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Pharmaceutical Ingredients and

Excipients

June 1, 2023 Phar 211 1


Learning objective
 After completion of this topic students will be able to:

– Define the different pharmaceutical ingredients used in pharmacy

– Discuss the purpose of pharmaceutical excipients in each dosage form

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Definitions and Types
Pharmaceutical ingredients:
 ingredients added to prepare a dosage form.

 required in preparing the drug substance into a final dosage

form.

 for each dosage form:

• contribute to the physical form, texture, stability, taste

and over all appearance.

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Definitions and Types, cont’d
Active pharmaceutical ingredients:
 the ingredient (s) of a pharmaceutical product
responsible for its pharmacologic activity ( also
medicament, drug substance, active pharmaceutical
ingredients

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Excipients

Definition:
 Excipients are pharmaceutical additives, the inactive
ingredients used to make up a medication.
 They include colorant, flavors, binders, emollients, fillers,
lubricants, preservatives, and many more classifications.
Excipients, cont’d

 Pharmaceutical additives must:


 be safe in the amount used in the drug

 not affect the bioavailability

 Not affect performance of the drug

 be manufactured in accordance with good standards

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Excipients, cont’d

 Some excipients help a drug to disintegrate into particles small


enough to reach the bloodstream more quickly.
 Others protect the stability of the product so it will be at
maximum effectiveness at time of use.
 Excipients may prevent a drug from dissolving too early,
protecting against stomach upset.

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Excipients, cont’d
 Drug products contain both drug substance (commonly referred
to as active pharmaceutical ingredient or API) and excipients.
 The resultant biological, chemical and physical properties of the
drug product are directly affected by the excipients chosen and
their concentration
 consistency of drug release and bioavailability,

 stability including protection from degradation,

 ease of administration.

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Excipients, cont’d

• Excipients are sub-divided into various functional classifications,


depending on the role that they are intended to play in the resultant
formulation.
• Certain excipients can have different functional roles in different
formulation types,

e.g. lactose; widely used as:


• a diluent, filler or bulking agent in tablets and capsules

• a carrier for dry powder inhalation products.

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Excipients, cont’d
 Excipients commonly used (particularly in oral dosage forms)

 Tablet Excipients

• Diluents (fillers, bulking agents), Disintegrants, Binders,


Lubricants, Glidants

 Liquid / Suspension Excipients

• Solvents/co-solvents , Buffering agents, Preservatives, Anti-


oxidants, Wetting agents, Anti-foaming agents, Thickening
agents, Sweetening agents, Flavouring agents, Humectants

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Tablet Diluents (Fillers)
 Bulking agent

To make a tablet weight practical for the patient:

• minimum tablet weight is typically ~50mg

• actual API doses can be as low as ~20µg, eg. for oral


steroids

e.g. lactose, microcrystalline cellulose


 Compression aid

• Deforms readily to facilitate robust bonding in tablet


compacts, e.g. microcrystalline cellulose.
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Tablet disintegrantes, cont’d

 Disintegration of the tablet compact upon exposure to


moisture, de-aggregation of compacted tablets.

e.g. sodium starch glycolate, croscarmellose sodium


 Generally, disintegration is viewed as the first stage in the
dissolution process, although dissolution does occur
simultaneously with disintegration.

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Tablet disintegrantes, cont’d
 Mode of action:
• In many cases water uptake alone will cause disintegration,
by rupturing the intra-particle cohesive forces that hold the
tablet together and resulting in subsequent disintegration.
• If swelling occurs simultaneously with water uptake, the
channels for penetration are widened by physical rupture and
the penetration rate of water into the tablet increased.

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Tablet Binders
 Binders hold the ingredients in a tablet together.

 Binders ensure that tablets and granules can be formed with


required mechanical strength
 Binders are usually:

 Saccharides and their derivatives:

 Disaccharides: eg, sucrose, lactose;

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Tablet Binders, cont’d
 Polysaccharides and their derivatives: eg,
• starches,
• cellulose or modified cellulose such as microcrystalline
cellulose and
• cellulose ethers such as hydroxypropyl methyl cellulose
(HPMC)
• Sugar alcohols such as xylitol, sorbitol or maltitol;
 Protein: eg, gelatin;
 Synthetic polymers:
eg, polyvinylpyrrolidone (PVP),
polyethylene glycol (PEG)

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Tablet Binders, cont’d
 Binders are classified according to their application:

i. Dry binders are dissolved in a solvent

Eg, water or alcohol can be used in wet granulation

processes

Eg, gelatin, cellulose, cellulose derivatives, polyvinylpyrrolidone,


starch, sucrose and polyethylene glycol.

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Tablet Binders, cont’d

ii. Dry binders are added to the powder blend, either after

a wet granulation step, or as part of a direct powder

compression formula.

Eg, cellulose, methyl cellulose,

polyvinylpyrrolidone , polyethylene glycol.

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Tableting Lubricants

 Lubricants prevent adherence of granule/powder to punch/ die


faces and promote smooth ejection from the die after compaction
• Magnesium stearate is by far the most extensively used
tableting lubricant.
• There are alternatives, e.g. stearic acid, sodium stearyl
fumarate, sodium behenate

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Tableting Lubricants, cont’d
 Most lubricants are hydrophobic, so their levels (typically 0.3
– 2%) need to be optimised:
• Under-lubricated blends tend to flow poorly and show
compression sticking problems
• Over-lubricated blends can adversely affect tablet hardness
and dissolution rate

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Tablet Glidants
 Glidants improve flow by adhering to particles and so
reducing inter-particulate friction.
 Good bulk powder flowability is especially important
during high speed processing.
 Tablet glidants are commonly used in dry powder
formulations
• direct compression tablets
 Can also be added to granules to improve flow prior to
compression

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Tablet Glidants, cont’d
 Starch is a popular glidant since its additional value of
disintegrant
 Concentration of starch is common up to 10%,

 colloidal silicon dioxide (traditionally, talc) has superior


activity than starch
 its conc. should be limited because of its retardant effect on
disintegration profile

 NB: can get undesirable “flooding” if flow is too good

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Excipients for Suspension Products

 In Liquid / suspension products, the possible types of


excipients include:
 Solvents/co-solvents e.g. Aqueous Vehicle, Propylene
Glycol, Glycerol
 Buffering agents, e.g. Citrate, Gluconates, Lactates

 Preservatives, e.g. Na Benzoate, Parabens (Me, Pr and Bu),


benzalkonium chloride ( BKC)

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Excipients for Suspension Products...
 Anti-oxidants, e.g. butylated hydroxytoluene (BHT),
Butylated hydroxyanisole (BHA), Ascorbic acid
 Wetting agents, e.g. Polysorbates, Sorbitan esters
 Anti-foaming agents, e.g. Simethicone
 Thickening agents, e.g. Methylcellulose or
Hydroxyethylcellulose
 Sweetening agents, e.g. Sorbitol, Saccharin, Aspartame,
etc
 Flavouring agents, e.g. Peppermint, Lemon oils, etc.
 Humectants, e.g. Propylene Glycol, Glycerol, Sorbitol

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Pharmaceutical solvents/vehicles
 A medium in which ingredients of a dosage form are
dissolved or dispersed.
 Examples of solvents are water, alcohol, isopropyl alcohol,
glycerol, propyl glycol, acetone, syrups, …..
 Water is the solvent most widely used as a vehicle due to:
• Lack of toxicity, non irritant,
• physiological compatibility,
• Inexpensive and readily available,

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Solvents/Co-Solvents
 good solubilising power

Drawback
• Likely to cause instability of hydrolytically unstable drugs

• Good vehicle for microbial growth


 Water-miscible co-solvents are used to:
• Enhance solubility, taste, anti-microbial effectiveness
• Optimise insolubility (if taste of API is an issue)
Eg: propylene glycol, glycerol, ethanol, low mwt PEGs
 Water-immiscible co-solvents,
e.g. Emulsions / microemulsions using coconut oils
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Types of water

1. Potable water, tap water


• fit for drinking
• freshly drawn from the public mains supply
• water obtained from local storage tank is not used for
pharmaceutical purpose.

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Types of water, cont’d
2. Purified water
• Water obtained from potable warer by purification methods
such as distillation, treatment with ion exchange resins, …
• Distillation is a method of separating substances based on
boiling point
• The dissolved solids are removed
• Purified water must be freshly boiled and cooled.
• Distilled water is not sterile

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Types of water, cont’d
3. Water for preparation
• Freshly boiled and cooled purified water
• Free of hardness
• Used for preparing medicines which do not require
sterility
4. Water for injection
• Is distilled, sterile and pyrogen free water.
• Used for preparation of injections and other sterile
preparations.

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Alcohol
Ethanol
 Is flammable and volatile organic solvent that can solublize
most substances.
 Used for both internal and external preparations but in the
former in small amounts due to its physiological effects.
 Has a preservative effect at 20% and more.
 Expensive

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Alcohol, cont’d
 Since it is volatile it rapidly evaporates from the skin and thus
produce a cooling sensation thus relieve pain.

 For topical products, it may be substituted with IMS because it


is cheaper than ethanol.

 IMS is a denatured alcohol and not fit for oral consumption.

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Isopropyl alcohol

2-propanol
 For external preparations in combination.
 Two times toxic than ethanol
 Has unpleasant taste

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Glycerol
 Colorless, viscous, sweet liquid used in both internal and
external preparations usually in combinations.
 Has demulcent effect, e.g., in cough preparations such as
linctuses.
 Moisturizes the skin
 Stimulates peristalsis therefore used in enemas as laxative.
 As a sweetening agent.

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Propylene glycol
• Viscous, sweet liquid similar to glycerol
• Similar application to glycerol,
• Can serve as a preservative.

Acetone
• Highly flammable and volatile solvent
• May be used as a vehicle for external preparations in combination.
• Reacts with iodine and results in the formation of volatile
substances that may be irritant to the eye.

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Preservatives
 Added to prevent microbial growth.

 Liquid and semisolid pharmaceutical preparations must be


preserved against microbial contamination.
 Preparations that provide excellent growth media for microbes
include aqueous preparations such as syrups, emulsions,
suspensions and semi solid preparations particularly gels.

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Preservatives, cont’d
 Preservatives used in multi-use cosmetic/pharmaceutical products
(including paediatric formulations)
• prevents an increased risk of contamination by opportunistic
microbial pathogens (from excipients or introduced externally)
 Ideally targeted for microbial cells - showing no toxicity/irritancy
towards mammalian cells
 Pharmaceuticals such as elixirs, spirits, and tinctures are self
sterilizing and do not require additional preservation.

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Preservative Selection
 Considerations in selecting preservative in pharmaceutical
preparations:

1. prevents the growth of the type of microorganisms

( contaminants of the preparations)

2. soluble enough in water to achieve adequate

concentrations in aqueous phase with two or more

phase systems

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Preservative Selection, cont’d
3. proportion of preservative remaining undissociated at

the pH of preparation (can penetrate the microorganism

& destroy its integrity).

4. concentration of the preservative does not affect the

safety / comfort of the patient.

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Preservative Selection, cont’d

5. with adequate stability and not reduced in concentration

by chemical decomposition / volatilization.

6. compatible with all other formulation ingredients

7. does not adversely affect the preparation’s container

or closure( Container and closure compatibility).

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Preservative utilization
 Examples of commonly employed preservatives :

• Alcohol, Phenol, Cresol,

• Benzoic acid / sodium benzoate

• Phenylmercuric nitrate / acetate

• Chlorobutanol

• Benzalkonium chloride

• Methylparaben / propylparaben, and Others

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Anti-Oxidants
 Used to control oxidation of:

API, e.g. lovastatin

Preservative, e.g. potassium sorbate

Vehicle like oils or fats susceptible to oxidation

e.g. butylated hydroxytoluene (BHT),

Butylated hydroxyanisole (BHA),

Ascorbic acid

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Anti-Oxidants, cont’d

 Efficacy can be affected by:

• Compatibility with other excipients

• Adsorption onto surfaces (container, thickening agent and


suspended particles)
• Incompatibilities, e.g. with metal ions

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Wetting Agents
 To aid ‘wetting’ and dispersion of a hydrophobic API,
preservative or antioxidant
• Reduce interfacial tension between solid and liquid during
manufacture or reconstitution of a suspension
• Not all are suitable for oral administration

Examples include:

Surface active agents,

Hydrophilic colloids

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Wetting Agents...
 Surface active agents

Examples:
• Oral: polysorbates (Tweens), sorbitan esters (Spans)

• Parenteral: polysorbates, poloxamers, lecithin

• External: sodium lauryl sulphate

… but these can cause excessive foaming and can lead to


deflocculation and undesirable physical instability
(sedimentation) if levels too high.

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Wetting Agents...

 Hydrophilic colloids that coat hydrophobic particles.

e.g. bentonite, tragacanth, alginates, cellulose derivatives


 Also used as suspending agents, these can encourage
deflocculation if levels are too low.

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Anti-Foaming Agents
 The formation of foams during manufacturing processes or
when reconstituting liquid dosage forms can be undesirable
and disruptive.
 Anti-foaming agents are effective at discouraging the
formation of stable foams by lowering surface tension and
cohesive binding of the liquid phase.

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Anti-Foaming Agents, cont’d
 A typical example is Simethicone (polydimethylsiloxane-
silicon dioxide), which is used at levels of 1-50 ppm.

 Of course, a foam is also a very valid dosage form option for


certain situations, e.g. for topical administration and in wound
dressings.

 In addition, granulation using a foam rather than aqueous


granulation fluid is gaining popularity.

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Thickening Agents
 Suspension stabilisers:

 prevent settling/sedimentation

 They usually modify viscosity and are often thixotropic (where


viscosity is dependent on applied shear and exhibits ‘shear
thinning’)
• Easily poured when shaken

• Quickly reforms ‘gel-like’ structure

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Thickening Agents...
 Work by entrapment of solid particles,

e.g. API, in a viscous or even ‘gel-like’ structure


• Can be either water-soluble, e.g. methylcellulose or
hydroxyethylcellulose
• Or water-insoluble, e.g. microcrystalline cellulose

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Surfactants and emulsifying agents

Emulsifier:- An emulsifier (also known as an emulgent) is a


substance that stabilizes an emulsion by increasing its
stability.
 A wide variety of emulsifiers are used in pharmacy to
prepare emulsions such as creams and lotions.
 Common examples include emulsifying wax, cetearyl
alcohol, polysorbate 20, and ceteareth 20.

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Surfactants and emulsifying agents…
 One class of emulsifiers is known as surface active substances,
or surfactants.

 Surfactant: -An ingredient that helps two substances that


normally do not mix to become dissolved or dispersed in one
another. Also called a surface active agent.

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Surfactants and emulsifying agents…
Surfactant(s) as cleansing agent(s)
 Surfactants that clean skin and hair by helping water to mix
with oil and dirt so that they can be rinsed away.
 Detergents are another class of surfactant, and will physically
interact with both oil and water, thus stabilizing the interface
between oil or water droplets in suspension.
 This principle is exploited in soap to remove grease for the
purpose of cleaning.

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Surfactants and emulsifying agents…

Surfactant(s) as emulsifying agent(s)

 Surfactants that help to form emulsions by reducing the surface


tension of the substances to be emulsified.

Surfactant(s) as foam Booster(s)

 Surfactants that increase foaming capacity or that stabilize


foams.

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Surfactants and emulsifying agents…

Surfactant(s) as hydrotrope(s)

• Surfactants that have the ability to enhance the water solubility


of another surfactant.

Surfactant(s) as solubilizing agent(s)


• Surfactants that help another ingredient to dissolve in a solvent
in which it would not normally dissolve.

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Surfactants and emulsifying agents…
Surfactant as suspending agents
 function by modifying a solid's surface characteristics by
adsorption.
 Changing the surface properties of a solid, keeps the particles
from coming together and falling out of solution.

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Sweetening Pharmaceuticals
 are used to make the product more palatable, to mask unwanted
taste.

Egs, Dextrose, Mannitol, Saccharin, Sorbitol, Sucrose


 used in foods and pharmaceuticals:

– natural sweeteners such as sucrose

– artificial sweetening agents

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Sweetening Agents, cont’d
Natural sweeteners
 Sucrose: commonly used
• soluble in water (vehicle),
• colourless,
• stable (pH 4-8),
• increases viscosity;
• arguably the best taste/mouthfeel overall but cariogenic
(causing tooth decay) & calorific
 avoid in paediatrics.

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Sweetening Agents, cont’d
 Sorbitol
• non-cariogenic, non-calorific

• appropriate for paediatric formulations,

• but lower sweetness intensity than sucrose so you need


more and that may cause diarrhoea.

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Sweetening Agents, cont’d
Artificial sweeteners
• Much more intense sweeteners compared with sucrose
• As a consequence the levels are much lower (<0.2%)
• Can impart a bitter or metallic after-taste
• hence used in combination with natural sweeteners)
 Examples of artificial sweeteners
– Saccharin, and it’s salts, Aspartame
– Acesulfam potassium
– Sucralose – excellent sweetness, non-cariogenic, low
calorie, wide & growing acceptability but relatively
expensive

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Sweetening Pharmaceuticals, cont’d

 Saccharin & cyclamate - used in foods

- “generally recognized as safe (GRAS)” (before the

amendment’s passage)

- use on rats: developed incidence of bladder tumors(cancer)

- continued availability but warning labels be used


 cyclamates (banned) - possible carcinogenicity, genetic

damage, testicular atrophy

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Sweetening Pharmaceuticals, cont’d
 Aspartame – the first artificial sweetener (1958 amendment
of food additives)
- with requirement for pre-marketing proof of
safety.
 Acesulfame potassium (nonnutritive sweetener)
• structurally similar to saccharin (USP approved)
• 130 times as sweet as sucrose, excreted unchanged in
the urine;
• more stable than aspartame

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Sucrose Saccharin Aspartame

Source Sugar cane; Chemical synthesis; Chemical synthesis;


sugar beet phthalic Anhydride, Methyl ester
a petroleum product dipeptide of
phenylalanine and
aspartic acid
Relative sweetness 1 300 180-200

After taste None Moderate to strong; none


sometimes metallic or
bitter
Calories 4/g 0 4/g

Acid stability good Excellent fair


Heat stability good Excellent poor

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Coloring Pharmaceuticals
 are added for esthetics; to enhance attractiveness,

• Dyes – added to pharmaceutical preparations in the form

of diluted solutions

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Coloring Pharmaceuticals, cont’d
 90% of the dyes used in the products - synthesized from
derivative of benzene (aniline).
 FDA - regulates use of color additives in foods, drugs, and cosmetics
(Federal Food, Drug, and Cosmetic Act of 1938)
FD&C color additives - foods, drugs, and cosmetics
D&C color additives - drugs, some in cosmetics &
medical devices
External D&C color additives - restricted to external
parts of the body (not including the lips and other
parts that are covered by mucous membrane)

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Factors in selecting dyes
 Lighter shades preferred

 Solubility of prospective dye

 pH & pH stability of the preparation to be coloured

 photostablity

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Flavouring Agents
 Supplement and complement a sweetening agent

• Ensures patient compliance (especially in paediatric


formulations – a big issue)
• Can be natural, e.g. peppermint, lemon oils; Or

• artificial e.g. Butterscotch (whose primary ingredients are


brown sugar and butter)
• Instability can be an issue – combinations can be used to cover
intended product shelf-life

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Flavouring Agents, cont’d
 flavour appreciation is not globally consistent…

– Genetic element: one person’s acceptable taste is another’s


unacceptable taste
– Territorial (cultural) differences in preference;

e.g. US vs. Japan vs. Europe


 Regulatory acceptability of flavours needs to be checked

– Different sources, different compositions, different flavour,


e.g. there are >30 different “strawberry flavours”

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Humectants
• Their function is to retard evaporation of aqueous vehicle of
dosage formFunctions of humectants:
• To prevent drying of the product after application to the
skin,
• To prevent drying of product from the container after first
opening,
• To prevent cap-locking caused by condensation onto neck of
container-closure of a container after first opening,
• Examples include: propylene glycol, glycerol ,PEG

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Buffers and PH adjusting agents
What are Buffers? :
 A buffered solution is one that resists changing pH when
acid or bases is added.
 A buffered solution contains a weak acid and its salt or a
weak base and its salt.
 The resistance to a change in pH is known as buffer action.

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Buffers & PH adjusting agents…
 A buffering agent is added to an already acidic or basic
solution, which it then modifies and maintains a new pH.
 The function of a buffering agent is to drive an acidic or basic
solution to a certain pH state and prevent a change in this pH.
 Buffering agents have variable properties—some are more
soluble than others; some are acidic while others are basic

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Buffering Agents
 Can be necessary to maintain pH of the formulation to:

• Ensure physiological compatibility

• Maintaining/optimising chemical stability

• Maintaining/optimising anti-microbial effectiveness

• Optimise solubility (or insolubility if taste is an issue)

• But, optimum pH for chemical stability, preservative


effectiveness and solubility (or insolubility) may not be the same
 Compromises need to be made

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Summary

 Solvents are used to dissolve the drug substance.

 Flavors and sweeteners are used to make the product


more palatable.
 Colorants are added to enhance appeal.

 Preservatives may be added to prevent microbial growth.

 Stabilizers (antioxidants and chelating agents) - to


prevent decomposition.

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Summary
 Diluents or fillers - to increase the bulk of the formulation.

 Binders – to cause adhesion of the powdered drug and


pharmaceutical substances.
 Antiadherents or lubricants to assist smooth tablet formation.

 Disintegrating agents - promote tablet break up after

administration and coatings to improve stability, control

disintegration or enhance appearance.

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