service
As per IBC-2015,Wind Speed 180Km/hr (50 m/s),
Importance Factor :1 ,
24 Wind -
Type of Surface : Moderately Smooth
Base Elevation : 2286mm
As per IBC-2015, Zone : 3 ,
25 Seismic - Importance Factor : 1
Site Class : C

26 Fabricated Weight Kg (lbs) ~11905 (26246)

27 Empty Weight Kg (lbs) ~12620 (27822)

26 Operating Weight Kg (lbs) ~40965 (90312)

28 Shop/Field Test Weight Kg (lbs) ~40270 (88780)


VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 06
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Material of Construction For Vessel :
Sr No Description MOC
1 Shell SA-240 TYPE 316L + UNS N10276 Clad
2 Dished End SA-240 TYPE 316L + UNS N10276 Clad
3 Nozzle Pipe (Upto DN 150) SB-622 UNS N10276
4 Nozzle Pipe (DN 200) SB-575 UNS N10276
5 Nozzle Pipe (Above DN 200) SA-240 TYPE 316L + SB-575 UNS N10276 CLAD
6 Nozzle Flange (Upto DN 200) SB-564 UNS N10276
7 Nozzle Flange (Above DN 200) SA-182 Gr.F 316L + UNS N10276 Weld Overlay
8 Gasket Non Asbestos AF120
9 External Stud + Nuts SA-193 Gr.B8M / SA-194 Gr.B8M
10 Lifting Lug SA-240 TYPE 316L
11 Saddle SA-240 TYPE 316L
12 Stiffener Ring SA-240 TYPE 316L
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 07
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Lowest Stress Ratio Calc.:
According to UG - 23 allowable stress values of material used for construction:
Whether
Allowable
Allowable Permitted By
Stress At Lowest
Stress At Reference in ASME Sec II Applicabel
Sr. Material Of Design Stress
Part Hydrotest ASME Sec II, Part D, UHA- Cautionary
No Construction Temp. Ratio
Temp (Amb) Part D 51 of ASME Notes
176.67°C (St/Sd)
Mpa (St) Sec VIII Div-1
Mpa (Sd)
Yes/No

Shell,Dished SA-240 TYPE Table 1A, Page


1 End,Nozzle 316L + UNS 111.8 115 1.03 No.74, Line Yes G5
Neck N10276 Clad No.34

Table 1B, Page


Nozzle Pipe SB-622 UNS
2 188 188 1.00 No.270, Line Yes G5,T14
(Upto DN 150) N10276
No.2

Table 1B, Page


Nozzle Pipe SB-575 UNS
3 188 188 1.00 No.264, Line Yes G5,T14
(DN 200) N10276
No.41

Nozzle Pipe SA-240 TYPE Table 1A, Page


4 (Above DN 316L + UNS 111.8 115 1.03 No.74, Line Yes G5
200) N10276 Clad No.34

Table 1B, Page


Nozzle Flanges SB-564
5 152.7 188 1.23 No.266, Line Yes T15
(Upto DN 200) UNS N10276 No.35/37

Nozzle Flanges SA-182 Gr.F Table 1A, Page


6 (Above DN 316L + UNS 84.093 115 1.37 No.74, Line Yes G21
200) N10276 Lining No.26

SA-193 Table 3, Page


7 Stud / Nut Gr.B8M / SA- 152 152 1.00 No.420, Line Yes G8
194 Gr.B8M No.1
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 08
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Sr NoNotes Description Remark


General Requirements for Table 1A

Due to the relatively low yield strength of these materials, these higher stress values
were established at temperatures where the short–time tensile properties govern to
permit the use of these alloys where slightly greater deformation is acceptable. The
stress values in this range exceed 662/3% but do not exceed 90% of the yield strength
at temperature. Use of these stresses may result in dimensional changes due to
1 G5 NA
permanent strain. These stress values are not recommended for the flanges of gasketed
joints or other applications where slight amounts of distortion can cause leakage or
malfunction. For Section III applications, Table Y–2 lists multiplying factors that,
when applied to the yield strength values shown in Table Y–1, will give allowable
stress values that will result in lower levels of permanent strain

2 G21 For Section I, use is limited to PEB–5.3. See PG–5.5 for cautionary note. NA
Time Dependant Properties Table 1A
Allowable stresses for temperatures of 565°C and above are values obtained from
3 T14 NA
time–dependent properties.
Allowable stresses for temperatures of 595°C and above are values obtained from
4 T15 NA
time–dependent properties.
General Requirements for Table 3
For all design temperatures, the maximum hardness shall be Rockwell C35
immediately under thread roots. The hardness shall be taken
5 G8 on a flat area at least 3 mm across, prepared by removing threads; no more material NA
than necessary shall be removed to prepare the flat
area. Hardness determinations shall be made at the same frequency as the tensile tests.

General Requirements for Table 1B


Due to the relatively low yield strength of these materials, these higher stress values
were established at temperatures where the short–
time tensile properties govern to permit the use of these alloys where slightly greater
deformation is acceptable. The stress values in
this range exceed 662/3% but do not exceed 90% of the yield strength at temperature.
Use of these stresses may result in dimensional
6 G5 changes due to permanent strain. These stress values are not recommended for the NA
flanges of gasketed joints or other applications
where slight amounts of distortion can cause leakage or malfunction. For Section III
applications, Table Y–2 lists multiplying factors that,
when applied to the yield strength values shown in Table Y–1, will give allowable
stress values that will result in lower levels of
permanent strain.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 09
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

EQUIPMENT LOADING SUMMARY AS PER UG-22


Applicability
Sr. No. Clause Description of Loadings Remarks
(Yes/No)
Internal design pressure as defined in UG-
Yes -
21
1 UG-22(a)
External design pressure as defined in UG-
Yes -
21
Weight of the vessel & normal conten
2 UG-22(b) Yes -
under operating or test condition.
Superimposed Static Reactions from
weight of attached equipment such as Nozzle
3 UG-22(c) Yes
motors, machinery other vessels, piping, Loads,Insulation
lining & insulation
Superimposed loading due to the
UG-22(d)(1) No -
attachment of internals
4
Superimposed loading due to the
UG-22(d)(2) Yes Saddle Supports
attachment of vessel supports
Cyclic and dynamic reactions due to
pressure or thermal variations, or from
5 UG-22(e ) No -
equipment mounted on a vessel and
mechanical loadings
Wind reactions Yes Wind Loads

6 UG-22(f) Seismic reactions Yes Seismic Loads

Snow reactions No -
Impact reactions such as those due to
7 UG-22(g) No -
fluid shock
Temperature gradients and differential
8 UG-22(h) No -
thermal expansion
Abnormal pressures, such as those
9 UG-22(i) No -
caused by deflagration
Test pressure and coincident static head
10 UG-22(j) Yes -
acting during the test

Conclusion: Applicable Loadings as per UG-22 are UG-22(a), (b),(c), (d), (f), & (j) only.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 10
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

N1 to N5,N7 to N12 Flange Rating Selection Check (For Design Press. Condition) :

Sr. No. Description Unit Values


Bar(g)
1 Design Pressure (Int./Ext.) 10.342 (150) / 1.034(15)
[psi(g)]
2 Max. Design Temperature (Int./Ext.) °C [°F] 176.67 (350) / 65 (149)
Material Of Construction For Nozzles N1 to N5,N7 SB-564 UNS N10276 (Material
3 -
to N12 and Type of Flanges Group - 3.8), WN-RF
Proposed Flange Rating For Nozzles N1 to N5,N7
4 - CLASS 150
to N12

Static Head At Shell Side = ρgh Fluid Density, ρ = 1000 kg/m³


= 0.229 Bar(g) Accelaration due to gravity, g = 9.80665 m/sec²
Design Pressure+ Static 10.571
= Shell Height , h = 2.338 m
Head Bar(g)
As per Table 2-2.3 Pressure-Temperature Rating For Group 3.8 Materials Maximum Allowable

Working Pressure For Class 150 At Design Temperature Of 176.67 °C is 14.733 Bar
14.733 Bar(g) > 10.571 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than design pressure. Hence,
Flange rating are adequate
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 11
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
N6,MH Flange Rating Selection Check (For Design Pressure Condition) :
Sr. No. Description Unit Values
Bar(g)
1 Design Pressure (Int./Ext.) 10.342 (150) / 1.034(15)
[psi(g)]
2 Max. Design Temperature (Int./Ext.) °C [°F] 176.67 (350) / 65 (149)
Material Of Construction For Nozzles N6, MH and SA-182 GR F316L (Material
3 -
Type of Flanges Group - 2.3), WN-RF
5 Proposed Flange Rating For Nozzles N6 & MH - CLASS 150

Static Head At Tube Side = ρgh Fluid Density, ρ = 1000 kg/m³


= 0.229 Bar(g) Accelaration due to gravity, g = 9.80665 m/sec²
Design Pressure+ Static 10.571
= Shell Height , h = 2.338 m
Head Bar(g)
As per Table 2-2.3 Pressure-Temperature Rating For Group 2.3 Materials Maximum Allowable

Working Pressure For Class 150 At Design Temperature Of 176.67 °C is 11.573 Bar
11.573 Bar(g) > 10.571 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than design pressure. Hence,
Flange rating are adequate
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 12
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

N1 to N5,N7 to N12 Flange Rating Selection Check (For Hydrotest Pressure Condition) :
Sr. No. Description Unit Values
Bar(g)
1 Hydrostatic Test Pressure 13.85 (200.94)
[psi(g)]
2 Test Temperature °C [°F] 48 (118.4)
Material Of Construction For Nozzles N1 to N5,N7 SB-564 UNS N10276 (Material
3 -
to N12 and Type of Flanges Group - 3.8), WN-RF
Proposed Flange Rating For Nozzles N1 to
4 - CLASS 150
N5,N7,N8,N9,N11

Static Head At Shell Side = ρgh Water Density, ρ = 1000 kg/m³


= 0.229 Bar(g) Accelaration due to gravity, g = 9.80665 m/sec²
Hydro. Test Pressure + 14.079
= Shell Height, h = 2.338 m
Static Head Bar(g)
As per Table 2-2.3 Pressure-Temperature Rating For Group 3.8 Materials Maximum Allowable

Working Pressure For Class 150 At Hydrotest Temperature of 48 °C is 19.583 Bar


19.583 Bar(g) > 14.079 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than hydrostatic test pressure.
Hence, Flange rating are adequate for hydrotest condition.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 13
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

N6,MH Flange Rating Selection Check (For Hydrotest Pressure Condition) :


Sr. No. Description Unit Values
Bar(g)
1 Hydrostatic Test Pressure 13.85 (200.94)
[psi(g)]
2 Test Temperature °C [°F] 48 (118.4)
Material Of Construction For Nozzles N6,MH and SA182 Gr.F 316L (Material Group -
3 -
Type of Flanges 2.3), WN-RF
4 Proposed Flange Rating For Nozzle N10 - CLASS 150

Static Head At Tube Side = ρgh Water Density, ρ = 1000 kg/m³


= 0.198 Bar(g) Accelaration due to gravity, g = 9.80665 m/sec²
Hydro. Test Pressure + 14.048
= Shell Height,h = 2.338 m
Static Head Bar(g)
As per Table 2-2.3 Pressure-Temperature Rating For Group 2.3 Materials Maximum Allowable

Working Pressure For Class 150 At Hydrotest Temperature of 48 °C is 15.4 Bar


15.4 Bar(g) > 14.048 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than hydrostatic test pressure.
Hence, Flange rating are adequate for hydrotest condition.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 14
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Hydrostatic Test Pressure Calculation As per ASME Sec.VIII Div.1- UG-99(b)(35)


Bolting LSR exemption check :
Maximum Allowable Stress Values,
Stud Material Minimum Yield Strength, Mpa
Mpa
SA-193 GR B8M 152 345
As Per UG-99(b)..Bolting shall not be included in the determination of the LSR, except when 1.3 times the
LSR multiplied by the allowable stress of the bolt at its design temperature exceeds 90% of the bolt material
specified minimum yield strength at the test temperature
= 1.3 X 1 X 152
= 197.6
197.6 < 310.5 Mpa (90% of 345 Mpa)
Conclusion: Hence Bolting Material Is Not Included In LSR Calculation.

As Per UG-99(b)(35)..Vessels designed for internal pressure shall be subjected to a hydrostatic test pressure
that at every point in the vessel is at least equal to 1.3 times the maximum allowable working pressure
multiplied by the lowest stress ratio (LSR) for the pressure-boundary materials of which the vessel is
constructed. The stress ratio for each pressure-boundary material is the ratio of the stress value S at its test
temperature to the stress value S at its design temperature
Hydrostatic Test Pressure = 1.3 X 1 X 10.342 Lowest Stress Ration = 1 (From Page No.07)
= 13.445 Bar(g) Design Pressure = 10.342 Bar(g) (As per Design Data)

Conclusion: Hence Minimum Standard Hydrostatic Test Pressure For Vessel As Per
UG-99(b)(35) is 13.445 Bar(g)/[195.003 psi(g)]

However client Proposed Hydro Test Pressure at top of vessel : 13.85bar(g) [200.94 psi(g)]
Conclusion: Hence Hydrostatic Test Pressure For Vessel At Horizontal Position Is
13.85 Bar(g)/ 200.94 psi(g).

Also as least count of pressure gauge is 1 Kg/cm²(g), we will perform hydrostatic test at maximum of gauge
pressure of 15 Kg/cm²(g)/14.71 bar(g)/[213.35 psi(g)].
Separate calculation with user defined test pressure of 14.71 Bar(g) is prepared in PV-Elite to check stresses
of vessel components during hydrotest.(Refer page no.256)
Note: Min. body metal temperature during hydrostatic test shall be 17°C above MDMT & does not exceed
48 °C to minimise the risk of brittle fracture.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 15
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Check For Impact Testing Requirement:


As per ASME Sec. VIII Div.1- UHA-51(d) (1), UNF-65

Material of Construction : SA-240 TYPE 316L, SA-182 Gr.F316L,SB-622 UNS N10276


SB-564 UNS N10276
MDMT (°C) : -28.89

As per UHA-51(c) : The equipment is not thermally treated, hence impact test is not
required.
As per UHA-51(d) : Impact testing is not required for Table UHA-23 base materials for the
combination of austenitic chromium nickel steels of Type 316L for MDMT
of -196°C and warmer. [The MDMT of the vessel under consideration is -
28.89°C]
As per UNF-65 : Impact testing is not required for Table UNF-23.3 base materials for the
combination of Nonferrous Material- Nikel,Cobalt & High Nickel Alloys for
MDMT of -198°C. [The MDMT of the vessel under
consideration is -28.89°C]
Hence, as per UHA-51(d) (1)(a) & UNF-65, the equipment material of construction is exempted from impact
testing.
Since the base metals do not require impact testing, the welds and HAZ are also exempted for impact test as
per UHA-51

Conclusion: Hence, Impact testing is not required.


VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 16
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Requirement of Post Weld Heat Treatment:


As per ASME Sec. VIII Div.1- UHA-32-3 & UNF-56

SA-240 TYPE 316L, SA-182 Gr.F316L,SB-622 UNS N10276,


Material used for construction :
SB-564 UNS N10276
P-No. for the materials : 8 & 43
Gr- No. for the materials : 1
Type of joint in shell : TYPE 1 (TABLE UW-12)
Special service (Lethal) : No
Specified MDMT : -28.89 °C
Maximum governing thickness : 14 mm
As per Table UHA-32-3, for P-No. 8 Group No- 1 materials, PWHT is not mandatory,
As per UNF-56, for P-No. 43 materials, PWHT is not necessary nor desirable,
So, from the above we can deduce that the PWHT requirement is NOT mandatory as per UW-2

Conclusion: Hence Post Weld Heat Treatment is exempted.


VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 17
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
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Requirement of Post Forming Heat Treatment for Dish Ends:


As per ASME Sec. VIII Div.1- UG-79 & UHA-44

Equation for calculating forming


=
strains (For double curvature)

Dish Inner Diameter = 1805 mm

Dish Nominal Thickness = 14 mm


Final mean radius, = 306.85 + (14/2) mm
= 313.85 mm
Original mean radius, = Infinity for flat plate
Hence, % extreme fiber
elongation of expansion joint = [(75 x 14) / 313.85] x [1 - (313.85/∞)]
plate…..As per Tabel UG-79-1
= 3.346%
As per Table UHA-44, design temp. is not exceeding 580°C,hence no need to check forming strains %.

Conclusion: Hence Post Forming Heat Treatment is not required as per UHA-44.

Requirement of Post Forming Heat Treatment for Shell:


As per ASME Sec. VIII Div.1- UG-79 & UHA-44

Equation for calculating forming


=
strains (For doule curvature)

Shell Inner Diameter = 1805 mm

Shell Nominal Thickness = 12 mm


Final mean radius, = 902.5 + (12/2) mm
= 908.5 mm
Original mean radius, = Infinity for flat plate
Hence, % extreme fiber
elongation of expansion joint = [(50 x 12) / 908.5] x [1 - (908.5/∞)]
plate…..As per Tabel UG-79-1
= 0.66%
As per Table UHA-44, design temp. is not exceeding 580°C,hence no need to check forming strains %.

Conclusion: Hence Post Forming Heat Treatment is not required as per UHA-44.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 18
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Radiography Requirement:
Sr.
Clause Statement Applicability
No.
All butt welds in the shell and heads of vessels used to contain
1 UW-11(a)(1) NA
lethal substances
All butt welds in the shell and heads of vessels in which the
2 UW-11(a)(2) NA
nominal thickness at the welded joint exceeds 1½ in.(38 mm),
all butt welds in the shell and heads of unfired steam boilers
having design pressures
3 UW-11(a)(3) (-a) exceeding 50 psi (350 kPa) NA
(-b) not exceeding 50 psi but with nominal thickness at the
welded joint exceeding the thickness specified in (2) above

All butt welds in nozzles, communicating chambers, etc.,


attached to vessel sections or heads that are required to be fully
radiographed under (1), (2) or (3) above; however, except as
4 UW-11(a)(4) required by UHT-57(a), Categories B and C butt welds in Applicable
nozzles and communicating chambers that neither exceed NPS
10 (DN 250) nor 11/8 in. (29 mm) wall thickness do not require
any radiographic examination
Category A and D butt welds in vessel sections and heads
where the design of the joint or part is based on a joint efficiency
permitted by UW-12(a), in which case: NA
(a) Category A and B welds connecting the vessel shall be of
Type No. (1) or Type No. (2) of Table UW-12
(b) Category B or C butt welds [but not including those in
nozzles or communicating chambers except as required in (4)
5 UW-11(a)(5)
above] which intersect the Category A butt welds in vessel
sections or heads or connect seamless vessel sections or
heads shall, as a minimum, meet the requirements for spot NA
radiography in accordance with UW-52
Spot radiographs required by this paragraph shall not be used
to satisfy the spot radiography rules as applied to any other
weld increment
Does all butt welds joined by electro gas welding with any single
6 UW-11(a)(6) pass greater than 11⁄2 in. (38 mm) and all butt welds joined by NA
electroslag welding

From the above check, Radiography is not mandatory for subject vessel,
Conclusion: however we have considered Full Radiography considering joint efficiency 1
for design as per table UW-12 and marking will be RT 1 for vessel.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 19
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0

Requirements of Inspection Opening As Per ASME Sec.VIII Div.1- UG-46

As per UG-46(f)(3), one manahole of size DN 600 provided as inspection opening.

Requirements of Pressure Relief Device As Per ASME Sec.VIII Div.1- UG-125(f)

Not in Manufacturer Scope.

Requirement of Drain Connection As Per ASME Sec.VIII Div.1- UG-25(f)


As per the clause: Vessels subject to corrosion shall be supplied with a suitable drain opening at
the lowest point practicable in the equipment
Hence,any one nozzle among N1/N2/N3/N4/N5/N11 used as drain opening.
Table of Contents
Cover Sheet ............................................................................................................................................................................... 21
Title Page ................................................................................................................................................................................. 22
Vessel Design Summary: ....................................................................................................................................................... 23
Nozzle Summary: ...................................................................................................................................................................... 27
Nozzle Schedule: .................................................................................................................................................................... 29
Bill of Material: .................................................................................................................................................................. 31
MDMT Summary:........................................................................................................................................................................... 32
Warnings and Errors: ........................................................................................................................................................... 34
Input Echo: ............................................................................................................................................................................... 35
XY Coordinate Calculations: ............................................................................................................................................ 45
Internal Pressure Calculations: ................................................................................................................................... 46
Element: Left Dish End ....................................................................................................................................................... 47
Element: Shell ........................................................................................................................................................................ 49
Element: Right Dish End ..................................................................................................................................................... 52
Pressure Test Results: Shop Test ................................................................................................................................. 54
External Pressure Calculations: ................................................................................................................................... 56
Element and Detail Weights: ............................................................................................................................................ 60
Nozzle Flange MAWP: ............................................................................................................................................................. 62
Wind Load Calculation: ....................................................................................................................................................... 63
Earthquake Load Calculation: .......................................................................................................................................... 65
Center of Gravity Calculation: ..................................................................................................................................... 67
Saddle Calcs: Operating Case: ........................................................................................................................................ 69
Saddle Calcs: Test Case:................................................................................................................................................... 87
Saddle Calcs: Ext. Pressure: ........................................................................................................................................ 105
Nozzle Calcs.: N1 .............................................................................................................................................................. 122
Nozzle Calcs.: N2 .............................................................................................................................................................. 136
Nozzle Calcs.: N3 .............................................................................................................................................................. 150
Nozzle Calcs.: N4 .............................................................................................................................................................. 164
Nozzle Calcs.: N5 .............................................................................................................................................................. 178
Nozzle Calcs.: N6 .............................................................................................................................................................. 192
Nozzle Calcs.: N7 .............................................................................................................................................................. 206
Nozzle Calcs.: N8 .............................................................................................................................................................. 220
Nozzle Calcs.: N9 .............................................................................................................................................................. 234
Nozzle Calcs.: N10 ........................................................................................................................................................... 248
Nozzle Calcs.: N11 ........................................................................................................................................................... 253
Nozzle Calcs.: MH .............................................................................................................................................................. 267
Nozzle Calcs.: N12 ........................................................................................................................................................... 272
Cover Page 21

Vessel (AE3 Reactor East)


TR-2405-A
Rev.0

Revision # : 0
Client Name : ARIAN ENGINEERING PVT. LTD.

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : Vitech Heavy Equipments Pvt. Ltd.

Job File : ...\VHE‐81‐CAL‐B‐100 (TR‐2405‐A)_R0.pvdb

Date of Analysis : Jan 19,2023 2:47pm

PV Elite 25, January 2023


Title Page 22

VESSEL (AE2 REACTOR WEST) (TR‐2305‐B)


Vessel (AE3 Reactor East) 23
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 1815.000 mm. ID


Vessel Design Length, Tangent to Tangent 10362.00 mm.

Specified Datum Line Distance 0.00 mm.

Internal Design Temperature 177 °C


Internal Design Pressure 10.342 bars

External Design Temperature 65 °C


External Design Pressure 1.034 bars

Maximum Allowable Working Pressure 11 bars


External Max. Allowable Working Pressure 2 bars
Shop Test Pressure 13.850 bars

Required Minimum Design Metal Temperature ‐28.9 °C


Warmest Computed Minimum Design Metal Temperature ‐48.0 °C

Wind Design Code IBC‐2015


Earthquake Design Code IBC‐2015

Materials of Construction:

Component | | | | |Normal | Impact |


Type | Material | Class | Thickness | UNS # | ized | Tested |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell | SA‐240 316L | ... | ... | S31603 | No | No |
Head | SA‐240 316L | ... | ... | S31603 | No | No |
Nozzle | SB‐575 |Soluti | ... | N10276 | No | No |
Nozzle | SA‐240 316L | ... | ... | S31603 | No | No |
Nozzle | SB‐622 |Soluti | ... | N10276 | No | No |
Re‐Pad | SA‐240 316L | ... | ... | S31603 | No | No |
Nozzle Flg | SA‐182 F316L | ... | > 5 | S31603 | No | No |
Nozzle Flg | SB‐564 |Anneal | ... | N08825 | No | No |
Rings | SA‐240 316L | ... | ... | S31603 | No | No |
Hrz Bolting | SA‐193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Saddles | SA‐240 316L | ... | ... | S31603 | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (bars & mm.):

| Design | | | Total | Str. | In |


Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End | 10.519 | 1.03 | 13.000 | 0.8000 | No | N/S |
Shell | 10.519 | 1.03 | 13.000 | 0.8000 | N/A | N/S |
Right Dish End | 10.519 | 1.03 | 13.000 | 0.8000 | No | N/S |

N/S in the Creep Range column specifies that the Creep Range Temperature was not specified in the
ASME Code Section II Part D for this material.
Vessel (AE3 Reactor East) 24
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023

Liquid Level: 1805.00 mm. Dens.: 0.001 kg./cm^3 Sp. Gr.: 1.000

Stiffener Ring Specifications:


Elevation mm. Selected Type Ring Description
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1835.00 Bar 80 x 12 Stf.1
5860.00 Bar 80 x 12 Stf.2
8517.00 Bar 80 x 12 Stf.3

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Ellipse | 35.0 | 35.0 | 14.0 | 11.9 | 9.4 | ... | 1.00 | 1.00 |
Cylinder | 10317.0 | 10282.0 | 12.0 | 12.0 | 9.4 | ... | 1.00 | 1.00 |
Ellipse | 10362.0 | 45.0 | 14.0 | 11.9 | 9.4 | ... | 1.00 | 1.00 |

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 11.9 | 5.67955 | 1.03421 | 3.94892 |
20| Ring| 12 | 7.02541 | 1.03421 | 4.37457 |
Ring| Ring| 12 | 9.12136 | 1.03421 | 2.17625 |
Ring| Ring| 12 | 7.81102 | 1.03421 | 3.37119 |
Ring| 30| 12 | 7.03755 | 1.03421 | 4.36827 |
30| 40| 11.9 | 5.67955 | 1.03421 | 3.94892 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| No Calc | No Calc | No Calc | No Calc |
20| Ring| 1986.25 | 8130.61 | No Calc | No Calc |
Ring| Ring| 4025 | 8130.49 | 139.651 | 182.423 |
Ring| Ring| 2657 | 8131.87 | 154.802 | 182.423 |
Ring| 30| 1996.25 | 8130.64 | 108.139 | 182.423 |
30| 40| No Calc | No Calc | No Calc | No Calc |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Saddle Parameters:
Saddle Width 133.000 mm.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1169.000 mm.
Wear Pad Width 250.000 mm.
Wear Pad Thickness 12.000 mm.
Wear Pad Bearing Angle 130.000 deg.
Distance from Saddle to Tangent 285.000 mm.

Baseplate Length 1829.000 mm.


Baseplate Thickness 14.000 mm.
Baseplate Width 180.000 mm.
Vessel (AE3 Reactor East) 25
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023

Number of Ribs (including outside ribs) 4


Rib Thickness 16.000 mm.
Web Thickness 16.000 mm.
Height of Center Web 262.000 mm.
Number of Bolts in Baseplate 2

Baseplate Sketch

|‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 1829.000 mm. ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
| |
| | 180.000 mm.
| |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
Baseplate Plan View

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
| | 14.000 mm.
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
Baseplate Side View

Summary of Maximum Saddle Loads, Operating Case, Un-Factored:


Maximum Vertical Saddle Load 14673.84 Kgf
Maximum Transverse Saddle Shear Load 1974.36 Kgf
Maximum Longitudinal Saddle Shear Load 7897.44 Kgf

The Wind and Seismic loads were not load factored in this analysis.

Summary of Maximum Saddle Loads, Pressure Test Case:


Maximum Vertical Saddle Load 10606.99 Kgf
Maximum Transverse Saddle Shear Load 131.21 Kgf
Maximum Longitudinal Saddle Shear Load 176.95 Kgf

Local Stress Analysis Results:

| Analysis | Max Stress | High Stress | Pass |


Description | Type | Ratio | Location | Fail |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | WRC‐297 | 0.785 | Shell | Passed |
N2 | WRC‐297 | 0.785 | Shell | Passed |
N3 | WRC‐297 | 0.785 | Shell | Passed |
N4 | WRC‐297 | 0.785 | Shell | Passed |
N5 | WRC‐297 | 0.785 | Shell | Passed |
N6 | WRC‐297 | 0.752 | Shell | Passed |
N7 | WRC‐297 | 0.752 | Shell | Passed |
N8 | WRC‐297 | 0.752 | Shell | Passed |
N9 | WRC‐297 | 0.752 | Shell | Passed |
N11 | WRC‐297 | 0.761 | Shell | Passed |
N12 | WRC‐297 | 0.785 | Shell | Passed |

Weights:
Fabricated ‐ Bare W/O Removable Internals 11903.8 kg.
Shop Test ‐ Fabricated + Water ( Full ) 40266.2 kg.
Shipping ‐ Fab. + Rem. Intls.+ Shipping App. 12616.9 kg.
Erected ‐ Fab. + Rem. Intls.+ Insul. (etc) 12616.9 kg.
Empty ‐ Fab. + Intls. + Details + Wghts. 12616.9 kg.
Operating ‐ Empty + Operating Liquid (No CA) 40960.7 kg.
Vessel (AE3 Reactor East) 26
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023

Field Test ‐ Empty Weight + Water (Full) 40645.7 kg.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 27
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Summary: Step: 32 2:47pm Jan 19,2023

Nozzle Calculation Summary (bars & mm.):

Description | MAWP | Ext | MAPNC | UG‐45 [tr] | Weld | Areas or |


| | | | | | Path | Stresses |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | 13 | OK | ... | OK | 8.90 | OK | Passed |
N2 | 13 | OK | ... | OK | 8.90 | OK | Passed |
N3 | 13 | OK | ... | OK | 8.90 | OK | Passed |
N4 | 13 | OK | ... | OK | 8.90 | OK | Passed |
N5 | 13 | OK | ... | OK | 8.90 | OK | Passed |
N6 | 13 | OK | ... | OK | 9.13 | OK | Passed |
N7 | 13 | OK | ... | OK | 6.06 | OK | Passed |
N8 | 13 | OK | ... | OK | 6.06 | OK | Passed |
N9 | 13 | OK | ... | OK | 6.06 | OK | Passed |
N10 | 13 | OK | ... | OK | 6.06 | OK | Passed |
N11 | 13 | OK | ... | OK | 6.06 | OK | Passed |
MH | 11 | OK | ... | ... | | OK | Passed |
N12 | 13 | OK | ... | OK | 8.90 | OK | Passed |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Nozzle MAWP Summary:


Minimum MAWP Nozzles : 11 Nozzle : MH
Minimum MAWP Shells/Flanges : 11 Element : Right Dish End
Minimum MAPnc Shells/Flanges : 15 Element : Right Dish End
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Computed Vessel M.A.W.P. : 11 bars

Note: MAWPs (Internal Case) shown above are at the High Point.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |


| | mm. | deg | mm. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
20 | N1 | 5176.000 | 180.000 | 403.200 |
20 | N2 | 6587.000 | 270.000 | 403.200 |
20 | N3 | 9407.001 | 270.000 | 403.200 |
20 | N4 | 3767.000 | 270.000 | 403.200 |
20 | N5 | 858.000 | 270.000 | 403.200 |
20 | N6 | 835.000 | 0.000 | 603.200 |
20 | N7 | 5176.000 | 0.000 | 201.841 |
20 | N8 | 7767.000 | 0.000 | 201.841 |
20 | N9 | 10012.000 | 0.000 | 201.841 |
20 | N10 | 340.000 | 0.000 | 201.841 |
20 | N11 | 625.000 | 180.000 | 201.841 |
20 | MH | 9610.001 | 90.000 | 1203.200 |
20 | N12 | 9857.001 | 270.000 | 403.200 |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
Vessel (AE3 Reactor East) 28
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Summary: Step: 32 2:47pm Jan 19,2023

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 29
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Schedule: Step: 31 2:47pm Jan 19,2023

Nozzle Schedule:

Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MH | 600 mm|Actual | WNF| 628.0| 14.000| 910.00 | 12.00 | 221| 150|
N1 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N10 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 135| 150|
N11 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|
N12 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N2 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N3 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N4 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N5 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N6 | 300 mm|Actual | WNF| 328.0| 14.000| 500.00 | 12.00 | 110| 150|
N7 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|
N8 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 212| 150|
N9 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MH | SA‐240 316L | 6.000 | 16.000 | 12.000 | 12.000 | ... |
N1 | SB‐575 | 12.000 | 12.000 | 10.000 | 12.000 | ... |
N10 | SB‐622 | 12.000 | 8.000 | 12.000 | 12.000 | ... |
N11 | SB‐622 | 12.000 | 12.000 | 12.000 | 12.000 | ... |
N12 | SB‐575 | 6.000 | 10.000 | 12.000 | 12.000 | ... |
N2 | SB‐575 | 6.000 | 10.000 | 12.000 | 12.000 | ... |
N3 | SB‐575 | 6.000 | 10.000 | 12.000 | 12.000 | ... |
N4 | SB‐575 | 12.000 | 12.000 | 10.000 | 12.000 | ... |
N5 | SB‐575 | 6.000 | 10.000 | 12.000 | 12.000 | ... |
N6 | SA‐240 316L | 12.000 | 10.000 | 10.000 | 12.000 | ... |
N7 | SB‐622 | 12.000 | 12.000 | 12.000 | 12.000 | ... |
N8 | SB‐622 | 12.000 | 12.000 | 12.000 | 12.000 | ... |
N9 | SB‐622 | 12.000 | 12.000 | 12.000 | 12.000 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MH | 9610.000 | 90.0 | 153.10 | 0.00 | Shell |
Vessel (AE3 Reactor East) 30
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Schedule: Step: 31 2:47pm Jan 19,2023

N1 | 5176.000 | 180.0 | 96.90 | 0.00 | Shell |


N10 | 340.000 | 0.0 | 121.30 | 0.00 | Shell |
N11 | 625.000 | 180.0 | 197.50 | 0.00 | Shell |
N12 | 9857.000 | 270.0 | 96.90 | 0.00 | Shell |
N2 | 6587.000 | 270.0 | 96.90 | 0.00 | Shell |
N3 | 9407.000 | 270.0 | 96.90 | 0.00 | Shell |
N4 | 3767.000 | 270.0 | 96.90 | 0.00 | Shell |
N5 | 858.000 | 270.0 | 96.90 | 0.00 | Shell |
N6 | 835.000 | 0.0 | 83.20 | 0.00 | Shell |
N7 | 5176.000 | 0.0 | 197.50 | 0.00 | Shell |
N8 | 7767.000 | 0.0 | 198.50 | 0.00 | Shell |
N9 | 10012.000 | 0.0 | 197.50 | 0.00 | Shell |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 31
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Bill of Material: Step: 30 2:47pm Jan 19,2023

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | ELLIPTICAL HEAD: 2.0 X 1, 14.0mm. THK X 1815.0mm. ID X 35.0mm. | SA‐240 316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | CYLINDER: 12.0mm. THK X 1815.0mm. ID X 10282.0mm. | SA‐240 316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | ELLIPTICAL HEAD: 2.0 X 1, 14.0mm. THK X 1815.0mm. ID X 45.0mm. | SA‐240 316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | INSULATION: 486mm X 50mm THK | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | LINING: 488.750mm X 5.000mm THK | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
4 | SADDLE: 133.0mm X 120 DEG | SA‐240 316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | INSULATION: 10282mm X 50mm THK | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | LINING: 10282.000mm X 5.000mm THK | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
3 | BAR RING STIFFENER: 1839.0mm ID X 1999.0mm OD X 12.0mm | SA‐240 316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | INSULATION: 496mm X 50mm THK | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | LINING: 498.750mm X 5.000mm THK | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | CLASS 150 GR 2.3, 600.0mm BLIND FLANGE(S) | SA‐182 F316L |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
1 | NAMEPLATE | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 32
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
MDMT Summary: Step: 33 2:47pm Jan 19,2023

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG‐20(f) Thickness


Gov E* PWHT
Description MDMT MDMT MDMT ratio
Thk reqd
Notes mm.
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End[16] ‐196
Shell [16] ‐196
Right Dish En[16] ‐196
Nozzle Flg [5] ‐196
Nozzle Flg [5] ‐196
Nozzle Flg [5] ‐196
Nozzle Flg [5] ‐196
Nozzle Flg [5] ‐196
N6 [15] ‐196
Nozzle Flg [5] ‐196
MH [15] ‐196
Nozzle Flg [5] ‐196
Nozzle Flg [5] ‐196
Nozl. Bolting[22] ‐48 1.000 63.500 1.00 No
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Warmest MDMT: ‐48

Required Minimum Design Metal Temperature ‐28.9 °C


Warmest Computed Minimum Design Metal Temperature ‐48.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Vessel (AE3 Reactor East) 33
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
MDMT Summary: Step: 33 2:47pm Jan 19,2023

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 34
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Warnings and Errors: Step: 0 2:47pm Jan 19,2023

Class From To : Basic Element Checks.


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Class From To: Check of Additional Element Data


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

Information Regarding Nozzle Loads

Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.

One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.

The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 35
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Units used in this Analysis (bars):

Name System Unit Constant User Unit


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Length Feet 304.8000 mm.
Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm^2
Moment ft. lbs. 0.1383 Kg‐m.
Stress lbs./sq.in. 0.0069 N./mm^2
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm^3
Ins. Density lbs./cu.ft. 0.1602E‐04 kg./cm^3
Fluid Density lbs./cu.ft. 0.1602E‐04 kg./cm^3
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm^2
Inertia in.^4 41.6231 cm**4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m^2
Elevation Feet 304.8000 mm.
Volume in.^3 16.3900 Cm3
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.

PV Elite Vessel Analysis Program: Input Data

Vessel (AE3 Reactor East)


TR‐2405‐A
Rev.0

Design Internal Pressure (for Hydrotest) 10.342 bars


Design Internal Temperature 176.7 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature ‐28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT‐1
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:


Type of Pressure Test User Entered Pressure
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Vessel (AE3 Reactor East) 36
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Load Case 7 IP+OW+WI+FW+BW


Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code IBC‐2015


Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 180 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 2286 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm.
Distance Upwind of Crest Lh 0 mm.
Distance from Crest to the Vessel x 0 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IBC‐2015


Seismic Load Reduction Scale Factor 1.000
Importance Factor 1.000
Table Value Fa 1.000
Table Value Fv 1.400
Short Period Acceleration value Ss 1.000
Long Period Acceleration Value Sl 0.400
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class C
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000

Design Pressure + Static Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII‐1 Appendix 1‐9 N

Perform Blast Load Analysis No


Material Database Year Current w/Addenda or Code Year

Configuration Directives:
Vessel (AE3 Reactor East) 37
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Do not use Nozzle MDMT Interpretation VIII‐1 01‐37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be ‐155F (‐104C) Yes
For PWHT & P1 Materials the MDMT can be < ‐55F (‐48C) No

Using Metric Material Databases, ASME II D No


Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Elliptical
Description Left Dish End
Distance "FROM" to "TO" 35 mm.
Inside Diameter 1815 mm.
Element Thickness 11.9 mm.
Internal Corrosion Allowance 0.8 mm.
Nominal Thickness 14 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 10.342 bars
Design Temperature Internal Pressure 177 °C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 65 °C
Effective Diameter Multiplier 1.2
Material Name SA‐240 316L
Allowable Stress, Ambient 115.1 N./mm^2
Allowable Stress, Operating 111.7 N./mm^2
Allowable Stress, Hydrotest 149.7 N./mm^2
Material Density 0.008027 kg./cm^3
P Number Thickness 0 mm.
Yield Stress, Operating 125.8 N./mm^2
External Pressure Chart Name HA‐4
UNS Number S31603
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre‐Heated No

Element From Node 10


Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Liquid 1805 mm.
Liquid Density 0.0009996 kg./cm^3

Element From Node 10


Detail Type Insulation
Detail ID Ins: 10
Dist. from "FROM" Node / Offset dist ‐451.25 mm.
Height/Length of Insulation 486.25 mm.
Thickness of Insulation 50 mm.
Density 0.0002 kg./cm^3
Vessel (AE3 Reactor East) 38
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Element From Node 10


Detail Type Lining
Detail ID C276 Clad
Dist. from "FROM" Node / Offset dist ‐453.75 mm.
Height/Length of Lining 488.75 mm.
Thickness of Lining 5 mm.
Density 0.00889 kg./cm^3

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Element From Node 20


Element To Node 30
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 10282 mm.
Inside Diameter 1815 mm.
Element Thickness 12 mm.
Internal Corrosion Allowance 0.8 mm.
Nominal Thickness 12 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 10.342 bars
Design Temperature Internal Pressure 177 °C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 65 °C
Effective Diameter Multiplier 1.2
Material Name SA‐240 316L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre‐Heated No

Element From Node 20


Detail Type Saddle
Detail ID Left Saddle1
Dist. from "FROM" Node / Offset dist 250 mm.
Width of Saddle 133 mm.
Height of Saddle at Bottom 1169 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 250 mm.
Thickness of Wear Plate 12 mm.
Contact Angle, Wear Plate (degrees) 130.0
Friction coefficient 0.30000001
Moment Factor 3.0
Dimension E at base (optional) 0 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm.

Element From Node 20


Detail Type Saddle
Detail ID Left Saddle2
Dist. from "FROM" Node / Offset dist 2750 mm.
Width of Saddle 133 mm.
Height of Saddle at Bottom 1169 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 250 mm.
Thickness of Wear Plate 12 mm.
Contact Angle, Wear Plate (degrees) 130.0
Vessel (AE3 Reactor East) 39
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Friction coefficient 0.30000001


Moment Factor 3.0
Dimension E at base (optional) 1524 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 11212 mm.

Element From Node 20


Detail Type Saddle
Detail ID Right Saddle1
Dist. from "FROM" Node / Offset dist 7532 mm.
Width of Saddle 133 mm.
Height of Saddle at Bottom 1169 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 250 mm.
Thickness of Wear Plate 12 mm.
Contact Angle, Wear Plate (degrees) 130.0
Friction coefficient 0.30000001
Moment Factor 3.0
Dimension E at base (optional) 0 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm.

Element From Node 20


Detail Type Saddle
Detail ID Right Saddle2
Dist. from "FROM" Node / Offset dist 10032 mm.
Width of Saddle 133 mm.
Height of Saddle at Bottom 1169 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 250 mm.
Thickness of Wear Plate 12 mm.
Contact Angle, Wear Plate (degrees) 130.0
Friction coefficient 0.30000001
Moment Factor 3.0
Dimension E at base (optional) 0 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm.

Element From Node 20


Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Liquid 1805 mm.
Liquid Density 0.0009996 kg./cm^3

Element From Node 20


Detail Type Insulation
Detail ID Ins: 20
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Insulation 10282 mm.
Thickness of Insulation 50 mm.
Density 0.0002 kg./cm^3

Element From Node 20


Detail Type Lining
Vessel (AE3 Reactor East) 40
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Detail ID C276 Lining


Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Lining 10282 mm.
Thickness of Lining 5 mm.
Density 0.00889 kg./cm^3

Element From Node 20


Detail Type Ring
Detail ID Stf.1
Dist. from "FROM" Node / Offset dist 1800 mm.
Inside Diameter of Ring 1839 mm.
Thickness of Ring 12 mm.
Outside Diameter of Ring 1999 mm.
Material Name SA‐240 316L
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20


Detail Type Ring
Detail ID Stf.2
Dist. from "FROM" Node / Offset dist 5825 mm.
Inside Diameter of Ring 1839 mm.
Thickness of Ring 12 mm.
Outside Diameter of Ring 1999 mm.
Material Name SA‐240 316L
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20


Detail Type Ring
Detail ID Stf.3
Dist. from "FROM" Node / Offset dist 8482 mm.
Inside Diameter of Ring 1839 mm.
Thickness of Ring 12 mm.
Outside Diameter of Ring 1999 mm.
Material Name SA‐240 316L
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20


Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 5141 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

Element From Node 20


Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 6552 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Vessel (AE3 Reactor East) 41
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Blind Flange (Y/N) N


Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

Element From Node 20


Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 9372 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

Element From Node 20


Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 3732 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

Element From Node 20


Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 823 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

Element From Node 20


Detail Type Nozzle
Detail ID N6
Dist. from "FROM" Node / Offset dist 800 mm.
Nozzle Diameter 300 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 63.169 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA‐240 316L

Element From Node 20


Detail Type Nozzle
Detail ID N7
Vessel (AE3 Reactor East) 42
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Dist. from "FROM" Node / Offset dist 5141 mm.


Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.879 Kgf
Grade of Attached Flange GR 3.8
Nozzle Matl SB‐622

Element From Node 20


Detail Type Nozzle
Detail ID N8
Dist. from "FROM" Node / Offset dist 7732 mm.
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.901 Kgf
Grade of Attached Flange GR 3.8
Nozzle Matl SB‐622

Element From Node 20


Detail Type Nozzle
Detail ID N9
Dist. from "FROM" Node / Offset dist 9977 mm.
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.879 Kgf
Grade of Attached Flange GR 3.8
Nozzle Matl SB‐622

Element From Node 20


Detail Type Nozzle
Detail ID N10
Dist. from "FROM" Node / Offset dist 305 mm.
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 15.217 Kgf
Grade of Attached Flange GR 3.8
Nozzle Matl SB‐622

Element From Node 20


Detail Type Nozzle
Detail ID N11
Dist. from "FROM" Node / Offset dist 590 mm.
Nozzle Diameter 100 mm
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 16.879 Kgf
Grade of Attached Flange GR 3.8
Vessel (AE3 Reactor East) 43
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Nozzle Matl SB‐622

Element From Node 20


Detail Type Nozzle
Detail ID MH
Dist. from "FROM" Node / Offset dist 9575 mm.
Nozzle Diameter 600 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 395.8 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA‐240 316L

Element From Node 20


Detail Type Nozzle
Detail ID N12
Dist. from "FROM" Node / Offset dist 9822 mm.
Nozzle Diameter 200 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.85 Kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SB‐575

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Element From Node 30


Element To Node 40
Element Type Elliptical
Description Right Dish End
Distance "FROM" to "TO" 45 mm.
Inside Diameter 1815 mm.
Element Thickness 11.9 mm.
Internal Corrosion Allowance 0.8 mm.
Nominal Thickness 14 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 10.342 bars
Design Temperature Internal Pressure 177 °C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 65 °C
Effective Diameter Multiplier 1.2
Material Name SA‐240 316L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre‐Heated No

Element From Node 30


Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Liquid 1805 mm.
Liquid Density 0.0009996 kg./cm^3

Element From Node 30


Detail Type Insulation
Vessel (AE3 Reactor East) 44
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023

Detail ID Ins: 30
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Insulation 496.25 mm.
Thickness of Insulation 50 mm.
Density 0.0002 kg./cm^3

Element From Node 30


Detail Type Lining
Detail ID C276 Lining
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Lining 498.75 mm.
Thickness of Lining 5 mm.
Density 0.00889 kg./cm^3

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 45
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
XY Coordinate Calculations: Step: 2 2:47pm Jan 19,2023

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End| 35 | ... | 35 | ... |
Shell| 10317 | ... | 10282 | ... |
Right Dish End| 10362 | ... | 45 | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 46
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Internal Pressure Calculations: Step: 3 2:47pm Jan 19,2023

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End| 10.519 | 14 | 0.8 | 1815 | 111.7 |
Shell| 10.519 | 12 | 0.8 | 1815 | 111.7 |
Right Dish End| 10.519 | 14 | 0.8 | 1815 | 111.7 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End| 10.342 | 13.472 | 15.0724 | 11.9 | 9.35215 |
Shell| 10.342 | 13.4945 | 15.0992 | 12 | 9.40275 |
Right Dish End| 10.342 | 13.472 | 15.0724 | 11.9 | 9.35215 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 11 15

MAWP: 11 bars, limited by: Nozzle Reinforcement.

Elements Suitable for Design Internal Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 47
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Left Dish End Step: 4 2:47pm Jan 19,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Left Dish End

| |
Elliptical Head Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 35.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 86.1 N./mm^2 |
Spec. Min. Thk t or e 11.9000 mm. | Spec. Nominal Thk. 14.000 mm. |
Surface Area 38845.7 cm^2 | SG of Contents 1.000 |
Element Volume 873363.0 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.8 N./mm^2 |
| Aspect Ratio 2.00 |

| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Full Radiography per UW‐11(a) Type 1 | Full Radiography per UW‐11(a) Type 1 |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.893 mm.
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.447 mm.

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E‐0.2*P) Appendix 1‐4(c)
= (10.519*1816.6001*0.999)/(2*111.7*1.0‐0.2*10.519)
= 8.5522 + 0.8000 = 9.3522 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.177 bars
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1‐4 (c)
= (2*111.7*1.0*11.1)/(0.999*1816.6001+0.2*11.1)
= 14 ‐ 0 = 13 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1‐4 (c)
= (2*115.1*1.0*11.9)/(1.0*1815.0+0.2*11.9)
= 15 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.519*(0.999*1816.6001+0.2*11.1))/(2*1.0*11.1)
= 86.085 N./mm^2
Vessel (AE3 Reactor East) 48
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Left Dish End Step: 4 2:47pm Jan 19,2023

Straight Flange Required Thickness:


= (P*R)/(S*E‐0.6*P) + c per UG‐27 (c)(1)
= (10.519*908.3)/(111.7*1.0‐0.6*10.519)+0.8
= 9.403 mm.

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.177 bars
= (S*E*t)/(R+0.6*t) per UG‐27 (c)(1)
= (111.7 * 1.0 * 13.2)/(908.3 + 0.6 * 13.2 )
= 16 ‐ 0 = 16 bars

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1816.6/( 2 * 454.55 ))2)/6
= 0.998827

% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 3.328 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.893 mm.
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.447 mm.

External Pressure Results for: Left Dish End

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
11.100 | 1838.80 | 165.66 | 0.0008384 | 58.88 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 58.8786/( 0.9 *165.6577 ) = 3.9489 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
4.880 | 1838.80 | 376.84 | 0.0003686 | 35.08 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 35.0795/( 0.9 *376.8378 ) = 1.0343 bars

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 49
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Shell Step: 5 2:47pm Jan 19,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell

| |
Cylindrical Shell Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 10282.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 85.9 N./mm^2 |
Spec. Min. Thk t or e 12.0000 mm. | Spec. Nominal Thk. 12.000 mm. |
Surface Area 594031.2 cm^2 | SG of Contents 1.000 |
Element Volume 26607166.0 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.9 N./mm^2 |

| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Full Radiography per UW‐11(a) Type 1 | Full Radiography per UW‐11(a) Type 1 |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E‐0.6*P) per UG‐27 (c)(1)
= (10.519*908.3)/(111.7*1.0‐0.6*10.519)
= 8.6027 + 0.8000 = 9.4027 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.177 bars
= (S*E*t)/(R+0.6*t) per UG‐27 (c)(1)
= (111.7*1.0*11.2)/(908.3+0.6*11.2)
= 14 ‐ 0 = 13 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG‐27 (c)(1)
= (115.1*1.0*12.0)/(907.5+0.6*12.0)
= 15 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (10.519*(908.3+0.6*11.2))/(1.0*11.2)
= 85.943 N./mm^2

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 0.657 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Vessel (AE3 Reactor East) 50
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Shell Step: 5 2:47pm Jan 19,2023

External Pressure Results for: Shell

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 1986.25 | 164.20 | 1.0801 | 0.0005928 | 53.87 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*53.8748)/(3*164.1964) = 4.3746 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
6.225 | 1839.00 | 1986.25 | 295.40 | 1.0801 | 0.0002408 | 22.92 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*22.9151)/(3*295.4022) = 1.0342 bars

| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.61 | 164.20 | 4.4212 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7456)/(3*164.1964) = 1.0349 bars

Cylindrical Shell From Stf.1 to Stf.2 Ext. Chart: HA-4 at 65 °C

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 4025.00 | 164.20 | 2.1887 | 0.0002816 | 26.80 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*26.8015)/(3*164.1964) = 2.1762 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
8.321 | 1839.00 | 4025.00 | 221.00 | 2.1887 | 0.0001801 | 17.14 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*17.1437)/(3*220.9976) = 1.0343 bars

| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.49 | 164.20 | 4.4211 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7458)/(3*164.1964) = 1.0349 bars

Cylindrical Shell From Stf.2 to Stf.3 Ext. Chart: HA-4 at 65 °C


Vessel (AE3 Reactor East) 51
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Shell Step: 5 2:47pm Jan 19,2023

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 2657.00 | 164.20 | 1.4448 | 0.0004362 | 41.52 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*41.5177)/(3*164.1964) = 3.3712 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
7.011 | 1839.00 | 2657.00 | 262.30 | 1.4448 | 0.0002138 | 20.35 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*20.3483)/(3*262.3014) = 1.0343 bars

| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8131.87 | 164.20 | 4.4219 | 0.0001339 | 12.74 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7435)/(3*164.1964) = 1.0348 bars

Cylindrical Shell From Stf.3 to 30 Ext. Chart: HA-4 at 65 °C

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 1996.25 | 164.20 | 1.0855 | 0.0005897 | 53.80 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*53.7972)/(3*164.1964) = 4.3683 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
6.238 | 1839.00 | 1996.25 | 294.83 | 1.0855 | 0.0002403 | 22.87 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*22.8705)/(3*294.8275) = 1.0342 bars

| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.64 | 164.20 | 4.4212 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7456)/(3*164.1964) = 1.0349 bars

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 52
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Right Dish End Step: 6 2:47pm Jan 19,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Right Dish End

| |
Elliptical Head Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 45.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 86.1 N./mm^2 |
Spec. Min. Thk t or e 11.9000 mm. | Spec. Nominal Thk. 14.000 mm. |
Surface Area 39424.7 cm^2 | SG of Contents 1.000 |
Element Volume 899240.4 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.9 N./mm^2 |
| Aspect Ratio 2.00 |

| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
User Defined | User Defined |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.893 mm.
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.447 mm.

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E‐0.2*P) Appendix 1‐4(c)
= (10.519*1816.6001*0.999)/(2*111.7*1.0‐0.2*10.519)
= 8.5522 + 0.8000 = 9.3522 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.177 bars
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1‐4 (c)
= (2*111.7*1.0*11.1)/(0.999*1816.6001+0.2*11.1)
= 14 ‐ 0 = 13 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1‐4 (c)
= (2*115.1*1.0*11.9)/(1.0*1815.0+0.2*11.9)
= 15 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.519*(0.999*1816.6001+0.2*11.1))/(2*1.0*11.1)
= 86.085 N./mm^2
Vessel (AE3 Reactor East) 53
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Right Dish End Step: 6 2:47pm Jan 19,2023

Straight Flange Required Thickness:


= (P*R)/(S*E‐0.6*P) + c per UG‐27 (c)(1)
= (10.519*908.3)/(111.7*1.0‐0.6*10.519)+0.8
= 9.403 mm.

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.177 bars
= (S*E*t)/(R+0.6*t) per UG‐27 (c)(1)
= (111.7 * 1.0 * 13.2)/(908.3 + 0.6 * 13.2 )
= 16 ‐ 0 = 16 bars

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1816.6/( 2 * 454.55 ))2)/6
= 0.998827

% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 3.328 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.893 mm.
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.447 mm.

External Pressure Results for: Right Dish End

Elastic Modulus from Chart: HA-4 at 65 °C: 190346784 KPa.

| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
11.100 | 1838.80 | 165.66 | 0.0008384 | 58.88 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 58.8786/( 0.9 *165.6577 ) = 3.9489 bars

| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
4.880 | 1838.80 | 376.84 | 0.0003686 | 35.08 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 35.0795/( 0.9 *376.8378 ) = 1.0343 bars

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 54
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Pressure Test Results: Shop Test Step: 7 2:47pm Jan 19,2023

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 14.531 bars


Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 13.445 bars
Pressure per UG99c = 1.30 * M.A.P. ‐ Head(Hyd) 19.416 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 12.296 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 14.789 bars
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 14.789 bars
Pressure per App 27‐4 = M.A.W.P. 11.178 bars

User Defined Hydrostatic Test Pressure at High Point 13.850 bars

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N./mm^2 & bars):

From To | Stress | Allowable | Ratio | Pressure |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End | 107.1 | 149.7 | 0.716 | 14.03 |
Shell | 106.9 | 149.7 | 0.714 | 14.03 |
Right Dish End | 107.1 | 149.7 | 0.716 | 14.03 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Stress ratios for Nozzle and Pad Materials (N./mm^2):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | Nozzle | 188.20 | 188.20 | 1.000 |
N1 | Pad | 115.15 | 111.70 | 1.031 |
N2 | Nozzle | 188.20 | 188.20 | 1.000 |
N2 | Pad | 115.15 | 111.70 | 1.031 |
N3 | Nozzle | 188.20 | 188.20 | 1.000 |
N3 | Pad | 115.15 | 111.70 | 1.031 |
N4 | Nozzle | 188.20 | 188.20 | 1.000 |
N4 | Pad | 115.15 | 111.70 | 1.031 |
N5 | Nozzle | 188.20 | 188.20 | 1.000 |
N5 | Pad | 115.15 | 111.70 | 1.031 |
N6 | Nozzle | 115.10 | 111.70 | 1.030 |
N6 | Pad | 115.15 | 111.70 | 1.031 |
N7 | Nozzle | 188.23 | 188.23 | 1.000 |
N7 | Pad | 115.15 | 111.70 | 1.031 |
N8 | Nozzle | 188.23 | 188.23 | 1.000 |
N8 | Pad | 115.15 | 111.70 | 1.031 |
N9 | Nozzle | 188.23 | 188.23 | 1.000 |
N9 | Pad | 115.15 | 111.70 | 1.031 |
N10 | Nozzle | 188.20 | 188.20 | 1.000 |
N10 | Pad | 115.15 | 111.70 | 1.031 |
N11 | Nozzle | 188.23 | 188.23 | 1.000 |
N11 | Pad | 115.15 | 111.70 | 1.031 |
MH | Nozzle | 115.15 | 111.70 | 1.031 |
MH | Pad | 115.15 | 111.70 | 1.031 |
N12 | Nozzle | 188.20 | 188.20 | 1.000 |
N12 | Pad | 115.15 | 111.70 | 1.031 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.000
Vessel (AE3 Reactor East) 55
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Pressure Test Results: Shop Test Step: 7 2:47pm Jan 19,2023

Stress ratios for Stiffening Ring Materials (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Stf.1 | 115.15 | 111.70 | 1.031 |
Stf.2 | 115.15 | 111.70 | 1.031 |
Stf.3 | 115.15 | 111.70 | 1.031 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.031

Stress ratios for Pressurized Vessel Elements (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End | 115.10 | 111.70 | 1.030 |
Shell | 115.10 | 111.70 | 1.030 |
Right Dish End | 115.10 | 111.70 | 1.030 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.030

Hoop Stress in Nozzle Wall during Pressure Test (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | 12.53 | 244.70 | 0.051 |
N2 | 12.53 | 244.70 | 0.051 |
N3 | 12.53 | 244.70 | 0.051 |
N4 | 12.53 | 244.70 | 0.051 |
N5 | 12.53 | 244.70 | 0.051 |
N6 | 15.87 | 149.70 | 0.106 |
N7 | 10.14 | 244.70 | 0.041 |
N8 | 10.14 | 244.70 | 0.041 |
N9 | 10.14 | 244.70 | 0.041 |
N10 | 10.14 | 244.70 | 0.041 |
N11 | 10.14 | 244.70 | 0.041 |
MH | 30.90 | 149.69 | 0.206 |
N12 | 12.53 | 244.70 | 0.051 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Elements Suitable for Test Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 56
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
External Pressure Calculations: Step: 8 2:47pm Jan 19,2023

External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2021

Stiffening Ring Calcs for: Stf.1, SA-240 316L , Bar Ring: 80 x 12 mm.

Effective Length of Shell: 158 mm.

Area (cm^2) Distance (mm.) Area*Dist


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 17.681 5.6000 99.014
Ring : 9.600 51.2000 491.521
Total: 27.281 590.535
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Centroid of Ring plus Shell: 22 mm.

Inertia Distance A*Dist²


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 1.848 16.0463 4552.586
Ring : 51.200 ‐29.5538 8384.892
Total: 53.048 12937.479
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Available Moment of Inertia, Ring + Shell: 0.182E+03 cm**4

Required Stress in Ring plus Shell Breq 12.38 N./mm^2


Required Strain in Ring plus Shell Areq 0.0001300

Required Moment of Inertia, Ring plus Shell:


= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (1839.0²*3005.6252(11.2+9.6/3005.6252)0.00013)/10.9
= 140 cm**4

Results for Stiffening Ring Weld Calculations per UG-30:


Given Stiffening Ring Fillet Weld Size Wleg 10.000 mm.
Stiffening Ring Attachment Style INTERMITTENT
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 31.70 Kgf/mm.
The Radial Shear Load V 582.94 Kgf
The First Moment of the Area ( Ring + Shell ) Q 28371.64 mm.³
Weld Shear Flow due to Rad. Shear Load VQ/I 9.07 Kgf/mm.
The Weld Allowable Stress 0.55*S 63.33 N./mm^2
Minimum Weld Leg Size Min( 6mm, t, tw ) Wldmin 6.00 mm.
Max Clear Spacing bet Toes of Adj Weld Segments, 8t 89.60 mm.
The Weld Allowable Load WLeg*0.55*S 64.58 Kgf/mm.
The Combined Weld Load SRSS of VQ/I and Pext*Slen 32.97 Kgf/mm.
MAEP of Stiffening Ring Weld Weld MAEP 0.20 N./mm^2

Stiffening Ring Calcs for: Stf.2, SA-240 316L , Bar Ring: 80 x 12 mm.

Effective Length of Shell: 158 mm.

Area (cm^2) Distance (mm.) Area*Dist


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 17.681 5.6000 99.014
Ring : 9.600 51.2000 491.521
Total: 27.281 590.535
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Vessel (AE3 Reactor East) 57
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
External Pressure Calculations: Step: 8 2:47pm Jan 19,2023

Centroid of Ring plus Shell: 22 mm.

Inertia Distance A*Dist²


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 1.848 16.0463 4552.586
Ring : 51.200 ‐29.5538 8384.892
Total: 53.048 12937.479
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Available Moment of Inertia, Ring + Shell: 0.182E+03 cm**4

Required Stress in Ring plus Shell Breq 12.42 N./mm^2


Required Strain in Ring plus Shell Areq 0.0001300

Required Moment of Inertia, Ring plus Shell:


= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (1839.0²*3341.0(11.2+9.6/3341.0)0.00013)/10.9
= 155 cm**4

Results for Stiffening Ring Weld Calculations per UG-30:


Given Stiffening Ring Fillet Weld Size Wleg 10.000 mm.
Stiffening Ring Attachment Style INTERMITTENT
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 35.24 Kgf/mm.
The Radial Shear Load V 647.98 Kgf
The First Moment of the Area ( Ring + Shell ) Q 28371.64 mm.³
Weld Shear Flow due to Rad. Shear Load VQ/I 10.08 Kgf/mm.
The Weld Allowable Stress 0.55*S 63.33 N./mm^2
Minimum Weld Leg Size Min( 6mm, t, tw ) Wldmin 6.00 mm.
Max Clear Spacing bet Toes of Adj Weld Segments, 8t 89.60 mm.
The Weld Allowable Load WLeg*0.55*S 64.58 Kgf/mm.
The Combined Weld Load SRSS of VQ/I and Pext*Slen 36.65 Kgf/mm.
MAEP of Stiffening Ring Weld Weld MAEP 0.18 N./mm^2

Stiffening Ring Calcs for: Stf.3, SA-240 316L , Bar Ring: 80 x 12 mm.

Effective Length of Shell: 158 mm.

Area (cm^2) Distance (mm.) Area*Dist


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 17.681 5.6000 99.014
Ring : 9.600 51.2000 491.521
Total: 27.281 590.535
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Centroid of Ring plus Shell: 22 mm.

Inertia Distance A*Dist²


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell: 1.848 16.0463 4552.586
Ring : 51.200 ‐29.5538 8384.892
Total: 53.048 12937.479
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Available Moment of Inertia, Ring + Shell: 0.182E+03 cm**4

Required Stress in Ring plus Shell Breq 12.28 N./mm^2


Required Strain in Ring plus Shell Areq 0.0001290

Required Moment of Inertia, Ring plus Shell:


= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (1839.0²*2326.625(11.2+9.6/2326.625)0.000129)/10.9
= 108 cm**4
Vessel (AE3 Reactor East) 58
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
External Pressure Calculations: Step: 8 2:47pm Jan 19,2023

Results for Stiffening Ring Weld Calculations per UG-30:


Given Stiffening Ring Fillet Weld Size Wleg 10.000 mm.
Stiffening Ring Attachment Style INTERMITTENT
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 24.54 Kgf/mm.
The Radial Shear Load V 451.25 Kgf
The First Moment of the Area ( Ring + Shell ) Q 28371.64 mm.³
Weld Shear Flow due to Rad. Shear Load VQ/I 7.02 Kgf/mm.
The Weld Allowable Stress 0.55*S 63.33 N./mm^2
Minimum Weld Leg Size Min( 6mm, t, tw ) Wldmin 6.00 mm.
Max Clear Spacing bet Toes of Adj Weld Segments, 8t 89.60 mm.
The Weld Allowable Load WLeg*0.55*S 64.58 Kgf/mm.
The Combined Weld Load SRSS of VQ/I and Pext*Slen 25.52 Kgf/mm.
MAEP of Stiffening Ring Weld Weld MAEP 0.26 N./mm^2

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| No Calc | 1838.8 | 11.1 | 0.00083841 | 58.8786 |
20| Ring| 1986.25 | 1839 | 11.2 | 0.00059279 | 53.8748 |
Ring| Ring| 4025 | 1839 | 11.2 | 0.00028159 | 26.8015 |
Ring| Ring| 2657 | 1839 | 11.2 | 0.00043621 | 41.5177 |
Ring| 30| 1996.25 | 1839 | 11.2 | 0.00058966 | 53.7972 |
30| 40| No Calc | 1838.8 | 11.1 | 0.00083841 | 58.8786 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 11.9 | 5.67955 | 1.03421 | 3.94892 |
20| Ring| 12 | 7.02541 | 1.03421 | 4.37457 |
Ring| Ring| 12 | 9.12136 | 1.03421 | 2.17625 |
Ring| Ring| 12 | 7.81102 | 1.03421 | 3.37119 |
Ring| 30| 12 | 7.03755 | 1.03421 | 4.36827 |
30| 40| 11.9 | 5.67955 | 1.03421 | 3.94892 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Stf.1 | 2 |
Stf.2 | 2 |
Stf.3 | 3 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 2

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| No Calc | No Calc | No Calc | No Calc |
20| Ring| 1986.25 | 8130.61 | No Calc | No Calc |
Ring| Ring| 4025 | 8130.49 | 139.651 | 182.423 |
Ring| Ring| 2657 | 8131.87 | 154.802 | 182.423 |
Ring| 30| 1996.25 | 8130.64 | 108.139 | 182.423 |
Vessel (AE3 Reactor East) 59
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
External Pressure Calculations: Step: 8 2:47pm Jan 19,2023

30| 40| No Calc | No Calc | No Calc | No Calc |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Elements Suitable for External Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 60
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element and Detail Weights: Step: 9 2:47pm Jan 19,2023

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm3 | kg. | Cm3 | kg. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 472.553 | 873363 | 445.55 | 875595 | 23.6276 |
20| 30| 5684.81 | 26607166 | 5308.15 | 26654098 | 284.24 |
30| 40| 479.01 | 899240 | 451.638 | 901518 | 23.9505 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Total | 6636 |28379772.00 | 6205 |28431210.00 | 331 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, | Z Offset |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg. | mm. | mm. | mm. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10|Liqd| 872.709 | ‐151.25 | 5 | ... | LIQUID
10|Insl| 51.1412 | ‐208.125 | ... | ... | Ins: 10
10|Lini| 183.121 | ‐209.375 | ... | ... | C276 Clad
20|Sadl| 255.224 | 250 | 1026.25 | ... | Left Saddle1
20|Sadl| 255.224 | 2750 | 1026.25 | ... | Left Saddle2
20|Sadl| 255.224 | 7532 | 1026.25 | ... | Right Saddle1
20|Sadl| 255.224 | 10032 | 1026.25 | ... | Right Saddle2
20|Liqd| 26572.5 | 5141 | 5 | ... | LIQUID
20|Insl| 610.134 | 5141 | ... | ... | Ins: 20
20|Lini| 2598.62 | 5141 | ... | ... | C276 Lining
20|Ring| 48.7816 | 1800 | ... | ... | Stf.1
20|Ring| 48.7816 | 5825 | ... | ... | Stf.2
20|Ring| 48.7816 | 8482 | ... | ... | Stf.3
20|Nozl| 38.6923 | 5141 | ‐1007.5 | ... | N1
20|Nozl| 38.6923 | 6552 | ... | 1007.5 | N2
20|Nozl| 38.6923 | 9372 | ... | 1007.5 | N3
20|Nozl| 38.6923 | 3732 | ... | 1007.5 | N4
20|Nozl| 38.6923 | 823 | ... | 1007.5 | N5
20|Nozl| 66.3274 | 800 | 1057.5 | ... | N6
20|Nozl| 17.7234 | 5141 | 957.16 | ... | N7
20|Nozl| 17.7464 | 7732 | 957.16 | ... | N8
20|Nozl| 17.7234 | 9977 | 957.16 | ... | N9
20|Nozl| 15.978 | 305 | 957.16 | ... | N10
20|Nozl| 17.7234 | 590 | ‐957.16 | ... | N11
20|Nozl| 415.59 | 9575 | ... | ‐1207.5 | MH
20|Nozl| 38.6923 | 9822 | ... | 1007.5 | N12
30|Liqd| 898.567 | 196.25 | 5 | ... | LIQUID
30|Insl| 51.84 | 248.125 | ... | ... | Ins: 30
30|Lini| 185.648 | 249.375 | ... | ... | C276 Lining
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Total Weight of Each Detail Type:

Saddles 1020.9
Liquid 28343.8
Insulation 713.1
Lining 2967.4
Stiffeners 146.3
Nozzles 801.0
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sum of the Detail Weights 33992.5 kg.
Vessel (AE3 Reactor East) 61
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element and Detail Weights: Step: 9 2:47pm Jan 19,2023

Weight Summation Results: (kg.)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Main Elements | 6968.2 | 6968.2 | 6968.2 | 6968.2 | 6968.2 | 6968.2 |
Saddles | 1020.9 | 1020.9 | 1020.9 | 1020.9 | 1020.9 | 1020.9 |
Stif. Rings | 146.3 | 146.3 | 146.3 | 146.3 | 146.3 | 146.3 |
Nozzles | 801.0 | 801.0 | 801.0 | 801.0 | 801.0 | 801.0 |
Insulation | ... | ... | 713.1 | 713.1 | 713.1 | 713.1 |
Lining | 2967.4 | 2967.4 | 2967.4 | 2967.4 | 2967.4 | 2967.4 |
Ope. Liquid | ... | ... | ... | ... | ... | 28343.8 |
Test Liquid | ... | 28362.4 | ... | ... | ... | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Totals | 11903.8 | 40266.2 | 12616.9 | 12616.9 | 12616.9 | 40960.7 |

Field Installation Options:

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. ‐ Bare Weight without Removable Internals 11903.8 kg.


Shop Test Wt. ‐ Fabricated Weight + Water ( Full ) 40266.2 kg.
Shipping Wt. ‐ Fab. Weight + removable Intls.+ Shipping App. 12616.9 kg.
Erected Wt. ‐ Fab. Wt + or ‐ loose items (trays,platforms etc.) 12616.9 kg.
Ope. Wt. no Liq ‐ Fab. Weight + Internals. + Details + Weights 12616.9 kg.
Operating Wt. ‐ Empty Weight + Operating Liq. Uncorroded 40960.7 kg.
Oper. Wt. + CA ‐ Corr Wt. + Operating Liquid 40508.1 kg.
Field Test Wt. ‐ Empty Weight + Water (Full) 40645.7 kg.

The Corroded Weight and thickness are used in the Horizontal


Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Surface Areas of Elements:

| | Outside Surface | Inside Surface |


From| To | Area | Area |
| | cm^2 | cm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 38845.7 | 37704.6 |
20| 30| 594031 | 586279 |
30| 40| 39424.7 | 38274.8 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Total 672301.6 662258.2 cm^2
Total 723.7 712.8 ft²

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 62
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Flange MAWP: Step: 10 2:47pm Jan 19,2023

Nozzle Flange MAWP Results: (bars & °C)

Nozzle | Flange Rating | Design | | Grade/ | Equiv. | ‐ ‐ ‐ ‐ ‐ ‐ Max Pressure |


Description | Ope. | Ambient | Temp | Class | Group | Press |UG‐44(b)| 50% | DNV |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N2 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N3 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N4 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N5 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N6 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N7 | 14.73 | 20.00 | 177 | 150 | GR 3.8 | ... | ... | ... | ... |
N8 | 14.73 | 20.00 | 177 | 150 | GR 3.8 | ... | ... | ... | ... |
N9 | 14.73 | 20.00 | 177 | 150 | GR 3.8 | ... | ... | ... | ... |
N10 | 14.73 | 20.00 | 177 | 150 | GR 3.8 | ... | ... | ... | ... |
N11 | 14.73 | 20.00 | 177 | 150 | GR 3.8 | ... | ... | ... | ... |
MH | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
N12 | 11.57 | 15.90 | 177 | 150 | GR 2.3 | ... | ... | ... | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Min Rating | 11.573 | 15.900, [for Core Elements] | ... | ... | ... |

Pressure Ratings are per ASME B16.5 2017 Metric Edition

Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 63
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Wind Load Calculation: Step: 11 2:47pm Jan 19,2023

Wind Load Calculation Results:

Input Values:

Wind Design Code IBC‐2015


Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 180 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 2286 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm.
Distance Upwind of Crest Lh 0 mm.
Distance from Crest to the Vessel x 0 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Wind Analysis Results

The importance factor is not used in the calculation of wind pressure vs. elevation for
the selected wind code.

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.966)/(1+1.7*3.4*0.228)))
= min(0.85, 0.907 )
= 0.850

Natural Frequency of Vessel (Operating) 33.000 Hz


Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz

Per Section 1609 of IBC 2003/06/09/12/15/18 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is 1.000


Force Coefficient [Cf] 0.578
Structure Height to Diameter ratio 5.668

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element:

The ASCE code performs calculations in Imperial Units. The wind pressure is therefore computed
in these units.

Value of [Alpha] and [Zg]:


Exposure Category: C from Table 26.9.1
Alpha = 9.5: Zg = 274320.0 mm.

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 1169.0 + 2286.0 = 3455.0 mm.
= 11.335 ft. Imperial Units
Vessel (AE3 Reactor East) 64
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Wind Load Calculation: Step: 11 2:47pm Jan 19,2023

Velocity Pressure coefficient evaluated at height z [Kz]:


Because z (11.335 ft.) < 15 ft.
= 2.01( 15 / Zg )2/Alpha
= 2.01( 15/900.0 )2/9.5
= 0.849

Type of Hill: No Hill

Wind Directionality Factor [Kd]:


= 0.95, per Table 26.6‐1

As there is No Hill Present: [Kzt]:


K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:


= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.0* 0.0* 0.0 )²
= 1.0

Velocity Pressure evaluated at height z, Imperial Units [qz]:


= max( 16, 0.00256 * Kz * Kzt * Kd * V(mph)² )
= max( 16, 0.00256 * 0.849 * 1.0 * 0.95 * 111.85² )
= 25.8 psf [126.103] Kgs/m^2

Force on the first element [F]:


= qz * G * Cf * WindArea
= 25.828 * 0.85 * 0.578 * 9.328
= 118.3 lbs. [53.7] Kgf

Element Hgt (z) K1 K2 K3 Kz Kzt qz


mm. Kgs/m^2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End 3455.0 0.000 0.000 0.000 0.849 1.000 126.103
Shell 3455.0 0.000 0.000 0.000 0.849 1.000 126.103
Right Dish End 3455.0 0.000 0.000 0.000 0.849 1.000 126.103

Wind Load Calculation:

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm^2 | Kgs/m^2 | Kgf |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 3455 | 2326.56 | 8666.25 | 126.103 | 53.6722 |
20| 30| 3455 | 2326.8 | 239242 | 126.103 | 1481.68 |
30| 40| 3455 | 2326.56 | 8898.91 | 126.103 | 55.1131 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 65
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Earthquake Load Calculation: Step: 12 2:47pm Jan 19,2023

Earthquake Load Calculation Results:

Earthquake Load Calculation:

Input Values:

Seismic Design Code IBC‐2015


Seismic Load Reduction Scale Factor 1.000
Importance Factor 1.000
Table Value Fa 1.000
Table Value Fv 1.400
Short Period Acceleration value Ss 1.000
Long Period Acceleration Value Sl 0.400
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class C
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000

Seismic Analysis Results:

Sms = Fa * Ss = 1.0 * 1.0 = 1.0


Sm1 = Fv * S1 = 1.4 * 0.4 = 0.56
Sds = 2/3 * Sms = 2/3 * 1.0 = 0.667
Sd1 = 2/3 * Sm1 = 2/3 * 0.56 = 0.373

Check Approximate Fundamental Period from 12.8-7 [Ta]:


= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020( 6.81270.75)
= 0.084 seconds

The Coefficient Cu from Table 12.8-1 is : 1.400

Fundamental Period (1/Frequency) [T]:


= ( 1/Natural Frequency ) = ( 1/33.0 )
= 0.030

Check the Value of T which is the smaller of Cu*Ta and T:


= Minimum Value of ( 1.4 * 0.084, 0.03 ) per 12.8.2
= 0.030
As the time period is < 0.06 second, use section 15.4.2.

Compute the Base Shear per equation 15.4-5, [V]:


= 0.3 * Sds * W * I
= 0.3 * 0.667 * 39487 * 1.0
= 7897.438 Kgf

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element |


From| To | Height | Weight | Ope Load |
| | mm. | Kgf | Kgf |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
10| 20| 907.5 | 5641.03 | 1128.21 |
Vessel (AE3 Reactor East) 66
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Earthquake Load Calculation: Step: 12 2:47pm Jan 19,2023

20| 30| 907.5 | 5641.03 | 1128.21 |


20|Sadl| 907.5 | 5641.03 | 1128.21 |
Sadl| 30| 907.5 | 5641.03 | 1128.21 |
20| 30| 907.5 | 5641.03 | 1128.21 |
20| 30| 907.5 | 5641.03 | 1128.21 |
30| 40| 907.5 | 5641.03 | 1128.21 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 67
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Center of Gravity Calculation: Step: 13 2:47pm Jan 19,2023

Shop/Field Installation Options :

Insulation is installed in the Shop.


Lining is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of the Saddles 5176.000 mm.


Center of Gravity of the Liquid 5181.177 mm.
Center of Gravity of the Insulation 5181.641 mm.
Center of Gravity of the Lining 5180.900 mm.
Center of Gravity of the Stiffening Rings 5404.000 mm.
Center of Gravity of the Nozzles 7306.417 mm.

Center of Gravity of Bare Shell New and Cold 5181.499 mm.


Center of Gravity of Bare Shell Corroded 5181.546 mm.

Vessel CG in the Operating Condition 5223.921 mm.


Vessel CG in the Fabricated (Shop/Empty) Condition 5318.399 mm.
Vessel CG in the Test Condition 5223.326 mm.

Rigging Analysis Results:

Lifting Weight based the calculated Empty Weight.

Total Effective Length of Vessel for this analysis 10362.00 mm.


Total vessel weight (No Liquid) Twt 12616.89 Kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 18925.34 Kgf
Distance to the Lug on the Left End 800.00 mm.
Distance to the Lug on the Right End 8982.00 mm.
Design Reaction force at the Left End Lug 8474.08 Kgf
Design Reaction force at the Right End Lug 10451.26 Kgf

CG Distance from the Left End Lug/Trunnion 4518.40 mm.


CG Distance from the Nearer Lifting Lug/Trunnion 3663.60 mm.

Compressive Allowable Increase Factor 1.00

Critical Values: (N./mm^2, mm.)

| Max Stress| Elevation | Allowables |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Bending | 2.10 | 4147.80 | 71.93 (UG‐23) |
Shear | 0.84 | 8260.60 | 80.57 (0.7*S) |

The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress


mm. Kg‐m. N./mm^2 Kgf N./mm^2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
0.00 0.0 0.0 4686.3 0.7
2091.40 2006.6 0.6 2195.3 0.3
6204.20 5846.3 1.8 3212.0 0.5
10317.00 565.1 0.2 360.5 0.1
Vessel (AE3 Reactor East) 68
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Center of Gravity Calculation: Step: 13 2:47pm Jan 19,2023

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0293 at elevation 4147.8003 mm. - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 69
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Operating Case

There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.9 * 11.2 ), 2 * 285.0 )
= 290.8276 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.90 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 285.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 460.10 mm.

Shell Allowable Stress used in Calculation 111.70 N./mm^2


Head Allowable Stress used in Calculation 111.70 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, Operating Case 14163.39 Kgf

Pressure used in Analysis P 10.430 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan 32.21 | 111.70 |
Long. Stress at Bottom of Midspan 52.90 | 111.70 |
Long. Stress at Top of Saddles 42.53 | 111.70 |
Long. Stress at Bottom of Saddles 42.58 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 11.94 | 67.05 |
Tangential Shear in Head 12.05 | 67.05 |
Circ. Stress at Horn of Saddle 32.61 | 139.62 |
Addl. Stress in Head as Stiffener 89.74 | 139.62 |
Circ. Compressive Stress in Shell 3.24 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:


Vessel (AE3 Reactor East) 70
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E


= 3.0( 1590.5/4 + 0 ) * 1169.0/1613.4055
= 864.3 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
= max( 536.21, 0 ) * 1169.0/2500.0
= 250.7 Kgf

Saddle Reaction Force due to Earthquake Fl [Fsl]:


= max( Fl, Sum of X Forces ) * B / Ls
= max( 7897.44, 0 ) * 1169.0/2500.0
= 3692.8 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 7897/4 + 0 ) * 1169.0/1613.4055
= 4291.6 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 9872 + max( 251, 864, 3693, 4292 )
= 14163.4 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )
= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 14418.62 Kgf
Transverse Shear Load 1974.36 Kgf
Longitudinal Shear Load 7897.44 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.9 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐14163*285.0[1‐(1‐285.0/10362.0+(913.9²‐460.1²)/
(2*285.0*10362.0))/(1+(4*460.1)/(3*10362.0))]
= 71.9 Kg‐m.

Moment per Equation 4.15.2 [M2]:


= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 14163*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*285/10362
Vessel (AE3 Reactor East) 71
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= 31005.8 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= 10.43 * 913.9/(2*11.2) ‐ 31005.8/(pi*913.9²*11.2)
= 32.21 N./mm^2

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.43 * 913.9/(2 * 11.2) + 31005.8/(pi * 913.9² * 11.2 )
= 52.90 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= 10.43 * 913.9/(2 * 11.2) ‐ 71.9/(pi * 913.9² * 11.2)
= 42.53 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= 10.43 * 913.9/(2*11.2) + 71.9/(pi*913.9²*11.2)
= 42.58 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 14163( 10362.0 ‐ 2 * 285.0)/(10362.0 + ( 4 * 460.1/3))
= 12636.2 Kgf

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 14163/( 913.9 * 11.2 )
= 11.94 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 14163/( 913.9 * 11.1 )
= 12.05 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 14163/(913.9* 11.1) +
((10.43* 908.3)/(2 * 11.1))*(908.3/460.1)
= 89.74 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.9 * 11.2 )
= 78.914 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 14163 * 0.1/( 11.2( 133.0 + 78.91 + 78.91 ) )
= ‐3.24 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐14163/(4 * 11.2(133.0 + 78.914 + 78.914)) ‐
3 * 0.0132 * 14163/(2*11.2²)
= ‐32.61 N./mm^2

Effective reinforcing plate width (4.15.24) [B1]:


Vessel (AE3 Reactor East) 72
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= min( b + 1.56 * sqrt( Rm * t ), 2a )


= min( 133.0 + 1.56 * sqrt( 913.9 * 11.2 ), 2 * 285.0 )
= 290.83 mm.

Results for Vessel Ribs, Web and Base:


Baseplate Length Bplen 1829.0000 mm.
Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Web Thickness Webtk 16.0000 mm.
Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 908.3 * 11.2 ) + 250.0 )11.23 )/12
= 4.769 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
= 4.769 + 45.622( 87.79 ‐ 5.6 )2
= 3086.631 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |

Distance to Centroid [C1]:


= AY / A
= 1199054/136.582
= 87.790 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 14163.391
= 2882.5571 Kgf

Tension Stress, St = ( Fh/As ) = 3.1078 N./mm^2


Allowed Stress, Sa = 0.6 * Yield Str = 75.4800 N./mm^2
Vessel (AE3 Reactor East) 73
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 908.3 * sin(120.0/2)/1.0472
= 417.842 mm.

Bending Moment, M = Fh * d = 1204.4769 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 7.5089 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8667 N./mm^2

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(14163 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 13.670 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 14163.39/( 1829.0 * 180.0 )
= 4.302 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 4.3
= 2082.312 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 2082.3/61.7441
= 3.307 N./mm^2

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction


Vessel (AE3 Reactor East) 74
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.129

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 7897.4/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 400.148 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 3.31/73.26 + ( 400.15 * 104.838/7995804 )/83.87
= 0.659

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )

This analysis assumes the entire saddle weight load and load due to transverse
Vessel (AE3 Reactor East) 75
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 1974.359( 1169.0 ‐ 14.0 )
= 2280.430 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 2280.43/452756.438
= 49.394 N./mm^2

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 2280.43/1613.406
= 1413.399 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 1413.399 + 14418.615
= 15832.013 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 15832.013/59.68
= 26.016 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2

Unity Check on Outer Rib [UCheck,outer]:


= Sigma,cr / Sca + SigmaB,base / Sba
= 26.016/74.608 + 49.394/83.867
Vessel (AE3 Reactor East) 76
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= 0.938

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 7897.438/( 2 * 1829.0 )
= 2.159 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 2.159 * 537.802 * 263.157
= 305.554 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 305.554/80609.0
= 37.173 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 3.77/74.54 + ( 305.55 * 113.118/911.83 )/83.87
Vessel (AE3 Reactor East) 77
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= 0.494

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2


Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA‐193 B7
Bolt Allowable Stress Stba 172.38 N./mm^2
Bolt Corrosion Allowance Bca 0.8 mm.
Distance from Bolts to Edge Edgedis 305.0 mm.
Nominal Bolt Diameter Bnd 28.5750 mm.
Thread Series Series TEMA
BasePlate Allowable Stress S 111.70 N./mm^2
Area Available in a Single Bolt BltArea 4.1296 cm^2
Saddle Load QO (Weight) QO 10127.0 Kgf
Saddle Load QL (Wind/Seismic contribution) QL 3692.8 Kgf
Maximum Transverse Force Ft 1974.4 Kgf
Maximum Longitudinal Force Fl 7897.4 Kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:


= Fl / ( Bolt Area * Number of Bolts )
= 7897/( 4.13 * 2 )
= 93.8 N./mm^2. Must be less than 103.4 N./mm^2.

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:


= Ft / ( Bolt Area * Number of Bolts )
= 1974/( 4.13 * 2 )
= 23.4 N./mm^2. Must be less than 103.4 N./mm^2.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL ‐‐> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / ( BoltShearAllowable * Nbolts )
= 7897.44/(103.43 * 2.0)
= 3.7442 cm^2

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 1169.0 * 1974.36 + 0.0
= 2308.07 Kg‐m.

Eccentricity (e):
= Rmom / QO
= 2308.07/10127.02
= 227.91 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 3.7442, 0.0]
= 3.7442 cm^2
Vessel (AE3 Reactor East) 78
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.9 * 11.2 ), 2 * 295.0 )
= 290.8276 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.90 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 295.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 460.10 mm.

Shell Allowable Stress used in Calculation 111.70 N./mm^2


Head Allowable Stress used in Calculation 111.70 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, Operating Case 14418.61 Kgf

Pressure used in Analysis P 10.430 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan 32.07 | 111.70 |
Long. Stress at Bottom of Midspan 53.04 | 111.70 |
Long. Stress at Top of Saddles 42.54 | 111.70 |
Long. Stress at Bottom of Saddles 42.58 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 12.16 | 67.05 |
Tangential Shear in Head 12.26 | 67.05 |
Circ. Stress at Horn of Saddle 33.19 | 139.62 |
Addl. Stress in Head as Stiffener 89.84 | 139.62 |
Circ. Compressive Stress in Shell 3.30 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 1590.5/4 + 0 ) * 1169.0/1613.4055
= 864.3 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
Vessel (AE3 Reactor East) 79
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

= max( 536.21, 0 ) * 1169.0/2500.0


= 250.7 Kgf

Saddle Reaction Force due to Earthquake Fl [Fsl]:


= max( Fl, Sum of X Forces ) * B / Ls
= max( 7897.44, 0 ) * 1169.0/2500.0
= 3692.8 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 7897/4 + 0 ) * 1169.0/1613.4055
= 4291.6 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 10127 + max( 251, 864, 3693, 4292 )
= 14418.6 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )
= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 14673.84 Kgf
Transverse Shear Load 1974.36 Kgf
Longitudinal Shear Load 7897.44 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.9 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐14419*295.0[1‐(1‐295.0/10362.0+(913.9²‐460.1²)/
(2*295.0*10362.0))/(1+(4*460.1)/(3*10362.0))]
= 57.5 Kg‐m.

Moment per Equation 4.15.2 [M2]:


= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 14419*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*295/10362
= 31420.4 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= 10.43 * 913.9/(2*11.2) ‐ 31420.4/(pi*913.9²*11.2)
= 32.07 N./mm^2
Vessel (AE3 Reactor East) 80
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.43 * 913.9/(2 * 11.2) + 31420.4/(pi * 913.9² * 11.2 )
= 53.04 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= 10.43 * 913.9/(2 * 11.2) ‐ 57.5/(pi * 913.9² * 11.2)
= 42.54 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= 10.43 * 913.9/(2*11.2) + 57.5/(pi*913.9²*11.2)
= 42.58 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 14419( 10362.0 ‐ 2 * 295.0)/(10362.0 + ( 4 * 460.1/3))
= 12837.6 Kgf

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 14419/( 913.9 * 11.2 )
= 12.16 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 14419/( 913.9 * 11.1 )
= 12.26 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 14419/(913.9* 11.1) +
((10.43* 908.3)/(2 * 11.1))*(908.3/460.1)
= 89.84 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.9 * 11.2 )
= 78.914 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 14419 * 0.1/( 11.2( 133.0 + 78.91 + 78.91 ) )
= ‐3.30 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐14419/(4 * 11.2(133.0 + 78.914 + 78.914)) ‐
3 * 0.0132 * 14419/(2*11.2²)
= ‐33.19 N./mm^2

Effective reinforcing plate width (4.15.24) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56 * sqrt( 913.9 * 11.2 ), 2 * 295.0 )
= 290.83 mm.

Results for Vessel Ribs, Web and Base:


Vessel (AE3 Reactor East) 81
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Baseplate Length Bplen 1829.0000 mm.


Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Web Thickness Webtk 16.0000 mm.
Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 908.3 * 11.2 ) + 250.0 )11.23 )/12
= 4.769 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
= 4.769 + 45.622( 87.79 ‐ 5.6 )2
= 3086.631 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |

Distance to Centroid [C1]:


= AY / A
= 1199054/136.582
= 87.790 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 14418.613
= 2934.5005 Kgf

Tension Stress, St = ( Fh/As ) = 3.1638 N./mm^2


Allowed Stress, Sa = 0.6 * Yield Str = 75.5016 N./mm^2

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 908.3 * sin(120.0/2)/1.0472
= 417.842 mm.
Vessel (AE3 Reactor East) 82
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Bending Moment, M = Fh * d = 1226.1814 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 7.6442 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8907 N./mm^2

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(14419 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 13.791 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 14418.613/( 1829.0 * 180.0 )
= 4.380 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 4.38
= 2119.835 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 2119.8/61.7441
= 3.367 N./mm^2

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Vessel (AE3 Reactor East) 83
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.104

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 7897.4/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 400.148 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 3.37/73.28 + ( 400.15 * 104.838/7995804 )/83.89
= 0.659

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )

This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:


Vessel (AE3 Reactor East) 84
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 1974.359( 1169.0 ‐ 14.0 )
= 2280.430 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 2280.43/452756.438
= 49.394 N./mm^2

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 2280.43/1613.406
= 1413.399 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 1413.399 + 14673.837
= 16087.235 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 16087.235/59.68
= 26.435 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2

Unity Check on Outer Rib [UCheck,outer]:


= Sigma,cr / Sca + SigmaB,base / Sba
= 26.435/74.63 + 49.394/83.891
= 0.943

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


Vessel (AE3 Reactor East) 85
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 7897.438/( 2 * 1829.0 )
= 2.159 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 2.159 * 537.802 * 263.157
= 305.554 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 305.554/80609.0
= 37.173 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 3.84/74.56 + ( 305.55 * 113.118/911.83 )/83.89
= 0.495

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2


Vessel (AE3 Reactor East) 86
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023

Total Number of Bolts in Tension/Baseplate Nbt 1


Bolt Material Specification SA‐193 B7
Bolt Allowable Stress Stba 172.38 N./mm^2
Bolt Corrosion Allowance Bca 0.8 mm.
Distance from Bolts to Edge Edgedis 305.0 mm.
Nominal Bolt Diameter Bnd 28.5750 mm.
Thread Series Series TEMA
BasePlate Allowable Stress S 111.70 N./mm^2
Area Available in a Single Bolt BltArea 4.1296 cm^2
Saddle Load QO (Weight) QO 10382.2 Kgf
Saddle Load QL (Wind/Seismic contribution) QL 3692.8 Kgf
Maximum Transverse Force Ft 1974.4 Kgf
Maximum Longitudinal Force Fl 7897.4 Kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:


= Fl / ( Bolt Area * Number of Bolts )
= 7897/( 4.13 * 2 )
= 93.8 N./mm^2. Must be less than 103.4 N./mm^2.

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:


= Ft / ( Bolt Area * Number of Bolts )
= 1974/( 4.13 * 2 )
= 23.4 N./mm^2. Must be less than 103.4 N./mm^2.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL ‐‐> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / ( BoltShearAllowable * Nbolts )
= 7897.44/(103.43 * 2.0)
= 3.7442 cm^2

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 1169.0 * 1974.36 + 0.0
= 2308.07 Kg‐m.

Eccentricity (e):
= Rmom / QO
= 2308.07/10382.24
= 222.31 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 3.7442, 0.0]
= 3.7442 cm^2

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 87
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : Test Case

There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.5001 * 12.0 ), 2 * 285.0 )
= 296.3313 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.50 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 285.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 459.70 mm.

Shell Allowable Stress used in Calculation 163.76 N./mm^2


Head Allowable Stress used in Calculation 163.76 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, Test Case, no Ext. Forces 10096.55 Kgf

Pressure used in Analysis P 13.940 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan 46.17 | 163.76 |
Long. Stress at Bottom of Midspan 59.95 | 163.76 |
Long. Stress at Top of Saddles 53.04 | 163.76 |
Long. Stress at Bottom of Saddles 53.08 | 163.76 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 7.95 | 91.88 |
Tangential Shear in Head 8.01 | 67.05 |
Circ. Stress at Horn of Saddle 20.59 | 245.63 |
Addl. Stress in Head as Stiffener 108.59 | 163.76 |
Circ. Compressive Stress in Shell 2.12 | 163.76 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:


Vessel (AE3 Reactor East) 88
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E


= 3.0( 524.9/4 + 0 ) * 1169.0/1613.4055
= 285.2 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
= max( 176.95, 0 ) * 1169.0/2500.0
= 82.7 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 9811 + max( 83, 285, 0, 0 )
= 10096.5 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )
= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 10351.77 Kgf
Transverse Shear Load 131.21 Kgf
Longitudinal Shear Load 176.95 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.5 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐10097*285.0[1‐(1‐285.0/10362.0+(913.5²‐459.7²)/
(2*285.0*10362.0))/(1+(4*459.7)/(3*10362.0))]
= 51.2 Kg‐m.

Moment per Equation 4.15.2 [M2]:


= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 10097*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*285/10362
= 22103.9 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= 13.94 * 913.5/(2*12.0) ‐ 22103.9/(pi*913.5²*12.0)
= 46.17 N./mm^2

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 13.94 * 913.5/(2 * 12.0) + 22103.9/(pi * 913.5² * 12.0 )
Vessel (AE3 Reactor East) 89
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

= 59.95 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= 13.94 * 913.5/(2 * 12.0) ‐ 51.2/(pi * 913.5² * 12.0)
= 53.04 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= 13.94 * 913.5/(2*12.0) + 51.2/(pi*913.5²*12.0)
= 53.08 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 10097( 10362.0 ‐ 2 * 285.0)/(10362.0 + ( 4 * 459.7/3))
= 9008.3 Kgf

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 10097/( 913.5001 * 12.0 )
= 7.95 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 10097/( 913.5001 * 11.9 )
= 8.01 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 10097/(913.5* 11.9) +
((13.94* 907.5)/(2 * 11.9))*(907.5/459.7)
= 108.59 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.5 * 12.0 )
= 81.666 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 10097 * 0.1/( 12.0( 133.0 + 81.67 + 81.67 ) )
= ‐2.12 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐10097/(4 * 12.0(133.0 + 81.666 + 81.666)) ‐
3 * 0.0132 * 10097/(2*12.0²)
= ‐20.59 N./mm^2

Effective reinforcing plate width (4.15.24) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56 * sqrt( 913.5 * 12.0 ), 2 * 285.0 )
= 296.33 mm.

Results for Vessel Ribs, Web and Base:


Baseplate Length Bplen 1829.0000 mm.
Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Vessel (AE3 Reactor East) 90
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Web Thickness Webtk 16.0000 mm.


Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 907.5 * 12.0 ) + 250.0 )12.03 )/12
= 5.944 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
= 5.944 + 49.535( 86.16 ‐ 6.0 )2
= 3188.868 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 412.8 | 12.0 | 6.0 | 49.5 | 29721.2 | 0.319E+04 |
Wearplate 250.0 | 12.0 | 18.0 | 30.0 | 54000.0 | 0.140E+04 |
Web 16.0 | 223.5 | 135.7 | 35.8 | 485441.8 | 0.237E+04 |
BasePlate 180.0 | 14.0 | 254.5 | 25.2 | 641339.9 | 0.715E+04 |
Totals ... | ... | ... | 140.5 | 1210502.9 | 0.141E+05 |

Distance to Centroid [C1]:


= AY / A
= 1210503/140.495
= 86.160 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 10096.546
= 2054.8660 Kgf

Tension Stress, St = ( Fh/As ) = 2.2154 N./mm^2


Allowed Stress, Sa = 0.6 * Yield Str = 75.4800 N./mm^2

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 907.5 * sin(120.0/2)/1.0472
= 418.504 mm.

Bending Moment, M = Fh * d = 859.9857 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 5.1536 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8667 N./mm^2
Vessel (AE3 Reactor East) 91
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(10097 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 11.583 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 10096.547/( 1829.0 * 180.0 )
= 3.067 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 3.07
= 1484.401 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 1484.4/61.7441
= 2.358 N./mm^2

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.
Vessel (AE3 Reactor East) 92
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.129

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 176.9/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 8.966 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 2.36/73.26 + ( 8.97 * 104.838/7995804 )/83.87
= 0.046

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )

This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Vessel (AE3 Reactor East) 93
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 131.213( 1169.0 ‐ 14.0 )
= 151.554 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 151.554/452756.438
= 3.283 N./mm^2

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 151.554/1613.406
= 93.933 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 93.933 + 10351.771
= 10445.702 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 10445.702/59.68
= 17.165 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2

Unity Check on Outer Rib [UCheck,outer]:


= Sigma,cr / Sca + SigmaB,base / Sba
= 17.165/74.608 + 3.283/83.867
= 0.269

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |
Vessel (AE3 Reactor East) 94
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 176.949/( 2 * 1829.0 )
= 0.048 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 0.048 * 537.802 * 263.157
= 6.846 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 6.846/80609.0
= 0.833 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 2.69/74.54 + ( 6.85 * 113.118/911.83 )/83.87
= 0.046

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2


Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA‐193 B7
Bolt Allowable Stress Stba 172.38 N./mm^2
Bolt Corrosion Allowance Bca 0.8 mm.
Distance from Bolts to Edge Edgedis 305.0 mm.
Vessel (AE3 Reactor East) 95
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Nominal Bolt Diameter Bnd 28.5750 mm.


Thread Series Series TEMA
BasePlate Allowable Stress S 111.70 N./mm^2
Area Available in a Single Bolt BltArea 4.1296 cm^2
Saddle Load QO (Weight) QO 10066.6 Kgf
Saddle Load QL (Wind/Seismic contribution) QL 82.7 Kgf
Maximum Transverse Force Ft 131.2 Kgf
Maximum Longitudinal Force Fl 176.9 Kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:


= Fl / ( Bolt Area * Number of Bolts )
= 177/( 4.13 * 2 )
= 2.1 N./mm^2. Must be less than 103.4 N./mm^2.

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:


= Ft / ( Bolt Area * Number of Bolts )
= 131/( 4.13 * 2 )
= 1.6 N./mm^2. Must be less than 103.4 N./mm^2.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL ‐‐> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / ( BoltShearAllowable * Nbolts )
= 176.95/(103.43 * 2.0)
= 0.0839 cm^2

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 1169.0 * 131.21 + 0.0
= 153.39 Kg‐m.

Eccentricity (e):
= Rmom / QO
= 153.39/10066.56
= 15.24 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0839, 0.0]
= 0.0839 cm^2

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.5001 * 12.0 ), 2 * 295.0 )
Vessel (AE3 Reactor East) 96
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

= 296.3313 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.50 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 295.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 459.70 mm.

Shell Allowable Stress used in Calculation 163.76 N./mm^2


Head Allowable Stress used in Calculation 163.76 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, Test Case, no Ext. Forces 10351.77 Kgf

Pressure used in Analysis P 13.940 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan 46.03 | 163.76 |
Long. Stress at Bottom of Midspan 60.09 | 163.76 |
Long. Stress at Top of Saddles 53.05 | 163.76 |
Long. Stress at Bottom of Saddles 53.07 | 163.76 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 8.15 | 91.88 |
Tangential Shear in Head 8.22 | 67.05 |
Circ. Stress at Horn of Saddle 21.11 | 245.63 |
Addl. Stress in Head as Stiffener 108.68 | 163.76 |
Circ. Compressive Stress in Shell 2.17 | 163.76 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 524.9/4 + 0 ) * 1169.0/1613.4055
= 285.2 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
= max( 176.95, 0 ) * 1169.0/2500.0
= 82.7 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 10067 + max( 83, 285, 0, 0 )
= 10351.8 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
Vessel (AE3 Reactor East) 97
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )


= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 10606.99 Kgf
Transverse Shear Load 131.21 Kgf
Longitudinal Shear Load 176.95 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.5 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐10352*295.0[1‐(1‐295.0/10362.0+(913.5²‐459.7²)/
(2*295.0*10362.0))/(1+(4*459.7)/(3*10362.0))]
= 41.3 Kg‐m.

Moment per Equation 4.15.2 [M2]:


= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 10352*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*295/10362
= 22559.2 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= 13.94 * 913.5/(2*12.0) ‐ 22559.2/(pi*913.5²*12.0)
= 46.03 N./mm^2

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 13.94 * 913.5/(2 * 12.0) + 22559.2/(pi * 913.5² * 12.0 )
= 60.09 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= 13.94 * 913.5/(2 * 12.0) ‐ 41.3/(pi * 913.5² * 12.0)
= 53.05 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= 13.94 * 913.5/(2*12.0) + 41.3/(pi*913.5²*12.0)
= 53.07 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 10352( 10362.0 ‐ 2 * 295.0)/(10362.0 + ( 4 * 459.7/3))
= 9217.1 Kgf
Vessel (AE3 Reactor East) 98
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 10352/( 913.5001 * 12.0 )
= 8.15 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 10352/( 913.5001 * 11.9 )
= 8.22 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 10352/(913.5* 11.9) +
((13.94* 907.5)/(2 * 11.9))*(907.5/459.7)
= 108.68 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.5 * 12.0 )
= 81.666 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 10352 * 0.1/( 12.0( 133.0 + 81.67 + 81.67 ) )
= ‐2.17 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐10352/(4 * 12.0(133.0 + 81.666 + 81.666)) ‐
3 * 0.0132 * 10352/(2*12.0²)
= ‐21.11 N./mm^2

Effective reinforcing plate width (4.15.24) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56 * sqrt( 913.5 * 12.0 ), 2 * 295.0 )
= 296.33 mm.

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1829.0000 mm.


Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Web Thickness Webtk 16.0000 mm.
Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 907.5 * 12.0 ) + 250.0 )12.03 )/12
= 5.944 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
Vessel (AE3 Reactor East) 99
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

= 5.944 + 49.535( 86.16 ‐ 6.0 )2


= 3188.868 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 412.8 | 12.0 | 6.0 | 49.5 | 29721.2 | 0.319E+04 |
Wearplate 250.0 | 12.0 | 18.0 | 30.0 | 54000.0 | 0.140E+04 |
Web 16.0 | 223.5 | 135.7 | 35.8 | 485441.8 | 0.237E+04 |
BasePlate 180.0 | 14.0 | 254.5 | 25.2 | 641339.9 | 0.715E+04 |
Totals ... | ... | ... | 140.5 | 1210502.9 | 0.141E+05 |

Distance to Centroid [C1]:


= AY / A
= 1210503/140.495
= 86.160 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 10351.77
= 2106.8096 Kgf

Tension Stress, St = ( Fh/As ) = 2.2715 N./mm^2


Allowed Stress, Sa = 0.6 * Yield Str = 75.5016 N./mm^2

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 907.5 * sin(120.0/2)/1.0472
= 418.504 mm.

Bending Moment, M = Fh * d = 881.7248 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 5.2839 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8907 N./mm^2

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(10352 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 11.725 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.
Vessel (AE3 Reactor East) 100
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 10351.77/( 1829.0 * 180.0 )
= 3.144 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 3.14
= 1521.925 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 1521.9/61.7441
= 2.417 N./mm^2

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.
Vessel (AE3 Reactor East) 101
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.104

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 176.9/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 8.966 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 2.42/73.28 + ( 8.97 * 104.838/7995804 )/83.89
= 0.047

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )

This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 131.213( 1169.0 ‐ 14.0 )
= 151.554 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 151.554/452756.438
= 3.283 N./mm^2
Vessel (AE3 Reactor East) 102
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 151.554/1613.406
= 93.933 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 93.933 + 10606.993
= 10700.925 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 10700.925/59.68
= 17.584 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2

Unity Check on Outer Rib [UCheck,outer]:


= Sigma,cr / Sca + SigmaB,base / Sba
= 17.584/74.63 + 3.283/83.891
= 0.275

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.
Vessel (AE3 Reactor East) 103
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 176.949/( 2 * 1829.0 )
= 0.048 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 0.048 * 537.802 * 263.157
= 6.846 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 6.846/80609.0
= 0.833 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 2.76/74.56 + ( 6.85 * 113.118/911.83 )/83.89
= 0.047

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2


Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA‐193 B7
Bolt Allowable Stress Stba 172.38 N./mm^2
Bolt Corrosion Allowance Bca 0.8 mm.
Distance from Bolts to Edge Edgedis 305.0 mm.
Nominal Bolt Diameter Bnd 28.5750 mm.
Thread Series Series TEMA
BasePlate Allowable Stress S 111.70 N./mm^2
Area Available in a Single Bolt BltArea 4.1296 cm^2
Saddle Load QO (Weight) QO 10321.8 Kgf
Saddle Load QL (Wind/Seismic contribution) QL 82.7 Kgf
Maximum Transverse Force Ft 131.2 Kgf
Maximum Longitudinal Force Fl 176.9 Kgf
Saddle Bolted to Steel Foundation No

Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:


= Fl / ( Bolt Area * Number of Bolts )
= 177/( 4.13 * 2 )
= 2.1 N./mm^2. Must be less than 103.4 N./mm^2.
Vessel (AE3 Reactor East) 104
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023

Shear Stress in a Single Bolt, Transverse Direction [taub,t]:


= Ft / ( Bolt Area * Number of Bolts )
= 131/( 4.13 * 2 )
= 1.6 N./mm^2. Must be less than 103.4 N./mm^2.

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL ‐‐> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / ( BoltShearAllowable * Nbolts )
= 176.95/(103.43 * 2.0)
= 0.0839 cm^2

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 1169.0 * 131.21 + 0.0
= 153.39 Kg‐m.

Eccentricity (e):
= Rmom / QO
= 153.39/10321.78
= 14.86 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0839, 0.0]
= 0.0839 cm^2

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 105
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:

Horizontal Vessel Stress Calculations : External Pressure

There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.9 * 11.2 ), 2 * 285.0 )
= 290.8276 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.90 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 285.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 460.10 mm.

Shell Allowable Stress used in Calculation 111.70 N./mm^2


Head Allowable Stress used in Calculation 111.70 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, External Pressure Case 14163.39 Kgf

Pressure used in Analysis P ‐1.034 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan ‐14.57 | ‐113.22 |
Long. Stress at Top of Midspan 14.57 | 111.70 |
Long. Stress at Bottom of Midspan 6.13 | 111.70 |
Long. Stress at Top of Saddles ‐4.24 | ‐113.22 |
Long. Stress at Top of Saddles 4.24 | 111.70 |
Long. Stress at Bottom of Saddles ‐4.20 | ‐113.22 |
Long. Stress at Bottom of Saddles 4.20 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 11.94 | 67.05 |
Tangential Shear in Head 12.05 | 67.05 |
Circ. Stress at Horn of Saddle 32.61 | 139.62 |
Addl. Stress in Head as Stiffener 2.86 | 139.62 |
Circ. Compressive Stress in Shell 3.24 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Vessel (AE3 Reactor East) 106
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:

Transverse Saddle Reaction Force [Fwt]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 1590.5/4 + 0 ) * 1169.0/1613.4055
= 864.3 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
= max( 536.21, 0 ) * 1169.0/2500.0
= 250.7 Kgf

Saddle Reaction Force due to Earthquake Fl [Fsl]:


= max( Fl, Sum of X Forces ) * B / Ls
= max( 7897.44, 0 ) * 1169.0/2500.0
= 3692.8 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 7897/4 + 0 ) * 1169.0/1613.4055
= 4291.6 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 9872 + max( 251, 864, 3693, 4292 )
= 14163.4 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )
= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 14418.62 Kgf
Transverse Shear Load 1974.36 Kgf
Longitudinal Shear Load 7897.44 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.9 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐14163*285.0[1‐(1‐285.0/10362.0+(913.9²‐460.1²)/
(2*285.0*10362.0))/(1+(4*460.1)/(3*10362.0))]
= 71.9 Kg‐m.

Moment per Equation 4.15.2 [M2]:


Vessel (AE3 Reactor East) 107
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 14163*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*285/10362
= 31005.8 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= ‐1.034 * 913.9/(2*11.2) ‐ 31005.8/(pi*913.9²*11.2)
= ‐14.57 N./mm^2

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= ‐1.034 * 913.9/(2 * 11.2) + 31005.8/(pi * 913.9² * 11.2 )
= 6.13 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= ‐1.034 * 913.9/(2 * 11.2) ‐ 71.9/(pi * 913.9² * 11.2)
= ‐4.24 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= ‐1.034 * 913.9/(2*11.2) + 71.9/(pi*913.9²*11.2)
= ‐4.20 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 14163( 10362.0 ‐ 2 * 285.0)/(10362.0 + ( 4 * 460.1/3))
= 12636.2 Kgf

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 14163/( 913.9 * 11.2 )
= 11.94 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 14163/( 913.9 * 11.1 )
= 12.05 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 14163/(913.9* 11.1) +
((‐1.03* 908.3)/(2 * 11.1))*(908.3/460.1)
= ‐2.86 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.9 * 11.2 )
= 78.914 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 14163 * 0.1/( 11.2( 133.0 + 78.91 + 78.91 ) )
= ‐3.24 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐14163/(4 * 11.2(133.0 + 78.914 + 78.914)) ‐
3 * 0.0132 * 14163/(2*11.2²)
Vessel (AE3 Reactor East) 108
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

= ‐32.61 N./mm^2

Effective reinforcing plate width (4.15.24) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56 * sqrt( 913.9 * 11.2 ), 2 * 285.0 )
= 290.83 mm.

Results for Vessel Ribs, Web and Base:


Baseplate Length Bplen 1829.0000 mm.
Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Web Thickness Webtk 16.0000 mm.
Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 908.3 * 11.2 ) + 250.0 )11.23 )/12
= 4.769 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
= 4.769 + 45.622( 87.79 ‐ 5.6 )2
= 3086.631 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |

Distance to Centroid [C1]:


= AY / A
= 1199054/136.582
= 87.790 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 14163.391
= 2882.5571 Kgf
Vessel (AE3 Reactor East) 109
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Tension Stress, St = ( Fh/As ) = 3.1078 N./mm^2


Allowed Stress, Sa = 0.6 * Yield Str = 75.4800 N./mm^2

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 908.3 * sin(120.0/2)/1.0472
= 417.842 mm.

Bending Moment, M = Fh * d = 1204.4769 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 7.5089 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8667 N./mm^2

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(14163 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 13.670 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 14163.39/( 1829.0 * 180.0 )
= 4.302 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 4.3
= 2082.312 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 2082.3/61.7441
= 3.307 N./mm^2

Check of Outside Ribs:


Vessel (AE3 Reactor East) 110
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.129

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 7897.4/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 400.148 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 3.31/73.26 + ( 400.15 * 104.838/7995804 )/83.87
= 0.659
Vessel (AE3 Reactor East) 111
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )

This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 131.213( 1169.0 ‐ 14.0 )
= 151.554 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 151.554/452756.438
= 3.283 N./mm^2

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 151.554/1613.406
= 93.933 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 93.933 + 10351.771
= 10445.702 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 10445.702/59.68
= 17.165 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2
Vessel (AE3 Reactor East) 112
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Unity Check on Outer Rib [UCheck,outer]:


= Sigma,cr / Sca + SigmaB,base / Sba
= 17.165/74.608 + 3.283/83.867
= 0.269

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 7897.438/( 2 * 1829.0 )
= 2.159 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 2.159 * 537.802 * 263.157
= 305.554 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 305.554/80609.0
= 37.173 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2
Vessel (AE3 Reactor East) 113
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 3.77/74.54 + ( 305.55 * 113.118/911.83 )/83.87
= 0.494

ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:

Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56*sqrt( 913.9 * 11.2 ), 2 * 295.0 )
= 290.8276 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 913.90 mm.


Shell Thickness used in this Case t 12.000 mm.
Stiffened Vessel Length per 4.15.6 L 10362.00 mm.
Distance from Saddle to Vessel tangent a1 or a 295.00 mm.

Saddle Width b1 or b 133.00 mm.


Saddle Bearing Angle delta or theta 120.00 degrees

Inside or Mean Depth of Head Hi or hm 460.10 mm.

Shell Allowable Stress used in Calculation 111.70 N./mm^2


Head Allowable Stress used in Calculation 111.70 N./mm^2
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid‐Span 1.00

Distance from Saddle Base to Centerline B 1169.00 mm.


Coefficient of Friction mu 0.30

Saddle Force Q, External Pressure Case 14418.61 Kgf

Pressure used in Analysis P ‐1.034 bars

Horizontal Vessel Analysis Results: Actual | Allowable |


N./mm^2 | N./mm^2 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Stress at Top of Midspan ‐14.70 | ‐113.22 |
Long. Stress at Top of Midspan 14.70 | 111.70 |
Long. Stress at Bottom of Midspan 6.27 | 111.70 |
Long. Stress at Top of Saddles ‐4.24 | ‐113.22 |
Long. Stress at Top of Saddles 4.24 | 111.70 |
Long. Stress at Bottom of Saddles ‐4.20 | ‐113.22 |
Long. Stress at Bottom of Saddles 4.20 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tangential Shear in Shell 12.16 | 67.05 |
Tangential Shear in Head 12.26 | 67.05 |
Circ. Stress at Horn of Saddle 33.19 | 139.62 |
Addl. Stress in Head as Stiffener 2.76 | 139.62 |
Circ. Compressive Stress in Shell 3.30 | 111.70 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Intermediate Results: Saddle Reaction Q due to Wind or Seismic:


Vessel (AE3 Reactor East) 114
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Transverse Saddle Reaction Force [Fwt]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 1590.5/4 + 0 ) * 1169.0/1613.4055
= 864.3 Kgf

Longitudinal Saddle Reaction Force [Fwl]:


= max( Fl, Sum of X Forces) * B / Ls
= max( 536.21, 0 ) * 1169.0/2500.0
= 250.7 Kgf

Saddle Reaction Force due to Earthquake Fl [Fsl]:


= max( Fl, Sum of X Forces ) * B / Ls
= max( 7897.44, 0 ) * 1169.0/2500.0
= 3692.8 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 7897/4 + 0 ) * 1169.0/1613.4055
= 4291.6 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 10127 + max( 251, 864, 3693, 4292 )
= 14418.6 Kgf

Longitudinal Wind Force [Fl]:


= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 1236.622( 0.0 + pi/4( 1.939 * 1.2 )2 )
= 5258.336 N

Summary of Loads at the Base of this Saddle:


Vertical Load (including saddle weight) 14673.84 Kgf
Transverse Shear Load 1974.36 Kgf
Longitudinal Shear Load 7897.44 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

Saddle Dimension [E]:


= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 1815.0/2 + 12.0 + 12.0 )sin( 120.0/2 ), 2*913.9 )
= 1613.406 mm.

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is less than Rm/2.

Moment per Equation 4.15.1 [M1]:


= ‐Q*a [1 ‐ (1‐ a/L + (Rm²‐hm²)/(2a*L))/(1+(4hm²)/3L)]
= ‐14419*295.0[1‐(1‐295.0/10362.0+(913.9²‐460.1²)/
(2*295.0*10362.0))/(1+(4*460.1)/(3*10362.0))]
= 57.5 Kg‐m.

Moment per Equation 4.15.2 [M2]:


= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 14419*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
Vessel (AE3 Reactor East) 115
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

(3*10362))‐4*295/10362
= 31420.4 Kg‐m.

Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:


= P * Rm/(2t) ‐ M2/(pi*Rm²t)
= ‐1.034 * 913.9/(2*11.2) ‐ 31420.4/(pi*913.9²*11.2)
= ‐14.70 N./mm^2

Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= ‐1.034 * 913.9/(2 * 11.2) + 31420.4/(pi * 913.9² * 11.2 )
= 6.27 N./mm^2

Longitudinal Stress at Top of Shell at Support (4.15.6) [sigma3]:


= P * Rm/(2t) ‐ M1/(pi * Rm² * t)
= ‐1.034 * 913.9/(2 * 11.2) ‐ 57.5/(pi * 913.9² * 11.2)
= ‐4.24 N./mm^2

Longitudinal Stress at bottom of Shell at Support (4.15.7) [sigma4]:


= P * Rm/(2t) + M1/(pi*Rm²t)
= ‐1.034 * 913.9/(2*11.2) + 57.5/(pi*913.9²*11.2)
= ‐4.20 N./mm^2

Maximum Shear Force in the Saddle (4.15.3) [T]:


= Q(L‐2a)/(L+(4*hm/3))
= 14419( 10362.0 ‐ 2 * 295.0)/(10362.0 + ( 4 * 460.1/3))
= 12837.6 Kgf

Shear Stress in the shell no rings, stiffened (4.15.13) [tau3]:


= K3 * Q / ( Rm * t )
= 0.8799 * 14419/( 913.9 * 11.2 )
= 12.16 N./mm^2

Shear Stress in the head, shell stiffened (4.15.14) [tau3✱]:


= K3 * Q / ( Rm * th )
= 0.8799 * 14419/( 913.9 * 11.1 )
= 12.26 N./mm^2

Membrane stress in the head as a stiffener (4.15.18) [sigma5]:


= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/hm)
= 0.4011 * 14419/(913.9* 11.1) +
((‐1.03* 908.3)/(2 * 11.1))*(908.3/460.1)
= ‐2.76 N./mm^2

Decay Length (4.15.20) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 913.9 * 11.2 )
= 78.914 mm.

Circumferential Stress in shell, no rings (4.15.21) [sigma6]:


= ‐K5 * Q * k / ( t( b + X1 + X2 ) )
= ‐ 0.7603 * 14419 * 0.1/( 11.2( 133.0 + 78.91 + 78.91 ) )
= ‐3.30 N./mm^2

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.22) [sigma7]:


= ‐Q/(4*t(b+X1+X2)) ‐ 3*K7*Q/(2*t²)
= ‐14419/(4 * 11.2(133.0 + 78.914 + 78.914)) ‐
3 * 0.0132 * 14419/(2*11.2²)
= ‐33.19 N./mm^2
Vessel (AE3 Reactor East) 116
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Effective reinforcing plate width (4.15.24) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 133.0 + 1.56 * sqrt( 913.9 * 11.2 ), 2 * 295.0 )
= 290.83 mm.

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1829.0000 mm.


Baseplate Thickness Bpthk 14.0000 mm.
Baseplate Width Bpwid 180.0000 mm.
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 16.0000 mm.
Web Thickness Webtk 16.0000 mm.
Web Location Webloc Side
Saddle Yield Stress Sy 125.8 N./
Height of Web at Center Hw,c 262.0 mm.
Friction Coefficient mu 0.300

Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)

Inertia of Shell [ShellInertia]:


= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 908.3 * 11.2 ) + 250.0 )11.23 )/12
= 4.769 cm**4

Resolved Inertia for the Shell [I,shell]:


= ShellInertia + AShell( C1 ‐ Y )2
= 4.769 + 45.622( 87.79 ‐ 5.6 )2
= 3086.631 cm**4

B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |

Distance to Centroid [C1]:


= AY / A
= 1199054/136.582
= 87.790 mm.

Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0

Saddle Splitting Coefficient [K1]:


= ( 1 + cos(beta) ‐ 0.5*sin(beta)² )/(pi ‐ beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) ‐ 0.5*sin(120.0)² )/(pi ‐ 2.094 + sin(120.0)cos(120.0) )
= 0.2035

Saddle Splitting Force [Fh]:


= K1 * Q
= 0.204 * 14418.613
= 2934.5005 Kgf

Tension Stress, St = ( Fh/As ) = 3.1638 N./mm^2


Vessel (AE3 Reactor East) 117
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Allowed Stress, Sa = 0.6 * Yield Str = 75.5016 N./mm^2

Saddle Splitting Dimension [d]:


= B ‐ R * sin(theta/2)/(theta/2 in radians)
= 1169.0 ‐ 908.3 * sin(120.0/2)/1.0472
= 417.842 mm.

Bending Moment, M = Fh * d = 1226.1814 Kg‐m.

Bending Stress, Sb = ( M * C1 / I ) = 7.6442 N./mm^2


Allowed Stress, Sa = 2/3 * Yield Str = 83.8907 N./mm^2

Minimum Thickness of Baseplate per Moss:

The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.

= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))


= sqrt( 3(14419 + 255)180.0/( 2 * 1829.0 * 111.7 ))
= 13.791 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Web Length Dimension [ Web Length ]:


= 2 * cos( 90 ‐ Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 ‐ 120.0/2 )( 907.5 + 12.0 + 12.0 )
= 1613.406 mm.

Distance between Ribs [e]:


= Web Length / ( Nribs ‐ 1 )
= 1613.4055/( 4 ‐ 1 )
= 537.802 mm.

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 537.8018 * 180.0/2
= 484.022 cm^2

Bearing Pressure [Bp]:


= Q / ( BasePlateLength * BasePlateWidth )
= 14418.613/( 1829.0 * 180.0 )
= 4.380 Kgf/cm^2

Axial Load [P]:


= Ap * Bp
= 484.0 * 4.38
= 2119.835 Kgf

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 18.72 + 43.024
= 61.744 cm^2

Compressive Stress [Sc]:


= P/Ar
= 2119.8/61.7441
= 3.367 N./mm^2

Check of Outside Ribs:


Vessel (AE3 Reactor East) 118
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

Inertia of Saddle, Outer Ribs - Longitudinal Direction

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |

Rib dimension [D]:


= Saddle Width ‐ Web Thickness
= 133.0 ‐ 16.0
= 117.000 mm.

Distance to Centroid from Datum [ytot]:


= AY / A
= 173883.312/61.744
= 28.162 mm.

Distance to Centroid [C1]:


= max( ytot, Saddle Width ‐ ytot )
= max( 28.162, 133.0 ‐ 28.162 )
= 104.838 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 799.6/61.744 )
= 35.986 mm.

Length of Outer Rib [L]:


= Saddle Height ‐ cos( theta/2 )( radius + shlthk + wpdthk ) ‐ bpthk
= 1169.0 ‐ cos( 120.0/2 )( 907.5 + 12.0 + 12.0 ) ‐ 14.0
= 689.250 mm.

Intermediate Term [Cc]:


= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 0.19994E+09/125.8 )
= 177.104

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/35.986
= 19.153

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * L / 2
= 7897.4/( 2 * 1829.0 ) * 537.802 * 689.25/2
= 400.148 Kg‐m.

Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * C1 / I )/Sba
= 3.37/73.28 + ( 400.15 * 104.838/7995804 )/83.89
= 0.659

AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
Vessel (AE3 Reactor East) 119
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.

Inertia of Saddle, Outer Ribs - Transverse Direction:

B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |

Web dimension [D]:


= 16 * Web Thickness
= 16 * 16.0
= 256.000 mm.

Moment at base of outer Rib [Mbase]:


= Ft( Centerline dimension B ‐ Baseplate thickness )
= 131.213( 1169.0 ‐ 14.0 )
= 151.554 Kg‐m.

Bending Stress due to Transverse Force [SigmaB,base]:


= Bending Moment / Section Modulus
= 151.554/452756.438
= 3.283 N./mm^2

Vertical Load on the Rib due to the Bending Moment [Fv,mom]:


= Bending Moment / Web Length
= 151.554/1613.406
= 93.933 Kgf

Total Vertical Load on the Rib [Fv,total]:


= Fv,mom + Vertical Load
= 93.933 + 10606.993
= 10700.925 Kgf

Compressive Stress on Outer Rib [Sigma,cr]:


= Fv,total / Area
= 10700.925/59.68
= 17.584 N./mm^2

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 4091.1/59.68 )
= 82.795 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 689.25/82.795
= 8.325

Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2

Unity Check on Outer Rib [UCheck,outer]:


Vessel (AE3 Reactor East) 120
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

= Sigma,cr / Sca + SigmaB,base / Sba


= 17.584/74.63 + 3.283/83.891
= 0.275

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |

Distance to Centroid from Datum [ytot]:


= AY / A
= 208302.609/104.768
= 19.882 mm.

Distance to Centroid [C1]:


= max( ytot, abs( Saddle Width ‐ ytot ) )
= max( 19.882, abs( 133.0 ‐ 19.882 ) )
= 113.118 mm.

Length of Inner Rib [L]:


= Saddle Height ‐ sqrt( (Ro + Wpdthk)^2 ‐ (Pitch/2)^2 ) ‐ Bpthk
= 1169.0 ‐ sqrt( (931.5 + 12.0)^2 ‐ (537.802/2)^2 ) ‐ 14.0
= 263.157 mm.

Radius of Gyration [r]:


= sqrt( Total Inertia / Total Area )
= sqrt( 911.8/104.768 )
= 29.501 mm.

Slenderness ratio [KL/r]:


= KL/r
= 1 * 263.157/29.501
= 8.920

Unit Force [Force,u]:


= Fl / ( 2 * Baseplate Length )
= 7897.438/( 2 * 1829.0 )
= 2.159 Kgf/mm.

Moment at base of inner Rib [Mbase,c]:


= Unit Force * e * L
= 2.159 * 537.802 * 263.157
= 305.554 Kg‐m.

Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:


= Bending Moment / Section Modulus
= 305.554/80609.0
= 37.173 N./mm^2

Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2

AISC Unity Check of Inside Ribs ( must be <= 1 )


Vessel (AE3 Reactor East) 121
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023

= Sc/Sca + ( Mbase,c * C1/I )/Sba


= 3.84/74.56 + ( 305.55 * 113.118/911.83 )/83.89
= 0.495

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 122
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Input, Nozzle Desc: N1 From: 20

Pressure for Reinforcement Calculations P 10.519 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 4025.0000 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 5176.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 180.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 10.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 123
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.52*908.3/(112*1.0‐0.6*10.52)
= 8.6027 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.52*100.8/(188*1.0‐0.6*10.52)
= 0.5653 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 124
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.343| 8.388| NA|
Area in Shell A1 | 5.236| 5.803| NA|
Area in Nozzle Wall A2 | 5.955| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 29.952| 30.555| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 254.9282 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.7290 mm.
Based on Shell or Nozzle Thickness: 254.9282 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.6027*1.0+2*11.2*8.6027*1.0*(1‐1.0))
= 17.343 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.603 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.6027 ) * ( 1 ‐ 1.0 )
= 5.236 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.57 ) * 1.0
= 5.955 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 10.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3653 mm.
Vessel (AE3 Reactor East) 125
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.4027 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.4027 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.4027, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3653, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.5, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.343 ‐ 5.2362 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.6027 ) )112)
= 14452.35 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9554 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28150.92 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9554 + 0.0 + 1.44 + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 126
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

= 11280.93 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9554 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31008.45 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 12.0 * 0.49 * 112
= 23565. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 10.0 * 0.49 * 112
= 31560. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 55964. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 31560 + 50292 ) = 81852 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 23565 + 59961 + 55964 + 0 ) = 139491 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 31560 + 55964 + 0 ) = 87524 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 81852 Kgf, must exceed W = 14452 Kgf or W1 = 28150 Kgf
Path 2‐2 = 139490 Kgf, must exceed W = 14452 Kgf or W2 = 11280 Kgf
Path 3‐3 = 87524 Kgf, must exceed W = 14452 Kgf or W3 = 31008 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 127
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N1 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.52 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 128
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 81 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐18

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 129
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 2 37 57 ‐5

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 15 62 90 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 15 62 91 11
Vessel (AE3 Reactor East) 130
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 12 10 12
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 12 10 12
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 131
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 132
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 80 83 125 66

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 43 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 80 84 155 112

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 133
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 63 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 8 155 265 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 134
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 135
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 12 10 12 10 12 10 12|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 12.0 10.0 12.0 10.0 12.0 10.0 12.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 12.2 19.4 21.2 12.6 14.6 16.0 17.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 123.3 79.2 65.2 135.4 123.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 12.00 188.20 | Passed |
Pm+Pl (SUS) | 21.24 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 136
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Input, Nozzle Desc: N2 From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 2657.0000 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 6587.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 137
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*100.8/(188*1.0‐0.6*10.43)
= 0.5605 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 138
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.196| 7.067| NA|
Area in Shell A1 | 5.384| 8.445| NA|
Area in Nozzle Wall A2 | 5.958| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 30.102| 33.196| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 252.4478 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.5101 mm.
Based on Shell or Nozzle Thickness: 252.4478 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.5295*1.0+2*11.2*8.5295*1.0*(1‐1.0))
= 17.196 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 5.384 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.56 ) * 1.0
= 5.958 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 12.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3605 mm.
Vessel (AE3 Reactor East) 139
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.3295 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.3295 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.3295, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3605, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.1955 ‐ 5.3837 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 14135.04 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9581 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28153.98 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9581 + 0.0 + 1. + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 140
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

= 10782.83 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9581 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31011.50 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 10.0 * 0.49 * 112
= 19638. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 12.0 * 0.49 * 112
= 37873. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 6.0 ‐ 0.0 ) * 0.74 * 188
= 29981. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 37873 + 50292 ) = 88164 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 19638 + 59961 + 29981 + 0 ) = 109580 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 37873 + 29981 + 0 ) = 67853 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 88164 Kgf, must exceed W = 14135 Kgf or W1 = 28153 Kgf
Path 2‐2 = 109579 Kgf, must exceed W = 14135 Kgf or W2 = 10782 Kgf
Path 3‐3 = 67853 Kgf, must exceed W = 14135 Kgf or W3 = 31011 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 141
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N2 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.43 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 142
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 80 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐19

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 143
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 1 37 57 ‐6

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 14 61 90 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 14 62 90 10
Vessel (AE3 Reactor East) 144
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 145
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 146
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 79 83 124 65

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 42 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 83 155 111

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 147
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 62 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 155 264 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 148
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 149
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 11.2 19.4 20.3 12.6 13.6 16.0 16.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 122.3 79.2 65.2 135.4 122.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 11.00 188.20 | Passed |
Pm+Pl (SUS) | 20.30 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 150
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Input, Nozzle Desc: N3 From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1996.2500 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 9407.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 151
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*100.8/(188*1.0‐0.6*10.43)
= 0.5605 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 152
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.196| 6.287| NA|
Area in Shell A1 | 5.384| 10.004| NA|
Area in Nozzle Wall A2 | 5.958| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 30.102| 34.756| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 252.4478 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.5101 mm.
Based on Shell or Nozzle Thickness: 252.4478 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.5295*1.0+2*11.2*8.5295*1.0*(1‐1.0))
= 17.196 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 5.384 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.56 ) * 1.0
= 5.958 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 12.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3605 mm.
Vessel (AE3 Reactor East) 153
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.3295 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.3295 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.3295, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3605, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.1955 ‐ 5.3837 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 14135.04 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9581 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28153.98 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9581 + 0.0 + 1. + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 154
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

= 10782.83 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9581 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31011.50 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 10.0 * 0.49 * 112
= 19638. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 12.0 * 0.49 * 112
= 37873. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 6.0 ‐ 0.0 ) * 0.74 * 188
= 29981. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 37873 + 50292 ) = 88164 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 19638 + 59961 + 29981 + 0 ) = 109580 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 37873 + 29981 + 0 ) = 67853 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 88164 Kgf, must exceed W = 14135 Kgf or W1 = 28153 Kgf
Path 2‐2 = 109579 Kgf, must exceed W = 14135 Kgf or W2 = 10782 Kgf
Path 3‐3 = 67853 Kgf, must exceed W = 14135 Kgf or W3 = 31011 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 155
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N3 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.43 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 156
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 80 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐19

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 157
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 1 37 57 ‐6

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 14 61 90 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 14 62 90 10
Vessel (AE3 Reactor East) 158
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 159
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 160
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 79 83 124 65

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 42 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 83 155 111

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 161
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 62 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 155 264 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 162
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 163
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 11.2 19.4 20.3 12.6 13.6 16.0 16.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 122.3 79.2 65.2 135.4 122.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 11.00 188.20 | Passed |
Pm+Pl (SUS) | 20.30 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 164
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Input, Nozzle Desc: N4 From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 4025.0000 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 3767.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 10.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 165
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*100.8/(188*1.0‐0.6*10.43)
= 0.5605 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 166
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.196| 8.388| NA|
Area in Shell A1 | 5.384| 5.803| NA|
Area in Nozzle Wall A2 | 5.958| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 30.102| 30.555| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 252.4478 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.5101 mm.
Based on Shell or Nozzle Thickness: 252.4478 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.5295*1.0+2*11.2*8.5295*1.0*(1‐1.0))
= 17.196 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 5.384 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.56 ) * 1.0
= 5.958 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 10.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3605 mm.
Vessel (AE3 Reactor East) 167
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.3295 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.3295 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.3295, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3605, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.1955 ‐ 5.3837 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 14135.04 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9581 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28153.98 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9581 + 0.0 + 1.44 + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 168
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

= 11283.99 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9581 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31011.50 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 12.0 * 0.49 * 112
= 23565. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 10.0 * 0.49 * 112
= 31560. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 55964. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 31560 + 50292 ) = 81852 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 23565 + 59961 + 55964 + 0 ) = 139491 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 31560 + 55964 + 0 ) = 87524 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 81852 Kgf, must exceed W = 14135 Kgf or W1 = 28153 Kgf
Path 2‐2 = 139490 Kgf, must exceed W = 14135 Kgf or W2 = 11283 Kgf
Path 3‐3 = 87524 Kgf, must exceed W = 14135 Kgf or W3 = 31011 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 169
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N4 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.43 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 170
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 80 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐19

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 171
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 1 37 57 ‐6

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 14 61 90 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 14 62 90 10
Vessel (AE3 Reactor East) 172
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 173
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 174
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 79 83 124 65

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 42 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 83 155 111

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 175
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 62 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 155 264 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 176
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 177
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 11.2 19.4 20.3 12.6 13.6 16.0 16.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 122.3 79.2 65.2 135.4 122.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 11.00 188.20 | Passed |
Pm+Pl (SUS) | 20.30 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 178
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Input, Nozzle Desc: N5 From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1986.2502 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 858.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 179
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*100.8/(188*1.0‐0.6*10.43)
= 0.5605 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 180
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.196| 6.275| NA|
Area in Shell A1 | 5.384| 10.029| NA|
Area in Nozzle Wall A2 | 5.958| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 30.102| 34.780| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 252.4478 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.5101 mm.
Based on Shell or Nozzle Thickness: 252.4478 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.5295*1.0+2*11.2*8.5295*1.0*(1‐1.0))
= 17.196 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 5.384 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.56 ) * 1.0
= 5.958 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 12.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3605 mm.
Vessel (AE3 Reactor East) 181
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.3295 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.3295 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.3295, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3605, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.1955 ‐ 5.3837 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 14135.04 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9581 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28153.98 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9581 + 0.0 + 1. + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 182
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

= 10782.83 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9581 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31011.50 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 10.0 * 0.49 * 112
= 19638. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 12.0 * 0.49 * 112
= 37873. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 6.0 ‐ 0.0 ) * 0.74 * 188
= 29981. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 37873 + 50292 ) = 88164 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 19638 + 59961 + 29981 + 0 ) = 109580 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 37873 + 29981 + 0 ) = 67853 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 88164 Kgf, must exceed W = 14135 Kgf or W1 = 28153 Kgf
Path 2‐2 = 109579 Kgf, must exceed W = 14135 Kgf or W2 = 10782 Kgf
Path 3‐3 = 67853 Kgf, must exceed W = 14135 Kgf or W3 = 31011 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 183
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N5 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.43 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 184
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 80 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐19

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 185
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 1 37 57 ‐6

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 14 61 90 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 14 62 90 10
Vessel (AE3 Reactor East) 186
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 187
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 188
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 79 83 124 65

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 42 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 83 155 111

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 189
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 62 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 155 264 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 190
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 191
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 11.2 19.4 20.3 12.6 13.6 16.0 16.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 122.3 79.2 65.2 135.4 122.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 11.00 188.20 | Passed |
Pm+Pl (SUS) | 20.30 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 192
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Input, Nozzle Desc: N6 From: 20

Pressure for Reinforcement Calculations P 10.342 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1986.2502 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 835.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SA‐240 316L


Material UNS Number S31603
Material Specification/Type Plate
Allowable Stress at Temperature Sn 111.70 N./mm^2
Allowable Stress At Ambient Sna 115.10 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 0.00 deg
Diameter 300.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 14.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 83.2000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 500.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 10.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 86.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 193
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 300.000 mm.


Actual Thickness Used in Calculation 14.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*908.3/(112*1.0‐0.6*10.34)
= 8.4572 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*150.8/(112*1.0‐0.6*10.34)
= 1.4041 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.6039 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 603.2000 mm.
Parallel to Vessel Wall, opening length d 301.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 111.7/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 111.7/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 194
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 25.507| 9.388| NA|
Area in Shell A1 | 8.272| 15.003| NA|
Area in Nozzle Wall A2 | 6.606| 7.054| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.000| 2.000| NA|
Area in Element A5 | 20.640| 20.640| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 37.518| 44.697| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 399.9066 12.0000 mm.
Based on given Pad Diameter: 499.9999 5.0167 mm.
Based on Shell or Nozzle Thickness: 399.9066 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (301.6*8.4572*1.0+2*13.2*8.4572*1.0*(1‐1.0))
= 25.507 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 301.6( 1.0 * 11.2 ‐ 1.0 * 8.457 ) ‐ 2 * 13.2
( 1.0 * 11.2 ‐ 1.0 * 8.4572 ) * ( 1 ‐ 1.0 )
= 8.272 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 13.2 ‐ 1.4 ) * 1.0
= 6.606 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 10.0² * 1.0
= 2.000 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 500.0 ‐ 328.0 ) * 12.0 * 1.0
= 20.640 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.2041 mm.
Vessel (AE3 Reactor East) 195
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.2572 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.2572 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 9.1312 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 9.131, max( 9.2572, 2.3 ) ]
= 9.1312 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.2041, 9.1312 )
= 9.1312 mm.

Available Nozzle Neck Thickness = 14.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 13.6, Allowable : 111.7 N./mm^2 Passed
Expansion : 0.0, Allowable : 269.9 N./mm^2 Passed
Occasional : 5.7, Allowable : 148.6 N./mm^2 Passed
Shear : 5.5, Allowable : 78.2 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N6

Intermediate Calc. for nozzle/shell Welds Tmin 12.0000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (25.5068 ‐ 8.2724 + 2 * 13.2 * 1.0 *
(1.0 * 11.2 ‐ 8.4572 ) )112)
= 20454.88 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 6.6057 + 20.64 + 2.0 ‐ 0.0 * 1.0 ) * 112
= 33310.91 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.6057 + 0.0 + 1. + ( 2.9568 ) ) * 112
Vessel (AE3 Reactor East) 196
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

= 12030.72 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.6057 + 0.0 + 2.0 + 20.64 + ( 2.9568 ) ) * 112
= 36678.71 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 328.0 * 10.0 * 0.49 * 112
= 28755. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 500.0 * 10.0 * 0.49 * 112
= 43834. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 157.4) * ( 14.0 ‐ 0.8 ) * 0.7 * 112
= 52042. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 328.0 * 12.0 * 0.74 * 112
= 52112. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 328.0 * ( 12.0 ‐ 0.8 ) * 0.74 * 112
= 48637. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 43834 + 52042 ) = 95876 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 28755 + 52112 + 48637 + 0 ) = 129504 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 43834 + 48637 + 0 ) = 92471 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 95875 Kgf, must exceed W = 20454 Kgf or W1 = 33310 Kgf
Path 2‐2 = 129503 Kgf, must exceed W = 20454 Kgf or W2 = 12030 Kgf
Path 3‐3 = 92471 Kgf, must exceed W = 20454 Kgf or W3 = 36678 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 13 bars

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 14.9417 mm.


Vessel (AE3 Reactor East) 197
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

The Cut Length for this Nozzle is, Drop + Ho + H + T : 110.1418 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 4.459 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N6 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 300.000 mm.
Nozzle Thickness 14.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SA‐240 316L
Nozzle Cold S.I. Allowable SNmc 115.10 N./mm^2
Nozzle Hot S.I. Allowable SNmh 111.70 N./mm^2

Diameter of Reinforcing Pad 500.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.34 bars


Radial Load P 1100.40 Kgf
Circumferential Shear Vc 1000.30 Kgf
Longitudinal Shear Vl 1100.40 Kgf
Circumferential Moment Mc 400.20 Kg‐m.
Longitudinal Moment Ml 600.21 Kg‐m.
Torsional Moment Mt 600.21 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 328.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 662.960 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 328.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 13.200 mm.
T / t = 1.758
Vessel (AE3 Reactor East) 198
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

d / t = 24.848

Lambda = [(d/D) * sqrt(D/T)] = 1.588

Nr/P = 0.078
Mr/P = 0.107
M0/P = 0.054
N0/P = 0.147
MrD/Mc = 0.215
NrDL/Mc = 0.119
M0d/Mc = 0.126
N0DL/Mc = 0.139
MrD/Ml = 0.136
NrDL/Ml = 0.081
M0D/Ml = 0.075
N0DL/Ml = 0.249

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) ‐2 ‐2 ‐2 ‐2
Outplane Bending (P ) ‐6 6 ‐6 6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐8 ‐8 8 8
Outplane Bending (ML) ‐14 14 14 ‐14
Normal Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 7 51 53 37

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) ‐1 ‐1 ‐1 ‐1
Inplane Bending (P ) ‐12 12 ‐12 12
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐2 ‐2 2 2
Inplane Bending (ML) ‐27 27 27 ‐27
Inplane Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐24 55 35 6

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 2 2 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
Vessel (AE3 Reactor East) 199
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

(Stress Intensities Top Top Bottom Bottom


Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 31 56 53 37

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) ‐2 ‐2 ‐2 ‐2
Outplane Bending (P ) ‐6 6 ‐6 6
Outplane Membrane (Mc) ‐3 ‐3 3 3
Outplane Bending (Mc) ‐16 16 16 ‐16
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary ‐9 37 30 9

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) ‐1 ‐1 ‐1 ‐1
Inplane Bending (P ) ‐12 12 ‐12 12
Inplane Membrane (Mc) ‐2 ‐2 2 2
Inplane Bending (Mc) ‐28 28 28 ‐28
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 78 56 26

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 9 78 57 26

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) ‐2 ‐2 ‐2 ‐2
Hoop Bending (P ) 0 0 0 0
Vessel (AE3 Reactor East) 200
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Hoop Membrane (Mc) 0 0 0 0


Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐8 ‐8 8 8
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 13 14 13 14
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 2 3 18 20

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) ‐25 25 ‐25 25
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐5 ‐5 5 5
Axial Bending (ML) ‐58 58 58 ‐58
Axial Pressure Stress 6 6 6 6
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐83 83 45 ‐21

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 4 4 1 1

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 86 84 45 42

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) ‐2 ‐2 ‐2 ‐2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐3 ‐3 3 3
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 13 14 13 14
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 7 8 13 14

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Vessel (AE3 Reactor East) 201
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Axial Bending (P ) ‐25 25 ‐25 25


Axial Membrane (Mc) ‐3 ‐3 3 3
Axial Bending (Mc) ‐63 63 63 ‐63
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 6 6 6 6
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐87 91 48 ‐28

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐1 ‐1 1 1
Shear due to Torsion 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 4 4

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 94 91 49 44

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 328.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 661.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 500.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 99.200 mm.
T / t = 0.113
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 3.495

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.056
Mr/P = 0.094
M0/P = 0.027
N0/P = 0.040
MrD/Mc = 0.260
NrDL/Mc = 0.105
M0d/Mc = 0.078
N0DL/Mc = 0.065
MrD/Ml = 0.070
NrDL/Ml = 0.068
M0D/Ml = 0.021
N0DL/Ml = 0.047

Vessel Stresses (N./mm^2):


Vessel (AE3 Reactor East) 202
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) ‐3 ‐3 ‐3 ‐3
Outplane Bending (P ) ‐14 14 ‐14 14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐4 ‐4 4 4
Outplane Bending (ML) ‐11 11 11 ‐11
Normal Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 49 102 82 87

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) ‐4 ‐4 ‐4 ‐4
Inplane Bending (P ) ‐48 48 ‐48 48
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐6 ‐6 6 6
Inplane Bending (ML) ‐39 39 39 ‐39
Inplane Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐57 118 33 52

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 1 1 ‐1 ‐1
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 2 2 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 107 118 82 87

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) ‐3 ‐3 ‐3 ‐3
Outplane Bending (P ) ‐14 14 ‐14 14
Outplane Membrane (Mc) ‐4 ‐4 4 4
Outplane Bending (Mc) ‐29 29 29 ‐29
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Vessel (AE3 Reactor East) 203
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Outplane Stress Summary ‐9 77 57 27

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) ‐4 ‐4 ‐4 ‐4
Inplane Bending (P ) ‐48 48 ‐48 48
Inplane Membrane (Mc) ‐6 ‐6 6 6
Inplane Bending (Mc) ‐97 97 97 ‐97
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐74 219 134 37

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 74 219 134 37

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 39 41 39 41 39 41 39 41|
Circ. Pl (SUS) | ‐10 ‐10 6 6 ‐3 ‐3 1 1|
Circ. Q (SUS) | ‐20 20 8 ‐8 ‐40 40 16 ‐16|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 19 19 19 19 19 19 19 19|
Long. Pl (SUS) | ‐3 ‐3 1 1 ‐5 ‐5 1 1|
Long. Q (SUS) | ‐39 39 15 ‐15 ‐22 22 10 ‐10|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 39.0 41.0 39.0 41.0 39.0 41.0 39.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 29.0 31.0 45.0 47.0 36.0 38.0 40.0 42.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 32.1 55.2 53.1 39.0 8.2 78.0 56.0 26.1|
Vessel (AE3 Reactor East) 204
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 47.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 78.02 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 83 84 83 84 83 84 83 84|
Circ. Pl (SUS) | ‐7 ‐7 1 1 ‐10 ‐10 2 2|
Circ. Q (SUS) | ‐25 25 ‐3 3 ‐145 145 49 ‐49|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 41 41 41 41 41 41 41 41|
Long. Pl (SUS) | ‐10 ‐10 2 2 ‐7 ‐7 1 1|
Long. Q (SUS) | ‐87 87 ‐9 9 ‐43 43 15 ‐15|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 83.0 84.0 83.0 84.0 83.0 84.0 83.0 84.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 76.0 77.0 84.0 85.0 73.0 74.0 85.0 86.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 107.1 118.2 81.0 88.0 72.0 219.0 134.1 37.4|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 84.00 111.70 | Passed |
Pm+Pl (SUS) | 86.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 219.00 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 13 14 13 14 13 14 13 14|
Vessel (AE3 Reactor East) 205
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N6 Nozl: 32 2:47pm Jan 19,2023

Circ. Pl (SUS) | ‐10 ‐10 6 6 ‐5 ‐5 1 1|


Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 6 6 6 6 6 6 6 6|
Long. Pl (SUS) | ‐5 ‐5 5 5 ‐3 ‐3 3 3|
Long. Q (SUS) | ‐83 83 33 ‐33 ‐88 88 38 ‐38|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 13.0 14.0 13.0 14.0 13.0 14.0 13.0 14.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 3.4 4.3 19.1 20.1 8.2 9.2 14.2 15.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 85.2 84.1 44.0 42.0 93.0 91.0 47.3 44.4|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 14.00 111.70 | Passed |
Pm+Pl (SUS) | 20.11 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 93.02 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 206
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Input, Nozzle Desc: N7 From: 20

Pressure for Reinforcement Calculations P 10.342 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 4025.0000 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 5176.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Minimum


Nominal Thickness 80S

Flange Material SB‐564


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 197.5000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 215.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 50.3500 mm.

Flange Class 150


Vessel (AE3 Reactor East) 207
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Flange Grade GR 3.8

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N7

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 99.320 mm.


Actual Thickness Used in Calculation 7.490 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*908.3/(112*1.0‐0.6*10.34)
= 8.4572 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*50.46/(188*1.0‐0.6*10.34)
= 0.2782 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.8407 mm.
Parallel to Vessel Wall, opening length d 100.9203 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
Vessel (AE3 Reactor East) 208
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 8.535| 4.199| NA|
Area in Shell A1 | 2.768| 2.905| NA|
Area in Nozzle Wall A2 | 3.591| 3.491| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 1.440| 1.440| NA|
Area in Element A5 | 10.505| 10.505| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 18.303| 18.341| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 120.4368 12.0000 mm.
Based on given Pad Diameter: 215.0000 0.8412 mm.
Based on Shell or Nozzle Thickness: 124.1323 7.4898 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (100.9203*8.4572*1.0+2*6.6898*8.4572*1.0*(1‐1.0))
= 8.535 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 100.92( 1.0 * 11.2 ‐ 1.0 * 8.457 ) ‐ 2 * 6.69
( 1.0 * 11.2 ‐ 1.0 * 8.4572 ) * ( 1 ‐ 1.0 )
= 2.768 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 6.69 ‐ 0.28 ) * 1.0
= 3.591 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.8407 ‐ 114.3 ) * 12.0 * 1.0
= 10.505 cm^2
Vessel (AE3 Reactor East) 209
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.2562 mm.
Wall Thickness per UG16(b), tr16b = 2.3000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.2572 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.2572 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 6.0578 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.058, max( 9.2572, 2.3 ) ]
= 6.0578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.2562, 6.0578 )
= 6.0578 mm.

Available Nozzle Neck Thickness = 7.4898 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N7

Intermediate Calc. for nozzle/shell Welds Tmin 6.6898 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.6829 = 0.7 * tmin. 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (8.535 ‐ 2.7681 + 2 * 6.6898 * 1.0 *
(1.0 * 11.2 ‐ 8.4572 ) )112)
= 6986.55 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 3.5905 + 10.5049 + 1.44 ‐ 0.0 * 1.0 ) * 112
= 17694.87 Kgf

Weld Load [W2]:


Vessel (AE3 Reactor East) 210
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5905 + 0.0 + 1.44 + 10.5049 + ( 1.4985 ) ) * 112
= 19401.68 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 12.0 * 0.49 * 112
= 12025. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 215.0 * 12.0 * 0.49 * 112
= 22618. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 53.8051) * ( 7.4898 ‐ 0.8 ) * 0.7 * 188
= 15193. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 188
= 30602. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 28562. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 22618 + 15193 ) = 37812 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 12025 + 30602 + 28562 + 0 ) = 71188 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 22618 + 28562 + 0 ) = 51180 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 37811 Kgf, must exceed W = 6986 Kgf or W1 = 17694 Kgf
Path 2‐2 = 71188 Kgf, must exceed W = 6986 Kgf or W2 = 7436 Kgf
Path 3‐3 = 51180 Kgf, must exceed W = 6986 Kgf or W3 = 19401 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 13 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 211
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 1.8012 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3013 mm.

Input Echo, WRC297 Item 1, Description: N7 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 99.320 mm.
Nozzle Thickness 7.4898 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐622
Nozzle Cold S.I. Allowable SNmc 188.23 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.23 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-622

Diameter of Reinforcing Pad 215.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.34 bars


Radial Load P ‐171.30 Kgf
Circumferential Shear Vc 128.50 Kgf
Longitudinal Shear Vl 171.30 Kgf
Circumferential Moment Mc 68.50 Kg‐m.
Longitudinal Moment Ml 89.10 Kg‐m.
Torsional Moment Mt 102.80 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 449.260 mm.

WRC 297 Curve Access Parameters:


Vessel (AE3 Reactor East) 212
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 114.300 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 6.690 mm.
T / t = 3.468
d / t = 17.086

Lambda = [(d/D) * sqrt(D/T)] = 0.553

Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐1 ‐1 1 1
Outplane Bending (ML) ‐18 18 18 ‐18
Normal Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 23 55 63 22

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐2 ‐2 2 2
Inplane Bending (ML) ‐13 13 13 ‐13
Inplane Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 29 38 6

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
Vessel (AE3 Reactor East) 213
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐


Shear Stress Summary 2 2 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 23 55 63 22

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) ‐1 ‐1 1 1
Outplane Bending (Mc) ‐15 15 15 ‐15
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 7 31 40 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) ‐1 ‐1 1 1
Inplane Bending (Mc) ‐10 10 10 ‐10
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 30 48 55 29

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 30 48 55 29

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
Vessel (AE3 Reactor East) 214
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

(Stresses in the Top Top Bottom Bottom


hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐1 ‐1 1 1
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 7 9 11 12

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐15 ‐15 15 15
Axial Bending (ML) ‐87 87 87 ‐87
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐83 63 122 ‐81

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 8 8 6 6

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 92 64 122 94

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐1 ‐1 1 1
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 8 9 10 12

Nozzle Stresses (N./mm^2):


Vessel (AE3 Reactor East) 215
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐1 ‐1 1 1
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 5 5 8 8

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 74 52 104 84

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 448.166 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 215.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 57.040 mm.
T / t = 0.196
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 1.503

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 216
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐3 ‐3 3 3
Outplane Bending (ML) ‐8 8 8 ‐8
Normal Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 76 86 100 76

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐3 ‐3 3 3
Inplane Bending (ML) ‐27 27 27 ‐27
Inplane Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 26 53 87 4

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 86 100 76

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) ‐1 ‐1 1 1
Vessel (AE3 Reactor East) 217
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Outplane Bending (Mc) ‐13 13 13 ‐13


Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 31 50 62 26

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) ‐2 ‐2 2 2
Inplane Bending (Mc) ‐44 44 44 ‐44
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 51 114 145 28

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 1 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 51 114 145 29

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 39 41 39 41 39 41 39 41|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | ‐16 16 20 ‐20 ‐8 8 12 ‐12|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 19 19 19 19 19 19 19 19|
Long. Pl (SUS) | ‐2 ‐2 2 2 ‐1 ‐1 1 1|
Long. Q (SUS) | ‐11 11 15 ‐15 ‐13 13 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Vessel (AE3 Reactor East) 218
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Pm (SUS) | 39.0 41.0 39.0 41.0 39.0 41.0 39.0 41.0|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 38.0 40.0 40.0 42.0 38.0 40.0 40.0 42.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 22.2 56.1 60.2 22.2 30.2 48.2 52.3 30.1|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 42.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 60.17 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 83 84 83 84 83 84 83 84|
Circ. Pl (SUS) | ‐2 ‐2 4 4 ‐1 ‐1 3 3|
Circ. Q (SUS) | ‐4 4 12 ‐12 ‐30 30 58 ‐58|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 41 41 41 41 41 41 41 41|
Long. Pl (SUS) | ‐2 ‐2 4 4 0 0 2 2|
Long. Q (SUS) | ‐13 13 41 ‐41 ‐9 9 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 83.0 84.0 83.0 84.0 83.0 84.0 83.0 84.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 87.0 88.0 82.0 83.0 86.0 87.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 77.0 86.0 99.1 76.0 52.0 113.0 144.0 29.3|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 84.00 111.70 | Passed |
Pm+Pl (SUS) | 88.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 144.01 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):


Vessel (AE3 Reactor East) 219
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 8 10 8 10 8 10 8 10|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 4 4 4 4 4 4 4 4|
Long. Pl (SUS) | ‐15 ‐15 15 15 ‐11 ‐11 11 11|
Long. Q (SUS) | ‐73 73 101 ‐101 ‐58 58 86 ‐86|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 7 7 7 7 7 7 7 7|
Pm (SUS) | 8.0 10.0 8.0 10.0 8.0 10.0 8.0 10.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 18.1 20.1 19.1 19.1 14.1 16.1 15.2 15.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 92.4 63.2 120.3 93.8 73.0 51.8 101.7 83.5|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 10.00 188.23 | Passed |
Pm+Pl (SUS) | 20.10 282.35 | Passed |
Pm+Pl+Q (TOTAL)| 120.32 564.70 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 220
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Input, Nozzle Desc: N8 From: 20

Pressure for Reinforcement Calculations P 10.342 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 2657.0000 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 7767.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Minimum


Nominal Thickness 80S

Flange Material SB‐564


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 198.5000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 215.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 50.3500 mm.

Flange Class 150


Vessel (AE3 Reactor East) 221
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Flange Grade GR 3.8

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N8

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 99.320 mm.


Actual Thickness Used in Calculation 7.490 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*908.3/(112*1.0‐0.6*10.34)
= 8.4572 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*50.46/(188*1.0‐0.6*10.34)
= 0.2782 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.4572 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.8407 mm.
Parallel to Vessel Wall, opening length d 100.9203 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
Vessel (AE3 Reactor East) 222
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 8.535| 3.538| NA|
Area in Shell A1 | 2.768| 4.228| NA|
Area in Nozzle Wall A2 | 3.591| 3.490| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 1.440| 1.440| NA|
Area in Element A5 | 10.505| 10.505| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 18.303| 19.663| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 120.4368 12.0000 mm.
Based on given Pad Diameter: 215.0000 0.8412 mm.
Based on Shell or Nozzle Thickness: 124.1323 7.4898 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (100.9203*8.4572*1.0+2*6.6898*8.4572*1.0*(1‐1.0))
= 8.535 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 100.92( 1.0 * 11.2 ‐ 1.0 * 8.457 ) ‐ 2 * 6.69
( 1.0 * 11.2 ‐ 1.0 * 8.4572 ) * ( 1 ‐ 1.0 )
= 2.768 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 6.69 ‐ 0.28 ) * 1.0
= 3.591 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.8407 ‐ 114.3 ) * 12.0 * 1.0
= 10.505 cm^2
Vessel (AE3 Reactor East) 223
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.2572 mm.
Wall Thickness per UG16(b), tr16b = 2.3000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.2572 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.2572 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 6.0578 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.058, max( 9.2572, 2.3 ) ]
= 6.0578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.2572, 6.0578 )
= 6.0578 mm.

Available Nozzle Neck Thickness = 7.4898 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 6.6898 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.6829 = 0.7 * tmin. 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (8.535 ‐ 2.7681 + 2 * 6.6898 * 1.0 *
(1.0 * 11.2 ‐ 8.4572 ) )112)
= 6986.55 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 3.5905 + 10.5049 + 1.44 ‐ 0.0 * 1.0 ) * 112
= 17694.87 Kgf

Weld Load [W2]:


Vessel (AE3 Reactor East) 224
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5905 + 0.0 + 1.44 + 10.5049 + ( 1.4985 ) ) * 112
= 19401.68 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 12.0 * 0.49 * 112
= 12025. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 215.0 * 12.0 * 0.49 * 112
= 22618. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 53.8051) * ( 7.4898 ‐ 0.8 ) * 0.7 * 188
= 15193. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 188
= 30602. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 28562. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 22618 + 15193 ) = 37812 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 12025 + 30602 + 28562 + 0 ) = 71188 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 22618 + 28562 + 0 ) = 51180 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 37811 Kgf, must exceed W = 6986 Kgf or W1 = 17694 Kgf
Path 2‐2 = 71188 Kgf, must exceed W = 6986 Kgf or W2 = 7436 Kgf
Path 3‐3 = 51180 Kgf, must exceed W = 6986 Kgf or W3 = 19401 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 13 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 225
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 1.8012 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 212.3013 mm.

Input Echo, WRC297 Item 1, Description: N8 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 99.320 mm.
Nozzle Thickness 7.4898 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐622
Nozzle Cold S.I. Allowable SNmc 188.23 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.23 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-622

Diameter of Reinforcing Pad 215.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.34 bars


Radial Load P ‐171.30 Kgf
Circumferential Shear Vc 128.50 Kgf
Longitudinal Shear Vl 171.30 Kgf
Circumferential Moment Mc 68.50 Kg‐m.
Longitudinal Moment Ml 89.10 Kg‐m.
Torsional Moment Mt 102.80 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 449.260 mm.

WRC 297 Curve Access Parameters:


Vessel (AE3 Reactor East) 226
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 114.300 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 6.690 mm.
T / t = 3.468
d / t = 17.086

Lambda = [(d/D) * sqrt(D/T)] = 0.553

Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐1 ‐1 1 1
Outplane Bending (ML) ‐18 18 18 ‐18
Normal Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 23 55 63 22

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐2 ‐2 2 2
Inplane Bending (ML) ‐13 13 13 ‐13
Inplane Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 29 38 6

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
Vessel (AE3 Reactor East) 227
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐


Shear Stress Summary 2 2 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 23 55 63 22

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) ‐1 ‐1 1 1
Outplane Bending (Mc) ‐15 15 15 ‐15
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 7 31 40 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) ‐1 ‐1 1 1
Inplane Bending (Mc) ‐10 10 10 ‐10
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 30 48 55 29

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 30 48 55 29

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
Vessel (AE3 Reactor East) 228
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

(Stresses in the Top Top Bottom Bottom


hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐1 ‐1 1 1
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 7 9 11 12

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐15 ‐15 15 15
Axial Bending (ML) ‐87 87 87 ‐87
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐83 63 122 ‐81

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 8 8 6 6

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 92 64 122 94

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐1 ‐1 1 1
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 8 9 10 12

Nozzle Stresses (N./mm^2):


Vessel (AE3 Reactor East) 229
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐1 ‐1 1 1
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 5 5 8 8

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 74 52 104 84

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 448.166 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 215.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 57.040 mm.
T / t = 0.196
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 1.503

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 230
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐3 ‐3 3 3
Outplane Bending (ML) ‐8 8 8 ‐8
Normal Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 76 86 100 76

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐3 ‐3 3 3
Inplane Bending (ML) ‐27 27 27 ‐27
Inplane Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 26 53 87 4

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 86 100 76

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) ‐1 ‐1 1 1
Vessel (AE3 Reactor East) 231
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Outplane Bending (Mc) ‐13 13 13 ‐13


Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 31 50 62 26

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) ‐2 ‐2 2 2
Inplane Bending (Mc) ‐44 44 44 ‐44
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 51 114 145 28

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 1 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 51 114 145 29

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 39 41 39 41 39 41 39 41|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | ‐16 16 20 ‐20 ‐8 8 12 ‐12|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 19 19 19 19 19 19 19 19|
Long. Pl (SUS) | ‐2 ‐2 2 2 ‐1 ‐1 1 1|
Long. Q (SUS) | ‐11 11 15 ‐15 ‐13 13 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Vessel (AE3 Reactor East) 232
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Pm (SUS) | 39.0 41.0 39.0 41.0 39.0 41.0 39.0 41.0|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 38.0 40.0 40.0 42.0 38.0 40.0 40.0 42.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 22.2 56.1 60.2 22.2 30.2 48.2 52.3 30.1|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 42.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 60.17 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 83 84 83 84 83 84 83 84|
Circ. Pl (SUS) | ‐2 ‐2 4 4 ‐1 ‐1 3 3|
Circ. Q (SUS) | ‐4 4 12 ‐12 ‐30 30 58 ‐58|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 41 41 41 41 41 41 41 41|
Long. Pl (SUS) | ‐2 ‐2 4 4 0 0 2 2|
Long. Q (SUS) | ‐13 13 41 ‐41 ‐9 9 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 83.0 84.0 83.0 84.0 83.0 84.0 83.0 84.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 87.0 88.0 82.0 83.0 86.0 87.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 77.0 86.0 99.1 76.0 52.0 113.0 144.0 29.3|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 84.00 111.70 | Passed |
Pm+Pl (SUS) | 88.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 144.01 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):


Vessel (AE3 Reactor East) 233
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 8 10 8 10 8 10 8 10|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 4 4 4 4 4 4 4 4|
Long. Pl (SUS) | ‐15 ‐15 15 15 ‐11 ‐11 11 11|
Long. Q (SUS) | ‐73 73 101 ‐101 ‐58 58 86 ‐86|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 7 7 7 7 7 7 7 7|
Pm (SUS) | 8.0 10.0 8.0 10.0 8.0 10.0 8.0 10.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 18.1 20.1 19.1 19.1 14.1 16.1 15.2 15.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 92.4 63.2 120.3 93.8 73.0 51.8 101.7 83.5|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 10.00 188.23 | Passed |
Pm+Pl (SUS) | 20.10 282.35 | Passed |
Pm+Pl+Q (TOTAL)| 120.32 564.70 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 234
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Input, Nozzle Desc: N9 From: 20

Pressure for Reinforcement Calculations P 10.342 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1996.2500 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 10012.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Minimum


Nominal Thickness 80S

Flange Material SB‐564


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 197.5000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 215.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 50.3500 mm.

Flange Class 150


Vessel (AE3 Reactor East) 235
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Flange Grade GR 3.8

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N9

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 99.320 mm.


Actual Thickness Used in Calculation 7.490 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*908.3/(112*1.0‐0.6*10.34)
= 8.4572 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*50.46/(188*1.0‐0.6*10.34)
= 0.2782 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.8407 mm.
Parallel to Vessel Wall, opening length d 100.9203 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
Vessel (AE3 Reactor East) 236
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 8.535| 3.147| NA|
Area in Shell A1 | 2.768| 5.008| NA|
Area in Nozzle Wall A2 | 3.591| 3.491| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 1.440| 1.440| NA|
Area in Element A5 | 10.505| 10.505| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 18.303| 20.444| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 120.4368 12.0000 mm.
Based on given Pad Diameter: 215.0000 0.8412 mm.
Based on Shell or Nozzle Thickness: 124.1323 7.4898 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (100.9203*8.4572*1.0+2*6.6898*8.4572*1.0*(1‐1.0))
= 8.535 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 100.92( 1.0 * 11.2 ‐ 1.0 * 8.457 ) ‐ 2 * 6.69
( 1.0 * 11.2 ‐ 1.0 * 8.4572 ) * ( 1 ‐ 1.0 )
= 2.768 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 6.69 ‐ 0.28 ) * 1.0
= 3.591 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.8407 ‐ 114.3 ) * 12.0 * 1.0
= 10.505 cm^2
Vessel (AE3 Reactor East) 237
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.2562 mm.
Wall Thickness per UG16(b), tr16b = 2.3000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.2572 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.2572 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 6.0578 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.058, max( 9.2572, 2.3 ) ]
= 6.0578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.2562, 6.0578 )
= 6.0578 mm.

Available Nozzle Neck Thickness = 7.4898 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N9

Intermediate Calc. for nozzle/shell Welds Tmin 6.6898 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.6829 = 0.7 * tmin. 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (8.535 ‐ 2.7681 + 2 * 6.6898 * 1.0 *
(1.0 * 11.2 ‐ 8.4572 ) )112)
= 6986.55 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 3.5905 + 10.5049 + 1.44 ‐ 0.0 * 1.0 ) * 112
= 17694.87 Kgf

Weld Load [W2]:


Vessel (AE3 Reactor East) 238
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5905 + 0.0 + 1.44 + 10.5049 + ( 1.4985 ) ) * 112
= 19401.68 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 12.0 * 0.49 * 112
= 12025. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 215.0 * 12.0 * 0.49 * 112
= 22618. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 53.8051) * ( 7.4898 ‐ 0.8 ) * 0.7 * 188
= 15193. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 188
= 30602. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 28562. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 22618 + 15193 ) = 37812 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 12025 + 30602 + 28562 + 0 ) = 71188 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 22618 + 28562 + 0 ) = 51180 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 37811 Kgf, must exceed W = 6986 Kgf or W1 = 17694 Kgf
Path 2‐2 = 71188 Kgf, must exceed W = 6986 Kgf or W2 = 7436 Kgf
Path 3‐3 = 51180 Kgf, must exceed W = 6986 Kgf or W3 = 19401 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 13 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 239
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 1.8012 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3013 mm.

Input Echo, WRC297 Item 1, Description: N9 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 99.320 mm.
Nozzle Thickness 7.4898 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐622
Nozzle Cold S.I. Allowable SNmc 188.23 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.23 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-622

Diameter of Reinforcing Pad 215.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.34 bars


Radial Load P ‐171.30 Kgf
Circumferential Shear Vc 128.50 Kgf
Longitudinal Shear Vl 171.30 Kgf
Circumferential Moment Mc 68.50 Kg‐m.
Longitudinal Moment Ml 89.10 Kg‐m.
Torsional Moment Mt 102.80 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 449.260 mm.

WRC 297 Curve Access Parameters:


Vessel (AE3 Reactor East) 240
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 114.300 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 6.690 mm.
T / t = 3.468
d / t = 17.086

Lambda = [(d/D) * sqrt(D/T)] = 0.553

Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐1 ‐1 1 1
Outplane Bending (ML) ‐18 18 18 ‐18
Normal Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 23 55 63 22

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐2 ‐2 2 2
Inplane Bending (ML) ‐13 13 13 ‐13
Inplane Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 29 38 6

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
Vessel (AE3 Reactor East) 241
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐


Shear Stress Summary 2 2 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 23 55 63 22

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) ‐1 ‐1 1 1
Outplane Bending (Mc) ‐15 15 15 ‐15
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 19 19 19 19
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 7 31 40 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) ‐1 ‐1 1 1
Inplane Bending (Mc) ‐10 10 10 ‐10
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 39 41 39 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 30 48 55 29

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 30 48 55 29

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
Vessel (AE3 Reactor East) 242
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

(Stresses in the Top Top Bottom Bottom


hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐1 ‐1 1 1
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 7 9 11 12

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐15 ‐15 15 15
Axial Bending (ML) ‐87 87 87 ‐87
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐83 63 122 ‐81

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 8 8 6 6

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 92 64 122 94

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐1 ‐1 1 1
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 8 9 10 12

Nozzle Stresses (N./mm^2):


Vessel (AE3 Reactor East) 243
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐1 ‐1 1 1
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 5 5 8 8

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 74 52 104 84

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 448.166 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 215.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 57.040 mm.
T / t = 0.196
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 1.503

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 244
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐3 ‐3 3 3
Outplane Bending (ML) ‐8 8 8 ‐8
Normal Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 76 86 100 76

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐3 ‐3 3 3
Inplane Bending (ML) ‐27 27 27 ‐27
Inplane Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 26 53 87 4

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 86 100 76

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) ‐1 ‐1 1 1
Vessel (AE3 Reactor East) 245
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Outplane Bending (Mc) ‐13 13 13 ‐13


Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 41 41 41 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 31 50 62 26

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) ‐2 ‐2 2 2
Inplane Bending (Mc) ‐44 44 44 ‐44
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 51 114 145 28

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 1 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 51 114 145 29

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 39 41 39 41 39 41 39 41|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | ‐16 16 20 ‐20 ‐8 8 12 ‐12|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 19 19 19 19 19 19 19 19|
Long. Pl (SUS) | ‐2 ‐2 2 2 ‐1 ‐1 1 1|
Long. Q (SUS) | ‐11 11 15 ‐15 ‐13 13 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Vessel (AE3 Reactor East) 246
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Pm (SUS) | 39.0 41.0 39.0 41.0 39.0 41.0 39.0 41.0|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 38.0 40.0 40.0 42.0 38.0 40.0 40.0 42.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 22.2 56.1 60.2 22.2 30.2 48.2 52.3 30.1|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 42.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 60.17 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 83 84 83 84 83 84 83 84|
Circ. Pl (SUS) | ‐2 ‐2 4 4 ‐1 ‐1 3 3|
Circ. Q (SUS) | ‐4 4 12 ‐12 ‐30 30 58 ‐58|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 41 41 41 41 41 41 41 41|
Long. Pl (SUS) | ‐2 ‐2 4 4 0 0 2 2|
Long. Q (SUS) | ‐13 13 41 ‐41 ‐9 9 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 83.0 84.0 83.0 84.0 83.0 84.0 83.0 84.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 87.0 88.0 82.0 83.0 86.0 87.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 77.0 86.0 99.1 76.0 52.0 113.0 144.0 29.3|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 84.00 111.70 | Passed |
Pm+Pl (SUS) | 88.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 144.01 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):


Vessel (AE3 Reactor East) 247
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 8 10 8 10 8 10 8 10|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 4 4 4 4 4 4 4 4|
Long. Pl (SUS) | ‐15 ‐15 15 15 ‐11 ‐11 11 11|
Long. Q (SUS) | ‐73 73 101 ‐101 ‐58 58 86 ‐86|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 7 7 7 7 7 7 7 7|
Pm (SUS) | 8.0 10.0 8.0 10.0 8.0 10.0 8.0 10.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 18.1 20.1 19.1 19.1 14.1 16.1 15.2 15.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 92.4 63.2 120.3 93.8 73.0 51.8 101.7 83.5|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 10.00 188.23 | Passed |
Pm+Pl (SUS) | 20.10 282.35 | Passed |
Pm+Pl+Q (TOTAL)| 120.32 564.70 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 248
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N10 Nozl: 36 2:47pm Jan 19,2023

Input, Nozzle Desc: N10 From: 20

Pressure for Reinforcement Calculations P 10.342 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1986.2502 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 340.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 0.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Minimum


Nominal Thickness 80S

Flange Material SB‐564


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 121.3000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 215.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 50.3500 mm.

Flange Class 150


Vessel (AE3 Reactor East) 249
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N10 Nozl: 36 2:47pm Jan 19,2023

Flange Grade GR 3.8

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N10

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 99.320 mm.


Actual Thickness Used in Calculation 7.490 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*908.3/(112*1.0‐0.6*10.34)
= 8.4572 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.34*50.46/(188*1.0‐0.6*10.34)
= 0.2782 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.3723 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.8407 mm.
Parallel to Vessel Wall, opening length d 100.9203 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
Vessel (AE3 Reactor East) 250
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N10 Nozl: 36 2:47pm Jan 19,2023

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 8.535| 3.141| NA|
Area in Shell A1 | 2.768| 5.020| NA|
Area in Nozzle Wall A2 | 3.590| 3.538| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 0.640| 0.640| NA|
Area in Element A5 | 10.505| 10.505| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 17.503| 19.703| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 127.1037 12.0000 mm.
Based on given Pad Diameter: 215.0000 1.7551 mm.
Based on Shell or Nozzle Thickness: 134.8138 7.4898 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (100.9203*8.4572*1.0+2*6.6898*8.4572*1.0*(1‐1.0))
= 8.535 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 100.92( 1.0 * 11.2 ‐ 1.0 * 8.457 ) ‐ 2 * 6.69
( 1.0 * 11.2 ‐ 1.0 * 8.4572 ) * ( 1 ‐ 1.0 )
= 2.768 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 6.69 ‐ 0.28 ) * 1.0
= 3.590 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 8.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 0.640 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.8407 ‐ 114.3 ) * 12.0 * 1.0
= 10.505 cm^2
Vessel (AE3 Reactor East) 251
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N10 Nozl: 36 2:47pm Jan 19,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.1723 mm.
Wall Thickness per UG16(b), tr16b = 2.3000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.2572 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.2572 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 6.0578 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.058, max( 9.2572, 2.3 ) ]
= 6.0578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.1723, 6.0578 )
= 6.0578 mm.

Available Nozzle Neck Thickness = 7.4898 mm. OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N10

Intermediate Calc. for nozzle/shell Welds Tmin 6.6898 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.6829 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (8.535 ‐ 2.7681 + 2 * 6.6898 * 1.0 *
(1.0 * 11.2 ‐ 8.4572 ) )112)
= 6986.55 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 3.5905 + 10.5049 + 0.64 ‐ 0.0 * 1.0 ) * 112
= 16783.63 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 0.64 + ( 1.4985 ) ) * 112
= 6525.36 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5905 + 0.0 + 0.64 + 10.5049 + ( 1.4985 ) ) * 112
= 18490.45 Kgf

Strength of Connection Elements for Failure Path Analysis


Vessel (AE3 Reactor East) 252
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N10 Nozl: 36 2:47pm Jan 19,2023

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 8.0 * 0.49 * 112
= 8016. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 215.0 * 12.0 * 0.49 * 112
= 22618. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 53.8051) * ( 7.4898 ‐ 0.8 ) * 0.7 * 188
= 15191. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 188
= 30596. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 28557. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 22618 + 15191 ) = 37809 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 8016 + 30596 + 28557 + 0 ) = 67169 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 22618 + 28557 + 0 ) = 51175 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 37808 Kgf, must exceed W = 6986 Kgf or W1 = 16783 Kgf
Path 2‐2 = 67169 Kgf, must exceed W = 6986 Kgf or W2 = 6525 Kgf
Path 3‐3 = 51174 Kgf, must exceed W = 6986 Kgf or W3 = 18490 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 13 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 1.8012 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 135.1013 mm.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 253
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Input, Nozzle Desc: N11 From: 20

Pressure for Reinforcement Calculations P 10.519 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1986.2502 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 625.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 180.00 deg
Diameter 100.0000 mm

Size and Thickness Basis Minimum


Nominal Thickness 80S

Flange Material SB‐564


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 197.5000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 215.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 50.3500 mm.

Flange Class 150


Vessel (AE3 Reactor East) 254
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Flange Grade GR 3.8

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N11

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 99.320 mm.


Actual Thickness Used in Calculation 7.490 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.52*908.3/(112*1.0‐0.6*10.52)
= 8.6027 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.52*50.46/(188*1.0‐0.6*10.52)
= 0.2829 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.8407 mm.
Parallel to Vessel Wall, opening length d 100.9203 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
Vessel (AE3 Reactor East) 255
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 8.682| 3.141| NA|
Area in Shell A1 | 2.621| 5.020| NA|
Area in Nozzle Wall A2 | 3.588| 3.491| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 1.440| 1.440| NA|
Area in Element A5 | 10.505| 10.505| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 18.154| 20.456| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 122.9065 12.0000 mm.
Based on given Pad Diameter: 215.0000 1.1798 mm.
Based on Shell or Nozzle Thickness: 128.0891 7.4898 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (100.9203*8.6027*1.0+2*6.6898*8.6027*1.0*(1‐1.0))
= 8.682 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 100.92( 1.0 * 11.2 ‐ 1.0 * 8.603 ) ‐ 2 * 6.69
( 1.0 * 11.2 ‐ 1.0 * 8.6027 ) * ( 1 ‐ 1.0 )
= 2.621 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 6.69 ‐ 0.28 ) * 1.0
= 3.588 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 12.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.8407 ‐ 114.3 ) * 12.0 * 1.0
= 10.505 cm^2
Vessel (AE3 Reactor East) 256
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.2562 mm.
Wall Thickness per UG16(b), tr16b = 2.3000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.4027 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.4027 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 6.0578 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.058, max( 9.4027, 2.3 ) ]
= 6.0578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.2562, 6.0578 )
= 6.0578 mm.

Available Nozzle Neck Thickness = 7.4898 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.4 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N11

Intermediate Calc. for nozzle/shell Welds Tmin 6.6898 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.6829 = 0.7 * tmin. 8.4840 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (8.6819 ‐ 2.6212 + 2 * 6.6898 * 1.0 *
(1.0 * 11.2 ‐ 8.6027 ) )112)
= 7298.89 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 3.5879 + 10.5049 + 1.44 ‐ 0.0 * 1.0 ) * 112
= 17691.82 Kgf

Weld Load [W2]:


Vessel (AE3 Reactor East) 257
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5879 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7433.55 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5879 + 0.0 + 1.44 + 10.5049 + ( 1.4985 ) ) * 112
= 19398.64 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 12.0 * 0.49 * 112
= 12025. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 215.0 * 12.0 * 0.49 * 112
= 22618. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 53.8051) * ( 7.4898 ‐ 0.8 ) * 0.7 * 188
= 15193. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 188
= 30602. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T ‐ cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 ‐ 0.8 ) * 0.74 * 188
= 28562. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 22618 + 15193 ) = 37812 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 12025 + 30602 + 28562 + 0 ) = 71188 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 22618 + 28562 + 0 ) = 51180 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 37811 Kgf, must exceed W = 7298 Kgf or W1 = 17691 Kgf
Path 2‐2 = 71188 Kgf, must exceed W = 7298 Kgf or W2 = 7433 Kgf
Path 3‐3 = 51180 Kgf, must exceed W = 7298 Kgf or W3 = 19398 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 258
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 1.8012 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 211.3013 mm.

Input Echo, WRC297 Item 1, Description: N11 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 99.320 mm.
Nozzle Thickness 7.4898 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐622
Nozzle Cold S.I. Allowable SNmc 188.23 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.23 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-622

Diameter of Reinforcing Pad 215.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.52 bars


Radial Load P ‐171.30 Kgf
Circumferential Shear Vc 128.50 Kgf
Longitudinal Shear Vl 171.30 Kgf
Circumferential Moment Mc 68.50 Kg‐m.
Longitudinal Moment Ml 89.10 Kg‐m.
Torsional Moment Mt 102.80 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 449.260 mm.

WRC 297 Curve Access Parameters:


Vessel (AE3 Reactor East) 259
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 114.300 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 6.690 mm.
T / t = 3.468
d / t = 17.086

Lambda = [(d/D) * sqrt(D/T)] = 0.553

Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐1 ‐1 1 1
Outplane Bending (ML) ‐18 18 18 ‐18
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 24 56 64 22

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐2 ‐2 2 2
Inplane Bending (ML) ‐13 13 13 ‐13
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 29 38 6

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
Vessel (AE3 Reactor East) 260
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐


Shear Stress Summary 2 2 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 24 56 64 23

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 0 0 0 0
Outplane Bending (P ) 2 ‐2 2 ‐2
Outplane Membrane (Mc) ‐1 ‐1 1 1
Outplane Bending (Mc) ‐15 15 15 ‐15
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 7 32 40 4

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 2 ‐2 2 ‐2
Inplane Membrane (Mc) ‐1 ‐1 1 1
Inplane Bending (Mc) ‐10 10 10 ‐10
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 30 48 56 30

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 2 2

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 31 49 56 30

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
Vessel (AE3 Reactor East) 261
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

(Stresses in the Top Top Bottom Bottom


hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐1 ‐1 1 1
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 7 9 11 12

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐15 ‐15 15 15
Axial Bending (ML) ‐87 87 87 ‐87
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐83 63 122 ‐81

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 8 8 6 6

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 92 64 122 95

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 0 0 0 0
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐1 ‐1 1 1
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 8 10 8 10
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 8 9 11 12

Nozzle Stresses (N./mm^2):


Vessel (AE3 Reactor East) 262
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐64 51 103 ‐70

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐1 ‐1 1 1
Shear due to Torsion 7 7 7 7
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 5 5 8 8

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 74 52 104 84

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 114.3 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 448.166 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 215.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 57.040 mm.
T / t = 0.196
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 1.503

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 263
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐3 ‐3 3 3
Outplane Bending (ML) ‐8 8 8 ‐8
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 78 87 102 78

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐3 ‐3 3 3
Inplane Bending (ML) ‐27 27 27 ‐27
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 26 53 88 4

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 0 0

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 78 87 102 78

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 4 ‐4 4 ‐4
Outplane Membrane (Mc) ‐1 ‐1 1 1
Vessel (AE3 Reactor East) 264
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Outplane Bending (Mc) ‐13 13 13 ‐13


Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 32 51 63 27

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 14 ‐14 14 ‐14
Inplane Membrane (Mc) ‐2 ‐2 2 2
Inplane Bending (Mc) ‐44 44 44 ‐44
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 53 115 147 29

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 1 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 53 115 147 30

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | ‐16 16 20 ‐20 ‐8 8 12 ‐12|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐2 ‐2 2 2 ‐1 ‐1 1 1|
Long. Q (SUS) | ‐11 11 15 ‐15 ‐13 13 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Vessel (AE3 Reactor East) 265
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 39.0 40.0 41.0 42.0 39.0 40.0 41.0 42.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 23.2 56.1 61.2 22.3 31.2 48.2 53.3 30.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 42.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 61.17 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐2 ‐2 4 4 ‐1 ‐1 3 3|
Circ. Q (SUS) | ‐4 4 12 ‐12 ‐30 30 58 ‐58|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐2 ‐2 4 4 0 0 2 2|
Long. Q (SUS) | ‐13 13 41 ‐41 ‐9 9 17 ‐17|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 82.0 83.0 88.0 89.0 83.0 84.0 87.0 88.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 78.0 87.0 100.1 77.0 53.0 114.0 145.0 30.3|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 89.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 145.01 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):


Vessel (AE3 Reactor East) 266
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 8 10 8 10 8 10 8 10|
Circ. Pl (SUS) | ‐1 ‐1 1 1 ‐1 ‐1 1 1|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 4 4 4 4 4 4 4 4|
Long. Pl (SUS) | ‐15 ‐15 15 15 ‐11 ‐11 11 11|
Long. Q (SUS) | ‐73 73 101 ‐101 ‐58 58 86 ‐86|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐1 ‐1 1 1|
Shear Q (SUS) | 7 7 7 7 7 7 7 7|
Pm (SUS) | 8.0 10.0 8.0 10.0 8.0 10.0 8.0 10.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 18.1 20.1 19.1 19.1 14.1 16.1 15.2 15.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 92.4 63.2 120.3 93.8 73.0 51.8 101.7 83.5|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 10.00 188.23 | Passed |
Pm+Pl (SUS) | 20.10 282.35 | Passed |
Pm+Pl+Q (TOTAL)| 120.32 564.70 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 267
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023

Input, Nozzle Desc: MH From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1996.2500 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 9610.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SA‐240 316L


Material UNS Number S31603
Material Specification/Type Plate
Allowable Stress at Temperature Sn 111.70 N./mm^2
Allowable Stress At Ambient Sna 115.15 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 90.00 deg
Diameter 600.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 14.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 153.1000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 16.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 909.9999 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 141.0000 mm.
This is a Manway or Access Opening.
Vessel (AE3 Reactor East) 268
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023

Flange Class 150


Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: MH

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 600.000 mm.


Actual Thickness Used in Calculation 14.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*300.8/(112*1.0‐0.6*10.43)
= 2.8247 mm.

Required Nozzle thickness under External Pressure per UG-28 : 1.1369 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1203.2000 mm.
Parallel to Vessel Wall, opening length d 601.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 111.7/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 111.7/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 269
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 51.314| 18.763| NA|
Area in Shell A1 | 16.066| 29.854| NA|
Area in Nozzle Wall A2 | 5.810| 6.755| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 4.000| 4.000| NA|
Area in Element A5 | 33.840| 33.840| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 59.716| 74.449| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 839.9821 12.0000 mm.
Based on given Pad Diameter: 909.9999 9.0205 mm.
Based on Shell or Nozzle Thickness: 839.9821 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (601.6*8.5295*1.0+2*13.2*8.5295*1.0*(1‐1.0))
= 51.314 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 601.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 13.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 16.066 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 13.2 ‐ 2.82 ) * 1.0
= 5.810 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 16.0² * 1.0 + (0.0)² * 1.0 + 12.0² * 1.0
= 4.000 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 910.0 ‐ 628.0 ) * 12.0 * 1.0
= 33.840 cm^2

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Vessel (AE3 Reactor East) 270
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023

Weld Size Calculations, Description: MH

Intermediate Calc. for nozzle/shell Welds Tmin 12.0000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code11.3120 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (51.3136 ‐ 16.0656 + 2 * 13.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 40950.57 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.8102 + 33.84 + 4.0 ‐ 0.0 * 1.0 ) * 112
= 49717.64 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.8102 + 0.0 + 2.56 + ( 2.9568 ) ) * 112
= 12901.45 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.8102 + 0.0 + 4.0 + 33.84 + ( 2.9568 ) ) * 112
= 53085.45 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 628.0 * 16.0 * 0.49 * 112
= 88089. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 910.0 * 12.0 * 0.49 * 112
= 95733. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 307.4) * ( 14.0 ‐ 0.8 ) * 0.7 * 112
= 101638. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 628.0 * 12.0 * 0.74 * 112
= 99775. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
Vessel (AE3 Reactor East) 271
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023

= ( 3.1416/2.0 ) * 628.0 * ( 6.0 ‐ 0.0 ) * 0.74 * 112


= 49887. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 95733 + 101638 ) = 197371 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 88089 + 99775 + 49887 + 0 ) = 237752 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 95733 + 49887 + 0 ) = 145621 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 197370 Kgf, must exceed W = 40950 Kgf or W1 = 49717 Kgf
Path 2‐2 = 237751 Kgf, must exceed W = 40950 Kgf or W2 = 12901 Kgf
Path 3‐3 = 145620 Kgf, must exceed W = 40950 Kgf or W3 = 53085 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 11 bars

Nozzle is O.K. for the External Pressure: 1 bars

The Drop for this Nozzle is : 56.0540 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 221.1541 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 2.280 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 272
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Input, Nozzle Desc: N12 From: 20

Pressure for Reinforcement Calculations P 10.430 bars


Temperature for Internal Pressure Temp 177 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 65 °C

Parent Material SA‐240 316L


Parent Allowable Stress at Temperature Sv 111.70 N./mm^2
Parent Allowable Stress At Ambient Sva 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 1815.00 mm.


Design Length of Section L 1996.2500 mm.
Shell Finished (Minimum) Thickness t 12.0000 mm.
Shell Internal Corrosion Allowance c 0.8000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 9857.00 mm.

User Entered Minimum Design Metal Temperature ‐28.89 °C

Type of Element Connected to the Parent : Nozzle

Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2

Diameter Basis (for tr calc only) Inside


Layout Angle 270.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm.

Flange Material SA‐182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.8000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 96.8999 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.

Pad Material SA‐240 316L


Pad Allowable Stress at Temperature Sp 111.70 N./mm^2
Pad Allowable Stress At Ambient Spa 115.15 N./mm^2
Diameter of Pad along vessel surface Dp 360.0000 mm.
Thickness of Pad te 12.0000 mm.
Weld leg size between Pad and Shell Wp 12.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm.
Reinforcing Pad Width 68.0000 mm.

Flange Class 150


Vessel (AE3 Reactor East) 273
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Flange Grade GR 2.3

The Pressure Design option was Design Pressure + static head.

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N12

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 200.000 mm.


Actual Thickness Used in Calculation 12.000 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*908.3/(112*1.0‐0.6*10.43)
= 8.5295 mm.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E‐0.6*P) per UG‐27 (c)(1)
= 10.43*100.8/(188*1.0‐0.6*10.43)
= 0.5605 mm.

Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 403.2000 mm.
Parallel to Vessel Wall, opening length d 201.6000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 28.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 188.2/111.7 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 111.7/111.7 )
= 1.000
Vessel (AE3 Reactor East) 274
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm^2)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Area Required Ar | 17.196| 6.287| NA|
Area in Shell A1 | 5.384| 10.004| NA|
Area in Nozzle Wall A2 | 5.958| 5.991| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.440| 2.440| NA|
Area in Element A5 | 16.320| 16.320| NA|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
TOTAL AREA AVAILABLE Atot | 30.102| 34.756| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 252.4478 12.0000 mm.
Based on given Pad Diameter: 360.0000 2.5101 mm.
Based on Shell or Nozzle Thickness: 252.4478 12.0000 mm.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1‐fr1) ) UG‐37(c)
= (201.6*8.5295*1.0+2*11.2*8.5295*1.0*(1‐1.0))
= 17.196 cm^2

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t ‐ F*tr ) ‐ 2 * tn( E1*t ‐ F*tr ) * ( 1 ‐ fr1 )
= 201.6( 1.0 * 11.2 ‐ 1.0 * 8.53 ) ‐ 2 * 11.2
( 1.0 * 11.2 ‐ 1.0 * 8.5295 ) * ( 1 ‐ 1.0 )
= 5.384 cm^2

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn ‐ trn ) * fr2
= ( 2 * 28.0 ) * ( 11.2 ‐ 0.56 ) * 1.0
= 5.958 cm^2

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi‐can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 12.0² * 1.0
= 2.440 cm^2

Area Available in Element [A5]:


= (min(Dp,DL)‐(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 360.0 ‐ 224.0 ) * 12.0 * 1.0
= 16.320 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.3605 mm.
Vessel (AE3 Reactor East) 275
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Wall Thickness per UG16(b), tr16b = 2.3000 mm.


Wall Thickness, shell/head, internal pressure trb1 = 9.3295 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.3295 mm.
Wall Thickness, shell/head, external pressure trb2 = 1.6415 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 2.3000 mm.
Wall Thickness per table UG‐45 tb3 = 8.9026 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.903, max( 9.3295, 2.3 ) ]
= 8.9026 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.3605, 8.9026 )
= 8.9026 mm.

Available Nozzle Neck Thickness = 12.0000 mm. OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N12

Intermediate Calc. for nozzle/shell Welds Tmin 11.2000 mm.


Intermediate Calc. for pad/shell Welds TminPad 11.2000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A‐A1+2*tn*fr1*(E1*t‐tr))Sv)
= max( 0, (17.1955 ‐ 5.3837 + 2 * 11.2 * 1.0 *
(1.0 * 11.2 ‐ 8.5295 ) )112)
= 14135.04 Kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4‐(Wi‐Can/.707)²*fr2)*Sv
= ( 5.9581 + 16.32 + 2.44 ‐ 0.0 * 1.0 ) * 112
= 28153.98 Kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.9581 + 0.0 + 1. + ( 2.5088 ) ) * 112
Vessel (AE3 Reactor East) 276
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

= 10782.83 Kgf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.9581 + 0.0 + 2.44 + 16.32 + ( 2.5088 ) ) * 112
= 31011.50 Kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 224.0 * 10.0 * 0.49 * 112
= 19638. Kgf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 360.0 * 12.0 * 0.49 * 112
= 37873. Kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk ‐ Can ) * 0.7 * Sn
= (3.1416 * 106.4) * ( 12.0 ‐ 0.8 ) * 0.7 * 188
= 50292. Kgf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 224.0 * 12.0 * 0.74 * 188
= 59961. Kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 224.0 * ( 6.0 ‐ 0.0 ) * 0.74 * 188
= 29981. Kgf

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 37873 + 50292 ) = 88164 Kgf

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 19638 + 59961 + 29981 + 0 ) = 109580 Kgf

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 37873 + 29981 + 0 ) = 67853 Kgf

Summary of Failure Path Calculations:


Path 1‐1 = 88164 Kgf, must exceed W = 14135 Kgf or W1 = 28153 Kgf
Path 2‐2 = 109579 Kgf, must exceed W = 14135 Kgf or W2 = 10782 Kgf
Path 3‐3 = 67853 Kgf, must exceed W = 14135 Kgf or W3 = 31011 Kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 14 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

Nozzle is O.K. for the External Pressure: 1 bars


Vessel (AE3 Reactor East) 277
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

The Drop for this Nozzle is : 6.9378 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 115.8377 mm.

Percent Elongation Calculations:


% Elongation per Table UG‐79‐1 (50*tnom/Rf*(1‐Rf/Ro)) 5.660 %
Note: Please Check Requirements of Table UHA‐44 for Elongation limits.

Input Echo, WRC297 Item 1, Description: N12 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.8000 mm.
Shell Diameter 1815.000 mm.
Shell Thickness 12.0000 mm.
Shell Stress Concentration Factor 1.000
Vessel Material SA‐240 316L
Vessel Cold S.I. Allowable Smc 115.10 N./mm^2
Vessel Hot S.I. Allowable Smh 111.70 N./mm^2

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.8000 mm.
Nozzle Diameter 200.000 mm.
Nozzle Thickness 12.0000 mm.
Nozzle Stress Concentration Factor 1.000
Nozzle Material SB‐575
Nozzle Cold S.I. Allowable SNmc 188.20 N./mm^2
Nozzle Hot S.I. Allowable SNmh 188.20 N./mm^2

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SB-575

Diameter of Reinforcing Pad 360.000 mm.


Thickness of Reinforcing Pad 12.0000 mm.

Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.

Design Internal Pressure Dp 10.43 bars


Radial Load P ‐832.10 Kgf
Circumferential Shear Vc 624.10 Kgf
Longitudinal Shear Vl 832.10 Kgf
Circumferential Moment Mc 332.80 Kg‐m.
Longitudinal Moment Ml 432.70 Kg‐m.
Torsional Moment Mt 499.30 Kg‐m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment No

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 919.9( 12.0 ‐ 0.8 ) )
= 558.960 mm.
Vessel (AE3 Reactor East) 278
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1839.800 mm.


Nozzle Outside Diameter (d) = 224.000 mm.
Vessel Thickness used (T) = 23.200 mm.
Nozzle Thickness used (t) = 11.200 mm.
T / t = 2.071
d / t = 20.000

Lambda = [(d/D) * sqrt(D/T)] = 1.084

Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐7 ‐7 7 7
Outplane Bending (ML) ‐23 23 23 ‐23
Normal Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 52 80 21

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐4 ‐4 4 4
Inplane Bending (ML) ‐33 33 33 ‐33
Inplane Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary ‐5 40 70 ‐19

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Vessel (AE3 Reactor East) 279
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Outplane Shear (Vl) 0 0 0 0


Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 25 53 81 40

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 2 2 2 2
Outplane Bending (P ) 6 ‐6 6 ‐6
Outplane Membrane (Mc) ‐2 ‐2 2 2
Outplane Bending (Mc) ‐24 24 24 ‐24
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 20 20 20 20
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 1 37 57 ‐6

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 10 ‐10 10 ‐10
Inplane Membrane (Mc) ‐3 ‐3 3 3
Inplane Bending (Mc) ‐33 33 33 ‐33
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 40 41 40 41
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 14 61 90 1

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 1 1 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 14 62 90 10
Vessel (AE3 Reactor East) 280
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) ‐7 ‐7 7 7
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 5 6 20 22

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) ‐11 ‐11 11 11
Axial Bending (ML) ‐92 92 92 ‐92
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 60 137 ‐102

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 1 1 ‐1 ‐1
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 7 7 3 3

Nozzle Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 76 61 137 124

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Hoop Membrane (P ) 2 2 2 2
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) ‐2 ‐2 2 2
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Hoop Stress Summary 10 11 16 17
Vessel (AE3 Reactor East) 281
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 1 1 1 1
Axial Bending (P ) 27 ‐27 27 ‐27
Axial Membrane (Mc) ‐8 ‐8 8 8
Axial Bending (Mc) ‐94 94 94 ‐94
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐69 64 137 ‐107

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) ‐2 ‐2 2 2
Shear due to Torsion 5 5 5 5
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 7 7

Nozzle Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 65 137 125

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t ‐ ca ) )
= 224.0 + 2 * 1.65 * sqrt( 913.9( 12.0 ‐ 0.8 ) )
= 557.866 mm.

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 1827.800 mm.


Nozzle Outside Diameter (d) = 360.000 mm.
Vessel Thickness used (T) = 11.200 mm.
Nozzle Thickness used (t) = 79.200 mm.
T / t = 0.141
d / t = 10.000

Lambda = [(d/D) * sqrt(D/T)] = 2.516

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 282
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Outplane Bending (P ) 14 ‐14 14 ‐14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐6 ‐6 6 6
Outplane Bending (ML) ‐15 15 15 ‐15
Normal Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 79 83 124 65

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) ‐8 ‐8 8 8
Inplane Bending (ML) ‐52 52 52 ‐52
Inplane Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 33 42 155 ‐45

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 3 3 1 1

Vessel Stresses (N./mm^2):


LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 79 83 155 111

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) 3 3 3 3
Vessel (AE3 Reactor East) 283
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Outplane Bending (P ) 14 ‐14 14 ‐14


Outplane Membrane (Mc) ‐5 ‐5 5 5
Outplane Bending (Mc) ‐36 36 36 ‐36
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 42 42 42 42
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 18 62 101 0

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Inplane Membrane (P ) 4 4 4 4
Inplane Bending (P ) 47 ‐47 47 ‐47
Inplane Membrane (Mc) ‐7 ‐7 7 7
Inplane Bending (Mc) ‐121 121 121 ‐121
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 84 85 84 85
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Inplane Stress Summary 7 155 264 ‐71

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) ‐1 ‐1 1 1
Torsional Shear (Mt) 2 2 2 2
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Shear Stress Summary 0 0 3 3

Vessel Stresses (N./mm^2):


CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Two * Max Shear Stress 18 155 265 72

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 40 41 40 41 40 41 40 41|
Circ. Pl (SUS) | ‐5 ‐5 9 9 ‐2 ‐2 4 4|
Circ. Q (SUS) | ‐17 17 29 ‐29 ‐23 23 43 ‐43|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 20 20 20 20 20 20 20 20|
Long. Pl (SUS) | ‐3 ‐3 5 5 0 0 4 4|
Long. Q (SUS) | ‐23 23 43 ‐43 ‐18 18 30 ‐30|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Vessel (AE3 Reactor East) 284
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 41.00 111.70 | Passed |
Pm+Pl (SUS) | 50.00 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 87.12 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 84 85 84 85 84 85 84 85|
Circ. Pl (SUS) | ‐3 ‐3 9 9 ‐3 ‐3 11 11|
Circ. Q (SUS) | ‐1 1 29 ‐29 ‐74 74 168 ‐168|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 42 42 42 42 42 42 42 42|
Long. Pl (SUS) | ‐4 ‐4 12 12 ‐2 ‐2 8 8|
Long. Q (SUS) | ‐5 5 99 ‐99 ‐22 22 50 ‐50|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 ‐1 ‐1 1 1|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 84.0 85.0 84.0 85.0 84.0 85.0 84.0 85.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 81.0 82.0 93.0 94.0 81.0 82.0 95.0 96.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 80.1 83.1 153.1 110.1 18.1 156.0 263.1 72.2|

Vessel Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 85.00 111.70 | Passed |
Pm+Pl (SUS) | 96.02 167.55 | Passed |
Pm+Pl+Q (TOTAL)| 263.06 335.10 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel (AE3 Reactor East) 285
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023

Nozzle Stress Summation at Vessel-Nozzle Junction (N./mm^2):

Type of | Stress Values at |


Stress Int. | |
Location | Au Al Bu Bl Cu Cl Du Dl |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
Circ. Pl (SUS) | ‐5 ‐5 9 9 0 0 4 4|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | ‐10 ‐10 12 12 ‐7 ‐7 9 9|
Long. Q (SUS) | ‐65 65 119 ‐119 ‐67 67 121 ‐121|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 1 1 ‐1 ‐1 ‐2 ‐2 2 2|
Shear Q (SUS) | 5 5 5 5 5 5 5 5|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 10.2 11.2 19.4 20.3 12.6 13.6 16.0 16.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 76.0 60.7 136.1 122.3 79.2 65.2 135.4 122.8|

Nozzle Stress Summation Comparison (N./mm^2):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 11.00 188.20 | Passed |
Pm+Pl (SUS) | 20.30 282.30 | Passed |
Pm+Pl+Q (TOTAL)| 136.14 564.60 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Vessel (AE3 Reactor East) 286
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_Max. Hydro -------
Pressure Test Results: Shop Test Step: 7 3:04pm Jan 19,2023

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 14.531 bars


Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 13.445 bars
Pressure per UG99c = 1.30 * M.A.P. ‐ Head(Hyd) 19.416 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 12.296 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 14.789 bars
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 14.789 bars
Pressure per App 27‐4 = M.A.W.P. 11.178 bars

User Defined Hydrostatic Test Pressure at High Point 14.710 bars

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N./mm^2 & bars):

From To | Stress | Allowable | Ratio | Pressure |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End | 113.7 | 149.7 | 0.759 | 14.89 |
Shell | 113.5 | 149.7 | 0.758 | 14.89 |
Right Dish End | 113.7 | 149.7 | 0.759 | 14.89 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Stress ratios for Nozzle and Pad Materials (N./mm^2):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | Nozzle | 188.20 | 188.20 | 1.000 |
N1 | Pad | 115.15 | 111.70 | 1.031 |
N2 | Nozzle | 188.20 | 188.20 | 1.000 |
N2 | Pad | 115.15 | 111.70 | 1.031 |
N3 | Nozzle | 188.20 | 188.20 | 1.000 |
N3 | Pad | 115.15 | 111.70 | 1.031 |
N4 | Nozzle | 188.20 | 188.20 | 1.000 |
N4 | Pad | 115.15 | 111.70 | 1.031 |
N5 | Nozzle | 188.20 | 188.20 | 1.000 |
N5 | Pad | 115.15 | 111.70 | 1.031 |
N6 | Nozzle | 115.10 | 111.70 | 1.030 |
N6 | Pad | 115.15 | 111.70 | 1.031 |
N7 | Nozzle | 188.23 | 188.23 | 1.000 |
N7 | Pad | 115.15 | 111.70 | 1.031 |
N8 | Nozzle | 188.23 | 188.23 | 1.000 |
N8 | Pad | 115.15 | 111.70 | 1.031 |
N9 | Nozzle | 188.23 | 188.23 | 1.000 |
N9 | Pad | 115.15 | 111.70 | 1.031 |
N10 | Nozzle | 188.20 | 188.20 | 1.000 |
N10 | Pad | 115.15 | 111.70 | 1.031 |
N11 | Nozzle | 188.23 | 188.23 | 1.000 |
N11 | Pad | 115.15 | 111.70 | 1.031 |
MH | Nozzle | 115.15 | 111.70 | 1.031 |
MH | Pad | 115.15 | 111.70 | 1.031 |
N12 | Nozzle | 188.20 | 188.20 | 1.000 |
N12 | Pad | 115.15 | 111.70 | 1.031 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.000
Vessel (AE3 Reactor East) 287
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_Max. Hydro -------
Pressure Test Results: Shop Test Step: 7 3:04pm Jan 19,2023

Stress ratios for Stiffening Ring Materials (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Stf.1 | 115.15 | 111.70 | 1.031 |
Stf.2 | 115.15 | 111.70 | 1.031 |
Stf.3 | 115.15 | 111.70 | 1.031 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.031

Stress ratios for Pressurized Vessel Elements (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End | 115.10 | 111.70 | 1.030 |
Shell | 115.10 | 111.70 | 1.030 |
Right Dish End | 115.10 | 111.70 | 1.030 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Minimum 1.030

Hoop Stress in Nozzle Wall during Pressure Test (N./mm^2):

Description | Ambient | Operating | Ratio |


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N1 | 13.30 | 244.70 | 0.054 |
N2 | 13.30 | 244.70 | 0.054 |
N3 | 13.30 | 244.70 | 0.054 |
N4 | 13.30 | 244.70 | 0.054 |
N5 | 13.30 | 244.70 | 0.054 |
N6 | 16.85 | 149.70 | 0.113 |
N7 | 10.77 | 244.70 | 0.044 |
N8 | 10.77 | 244.70 | 0.044 |
N9 | 10.77 | 244.70 | 0.044 |
N10 | 10.77 | 244.70 | 0.044 |
N11 | 10.77 | 244.70 | 0.044 |
MH | 32.80 | 149.69 | 0.219 |
N12 | 13.30 | 244.70 | 0.054 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

Elements Suitable for Test Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


A) Lifting Lug (TR-2405-A Tag)(VHE-81) Page 288

SL
VL VR V
H SR
TL HL HR T
H1
X
L R TR
CG
DL
h
D

Weight to be lifted W = 11910 kg Shell OD = 1839 mm


Distance between Lifting Lugs (length) D = 8136 mm Lug angle with Horizontal h = 45 °
Distance of CG from Left DL = 4519 mm Lift point Height from Lifting Lug Hole H = 4500 mm
Height of Lifting Lug Hole from Vessel OD H1 = 126 mm
Distance between Lifting Lugs (width) X = 1479 mm

Sling Angle with horizontal L = 45 ° R = 51 °

Loads at Lifting Lug Sling Tension


Left VL = 2647.4 kg Right VR = 3307.6 kg SL = 3777.0 kg
HL = 2658.6 kg HR = 2658.6 kg SR = 4278.3 kg
TL = 434.9 kg TR = 543.4 kg

Maximum Load is on Right Lug


Loads for Lifting Lug Design Lifting Lug Local Load Analysis

Ax Impact Factor = 2.00


H1
Normal Load Nn = 1954.6 kg Radial Load P = 3909.2 kg
Axial Load Ax = 2723.1 kg Long. Load Vl = 5317.2 kg
Nn
Tangential Load Tt = 2658.6 kg Circm. Load Vc = 5446.1 kg
Tt
Long. Moment Ml = 670.0 kg m
Nomenclature as per PVELite/Codecal Circm. Moment Mc = 686.2 kg m
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 289
FileName : Lifting Lug Calc -------------------------
Leg & Lug Analysis Lifting Lug Item: 1 3:12p Jan 19,2023

Input Echo, Leg & Lug Item 1, Description: Lifting Lug

Design Internal Pressure 0.00 MPa


Design Temperature for Attachment TEMP 40.00 C
Vessel Outside Diameter OD 1839.000 mm
Vessel Wall Thickness Ts 12.0000 mm
Vessel Corrosion Allowance Cas 0.8000 mm
Vessel Material SA‐240 316L
Vessel Material UNS Number S31603
Vessel Allowable Stress at Design S 115.15 MPa
Analysis Type: Lifting Lug

Empty Weight of Vessel Wemp 116790.00 N


Operating Weight of Vessel (vertical load ) W 0.00 N

Lifting Lug Material SA‐240 316L


Lifting Lug Material UNS Number S31603
Lifting Lug Yield Stress YIELD 171.11 MPa

Lifting Lug Orientation to Vessel Perpendicular


Total Height of Lifting Lug w 230.0000 mm
Thickness of Lifting Lug t 38.0000 mm
Diameter of Hole in Lifting Lug dh 35.0000 mm
Radius of Semi‐Circular Arc of Lifting Lug r 115.0000 mm
Height of Lug from bottom to Center of Hole h 115.0000 mm
Offset from Vessel OD to Center of Hole off 126.0000 mm
Minimum thickness of Fillet Weld around Lug tw 16.0000 mm
Length of weld along side of Lifting Lug wl 230.0000 mm
Length of Weld along Bottom of Lifting Lug wb 70.0000 mm
Lift Orientation Horizontal
Force Along Vessel Axis Fax 26714.00 N
Force Normal to Vessel Fn 19175.00 N
Force Tangential to Vessel Ft 26081.00 N
Impact Factor Impfac 1.50

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for lifting lugs, Description : Lifting Lug

Weld Group Inertia about the Circumferential Axis ILC 0.664E+08 mm^4
Weld Group Centroid distance in the Long. Direction YLL 131.000 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 115.000 mm
Weld Group Inertia about the Longitudinal Axis ILL 6437113.500 mm^4
Weld Group Centroid Distance in the Circ. Direction YLC 35.000 mm

Applying the Impact factor to the loads:


Fax = 26714.00 * 1.50 = 40071.00 N
Ft = 26081.00 * 1.50 = 39121.50 N
Fn = 19175.00 * 1.50 = 28762.50 N

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(40070^2+39121^2+28762^2) / ( (2*230.0 +70.0 ) * 16.0000 )
= 7.42 MPa

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn*(h‐YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (28762 *(115.000 ‐115.000 )) * 131.000 /66382024 +
(40070 *126.000 * 131.000 /66382024 ) +
(39121 *126.000 * 35.000 /6437113 )
= 36.77 MPa
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 290
FileName : Lifting Lug Calc -------------------------
Leg & Lug Analysis Lifting Lug Item: 1 3:12p Jan 19,2023

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 7.425 + 36.769
= 44.19 MPa

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 171 * 1.00
= 68.44 MPa

Shear Stress in Lug above Hole [Shs]:


= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 40070^2 + 28762^2 + 39121^2 ) / 7410.000
= 8.50 MPa

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 171 * 1.00
= 68.44 MPa

Pin Hole Bearing Stress [Pbs]:


= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 40070^2 + 28762^2 ) / ( 38.000 * 35.000 )
= 37.09 MPa

Allowable Bearing Stress [Pba]:


= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 171 * 1.00 , 154.0 )
= 128.33 MPa

Bending stress at the base of the lug [Fbs]:


= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
= 39121 * 126.000 / (230.000 * 38.0002 / 6) +
40070 * 126.000 / (230.0002 * 38.000 / 6)
= 104.13 MPa

Tensile stress at the base of the lug [Fa]:


= Fn / (w * t) = 28762 / (230.000 * 38.000 )
= 3.29 MPa

Total Combined Stress at the base of the lug:


= Fbs + Fa = 107.4 MPa

Lug Allowable Stress for Bending and Tension:


= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 171 * 1.00 , 128.3 ) = 112.9 MPa

Note: Check the Shell Stresses using method such as WRC-107.

Summary of Results

Stress (MPa) Actual Allowable P/F|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Primary Shear Stress of Weld : 44.19 68.44 Ok |
Shear Stress above Hole : 8.50 68.44 Ok |
Pin Hole Bearing Stress : 37.09 128.33 Ok |
Total Combined Stress at the lug base : 107.42 112.93 Ok |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 291
FileName : Lifting Lug Calc -------------------------
WRC107 Analysis : Lifting Lug WRC Item: 1 3:12p Jan 19,2023

Input Echo, 107/537 Item 1, Description: Lifting Lug WRC

Diameter Basis for Vessel Vbasis OD


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.8000 mm
Vessel Diameter Dv 1839.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature 40.00 C


Vessel Material SA‐240 316L
Vessel UNS Number S31603
Vessel Cold S.I. Allowable Smc 115.15 MPa
Vessel Hot S.I. Allowable Smh 115.15 MPa

Attachment Type Type Rectangular


Parameter C11 C11 230.00 mm
Parameter C22 C22 38.00 mm

Thickness of Reinforcing Pad Tpad 16.000 mm


Pad Parameter C11P C11p 400.000 mm
Pad Parameter C22P C22p 200.000 mm

Design Internal Pressure Dp 0.000 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P ‐38350.0 N
Longitudinal Shear (SUS) Vl 52162.0 N
Circumferential Shear (SUS) Vc 53427.0 N
Circumferential Moment (SUS) Mc 6732.0 N‐mm
Longitudinal Moment (SUS) Ml 6573.0 N‐mm
Torsional Moment (SUS) Mt 0.0 N‐mm

Use Interactive Control No


WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC‐368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P ‐38350.0 N
Circumferential Shear VC 53427.0 N
Longitudinal Shear VL 52162.0 N
Circumferential Moment MC 6732.0 N‐mm
Longitudinal Moment ML 6573.0 N‐mm
Torsional Moment MT 0.0 N‐mm

Dimensionless Parameters used : Gamma = 33.89

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Curves read for 1979 B1/B2 Beta Figure Value Location
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N(PHI) / ( P/Rm ) 0.043 4C 6.434 (A,B)
N(PHI) / ( P/Rm ) 0.043 3C 6.486 (C,D)
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 292
FileName : Lifting Lug Calc -------------------------
WRC107 Analysis : Lifting Lug WRC Item: 1 3:12p Jan 19,2023

M(PHI) / ( P ) 0.116 2C1 0.082 (A,B)


M(PHI) / ( P ) 0.116 1C 0.115 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.068 3A ! 0.624 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.099 1A 0.098 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.038 3B ! 1.074 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.065 1B1 0.055 (A,B,C,D)

N(x) / ( P/Rm ) 0.109 3C 5.080 (A,B)


N(x) / ( P/Rm ) 0.109 4C 5.941 (C,D)
M(x) / ( P ) 0.068 1C1 0.172 (A,B)
M(x) / ( P ) 0.068 2C 0.130 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.068 4A ! 0.823 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.074 2A 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.038 4B ! 0.295 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.045 2B1 0.100 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Memb. P | 9.8| 9.8| 9.8| 9.8| 9.9| 9.9| 9.9| 9.9|
Circ. Bend. P | 25.6| ‐25.6| 25.6| ‐25.6| 35.9| ‐35.9| 35.9| ‐35.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.0| ‐0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.1| 0.1| 0.1| ‐0.1|
Circ. Memb. ML | ‐0.0| ‐0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | ‐0.0| 0.0| 0.0| ‐0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 35.4| ‐15.7| 35.5| ‐15.8| 45.7| ‐25.9| 45.9| ‐26.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Memb. P | 7.8| 7.8| 7.8| 7.8| 9.1| 9.1| 9.1| 9.1|
Long. Bend. P | 53.4| ‐53.4| 53.4| ‐53.4| 40.5| ‐40.5| 40.5| ‐40.5|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.0| ‐0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| ‐0.0| 0.0| 0.0| ‐0.0|
Long. Memb. ML | ‐0.0| ‐0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | ‐0.1| 0.1| 0.1| ‐0.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 61.1| ‐45.5| 61.3| ‐45.8| 49.6| ‐31.4| 49.7| ‐31.5|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear VC | 4.3| 4.3| ‐4.3| ‐4.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| ‐25.2| ‐25.2| 25.2| 25.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 4.3| 4.3| ‐4.3| ‐4.3| ‐25.2| ‐25.2| 25.2| 25.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Str. Int. | 61.8| 46.1| 62.0| 46.4| 73.0| 54.0| 73.1| 54.1|

Dimensionless Parameters used : Gamma = 81.60


Dimensionless Loads for Cylindrical Shells at Pad edge:
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Curves read for 1979 B1/B2 Beta Figure Value Location
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
N(PHI) / ( P/Rm ) 0.150 4C 11.168 (A,B)
N(PHI) / ( P/Rm ) 0.150 3C 6.960 (C,D)
M(PHI) / ( P ) 0.194 2C1 0.022 (A,B)
M(PHI) / ( P ) 0.194 1C ! 0.068 (C,D)
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 293
FileName : Lifting Lug Calc -------------------------
WRC107 Analysis : Lifting Lug WRC Item: 1 3:12p Jan 19,2023

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.174 3A 3.105 (A,B,C,D)


M(PHI) / ( MC/(Rm * Beta) ) 0.195 1A 0.063 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.138 3B 8.539 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.148 1B1 0.023 (A,B,C,D)

N(x) / ( P/Rm ) 0.190 3C 5.144 (A,B)


N(x) / ( P/Rm ) 0.190 4C 9.834 (C,D)
M(x) / ( P ) 0.165 1C1 0.060 (A,B)
M(x) / ( P ) 0.165 2C ! 0.036 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.174 4A 6.841 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.166 2A 0.032 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.138 4B 3.257 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.141 2B1 0.034 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Memb. P | 41.8| 41.8| 41.8| 41.8| 26.1| 26.1| 26.1| 26.1|
Circ. Bend. P | 39.6| ‐39.6| 39.6| ‐39.6| 124.1| ‐124.1| 124.1| ‐124.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.0| ‐0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.1| 0.1| 0.1| ‐0.1|
Circ. Memb. ML | ‐0.0| ‐0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | ‐0.1| 0.1| 0.1| ‐0.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 81.4| 2.2| 81.6| 2.2| 150.0| ‐97.9| 150.3| ‐98.1|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Memb. P | 19.3| 19.3| 19.3| 19.3| 36.8| 36.8| 36.8| 36.8|
Long. Bend. P | 109.6| ‐109.6| 109.6| ‐109.6| 65.9| ‐65.9| 65.9| ‐65.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| ‐0.0| ‐0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| ‐0.1| 0.1| 0.1| ‐0.1|
Long. Memb. ML | ‐0.0| ‐0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | ‐0.1| 0.1| 0.1| ‐0.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 128.8| ‐90.3| 129.0| ‐90.4| 102.6| ‐29.0| 102.8| ‐29.1|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear VC | 6.0| 6.0| ‐6.0| ‐6.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| ‐11.6| ‐11.6| 11.6| 11.6|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 6.0| 6.0| ‐6.0| ‐6.0| ‐11.6| ‐11.6| 11.6| 11.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Str. Int. | 129.5| 93.3| 129.7| 93.4| 152.7| 99.8| 153.0| 100.0|

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 294
FileName : Lifting Lug Calc -------------------------
WRC107 Analysis : Lifting Lug WRC Item: 1 3:12p Jan 19,2023

Circ. Pl (SUS) | 9.8| 9.8| 9.8| 9.8| 9.9| 9.9| 9.9| 9.9|
Circ. Q (SUS) | 25.6| ‐25.6| 25.7| ‐25.7| 35.8| ‐35.8| 35.9| ‐35.9|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 7.8| 7.8| 7.8| 7.8| 9.1| 9.1| 9.1| 9.1|
Long. Q (SUS) | 53.3| ‐53.3| 53.6| ‐53.6| 40.5| ‐40.5| 40.6| ‐40.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 4.3| 4.3| ‐4.3| ‐4.3| ‐25.2| ‐25.2| 25.2| 25.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 13.2| 13.2| 13.2| 13.2| 50.5| 50.5| 50.5| 50.5|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 61.8| 46.1| 62.0| 46.4| 73.0| 54.0| 73.1| 54.1|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 0.00 115.15 | Passed |
Pm+Pl (SUS) | 50.48 172.72 | Passed |
Pm+Pl+Q (TOTAL)| 73.08 345.44 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 41.8| 41.8| 41.9| 41.9| 26.1| 26.1| 26.1| 26.1|
Circ. Q (SUS) | 39.6| ‐39.6| 39.7| ‐39.7| 124.0| ‐124.0| 124.2| ‐124.2|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 19.3| 19.3| 19.3| 19.3| 36.8| 36.8| 36.9| 36.9|
Long. Q (SUS) | 109.5| ‐109.5| 109.7| ‐109.7| 65.8| ‐65.8| 65.9| ‐65.9|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 6.0| 6.0| ‐6.0| ‐6.0| ‐11.6| ‐11.6| 11.6| 11.6|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 43.3| 43.3| 43.4| 43.4| 44.3| 44.3| 44.3| 44.3|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 129.5| 93.3| 129.7| 93.4| 152.7| 99.8| 153.0| 100.0|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm (SUS) | 0.00 115.15 | Passed |
Pm+Pl (SUS) | 44.32 172.72 | Passed |
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 295
FileName : Lifting Lug Calc -------------------------
WRC107 Analysis : Lifting Lug WRC Item: 1 3:12p Jan 19,2023

Pm+Pl+Q (TOTAL)| 152.98 345.44 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd. 296
FileName : Lifting Lug Calc -------------------------
Vessel Results Summary Item: 1 3:12p Jan 19,2023

Leg Lug Results Summary for Item 1 : Lifting Lug

The Vessel outside diameter is 1839.000 mm

Summary of Results

Stress (MPa) Actual Allowable P/F|


‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Primary Shear Stress of Weld : 44.19 68.44 Ok |
Shear Stress above Hole : 8.50 68.44 Ok |
Pin Hole Bearing Stress : 37.09 128.33 Ok |
Total Combined Stress at the lug base : 107.42 112.93 Ok |

WRC107 Results Summary for Item 1 : Lifting Lug WRC

Vessel Stress Summation @ Attachment Junction:


Passed

Vessel Stress Summation @ Edge of Reinforcing Pad:


Passed

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


VITECH HEAVY CLIENT : ARIAN ENGG. P-297
EQUIPMENTS PVT. PROJECT : VESSEL AE3 REACTOR
VHE-81-MDC-100 DATE : 19 / 01 /2023 REV : 0
Flange calculations as per UG-44(b)
Description Symbol Unit Detail/Value

For N1/N2/N3/N4/N5 Nozzle.


Inputs
1 Nozzle mark N1 To N5 & N12
2 Nozzle size DN 200
3 Flange Rating 150#
4 Flange Design Pressure at design temperature PD MPa 1.0342
5 Flange Pressure Rating at design temperature PR MPa 1.473
6 Gasket Inside Diameter GID mm 219
7 Gasket Outside Diameter GOD mm 269.9
8 Diameter of Gasket Load Reaction G mm 252.064
9 Moment Factor in accordance with Table UG 44-1 FM 1.2
External Tensile Axial Force FE kN 8.16
Circumferential Moment M1 kN m 3.264
Longitudinal Moment M2 kN m 4.243
External Moment ME kN m 5.353

Allowable loads on nozzle Flange

11 A = 16 * ME + 4 * FE * G A kN m 93.88

10 B = (π x G³) * ((PR - PD)+FM * PR) B kN m 111.04

A = 93.88 < B = 111.04 ; Check Passes


VITECH HEAVY CLIENT : ARIAN ENGG. P-298
EQUIPMENTS PVT. PROJECT : VESSEL AE3 REACTOR
VHE-81-MDC-100 DATE : 19 / 01 /2023 REV : 0
Flange calculations as per UG-44(b)
Description Symbol Unit Detail/Value

For N6 Nozzle.
Inputs
1 Nozzle mark N6
2 Nozzle size DN 300
3 Flange Rating 150#
4 Flange Design Pressure at design temperature PD MPa 1.0342
5 Flange Pressure Rating at design temperature PR MPa 1.473
6 Gasket Inside Diameter GID mm 324
7 Gasket Outside Diameter GOD mm 381
8 Diameter of Gasket Load Reaction G mm 362.125
9 Moment Factor in accordance with Table UG 44-1 FM 1.2
External Tensile Axial Force FE kN 10.791
Circumferential Moment M1 kN m 3.924
Longitudinal Moment M2 kN m 5.886
External Moment ME kN m 7.074

Allowable loads on nozzle Flange

11 A = 16 * ME + 4 * FE * G A kN m 128.82

10 B = (π x G³) * ((PR - PD)+FM * PR) B kN m 329.26

A = 128.82 < B = 329.26 ; Check Passes


VITECH HEAVY CLIENT : ARIAN ENGG. P-299
EQUIPMENTS PVT. PROJECT : VESSEL AE3 REACTOR
VHE-81-MDC-100 DATE : 19 / 01 /2023 REV : 0
Flange calculations as per UG-44(b)
Description Symbol Unit Detail/Value

For N7/N8/N9/N11 Nozzle.


Inputs
1 Nozzle mark N7/N8/N9/N11
2 Nozzle size DN 100
3 Flange Rating 150#
4 Flange Design Pressure at design temperature PD MPa 1.0342
5 Flange Pressure Rating at design temperature PR MPa 1.473
6 Gasket Inside Diameter GID mm 114
7 Gasket Outside Diameter GOD mm 157.2
8 Diameter of Gasket Load Reaction G mm 140.768
9 Moment Factor in accordance with Table UG 44-1 FM 1.2
External Tensile Axial Force FE kN 1.68
Circumferential Moment M1 kN m 0.672
Longitudinal Moment M2 kN m 0.8736
External Moment ME kN m 1.102

Allowable loads on nozzle Flange

11 A = 16 * ME + 4 * FE * G A kN m 18.58

10 B = (π x G³) * ((PR - PD)+FM * PR) B kN m 19.34

A = 18.58 < B = 19.34 ; Check Passes

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