Karachaganak Field Client's 

Code:
KGDBN-40A-MVD-2300-00001
KPC GAS DEBOTTLENECKING Tecninco Code:
PIPELINE KPC TO UNIT 3 A3080-6040-DAT-MC-142
DETAIL DESIGN Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 2 of 10

SHEETS INDEX AND REVISIONS

SHEETS REVISION & ADDITION

SHEET No. DESCRIPTION REVISION

1 Front page 0 1
2 Sheet Index and Revision 0 1
3 Index Rev. and Hold 0 1
4 Vessel (TDS) 0 1
5 Electrical Heater 0 1
6 List of connection (TDS) 0 1
7 Equipment model 0 1
8 Equipment model 0 1
9 Notes 0 1
10 Notes
 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
KPC GAS DEBOTTLENECKING Tecninco Code:
PIPELINE KPC TO UNIT 3 A3080-6040-DAT-MC-142
DETAIL DESIGN Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 3 of 10

INDEX REVISION

Rev Date Notes

0 19.04.2017 Final Issue
1 08.09.2017 Final Issue

HOLD LIST

Page Section Notes

 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
GAS DEBOTTLENECKING
PIPELINE KPC TO UNIT 3

DETAIL DESIGA3080-6040-DAT-MC-142
Rev. 1
Date: 08.09.2017
TECHNICAL DATA SHEET

HP FLARE KO DRUM 9H-230-VA-01

Sheet 4 of 10

VESSELS (TDS)
SERVICE TECHNICAL DATA SHEET H

P FLARE KO DRUM 9H-230-VA-01 ITEM 9H-230-VA-01(NOTE3,4)
CONSTRUCTION STANDARD (NOTE 1, 11)
GEN. OR TECN. SPECIFICATION (NOTE 14)
DESIGN TEMPERATURE MIN./MAX. -45/200 °C (NOTE 15)
OPERATING TEMPERATURE -40/150 °C
DESIGN PRESSURE INT. (NOTE 15) F.V./7 bar g
DESIGN PRESSURE EST. (NOTE 15) F.V. bar g A 200 °C
OPERATING PRESSURE ATM/1.5 bar g
HYDROSTATIC PRESSURE AS PER CODE bar g
WIND 16 (NOTE 24) m/s
EARTHQUAKE N.A.
;
FLUID SOUR GAS (NOTE 6,20) M.W. 21.3; GAS FLOW:98000 kg/h; LIQUID FLOW:2000 kg/h;GAS DENSITY: 1.66 kg/m3
D 3
LIQUID DENSITY 720 kg/m A °C
E
S FLUID TYPE TOXIC CORROSIVE CAUSTIC
I POST WELD HEAT TREATMENT PROCESS YES NO CODE YES NO
G VOLUME 43,8 m3 M T LOADS AT SUPPORT BASE (VTA)
N LENGTH T/T 8000 mm Q ERECTION OPERATING HYDR. TEST
SHELL INTERNAL DIAMETER 2500 mm M N.m
D
EMPTY MASS 13000 (NOTE12)(VTC) kg T N
A
T HEADS TYPE 2:1 ELLIPTICAL Q N
A ELEVATION ABOVE GROUND mm
SHELL HEADS BOOT
CORROSION ALLOWANCE mm 3 3 -
THICKNESS mm 15(VTC) 15(VTC) -
CLADDING mm - - -
JOINT EFFICIENCY % 100 100 -
X RAY EXAM. % 100 100 -
SAFETY FACTOR (ASME B31.8) F N.A. N.A. -
CONCRETE LINING mm
PAINTING YES NO
THERMAL INSULATION YES NO HC/100 mm
TOTAL EXT.SURFACE VTA m2
TO BE TESTED BY CERTIFYING AUTHORITY OR THIRD PARTY
SHELL SA 516 GR.60 (NOTE 2,8,27) STUB BOLTS (NACE MR1075/ISO 15156 p2-A.2 ASTM/SA 320 GR L7M (NOTE2,8)
M
A HEADS SA 516 GR.60 (NOTE 2,8,27) NUTS (ASME B1.1.-2B) SA 194 GR 7M (NOTE2,8)
T CLADDING N.A. INTERNALS
E FLANGES(ASME B16.5) SA 350 LF2(NOTE 2,8) INTERNAL NUTS
R PIPE(ASME B36.10) SA 333 GR.6 (NOTE 2,8) GASKETS S/WOUND 304 SS/GRAPHITE(ASBS FREE)(NOTE2)
I
STUBS
A
L VESSEL SUPPORTS SA 516 GR.60 (NOTE 2,8)
S

REFERENCE REV. REFERENCE REV. REFERENCE REV. REFERENCE REV.

S R (NOTE 14)
T O E
D F F
. .
 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 5 of 10

ELECTRICAL HEATER
TYPE OF PRODUCT
CORROSIVE COMPOUNDS SOUR OILY WATER
SPECIFIC HEAT kJ/kg K 1.78
SPECIFIC GRAVITY AT INLET TEMPERATURE kg/m3 720
HEATING TIME min -
INLET TEMPERATURE °C -40
FINAL TEMPERATURE °C 150
VISCOSITY AT STORAGE TEMPERATURE cP -
VISCOSITY AT INLET TEMPERATURE cP 0.756
FLASH POINT °C 50
POUR POINT °C

VOLTAGE V 400
FREQUENCY Hz 50
PHASES NUMBER 3
CONNECTIONS VTC
RATED INSULATION VOLTAGE 1000 V
SERVICE HP FLARE KO DRUM HEATER
ITEM 9H-230-HN-01
TYPE FLANGED IMMERSION HEATER
CODES 23858-00L-3PS-EO00-00001
NUMBER OF ELEMENTS ONE (1)
HEAT FROM ELECTRIC COIL kW 50
CLASSIFICATION RATING ( TERMINAL BOX ) EEX e IIB T3
DEGREE OF PROTECTION IP68 (VTC)
OPERATING TEMPERATURE °C -45/150
RATED POWER kW 50

80Ni20Cr ALLOY HETAING WIRE PACKED

WITH MEGNESIUM OXIDE (MgO)
ELEMENT TYPE
INSULATION (ENCLOSED IN A TUBULAR
ELEMENT SHEATH)

MAX.WATT DENSITY (HEAT FLUID) VTA

MAX.SHEATH TEMPERATURE VTA
VTA. ELEMENT TERMINAL BOX
TERMINAL BOX RTD TERMINAL BOX
CABLE CHANGE BOX
HEATER CONTROL PANEL VTA
TYPE METAL ENCLOSED
CABLE ENTRY BOTTOM

NOTES:
1) The main heater element terminal box shall be a type suited to the area classification (Zone 2) with minimum protection IP65 (IEC 60529)
2) Heater provided with intrinsic temperature protection @ 155 °C , Maximum reachable coil surface Temperature to be compatible with T3 Class.
3) Local Control Panel shall be required for the operator to initiate the sequence
Local Control Panel shall have the following push buttons/Indicators:
a) Local Manual Permissive selector switch (Key switch) to allow local activation of the heating process and an indication in the control room.
b) Local Start and Stop button;
c) Local heater control panel shall be equipped with a contactor to switch on and off the heater.
d) Lamps showing heater ON/OFF status;
e) Lamps showing trace heating ON/OFF status;
f) Analogue KO Drum level indicator.
g) Analogue KO Drum Temperature Indicator;
h) Analogue Gas to Flare Flow Indicator;
i) Local Remote control panel shall be EXD type
4) Remote Control Panel (Close to Blow Down Valve Area) shall be required for the operational to control Heating sequence on KO Drum:
a) Local START and STOP push buttons to indicate the sequence;
b) Analogue KO DRUM Level Indicator, Analogue KO DRUM Temperature Indicator;
c) Analogue Gas to Flare Flow Indicator;
 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 6 of 10

LIST OF CONNECTIONS (TDS)

DIAM FACING THICKNESS DISTANCES ELEVAT. DIA. SP
ITEM TYPE CLASS SERVICE
(inch) (Note4) (sch/mm) (Note7) (Note7) REINF. REINF.
N1 24 WN 150 RF V.T.A. 1400 2933 V.TA. self reinf. INLET
N2 20 WN 150 RF V.T.A. 7550 2933 V.TA. self reinf. GAS OUTLET(NOTE 22)
N3 2 LWN 150 RF V.T.A. 2400 2933 V.TA. LWN NITROGEN PURGE
N4 3 WN 150 RF V.T.A. 2900 2933 V.TA. self reinf. VENT
N5 3 WN 150 RF V.T.A. 7500 -982 V.TA. self reinf. LIQUID OUTLET (NOTE 23)
M1 24 WN 150 RF V.T.A. V.T.A V.T.A V.TA. self reinf. MANWAY
M2 24 WN 150 RF V.T.A. V.T.A V.T.A V.TA. self reinf. MANWAY
J2 2 LWN 300 RF V.T.A. 3400 2933 V.TA. LWN PRESSURE TRANSMITTER (PT-103)
J4 2 LWN 300 RF V.T.A. 3900 2933 V.TA. LWN PRESSURE GUAGE (PT-102)
J5 2 LWN 300 RF V.T.A. V.T.A V.T.A V.TA. LWN TEMPERATURE INDICATOR (TI-101)
N6 8 WN 150 V.T.A. V.T.A. V.T.A. V.T.A. self reinf. ELECTRICAL HEATER (26)
LEVEL TRANSMITTER (LT-101)
J1 A 2 LWN 300 RF / LEVEL GAUGE (LG-100)
V.T.A. 6750 2368 V.T.A. LWN (STANDPIPE)
LEVEL TRANSMITTER (LT-101)
J1 B 2 LWN 300 RF / LEVEL GAUGE (LG-100)
V.T.A. 6750 -297 V.T.A. LWN (STANDPIPE)
J3 A 2 LWN 300 RF V.T.A. V.T.A V.T.A. V.T.A. LWN LEVEL TRANSMITTER (LT-102)
J3 B 2 LWN 300 RF V.T.A. V.T.A V.T.A. V.T.A. LWN LEVEL TRANSMITTER (LT-102)(*)
J6 2 LWN 300 RF V.T.A. V.T.A -332 V.T.A. LWN TEMPERATURE TRANSMITTER (TT-102)
N7 2 LWN 150 RF V.T.A. V.T.A -432 V.T.A. LWN STEAM OUT CONNECTION

NOTES:
1) CONNECTION SIZE (N6) TO BE CONFIRMED BY ELECTRICAL HEATER VENDOR;
2) MINIMUM LIQUID LEVEL TO BE CONFIRMED BY VENDOR BY ELECTRICAL HEATER VENDOR;
3) LOW LIQUID LEVEL IS 50mm ABOVE LLLL;
4) POSITION OF BOOT SHALL BE IN AXES WITH N2 NOZZLE
(*) BASED ON LEVEL REQUIREMENTS
HOLDS:
 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 7 of 10

EQUIPMENT MODEL

NEW DRAWING IN PROGRESS

 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 8 of 10

EQUIPMENT MODEL

270 90

180

NEW DRAWING IN PROGRESS

 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 9 of 10

NOTES
1) VESSEL SHALL BE DESIGNED IN ACCORDANCE WITH ASME VIII DIV.1, Rok CODES & STANDARDS
2) MATERIAL TO BE USED SHALL BE IN ACCORDANCE WITH NACE MR0175/ISO15156 AND Doc KPO-00-PIP-SPC-00008
3) ARE INCLUDED IN THE SUPPLY THE FOLLOWING PART:
- BLIND FLANGES
- THREE COMPLETE SET OF GASKETS
- STUD-BOLT AND NUTS(INCREASED BY 10% AND ANYWAY BY NOT LESS THAN 5 PIECES OF EACH TYPE)
- INTERNAL AND EXTERNAL PARTS WELDED TO THE SHELL
- ALL PARTS SHOWN IN THE ATTACHED STANDARDS AND DRAWINGS, UNLESS OTHERWISE SPECIFICED
- MANWAYS COMPLETE WITH COVER,STUDS,NUTS,GASKETS AND DAVIT.
- ELECTRICAL HEATER WITH SUPPORT;
- PLATFORM & LADDERS FOR MAINTENANCE AND INSPECTION;
- ALL REMOVABLE INTERNALS SHALL PASS TROUGH MANHOLE;
4) ALL RF FLANGES SHALL HAVE SMOOTH FINISH
5) UNLESS OTHERWISE INDICATED, ALL FLANGES HOLES SHALL BE STAGGERED TO MAIN AXES OF VESSEL
6) WET SOUR SERVICE, ALL MATERIAL SHALL COMPLY WITH LATEST EDITION OF NACE 0175/ISO-15156 AND PROJECT
SPECIFICATION A3080-0000-SPEC-MC-110 SPECIFICATION FOR PIPING, FORGINS, CASTING AND PLATE FOR SOUR
SERVICE
7) ELEVATIONS ARE REFERRED TO REF.LEVEL 0.00. DISTANCE ARE REFERRED TO TANGENT LINE.
8) IMPACT TEST AS PER CODE
9) UNLESS OTHERWISE INDICATED ALL DIMENSION ARE IN MM. ALL DRAWINGS AND DOCUMENT OF VENDOR SHALL
BE IN S.I. UNITS, IN ENGLISH AND RUSSIAN LANGUAGE
10) EQUIPMENT DESIGN IS PRELIMINAR, VENDOR TO PERFORM DETAIL ENGINEERING DESIGN
11) EQUIPMENT IN H2S SERVICE. THE FOLLOWING ARE MANDATORY:
- TELLTALE HOLES ARE PROHIBITED
- FULL RADIOGRAFY
- POST WELD HEAT TREATMENT
- NO THREADED CONNECTIONS ARE ALLOWED
- ALL CONNECTIONS FOR PRESSURE PARTS SHALL BE FULL PENETRATION
- ALL NOZZLE CONNECTIONS SHALL BE SELF REINFORCED TYPE
12) WEIGHT PROVIDED ARE ESTIMATED, VENDOR TO PROVIDED FINAL EQUIPMENT WEIGHT
13) VENDOR TO PROVIDE FINAL SHELL AND HEAD PLATE THICKNESS IN ACCORDANCE WITH APPLICABLE CODE AND
REQUIREMENTS
14) EQUIPMENT SHALL BE DESIGNED CONSIDERING THE FOLLOWING DOCUMENTS:
- P&ID DOC. N°: A3080-6040-PID-PR-187
- MECHANICAL & MACHINERY DESIGN CRITERIA DOC. N° A3080-0000-SPE-MC-101
- BASIS OF DESIGN DOC. N° KDL-AL-PNG-BOD-60010-E Rev. A6
- SPECIFICATION FOR PRESSURE VESSEL DOC. N° A3080-0000-SPE-MC-102
- SPECIFICATION FOR EXTERNAL COATING DOC. N° A3080-0000-SPE-MC.111
- HOT INSULATION FOR PIPING, TANKS, VESSELS AND EQUIPMENT DOC. N° 23858-00L-3PS-W000-00001
- SPECIFICATION FOR PIPING, FORGINGS, CASTINGS AND PLATES FOR SOUR SERVICE KPO-00-PIP-SPC-00008
- BASIC CIVIL ENGINEERING DATA A3080-6000-SPE-AC-113
- MATERIAL SELECTION REPORT A3080-6060-REP-MC-100
-WELDING PWHT, NDE OF PLANT PIPING AND EQUIPMENT KPO-00-ENG-SPC-00005-ER, SUPPLIER WELDING PROCEDU
- INSTRUMENTATION REQUIREMENTS FOR PACKAGED EQUIPMENT A3080-6000-SPE-KP-100;
-APPROVAL AND WELDING QUALITY REQUIREMENT KPO-00-QAC-SPC-00001-E.
-HAZARDOUS AREA CLASSIFICATION DRAWING A3080-6040-DIS-HS-103
15) THE VESSEL SHALL DESIGNED FOR FV AT DESIGN TEMPERATURE. ALL STRUCTURE MATERIAL SHALL BE SUITABLE
FOR -45°C MINIMUM AMBIENT CONDITION.
16) STD FLANGES SHALL BE CHECKED BY MANUFACTURER ACCORDING TO ASME VIII- DIV.1 APP.2&S
17) MINIMUM THICKNESS CALCULATED
18) VTA= VENDOR TO ADVICE; VTC= VENDOR TO CONFIRM
19) ELECTRIC HEATING SHALL BE PROVIDED UP TO LLLL
20) FLUID COMPOSITION ACCORDING TO H&MB A 3080-6060-REP-PR-146 Rev.0 STREAM 11
21) LOCATION OF THE NOZZLE IS INDICATIVE
22) EXPECTED PERFORMANCE OF THE EQUIPMENT: VESSEL SHALL BE SUITABLE FOR REMOVAL OF LIQUID DROPLET
SIZE LARGER THAN 600 µm
23) VACUUM TRUCK CONNECTION
24) ACCORDING TO BOD DOC. N° KDL-AL-PNG-BOD-60010-E A6 AND A3080-6000-SPE-AC-113
25) ALL TICKNESS AND DIMENSIONS SHOWN ON THIS DATASHEET SHALL BE CONSIDERED AS MINIMUM. IT IS THE
SUPPLIER RESPONSIBILITY TO PERFORM MECHANICAL CALCULATIONS FOR ALL PARST IN ACCORDANCE WITH THE
REFERRED CODE, SPECIFICATION AND STANDARDS.

26) ELECTRICAL HEATER DUTY 50 KW

27) ALL INTERNAL SURFACES (SHELL,HEADS,NOZZLES,BOOTS,etc>)SHALL BE EPOXY COATED (EXCLUDED ELECTRICAL
HEATER) AS PER DOC. No.A3080-6060-REP-MC-100
 Karachaganak Field Client's Code:
KGDBN-40A-MVD-2300-00001
Tecninco Code
KPC GAS DEBOTTLENECKING
A3080-6040-DAT-MC-142
PIPELINE KPC TO UNIT 3
Rev. 1
TECHNICAL DATA SHEET Date: 08.09.2017
HP FLARE KO DRUM 9H-230-VA-01 Sheet 10 of 10

NOTES

COMPOSITION MOLAR PERCENT (NOTE 20)

H2O 0,0016
H2S 5,3076
CO2 6,2317
Nitrogen 0,6436
Methane 76,2574
Etahane 6,3485
Propane 3,5749
i-Butane 0,415
n-Butane 0,7464
i-Pentane 0,1796
n-Pentane 0,1483
n-Hexane 0,0514
Mcyclopentane 0,0060
Benzene 0,0020
Cyclohexane 0,0034
n-Heptane 0,0096
Mcyclohexane 0,0025
Toluene 0,0009
n-Octane 0,0024
E-Benzene 0,0001
p-Xylene 0,0002
o-Xylene 0,0001
C9* 0,0014
C10* 0,0003
C11* 0,0001
C12* 0,0000
C13* 0,0000
C14* 0,0000
GRP15* 0,0000
GRP18* 0,0000
GRP26* 0,0000
M-Mercaptan 0,0315
E-mercaptan 0,0187
2C3Mercaptan 0,0024
nPMercaptan 0,0002
t-B-Mercaptan 0,0001
nBMercaptan 0,0001
1Pentanthiol 0,0000
COS 0,0119
Methanol 0,0000
Oxygen 0,0000
di-M-diSulphide 0,0000
di-E-diSulphide 0,0000