CLIENT FAI KAZAKHSTAN LLC

P.O. No. 0429-18/11

PROJECT UNIT 2 GAS INJECTION UPGRADE 5TH TRUNKLINE
LOCATION KAZAKHSTAN

DESCRIPTION 12" x 14" Pig Receiver

G.A. DWG. No. 18281.6907
ITEM No. 2-190-VR-01
SERIAL No. 23040
JOB No. 18281

DOCUMENT TITLE Pressure Vessel Code Calculation

DOCUMENT No. PVC-6907

REVISION 1 2 3
ISSUED/CHECKED Rocca Lombardi Tiraboschi
DATE 18 January 2019 12 March 2019 12 April 2019
APPROVED F.Sala F.Sala
DATE 18 January 2019 12 March 2019 12 April 2019

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REVISION SHEET

REV. DATE DESCRIPTION

1 18 January 2019 Issued for review.
2 12 March 2019 Issued for review.
3 12 April 2019

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INDEX OF CONTENT

- Design & Material Data page 4

- Notes page 5

- Minor barrel page 6

- Nozzle Compensation page 7

- Reducer page 9

- Major barrel page 10

- Nozzle Compensation page 11

- Hydrostatic test calculation page 14

- Weight & C.o.G. calculation page 15

- Wind calculation page 16

- Summary loads and Loading table page 18

- Support saddles calculation page 21

- Lifting Lugs calculation page 41

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DESIGN DATA

Design Code : ASME B31.8

Code Version : 2016
Location Class (table 841.1.6-1) : 3
Basic Design Factor (table 841.1.6-1) F : 0,50
Design Pressure P : 5,000 Mpa
Design Temperature (Internal) min. : -46 °C
Design Temperature (Internal) max. : 80 °C
Corrosion Allowance c : 3,0 mm
Longitudinal Joint Factor (Header) (table 841.1.7-1) E : 1
Longitudinal Joint Factor (Branch) (table 841.1.7-1) E : 1
Temperature Derating Factor (table 841.1.8-1) T : 1,000
P.W.H.T. (para. 825) : YES
Hydrostatic test : 7,50 Mpa
External Loads on Nozzles : NO
Wind loads : YES
Seismic loads : NO
Sour service : NO

MATERIALS

Minor Barrel : ASTM A333 Gr.6

Major Barrel : ASTM A420 WPL6
Flanges : ASTM A350 LF2 Cl.1
Supports : ASTM A516 70

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NOTES 2

(1) Due to trap configuration and past experience we consider compression of trap body negligible during
transportation and lifting.

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STEEL PIPE UNDER INTERNAL PRESSURE (para. 841.1)

Component: MINOR BARREL

Design Data
Design Pressure (Internal) P = 5,000 Mpa
Basic Design Factor F = 0,50
Longitudinal Joint Factor E = 1
Temperature Derating Factor T = 1,000
Corrosion Allowance c = 3,0 mm

Component Informations
Nominal Outside Diameter of Header (Actual) D = 273,0 mm
Nominal Wall Thickness of Header (Actual) = 25,40 mm
Nominal Wall Thickness of Header (Corroded) H = 22,40 mm

Material Data
Material ASTM A333 Gr.6
Minimum Yield Strength S = 240,00 Mpa

Minimum required thk.

Required Thickness of Header (PD)/(2SFET) t = 5,688 mm
Header Thickness Including Corrosion t+c tc = 8,688 mm

Nominal thickness 'H' is greater than required thickness 't'

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REINFORCEMENT OF WELDED BRANCH CONNECTION (para. 831.4 and appx. F)

Component: N8 (2")

Design Data
Design Pressure P = 5,000 Mpa
Design Factor F = 0,5
Joint Efficency E = 1
Temperature derating factor T = 1,000
Corrosion Allowance c = 3,0 mm

Nozzle Information
Outside diameter of branch Db = 70,0 mm
Actual nominal wall thk. of branch B' = 13,59 mm
Corroded nominal wall thk. of branch B = 10,59 mm
Angle between header and branch β = 90,0 °
Reinforcing pad diameter Dp = 0,0 mm
Reinforcing pad thk. M = 0,0 mm
Actual half width of reinforcement zone d' = 48,82 mm
Actual heigh of reinforcement zone L' = 92,00 mm
Reinforcing pad fillet weld size w = 0,00 mm

Material Data
Branch material ASTM A350 LF2 Cl.1
Yield Strength Sb = 250,00 Mpa
Reinforcing pad material N/A
Yield Strength Sp = 0,00 Mpa

Minimum required Nozzle thk.

Min. required thk. tb = (P x Db) / (2 x Sb x F x E x T) = tb = 1,400 mm

Verification of compensation
Outside diameter of header D = 273,00 mm
Actual nominal wall thk. of header H' = 25,40 mm
Corroded nominal wall thk. of header H = 22,40 mm
Min. required thk. of header t = 5,69 mm
Internal corrode dia. of branch (Db - 2 x B) / sin β d" = 48,82 mm
Half width of reinforc. zone lesser of d' or d" d = 48,82 mm
Used heigh of reinforcement lesser of 2,5 x H or 2,5 x B + M or L' L = 26,48 mm
Allowable stress ratio fb = Sb / S ≤ 1 fb = 1,00
Allowable stress ratio fp = Sp / S ≤ 1 fp = 0,00
2
Required area AR = t x d x (2 - sin β) AR = 277,69 mm
2
Available area A1 = (H - t) x (2 x d - d") A1 = 815,88 mm
2
A2 = 2 x (B - tb) x L x fb / sin β A2 = 486,70 mm
2
A3 = (Dp - Db) x M x fp + w2 A3 = 0,00 mm
2
Total avaiable area A1 + A2 + A3 = 1302,58 mm

Sufficient reinforcement

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REINFORCEMENT OF WELDED BRANCH CONNECTION (para. 831.4 and appx. F)

Component: N4A (2") 2

Design Data
Design Pressure P = 5,000 Mpa
Design Factor F = 0,5
Joint Efficency E = 1
Temperature derating factor T = 1,000
Corrosion Allowance c = 3,0 mm

Nozzle Information
Outside diameter of branch Db = 70,0 mm
Actual nominal wall thk. of branch B' = 13,59 mm
Corroded nominal wall thk. of branch B = 10,59 mm
Angle between header and branch β = 90,0 °
Reinforcing pad diameter Dp = 0,0 mm
Reinforcing pad thk. M = 0,0 mm
Actual half width of reinforcement zone d' = 48,82 mm
Actual heigh of reinforcement zone L' = 91,00 mm
Reinforcing pad fillet weld size w = 0,00 mm

Material Data
Branch material ASTM A350 LF2 Cl.1
Yield Strength Sb = 250,00 Mpa
Reinforcing pad material N/A
Yield Strength Sp = 0,00 Mpa

Minimum required Nozzle thk.

Min. required thk. tb = (P x Db) / (2 x Sb x F x E x T) = tb = 1,400 mm

Verification of compensation
Outside diameter of header D = 273,00 mm
Actual nominal wall thk. of header H' = 25,40 mm
Corroded nominal wall thk. of header H = 22,40 mm
Min. required thk. of header t = 5,69 mm
Internal corrode dia. of branch (Db - 2 x B) / sin β d" = 48,82 mm
Half width of reinforc. zone lesser of d' or d" d = 48,82 mm
Used heigh of reinforcement lesser of 2,5 x H or 2,5 x B + M or L' L = 26,48 mm
Allowable stress ratio fb = Sb / S ≤ 1 fb = 1,00
Allowable stress ratio fp = Sp / S ≤ 1 fp = 0,00
2
Required area AR = t x d x (2 - sin β) AR = 277,69 mm
2
Available area A1 = (H - t) x (2 x d - d") A1 = 815,88 mm
2
A2 = 2 x (B - tb) x L x fb / sin β A2 = 486,70 mm
2
A3 = (Dp - Db) x M x fp + w2 A3 = 0,00 mm
2
Total avaiable area A1 + A2 + A3 = 1302,58 mm

Sufficient reinforcement

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ENGINEERING CALCULATION (ASME VIII-1 UG-32(f))

Component: REDUCER

Design Data
Design Pressure (Internal) P = 5,000 Mpa
Basic Design Factor F = 0,50
Corrosion Allowance c = 3,0 mm
Longitudinal Joint Factor E = 1
Inside Diameter (at Reducer Large End) D = 355,6 mm
Nominal Wall Thickness of Reducer (Actual) = 25,40 mm
Nominal Wall Thickness of Reducer (Corroded) TR = 22,40 mm
Half Apex-Angle (not greater than 30°) α = 14,00 deg

Material data
Material ASTM A420 WPL6
Minimum Yield Strength S = 240,00 Mpa

Design Thickness Calculation

Required Thickness of Reducer PD/[2cos(α)(SFE-0,6P)] t = 7,83 mm
Reducer Thickness Including Corrosion t+c tc = 10,83 mm

Nominal thickness 'TR' is greater than required thickness 't'

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STEEL PIPE UNDER INTERNAL PRESSURE (para. 841.1)

Component: MAJOR BARREL

Design Data
Design Pressure (Internal) P = 5,000 Mpa
Basic Design Factor F = 0,50
Longitudinal Joint Factor E = 1
Temperature Derating Factor T = 1,000
Corrosion Allowance c = 3,0 mm

Component Informations
Nominal Outside Diameter of Header (Actual) D = 355,6 mm
Nominal Wall Thickness of Header (Actual) = 25,40 mm
Nominal Wall Thickness of Header (Corroded) H = 22,40 mm

Material Data
Material ASTM A420 WPL6
Minimum Yield Strength S = 240,00 Mpa

Minimum required thk.

Required Thickness of Header (PD)/(2SFET) t = 7,408 mm
Header Thickness Including Corrosion t+c tc = 10,408 mm

Nominal thickness 'H' is greater than required thickness 't'

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REINFORCEMENT OF WELDED BRANCH CONNECTION (para. 831.4 and appx. F)

Component: N9 (4")

Design Data
Design Pressure P = 5,000 Mpa
Design Factor F = 0,5
Joint Efficency E = 1
Temperature derating factor T = 1,000
Corrosion Allowance c = 3,0 mm

Nozzle Information
Outside diameter of branch Db = 135,0 mm
Actual nominal wall thk. of branch B' = 23,84 mm
Corroded nominal wall thk. of branch B = 20,84 mm
Angle between header and branch β = 90,0 °
Reinforcing pad diameter Dp = 0,0 mm
Reinforcing pad thk. M = 0,0 mm
Actual half width of reinforcement zone d' = 6,00 mm
Actual heigh of reinforcement zone L' = 68,00 mm
Reinforcing pad fillet weld size w = 0,00 mm

Material Data
Branch material ASTM A350 LF2 Cl.1
Yield Strength Sb = 250,00 Mpa
Reinforcing pad material N/A
Yield Strength Sp = 0,00 Mpa

Minimum required Nozzle thk.

Min. required thk. tb = (P x Db) / (2 x Sb x F x E x T) = tb = 2,700 mm

Verification of compensation
Outside diameter of header D = 355,60 mm
Actual nominal wall thk. of header H' = 25,40 mm
Corroded nominal wall thk. of header H = 22,40 mm
Min. required thk. of header t = 7,41 mm
Internal corrode dia. of branch (Db - 2 x B) / sin β d" = 93,32 mm
Half width of reinforc. zone lesser of d' or d" d = 6,00 mm
Used heigh of reinforcement lesser of 2,5 x H or 2,5 x B + M or L' L = 52,10 mm
Allowable stress ratio fb = Sb / S ≤ 1 fb = 1,00
Allowable stress ratio fp = Sp / S ≤ 1 fp = 0,00
2
Required area AR = t x d x (2 - sin β) AR = 691,31 mm
2
Available area A1 = (H - t) x (2 x d - d") A1 = -1219,15 mm
2
A2 = 2 x (B - tb) x L x fb / sin β A2 = 1890,19 mm
2
A3 = (Dp - Db) x M x fp + w2 A3 = 0,00 mm
2
Total avaiable area A1 + A2 + A3 = 671,04 mm

AREA INSUFFICIENTE

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REINFORCEMENT OF WELDED BRANCH CONNECTION (para. 831.4 and appx. F)

Component: N4B (2") 2

Design Data
Design Pressure P = 5,000 Mpa
Design Factor F = 0,5
Joint Efficency E = 1
Temperature derating factor T = 1,000
Corrosion Allowance c = 3,0 mm

Nozzle Information
Outside diameter of branch Db = 70,0 mm
Actual nominal wall thk. of branch B' = 13,59 mm
Corroded nominal wall thk. of branch B = 10,59 mm
Angle between header and branch β = 90,0 °
Reinforcing pad diameter Dp = 0,0 mm
Reinforcing pad thk. M = 0,0 mm
Actual half width of reinforcement zone d' = 48,82 mm
Actual heigh of reinforcement zone L' = 88,00 mm
Reinforcing pad fillet weld size w = 0,00 mm

Material Data
Branch material ASTM A350 LF2 Cl.1
Yield Strength Sb = 250,00 Mpa
Reinforcing pad material N/A
Yield Strength Sp = 0,00 Mpa

Minimum required Nozzle thk.

Min. required thk. tb = (P x Db) / (2 x Sb x F x E x T) = tb = 1,400 mm

Verification of compensation
Outside diameter of header D = 355,60 mm
Actual nominal wall thk. of header H' = 25,40 mm
Corroded nominal wall thk. of header H = 22,40 mm
Min. required thk. of header t = 7,41 mm
Internal corrode dia. of branch (Db - 2 x B) / sin β d" = 48,82 mm
Half width of reinforc. zone lesser of d' or d" d = 48,82 mm
Used heigh of reinforcement lesser of 2,5 x H or 2,5 x B + M or L' L = 26,48 mm
Allowable stress ratio fb = Sb / S ≤ 1 fb = 1,00
Allowable stress ratio fp = Sp / S ≤ 1 fp = 0,00
2
Required area AR = t x d x (2 - sin β) AR = 361,66 mm
2
Available area A1 = (H - t) x (2 x d - d") A1 = 731,91 mm
2
A2 = 2 x (B - tb) x L x fb / sin β A2 = 486,70 mm
2
A3 = (Dp - Db) x M x fp + w2 A3 = 0,00 mm
2
Total avaiable area A1 + A2 + A3 = 1218,61 mm

Sufficient reinforcement

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REINFORCEMENT OF WELDED BRANCH CONNECTION (para. 831.4 and appx. F)

Component: N2-N3-N5-N6A-N6B (2")

Design Data
Design Pressure P = 5,000 Mpa
Design Factor F = 0,5
Joint Efficency E = 1
Temperature derating factor T = 1,000
Corrosion Allowance c = 3,0 mm

Nozzle Information
Outside diameter of branch Db = 70,0 mm
Actual nominal wall thk. of branch B' = 13,59 mm
Corroded nominal wall thk. of branch B = 10,59 mm
Angle between header and branch β = 90,0 °
Reinforcing pad diameter Dp = 0,0 mm
Reinforcing pad thk. M = 0,0 mm
Actual half width of reinforcement zone d' = 48,82 mm
Actual heigh of reinforcement zone L' = 90,00 mm
Reinforcing pad fillet weld size w = 0,00 mm

Material Data
Branch material ASTM A350 LF2 Cl.1
Yield Strength Sb = 250,00 Mpa
Reinforcing pad material N/A
Yield Strength Sp = 0,00 Mpa

Minimum required Nozzle thk.

Min. required thk. tb = (P x Db) / (2 x Sb x F x E x T) = tb = 1,400 mm

Verification of compensation
Outside diameter of header D = 355,60 mm
Actual nominal wall thk. of header H' = 25,40 mm
Corroded nominal wall thk. of header H = 22,40 mm
Min. required thk. of header t = 7,41 mm
Internal corrode dia. of branch (Db - 2 x B) / sin β d" = 48,82 mm
Half width of reinforc. zone lesser of d' or d" d = 48,82 mm
Used heigh of reinforcement lesser of 2,5 x H or 2,5 x B + M or L' L = 26,48 mm
Allowable stress ratio fb = Sb / S ≤ 1 fb = 1,00
Allowable stress ratio fp = Sp / S ≤ 1 fp = 0,00
2
Required area AR = t x d x (2 - sin β) AR = 361,66 mm
2
Available area A1 = (H - t) x (2 x d - d") A1 = 731,91 mm
2
A2 = 2 x (B - tb) x L x fb / sin β A2 = 486,70 mm
2
A3 = (Dp - Db) x M x fp + w2 A3 = 0,00 mm
2
Total avaiable area A1 + A2 + A3 = 1218,61 mm

Sufficient reinforcement

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HYDROSTATIC TEST PRESSURE (ASME B31.8 table 841.3.2-1)

Design Pressure (Internal) P = 5,000 Mpa

Basic Design Factor F = 0,50
Design factor for hydrotest FT = 1,50
Test Pressure PT1 = 7,50 Mpa

HYDROSTATIC TEST PRESSURE ACCORDING TO ASME B16.5 (para. 8)

Flange Material Group (table 1A) = 1,1

Flange rating = 600 Lb.
Max Working Pressure (table 2) = 25,53 Mpa
Test Pressure (para. 8.2.2) 1,5MWP PT3 = 38,30 Mpa

ALLOWABLE TEST PRESSURE

P T =min [max (PT1; PT2); PT3] PT = 7,50 Mpa

Test pressure adeguate for ASME B16.5 flanges.

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WEIGHT AND CENTRE OF GRAVITY CALCULATION 2

Empty Operating Moment Arm Moment Arm

Description
Weight Weight "X" "Y"
Kg Kg mm mm
End Flange 103 103 0 500
Minor Barrel 444 444 1578 500
Major Barrel 930 930 5225 541
QOC 250 250 7450 541

Nozzle N4A 9,5 9,5 350 200

Nozzle N8 9,5 9,5 1000 500
Nozzle N6A 9,5 9,5 3650 891
Nozzle N3 9,5 9,5 3900 891
Nozzle N2 9,5 9,5 6750 891
Nozzle N5 14,5 14,5 7000 891
Nozzle N9 36 36 3500 541
Nozzle N6B 9,5 9,5 7250 891
Nozzle N4B 9,5 9,5 7250 191

Saddle A 59 59 700 250

Saddle B 63 63 6925 271
Lifting Lug 2 2 700 735
Lifting Lug 2 2 6500 825

Liquid (Operating) 0 0 0 0
Liquid (Test) 0 560 4100 552

WEIGHTS and C.O.G. COORDINATES FROM DATUM POINTS

Case Weight (Kg) Weight (N) "X" (mm) "Y" (mm)
Empty 1970 19326 4278 519
Operating 1970 19326 4278 519
Test 2530 24819 4239 526
Datum points: Horizontal datum point "X": Datum point EL.0,00
Vertical datum point "Y": Saddle base plate

REACTIONS
Case Saddle "A" (N) Saddle "B" (N) Lifting Lug "1" (N) Lifting Lug "2" (N)
Empty 8218 11108 7404 11922
Operating 8218 11108 - -
Test 10709 14110 - -

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WIND LOAD (ASCE 7-10)

DESIGN DATA

Basic Wind Speed V = 44,70 m/s

Exposure (26.7.3) = C

Heigh of C.O.G. h = 0,619 m

2
Height of Saddle "A" hA = 0,6000 m
2
Height of Saddle "B" hB = 0,6410 m
2

Distance between saddle Ls = 6,2250 m

Saddle Base Width E = 0,4800 m

Wind Diameter Multiplier f = 1,2000

Outside Diameter D = 0,3556 m

Overall Length L = 7,6300 m

2
Vessel surface area (Trasverse) fDL AT = 3,2560 m

Vessel surface area (Longitudinal) fD2 AL = 0,1520 m

2

WIND PRESSURE CALCULATION

Coefficient (Table 29.3-1) Kz = 0,85

Coefficient (Table 26.8-1) Kzt = 1,00

Coefficient (Table 26.6-1) Kd = 0,95

Wind pressure (28.3-1) 0,613KzKztKdV2 qz = 989,05 N/m2

Gust-Effect Factor (Para. 26.9.1) G = 0,85

Round Cross-Section (Figure 29.5-1) D√qz = 11,18

Ratio (Figure 29.5-1) h/D = 1,74

Coefficient (Figure 29.5-1) Cf = 1,00

Design Wind Load (29.5-1) qzGCf F = 840,69 N/m2

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WIND LOAD (Dennis Moss "Pressure Vessel Design Manual" proc. 3-10)

TOTAL LOAD and MOMENT ON SADDLE BASE

Shear Load (Transverse) 0,5FAT FT = 1369 N

Shear Load (Longitudinal) FAL FL = 128 N

SADDLE "A"

Vertical Load (Transverse) 3FThA/E QTA = 5134 N

Vertical Load (Longitudinal) FLhA/LS QLA = 12 N

Bending Moment (Transverse) FThA MTA = 821 Nm

Bending Moment (Longitudinal) FLhA MLA = 77 Nm

SADDLE "B"

Vertical Load (Transverse) 3FThB/E QTB = 5485 N

Vertical Load (Longitudinal) FLhB/LS QLB = 13 N

Bending Moment (Transverse) FThB MTB = 878 Nm

Bending Moment (Longitudinal) FLhB MLB = 82 Nm

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LOAD CONDITIONS
CASE 1 CASE 2
Internal Pressure Mpa 5,00 7,50
Internal Temperature °C 80 21
Corrosion Allowance mm 3 0

MATERIAL CONDITION TABLE

CASE 1 CASE 2
Shell A333 Gr.6, A420 WPL6
Design Stress Mpa 120,00 216,00
According to note "3" 90%YS
Support Saddle ASTM A516 70
Design Stress Mpa 130,00 234,00
According to note "3" 90%YS
Anchor Bolts ASTM A193 B7
Design Stress (Tension) Mpa 172,00 344,00
Design Stress (Shear) Mpa 138,00 275,00
According to note "4" 2xS

NOTES

(1) Load cases:

1 - Operating (Wind)
2 - Test

(2) On calculation we use as worst condition the case 1 and 2 on both saddles.

(3) Allowable stress according to code: 0,5 (design factor) x SMYS (from ASTM material spec.)

(4) Allowable stress according to ASME II Part.D Table 3

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LOADING TABLE
SADDLE "A"
VERTICAL CASE CASE
LOAD (N) 1 2
Empty Wt
Oper. Wt 8218
Test Wt 10709
Wind 5134
Seismic
Blast
Transportation
Piping
Saddle loads
Tot. Vertical 13352 10709

TRANSVERSE SHEAR CASE CASE

LOAD (N) 1 2
Wind 1369
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Shear 1369 0

LONGITUDINAL SHEAR CASE CASE

LOAD (N) 1 2
Wind 128
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Shear 128 0

MOMENT CASE CASE

(Nm) 1 2
Wind 821
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Moment 821 0

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LOADING TABLE
SADDLE "B"
VERTICAL CASE CASE
LOAD (N) 1 2
Empty Wt
Oper. Wt 11108
Test Wt 14110
Wind 5485
Seismic
Blast
Transportation
Piping
Saddle loads
Tot. Vertical 16593 14110

TRANSVERSE SHEAR CASE CASE

LOAD (N) 1 2
Wind 1369
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Shear 1369 0

LONGITUDINAL SHEAR CASE CASE

LOAD (N) 1 2
Wind 128
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Shear 128 0

MOMENT CASE CASE

(Nm) 1 2
Wind 878
Seismic
Blast
Transportation
Piping
Saddle loads
Test
Tot. Moment 878 0

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SUPPORT SADDLE CALCULATION (PD 5500) 3

CASE 1 - SADDLE "A" - CASE 2 - SADDLE "A"

Design Data

Design code = PD 5500 Section G.3.3

CASE 1 - Pressure p = 5,00 Mpa
- Static Head pm = 0,00 Mpa
- Temperature = 80 °C
- Corrosion Allowance = 3,0 mm
CASE 2 - Pressure p = 7,50 Mpa
- Static Head pm = 0,00 Mpa
- Temperature = 21 °C
- Corrosion Allowance = 0,0 mm

Design loads

CASE 1 - Max. reaction at saddle W1 = 13352 N

CASE 2 - Max. reaction at saddle W2 = 10709 N

Materials

Shell material = A333 Gr.6

Saddle material = ASTM A516 70
Anchor bolts material = ASTM A193 B7

Allowable Stresses

CASE 1 - Shell allowable stress fs = 120,00 Mpa

- Saddle allowable stress f = 130,00 Mpa
- Anchor bolts allow. stress Tension fb = 172,00 Mpa
- Anchor bolts allow. stress Shear fbs = 138,00 Mpa
CASE 2 - Shell allowable stress fs = 216,00 Mpa
- Saddle allowable stress f = 234,00 Mpa
- Anchor bolts allow. stress Tension fb = 344,00 Mpa
- Anchor bolts allow. stress Shear fbs = 275,00 Mpa
Saddle yield strength (ambient) fy = 260,00 Mpa

Geometric Parameters

Shell outside diameter Do = 273 mm

Shell used thk tn = 25,4 mm
Head used thk ten = 25,4 mm
Shell length tan./tan. L = 7294 mm
Head depth b = 156 mm
Saddle contact angle θ = 160 °
Distance between saddles C = 6225 mm
Saddle to tan line distance A = 544 mm
Saddle width b1 = 180 mm
Reinforcing pad width b2 = 240 mm
Reinforcing pad thk t1 = 10 mm
Web plate thk tw = 10 mm
Base plate thk tb = 20 mm
Base plate width La = 220 mm
Base plate length Lb = 480 mm

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CASE 1 - SADDLE "A"

Preliminary calculations

Shell thk corroded t = 22,4 mm

Head thk corroded te = 22,4 mm
Shell mean radius (Do-t)/2 r = 125,3 mm

Saddle/tan distance A = 544,0 mm

Ratio r/2 = 62,7 mm
Saddle calculation equations used for = Unstiffened shell - Saddle not near end

Material type = Ferritic

Safety factor (from para. 3.6.1.1) s = 1,4
Modulus of elasticity (from table 3.6-3) E = 206000 Mpa
Elast. Inst. Pressure = 1,21Et2/r2 pe = 7966,11 Mpa
Yield point pressure = 2sft/r pyss = 60,07 Mpa
Ratio = pe/pyss K = 132,62
Factor from fig. A-2 ∆ = 0,6

Longitudinal bending moments (para. G.3.3.2.2)

At mid span = W1L/4[(1+(2(r2-b2)/L2)/(1+4b/3L))-4A/L] M3 = 16401145,17 Nmm

At support = -W1A[1-(1-A/L+((r2-b2)/2AL)/(1+4b/3L))] M4 = -735776,63 Nmm

Design factors

Ratio A/r = 4,34

Ratio L/r = 58,21

Factor K1 (table G.3.3-1) K1 = 0,161

Factor K2 (table G.3.3-1) K2 = 0,279
Factor K3 (table G.3.3-2) K3 = 0,799
Factor K4 (table G.3.3-2) K4 = Negligible
Factor K5 (table G.3.3-4) K5 = 0,0673
Factor K5 (see note 1) K5 = 0,0651
Factor K6 (table G.3.3-3) K6 = 0,0316
Factor K6 (see note 1) K6 = 0,0254
Factor K9 (table G.3.3-5) K9 = 0,259

Notes: 1) Factors interpolated using an angle equal to q+12° to calculate stresses f5 and f6 at the edge of
extended saddle plate

Page 22 of 41
 PVC-6907

CASE 1 - SADDLE "A"

Stresses Calculation

Longitudinal Bending at mid-span G.3.3.2.3 (with pressure)

At highest point f1=(p+pm)r/2t-M3/πr2t f1 = -0,86 Mpa

At lowest point f2=(p+pm)r/2t+M3/πr2t f2 = 28,83 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (with pressure)

Near equator f3=(p+pm)r/2t-M4/K1πr2t f3 = 18,12 Mpa

At lowest point f4=(p+pm)r/2t+M4/K2πr2t f4 = 11,60 Mpa

Longitudinal Bending at mid-span G.3.3.2.3 (without pressure)

At highest point f1=pr/2t-M3/πr2t f1 = -14,84 Mpa

At lowest point f2=pmr/2t+M3/πr2t f2 = 14,84 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (without pressure)

Near equator f3=pr/2t-M4/K1πr2t f3 = 4,14 Mpa

At lowest point f4=pmr/2t+M4/K2πr2t f4 = -2,39 Mpa

Longitudinal Compressive (with internal pressure)

At highest point fc=pmr/2t-M3/πr2t fc = -14,84 Mpa

Allowable Longitudinal Stresses

f1 shall NOT exceed fs f1 = 120,00 Mpa

f2 shall NOT exceed fs f2 = 120,00 Mpa
f3 shall NOT exceed fs f3 = 120,00 Mpa
f4 shall NOT exceed fs f4 = 120,00 Mpa
fc shall NOT exceed ∆sfs fc = 100,80 Mpa

Page 23 of 41
 PVC-6907

CASE 1 - SADDLE "A"

Stress Components (B3.2(a))

At mid-span (with pressure)

At highest point p = 5,00 Mpa

Circumferential σθ = p ri / t = 25,47 Mpa
Longitudinal σz = f1 = -0,86 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 26,33 Mpa
At lowest point p=p+pm = 5,00 Mpa
Circumferential σθ = 25,47 Mpa
Longitudinal σz = 28,83 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 31,33 Mpa

At support (with pressure)

At highest point p = 5,00 Mpa

Circumferential σθ = p ri / t = 25,47 Mpa
Longitudinal σz = f3 = 18,12 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 20,62 Mpa
At lowest point p=p+pm = 5,00 Mpa
Circumferential σθ = 25,47 Mpa
Longitudinal σz = 11,60 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 14,10 Mpa

At mid-span (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f1 = -14,84 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 14,84 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = 14,84 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 14,84 Mpa

At support (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f3 = 4,14 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 4,14 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = -2,39 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 2,39 Mpa

Allowable Stress Intensity

Max. σθ-σz or σz+0.5p shall NOT exceed = 120,00 Mpa

Page 24 of 41
 PVC-6907

CASE 1 - SADDLE "A"

Stresses Calculations

Tangential Shearing G.3.3.2.5

In the shell q=K3W1/rt[C/(L+4b/3)] q = 3,15 Mpa

In the end qe=K4W1/rte qe = Negligible Mpa

Circumferential G.3.3.2.6

At lowest point

In the plane of saddle f5=-K5W1/(t+t1)b2 f5 = -0,12 Mpa

At the edge of saddle f5=-K5W1/tb2 f5 = -0,16 Mpa

At the horn

At the edge of saddle f6=-W1/4(t+t1)b2-3K6W1/2(t+t1)^2 f6 = -1,03 Mpa

At the edge of plate f6=-W1/4tb2-3K6W1/2t^2 f6 = -1,63 Mpa

Web Plate G.3.3.2.7

Web stress f9=K9W1/[(r/3)tw] f9 = 8,28 Mpa

Base Plate (according to Pressure Vessel Design Manual - D. Moss)

Overall web length ∑L = 950,00 mm

Unit linear load W1/∑L fu = 14,05 Mpa/mm
Distance from reaction l1 = 57,00 mm
l2 = 163,00 mm
Moment at saddle base [fu/(l1+0.5l2)]l2^2/6 M = 449,36 Nmm
Bending Stress 6M/tb^2 fp = 6,74 Mpa

Allowable Stresses

q shall NOT exceed min. of 0.8fs or 0.06Et/r q = 96,00 Mpa

qe shall NOT exceed 0.25fs qe = 30,00 Mpa
| f5 | shall NOT exceed fs | f5 | = 120,00 Mpa
| f6 | shall NOT exceed 1.25fs | f6 | = 150,00 Mpa
f9 shall NOT exceed 2/3f f9 = 86,67 Mpa
fp shall NOT exceed 0.67fy fp = 174,20 Mpa

Bearing Stress on base plate

2
Base plate area Abp=LaLb Ab = 105600,00 mm
Bearing Stress δc=W1/Abp δc = 0,13 Mpa
Allowable bearing stress δ = 8,00 Mpa

Page 25 of 41
 PVC-6907

CASE 2 - SADDLE "A"

Preliminary calculations

Shell thk uncorroded t = 25,4 mm

Head thk uncorroded te = 25,4 mm
Shell mean radius (Do-t)/2 r = 123,8 mm

Saddle/tan distance A = 544,0 mm

Ratio r/2 = 61,9 mm
Saddle calculation equations used for = Unstiffened shell - Saddle not near end

Material type = Ferritic

Safety factor (from para. 3.6.1.1) s = 1,4
Modulus of elasticity (from table 3.6-3) E = 206000 Mpa
Elast. Inst. Pressure = 1,21Et2/r2 pe = 10492,49 Mpa
Yield point pressure = 2sft/r pyss = 124,09 Mpa
Ratio = pe/pyss K = 84,56
Factor from fig. A-2 ∆ = 0,6

Longitudinal bending moments (para. G.3.3.2.2)

2 2 2
At mid span = W1L/4[(1+(2(r -b )/L )/(1+4b/3L))-4A/L] M3 = 13154306,68 Nmm

At support = -W1A[1-(1-A/L+((r2-b2)/2AL)/(1+4b/3L))] M4 = -590397,9 Nmm

Design factors

Ratio A/r = 4,39

Ratio L/r = 58,92

Factor K1 (table G.3.3-1) K1 = 0,161

Factor K2 (table G.3.3-1) K2 = 0,279
Factor K3 (table G.3.3-2) K3 = 0,799
Factor K4 (table G.3.3-2) K4 = Negligible
Factor K5 (table G.3.3-4) K5 = 0,0673
Factor K5 (see note 1) K5 = 0,0651
Factor K6 (table G.3.3-3) K6 = 0,0316
Factor K6 (see note 1) K6 = 0,0254
Factor K9 (table G.3.3-5) K9 = 0,259

Notes: 1) Factors interpolated using an angle equal to θ+12° to calculate stresses f5 and f6 at the edge of
extended saddle plate

Page 26 of 41
 PVC-6907

CASE 2 - SADDLE "A"

Stresses Calculation

Longitudinal Bending at mid-span G.3.3.2.3 (with pressure)

At highest point f1=(p+pm)r/2t-M3/πr2t = 7,52 Mpa

At lowest point f2=(p+pm)r/2t+M3/πr2t = 29,03 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (with pressure)

Near equator f3=(p+pm)r/2t-M4/K1πr2t = 21,28 Mpa

At lowest point f4=(p+pm)r/2t+M4/K2πr2t = 16,55 Mpa

Longitudinal Bending at mid-span G.3.3.2.3 (without pressure)

At highest point f1=pr/2t-M3/πr2t = -10,76 Mpa

At lowest point f2=pmr/2t+M3/πr2t = 10,76 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (without pressure)

Near equator f3=pr/2t-M4/K1πr2t = 3,00 Mpa

At lowest point f4=pmr/2t+M4/K2πr2t = -1,73 Mpa

Longitudinal Compressive (with internal pressure)

At highest point fc=pmr/2t-M3/πr2t = -10,76 Mpa

Allowable Longitudinal Stresses

f1 shall NOT exceed fs = 216,00 Mpa

f2 shall NOT exceed fs = 216,00 Mpa
f3 shall NOT exceed fs = 216,00 Mpa
f4 shall NOT exceed fs = 216,00 Mpa
fc shall NOT exceed ∆sfs = 181,44 Mpa

Page 27 of 41
 PVC-6907

CASE 2 - SADDLE "A"

Stress Components (B3.2(a))

At mid-span (with pressure)

At highest point p = 7,50 Mpa

Circumferential σθ = p ri / t = 32,81 Mpa
Longitudinal σz = f1 = 7,52 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 25,28 Mpa
At lowest point p=p+pm = 7,50 Mpa
Circumferential σθ = 32,81 Mpa
Longitudinal σz = 29,03 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 32,78 Mpa

At support (with pressure)

At highest point p = 7,50 Mpa

Circumferential σθ = p ri / t = 32,81 Mpa
Longitudinal σz = f3 = 21,28 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 25,03 Mpa
At lowest point p=p+pm = 7,50 Mpa
Circumferential σθ = 32,81 Mpa
Longitudinal σz = 16,55 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 20,30 Mpa

At mid-span (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f1 = -10,76 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 10,76 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = 10,76 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 10,76 Mpa

At support (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f3 = 3,00 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 3,00 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = -1,73 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 1,73 Mpa

Allowable Stress Intensity

Max. σθ-σz or σz+0.5p shall NOT exceed = 216,00 Mpa

Page 28 of 41
 PVC-6907

CASE 2 - SADDLE "A"

Stresses Calculations

Tangential Shearing G.3.3.2.54

In the shell q=K3W1/rt q = 2,26 Mpa

In the end qe=K4W1/rte qe = Negligible Mpa

Circumferential G.3.3.2.6

At lowest point

In the plane of saddle f5=-K5W1/(t+t1)b2 f5 = -0,08 Mpa

At the edge of saddle f5=-K5W1/tb2 f5 = -0,11 Mpa

At the horn

At the edge of saddle f6=-W1/4(t+t1)b2-12K6W1r/L(t+t1)^2 f6 = -0,72 Mpa

At the edge of plate f6=-W1/4tb2-12K6W1r/Lt^2 f6 = -0,72 Mpa

Web Plate G.3.3.2.7

Web stress f9=K9W2/[(r/3)tw] f9 = 6,72 Mpa

Base Plate (according to Pressure Vessel Design Manual - D. Moss)

Overall web length ∑L = 950,00 mm

Unit linear load W1/∑L fu = 11,27 Mpa/mm
Distance from reaction l1 = 57,00 mm
l2 = 163,00 mm
Moment at saddle base [fu/(l1+0.5l2)]l2^2/6 M = 360,41 Nmm
Bending Stress 6M/tb^2 fp = 5,41 Mpa

Allowable Stresses

q shall NOT exceed min. of 0.8fs or 0.06Et/r q = 172,80 Mpa

qe shall NOT exceed 0.25fs qe = 54,00 Mpa
| f5 | shall NOT exceed fs | f5 | = 216,00 Mpa
| f6 | shall NOT exceed 1.25fs | f6 | = 270,00 Mpa
f9 shall NOT exceed 2/3f f9 = 156,00 Mpa
fp shall NOT exceed 0.67fy fp = 174,20 Mpa

Bearing Stress on base plate

2
Base plate area Abp=LaLb Ab = 105600,00 mm
Bearing Stress δc=W2/Abp δc = 0,10 Mpa
Allowable bearing stress δ = 8,00 Mpa

Page 29 of 41
 PVC-6907

CASE 1 - SADDLE "A" - CASE 2 - SADDLE "A"

Anchor bolts data

Bolts nominal size = M20

Bolts core area (shear) Abs = 225,00 mm2
Bolts core area (tension) Abt = 225,00 mm2
Bolts used in calc.s n = 2
Distance between bolts Bc = 330 mm
Saddle height h = 500 mm

Vertical Load, Shear Load and Moment at saddle base

CASE 1 - Vertical Load (downward) Q1 = 13352 N

- Shear Load SL1 = 1369 N
- Moment at Base M1 = 821000 Nmm

CASE 2 - Vertical Load (downward) Q2 = 10709 N

- Shear Load SL2 = 0N
- Moment at Base M2 = 0 Nmm

Total Bolts Stress (tension, shear and combined)

CASE 1

Reaction Rz=Q1/2 = 6676 N

Tension stress (M1/Bc-Rz) / Abt x n ft = -9,31 Mpa NO TENSION

shall NOT exceed "fb" = 172,00 Mpa

Shear stress SL1 / Abs x n τb = 3,04 Mpa

shall NOT exceed "fbs" = 138,00 Mpa

Combined Stress (ft / fb) + (τb / fbs) ≤ 1.4 = 0,02 ≤ 1.4

CASE 2

Reaction Rz=Q2/2 = 5355 N

Tension stress (M2/Bc-Rz) / Abt x n ft = -11,90 Mpa NO TENSION

shall NOT exceed "fb" = 344,00 Mpa

Shear stress SL2 / Abs x n τb = 0,00 Mpa

shall NOT exceed "fbs" = 275,00 Mpa

Combined Stress (ft / fb) + (τb / fbs) ≤ 1.4 = 0,00 ≤ 1.4

Page 30 of 41
 PVC-6907

SUPPORT SADDLE CALCULATION (PD 5500)

3
CASE 1 - SADDLE "B" - CASE 2 - SADDLE "B"

Design Data

Design code = PD 5500 Section G.3.3

CASE 1 - Pressure p = 5,00 Mpa
- Static Head pm = 0,00 Mpa
- Temperature = 80 °C
- Corrosion Allowance = 3,0 mm
CASE 2 - Pressure p = 7,50 Mpa
- Static Head pm = 0,00 Mpa
- Temperature = 21 °C
- Corrosion Allowance = 0,0 mm

Design loads

CASE 1 - Max. reaction at saddle W1 = 16593 N

CASE 2 - Max. reaction at saddle W2 = 14110 N

Materials

Shell material = A333 Gr.6

Saddle material = ASTM A516 70
Anchor bolts material = ASTM A193 B7

Allowable Stresses

CASE 1 - Shell allowable stress fs = 120,00 Mpa

- Saddle allowable stress f = 130,00 Mpa
- Anchor bolts allow. stress Tension fb = 172,00 Mpa
- Anchor bolts allow. stress Shear fbs = 138,00 Mpa
CASE 2 - Shell allowable stress fs = 216,00 Mpa
- Saddle allowable stress f = 234,00 Mpa
- Anchor bolts allow. stress Tension fb = 344,00 Mpa
- Anchor bolts allow. stress Shear fbs = 275,00 Mpa
Saddle yield strength (ambient) fy = 260,00 Mpa

Geometric Parameters

Shell outside diameter Do = 355,6 mm

Shell used thk tn = 25,4 mm
Head used thk ten = 25,4 mm
Shell length tan./tan. L = 7294 mm
Head depth b = 180 mm
Saddle contact angle θ = 165 °
Distance between saddles C = 6225 mm
Saddle to tan line distance A = 525 mm
Saddle width b1 = 180 mm
Reinforcing pad width b2 = 240 mm
Reinforcing pad thk t1 = 10 mm
Web plate thk tw = 10 mm
Base plate thk tb = 20 mm
Base plate width La = 220 mm
Base plate length Lb = 480 mm

Page 31 of 41
 PVC-6907

CASE 1 - SADDLE "B"

Preliminary calculations

Shell thk corroded t = 22,4 mm

Head thk corroded te = 22,4 mm
Shell mean radius (Do-t)/2 r = 166,6 mm

Saddle/tan distance A = 525,0 mm

Ratio r/2 = 83,3 mm
Saddle calculation equations used for = Unstiffened shell - Saddle not near end

Material type = Ferritic

Safety factor (from para. 3.6.1.1) s = 1,4
Modulus of elasticity (from table 3.6-3) E = 206000 Mpa
Elast. Inst. Pressure = 1,21Et2/r2 pe = 4506,08 Mpa
Yield point pressure = 2sft/r pyss = 45,18 Mpa
Ratio = pe/pyss K = 99,74
Factor from fig. A-2 ∆ = 0,6

Longitudinal bending moments (para. G.3.3.2.2)

At mid span = W1L/4[(1+(2(r2-b2)/L2)/(1+4b/3L))-4A/L] M3 = 20577030,79 Nmm

At support = -W1A[1-(1-A/L+((r2-b2)/2AL)/(1+4b/3L))] M4 = -889659,71 Nmm

Design factors

Ratio A/r = 3,15

Ratio L/r = 43,78

Factor K1 (table G.3.3-1) K1 = 0,161

Factor K2 (table G.3.3-1) K2 = 0,279
Factor K3 (table G.3.3-2) K3 = 0,799
Factor K4 (table G.3.3-2) K4 = Negligible
Factor K5 (table G.3.3-4) K5 = 0,0645
Factor K5 (see note 1) K5 = 0,0645
Factor K6 (table G.3.3-3) K6 = 0,0238
Factor K6 (see note 1) K6 = 0,0238
Factor K9 (table G.3.3-5) K9 = 0,288

Notes: 1) Factors interpolated using an angle equal to q+12° to calculate stresses f5 and f6 at the edge of
extended saddle plate

Page 32 of 41
 PVC-6907

CASE 1 - SADDLE "B"

Stresses Calculation

Longitudinal Bending at mid-span G.3.3.2.3 (with pressure)

At highest point f1=(p+pm)r/2t-M3/πr2t f1 = 8,06 Mpa

At lowest point f2=(p+pm)r/2t+M3/πr2t f2 = 29,13 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (with pressure)

Near equator f3=(p+pm)r/2t-M4/K1πr2t f3 = 21,42 Mpa

At lowest point f4=(p+pm)r/2t+M4/K2πr2t f4 = 16,96 Mpa

Longitudinal Bending at mid-span G.3.3.2.3 (without pressure)

At highest point f1=pr/2t-M3/πr2t f1 = -10,54 Mpa

At lowest point f2=pmr/2t+M3/πr2t f2 = 10,54 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (without pressure)

Near equator f3=pr/2t-M4/K1πr2t f3 = 2,83 Mpa

At lowest point f4=pmr/2t+M4/K2πr2t f4 = -1,63 Mpa

Longitudinal Compressive (with internal pressure)

At highest point fc=pmr/2t-M3/πr2t fc = -10,54 Mpa

Allowable Longitudinal Stresses

f1 shall NOT exceed fs f1 = 120,00 Mpa

f2 shall NOT exceed fs f2 = 120,00 Mpa
f3 shall NOT exceed fs f3 = 120,00 Mpa
f4 shall NOT exceed fs f4 = 120,00 Mpa
fc shall NOT exceed ∆sfs fc = 100,80 Mpa

Page 33 of 41
 PVC-6907

CASE 1 - SADDLE "B"

Stress Components (B3.2(a))

At mid-span (with pressure)

At highest point p = 5,00 Mpa

Circumferential σθ = p ri / t = 34,69 Mpa
Longitudinal σz = f1 = 8,06 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 26,63 Mpa
At lowest point p=p+pm = 5,00 Mpa
Circumferential σθ = 34,69 Mpa
Longitudinal σz = 29,13 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 31,63 Mpa

At support (with pressure)

At highest point p = 5,00 Mpa

Circumferential σθ = p ri / t = 34,69 Mpa
Longitudinal σz = f3 = 21,42 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 23,92 Mpa
At lowest point p=p+pm = 5,00 Mpa
Circumferential σθ = 34,69 Mpa
Longitudinal σz = 16,96 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 19,46 Mpa

At mid-span (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f1 = -10,54 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 10,54 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = 10,54 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 10,54 Mpa

At support (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f3 = 2,83 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 2,83 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = -1,63 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 1,63 Mpa

Allowable Stress Intensity

Max. σθ-σz or σz+0.5p shall NOT exceed = 120,00 Mpa

Page 34 of 41
 PVC-6907

CASE 1 - SADDLE "B"

Stresses Calculations

Tangential Shearing G.3.3.2.5

In the shell q=K3W1/rt[C/(L+4b/3)] q = 2,94 Mpa

In the end qe=K4W1/rte qe = Negligible Mpa

Circumferential G.3.3.2.6

At lowest point

In the plane of saddle f5=-K5W1/(t+t1)b2 f5 = -0,14 Mpa

At the edge of saddle f5=-K5W1/tb2 f5 = -0,20 Mpa

At the horn

At the edge of saddle f6=-W1/4(t+t1)b2-3K6W1/2(t+t1)^2 f6 = -1,10 Mpa

At the edge of plate f6=-W1/4tb2-3K6W1/2t^2 f6 = -1,95 Mpa

Web Plate G.3.3.2.7

Web stress f9=K9W1/[(r/3)tw] f9 = 8,61 Mpa

Base Plate (according to Pressure Vessel Design Manual - D. Moss)

Overall web length ∑L = 950,00 mm

Unit linear load W1/∑L fu = 17,47 Mpa/mm
Distance from reaction l1 = 57,00 mm
l2 = 163,00 mm
Moment at saddle base [fu/(l1+0.5l2)]l2^2/6 M = 558,44 Nmm
Bending Stress 6M/tb^2 fp = 8,38 Mpa

Allowable Stresses

q shall NOT exceed min. of 0.8fs or 0.06Et/r q = 96,00 Mpa

qe shall NOT exceed 0.25fs qe = 30,00 Mpa
| f5 | shall NOT exceed fs | f5 | = 120,00 Mpa
| f6 | shall NOT exceed 1.25fs | f6 | = 150,00 Mpa
f9 shall NOT exceed 2/3f f9 = 86,67 Mpa
fp shall NOT exceed 0.67fy fp = 174,20 Mpa

Bearing Stress on base plate

2
Base plate area Abp=LaLb Ab = 105600,00 mm
Bearing Stress δc=W1/Abp δc = 0,16 Mpa
Allowable bearing stress δ = 8,00 Mpa

Page 35 of 41
 PVC-6907

CASE 2 - SADDLE "B"

Preliminary calculations

Shell thk uncorroded t = 25,4 mm

Head thk uncorroded te = 25,4 mm
Shell mean radius (Do-t)/2 r = 165,1 mm

Saddle/tan distance A = 525,0 mm

Ratio r/2 = 82,6 mm
Saddle calculation equations used for = Unstiffened shell - Saddle not near end

Material type = Ferritic

Safety factor (from para. 3.6.1.1) s = 1,4
Modulus of elasticity (from table 3.6-3) E = 206000 Mpa
Elast. Inst. Pressure = 1,21Et2/r2 pe = 5899,64 Mpa
Yield point pressure = 2sft/r pyss = 93,05 Mpa
Ratio = pe/pyss K = 63,41
Factor from fig. A-2 ∆ = 0,6

Longitudinal bending moments (para. G.3.3.2.2)

2 2 2
At mid span = W1L/4[(1+(2(r -b )/L )/(1+4b/3L))-4A/L] M3 = 17497388,87 Nmm

At support = -W1A[1-(1-A/L+((r2-b2)/2AL)/(1+4b/3L))] M4 = -756995,68 Nmm

Design factors

Ratio A/r = 3,18

Ratio L/r = 44,18

Factor K1 (table G.3.3-1) K1 = 0,161

Factor K2 (table G.3.3-1) K2 = 0,279
Factor K3 (table G.3.3-2) K3 = 0,799
Factor K4 (table G.3.3-2) K4 = Negligible
Factor K5 (table G.3.3-4) K5 = 0,0645
Factor K5 (see note 1) K5 = 0,0645
Factor K6 (table G.3.3-3) K6 = 0,0238
Factor K6 (see note 1) K6 = 0,0238
Factor K9 (table G.3.3-5) K9 = 0,288

Notes: 1) Factors interpolated using an angle equal to θ+12° to calculate stresses f5 and f6 at the edge of
extended saddle plate

Page 36 of 41
 PVC-6907

CASE 2 - SADDLE "B"

Stresses Calculation

Longitudinal Bending at mid-span G.3.3.2.3 (with pressure)

At highest point f1=(p+pm)r/2t-M3/πr2t = 16,33 Mpa

At lowest point f2=(p+pm)r/2t+M3/πr2t = 32,42 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (with pressure)

Near equator f3=(p+pm)r/2t-M4/K1πr2t = 26,54 Mpa

At lowest point f4=(p+pm)r/2t+M4/K2πr2t = 23,13 Mpa

Longitudinal Bending at mid-span G.3.3.2.3 (without pressure)

At highest point f1=pr/2t-M3/πr2t = -8,04 Mpa

At lowest point f2=pmr/2t+M3/πr2t = 8,04 Mpa

Longitudinal Bending at saddles G.3.3.2.4 (without pressure)

Near equator f3=pr/2t-M4/K1πr2t = 2,16 Mpa

At lowest point f4=pmr/2t+M4/K2πr2t = -1,25 Mpa

Longitudinal Compressive (with internal pressure)

At highest point fc=pmr/2t-M3/πr2t = -8,04 Mpa

Allowable Longitudinal Stresses

f1 shall NOT exceed fs = 216,00 Mpa

f2 shall NOT exceed fs = 216,00 Mpa
f3 shall NOT exceed fs = 216,00 Mpa
f4 shall NOT exceed fs = 216,00 Mpa
fc shall NOT exceed ∆sfs = 181,44 Mpa

Page 37 of 41
 PVC-6907

CASE 2 - SADDLE "B"

Stress Components (B3.2(a))

At mid-span (with pressure)

At highest point p = 7,50 Mpa

Circumferential σθ = p ri / t = 45,00 Mpa
Longitudinal σz = f1 = 16,33 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 28,67 Mpa
At lowest point p=p+pm = 7,50 Mpa
Circumferential σθ = 45,00 Mpa
Longitudinal σz = 32,42 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 36,17 Mpa

At support (with pressure)

At highest point p = 7,50 Mpa

Circumferential σθ = p ri / t = 45,00 Mpa
Longitudinal σz = f3 = 26,54 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 30,29 Mpa
At lowest point p=p+pm = 7,50 Mpa
Circumferential σθ = 45,00 Mpa
Longitudinal σz = 23,13 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 26,88 Mpa

At mid-span (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f1 = -8,04 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 8,04 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = 8,04 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 8,04 Mpa

At support (without pressure)

At highest point p = 0,00 Mpa

Circumferential σθ = p ri / t = 0,00 Mpa
Longitudinal σz = f3 = 2,16 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 2,16 Mpa
At lowest point p=pm = 0,00 Mpa
Circumferential σθ = 0,00 Mpa
Longitudinal σz = -1,25 Mpa
Stress intensity max. σθ-σz or σz+0.5p = 1,25 Mpa

Allowable Stress Intensity

Max. σθ-σz or σz+0.5p shall NOT exceed = 216,00 Mpa

Page 38 of 41
 PVC-6907

CASE 2 - SADDLE "B"

Stresses Calculations

Tangential Shearing G.3.3.2.54

In the shell q=K3W1/rt q = 2,22 Mpa

In the end qe=K4W1/rte qe = Negligible Mpa

Circumferential G.3.3.2.6

At lowest point

In the plane of saddle f5=-K5W1/(t+t1)b2 f5 = -0,11 Mpa

At the edge of saddle f5=-K5W1/tb2 f5 = -0,15 Mpa

At the horn

At the edge of saddle f6=-W1/4(t+t1)b2-12K6W1r/L(t+t1)^2 f6 = -0,82 Mpa

At the edge of plate f6=-W1/4tb2-12K6W1r/Lt^2 f6 = -0,82 Mpa

Web Plate G.3.3.2.7

Web stress f9=K9W2/[(r/3)tw] f9 = 7,38 Mpa

Base Plate (according to Pressure Vessel Design Manual - D. Moss)

Overall web length ∑L = 950,00 mm

Unit linear load W1/∑L fu = 14,85 Mpa/mm
Distance from reaction l1 = 57,00 mm
l2 = 163,00 mm
Moment at saddle base [fu/(l1+0.5l2)]l2^2/6 M = 474,87 Nmm
Bending Stress 6M/tb^2 fp = 7,12 Mpa

Allowable Stresses

q shall NOT exceed min. of 0.8fs or 0.06Et/r q = 172,80 Mpa

qe shall NOT exceed 0.25fs qe = 54,00 Mpa
| f5 | shall NOT exceed fs | f5 | = 216,00 Mpa
| f6 | shall NOT exceed 1.25fs | f6 | = 270,00 Mpa
f9 shall NOT exceed 2/3f f9 = 156,00 Mpa
fp shall NOT exceed 0.67fy fp = 174,20 Mpa

Bearing Stress on base plate

2
Base plate area Abp=LaLb Ab = 105600,00 mm
Bearing Stress δc=W2/Abp δc = 0,13 Mpa
Allowable bearing stress δ = 8,00 Mpa

Page 39 of 41
 PVC-6907

CASE 1 - SADDLE "B" - CASE 2 - SADDLE "B"

Anchor bolts data

Bolts nominal size = M20

Bolts core area (shear) Abs = 225,00 mm2
Bolts core area (tension) Abt = 225,00 mm2
Bolts used in calc.s n = 2
Distance between bolts Bc = 330 mm
Saddle height h = 541 mm

Vertical Load, Shear Load and Moment at saddle base

CASE 1 - Vertical Load (downward) Q1 = 16593 N

- Shear Load SL1 = 1369 N
- Moment at Base M1 = 878000 Nmm

CASE 2 - Vertical Load (downward) Q2 = 14110 N

- Shear Load SL2 = 0N
- Moment at Base M2 = 0 Nmm

Total Bolts Stress (tension, shear and combined)

CASE 1

Reaction Rz=Q1/2 = 8297 N

Tension stress (M1/Bc-Rz) / Abt x n ft = -12,52 Mpa NO TENSION

shall NOT exceed "fb" = 172,00 Mpa

Shear stress SL1 / Abs x n τb = 3,04 Mpa

shall NOT exceed "fbs" = 138,00 Mpa

Combined Stress (ft / fb) + (τb / fbs) ≤ 1.4 = 0,02 ≤ 1.4

CASE 2

Reaction Rz=Q2/2 = 7055 N

Tension stress (M2/Bc-Rz) / Abt x n ft = -15,68 Mpa NO TENSION

shall NOT exceed "fb" = 344,00 Mpa

Shear stress SL2 / Abs x n τb = 0,00 Mpa

shall NOT exceed "fbs" = 275,00 Mpa

Combined Stress (ft / fb) + (τb / fbs) ≤ 1.4 = 0,00 ≤ 1.4

Page 40 of 41
 PVC-6907

LIFTING LUGS CALCULATION (DIN 28086)

DESIGN DATA
- Lugs Material ASTM A516 70
- Yield Strength YS = 260,00 Mpa
- Number of Lifting n = 1
- Lifting factor Lf = 1,5
- Lifting Angle β = 30 deg
- Lifting Weight (Maximum reaction) Wo = 11922 N
DIMENSIONS
Fv
- T = 20 mm
- T1 = 20 mm
- d = 40 mm
- D = 100 mm
Fh
- H = 100 mm
- Lw = 100 mm
- wt = 7 mm
- 2c = 70 mm (D+d)/2
- b = 30 mm (D-d)/2

LIFTING LOADS

- Vertical Load = Wo x Lf / n Fv = 17883,0 N

- Lifting Load = Fv / cos β Fe = 20650,0 N
- Horizontal Load = Fv x tan β Fh = 10325,0 N

COMBINED STRESS AT LIFTING POINT (VERTICAL LOAD)

- Bending Moment lugs = Fe x 2c / 8 Mbh = 180688,0 Nmm
2
- Lug Section Modulus = T1 x (b) / 6 Zh = 3000,0 mm3
- Lug Area = (T1 x b) A = 600,0 mm2

- Tension = (Fe / 2) / A δt1 = 17,21 N/mm2

- Bending = Mbh / Zh δb1 = 60,23 N/mm2
- Combined = δt1 + δb1 = 77,44 N/mm2
Less than 0,6 x YS = 156,00 N/mm2

- Shear = Fe / (2 x A) τ = 17,21 N/mm

2

Less than 0,4 x YS = 104,00 N/mm2

COMBINED WELD AT REACTION POINT (HORIZ./VERT. LOAD)

- Bending Moment lugs = Fh x H Mbw = 1032500,0 Nmm
3
- Lug Section Modulus = [(T+2wt) x (Lw+2wt) - (TxLw )] / [6 x (Lw+2wt)]
Zw = 44404,2 mm3
- Lug Area = [(Lw+2wt) x (T+2wt)] - (TxLw)
Aw = 1876,0 mm2

- Tension = Fv / Aw δtw = 9,53 N/mm2

- Bending = Mbw / Zw δbw = 23,25 N/mm2
- Shear = Fh / Aw τw = 5,50 N/mm2
- Combined = √((δtw+δbw)2+(τw)2) ≤ f = 33,24 N/mm2
Less than 0,33 x YS = 85,80 N/mm2
LIFTING LUGS ARE VERIFIED

Page 41 of 41