GENRAL ARRANGEMENT OF
DRAIN PUMP, DATA SHEET AND
PERFORMANCE CURVE
5(91R
REV
5(9 No.
1207

NTPC DOCUMENT No. 4410-001-110-PVM-B-026

HAC DOCUMENT No. +$&1.3-'D

CUSTOMER
173&/,0,7('
$*29(510(172),1',$(17(535,6(
PROJECT
[0:1RUWK.DUDQSXUD6XSHU7KHUPDO3RZHU3URMHFW
CONTRACTOR

Bharat Heavy Electricals Limited

ACC SUPPLIER
+$5%,1$,5&21',7,21,1*&203$1</,0,7('

SUPPLIER
Digitally signed
Signature Not Verified
by Samit Kumar
Madhukar
.6%38036/7',1',$ Date: 2019.09.10
15:42:49 IST
Reason: CAT IV
NAME SIGNLocation: DATE
NTPCEOC
DRN./DESGINED BY Qizhiguang --sd-- 24.4.2018

CHECKED BY Qiuxin --sd-- 24.4.2018

APPROVED BY Wangjite --sd-- 24.4.2018

 ANNEXURE - A
KSB Ltd.
Vibration Probes fitment on WKTB 9

The above component is an adapter that will be screwed onto the Pump bearing housing. The bearing
housing has M8 female threading at two locations 90 Deg apart. The M8 male thread on the adapter will
be fitted on the M8 female threading in bearing housing.

This will be provided with the ¼” UNF threads. (12mm deep).The vibration probe can be directly fit in
to it.
 Client's enquiry No. : E MAIL Date : Page No. :
Quotation No. : Date : DATA SHEET
Client's LOI No. : -- Date : --
Indent No. : -- Quantity : 6 nos.
WORKS ORDER NO. : -- Delivery :
Client's Name & Address : Plant : North Karanpura STPP (3x660 MW) Application : Drain Pump
HARBIN AIR COND. CO.,LTD., Project Item No. : --
India Consultant : Job No. : --
Inspection By : KSB / Client As per QCP No.: KSB Standard
Witnessing for : Performance test
G.A.Drg. No. : Pr. Testing Drg. No. : --
Seal arng. no. : -- C/S Drg. No. : --
Perfr. curve no. : P & I Drg. No. :
Design Acc to : KSB AG Std. Test Report No. : --
ISP/CC No. : -- PUMP TYPE & SIZE Performance Test Std. : HIS
Liquid Handled : Condensate WKTB 9/1+1 No. of stages : 2
Liquid Quality : Ph > 9.0 O2 < 0.02 ppm non Bearing Housing: Pr. Stage Bearings : Pump :- Plain
corrosive to pump mtrl Normal -- Thrust :- Antifriction
Rated Temperature 70 °C Rated Flow 680.0 m³/hr Shut Off Head (± 5%) 55.7 m
Specific Gravity 0.9777 Rated Head 43.0 m Min. Flow 225 m³/hr
Kinematic Viscocity 0.519 cSt Rated Speed 991 RPM Max BkW at Q=800 m3/hr 108 KW
Vapour Pressure 0.32 kg/cm² NPSH Pump/Plant # 2.00 1.2 m Driver Make Bharat Bijlee
Suction Pressure 0.20 kg/cm² Efficiency 78.5 % Frame Size 315 L
Discharge Pressure 4.41 kg/cm² Rated Power 99.2 kW
Differential Pressure 4.20 kg/cm² Rated Driver Rating 125 kW
Flanges : ASME B16.5 Stuffing Box : --
Casing Orientation Size Rating Hyd.Test Pr. Connection : G
Suction : Horizontal DN 400 mm CL 150 RF 10 Kg/cm² Std.Curve No. : (16sx1)+(16.2x1)
Discharge: Horizontal DN 300 mm CL 300 RF 30 Kg/cm² Impeller Dia. : Later

Sealing : Mechanical Seal API Plan No. Medium Pr. (kg/cm²) Temp(oC) Flow (lpm)
Mech.Seal Type : Tandem type Sealing 13 External 3-4 25-30 Approx. 15
Seal Make : Flowserve / EagleBurgmann Flushing 32 Condensate
Size / Cooling : Cooling Chamber for shaft seal Quenching : Water / Liq
Control Drg. No : Later Cooling :A CW 1-5 36 Approx. 10
S.No. Part Name Material S.No. Part Name Material S.No. Part Name Material

1 Barrel (CAN) IS 2062 Gr.250 11a Shaft (Pump & Inter) A 276 Ty. 410 Cond. H 21 Spacer Sleeve A276 Type 410H
11b Shaft Drive A182 Grade F6NM.
2 Suction Ring A216 Gr.WCB 12 Impeller A743 Gr. CA6NM 22 Stage Bush --
3 Stg Csg -1st A216 Gr.WCB 13 Suc. Impeller A743 Gr. CA6NM 23 Throttle Bush Cr.Hard 400
4 Stage Csg - Last A216 Gr.WCB 14 Seal hsg A 216 Gr. WCB 24 Balancing Disc --
5 Pump Bowl A 216 Gr. WCB 15 Gland Packing -- 25 Coun.Bal. Disc --
6 Suc csg A216 Gr.WCB 16 Seal Cover A 276 Type 316 26 Bal. Piston --
7 Volute csg A 216 Gr. WCB 17 Wearing Ring Cr.Hard 400 27 Tie Rods A193 Gr B7
8 Cover -- 18 Impeller Ring -- 28 Distributer casing IS 2062 Gr.250
9 Diffuser A743 Gr. CA6NM 19 StageSleeve --
10 Coupling Sleeve A 276 type 410 20 S. P. Sleeve A276 Type 316 29 Column Pipe A106, IS 2062
Driver : Electric Motor Coupling Type : Coupling Guard : Normal
Procurement : KSB Flexible Coupling Base Frame : IS 2062 Gr. 250
To be received at KSB works ( Power & Machinary / Equivalent) Motor Side to be drilled & tapped
Bearing Lubrication : Sump Oil Paint :As per KSB std.
Execution : Indoor Direction of pump rotation as seen from drive end : CCW
Remarks : # NPSH available at pump mounting floor = 1.2 m after strainer losses
Pump will be perf tested with test bed motor, at cold water condition, at 50 hz
Barrel length = 3280 mm Setting depth = 2805 mm Col. Pipe = 1800 mm
Noise level will be 85 dBA measured at a distance of 1m form the pump.
Maximum allowable opearating liquid temperature is 140 Deg. C.
PART LIST NO.: AGGREGATE NO. :
Prepared Checked Part list booked Part list released Aggregate released
Sign & Date PUA AVK
Revision 3 3
Sign Date 16-Jul-19 16-Jul-19
ESTIMATED PERFORMANCE CURVE
CLIENT HARBIN AIR COND. CO.,LTD., India KSB SO. NO. : 9973793624-26-27
PROJECT North Karanpura STPP (3x660 MW) PUMP TYPE WKTB 9/1+1
APPLICATION Drain Pump Speed 991 RPM
70

65
51.5 Hz
60 Qmin

55
Differential Head [m]

Design Point
50

45

40 47.5 Hz

35

30

25

20
0 100 200 300 400 500 600 700 800 900
100
90
80
70
Efficiency [%]

60
50
40
30
20
10
0
0 100 200 300 400 500 600 700 800 900
140
120
51.5 Hz 50 Hz
100
Power [kW]

80
60
47.5 Hz
40
20
0
0 100 200 300 400 500 600 700 800 900

3
NPSHr [m]

1 NPSH 3%

0
0 100 200 300 400 500 600 700 800 900
Flow [m3/hr]

REVISION 00 01
PREPARED BY PUA PUA
APPROVED BY AVK AVK
DATE 14.08.2018 06.09.2018
PAGE 2 OF 3
 Page No. 2 of 3

DRAWING NO.
PIPING & INSTRUMENTATION DIAGRAM PART LIST
PR 78823B Rev.02

KSB S. O. NO. :9973793624/26/27 CLIENT : HARBIN AIR CONDITIONING SYSTEMS LTD.

INDENT NO. : 04042780413 PUMP TYPE : WKTB 9/1+1
SERVICE. : CONDENSATE EXTRACTION P.O. NO. : HAC/IND/ACC/NKP/006
PROJECT : 3X660 MW NTPC NORTH KARANPURA QTY. : = 6 NOS.

SR. NO. DESCRIPTION SIZE / RATING / RANGE QTY. MATERIAL REMARKS

A] SUCTION / DISCHARGE LINE

A1 FLANGE (W. N.) SUCTION DN 400 (16") , CL.150 RF 1 A105 LOOSE SUPPLY

A2 FLANGE (W. N.) DISCHARGE DN 300 (12") , CL.300 RF 1 A105 LOOSE SUPPLY

B] VACUUM BALANCING LINE - 25A

DN 40 (1 1/2"), SCH 80, ASME B16.5 ,

B1 FLANGE (S. O. / S. W. ) 1 SS 316
CL. 150 RF
DN 40 (1 1/2"), SCH 80, ASME B16.5 ,
B2 FLANGE (W. N.) 1 SS 316
CL. 150 RF
C] LEAKAGE DRAIN - 8B
DN 25 (1"), SCH 80, ASME B16.5 , CL.
C1 FLANGE (S. O. / S. W. ) 1 SS 316
150 RF

DN 25 (1"), SCH 80, ASME B16.5 , CL.

C2 FLANGE (W. N.) 1 SS 316
150 RF

D] PRESSURE GAUGE LINE AND INSTRUMENTATION

ROOT VALVE (GLOBE VALVE) FOR

D1 AG 1/2"A 3 SS 316 KSB SUB VENDOR
PRESSURE GAUGE

CASE : SS 316, BOURDEN : SS

D2 PRESSURE GAUGE (SUCTION) RANGE (-) 1 TO 1.5 Bar (g) 1 MAKE : G.I. / EQ.
316

CASE : SS 316, BOURDEN : SS

D3 PRESSURE GAUGE (DISCHARGE) RANGE 0 TO 10 Bar (g) 1 MAKE : G.I. / EQ.
316
PRESSURE GAUGE (SEALING CASE : SS 316, BOURDEN : SS
D4 RANGE 0 TO 10 Bar (g) 1 MAKE : G.I. / EQ.
INLET PLAN 32) 316

D5 RTD + TT FOR PUMP THRUST BRG. 4 WIRE, 2 * PT100 + DUAL INPUT TT 1 SHEATH : SS 316 MAKE : G.I. / EQ.

D6 OIL LEVEL INDICATOR G1/2" 1 SS 316 KSB SUB VENDOR

E] COOLING WATER INLET / OUTLET LINE - 7A/7E

DN 15 (1/2"), SCH 80,ASME B16.5 , CL.
E1 FLANGE (W. N.) 2 SS 316
150 RF

DN 15 (1/2"), SCH 80,ASME B16.5 , CL.

E2 FLANGE (S. O. / S. W. ) 2 SS 316
150 RF

E3 GLOBE VALVE (SW) DN 15 (1/2"), #800 2 SS 316

E4 FLOW INDICATOR G1/2" 1 A743 GR CF8M

F] SEALING LIQUID INLET (PLAN 13+32) - 10E

F1 NON RETURN VALVE G1/2" 1 SS 316

F2 NON RETURN VALVE G1/2" 1 SS 316

F3 STRAINER DN15 (1/2") 1 SS

F4 FLOW INDICATOR G1/2" 1 A743 GR CF8M KSB SUB VENDOR

F5 GLOBE VALVE (SW) DN 15 (1/2"), #800 1 SS 316

G] AIR DRAIN / VENT - 5B

DN 20 (3/4"), SCH 80, ASME B16.5 , CL.

G1 FLANGE (W. N.) 1 SS 316
150 RF

DN 20 (3/4"), SCH 80, ASME B16.5 , CL.

G2 FLANGE (S. O. / S. W. ) 1 SS 316
150 RF
 LIST OF REFERENCE DRAWINGS:

1. Air Cooled Condenser GA 4410-001-110-PVM-B-022A

2. Drain Pump Sizing Calculation 4410-001-110-PVM-B-108
3. Drain Tank GA 4410-001-110-PVM-B-081
4. P&ID of ACC 4410-001-110-PVM-B-022D
5. Functional Description of ACC 4410-001-110-PVM-W-002
6. MOTOR DATASHEET, PERFORMANCE CURVES 4410-001-110-PVE-Y-024
AND GA DRAWING
Update on the pump data sheet

NTPC DOC NO: 4410-001-110-PVM-B-026

Sr.no. NTPC QC comments KSB reply dated 16th July 2019

Update pump data sheet with material mentioned in the approved Pump data sheet is updated with the Pump Drive Shaft material ASTM A 182 Gr.
QCP. F6NM. All drive shafts made of A276 Type 410H and exceeding 2.2 m in length
are supplied with A182 Grade F6NM material.
1
There was typographical error in the previous document and the same has been
corrected. NTPC is requested to reapprove the document.
Material comparison of both above mentioned material are as below.

Chemical properties
% Composition A276 Type 410H A 182 Gr. F6NM
Carbon 0.08-0.15 % 0.05%
Manganese 1.00% 0.50-1.00 %
Phosphorus 0.04% 0.03
Sulfur 0.03% 0.03%
Silicon 1.00% 0.60%
Chromium 11.5-13.5% 11.5-14%
Nickel - 3.5-5.5%
Molybednum - 0.5-1.00%

Mechanical properties
Properties A276 Type 410H A 182 Gr. F6NM
Tensile Strength 830 790
Yield Strength 620 620
Elongation in 2 in. 12 15
Reduction of Area, min, % 40 45