"We Offer HIGH QUALITY Integrated Steel Fabrication, General Construction and Service for Mining, Oil and Gas Office/Workshop: Wira Jatim Industrial Estate, Mastrip 70 Karangpilang, Surabaya- Indonesia 60221 Lintech Seaside Facility: Daendels Street - Paciran Cape Lamongan - 74km from Surabaya- Indonesia Phone: +62-31-7666891 (Hunting 6 lines) Fax: +62-31-7664604 E-MAIL:admin@lintech.co.id Website: Http://www.Lintech.co.id ; Http://www.LSF.CO.ID
DESIGN ENGINEERING REPORT
DETAIL CALCULATION SHEET FOR PIPE HEADER FOR AIR COMPRESSOR
Prepared By Approved By
D & E Engineer D & E Manager
MECHANICAL DATA SHEET SO No. PIPE HEADER FOR AIR COMPRESSOR REVISION 2 Equipment Name : Pipe Header for Air Compressor Date : 16 December 2023 Item No. : Manufacturer : PT. LINTECH DUTA PRATAMA BRAND / Model No. :- No. of unit : 1 unit
DESIGN & TEST DATA
SERVICE DESCRIPTION : Process Liquid REGULATION : ASME CODE/TYPE : ASME Sec. VIII div. 1 , 2015 Ed Design data DESCRIPTION Internal 145 Psi 0 1,000 kPa 1 Design pressure External - Psi - kPa 2 Design Temperature 226 F 80 C Internal 218 Psi 1,500 kPa 3 Operating Pressure External - Psi - kPa 4 Operating Temperature 122 F 52 C 5 Min. Design Temperature 0 °C 6 Radiography full RT-1 7 Joint Efficiency Shell 1 Head 1 8 Corrosion Allowance (ca) 0 In 1.0 mm 9 Max. Allow. Working Pressure 1,000 kPa 10 Hydrostatic Test Pressure 1,300 kPa 11 Pneumatic Test Pressure None 12 PWHT None 13 Impact Test Material Max. Allowable Working Pressure Shell SUS316 20,015 Psi 138,000 Kpa Head SA36 16,534 Psi 114,000 Kpa 14 Flange SA-105 20,015 Psi 138,000 Kpa Nozzle Pipe SA-106 Gr. B 17,114 Psi 118,000 Kpa Reinforcement SA-36 16,534 Psi 114,000 Kpa Support SA-36 16,534 Psi 114,000 Kpa Vessel Dimension Shell Diameter / Radius 20 In / 10 In 508.00 Mm / 254 mm 15 Shell Thickness 0.236 In 6.00 mm Head Thickness 0.472 In 12.00 mm TL / TL Length 217 In 2,225 mm 16 Vessel Position (Operation) Horizontal SHELL THICKNES CALCULATION Revision 2
Thickness of Shell Under Internal Pressure ( Appendix 1 )
Static Head Ph : 0.002 Psi 0.0121 Kpa Design Pressure + Static Head Pd : 145.040 Psi 1,000 Kpa Design Temperature Td : 226.4 °F 80 C Material : SUS316 Outside Radius of Shell Ro : 10.000 in ( 254 mm) Max Allowable Stress at Td S : 20,015 Psi 138,000 Kpa Joint Efficiency E : 1 Corrosion Allowance CA : 0.0394 in 1 mm Minimum Required Thickness (App. 1 (1-1)'(a)(1)) tr : 0.112 in ( 2.84 mm) tr = (Pd*Ro) / (S*E+0.4*Pd) + CA
Minimum Thickness as per UG-16(b-4) tr+CA : 0.137795275 in 3.5 mm
Thickness Used (nominal shell thickness) t : 0.236 in ( 6 mm)
t under Tolerance 12.5% ( 4.25 mm) RESULT Nominal Shell Thickness > Min. Required Thickness (UG-16 (b-4) OK HEAD THICKNES CALCULATION Revision 2
Thickness of Head Under Internal Pressure ( Appendix 1 )
Static Head Ph : 0.002 Psi 0.0121 Kpa Design Pressure + Static Head Pd : 145.040 Psi 1,000 Kpa Design Temperature Td : 226.4 °F 80 C Material : SA36 Outside Radius of Head Ro : 10.000 in ( 254 mm) Max Allowable Stress at Td S : 20,015 Psi 138,000 Kpa Joint Efficiency E : 1 Corrosion Allowance CA : 0.0394 in 1 mm Minimum Required Thickness (App. 1 (1-1)'(a)(1)) tr : 0.112 in ( 2.84 mm) tr = (Pd*Ro) / (S*E+0.4*Pd) + CA
Minimum Thickness as per UG-16(b-4) tr+CA : 0.137795275 in 3.5 mm
Thickness Used (nominal shell thickness) t : 0.472 in ( 12 mm)
t under Tolerance 12.5% ( 9.50 mm) RESULT Nominal Shell Thickness > Min. Required Thickness (UG-16 (b-4) OK