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PAGE : 01
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.2023
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
ASME
0 19.01.2023 VG MM MM
REFERENCE DOCUMENTS
3. STANDARD REFERENCE:
Standards & Reference
Sr. No. Description Edition
Book
1 Rules for construction of Pressure Vessels ASME SEC.VIII DIV.1 2021
2 Material Specification ASME SEC.II PART A 2021
3 Material Specification ASME SEC.II PART B 2021
3 Material Properties (Metric) ASME SEC.II PART D 2021
4 Welding, Brazing & Fusing Qualifications ASME SEC.IX 2019
5 Non Destructive Examination ASME SEC.V 2019
6 Stainles Steel Pipes ASME B36.19M 2018
8 Pipe Flanges & Flanged Feetings ASME B16.5 2017
9 Factory-Made Wrought Buttwelding Fittings ASME B16.9 2018
10 Forged Fittings, Socket-Welding & Threaded ASME B16.11 2016
11 Metallic Gaskets For Pipe Flanges ASME B16.20 2017
12 Non Metallic Flat Gaskets For Pipe Flanges ASME B16.21 2016
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 03
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
INDEX
SR. NO. Description Sheet Rev. - -
1 Cover page 01 0 - -
2 Reference Documents 02 0 - -
3 Index 03 0 - -
4 Conversion Table 04 0 - -
5 Design Data 05 0 - -
6 Materials of Construction Details 06 0 - -
7 Lowest Stress Ratio Calc. 07 0 - -
8 Applicable Notes 08 0 - -
9 Applicable UG-22 loadings 09 0 - -
14 0
F 0
C 5/9x(0F - 32) 0
C 5/9x(0F - 32) Used to show Temperature
0 0 0
15 F C 5/9 C 5/9 Used to show Temperature
Note: 1m = 1000 mm
1 psi = 0.0068948 M Pa
Kg = 9.80671 N
Cm = 10 mm
2
MPa (N/mm ) = 0.10197/ 0.01 Kg / Cm2
Due to the relatively low yield strength of these materials, these higher stress values
were established at temperatures where the short–time tensile properties govern to
permit the use of these alloys where slightly greater deformation is acceptable. The
stress values in this range exceed 662/3% but do not exceed 90% of the yield strength
at temperature. Use of these stresses may result in dimensional changes due to
1 G5 NA
permanent strain. These stress values are not recommended for the flanges of gasketed
joints or other applications where slight amounts of distortion can cause leakage or
malfunction. For Section III applications, Table Y–2 lists multiplying factors that,
when applied to the yield strength values shown in Table Y–1, will give allowable
stress values that will result in lower levels of permanent strain
2 G21 For Section I, use is limited to PEB–5.3. See PG–5.5 for cautionary note. NA
Time Dependant Properties Table 1A
Allowable stresses for temperatures of 565°C and above are values obtained from
3 T14 NA
time–dependent properties.
Allowable stresses for temperatures of 595°C and above are values obtained from
4 T15 NA
time–dependent properties.
General Requirements for Table 3
For all design temperatures, the maximum hardness shall be Rockwell C35
immediately under thread roots. The hardness shall be taken
5 G8 on a flat area at least 3 mm across, prepared by removing threads; no more material NA
than necessary shall be removed to prepare the flat
area. Hardness determinations shall be made at the same frequency as the tensile tests.
Snow reactions No -
Impact reactions such as those due to
7 UG-22(g) No -
fluid shock
Temperature gradients and differential
8 UG-22(h) No -
thermal expansion
Abnormal pressures, such as those
9 UG-22(i) No -
caused by deflagration
Test pressure and coincident static head
10 UG-22(j) Yes -
acting during the test
Conclusion: Applicable Loadings as per UG-22 are UG-22(a), (b),(c), (d), (f), & (j) only.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 10
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
N1 to N5,N7 to N12 Flange Rating Selection Check (For Design Press. Condition) :
Working Pressure For Class 150 At Design Temperature Of 176.67 °C is 14.733 Bar
14.733 Bar(g) > 10.571 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than design pressure. Hence,
Flange rating are adequate
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 11
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
N6,MH Flange Rating Selection Check (For Design Pressure Condition) :
Sr. No. Description Unit Values
Bar(g)
1 Design Pressure (Int./Ext.) 10.342 (150) / 1.034(15)
[psi(g)]
2 Max. Design Temperature (Int./Ext.) °C [°F] 176.67 (350) / 65 (149)
Material Of Construction For Nozzles N6, MH and SA-182 GR F316L (Material
3 -
Type of Flanges Group - 2.3), WN-RF
5 Proposed Flange Rating For Nozzles N6 & MH - CLASS 150
Working Pressure For Class 150 At Design Temperature Of 176.67 °C is 11.573 Bar
11.573 Bar(g) > 10.571 Bar(g)
Conclusion: For all Flanges, allowable pressure is higher than design pressure. Hence,
Flange rating are adequate
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 12
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
N1 to N5,N7 to N12 Flange Rating Selection Check (For Hydrotest Pressure Condition) :
Sr. No. Description Unit Values
Bar(g)
1 Hydrostatic Test Pressure 13.85 (200.94)
[psi(g)]
2 Test Temperature °C [°F] 48 (118.4)
Material Of Construction For Nozzles N1 to N5,N7 SB-564 UNS N10276 (Material
3 -
to N12 and Type of Flanges Group - 3.8), WN-RF
Proposed Flange Rating For Nozzles N1 to
4 - CLASS 150
N5,N7,N8,N9,N11
As Per UG-99(b)(35)..Vessels designed for internal pressure shall be subjected to a hydrostatic test pressure
that at every point in the vessel is at least equal to 1.3 times the maximum allowable working pressure
multiplied by the lowest stress ratio (LSR) for the pressure-boundary materials of which the vessel is
constructed. The stress ratio for each pressure-boundary material is the ratio of the stress value S at its test
temperature to the stress value S at its design temperature
Hydrostatic Test Pressure = 1.3 X 1 X 10.342 Lowest Stress Ration = 1 (From Page No.07)
= 13.445 Bar(g) Design Pressure = 10.342 Bar(g) (As per Design Data)
Conclusion: Hence Minimum Standard Hydrostatic Test Pressure For Vessel As Per
UG-99(b)(35) is 13.445 Bar(g)/[195.003 psi(g)]
However client Proposed Hydro Test Pressure at top of vessel : 13.85bar(g) [200.94 psi(g)]
Conclusion: Hence Hydrostatic Test Pressure For Vessel At Horizontal Position Is
13.85 Bar(g)/ 200.94 psi(g).
Also as least count of pressure gauge is 1 Kg/cm²(g), we will perform hydrostatic test at maximum of gauge
pressure of 15 Kg/cm²(g)/14.71 bar(g)/[213.35 psi(g)].
Separate calculation with user defined test pressure of 14.71 Bar(g) is prepared in PV-Elite to check stresses
of vessel components during hydrotest.(Refer page no.256)
Note: Min. body metal temperature during hydrostatic test shall be 17°C above MDMT & does not exceed
48 °C to minimise the risk of brittle fracture.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 15
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
As per UHA-51(c) : The equipment is not thermally treated, hence impact test is not
required.
As per UHA-51(d) : Impact testing is not required for Table UHA-23 base materials for the
combination of austenitic chromium nickel steels of Type 316L for MDMT
of -196°C and warmer. [The MDMT of the vessel under consideration is -
28.89°C]
As per UNF-65 : Impact testing is not required for Table UNF-23.3 base materials for the
combination of Nonferrous Material- Nikel,Cobalt & High Nickel Alloys for
MDMT of -198°C. [The MDMT of the vessel under
consideration is -28.89°C]
Hence, as per UHA-51(d) (1)(a) & UNF-65, the equipment material of construction is exempted from impact
testing.
Since the base metals do not require impact testing, the welds and HAZ are also exempted for impact test as
per UHA-51
Conclusion: Hence Post Forming Heat Treatment is not required as per UHA-44.
Conclusion: Hence Post Forming Heat Treatment is not required as per UHA-44.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 18
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Radiography Requirement:
Sr.
Clause Statement Applicability
No.
All butt welds in the shell and heads of vessels used to contain
1 UW-11(a)(1) NA
lethal substances
All butt welds in the shell and heads of vessels in which the
2 UW-11(a)(2) NA
nominal thickness at the welded joint exceeds 1½ in.(38 mm),
all butt welds in the shell and heads of unfired steam boilers
having design pressures
3 UW-11(a)(3) (-a) exceeding 50 psi (350 kPa) NA
(-b) not exceeding 50 psi but with nominal thickness at the
welded joint exceeding the thickness specified in (2) above
From the above check, Radiography is not mandatory for subject vessel,
Conclusion: however we have considered Full Radiography considering joint efficiency 1
for design as per table UW-12 and marking will be RT 1 for vessel.
VITECH HEAVY EQUIPMENTS PVT. LTD. PAGE : 19
MECHANICAL DESIGN CALCULATION FOR
DATE : 19.01.23
AE3 REACTOR EAST (TR-2405-A)
DOC NO.: VHE-81-MDC-100 REVISION : 0
Revision # : 0
Client Name : ARIAN ENGINEERING PVT. LTD.
DESIGN CALCULATION
Materials of Construction:
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
N/S in the Creep Range column specifies that the Creep Range Temperature was not specified in the
ASME Code Section II Part D for this material.
Vessel (AE3 Reactor East) 24
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023
Liquid Level: 1805.00 mm. Dens.: 0.001 kg./cm^3 Sp. Gr.: 1.000
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Ellipse | 35.0 | 35.0 | 14.0 | 11.9 | 9.4 | ... | 1.00 | 1.00 |
Cylinder | 10317.0 | 10282.0 | 12.0 | 12.0 | 9.4 | ... | 1.00 | 1.00 |
Ellipse | 10362.0 | 45.0 | 14.0 | 11.9 | 9.4 | ... | 1.00 | 1.00 |
Saddle Parameters:
Saddle Width 133.000 mm.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1169.000 mm.
Wear Pad Width 250.000 mm.
Wear Pad Thickness 12.000 mm.
Wear Pad Bearing Angle 130.000 deg.
Distance from Saddle to Tangent 285.000 mm.
Baseplate Sketch
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
| | 14.000 mm.
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐
Baseplate Side View
The Wind and Seismic loads were not load factored in this analysis.
Weights:
Fabricated ‐ Bare W/O Removable Internals 11903.8 kg.
Shop Test ‐ Fabricated + Water ( Full ) 40266.2 kg.
Shipping ‐ Fab. + Rem. Intls.+ Shipping App. 12616.9 kg.
Erected ‐ Fab. + Rem. Intls.+ Insul. (etc) 12616.9 kg.
Empty ‐ Fab. + Intls. + Details + Wghts. 12616.9 kg.
Operating ‐ Empty + Operating Liquid (No CA) 40960.7 kg.
Vessel (AE3 Reactor East) 26
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Vessel Design Summary: Step: 34 2:47pm Jan 19,2023
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
Vessel (AE3 Reactor East) 28
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Summary: Step: 32 2:47pm Jan 19,2023
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| mm| mm | mm| |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MH | 600 mm|Actual | WNF| 628.0| 14.000| 910.00 | 12.00 | 221| 150|
N1 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N10 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 135| 150|
N11 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|
N12 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N2 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N3 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N4 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N5 | 200 mm|Actual | WNF| 224.0| 12.000| 360.00 | 12.00 | 115| 150|
N6 | 300 mm|Actual | WNF| 328.0| 14.000| 500.00 | 12.00 | 110| 150|
N7 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|
N8 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 212| 150|
N9 | 100 mm| 80S | WNF| 114.3| 8.560| 215.00 | 12.00 | 211| 150|
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Note: The Outside projections below do not include the flange thickness.
Bill of Materials:
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Vessel (AE3 Reactor East) 33
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
MDMT Summary: Step: 33 2:47pm Jan 19,2023
Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.
One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.
The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.
Configuration Directives:
Vessel (AE3 Reactor East) 37
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Input Echo: Step: 1 2:47pm Jan 19,2023
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Detail ID Ins: 30
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Insulation 496.25 mm.
Thickness of Insulation 50 mm.
Density 0.0002 kg./cm^3
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Left Dish End| 35 | ... | 35 | ... |
Shell| 10317 | ... | 10282 | ... |
Right Dish End| 10362 | ... | 45 | ... |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.
| |
Elliptical Head Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 35.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 86.1 N./mm^2 |
Spec. Min. Thk t or e 11.9000 mm. | Spec. Nominal Thk. 14.000 mm. |
Surface Area 38845.7 cm^2 | SG of Contents 1.000 |
Element Volume 873363.0 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.8 N./mm^2 |
| Aspect Ratio 2.00 |
| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Full Radiography per UW‐11(a) Type 1 | Full Radiography per UW‐11(a) Type 1 |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
11.100 | 1838.80 | 165.66 | 0.0008384 | 58.88 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 58.8786/( 0.9 *165.6577 ) = 3.9489 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
4.880 | 1838.80 | 376.84 | 0.0003686 | 35.08 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 35.0795/( 0.9 *376.8378 ) = 1.0343 bars
| |
Cylindrical Shell Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 10282.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 85.9 N./mm^2 |
Spec. Min. Thk t or e 12.0000 mm. | Spec. Nominal Thk. 12.000 mm. |
Surface Area 594031.2 cm^2 | SG of Contents 1.000 |
Element Volume 26607166.0 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.9 N./mm^2 |
| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Full Radiography per UW‐11(a) Type 1 | Full Radiography per UW‐11(a) Type 1 |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Vessel (AE3 Reactor East) 50
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element: Shell Step: 5 2:47pm Jan 19,2023
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 1986.25 | 164.20 | 1.0801 | 0.0005928 | 53.87 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*53.8748)/(3*164.1964) = 4.3746 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
6.225 | 1839.00 | 1986.25 | 295.40 | 1.0801 | 0.0002408 | 22.92 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*22.9151)/(3*295.4022) = 1.0342 bars
| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.61 | 164.20 | 4.4212 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7456)/(3*164.1964) = 1.0349 bars
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 4025.00 | 164.20 | 2.1887 | 0.0002816 | 26.80 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*26.8015)/(3*164.1964) = 2.1762 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
8.321 | 1839.00 | 4025.00 | 221.00 | 2.1887 | 0.0001801 | 17.14 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*17.1437)/(3*220.9976) = 1.0343 bars
| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.49 | 164.20 | 4.4211 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7458)/(3*164.1964) = 1.0349 bars
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 2657.00 | 164.20 | 1.4448 | 0.0004362 | 41.52 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*41.5177)/(3*164.1964) = 3.3712 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
7.011 | 1839.00 | 2657.00 | 262.30 | 1.4448 | 0.0002138 | 20.35 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*20.3483)/(3*262.3014) = 1.0343 bars
| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8131.87 | 164.20 | 4.4219 | 0.0001339 | 12.74 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7435)/(3*164.1964) = 1.0348 bars
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 1996.25 | 164.20 | 1.0855 | 0.0005897 | 53.80 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*53.7972)/(3*164.1964) = 4.3683 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
6.238 | 1839.00 | 1996.25 | 294.83 | 1.0855 | 0.0002403 | 22.87 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*22.8705)/(3*294.8275) = 1.0342 bars
| |
Results for Maximum Stiffened Length | Slen |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
11.200 | 1839.00 | 8130.64 | 164.20 | 4.4212 | 0.0001339 | 12.75 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = (4*B)/(3*(Do/t)) = (4*12.7456)/(3*164.1964) = 1.0349 bars
| |
Elliptical Head Design Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Design Pressure P 10.519 bars | Int. Design Temperature 177 °C |
Material SA‐240 316L | Ext. Design Temperature 65 °C |
Length 45.000 mm. | External Pressure Chart HA‐4 |
| UNS Number S31603 |
Int. Corr. All. c 0.8000 mm. | Allowable Stress (ope) S 111.7 N./mm^2 |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 115.1 N./mm^2 |
Inside Diameter Di 1815.000 mm. | Actual Stress 86.1 N./mm^2 |
Spec. Min. Thk t or e 11.9000 mm. | Spec. Nominal Thk. 14.000 mm. |
Surface Area 39424.7 cm^2 | SG of Contents 1.000 |
Element Volume 899240.4 Cm3 | Weight of Contents 3984.5 Kgf |
Empty Weight 1656.6 Kgf | Operating Weight 5641.0 Kgf |
| Comp. All. Ope. Stress 51.9 N./mm^2 |
| Aspect Ratio 2.00 |
| |
Radiography Information: | |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
User Defined | User Defined |
Circ. Joint Efficiency 100 % | Long. Joint Efficiency E 100 % |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
11.100 | 1838.80 | 165.66 | 0.0008384 | 58.88 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 58.8786/( 0.9 *165.6577 ) = 3.9489 bars
| |
Results for Required Thickness | Tca |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Tca | Outer Dia | Do/t | Factor A | Factor B |
4.880 | 1838.80 | 376.84 | 0.0003686 | 35.08 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
MAEP = B/(K0*Do/t) = 35.0795/( 0.9 *376.8378 ) = 1.0343 bars
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stiffening Ring Calcs for: Stf.1, SA-240 316L , Bar Ring: 80 x 12 mm.
Stiffening Ring Calcs for: Stf.2, SA-240 316L , Bar Ring: 80 x 12 mm.
Stiffening Ring Calcs for: Stf.3, SA-240 316L , Bar Ring: 80 x 12 mm.
Weight of Details:
Saddles 1020.9
Liquid 28343.8
Insulation 713.1
Lining 2967.4
Stiffeners 146.3
Nozzles 801.0
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sum of the Detail Weights 33992.5 kg.
Vessel (AE3 Reactor East) 61
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Element and Detail Weights: Step: 9 2:47pm Jan 19,2023
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.
Input Values:
The importance factor is not used in the calculation of wind pressure vs. elevation for
the selected wind code.
Per Section 1609 of IBC 2003/06/09/12/15/18 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
The ASCE code performs calculations in Imperial Units. The wind pressure is therefore computed
in these units.
Input Values:
The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.
Forces and Moments at selected elevations (not all analysis points shown):
There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
= 31005.8 Kg‐m.
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
Vessel (AE3 Reactor East) 75
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2
= 0.938
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2
= 0.494
Eccentricity (e):
= Rmom / QO
= 2308.07/10127.02
= 227.91 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Vessel (AE3 Reactor East) 83
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Operating Case: Step: 14 2:47pm Jan 19,2023
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 772. |
Web 537.8 | 16.0 | 8.0 | 86.0 | 68838.6 | 140. |
Totals ... | ... | ... | 104.8 | 208302.6 | 912. |
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2
Eccentricity (e):
= Rmom / QO
= 2308.07/10382.24
= 222.31 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction
Review notes about nozzle loadings and supports in the Warnings report.
There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
= 59.95 N./mm^2
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 412.8 | 12.0 | 6.0 | 49.5 | 29721.2 | 0.319E+04 |
Wearplate 250.0 | 12.0 | 18.0 | 30.0 | 54000.0 | 0.140E+04 |
Web 16.0 | 223.5 | 135.7 | 35.8 | 485441.8 | 0.237E+04 |
BasePlate 180.0 | 14.0 | 254.5 | 25.2 | 641339.9 | 0.715E+04 |
Totals ... | ... | ... | 140.5 | 1210502.9 | 0.141E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Vessel (AE3 Reactor East) 93
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Test Case: Step: 15 2:47pm Jan 19,2023
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2
Eccentricity (e):
= Rmom / QO
= 153.39/10066.56
= 15.24 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
= 296.3313 mm.
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 412.8 | 12.0 | 6.0 | 49.5 | 29721.2 | 0.319E+04 |
Wearplate 250.0 | 12.0 | 18.0 | 30.0 | 54000.0 | 0.140E+04 |
Web 16.0 | 223.5 | 135.7 | 35.8 | 485441.8 | 0.237E+04 |
BasePlate 180.0 | 14.0 | 254.5 | 25.2 | 641339.9 | 0.715E+04 |
Totals ... | ... | ... | 140.5 | 1210502.9 | 0.141E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2
Eccentricity (e):
= Rmom / QO
= 153.39/10321.78
= 14.86 mm. < Bplen/6 ‐‐> No Uplift in Transverse direction
Review notes about nozzle loadings and supports in the Warnings report.
There are more than two saddles present in this model. The load on the
saddle supports has been computed as the total weight divided by the number of
saddles. Ensure that this is an appropriate assumption for this vessel model.
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
= Q*L/4(1+2(Rm²‐hm²)/(L²))/(1+(4hm²)/( 3L))‐4a/L
= 14163*10362/4(1+2(914²‐460²)/(10362²))/(1+(4*460)/
(3*10362))‐4*285/10362
= 31005.8 Kg‐m.
= ‐32.61 N./mm^2
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.13² ))126/
( 5/3+3*(19.15)/(8* 177.13)‐( 19.15³)/(8*177.13³)
= 73.26 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.13² ))126/
( 5/3+3*(8.32)/(8* 177.13)‐( 8.32³)/(8*177.13³)
= 74.61 N./mm^2
Vessel (AE3 Reactor East) 112
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1292 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.13² ))126/
( 5/3+3*(8.92)/(8* 177.13)‐( 8.92³)/(8*177.13³)
= 74.54 N./mm^2
Vessel (AE3 Reactor East) 113
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023
Note:
Wear Pad Width (250.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
(3*10362))‐4*295/10362
= 31420.4 Kg‐m.
B | D | Y | A | AY | I + AD2 |
mm. | mm. | mm. | cm^2 | mm.³ | cm**4 |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shell 407.3 | 11.2 | 5.6 | 45.6 | 25548.6 | 0.309E+04 |
Wearplate 250.0 | 12.0 | 17.2 | 30.0 | 51600.0 | 0.150E+04 |
Web 16.0 | 223.5 | 134.9 | 35.8 | 482581.0 | 0.228E+04 |
BasePlate 180.0 | 14.0 | 253.7 | 25.2 | 639323.9 | 0.694E+04 |
Totals ... | ... | ... | 136.6 | 1199053.5 | 0.138E+05 |
Angle [beta]:
= 180 ‐ Saddle Angle/2
= 180 ‐ 120.0/2
= 120.0
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 16.0 | 117.0 | 74.5 | 18.7 | 139464.0 | 616. |
Web 268.9 | 16.0 | 8.0 | 43.0 | 34419.3 | 184. |
Totals ... | ... | ... | 61.7 | 173883.3 | 800. |
Compressive Allowable, KL/r < Cc ( 19.1533 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 19.15 )²/(2 * 177.1² ))126/
( 5/3+3*(19.15)/(8* 177.1)‐( 19.15³)/(8*177.1³)
= 73.28 N./mm^2
AISC Unity Check of Outside Ribs, due to Transverse Force Ft ( must be <= 1 )
Vessel (AE3 Reactor East) 119
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Saddle Calcs: Ext. Pressure: Step: 16 2:47pm Jan 19,2023
This analysis assumes the entire saddle weight load and load due to transverse
forces are concentrated on the outer rib + some portion of the web. This
generally would not be the case and as such this analysis is very conservative.
B | D | Y | A | AY | Io |
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Rib 117.0 | 16.0 | 8.0 | 18.7 | 14976.0 | 0.127E+04 |
Web 16.0 | 256.0 | 128.0 | 41.0 | 524287.9 | 0.282E+04 |
Totals ... | ... | ... | 59.7 | 539263.9 | 0.409E+04 |
Compressive Allowable, KL/r < Cc ( 8.3248 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.32 )²/(2 * 177.1² ))126/
( 5/3+3*(8.32)/(8* 177.1)‐( 8.32³)/(8*177.1³)
= 74.63 N./mm^2
Compressive Allowable, KL/r < Cc ( 8.9201 < 177.1039 ) per AISC E2-1 [Sca]:
= ( 1‐(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)‐(Klr³)/(8*Cc³)
= ( 1‐( 8.92 )²/(2 * 177.1² ))126/
( 5/3+3*(8.92)/(8* 177.1)‐( 8.92³)/(8*177.1³)
= 74.56 N./mm^2
Review notes about nozzle loadings and supports in the Warnings report.
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.5, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 11280.93 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 132
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N1 Nozl: 27 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 10782.83 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 146
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N2 Nozl: 28 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 10782.83 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 160
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N3 Nozl: 29 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 11283.99 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 174
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N4 Nozl: 30 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 10782.83 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 188
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N5 Nozl: 31 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Required Nozzle thickness under External Pressure per UG-28 : 0.6039 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 13.6, Allowable : 111.7 N./mm^2 Passed
Expansion : 0.0, Allowable : 269.9 N./mm^2 Passed
Occasional : 5.7, Allowable : 148.6 N./mm^2 Passed
Shear : 5.5, Allowable : 78.2 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 12030.72 Kgf
The Cut Length for this Nozzle is, Drop + Ho + H + T : 110.1418 mm.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
d / t = 24.848
Nr/P = 0.078
Mr/P = 0.107
M0/P = 0.054
N0/P = 0.147
MrD/Mc = 0.215
NrDL/Mc = 0.119
M0d/Mc = 0.126
N0DL/Mc = 0.139
MrD/Ml = 0.136
NrDL/Ml = 0.081
M0D/Ml = 0.075
N0DL/Ml = 0.249
Nr/P = 0.056
Mr/P = 0.094
M0/P = 0.027
N0/P = 0.040
MrD/Mc = 0.260
NrDL/Mc = 0.105
M0d/Mc = 0.078
N0DL/Mc = 0.065
MrD/Ml = 0.070
NrDL/Ml = 0.068
M0D/Ml = 0.021
N0DL/Ml = 0.047
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Outplane Membrane (P ) ‐3 ‐3 ‐3 ‐3
Outplane Bending (P ) ‐14 14 ‐14 14
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) ‐4 ‐4 4 4
Outplane Bending (ML) ‐11 11 11 ‐11
Normal Pressure Stress 83 84 83 84
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Outplane Stress Summary 49 102 82 87
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 1.000
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 211
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70
Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 216
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N7 Nozl: 33 2:47pm Jan 19,2023
NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.4572 mm.
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 1.000
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 225
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70
Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 230
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N8 Nozl: 34 2:47pm Jan 19,2023
NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 1.000
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.5 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5905 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7436.60 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 239
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐65 51 103 ‐70
Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 244
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N9 Nozl: 35 2:47pm Jan 19,2023
NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.3723 mm.
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 1.000
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SB‐622
Material UNS Number N10276
Material Specification/Type Smls. pipe & tube
Allowable Stress at Temperature Sn 188.23 N./mm^2
Allowable Stress At Ambient Sna 188.23 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.4562 mm.
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 1.000
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 22.1, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 448.4 N./mm^2 Passed
Occasional : 3.7, Allowable : 250.4 N./mm^2 Passed
Shear : 11.4, Allowable : 131.8 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5879 + 0.0 + 1.44 + ( 1.4985 ) ) * 112
= 7433.55 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Vessel (AE3 Reactor East) 258
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.141
Mr/P = 0.134
M0/P = 0.158
N0/P = 0.256
MrD/Mc = 0.168
NrDL/Mc = 0.151
M0d/Mc = 0.232
N0DL/Mc = 0.124
MrD/Ml = 0.158
NrDL/Ml = 0.146
M0D/Ml = 0.216
N0DL/Ml = 0.122
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross‐section) Outside Inside Outside Inside
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 ‐14 14 ‐14
Axial Membrane (Mc) ‐11 ‐11 11 11
Axial Bending (Mc) ‐72 72 72 ‐72
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 4 4 4 4
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐
Axial Stress Summary ‐64 51 103 ‐70
Nr/P = 0.085
Mr/P = 0.177
M0/P = 0.052
N0/P = 0.093
MrD/Mc = 0.300
NrDL/Mc = 0.083
M0d/Mc = 0.092
N0DL/Mc = 0.065
MrD/Ml = 0.142
Vessel (AE3 Reactor East) 263
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N11 Nozl: 37 2:47pm Jan 19,2023
NrDL/Ml = 0.098
M0D/Ml = 0.044
N0DL/Ml = 0.110
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Required Nozzle thickness under External Pressure per UG-28 : 1.1369 mm.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Vessel (AE3 Reactor East) 270
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: MH Nozl: 38 2:47pm Jan 19,2023
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Material SB‐575
Material UNS Number N10276
Material Specification/Type Plate, sheet, strip
Allowable Stress at Temperature Sn 188.20 N./mm^2
Allowable Stress At Ambient Sna 188.20 N./mm^2
Required Nozzle thickness under External Pressure per UG-28 : 0.5012 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Sustained : 17.5, Allowable : 188.2 N./mm^2 Passed
Expansion : 0.0, Allowable : 453.0 N./mm^2 Passed
Occasional : 4.4, Allowable : 250.3 N./mm^2 Passed
Shear : 9.7, Allowable : 131.7 N./mm^2 Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 10782.83 Kgf
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
External Forces and Moments in WRC 107/537 Convention:
These loads are assumed to be SUStained loads.
Nr/P = 0.098
Mr/P = 0.119
M0/P = 0.076
N0/P = 0.162
MrD/Mc = 0.209
NrDL/Mc = 0.147
M0d/Mc = 0.152
N0DL/Mc = 0.108
MrD/Ml = 0.161
NrDL/Ml = 0.117
M0D/Ml = 0.111
N0DL/Ml = 0.219
Nr/P = 0.068
Mr/P = 0.123
M0/P = 0.036
N0/P = 0.056
MrD/Mc = 0.279
NrDL/Mc = 0.104
M0d/Mc = 0.084
Vessel (AE3 Reactor East) 282
TR-2405-A
Rev.0
PV Elite 25 Licensee: Vitech Heavy Equipments Pvt. Ltd.
FileName : VHE-81-CAL-B-100 (TR-2405-A)_R0-------------------
Nozzle Calcs.: N12 Nozl: 39 2:47pm Jan 19,2023
N0DL/Mc = 0.072
MrD/Ml = 0.093
NrDL/Ml = 0.089
M0D/Ml = 0.028
N0DL/Ml = 0.074
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 2 2 2 2 2 2 2 2|
Pm (SUS) | 40.0 41.0 40.0 41.0 40.0 41.0 40.0 41.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 35.0 36.0 49.0 50.0 38.0 39.0 44.0 45.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 24.3 53.3 78.4 39.2 15.3 62.2 87.1 8.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
SL
VL VR V
H SR
TL HL HR T
H1
X
L R TR
CG
DL
h
D
Weld Group Inertia about the Circumferential Axis ILC 0.664E+08 mm^4
Weld Group Centroid distance in the Long. Direction YLL 131.000 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 115.000 mm
Weld Group Inertia about the Longitudinal Axis ILL 6437113.500 mm^4
Weld Group Centroid Distance in the Circ. Direction YLC 35.000 mm
Summary of Results
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Note - The ! mark next to the figure name denotes curve value exceeded.
Note - The ! mark next to the figure name denotes curve value exceeded.
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Circ. Pl (SUS) | 9.8| 9.8| 9.8| 9.8| 9.9| 9.9| 9.9| 9.9|
Circ. Q (SUS) | 25.6| ‐25.6| 25.7| ‐25.7| 35.8| ‐35.8| 35.9| ‐35.9|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 7.8| 7.8| 7.8| 7.8| 9.1| 9.1| 9.1| 9.1|
Long. Q (SUS) | 53.3| ‐53.3| 53.6| ‐53.6| 40.5| ‐40.5| 40.6| ‐40.6|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 4.3| 4.3| ‐4.3| ‐4.3| ‐25.2| ‐25.2| 25.2| 25.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl (SUS) | 13.2| 13.2| 13.2| 13.2| 50.5| 50.5| 50.5| 50.5|
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Pm+Pl+Q (Total)| 61.8| 46.1| 62.0| 46.4| 73.0| 54.0| 73.1| 54.1|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Summary of Results
11 A = 16 * ME + 4 * FE * G A kN m 93.88
For N6 Nozzle.
Inputs
1 Nozzle mark N6
2 Nozzle size DN 300
3 Flange Rating 150#
4 Flange Design Pressure at design temperature PD MPa 1.0342
5 Flange Pressure Rating at design temperature PR MPa 1.473
6 Gasket Inside Diameter GID mm 324
7 Gasket Outside Diameter GOD mm 381
8 Diameter of Gasket Load Reaction G mm 362.125
9 Moment Factor in accordance with Table UG 44-1 FM 1.2
External Tensile Axial Force FE kN 10.791
Circumferential Moment M1 kN m 3.924
Longitudinal Moment M2 kN m 5.886
External Moment ME kN m 7.074
11 A = 16 * ME + 4 * FE * G A kN m 128.82
11 A = 16 * ME + 4 * FE * G A kN m 18.58