Condensate Storage Tank Design Overview

Condensate Storage Tank- 14-T-7001
MECHANICAL DESIGN OF FIXED CONE ROOF TANK

(Roof Supporting Structure Below Roof Plate)
CONDENSATE STORAGE TANK
ITEM No. - 14-T-7001
14.00 m Dia x 17.00 m Height)
CLIENT :-
PROJECT:-
0 24/3/2022 Issued For Client's Approval Saurabh KP Sahu KP Sahu

No. Date DESCRIPTION BY CHK'D APP'L
Page 1 of 44
CONTENTS
1.0 TANK PROCESS / MECH. DESIGN DATA
1.1 FINAL ADOPTED MECHANICAL DESIGNED DATA (SKETCH)
2.0 SHELL DESIGN DATA
3.0 CALCULATION OF SHELL THICKNESS
4.0 BOTTOM PLATE DESIGN
5.0 ROOF PLATE & SUPPORT STRUCTURE FOR CONE ROOF
6.0 TANK COMPONENTS' WEIGHT CALCULATION
7.0 CALCULATION OF WIND LOAD
8.0 CHECK FOR OVER-TURNING STABILITY OF TANK FOR WIND LOAD
9.0 INTERMIDIATE WIND GIRDER / STABILITY OF SHELL
10.0 CALCULATION OF SEISMIC LOAD
11.0 STABILITY CHECK FOR SEISMIC LOAD
12.0 SEISMIC LOAD & LONG. COMPRESS.OF BOTTOM SHELL COURSE
13.0 SEISMIC DYNAMIC HOOP TENSION IN BOTTOM COURSE OF SHELL
14.0 CHECK SHELL- ROOF JOINT FOR INTERNAL PRESSURE -" APPENDIX-F"
15.0 CHECK SHELL- ROOF JOINT FOR FRANGIBILITY
16.0 CHECK FOR UPLIFT & BOLT STRESSES
17.0 CHECK FOR COUNTER BALANCING WT
18.0 CHECK FOR ANCHOR-BOLT CHAIR & REACTION ON BOTTOM SHELL COURSE
Attachment -1:- DEVELOPMENT OF SPECTRA GRAPH FOR GIVEN SITE DATA
Page 2 of 44
PREAMBLE
.(1) For Wind Load Calculation factors are refined/with Clients Spec.Height effect is also
considered to calculate average weighted wind pressure along the shell height of ta
Pressure coeff is converted into velocity coeff.along with height.
.(2) This tank is treated as SUG 2 Structure as per Client,s Specification

Thus Importance Factor is taken as 1.25 -Table E-5 of API 650
.(3) Emergency Vent/ Breather Valve is a vendor supply item. Its Manufacturer
shall furnish capacity calculation /selection graph as per API 2000.
Therefore that calculation shall be not a part of this present design report.
REFERENCE DOCUMENTS
1) Welded Tank for Oil Storage, API Standard 650, 13th Edition, Errata 1, January 202
Appendix-A-
2) Mech Design Basis :Process Data Sheet
3) Seismic Load -Spectra-ASCE 7-2016 `

( But Method Followed id API 650 Annex-E with given Fa, Fv, S1 Ss)
4) Wind Load :-ASCE 7 -2016
5) Client's Tank Design Specification
6) Client's General Specification for Supply of Pressure and

Non -Pressure Equipment. (PDH PLANT)
Page 3 of 44
1. TANK PROCESS / MECHANICAL DESIGN DATA
1. Item No 14-T-7001
2. Type of Roof (a) Fixed Cone Roof

(b) Support Structure - Below OR Below Roof Plate
Above Roof Plate ?
3. Service CONDENSATE STORAGE STORAGE
4. Design Code API 650 - ( 13th Edition) + Annex- E
5. Design Condition
a) Capacity
3
i) Nominal 2616.9 m (Geometrical)
ii) Total Working 2363 m3 (Bet. Max Oper.Level & Bottom)
iii) Net Working 2186 m3 (Bet. Max & Lowest Oper.Level)
b) Shell Inside Diameter 14.00 m
c) Tank Shell Height 17.00 m
d) Corrosion Allowance
(i) Bottom shell course 1.6 mm
(ii) Upper shell course 1.6 mm
(iii) Bottom Plate 1.6 mm
(iv) Fixed Roof Plate 1.6 mm
(v) Anchor Bolt 3.0 mm (root dia reduced by this much)
e) Sp. Grav. of stored liquid 0.9880
f) Design Sp. Grav. of liquid 1.0000

o
h) Design Temperature 85 C
i) Design Press.: Internal / Ext. 600.000 25.000 (mm of WC + Full Liquid)

0
j) Flash Point .--- C N/A
6. Materials of Construction Yield Strength (.@ atm.tmp.)
Structural Sections A36 250 MPa

Roof Plates A 516 Gr 70 FyR = 260 MPa
Bottom - (1) Annular Plate A 516 Gr 70 Fby = 260 MPa
(2) Sketch Plates A 516 Gr 70
Shell Courses - (1) Top Course A 516 Gr 70 Fy = 260 MPa
(2) Bottom Course A 516 Gr 70 Fty = 260 MPa
Compression Zone (Shell, Roof, Ring) A 516 Gr 70 MPa
Specific Density of Alloy 7.85 gm /cc
Anchor Bolts (Hot dip Galv.) A 36 Sbyp = 250 MPa

Anchor Chairs A 516 Gr 70 Schairyp = 260 MPa
Modulus of Elasticity of Shell Mat.--Atoms. /Design Temp. 199000 199000 MPa
Page 4 of 44
7. Site Data
2
a) Basic Wind velocity / Pressure 61.111 m/s 202 Kgf / m
b) Horizontal seismic coefficient -- Zone ASCE 7-16 .--- .---

.- Seismic Category of Structure (Table 3) 2 Paki
.- Suppoting Soil of Foundation Soft
c) Live Load For Roof Struct- Point .(1) 122.366 Kg / m2

7 of MDS 1.20 kPa
Page 5 of 44
(Intenal Structure Support- CS

1.1 FINAL DESIGN / ADOPTED with Coating Compatible With
Int. Environment )
(Single Butt-Welded) Plate thk = 7 No of Outer Rafters =28

Slope = 1 / 6 Load on Struc. , kPa = 2.365158
Curb Angle - 75 x 75 x 8
Hand Railing
0 400 x 14
17.000
500 x 14
Operating Level,HHL= 15800 mm (for Design)
6000 x 6 t
12.40
Windgirder - 100 x 100 x 8 thk
6000 x 8 t
Tank I.D. = 14000 mm
Min. Oper,HLL = 1150 mm

4500 x 10 t Annular Plate = 10 mm x 900 mm wide (w)
Bottom Plate = 8 mm
Foundation Slope, 90
0.0  w.r.t. Shell, = deg
24 No. w
M56 Bolts
(Concrete Pad /Sand Pad Firm Support)
Page 6 of 44
LOADING ON RINGWALL FOUNDATION
Loads Wind Seismic

Ring Wall Slab Foundation
Shear ( kN) 382.06 3650.95 3650.95
Moment (kN.m) 3308.91 (about centre) 24476.80 34234.61

8306.02 (about edge)
Bearing Pressure Below Shell,( N / m )
(Includ. Wt & Seis. Moment) 182225.2 182225.2
COUNTER BALANCING WT = 681.96 tonne (in the form of foundation/ ringwall)
WEIGHTS ( tonnes)
Erection = 88.99
Operating = 2533.78 ( with design liquid)
Operating = 2436.15 ( with process liquid, operating ht)
Hydro-Test = 2705.94
ANCHOR CHAIR DETAILS 116 mm Dia. x 20 thk Washer

CS Chair Thk = 40
180 BCD = 14226
8
(Min.Fillet Size) 188
112 420
Gusset Plt. Thk 25
Base OD= 14150
12 thk., Pad ( Shell Mat)

For Anchor Chair
(Along with fillet Pad integrally Attached to Shell
with fillet & plug-welds --> -RF Pad 80 mm beyond
chair all around.
Page 7 of 44
2. SHELL DESIGN DATA
Liqud Levels / Sp. Gravity/ Pressures /Temperature
Tank Diameter D = 14000 mm = 14.000 m

Tank Height Ht = 17000 mm = 17.000 m
High High Liquid Ht. (HHLL) HHL = 15800 mm = 15.800 m
Max. Operating Liquid Ht. HOL = 15350 mm = 15.350 m
Minimum Operating Liquid Ht. HLL = 1150 mm = 1.150 m
Max. Design Liquid Height For
H = 17000 mm = 17.000 m
Shell Thk Design
Hydrotest Liquid Height HT = 17000 mm = 17.000 m
Stored Product Sp.Gravity Gl = 0.9880 --

Design Sp.Gravity G = 1.0000 --
Test Sp.Gravity Gt = 1.0000 --
Operating Int. Vap. Press. pioper = 100.0 mm of water = 0.981 kPa

Design Int. Vapour Press. pi = 600.0 mm of water = 5.884 kPa
Hydrotest Int. Pnuematic Pr pt = 750.001 mm of water = 7.3550 kPa
Operating Internal Vacuum pooper = 25.0 mm of water = 0.245 kPa

Design Internal Vacuum pe = 25.00 mm of water = 0.24520 kPa
o o
Operating Temperature Temp op = 51 C = 123.8 F
o o
Design Temperature Temp d = 85 C = 185 F
Reduction Factor on YP Ftemp = 1.0000 (for C.S.) (Refer Annex-M)
Insulations
Insulation Thk on Shell tins = 50 mm
Insulation Thk on Roof tinsr = 50 mm
Insul Sp.Grav Sins = 0.25 (hot)
Internal Liner/Coating or Scale Deposit = 1.00 Liner Applied During Erection

Inter.Scale/Liner Thk on Shell t lin = 1 mm
Inter. Scale/Liner Thk on Roof t linr = 1 mm epoxy coating
Inter. Scale/Liner Thk on Bott t linb = 1 mm
Scale / Liner Sp.Grav S lin = 1.20
Material of Shell :-
Type of Material - CS or SS or AL ? = 1 CS
Material - 1 Material - 2
Material Group I A 516 Gr 70 A 516 Gr 70
YP 260 YP 260 MPa
Product Design Stress (Basic) 173.000 173.000 MPa

* Product Design Stress, Sd = 173.00 173.00 MPa
Hydrostatic Test Stress, St = 195.000 195.000 MPa
as per API 650

* with temp. correction
Page 8 of 44
3. CALCULATION OF SHELL THICKNESS
Design Code ? 3 = API 650
Height of Design Liquid Equivalent to Design H(pi) = pi / (1000*G)

Internal Pr. 0.6000 m
Height of Test Liquid Equivalent To Test H(pt) = pt / (1000*Gt)

Internal Pr., 0.7500 m
Min. Nom.Shell Thickness Reqd. for tmin = 5.0 mm (API 650 CL 5.6.1.1)
Present Dia.of Tank,
Reqd. Min Design Shell Thickness td = {4.9D ( H - 0.3 ) G } /( E.Sd )+ CA, mm
Reqd. Min. Hydro-Test Shell Thick tt = {4.9D ( Ht - 0.3 ) } / (E.St), mm
where
H = Design Liquid Height above Bottom of Shell Course
under consideration , m
= Liquid Height above Bottom of Shell Course + H(pi) { API 650-F.2.1}
= 17.600 m (for e.g. bottom shell course)
Ht = Test Liquid Height above Bottom of Shell Course

under consideration , m
= Test Liquid Height above Bottom of Shell Course + H(pt) { API 650-F.2.1}
= 17.75 m (for e.g.bottom shell course)
D = Tank Inside Diameter = 14.00 m

E = Weld Joint Efficiency = 1.00 RT as per API 650
As an example for bottom shell course, thickness shall be as below
td = 4.9 x 14 x ( 17.6 - 0.3 ) / (1 x 173 ) + 1.6
= 8.4600 mm
tt = 4.9 x 14 x ( 17.75 - 0.3 ) / (1 x 195 )
= 6.1390 mm
= Max ( td, tt, tmin )

Reqd. Min. Thk, tmin
= Max ( 8.46 , 6.139 , 5 )
= 8.460 mm
Provided thk, ta = 10.00 mm
Page 9 of 44
Shell Course Shell Corrosion Design Calculated Test Calculated Reqd. Final
Course Height Course Allow. Liquid Design Liquid Test Thick. Thick. Max Provided
No. Material - Height Thick. Height (tmin, td, tt) Thick.
from
Bottom (W) ( CA ) (H) (td) ( Ht ) (tt) (tmin) (ta)
mm mm m mm m mm mm mm
1 1 2500 1 1.60 17.600 8.4600 17.750 6.1388 8.4600 10
2 2 2000 1 1.60 15.100 7.4687 15.250 5.2593 7.4687 10
3 3 2000 1 1.60 13.100 6.6756 13.250 4.5557 6.6756 8
4 4 2000 1 1.60 11.100 5.8825 11.250 3.8522 5.8825 8
5 5 2000 1 1.60 9.100 5.0895 9.250 3.1486 5.0895 8
6 6 2000 1 1.60 7.100 4.2964 7.250 2.4450 5.0000 6
7 2000 1 1.60 5.100 3.5034 5.250 1.7414 5.0000 6

7
8 2000 1 1.60 3.100 2.7103 3.250 1.0378 5.0000 6
8
9 500 1 1.60 1.100 1.9172 1.250 0.3342 5.0000 14
9
 17000 ( Total Shell Height)
NOTE:_ (1) For exact location of weld seams / course height refer fabrication
/GA drg. Breaking in Shell Courses , is used to fill The Table for calculation,
not affecting the result for tanks of lower height.
(2) Thickness of Top Shell Course = 6 mm
Page 10 of 44
4. BOTTOM PLATE
( API 650 Cl 5.4.1) / (API 650 S.3.1.2)
Material of Construction = A 516 Gr 70

Corrosion Allow. = 1.6 mm
Minimum thickness required = 6 + CA in bottom plate
= 7.6 mm
Provided Bottom Plate thk = 8.0 mm
Corroded Bottom Plate Thk = 6.4 mm
4.1 Annular Plate Below Shell

( API 650 Cl 5.5.1) or (API 650 S.3.1.2)
Butt- Welded Bottom Annular plate shall be for material group IV to VI only,as per the
Design Code API 650, if the stress induced limit is as below:-
Annular Plate Material = A 516 Gr 70

Yield Strength of Botomt Plate Material
(a) At Design Temp. Fby = 260 MPa
(b) At Ambient Temp Fy = 260 MPa
Effective Product Height = HxG
= 17.60 m (including int. pr)
< 23 m, Hence Analysis as per
Table 5.1a, is acceptable
Stress in Bottom Course of Tank S= 4.9D (H - 0.3 ) G / t
Thick. of Shell Bottom Course of Tank t = 8.40 10.00 ( Corroded | New)
(1) Prouct Fill Condition = 141.2833 MPa ( Corroded Condition )

< 160 MPa, Annular Plate Not Needed
(2) Hydrotest Condition = 119.707 MPa (Newly Built )

< 172 MPa, Annular Plate Not Needed
Greater of above two stresses S= 141.2833 MPa
Annluar Bottom Plate Not Reqd.
Page 11 of 44
Annular Plate Still Provoded as per Client's Spec ( Tank Dia greater than 12 m) .--
Corresponding minimum reqd. thk .(1) = 6.0 mm for product stress

(as per Table 5.1a) (without corrosion) .(2) = 6.0 mm for hydrotest stress
Greater of two = 6.0 mm
Min Reqd Thick of Annular Plt = 7.6 mm (with C.A.)
Provided Thick of Annular plate ta = 10 mm (uncorroded)

= 8.4 mm (corroded)
Design Density of Liquid G= 1.000
Qualifying Density of Liquid for CL 5.5.2 G1 = Min.( G, 1.0)
= 1.00
Qualifying Density of Liquid for CL 5.11.2.3 G2 = Min.( G, 0.7)
= 0.70
Qualifying Thickness of Anuular Plate for tb1 = Nominal thk of annular Plate From Table 5-1a
Width calculationfor = 10 mm
Qualified Corroded Bottom thk. to calculate tb = 8.4 mm ( CL-5.11.2.3)

wL
Maximum Design Liquid Level Incld . Int Pr H= 17.00 m (excludes int. pr)
i) Minimum Clear Radial Width Inside = 600 mm (CL 5.5.2)
ii) Min. Rad. Clear Width of plt reqd, Wanplt = 2tb1 *sqrt [ Fy / (2*G1] (CL 5.5.2)
= 558.40 mm
iii) Min.Width of annular plt reqd, Wanplt (Self- = 490 mm (Eq- E.6.2.1.1.2 -1a)
anchored tank for seismic load)
iv) Min.Width of Annular Plate Required (For Wan wind = Min [greater { 0.024* t b*sqrt {Fby /(G2 H)} ,
wind overturning - CL- 5.11.2.3 (2)) --with 0.45} , 0.035D] m
Liquid Density smaller of ( 0.7 and actual
product)
= Min [ Greater of { 0.9423, 0.450 }, 0.49 ] m
= 490 mm
Max . of above Four, Clear Radial Width, Wradp = 600.00 mm
Projection of Annul. Plt. Outside Shell = 65.0 mm
Annul.Plt. Overlap with Sketch Plate = 65.00 mm
(a) Minimum Total width required = Wradp + Project.out side shell ( = 65)
+ bott.shell thk + overlap inside
( for un-anchored tank) = 740.00 mm
(b) Minimum Total width required = Max {(i), (ii)} + projection out side shell
+ bott.shell thk + overlap inside
( for mechanically anchored tank) = 740.00 mm
Provided Width of Annular Plate Wapl = 900.0 mm* = 0.900 m
Page 12 of 44
5.0 ROOF PLATE AND SUPPORT STRUCTURE

(API 650 Cl. 5.10.2.2)
5.1 Geometry and Min. Thk of Cone Roof Plate
Corrosion Allow.for Roof Plate = 1.6 mm

Roofing Plate Min.Thickness = 5 + Corrosion Allowance
= 6.6 mm
Adopted Roof Plate Thk = 7.00 mm
Corroded Roof Plate Thk, t = 5.40 mm
Joint Efficiency, E = 0.35 Lap Welded - without RT
Effective Int.Pr, P = Wind + Pi - DL (in kPa)
= 5.95 kPa (Load combination,API 5.2.2 c)
Allow. Tensile Stress, Sd = 173.00 MPa
Yield Stress of Roof Plate, Fy = 260000 kPa
Temperature Factor, Ftemp = 1.0
For Int. Pr., Cone Roof = P.R / [cos  x Sd x E] + CA (API 650 F.6.1)
min.thickness , tinpr =
= (P x 0.5 D) /(cos(/2 - x Sd x E) + CA
= 5.79 mm >= 5 mm
= 5.79 mm
5.2 Roof Weight Calculation
(Supporting Structure for Roofing Plate shall be as per Drawing / Standard)
Weight of Roof Support Structure = 5500 kg
Diameter of Tank D = 14.00 m = 14000 mm
Normal to Cone at Shell-Roof Joint , Rc = 42579.338 mm
Slope of Roof wrt horizontal at  = tan-1 (1 / 6 ) slope > 1/16
shell-roof joint = 0.1651487 radians = 9.462322 deg
= > 1/16 API 650 5.10.4.1
Ht of Cone Roof Hcone = 0.5D x tan 

= 1166.67 mm 1.1667 m
Surface Area of Cone S = 0.5D x sqrt[(0.5D)2 + Hcone2 ]

2
= 156.06154 m
Weight of Cone Roofing Plate = t x steel density x Surface area
= 9705.3623 kg (2.0% extra for
overlap,weld, etc.)
5.3 Maximum Rafter Spacing
(API 650-5.10.4.4)--> Max. 0.5
= t * [1.5 (Fy *Ftemp) / p] < 2100 mm
Rafter Spacing- Roof Plate Span,
b = 2192.8 mm < 2100 mm
= 2100.0 mm
Num. of Rafters on Shell Periphery = 28.0 (Includ Sub Rafter)
Rafter Spacing Provided = 1570.8 mm
Where Gravity Loads
p --> Max of Load = (e) 1)-- DL + (Lr or Su or Sb)+ Fpe.Pe}
API 650 5.2.2 -(c), = (e) 2)-- DL +Pe +0.4( Lr or Su or Sb )
e(1) & e(2)
Live Load , Lr = 1.20 kPa

{Client Spec CL4.4}
Additional live load on = 0.00 kPa

Platforms/ walkway area, Lra
Page 13 of 44
Area of Central Platform and = 0 m2 ( incld apporach stair)

Walkway , AP
Area of Tank Roof on = 153.94 m2

Horizontal plane , AT
Additional live load on = Lra * AP / AT

Platforms/ walkway area = 0 * 0 / 153.94
(averaged over full roof) = 0.000 kPa
(with additional
Resultant Live Load, Lr = 1.200 kPa load on platform)
Balance Snow/Sand Load, Sb = 0.00 kPa

Un-Balance Snow/Sand Load, Su = 0.000 kPa
External Pressure ,Pe = 0.24520 kPa ( int. vacuum)

Dead Weight Load on Roof Plate
Wt taken by roof plate
(1) Insulation on Roof = 3751 Kg (Refer (m),(n), (x),(y) of
(2)Coating/ Liner on Roof = 185 Kg Wt Analysis)
(3) Roof Plate = 9705 Kg
(4) Wt. (p.form,nozzles, Stiffene = 800 Kg
(5) Ext. Roof Structure = 0 Kg (Includes R.Struct if
DLR = Droof 14441 Kg above plate)
Total Dead Load , DL = Dead Load of Roof Plate (Avg.Uniform)

= Droof / ( /4 D2) (excluding roof struct. if internal
= 0.919957 kPa (Uniform Pr)
5.4 Load Combination as per API 650 5.2.2
Fpe = Ratio of Normal = Max ( 0.4 , (0.2452 / 0.2452 ) )

Operating Ext. Pr to Design
Ext Pressure (Pe), min is 0.4 = 1.000
Load Combination, e(1), T = DL + ( Lr or Su or Sb) + Fpe.Pe
(1) Without Snow Load, T1 = DL + ( Lr) + Fpe.Pe kPa

= 2.365158
(2) With Sb Snow Load, T2 = DL + ( Sb) + Fpe.Pe

= 1.165157 kPa
(1) With Su Snow Load, T3 = DL + ( Su) + Fpe.Pe

= 1.165157 kPa
Load Combination, e(2), U = DL + Pe + 0.4( Lr or Su or Sb)
(1) Without Snow Load, U1 = DL + Pe + 0.4( Lr )

= 1.645157 kPa
(2) With Sb Snow Load, U2 = DL + Pe + 0.4( Sb)
= 1.165157 kPa
Page 14 of 44
(3) Without Snow Load, U3 = DL + Pe + 0.4(Su)

= 1.165157 kPa
Maximum Design Gavity Load, p1 = 2.365 kPa Max [ U1,U2,U3,T1,T2,T3 ]
Load combination 5.2.2 c)

(For Roof Plate welded to = DL + W + Fp.Pi
supporting Struct.)
= DL + PWR + Fp.Pi = DL + PWR + Fp.Pi
= DL + Cpe.Pdi + Fp.Pi (refer following CL 7.0 for

wind load on roof)
p2 = -5.953813 kPa
p = max( p1 ,abs(p2) ) (If plate welded) otherwise, p1
= 2.365158 kPa
5.5 Curb Angle at Shell Top
Min. Curb Angle Size
(AS API 650 Cl 5.1.5.9 (e) ) 50 x 50 x 6
Is Curb Angle Provided ? 1 yes

75 x 75 x 8 Curb angle for circularity of shell & Comp. Area
2
Curb angle Wt / Sec.Area = 8.888677 kg / m 1138.0 mm
5.6 Compression Ring Provided at Shell-Cone Junction-

(Refer Section 14 of Calculation - for API 650 Annex -F)
(1) Ring Section Weight /Area = 0 kg / m 0 mm2 (Rect. Bar)

(2) Additional Area in Thicker Roof Plate = 2996 mm2 (Annular at Roof Edge)
2
(3) Tension / Comp. Ring = 0 kg / m 0 mm
Page 15 of 44
6. WEIGHT CALCULATION
(a) Tank Shell = 47009 kg

(b) Roof Plate = 9705 kg
(c) Supporting Structure for Roof Plate = 5500 kg
(d) Curb Angle = 391 kg
(e) Compression Ring at Shell Top /UPN350 = 0 kg (Rect. Bar)/ Section
(f) Additional Wt in Thicker Annular of Roof Plt = 0 kg (already accounted in roof plt)
(g) Primary Girder/Walkway Around Shell = 0 kg

(h) Wind-girder / Stiffening Ring no 1 = 536 kg
(i) Wind-girder / Stiffening Ring no 2 = 0 kg
(j) Wind-girder / Stiffening Ring no 3 = 0 kg
(k)-(i) Spiral Stairway = 1530 kg

(k) (ii) Additional Ladder (Inside & Outside) = 200 kg
(l) Intemid. Platforms on shell = 1050 kg
(m) Platform and Walkway with handrailing to Centre = 0 kg (Inclu.Over-Bridge if provided )
(n) Roof Nozzles = 800 kg (exclud. stillwell)
(o) Hand Railing on Walkway or at Roof Edge = 489 kg
(p) Nozzle /COD, Appurtanences in shell = 1500 kg (incld bott drain pipe if any)
(q) Stiff.Ring on Shell for Bridge-Post & Its Ht = 0 kg / 9 m

(r) Skimmer Device, Inter.Packing, Attachments,etc.on = 0 kg 0 (UDL on shell ht)
(s) Chamber /Partion Plate attaced to shell (top to bottom) = 0 kg / 0 .--- do--
(t) Stillwell, Feed Pipe supported by shell up to bott. = 1500 kg / 0 .--- do--
(u) Wt Attached on Shell & its CG Ht -24" Downcomer 12.7 thk = 0 kg / 5 m , from tank bottom
(v) Anchor Chairs & its centre's Ht = 1122 kg / 0.25 m , from tank bottom
(w) Heating Coil = 0 kg / 0.3 m , from tank bottom
(x) Stiffeners / Attachment on Roof Plating (At Erection onwards) 0 kg / 0.000 m , from tank bottom
(y) Attachment /Piping on Roof Plating (Operation onwards) = 0 kg / roof cg m , from tank bottom
(z) Wt of Struct.Supported by Shell (Erection) = 0 kg / 0
(a1) Equip. Supported on Shell Top (Operation) = 0 kg / 0.000 << Agitator
(a2) Bridge Attached on Shell- & Its Ht (At Erection onwa = 0 kg / 11 m
(b1) Insulation on shell = 9346 kg

(c1) Welded Insulation Support & Cladding on Shell = 4985 kg
(d1) Insulation on roof = 1951 kg
(e1) Insulation support & cladding on roof = 1800 kg
(f1) Liner on Inner Surface of Shell = 897 kg

(g1) Liner on Inner Surface of Roof = 185 kg
Total As built Wt, (excl. bottom plate & liner on = 90496 kg <-- Sum = { (a) -> (g1)} = W4
it, scale on shell & roof) = (W4)
Central Feed Drum Resting on Bottom Plate = 0 kg

Bottom Annular Plate = 3168 kg
Bottom RF for COD (for thk over Annular Plt) = 0 kg
Base / Sketch Plate = 7708 kg
Liner on Inner Surface of Bott Plate = 185 kg
Erection Weight (Metal) = 88.99 tonnes (W4+ bot wt - insul - Scale

(Excl. IFR, insul, liner but incld. heating coil) .- operating equip)
Geometrical Capacity /4.D2.Ht ) = 2616.9 m3
/4.D .HL)*G
2
Design Liquid Weight = 2432.2 tonne (Wp) Vol = 2432.22
(based on design liquid & HHLL)
Page 16 of 44
/4.D .HOL)*Gl
2
Normal Operating Liquid Wt = 2334.6 tonne Vol = 2362.95
(process liquid & normal operating ht, HOL)
Hydrotest Weight = 2705.9 tonne

(erection wt + test liquid wt)
Opertating Weight ( For Design ), Wop = 2533.8 tonne

( based on design liquid with HHLL)
Opertating Weight ( With Process Liquid) = 2436.2 tonne

( based on process liquid with normal ht)
Wt.Loss due to corrosion on Shell Surfaces = 9391 kg
Wt.Loss due to corrosion in Roof Plate = 1987 kg
6.1 Dead Weight Combination:- Shell, Roof Plate & Struct. + Other (Table 5.21a)
Dead Load In Corroded Condition Carried by Shell, (Includes--> W1 = W4 - (Liner & Corrosion in Shell & Roof)
Fixed Roof Struct., Roof Plate, Insul & Liner on shell & roof ,
Excludes Bottom Plates) = 78036 kg (corroded) (Ws)
Dead Load In Corroded Condition Carried by Shell, (Includes-- W2 = W5 - (Liner & Corrosion Allow. in Shell )
> Fixed Roof Structure but excludes-> Bottom & Roof Plate,
Bott. & Roof Insul / Liner & Assesories Attached to Roof Plate) = 66567 kg (corroded)
Dead Load In As Built Condition Carried by Shell (New Test W3 = 78117

Condition-Including Roof Structure & Roofing Plate But
excld.bottom plt, Insulation,Liner,coating)
Dead Load In As-Built Condition Carried by Shell, (Includes -- W5 = DLS = 77753 kg

> Roof Structure below Roof-Plate but excludes-> Bottom & (uncorroded)
Roof Plate, Bott. & Roof Insul / Liner & Assesories Attached to
Roof Plate & Attachment on Shell During Operation )
As-Built Wt. of Roofing Plate on Support Structure ( Includes - DLR = 13641 kg

-> insulation/liner, platform, nozzles attached to the roof plate)
+ Roof Structure if Above Roof Plate
Centre of Gravity of Shell Plates only = 7.827 m (uncorroded)
Combined Centre of Gravity of Shell

plate and supported components (Xs) = 7.727 m (uncorroded)
(excluding roofs & its attachments )
Page 17 of 44
7. CALCULATION OF WIND LOAD

( Wind as per ASCE 7-16 )
Effective Shell Outer Diameter Do = 14.120 m

Tank Shell Height, Ht = 17.000 m
Tank Bottom from FGL Hb = 0.300 m
Tank Top TL Ht from FGL H = 17.300 m
Basic Wind velocity at site ( Vb = 61.11 m/s = 220.00 km/hr
3-sec gust velocity) upto 10 m
Design Wind Velocity at Height z Vz = ( Vb ).Kd.Kz.Kzt m/s
(Sqare Root of Pr Coeff used for Velocity Coeff.)
Location Terrain Category = 2 (Open Terrain with scaterred objects)
Where Factors For Various Effects, as defined in Structure (Shell) Height,upto

code as in Side Table :--> 10 m 15 m 20 m
Directional Factor ( API 650 -5.9.6.1 Note 2) Kd = 0.975 0.975 0.975

Ht effect - on Pr Exposure (converted on Velocity)
Kz = 1.020 1.039 1.082
, Terrain Category 2, Table-26.10-1
Site Topography (unknown) Factor Kzt = 1.00 1.00 1.00
Gust Factor for Exp. C ( API 650 -5.9.6.1 Note 2) G = 0.85

Impartance Factor, For catagory II strucrture, I = 1.00
Exposure C
Adopted Design Wind Velocity, ( along height of Vz = 60.755 61.899 64.428 m/s
tank)
Dynamic Wind Pressure At height z, Pz = 0.613* Vz2 ( V in m / s )
2262.691 2348.677 2544.571 N / m2
Design Wind Pressure At height z, Pdz = 0.613*I*G* Vz2 ( V in m / s )
= 1923.2874 1996.375 2162.885 N / m2
= 196.13374 203.5871 220.5675 kgf / m2

Adopted Design Wind Pressure at Different Height
Pdi = 196.13374 203.5871 220.5675 kgf / m2
Respective Ht of Shell Portion Hi = 9.7 5 2.3 m
Total Horizontal Wind Force on Cylindrical Shell PHD =  Do *Hi * Pdi) kgf
(without shape effect & contengency factor)
.= 26863.261 14373.25 7163.15 kgf
= 48399.661 kgf
Weighted Average Wind Pressure on Shell PWS = PHD / (Do x Ht)

(without shape effect & contengency factor)
= 201.63165 Kgf / m2 = 1.977 kPa
Factor to account Piping, Stair, Platform Fp = 1.15 ( contengency factor)
Shape Factor/Pr Coeff. For Cylinder for Wind

Cf = 0.70
Force
Overall Ht of Tank Incld. Roof H = 18.17 m

Overall Tank Ht / Diameter Ratio H/Do = 1.29 Roof Ht / Dia, f/Do = 0.082625
Pressure Coeff. for Load on roof Cpe = 2.08988 API 650 -5.2.1.k(1)
= 1.86/ 0.89 = 2.08988
Page 18 of 44
Design Horizontal Wind Shear on Cyl Part PH = Fp.Cf.(qz.Ae)

(with shape effect & contengency factor)
= Fp*Cf * Do * ( Hi * Pdi) kgf
= Fp *Cf * PHD
= 38961.727 kgf
Wind Upward Pressure on Tank Roof PWR = Cpe. (Pdi) (with Pdi at top of shell )
= 460.95962 kgf / m2 = 4.52017 kPa

Wind Force Acting on Tank Roof Pe = /4*Do .PWR
2
= 72180.878 kgf Fixed Cone Roof
Location of Pe on Cone/Dome Roof e = 0.0*Do = 0 m

2
Uplift due to Int. Design Vapour Pr. Wupi = 0.25.D .Pi
= 9.236E+04 kgf (Pi in mm of H2O)
Wind Moment about B (including wind on roof) Mw]B = PH .Ht / 2 + Pe .e
= Fp.Cf.(qz x Ae x Liver Arm) + Pe x e
= 337437 kgf .m = 337.44 tonne .m

Wind Moment about A (including wind on roof) Mw]A = Mw]B + Pe x ( Do/2)
847034 kgf .m = 847.03 tonne .m
Mws]A (wind loas on shell only about A) MWS]A = PH .Ht / 2
= 337437 kgf .m = 337.44 tonne .m
8. CHECK FOR OVER-TURNING STABILITY OF TANK FOR WIND LOAD

AND INTERNAL VAPOUR PRESSURE ( API-650 CL 5.11 )
As-Built Weight ( Nominal Wt.) Carried by Shell,
(Includes--> Fixed Roof Structure, Shell insulation, Liner
77753 kgf = 762441 N (W3)
but excludes-> Bottom & Roof Plate, Bott. & Roof Insul /
Liner & Assesories Attached to them) , DLS =
As built Wt (Nominal Wt), of Roofing Plate ( 13641 kgf = 133762 N

Includes Liner / Insulation, Roof Nozzles, Platform,
Assessories attached to Roof Plate) , DLR =
tb = Qualified Corrod Bott thk. to calculate wL = 8.40 mm ( API 650,CL-5.11.2.3(1) )
wL = Min.of [59tb*sqrt{Fby*HOL }, 70.4HOL.D] .= Min.[ 32949.015 10590.3 ]

( Normal Operating Liquid Considered )
= 10590.27 N /m
W L = total Liquid resisting uplift .= (wL ..D/9.806) = 47500 Kgf
Mpi = Wupi* D/2 = 646540 Kgf .m
FP = Max (0.4, Poper/Pi ) = 0.400
FP*Mpi = (/4*D2)*FP.Pi * D/2 = 258616 Kgf .m
MDL = DLS * D / 2 = 544268 Kgf .m
MDLR = DLR * D / 2 = 95486 Kgf .m
MF = W L * D / 2 = 332500 kgf.m
Page 19 of 44
1) 0.6 Mw]A + Mpi = 1154760.2 kgf.m
( MDL / 1.5 + MDLR ) = 458331.09 kgf.m

Not Applicable as R.Plate Supported < (0.6Mw]A + Mpi), Anchor Reqd.
2) Mw]A + FP.Mpi = 1105650 kgf.m
( MDL + MF )/ 2 + MDLR = 533869.64 kgf.m

Not Applicable as R.Plate supported < ( Mw]A + Fp.Mpi), Anchor Reqd.
3) Mws]A + FP.Mpi = 596053 kgf.m
MDL / 1.5 + MDLR = 458331.09 kgf.m

Applicable for Supported/Unsupported Plate < ( Mws]A + Fp.Mpi), Anchor Reqd.
Condition (1) & (2) above are not valid
Hence anchorage is required for Stability against Overturning due to wind load .
e
Wind Suction , Pe
DLR
WUPI
PH
Do/2
DLS
H/2
wL wL
A
B
Wind Loading on Foundation
(Point B) (Point A) - Toppling of Tank

Wind Shear, Ws .= 38.962 38.962 tonnes
Wind Moment, Mw]B | Mw]A = 337.4 847.034 tonnes .m
Page 20 of 44
9. INTERMEDIATE WIND GIRDER / STABILITY OF SHELL

(As per API 650 Cl 5.9.7 )
Check Buckling in Corroded Condition or As- Built Condition ? 1 Corroded
Assumed Uniform thk of shell, tuniform = 4.4 mm
( Top Shell Course Thk.)
Design Internal Vacuum Pe = 25.000 mm of WC
= 0.2452 kPa
Weighted wind pr on shell PWS = 1.977 kPa
Total Equiv. Ext. Wind Pr., Pw = weighted wind pr on shell + int. vacuum
= PWS + Pe
= 2.222 kPa
= 2222 N / m2
Pbase = 1.72 kPa (Based on 190 kmph wind velocity,without shape factor)
To account Int Vacuum , pressure basis is used.
Taking effect of Wind, Int. Vacuum & Temperature, Max. Ht. of Unstiffened Shell, H1 is given by:-
H1 = vertical distance between intermediate windgirder and ( API 650 CL-5.9.6.1)

top curb angle of shell or top windgirder/walkway
1.5
= 9.47 . t . (t/D) . (WF ) . (Ed /E), m
= 5.68295 m
where t = tuniform
= 4.400 mm
D = nominal diameter of tank
= 14.00 m
WF = wind velocity force factor (for wind velocity effect & vacuum effect )
= ( Pbase /Pw )
= ( 1.72 / 2.222)
= 0.774
( Ed /E ) = Ratio of Design / Base Young Modulii (for temp./material effect)

= 199000 / 199000 = 1.0000
Fy = Min( 210 , YP at Design Temp) = 210.00 MPa
Wtr = W. { tuniform / tactual }2.5
W = actual width of a shell course
Wtr = transposed width of a shell course

tactual = thickness of shell course for which transposed width is being calculated
tuniform = corroded thickness of top shell course assumed as uniform thk
Cmin = lesser distance of n.a. of windgirder's section from extreme fibre
Ireqd = Z.Cmin
Page 21 of 44
shell shell shell transpose

course course d width
Ht thk
(W) (tactual ) (Wtr )
1 2500 8.4 496.45
2 2000 8.4 397.16
3 2000 6.4 783.81
4 2000 6.4 783.81
5 2000 6.4 783.81
6 2000 4.4 2000.00
7 2000 4.4 2000.00
8 2000 4.4 2000.00
9 500 12.4 37.50
 17000 9282.5
Check For Stiffener Requirement:

Total Transposed Height of Shell, TRH = Wtr
= 9282.54 mm
= 9.282542377 m
TRH / H1 = 1.63340 > 1.0
therefore Number of Int. Wind Girder is required = 1
Number of Wind Girder Provided 1
Page 22 of 44
For equal stability stiffener should be welded at equal distances between top girder
or curb-angle and bottom of tank on transposed height
Equal distance of Intermediate Windgirder / Vacuum Stiffeners

d = TRH / (no of stiffeners + 1)
= 4.6413 m (on transposed height )
9.2 (b) Locations of Stiffeners & Their Sectional Properties
Distance of Top Walkway/Windgirder Below Shell-Curb Angle --->> Htop = 0.00 m
Actual Elevation of Intermediate Actual Distance Below

Transp. Spacing
Stiffeners Shell Top / Upper Ring
.(1) First Inter. Stiffener ELT1 = 12.400 m HT1 = 4.600 4.138 m
.(2) Second Inter. Stiffener ELT2 = 12.400 m HT2 = 0.000 0.000 m
Reqd. Minimum Sectional

Modulus of Stiffener # 1, Z1 =
= 6.D2 HT1.( 1/ WF ).(E / Ed) = 66.55665 cm
3
0.5Fy
Reqd. Minimum Sectional = 6.D2 HT2.( 1/ WF ).(E / Ed) = 0 cm3

Modulus of Stiffener # 2, Z2 = 0.5Fy
Properties of Stiffening Ring Sections Provided
Size R/ No.1 Ring No.2

26.8(Dt)0.5 + 26.8(Dt)0.5+
b1 = b2 b2 mm
Windgirders = 210.66 210.66 mm
.(1) 100 x 100 x 8 n.a. h1 = 4.4 4.4 mm
.(2) 75 x 75 x 10 y1 = 2.2 2.2 mm
c1
h1 b2 = 8 8 mm
h2 = 92 67 mm
h2 y2 = 50.4 37.9 mm
b1 b3 = 100 75 mm
b3
b2 h3 = 8 8 mm
y3 = 100.4 75.4 mm
h3
c1 = 48.5 32.8 mm
c2 = 55.9 46.6 mm
Cmin = 48.5 32.8
moi = 4669385 2175897 mm4
Zmin = 83.5 46.7 cm3 OK
( area and weight excluding Area, A = 1536.0 1136.0 mm2
shell portion ) Weight = 536.1 0.0 kg
Elevation = 12.40 12.40 m
Page 23 of 44
10. CALCULATION OF SEISMIC LOADS
Referances :-
API 650 Annex E
Notes- (1) Seismic Loads calculated for Design Density & Max. Possible Operating
Liquid Level (HHLL) = H
10.1 Time Period of Vibration & Seismic Coefficients
Tank Diameter D = 14.00 mm

Tank Height Ht = 17.00 mm
Liquid Level = HHLL H= HL = 15.800 mm
Operating Liquid Ht. / Tank Dia HL/D = 1.129 & D/HL = 0.886
Design Sp. Density of Liquid G = 1.000
Mass Density of Design Liquid  = 1000.000 kg/m 3
Modulus of Elasticity of Shell Material E = 199000.0 MPa
10
9.5
9
y = 10.939x6 ‐ 61.623x5 + 140.46x4 ‐ 167.4x3 + 113.81x2 ‐ 43.566x + 13.582
8.5
C i
8 Series1
7.5 Poly. (Series1)
6.5
6
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
HL / D
Factor, based on HL/ D, Ci = 6.3929 ( From Fig API 650 E.1 )

Extrapolate beyond -(H L /D > 1.5)
Average Tickness of Shell tu = 8 mm ( uncorroded)
Impulsive Time Period of Tank, Ti = Ci.HL .sqrt [.D /(2000.tu.E) ]

(API-650--E-4.5.1-1a) = 0.2118018 sec
Adopted Impulsive T.Period Ti = 0.2118018 sec
Time Period for sloshing Tc = 1.8Ks.sqrt(D)

(convective mode)
.= 3.894 sec
where Ks = 0.578 /sqrt[ tanh(3.68HL/D) ]

0.5781428
Page 24 of 44
API 650 E.4.3-(1) (SITE Not Defined by ASCE 7 Method)

(Site Specific Spectra Used. Refer -->E.4.6.2-2 & E.4.6.2-3)
Horiz. Design Response Spectrum .= (Sa/g).(I /R)

Acceleration Coefficient , Ai or Ac
where (Sa/g) = Design Acceleration Coefficient at 5%

damping for Impulsive period Ti or
Design Acceleration Coefficient at 0.5%
damping for Convective period Tc
Importance Factor of Structure, I = 1.25

Based on Struct. Category as per
Relevant Code (or SUG API 650 Table
Response Reduction Factor R = As per API 650 Table-E 4 ,( Liquid Tank)

= 4 Rwi, for impulsive mode (Mech.Anchored)
= 2 Rwc , for convective mode
Type of Soil of Foundation = F
Fa = 3.75 Given by Client API 650 Table-E2 &
Fv = 1.5000 Given by Client E1
K = 1.5 Factor to get value of response accn for

0.5% damping from 5% damping
Seismic Load Code ASCE 7-16 Zone .---
Therefore
Impulsive Horiz.Seis. Coeff. Ai = SDS (I / Rwi) (E.4.6.1-1)
(Refer-->E.4.6.2-2) (Sa/g) / (Rwi / I) ---> for 5.0 % damping at Ti
= (0.5764) / ( 4/1.25)
= 0.1801 > 0.007 (API 650 E.4.6.1-2)
Vertical Seismic Coeff. AV = 0.470 x SDS (API 650 E-6.1.3)
= 0.47 x 0.5764
= 0.2709
Sloshing Horz.Seis. Coeff. AC = KSD1 (I / Rwc) (E.4.6.1-5)
= (Q).(Sa/g) / (Rwc / I) ---> for 0.5 % damping at Tc

(Refer-->E.4.6.2-3) (Sa/g) / (Rwc / I) ---> for 0.5 % damping at Tc
= ( 0.0464) / ( 2 /1.25)
0.0290 < Ai (API 650 E.4.6.1-5)
Page 25 of 44
DESIGN BASIS EARTHQUAKE
1.4
Response Spectra (API 650 FigEC‐1)‐ Soil F
1.2
Sa/g , includes K for
1 Ti
Ts
convective curve
Tix
SDS
0.8 Ts
Tsa
0.6 Damp 0.5%
Damp 5%
0.4 T1
SD0
SD1
0.2
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Ti Tc TL
Time Period , s
10.2 Seismic Shear & Moment Load on Tank Shell
Tank's Design Liquid Wp = 2432.22 tonne

Content for Seismic Load
Wt of Shell & Shell Ws = 72.06 tonne
Attachments excluding Roof
Weight of Fixed Roof & its Wr = 19.94 tonne

Accessories on Shell Top
Weight of Floating Roof Wifr = 0.00 tonne (at HHLL )
Weight of Tank Bottom Plate Wf = 11.06 tonne
D/ HL = 0.8861 < 1.333
Effective Impulsive Liquid Wi = [(1.0 - 0.218D/H]*Wp

= 1962.4021 tonne
Centre of Action of Impulsive Xi = [ 0.5 - 0.094(D/H)] * H
Liquid above Tank Bottom
= 6.584 m
Effective Convective Liquid Wc = 0.230(D/H)* tanh { 3.67(H/D)}*Wp
= 495.43014 tonne
Centre of Action of Convect. Xc = [ 1.0 - { cosh(3.67H/D) - 1.0 }
Liquid above Tank Bottom / { ( 3.67H/D)*sinh(3.67H/D) } ] * H
= 12.104646 m
Page 26 of 44
Overturning Moment Applied

On Bottom of Shell Mseis = sqrt [{Ai. [ Ws.Xs + Wr.Xr + Wifr.(HHLL)
. + Wi.Xi ] }2 + {AC.Wc.Xc }2 ]
= 2496.10 tonne . m 24478.4 kN.m

> Mw , Hence Mseis governs
where :-
Moments of wts of shell and its = Ws.Xs
attachments, stiffeners about tank bott
= 556.73931 tonne . m
Moments of wts of roof plate, roof = Wr.Xr + Wifr.(HHLL)

structure and attachments on roof top,
about tank bottom = 346.7493 tonne . m 3400.45 kN.m
10.3 Seismic Shear & Moment Load On Tank Foundation
(a) Seismic Moment on Slab Foundation
Centriod of Impulsive Liquid Xis = [0.500 + 0.060*D/H]* H

Force
= 9.4037975 m
Centroid of Convective Liquid Xcs = [ 1-(cosh(3.67H/D) - 1.937) / {
Force , X2' (3.67H/D)*sinh(3.67H/D)) } ] * H
= 12.218292 m
Moment on Tank Foundation MS = sqrti.[ Ws.Xs + Wr.Xr +{ Wifr.(HHLL)

(Slab Type)
. +Wi.Xis ] } 2 + {CWc.Xcs} 2 ]
= 3491.19 tonne . m 34236.9 kN.m
(b) Seismic Moment on Ringwall Foundation
Moment on Tank Foundation Mrw = Mseis

(Ringwall Type)
= 2496.10 tonne . m 24478.4 kN.m
Seismic Shear on Foundation , Ss = sqrt i [ Ws + Wf + ( Wifr + Wr

) + Wi] } 2 + {C.Wc} 2 ]
= 372.318 tonne = 3650.952 kN

> Wind Shear, Ws
Verticality of Tank shell w.r. t. bottom  = 90 deg = 1.5708 rad
Angle of Inclination of Tank 90 - =  = 0.00 deg

Bottom With Horizion
Page 27 of 44
Ss or Ws
Wop or W E


Governing Horizontal Shear SH = Greater of ( Ss , Ws )
= 372.3182 tonne
Friction Coefficient ,  = 0.40

(.c) Sliding Force on inclined support, Sf
(i) For Seismic Load = (SS* sin  + Wop* cos  ) - 

* Wop* ( 1- 0.4V)*sin 
= -531.36577 tonne
( < 0, Frictional Force is governing, No

Sliding of Tank )
Friction Force Resisting Slide =  * [ W s + W r + Wf + W p ]
where
Wp = Wt of Design Product Contented in Tank
Wf = Wt of Bottom Plate of Tank
WS = Wt of Shell & its Appurtances , Attachment
Wr = Wt of Roof Plate, Framing & its Appurtances , Attachment
[ Wp + Wf + WS + Wr ] = Wop (total operating wt.of tank)
= 2533.78 tonne
(ii) For Wind Load = W S* sin  + W E* cos  ) -
 * W E*sin 
= 3.3643708 tonne
= ( Tank May Slide)
where
WE = Erection Wt of Tank
= 88.99 tonne
Ws = Wind Shear
= 38.96173 tonne
Page 28 of 44
11. STABILITY FOR SEISMIC DESIGN LOAD

(API 650-E.6.2)
(a)Time Periods and Seismic Coefficients
Diameter of Tank D = 14.00 m
Time Period for Impulsive Mode Ti = 0.211802 seconds
Impulsive Horizontal Seismic Coeff. Ai = 0.180 g
Vertical Seismicity Av = 0.2709 g
Time Period for sloshing Tc = 3.894 seconds
Convective Horizontal Seismic Coeff. Ac = 0.0290 (includes Rwc & I)
5% Damped, Design Spectral Response SD1 = 0.120
Accn. at 1 sec,
Structure Importance for Seismic Load I = 1.25
Af = K.SD1.I /Tc for Tc <= 4 sec API
Convective Horiz. Coeff.
2
650E.7.
(for slosh ht calculation) for SUG I & II = K.SD1.I (4/Tc ) for Tc > 4 sec 2-1
Using Site Spectra graph per API 650 EC = (Sa/g). I /Tc ((Sa/g) at period
= 0.18 x 1.25 / 3.894 of 1 sec on
= 0.0578 convect. curve)
Slosh Height ( Eqn E .7.2-1) s = 0.42*D* Af
= 0.3398 m < free board
(b) Check for Self-Anchorage of Tank
(Resistance to Overturning ) E-6.2.1.1.1
0.5
Maximum wt of liquid wa = smaller of 99 ta.(Fby.H.Ge) & 201.1*H*D *Ge
content to resist overturning = Smaller of ( 45511.47 32432.4327 )
= 32432.43275 N/m
where ta = min. of thicknesses -> bott. shell course, bottom / annular plate (corroded)
= 8.40 mm
Fby = yield point of bottom plate under shell
= 260 MPa
Fty = yield point of plate for bottom shell course
= 260 MPa
G = Design Specific Gravity of liquid
= 1.00
Ge = Effective Specific gravity of liquid including vertical seismic effect
= G.(1- AV)
= 0.73
H = Max. Liquid Height During Earthquake
= 15.800 m ( = HL )
D = Nominal Tank Diameter
= 14.00 m
Mrw = Seismic Moment (at bottom of shell)
= 2496.104 tonne.m
= 24476795.2 N.m
Ws +Wrs = Shell wt + Fixed Roof Wt including framing, appurtanance ,attachment, etc

= W 1 ( for corroded) or W 4 ( for uncorroded)
Page 29 of 44
Weight of tank shell

and fix roof wt = 9.806 x { Ws + Wrs }/ ( .D) Ws, Wrs in Kg)
supported by shell = 17398.36553 N/m (Corrod.shell+ Roof Compon.)
20176.41623 N/m (Un-corrod.shell+ Roof Compon
FP.wint = Uplift due to product int. pr.

= max( p oper, 0.4 pi ) *1000* D/4 (Pr in kPa)
= 8237.6 N/m
Calculation of Anchorage Ratio " J "
Thickness of 1st
(bottom) shell course t = 8.40 mm (corroded)
Anchor Ratio J = Mrw / {D2 (wt (1 -0.4* Av) + wa - FP.wint)}
= 3.145010122 (For Corroded Condition Wt)

2.960341332 (For Un-corroded Condition Wt)
Tank in Corroded Condition

Case 3 : J > 1.54 , Tank Cannot be Self -Anchored , Unstable, Provide Anchor
Tank in Uncorroded Condition

Case 3 : J > 1.54 , Tank Cannot be Self -Anchored , Unstable,Provide Anchor
( Tank is Mechanically Anchored)

(c) Corresponding Maximum Longitudinal Shell-Membrane Compressive Force
(1) Due to Seismic Load, b1 = wt( 1+ 0.4*Av) + 1.273 Mrw / D^2

( E.6.2.2.2-1a )
= 181367.0 N/m
(2) Int. Vacuum Comp. , b2 = (Pe *1000)*D/4 Pe = Design ex Pr, kPa
858.2 N/m
Total Compression b = b1 + b2
= 182225.2 N/m
= 18.58303071 tonnes / m
Compressive Stress in
shell bottom course, Sc = b / 1000t
= 21.59130942 MPa
Page 30 of 44
(d) Maximum Allowable shell Compression,

( For Stable Tank :- Mechanically Anchored or Self-Anchored, for both type )
2 2
GHD / t = 43.889 ( less than 44.0 )
:. Fa = Min of { 83*t / (2.5D) + 7.5*(G.H)^0.5) , 0.5YP }
= 49.732 MPa
.---> greater than Sc , hence acceptable
.(e) Minimum Required Inwards Radial Width

of Annular Plate, for Self Anchored /Structurally Stable Tank .-- (Eq- E.6.2.1.1.2 -1a)
Wanplt = Greater of [ 0.01723*ta*sqrt{ Fby / ( HLGe ) }, 0.45 ] m <= 0.035 D
= Min { Greater of [ 0.6876, 0.450 ], 0.49 } m
= 0.4900 m
12.0 COPMPRESSIVE LOAD ON TANK FOUNDATION'S FOOTING
12.1 Mechanically Anchored Tank System

( Applicable for Present Case)
Check for Foundation Overturning Stability Due to Seismic Moment

(Equation E.6.2.3.-1 Re-arranged)
0.5D * [ W p + W f + W T + W fd + W g ] / Ms >= 2
OR
[ W p + W f + W T ] + ( W fd + W g ) >= 4Ms / D
where
(W fd + W g ) = Wt of Foundation & Soil (Inclusive of Soil Over Footing)
Wp = Wt of Design Product Contented in Tank
Wf = Wt of Bottom Plate of Tank
WT = Wt of Shell, Roof Plate & Framing, Appurtances , Attachment
[ Wp + WT + Wf ] = Wop (total operating wt.of tank)
= 2533.77812 tonne
Rewriting Above Equation gives:-
(W fd + W g ) >= 4MRF / D - Wop
>= -1820.6056 tonne
( - ve, Hence Self Balancing, Tank Is Stable)
Page 31 of 44
12.2 Self-Anchored Tank System

(Not Applicable for Present Case)
(a) For Overturning Bearing Pressure for Compact Slab or Pile Cap
( as per E.6.2.2.1 based on "J " )
Pf = b1 calculated above in 11 (c) ( Eqn- E.6.2.2.1-1a OR E.6.2.2.1-2a)
= 181367.0 N/m
(b) For Overturning Bearing Pressure for Ringwall
2
Pf = wt( 1+ 0.4*Av ) + 1.273 Mrw / D Equation ( E.6.2.3-2)
= 181367.0 N/m
13.0 HOOP TENSION IN BOTTOM COURSE OF SHELL

YP = 260 MPa
Sd = 145 MPa
J = Joint Efficiency
= 0.85
D/ HL = 0.88607595 Lesser than 1.3334
Y/ HL = 1
Y / ( 0.75D ) = 1.5047619 Greater than 1
M = tanh ( 0.866D/HL) = 0.645381
F = 8.48 x Ai .G.D.H L = 337.8742
=
Ni = 2.6*Ai*G*D^2
= 91.7917 N / mm
f = (3.68 HL/D) = 4.153143

f1 = {3.68 (HL- Y) / D } = 0
2
Nc = 1.85*AC*G*D { cosh(f1) /cosh(f) }
= 0.33041635 N / mm
Nh = 4.9 ( Y - 0.3) *G*D

= 1063.3 N / mm
2 2 2 0.5
Total Resultant sS = [ Nh + {(Ni +Nc + (Nh.AV / 2.5) } ]/t (with vert.seismicity)
= 144.120979 N / mm 2 ( MPa )
Sallow = min (1.33*Sd*J , 0.9 Fy)
= 163.9225 MPa
> Ss , Acceptable
Page 32 of 44
14. DESIGN CHECK FOR INTERNAL PRESSURE - API 650 , APPENDIX F
14.1 Effective Area in Compression Zone
400 th = 5.4 mm (corroded) - Balance Roof Plate

Roof
Rextn = 0 Wh = 218 Roof Slope = 1 / 6
Effective
Rextn = 0 tb = 12.4 mm (corroded) - Thicker Annular Roof Pla
67  = 0.165149 9.46232 deg
Angle,Le = 67 Curb Angle Ring = 75 x 75 x 8 Angle Thk = 8

Wc = 176.771 Angle Height = 75
Normal to cone, R2 = Rc/sin = 42579.3 mm
ts = 12.4 (Corroded Actual (increased) thk of top shell course)
Rc = 7000 mm
General Data / Extent of Compression Zone

API 650 Fig-F-2, Detail Type 2 Detail - b
(1) Corroded Condition

Top shell course thk. ts = 12.4 mm
Roof Plt thk at junction th = 12.4 mm
Max width of participating shell ,Wc = 0.6(Rc.ts )0.5
= 176.771 mm
Max width of participating roof ,Wh = smaller of 300 & 0.3(R2.th )^0.5
.= smaller of ( 300 217.987 )
= 217.9875 mm
Max Roof-Overhang Participating , Le = Min{ [{250 /(Fy)1/2} x tb], Rextn }

= 15.50434 x 12.4 0
= 0 mm
Min. Y.P. of Roof Annular Mat., Fy = 260 MPa A 516 Gr 70

Min. Y.P. of Additional Bar Mat., Fy = 260 MPa A 516 Gr 70
Factor for temp. & metal type, Ftm = 1
Max width of Curb Angle ,Le = Min { [{250 /(Fy)1/2} x tb ], Rextn }

= 15.50434 x 8 67
= 67 mm
Max Width of Additional Bar, Le = Min { [{250 / (Fy)1/2} x tbe ], Bar Width }
= 15.50434 x 0 0
= 0 mm
Page 33 of 44
A = area resisting the compressive force

= { Wc.ts + Wh.tb + (Le+ts).tb } + area of curb angle + Additional Bar-Ring Area+ Section Ring
{ 2192+ 2703+ 0} + 1136 .+ 0 .+ 0

(1) Corroded Condition (2) As - built Condition
= { 4895.005612 } + 1136 + 0 + 0
= 6031.005612 mm2 Ap = 7008.36 mm2
14.2 Compare Uplift Due to Design Int. Pressure & Shell Wt (F.1.2 )
Design Int. Pr. , Pi = 600 mm of water column

= 5.88 kPa
Uplift due to Internal Pressure, Wup = Pi.D2/4
= 905.77 kN
Weight of shell,roof, accessories, W1 = 78036 kg
(nominal wt is specified in but = 765.22 kN
corroded wt is considered for = W1 < Wup, hence Annex F.8 is
applicable.Provide Anchorage
Factor to calculate Test Pr, Ftest = 1.25
14.3 Maximum Design Int. Pressure Based on Provided Details (F.4.1 )

(Without Effect of Wind Load & Uplift Consideration )
P]F.4.1 = (Ftm)*(A.Fy.tan ) / (200D2) + 0.00127DLR / D2
where A = area resisting the compressive force as calculated above

2
= 6031.005612 mm 7008.361 mm2
 = angle between roof & horizontal plane
sin -1 ( Rc / R2 )
= sin -1 ( 0.1644 )
= 0.165148677 rad. = 9.46232 degree
D = tank diameter = 2Rc = 14 m
DLR = weight of roof plate & roof accessories
= 13641 Kg ( Refer Wt Analysis Section)
= 133762 N (as-bult wt. incld. Insulation,liner)
= 114276 N (corroded wt. incld. insulation)

Ftm = Modification Factor for temperature & metal type
= 1
Fy = Lowest Min. Specified Y.P. of Material at Roof-Shell Junction ( room temp)
= 260 MPa

therefore P]F.4.1 = (Ftm)*(A.Fy.tan ) / (200D2) + 0.00127DLR / D2
= 7.407390142 kPa P = 8.61406 kPa
= 755.393651 mm of water column $ 878.448 mm of WC
> Design Int. Pr (P), hence acceptable
Page 34 of 44
14.4 Calculated Failure Pressure ( F.7 )

{( P is from CL API 650 F.4.1), Para CL 14.3 above}

Pf = 1.6P - 0.000746DLR / D2
= 11.4168756 kPa 13.2734 kPa
= 1164.27448 mm of WC Pfab = 1353.6 mm of water column
14.5 Reqd. Comp. Area at Roof-Shell Junction for given Design Pressure ( F.5 )
(1) Corroded Condition (2) As-built Conditio
Areqd = [ 200*D2* (p - 0.00127DLR / D2 )] /( Ftm*Fy*tan )
= 4652.91441 mm 2 4538.7 mm 2
< provided area ( Ap ), hence < provided area (
acceptable Ap ), hence
acceptable
15.0 CHECK FOR FRANGIBILITY OF SHELL-ROOF JOINT

(API 650 - 5.10.2.6) d) , Criteria for present case - Anchored Tank of any Size
Type of Anchorage of Tank Provided = Tank is Mechanically Anchored Yes
Frangibility Criteria Test as per API 650 - 5.10.2.6
(a) .(1) Tank Diameter, D = 9 m < Tank Diameter < 15 m Pass

(for self anchored,15 m< Dia >9 m)
(2) Slope of Un-attached Roofing Plate = 1/ 6 Slope < =2/12 Pass

--
--
.(3) Bottom Shell Course Thk = 10 mm Pass
.(4) Roof Structure Attached to Roof Plate no Pass
.(5) Roof-Shell Joint Detail as per a to e of sketch Yes Pass

F-2
(6) For Frangibility, Area Permitted in Comp. Zone, A
(Details Limited to Fig.-F2) = DLS / (2Fy*Ftm*tan )
= 2800.3 mm 2
< As-Built Area Provided in Fails
Comp. Zone
(a) b. (for self anchored,15 m< Dia >9 m

(1) Tank Height, Ht = 17.00 m -- Pass
b.(5) & c.(4) Tank Bottom Plates Butt-Welded? 1 Lap Welded Pass
Final Conclusion:-
No, Roof-Shell Joint is Not Frangible 0 <-(Frangible then 1, otherwise , 0)
Roof-Shell Joint is Not Frangible, Suitable Emergency Vent & Safety Valve must be
Provided
Page 35 of 44
16.0 UPLIFT FORCES & TANK ANCHORAGE
Geometry of Tank
Internal Diameter of Tank D = 14.00 m

R = 275.59 inch
Shell Bottom Course Corroded Thickness ts = 8.40 mm
No. of Anchor Bolts N = 24
Size of Anchor Bolt M 56
Anchor Bolt Corrosion Allowance (on Root Dia.) CA = 3.00 mm
Anchor Bolt Root Area :- Uncorroded / Corroded Ab = 2029.225 1796.762 mm2
Roof Plate Thk. (Uncorroded) thn = 7.00 mm
Roof Plate Thk. (Corroded) th = 5.40 mm
Dead Loads of Tank Components
Dead Load In Corroded Condition Carried by Shell W1 = 749.61 kN

(Including Roof Structure & Roof Plate, Roof Accessory,
insulation, liner, etc.)
Dead Load In Corroded Condition Carried by Shell W2 = 652.76 kN

(Including Structure but Exclud Roof Plate)
Dead Load In As Built Condition Carried by Shell (New W3 = 766.02 kN

Test Condition-Including Roof Structure & Roofing Plate
But excld. Bottom plt, Insulation,Liner)
Dead Load In As Built Condition Carried by Shell W4 = 887.41 kN

(Including Roof Structure & Roofing Plate, Liner,
Insulation)
Dead Load In As Built Condition Carried by Shell (Test W5 = 762.44 kN

Condition-Including Roof Structure & Roofing Plate But
excld. Insulation,Liner)
Page 36 of 44
Mechanical Strength of Tank Components
Anchor Bolt Yield Stress, Fby Fby = 250 MPa

Yield Reduction Factor For Higher Temp. For Bolt 1
Anchor Chair Yield Stress, Fby Fcy = 260 MPa
Shell Bottom Course Yield Stress Fty = 260 MPa

Allow .Design Stress for Anchor chair Weld Sw = 130.0 MPa
Internal Pressures & Wind & Seismic Load on Tank Components
Design Int. Pressure Pi = 5.884 kPa

0.4 * Design Int. Pressure 0.4Pi = 2.3536 kPa
Specified Operating Int. Pressure Poper = 0.9807 kPa
Max( Poper, 0.4P ) = 2.3536 kPa
Factor to calculate Test Pressure, F test = 1.25 W1 < Wup, hence Annex F.8 is applicable.Provide
(API 650.F.8.3) Anchorage
Test Pressure Pt = 7.355 kPa
Failure Pressure Pf = 13.27338 kPa ( as built condition)
Upward Wind Pressure on Roof PWR = 4.52017 kPa ( with Cpe for Cone Roof)
Wind Pressure on Shell PS = 1.9772 kPa
Wind Moment at Centre of Tank MW]B = 3308.907 kN.m
Wind Moment at Edge of Tank MW]A = 8306.02 kN.m
Vertical Comp. of Seis. Coeff. AV = 0.270908
Seismic Moment (Ringwall) Mrw = 24476.8 kN.m
1kg/m2 =0.00980665 kPa
Page 37 of 44
16.1 CHECK FOR UPLIFT & BOLT STRESS.
Fraction of Wind during Hydro-Pneumatic Test, Wind = 0.6 ( decimal)
16.2 Uplift And Bolt Load
Net Uplift Force , U Load Per Bolt, Tb

( kN ) = U / N kN (P
S.No. Uplift Load Cases Net Uplift Force , U ( kN ) )
1 Design Pressure /4.( Pi ).D2 ] - W1 ` 156.16 6.51
2 Test Pressure
(a) (1st Test :-New as-built and Un - . = /4.[ Pt + Wind*PWR ].D + Wind*4Mw]B /D - W3
2
1350.93 56.29
corroded Nominal Condition)
( With Wind =0.6)
(b) (Health Check Test:-in Corroded . = /4.[ Pt + Wind*PWR ].D + Wind*4Mw]B /D - W1

2
1367.34 56.97
Condition)
( With Wind =0.6)
3 Wind Load Only #(note) /4.(PWR ).D2 + 4Mw]B /D - W1 891.62 37.15
4 Seismic Load #(note) 4Mrw /D - W1.(1- 0.4AV) 6324.99 263.54
5 Design Pr.(4) + Wind .= /4.(Fp.Pi + PWR ).D2 + 4Mw]B /D- W1 1253.92 52.25
6 Design Pr.(4) + Seismic .= /4.(Fp.Pi).D2 + 4Mrw/D - W1.(1- 0.4A v) 6687.30 278.64
7 Frangibility Pressure .= /4.(3Pf ).D2 - W4 0.00 0.00

(not applicable)
# note Full roof plate transferred to shell thru roof framing hence W2 is replaced by W1
Page 38 of 44
16.3 Bolt Stress, Anchor Chair Reaction and Allowable Stress Limit
Stresses Local
in Bolt = Allow. Stress in Bolt ( MPa ) Stress in
Allow. Stress in Shell at Anchor
S.No. Uplift Load Cases Tb /Ab Shell
Attachment (MPa)
( MPa ) as perTable 5.21 Client Spec- ( MPa)
1 Design Pressure 3.62 (5/12Fby)= 104.17 104.17 OK 2.70 (2/3Fty)= 173.33 OK
2 Test Pressure
(a) (1st Test :-New as-built and Un - 31.33 (5/9Fby) = 138.89 138.89 OK 23.37 (5/6Fty)= 216.67 OK
( With Wind =0.6)
(b) (Health Check Test:-in Corroded 31.71 (5/9Fby) = 138.89 138.89 OK 23.66 (5/6Fty)= 216.67 OK
Condition)
( With Wind =0.6)
3 Wind Load Only 20.68 (0.8Fby) = 200.00 200.00 OK 15.43 (5/6Fty)= 216.67 OK
4 Seismic Load 146.68 (0.8Fby) = 200.00 200.00 OK 109.44 (5/6Fty)= 216.67 OK
5 Design Pr.(4) + Wind 29.08 (5/9Fby) = 138.89 138.89 OK 21.70 (5/6Fty)= 216.67 OK
6 Design Pr.(4) + Seis 155.08 (0.8Fby) = 200.00 200.00 OK 210.67 (5/6Fty)= 216.67 OK $$ , **,
Note -4
7 Frangibility Pressure 0.00 (Fby) = 250.00 250.00 OK 0.00 (Fty)= 260.00 OK
(not applicable)
API 650 CL- 5.12.13** Stress in Shell for Bolt Load, smaller of (3.Tb, Yielding Load in Bolt), Tb = 507.31 ** kN
NOTES:- .(1) Frangilbility case (S. No. 7) is not applicable as If Emegency Vent is Provided for Safety of Tank or Joint is not Frangible
or There is no internal pressure or int. pr < 50 mm of WC in the tank.
.(2) Operating Pressure is assumed as 0.4 times Design pressure as per API 650 if not mentioned specifically.
.(3) Moments ( M]B )are calculated about centre line of Tank Shell as derivation of formulas for Uplift Force ( Tensile Stress in Bolt)
calculation given in API 650 Table is valid for this moment.
$$ .(4) Operating Pr is considered as Greater of 0.4Pi & P oper
Page 39 of 44
17 . CHECK FOR COUNTER BALANCING WEIGHT ( API 650 - CL 5.12.13.1)

(In Form of Foudation Weight )
Net Uplift Force , U ( kN ) - With

S.No. Uplift Load Cases Net Uplift Force , U ( kN ) - &* Wind Moment MW]B about Tank
Centre
1 Design Pressure /4.( Pi ).D2 ] - W1 156.16
2 Test Pressure
(a) (1st Test :-New as-built and Un - . = /4.[ Pt + Wind*PWR ].D + Wind*4Mw]B /D - W3
2
1350.93
( With Wind =0.6)
(b) (Health Check Test:-in Corroded . = /4.[ Pt + Wind*PWR ].D + Wind*4Mw]B /D - W1

2
1367.34
Condition)
( With Wind =0.6)
3 Wind Load Only /4.(PWR ).D2 + 4Mw]B /D - W1 891.62
4 Seismic Load 4Mrw /D - W1.(1- 0.4AV) < -- &* 6324.99
5 Design Pr.(4) + Wind .= /4.(Fp.Pi + PWR ).D2 + 4Mw]B /D- W1 1253.924
6 Design Pr.(4) + Seis .= /4.(Fp.Pi).D2 + 4Mrw/D - W1.(1- 0.4A v) 6687.296
7 Frangibility Pressure .= /4.(3Pf ).D2 - W4 0

(not applicable)
Counter Balacing Weight = 6687.30 kN
Page 40 of 44
Counterbalancing Weight- Annex- F.8 Applicable
Net Uplift Force , U (

S.No. Uplift Load Cases Net Uplift Force , U ( kN ) - &* kN ) - With Wind
Moment MW]B about
Tank Centre
1 Increased Design Pr. + Wind .= /4.(1.5*Pi + PWR ).D2 + 4Mw]B /D- W1 1435.08
(Annex 8.2.a)
2 Test Pressure .= /4.{ (1.25*Pt }.D2 - W3 649.25

(as built-without insulation, liner)
(Annex 8.2.b)

( For Annex. F.8)

(Final) = 681.96 Tonnes
Page 41 of 44
18.0 ANCOR CHAIR REACTION ON SHELL

( AISI Plate Data Vol 2- Part VII)
Shell + Pad
(a) TANK DATA
( all dimensions in mm )
Tank Dia =14000 (2R) Shell Thk, t = 20.4 (t) Height = 17000 (H)
Bolt Size =M56 Number = 24 (n)

Bolt Dia. 56 (d) R./ Area = 1796.8 R./ Area = 2029.2 ( Ar )
(corroded) (uncorroded)
ANCHOR CHAIR DETAILS
a= 180 mm e= 103 mm j= 25 mm
b= 188 mm f= 57 mm k= 126.5 mm
c= 40 mm g= 112 mm m= 10 mm
h= 420 mm q= 65 mm
(q = base plt projection beyond shell )
FORCES AND STRESSES
Tensile Force , F = 15.50532 kg / mm ( max. of wind & seis. per unit length of tank circum.)
Top Plt. Allow. Bend. Stress, Sba = 17.67508 kg / mm2 ( for chair top plate )
Allow .Design Stress, Ss = 22.09 kg / mm2 ( for shell plate ) (Ref. API 650 E.6.2.1.2 )
Allow .Bolt Design Stress, Sb = 25.4946 kg / mm2 ( for bolt ) ( equal to yield point as per E.6.2.1.2 )
Allow .Design Stress, Sw = 130 kg / mm2 ( for weld )
(b) CALCULATION OF STRESSES
Actual Load = (F2R/n) , Pa = 28415 kg

1.5Pa = 42622 kg h/2
Capacity of Bolt, Pcb = Ar.Sb = 51734 kg
Attachment Design Load, PA = 51734 kg

min( 3Pa, Pcb)
Bend stress inTop Plate S = PA ( 0.375g - 0.22d )/ fc2 m q

2
= 16.83632 kg / mm
< Sba , O.K.
Stress in Shell due to Anchor Reaction
Pad thk for Anchor Chair tp = 12 mm ( integral with shell with plug welds)
Reduction Factor , Z= 1.0 / {0.177a.m / (R.t)0.5 *(m/t)2 + 1.0 } = 0.9921 --
Q= 1.43 ah2/ (R.t) + (4ah2 )1/3 = 32.30818 inch
stress S= PA.e 1.32 Z + 0.031
t2 Q (Rt)1/2
= 21.483 kg / mm2 = 30555.86 psi
< 5/6 YP (Ss), hence O.K.
Stress in Side Plates, Sv = PA / (2j.k )

= 8.1793 kg/mm2 Aliow Stress = 12500 psi
where = 11633 psi < Allow Stress , hence O.K.
Thick. of vertical plates , j = 25 mm { it should be greater of 12 mm & .04(h-c) }
ie, 15.2 mm
avg width of vert. Plate, k = 126.5 mm { = ( b - q )/2 + q }
(.c) Check for weld siz = 8.0 mm ( weld leg, fillet )

Vertical load in weld , Wv = PA / (a + 2h ) = 50.719860 kg/mm
Horizontal load in weld, Wh = PA.e / (ah + 0.667h2 ) = 27.5725014 kg/mm
Resultant Load, W= ( Wv2 + Wh2 )0.5 = 57.72995 kg/mm
Allow.Load for given weld, Wa = 0.707*Sw*w = 735.28 kg/mm
Wa > W, hence acceptable
Chair Weight =
Chair Top = 10.69344
gussets = 20.98635
Pad = 13.71552
Total = 45.39531 kg (steel)
Page 42 of 44
ANNEX -1: Seismic Response Spectra Development
Soil/Site Class = C
Site Coefficients Fa = 3.75 (As per Table E-1)
Fv = 1.5000 (As per Table E-2)
Seismic User Group = II (As per Table E-5)
Importance factor I = 1.25
Site Ground Motion Parameters
Design Level Peak Acceleration Parameter (For Sites not
Note:- As per example # 2 in Apdx-EC "Z" value in old UBC is adressed by ASCE)
peak ground design acceleration. " Z " Z= Sp = 0.136
(not given) (back calcu.from given Ss)
Mapped, maximum considered earthquake, 5% damped
spectral response acceleration parameter at short periods (0.2 sec.) Ss = 2.5 Sp (if not give E.4.3-1)
(given) 0.340 %g
spectral response acceleration parameter at a SD0 = Sp (As per E.4.6.1)
= 0.4 x Ss (If Not Given)
= 0.136 %g
spectral response acceleration parameter at a period of 1 sec. S1 = 1.25Sp (If not given E.4.3-2)
(given) 0.1200 %g
Scaling Factor from MCE to the design level spectral acceleration Q = . 2/3 (For ASCE Method)
(Refer EC.4.6.1) 0.6667
The design 5% damped, spectral response acceleration parameter at

short periods (T= 0.2 Sec) By Definishion & EC .9.1.1 Example #1 SDS = Q x Fa x Ss
= 0.8500 %g
The design 5% damped, spectral response acceleration parameter at
short periods (T= 1 Sec) By Definishion & EC .9.1.1 Example #1 SD1 = Q xFv x S1
= 0.1200 %g
By Definishion & EC .9.1.1 Example #1 Ts = Fv.S1/Fa.Ss

= SD1 / SDS
= 0.14117647 sec
By Definishion & EC .9.1.1 Example #1 To = 0.20*SD1 / SDS

= 0.02823529 sec
Regional Depentent Transion Time Period for TL = 4

Longer Time Period Ground Motion
Page 43 of 44
1.5 x Value of 5% Damping
SN Tperiod 0.5 5
1 0 0.136 0.1360
To 2 0.028235 1.2750 0.85000 SDS
Ts 3 0.141176 1.2750 0.85000 SDS
4 0.2 0.9000 0.60000
5 0.3 0.6000 0.40000
6 0.4 0.4500 0.30000
7 0.5 0.3600 0.24000
8 0.6 0.3000 0.20000
9 0.7 0.2571 0.17143
10 0.8 0.2250 0.15000
11 1 0.1800 0.12000
12 1.5 0.1200 0.08000
13 1.8 0.1000 0.06667
14 2.2 0.0818 0.05455
15 2.4 0.0750 0.05000
16 2.6 0.0692 0.04615
17 2.8 0.0643 0.04286
18 3 0.0600 0.04000
19 3.5 0.0514 0.03429
TL 20 4 0.0450 0.03000
21 4.1 0.0428 0.02855
22 5 0.0288 0.01920
23 5.5 0.0238 0.01587
24 6 0.0200 0.01333
25 7 0.0147 0.00980
26 8 0.0113 0.00750
27 8.1 0.0110 0.00732
28 8.2 0.0107 0.00714
29 9 0.0089 0.00593
30 9.2 0.0085 0.00567
31 9.5 0.0080 0.00532
32 10 0.0072 0.00480
Page 44 of 44

Condensate Storage Tank Design Overview

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Condensate Storage Tank Design Overview

Uploaded by

Copyright:

Available Formats

Condensate Storage Tank- 14-T-7001

MECHANICAL DESIGN OF FIXED CONE ROOF TANK

CONDENSATE STORAGE TANK

ITEM No. - 14-T-7001

14.00 m Dia x 17.00 m Height)

0 24/3/2022 Issued For Client's Approval Saurabh KP Sahu KP Sahu

1.0 TANK PROCESS / MECH. DESIGN DATA

1.1 FINAL ADOPTED MECHANICAL DESIGNED DATA (SKETCH)

2.0 SHELL DESIGN DATA

3.0 CALCULATION OF SHELL THICKNESS

4.0 BOTTOM PLATE DESIGN

5.0 ROOF PLATE & SUPPORT STRUCTURE FOR CONE ROOF

6.0 TANK COMPONENTS' WEIGHT CALCULATION

7.0 CALCULATION OF WIND LOAD

8.0 CHECK FOR OVER-TURNING STABILITY OF TANK FOR WIND LOAD

9.0 INTERMIDIATE WIND GIRDER / STABILITY OF SHELL

10.0 CALCULATION OF SEISMIC LOAD

11.0 STABILITY CHECK FOR SEISMIC LOAD

12.0 SEISMIC LOAD & LONG. COMPRESS.OF BOTTOM SHELL COURSE

13.0 SEISMIC DYNAMIC HOOP TENSION IN BOTTOM COURSE OF SHELL

15.0 CHECK SHELL- ROOF JOINT FOR FRANGIBILITY

16.0 CHECK FOR UPLIFT & BOLT STRESSES

17.0 CHECK FOR COUNTER BALANCING WT

Attachment -1:- DEVELOPMENT OF SPECTRA GRAPH FOR GIVEN SITE DATA

.(2) This tank is treated as SUG 2 Structure as per Client,s Specification

3) Seismic Load -Spectra-ASCE 7-2016 `

4) Wind Load :-ASCE 7 -2016

5) Client's Tank Design Specification

6) Client's General Specification for Supply of Pressure and

1. TANK PROCESS / MECHANICAL DESIGN DATA

2. Type of Roof (a) Fixed Cone Roof

3. Service CONDENSATE STORAGE STORAGE

4. Design Code API 650 - ( 13th Edition) + Annex- E

b) Shell Inside Diameter 14.00 m

c) Tank Shell Height 17.00 m

e) Sp. Grav. of stored liquid 0.9880

f) Design Sp. Grav. of liquid 1.0000

i) Design Press.: Internal / Ext. 600.000 25.000 (mm of WC + Full Liquid)

6. Materials of Construction Yield Strength (.@ atm.tmp.)

Structural Sections A36 250 MPa

Anchor Bolts (Hot dip Galv.) A 36 Sbyp = 250 MPa

b) Horizontal seismic coefficient -- Zone ASCE 7-16 .--- .---

c) Live Load For Roof Struct- Point .(1) 122.366 Kg / m2

(Intenal Structure Support- CS

(Single Butt-Welded) Plate thk = 7 No of Outer Rafters =28

Tank I.D. = 14000 mm

Min. Oper,HLL = 1150 mm

LOADING ON RINGWALL FOUNDATION

Loads Wind Seismic

Shear ( kN) 382.06 3650.95 3650.95

Moment (kN.m) 3308.91 (about centre) 24476.80 34234.61

COUNTER BALANCING WT = 681.96 tonne (in the form of foundation/ ringwall)

ANCHOR CHAIR DETAILS 116 mm Dia. x 20 thk Washer

Base OD= 14150

12 thk., Pad ( Shell Mat)

2. SHELL DESIGN DATA

Liqud Levels / Sp. Gravity/ Pressures /Temperature

Tank Diameter D = 14000 mm = 14.000 m

Stored Product Sp.Gravity Gl = 0.9880 --

Operating Int. Vap. Press. pioper = 100.0 mm of water = 0.981 kPa

Operating Internal Vacuum pooper = 25.0 mm of water = 0.245 kPa

Internal Liner/Coating or Scale Deposit = 1.00 Liner Applied During Erection

Product Design Stress (Basic) 173.000 173.000 MPa