Mechanical Design Report - EX-3340 - R00

CHILLED CONDENSER (EX-3340)
Mechanical Design Calculation

ERGIL Doc N° Client Doc N° Rev Date Page
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 1/75
Mechanical Calculation Of
CHILLED CONDENSER
EX-3340
S/N: -
A 01/10/2020 A.J. E.M. Q.S.M. -- For Approval

Prepared Approved Checked
Rev Date Statutus Description
By By By
COLD VENT KNOCK-OUT DRUM
ERG.CAL.EMM.229.20.001 --- B 18/09/2020 2/75
Table of Contents
COVER SHEET .................................................................................................................................................................... 2
TITLE PAGE ...................................................................................................................................................................... 3
WARNINGS AND ERRORS: ............................................................................................................................................... 4
INPUT ECHO: .................................................................................................................................................................... 5
XY COORDINATE CALCULATIONS: ............................................................................................................................. 11
FLG CALC [INT P]: NEW FLANGE....................................................................................................................... 12
INTERNAL PRESSURE CALCULATIONS: .................................................................................................................... 21
EXTERNAL PRESSURE CALCULATIONS: .................................................................................................................... 26
ELEMENT AND DETAIL WEIGHTS: ............................................................................................................................. 29
NOZZLE FLANGE MAWP:................................................................................................................................................ 32
CENTER OF GRAVITY CALCULATION:....................................................................................................................... 33
LIFTING LUG CALCS: LIFTING LUG .................................................................................................................... 35
NOZZLE SUMMARY:......................................................................................................................................................... 43
NOZZLE CALCS.: N2 .................................................................................................................................................. 45
NOZZLE CALCS.: N3 .................................................................................................................................................. 49
NOZZLE CALCS.: N4 .................................................................................................................................................. 53
NOZZLE CALCS.: N5 .................................................................................................................................................. 57
NOZZLE SCHEDULE: ...................................................................................................................................................... 61
EN TS CALC: .................................................................................................................................................................. 62
VESSEL DESIGN SUMMARY: ......................................................................................................................................... 75
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 3/75
DESIGN CALCULATION
In Accordance with European Code EN-13445
Analysis Performed by : ASMECHS
Job File : E:\ERGIL HEAT EXCHANGER\EX-3340_R00.Pvdb
Date of Analysis : Sep 30,2020 8:04pm
PV Elite 2020, January 2020

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 4/75
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
Derivation of EN 13445-3 Allowable Stresses
Non Austenitic Steel:
The formula for deriving the allowable stress is as follows:

fd = min( Rp0,2/t / 1,5; Rm/20 / 2,4 )
Where:
Rm/20 = the lower of the tensile strengths at room temperature
Rp0,2/t = the 0,2% proof stress at design temperature
fd = the allowable stress
Austenitic Steel:
Elongation must be considered. The two elongation ranges below

usually refer the direct and transverse material directions.
When 30% <= A < 35%,

fd = Rp1,0/t / 1,5 (also the allowable for flanges)
When A >= 35%,
fd = max[(Rp1,0/t / 1,5) ; min( Rp1,0/t / 1,2; Rm/t / 3) ]
Where:
Rp1,0/t = the 1,0% proof stress at design temperature
Rm/t = the tensile stress at design temperature
Choosing the Elongation from the Material Specification.
This is an abridged sample of a fictitious material specification.
Steel Description:
Name Number
0,2% Proof 1,0% Proof Tensile Elong. Impact Energy
Stress Stress Stress aft. Fract.% (ISO-V) kV
---------------------------------------------------------------------------
XXX 1.2345 200 240 480 35 40 60
YYY 1.7777 210 250 490 35 45 55
ZZZ 1.8888 305 315 580 35 40 65
---------------------------------------------------------------------------
In the above table, there are two values for the elongation. PV Elite uses
the equation for the larger elongation.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 5/75
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 7.5 bars

Channel Side Design Pressure 6 bars
Shell Side Design Temperature 320.0 °C
Channel Side Design Temperature 320.0 °C
MDMT (CET), Shell Side 5.0 °C
MDMT (CET), Tube Side 5.0 °C
User defined MAWP, Shell Side 0 bars
User defined MAWP, Channel Side 0 bars
User defined MAPnc, Shell Side 0 bars
User defined MAPnc, Channel Side 0 bars
User defined Test Pres., Shell Side 0 bars
User defined Test Pres., Channel Side 0 bars
------------------------------------------------------------------
Hydrotest Position Vertical

Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code EN 1991-1-4:2005+A1:2010

Fundamental Wind Velocity [Vb,0] 190 Km/hr
Direction Factor [Cdir] 1.0
Seasonal Factor [CSeason] 1.0
Force Coefficient [Cf] 0.69999999
Structural Factor [CsCd] 1.0
Terrain Category II - Low Vegetation Areas
Seismic Design Code EN 1998-1:2004

Soil Type B - Dense sand, gravel or stiff clay
Design Ground Acceleraton [ag] 0.3000
Lower Limit Period Acc. Value [TB] 0.1500
Upper Limit Period Acc. Value [TC] 0.5000
Beginning Displacement Range Value [TD] 2.0000
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 6/75
Soil Factor [S] 1.2000

Behavior Factor [q] 1.0000
% of Horizontal Load Applied to Vertical 30.0000 %
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flange
Description N1 FLANGE
Distance "FROM" to "TO" 125 mm.
Flange Inside Diameter 496 mm.
Element Thickness 48 mm.
Internal Corrosion Allowance 0 mm.
Nominal Thickness 0 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 7.5 bars
Design Temperature Internal Pressure 320 °C
Design External Pressure 0 bars
Design Temperature External Pressure 320 °C
Effective Diameter Multiplier 1.2
Material Name X2CrNiMo18-15-4, EN 10028-7:2000
Allowable Stress, Ambient 173.34 N./mm²
Allowable Stress, Operating 101.87 N./mm²
Material Density 0.00784 kg./cm³
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 Kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Weld is pre-Heated N/A

Detail Type Insulation
Detail ID Ins: 10
Dist. from "FROM" Node / Offset dist 0 mm.
Height/Length of Insulation 137 mm.
Thickness of Insulation 50 mm.
Density 0.80000E-04 kg./cm³
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description SHELL
Element Outside Diameter 508 mm.
Efficiency, Longitudinal Seam 1.0
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 7/75
Efficiency, Circumferential Seam 1.0


Detail ID Ins: 20

Detail Type Nozzle
Detail ID N2
Nozzle Diameter 300 mm
Nozzle Schedule 40S
Nozzle Class 25
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 48.455 Kgf
Grade of Attached Flange 13E0 1.4404
Nozzle Matl X2CrNiMo18-15-4
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description SHELL FLANGE

Detail ID Ins: 30
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description CHANNEL FLANGE
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 8/75

Design Internal Pressure 6 bars

Detail ID Ins: 40
--------------------------------------------------------------------

Element To Node 60
Element Type Cylinder
Description CHANNEL SHELL
Material Name X2CrnImO18-14-3, EN10028-7:2007

Detail ID Ins: 50

Detail Type Nozzle
Detail ID N3
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 9/75

Nozzle Schedule 40S
Nozzle Class 16
Layout Angle 270.0

Detail Type Nozzle
Detail ID N4
Nozzle Schedule 40S
Nozzle Class 16
Layout Angle 90.0

Detail Type Nozzle
Detail ID N5
Nozzle Schedule 80S
Nozzle Class 16
Layout Angle 90.0
--------------------------------------------------------------------

Element To Node 70
Element Type Torisphe.
Description CHANNEL HEAD
Material Name X2CrnImO18-14-3, EN10028-7:2007
Tori Head Crown Radius 508 mm.
Tori Head Knuckle Radius 50.8 mm.

Detail ID Ins: 60
Height/Length of Insulation 149.3 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 10/75


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 11/75
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
N1 FLANGE| ... | 131.175 | ... | 125 |
SHELL| ... | 5381.18 | ... | 5250 |
SHELL FLANGE| ... | 5506.18 | ... | 125 |
CHANNEL FLANGE| ... | 5700.52 | ... | 125 |
CHANNEL SHELL| ... | 6100.52 | ... | 400 |
CHANNEL HEAD| ... | 6150.52 | ... | 50 |
----------------------------------------------------------------------

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 12/75
Flange Input Data Values Description: New Flange :
N1 FLANGE
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 7.50 bars
Design Temperature 320 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 496.000 mm.
Flange Outside Diameter A 730.000 mm.
Flange Thickness e 48.0000 mm.
Thickness of Hub at Small End go 6.0000 mm.
Thickness of Hub at Large End g1 31.0000 mm.
Length of Hub h 77.0000 mm.
Flange Material X2CrNiMo18-15-4, EN 10028-7:2000, EN 10028-7:2000

Flange Allowable Stress At Temperature f 101.87 N./mm²
Flange Allowable Stress At Ambient fa 173.34 N./mm²
Bolt Material 25CrMo4, EN 10269:1999

Bolt Allowable Stress At Temperature fb 117.01 N./mm²
Bolt Allowable Stress At Ambient fb,a 146.67 N./mm²
Diameter of Bolt Circle C 660.000 mm.

Nominal Bolt Diameter db 33.0000 mm.
Diameter of Bolt Hole dh 36.0000 mm.
Type of Threads British 3643
Number of Bolts 20
Flange Face Outside Diameter Fod 660.000 mm.

Flange Face Inside Diameter Fid 496.000 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 580.000 mm.

Gasket Inside Diameter Gi 496.000 mm.
Gasket Factor m 3.0000
Gasket Design Seating Stress y 68.95 N./mm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm.
Flange Class PN25

Flange Grade 13E0 1.4404
European Std: EN 13445-3:2014 Issue 4 + A3:2017 - Section 11
Hub Small End Required Thickness due to Internal Pressure, per EN 13445 7.4.2:
= P * ( Di + 2 * ci ) / ( 2 * f * z - P ) Note: Di = B
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 13/75
= 7.5 * ( 496 + 2 * 0 )/( 2 * 101.9 * 1.0 - 7.5 )

= 1.8327 mm.
Gasket Augmentation Factor per EN 13445 paragraph 11.5.4.2 [k]:

Because the Flange ID is <= 1000 mm, k = 1.0
Note: For Evaluation of 'k', Metric dimensions are employed.
Gasket Effective Width:

N = ( Go - Gi ) / 4
= (580 - 496 )/4 = 21 mm.
b = bo = 21 mm.
Corroded Flange ID, Bcor = B+2*Fcor 496.000 mm.

Corroded Large Hub, g1Cor = g1-ci 31.000 mm.
Corroded Small Hub, g0Cor = go-ci 6.000 mm.
Code R Dimension, R = (C-B)/2 - g1 51.000 mm.
Gasket Contact Width, N = (Go - Gi) / 2 42.000 mm.

Basic Gasket Width, bo = N / 2 21.000 mm.
Effective Gasket Width, b = Cb sqrt(bo) 11.548 mm.
Gasket Reaction Diameter, G = Go - 2 * b 556.905 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 556.9² * 7.5
= 18629.848 Kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 11.55 * 3.142 * 556.9 * 3 * 7.5
= 9271.207 Kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 496² *7.5/4
= 14777.844 Kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 18630 - 14778
= 3852.004 Kgf
Operating Bolt Load [Wm1]:
= max( H + Hg + Hr, 0 )
= max( 18630 + 9271 + 0, 0 )
= 27901.057 Kgf
Gasket Seating Bolt Load [Wm2]:
= Pi * G * b' * y + yPart * bPart * lp
= 3.141*556.9*11.55*68.95+0*0*0
= 142047.234 Kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 27901/117, 142047/146.7
= 94.976 cm²
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 103.2/(2 * 33 + 6 * 48/(3 + 0.5)); 1.0 )
= max( 0.834 ; 1.0 )
= 1
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n )
= 660 * sin( 3.142/20 )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 14/75
= 103.2 mm.
Bolting Information for British BS 3643 Metric Thread Series (Non Mandatory):
-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, cm² 94.976 135.020
Radial Distance between Hub and Bolts: 49.900 51.000
Radial Distance between Bolts and Edge: 36.510 35.000
Circ. Spacing between the Bolts: 77.750 103.247 148.286
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an EN 13445 Calc] [Nmin]:
= Ab * fb,a / ( y * Pi * (Go + Gi) )
= 135 * 146.7/(68.95 * 3.142 * (580 + 496 ) )
= 8.497 mm.
Flange Design Bolt Load, Gasket Seating [W]:

= fb,a * ( Am + Ab ) / 2
= 146.7 * ( 94.98 + 135 )/2
= 171992.17 Kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 27901 - 18630
= 9271.21 Kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 660 - 556.9 )/2
= 51.5477 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 51 + 31 + 51.55 )/2
= 66.7739 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 51 + ( 31/2.0 )
= 66.5000 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 14778. | 66.5000 | 1.0000 | 983. |
Face Pressure, Mt 3852. | 66.7739 | 1.0000 | 257. |
Gasket Load, Mg 9271. | 51.5477 | 1.0000 | 478. |
Gasket Seating, Matm 171992. | 51.5477 | 1.0000 | 8866. |
Total Moment for Operation, Mop 1718. Kg-m.

Total Moment for Gasket seating, Matm 8866. Kg-m.
Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. 102.8 kg.

Estimated Unfinished Weight of Forging at given Thk 220.8 kg.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 15/75
SHELL FLANGE




Number of Bolts 20



Flange Class PN25

= 7.5 * ( 496 + 2 * 0 )/( 2 * 101.9 * 1.0 - 7.5 )
= 1.8327 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 16/75


N = ( Go - Gi ) / 4
= (580 - 496 )/4 = 21 mm.
b = bo = 21 mm.



= 0.785 * G² * Peq
= 0.785 * 556.9² * 7.5
= 18629.848 Kgf
= 2 * b * Pi * G * m * P
= 2 * 11.55 * 3.142 * 556.9 * 3 * 7.5
= 9271.207 Kgf
= Pi * Bcor² * P / 4
= 3.142 * 496² *7.5/4
= 14777.844 Kgf
= H - Hd
= 18630 - 14778
= 3852.004 Kgf
= max( H + Hg + Hr, 0 )
= max( 18630 + 9271 + 0, 0 )
= 27901.057 Kgf
= 3.141*556.9*11.55*68.95+0*0*0
= 142047.234 Kgf
= Maximum of 27901/117, 142047/146.7
= 94.976 cm²

= max( sqrt( 103.2/(2 * 33 + 6 * 48/(3 + 0.5)); 1.0 )
= max( 0.834 ; 1.0 )
= 1

= C * sin( Pi / n )
= 660 * sin( 3.142/20 )
= 103.2 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 17/75
-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 94.976 135.020
-------------------------------------------------------------------------
= Ab * fb,a / ( y * Pi * (Go + Gi) )
= 135 * 146.7/(68.95 * 3.142 * (580 + 496 ) )
= 8.497 mm.

= fb,a * ( Am + Ab ) / 2
= 146.7 * ( 94.98 + 135 )/2
= 171992.17 Kgf
= Wm1 - H
= 27901 - 18630
= 9271.21 Kgf

= (C - G ) / 2
= ( 660 - 556.9 )/2
= 51.5477 mm.
= ( R + g1 + hg ) / 2
= ( 51 + 31 + 51.55 )/2
= 66.7739 mm.
= R + ( g1 / 2 )
= 51 + ( 31/2.0 )
= 66.5000 mm.

----------------------------------------------------------------------------
End Pressure, Md 14778. | 66.5000 | 1.0000 | 983. |
Face Pressure, Mt 3852. | 66.7739 | 1.0000 | 257. |
Gasket Load, Mg 9271. | 51.5477 | 1.0000 | 478. |



ERG.CAL.EMM.229.20.001 --- A 01/10/2020 18/75
CHANNEL FLANGE




Number of Bolts 20



Flange Class PN25

= 6 * ( 496 + 2 * 0 )/( 2 * 95.07 * 1.0 - 6 )
= 1.5702 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 19/75


N = ( Go - Gi ) / 4
= (580 - 496 )/4 = 21 mm.
b = bo = 21 mm.



= 0.785 * G² * Peq
= 0.785 * 556.9² * 6
= 14903.878 Kgf
= 2 * b * Pi * G * m * P
= 2 * 11.55 * 3.142 * 556.9 * 3 * 6
= 7416.966 Kgf
= Pi * Bcor² * P / 4
= 3.142 * 496² *6/4
= 11822.274 Kgf
= H - Hd
= 14904 - 11822
= 3081.603 Kgf
= max( H + Hg + Hr, 0 )
= max( 14904 + 7417 + 0, 0 )
= 22320.844 Kgf
= 3.141*556.9*11.55*68.95+0*0*0
= 142047.234 Kgf
= Maximum of 22321/117, 142047/146.7
= 94.976 cm²

= max( sqrt( 103.2/(2 * 33 + 6 * 48/(3 + 0.5)); 1.0 )
= max( 0.834 ; 1.0 )
= 1

= C * sin( Pi / n )
= 660 * sin( 3.142/20 )
= 103.2 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 20/75
-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 94.976 135.020
-------------------------------------------------------------------------
= Ab * fb,a / ( y * Pi * (Go + Gi) )
= 135 * 146.7/(68.95 * 3.142 * (580 + 496 ) )
= 8.497 mm.

= fb,a * ( Am + Ab ) / 2
= 146.7 * ( 94.98 + 135 )/2
= 171992.17 Kgf
= Wm1 - H
= 22321 - 14904
= 7416.97 Kgf

= (C - G ) / 2
= ( 660 - 556.9 )/2
= 51.5477 mm.
= ( R + g1 + hg ) / 2
= ( 51 + 31 + 51.55 )/2
= 66.7739 mm.
= R + ( g1 / 2 )
= 51 + ( 31/2.0 )
= 66.5000 mm.

----------------------------------------------------------------------------
End Pressure, Md 11822. | 66.5000 | 1.0000 | 786. |
Face Pressure, Mt 3082. | 66.7739 | 1.0000 | 206. |
Gasket Load, Mg 7417. | 51.5477 | 1.0000 | 382. |



ERG.CAL.EMM.229.20.001 --- A 01/10/2020 21/75
Element Properties:
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm² |
----------------------------------------------------------------------------------
N1 FLANGE| 7.5 | ... | ... | 496 | 101.87 |
SHELL| 7.5 | ... | ... | 508 | 126.67 |
SHELL FLANGE| 7.5 | ... | ... | 496 | 101.87 |
CHANNEL FLANGE| 6 | ... | ... | 496 | 95.072 |
CHANNEL SHELL| 6 | ... | ... | 508 | 118.84 |
CHANNEL HEAD| 6 | 8 | ... | 508 | 118.84 |
----------------------------------------------------------------------------------
Calculation Results:
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------------
N1 FLANGE| 7.5 | 16.92 | 24.9995 | 48 | No Calc |
SHELL| 7.5 | 30.2782 | 41.4332 | 6 | 1.49954 |
SHELL FLANGE| 7.5 | 16.92 | 24.9995 | 48 | No Calc |
CHANNEL FLANGE| 6 | 16.92 | 24.9995 | 48 | No Calc |
CHANNEL SHELL| 6 | 28.4063 | 43.8237 | 6 | 1.27924 |
CHANNEL HEAD| 6 | 19.3506 | 29.8535 | 6 | 2.32119 |
----------------------------------------------------------------------------------
Note: Shell Side MAWP governed by a standard Flange!
Note: Channel Side MAWP governed by a standard Flange!
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 16.920 bars

Shell Side MAPnc = 24.999 bars
Channel Side MAWP = 10.800 bars
Channel Side MAPnc = 16.000 bars
Internal Pressure Calculation Results :
European Std: EN 13445-3:2014 Issue 4 + A3:2017
Cylindrical Shell From 20 To 30 X2CrNiMo18-15-4 at 320 °C
SHELL
Design Stress at Ambient Temperature = 173.3 N./mm²
Thickness due to internal pressure [e]:

= P * Do / ( 2 * f * z + P ) EN13445 Equation: 7.4.2:
= 7.5 * 508/( 2 * 126.7 * 1 + 0.75 ) + c + cext
= 1.5 + 0 + 0 = 1.5 mm.
The shell is suitable for the design pressure.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 22/75
Maximum Working Pressure Hot and Corroded [MAWP]:

= ( 2 * f * ecor * z ) / (Do - ecor) - Phead
= ( 2 * 126.7 * 6 * 1 )/(508 - 6 )-0
= 3.028 N./mm²
Maximum Pressure New and Cold [MAPNC]:

= ( 2 * fa * e * z ) / ( D - e )
= ( 2 * 173.3 * 6 * 1 )/( 508 - 6 )
= 4.144 N./mm²
Stress at Design Pressure [Stres]:

= P( Di + ecor ) /(2 * ecor * z)
= 7.5 (496 + 6 )/(2 * 6 * 1 )
= 31.38 N./mm²
Uncorrected (for liquid) Hydrotest Pressure per 6.2.2 stress limitation:

= ( 2 * Ftest * e * z ) / (Do - e)
= ( 2 * 260 * 6 * 1 )/( 508 - 6 )
= 6.141 N./mm²
Elongation of the extreme fiber per EN 13445-4 Para 9.2.2 [F]

= 50*Max(e, enom)/Rm = 50*Max(6,6 )/251 = 1.195 %
Cylindrical Shell From 50 To 60 X2CrnImO18-14-3 at 320 °C
CHANNEL SHELL
Thickness due to internal pressure [e]:

= P * Do / ( 2 * f * z + P ) EN13445 Equation: 7.4.2:
= 6 * 508/( 2 * 118.8 * 1 + 0.6 ) + c + cext
= 1.279 + 0 + 0 = 1.279 mm.
The shell is suitable for the design pressure.
Maximum Working Pressure Hot and Corroded [MAWP]:

= ( 2 * f * ecor * z ) / (Do - ecor) - Phead
= ( 2 * 118.8 * 6 * 1 )/(508 - 6 )-0
= 2.841 N./mm²
Maximum Pressure New and Cold [MAPNC]:

= ( 2 * fa * e * z ) / ( D - e )
= ( 2 * 183.3 * 6 * 1 )/( 508 - 6 )
= 4.383 N./mm²
Stress at Design Pressure [Stres]:

= P( Di + ecor ) /(2 * ecor * z)
= 6 (496 + 6 )/(2 * 6 * 1 )
= 25.1 N./mm²
Uncorrected (for liquid) Hydrotest Pressure per 6.2.2 stress limitation:

= ( 2 * Ftest * e * z ) / (Do - e)
= ( 2 * 275 * 6 * 1 )/( 508 - 6 )
= 6.495 N./mm²
Elongation of the extreme fiber per EN 13445-4 Para 9.2.2 [F]

= 50*Max(e, enom)/Rm = 50*Max(6,6 )/251 = 1.195 %
Torispherical Head From 60 To 70 X2CrnImO18-14-3 at 320 °C
CHANNEL HEAD
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 23/75
Required thickness = 2.321 mm.

Required thickness in the crown = 1.284 mm.
This is a Kloepper Head R = De, r = 0.1De
The Material is Austenitic Steel which affects value of fb:
Note: This head has been specified as being Cold Spun.
Buckling Strs at ope. fb = 1.6(Yield/1.5) = 1.6(116.6/1.5) = 124.4 N./mm²

Buckling Strs at amb. fb = 1.6(Yield/1.5) = 1.6(240/1.5) = 256 N./mm²
Note: Although head is Austenititic Steel, Rp0,20% is used.
Geometry factors per EN-13445 7.5.3.5: - Design Condition:
Pressure including hydro head P : 6.0000 bars

Inside Head Diameter (new) Di : 496.0000 mm.
Head Crown Radius (new) R : 508.0000 mm.
Head Knuckle Radius (new) r : 50.8000 mm.
Head Thickness (new) e : 6.0000 mm.
Head Corrosion Allowance Internal ci : 0.0000 mm.
Head Corrosion Allowance External co : 0.0000 mm.
Joint Efficiency Z : 1.0000
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 508 -Sqrt((508 -496/2)*(508 +496/2-2*50.8 ))
= 95.51 mm.
Y = min(e/R, 0.04) = Min(2.32119/508.0000, 0.04) = 0.0045693

Z = Log10(1 / Y) = Log10(1 / 0.005) = 2.3402
X = r / Di = 50.8000 / 496.0000 = 0.10242
N = 1.006 - 1 / ( 6.2+( 90 * Y )^4) )
= 1.006-1 / (6.2+( 90 *.0046)^4) = 0.84545
Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.845 (-0.1833*2.34^3 + 2.2124*2.34^2 - 3.2937*2.34 + 1.8873)
= 0.968
Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.00457 - 82.5 * 0.00457^2), 0.5 )
= 0.522
Beta = 10( ( 0.2 - X ) * Bets01 + ( X - 0.1 )Beta02

= 10( ( 0.2 - 0.102 ) * 0.968 + ( 0.102 - 0.1 )0.522
= 0.957
Thickness Due to Design Internal Pressure: e = max(es, ey, eb) - para 7.5.3.2
Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 6 * 508/( 2 * 1188 * 1 - 0.5 * 6 )
= 1.2841 mm.
Computed Thickness [ey]:

= Beta * P(0.75*R+0.2*Di)/f
= 0.957 * 6 (0.75 * 508 + 0.2 * 496 )/118.8
= 2.3212 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 24/75
Computed Thickness [eb]:

= (0.75R+0.2Di)((P/111*(fb*1.6))*(Di/r)0.825)1/1.5
= (0.75*508.00+0.2*496.00) *
(6.00/111*124.38)(496.00/50.80)0.825)1/1.5
= 2.0786 mm.
Computed Head Thickness per EN13445 - 7.5.3:

= max(es,eb,ey) + c + cext
= max(1.2841,2.0786,2.3212) + 0.0000 + 0.0000
= 2.321 + 0 + 0
= 2.3212 mm.
The head is suitable for the design pressure.
Computed Stress at Design Pressure [Stres]:

= 36.82 N./mm²
Computed Maximum Allowable Working Pressure - Design [MAWP]:

MAWP - Phydro = 19.35 - 0 = 19.35 bars
Computed Maximum Pressure New and Cold [MAPNC]:

= 29.85 bars
Elongation of the Extreme Fiber:

For a spun head per EN 13445-4 Para 9.2.1 [F]:
Assuming the blank is 20% larger than the head diameter.
= 100 * ln( 609.6/( 508 - 2 * 8 ) ) = 21.43 %
For a segmented head per EN 13445-4 Para 9.2.5 [F]:

= 100 * e/R = 100 * 8/250 = 3.2 %
If F exceeds 5% PWHT may be required. Please refer

to EN 13445 Part 4 Table 9.4.1
Required Thickness of Straight Flange = 1.279 mm.
Hydrostatic Test Pressure Results:
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 FLANGE | 173.34 | 101.87 | 1.702 |
SHELL | 173.34 | 126.67 | 1.368 |
SHELL FLANGE | 173.34 | 101.87 | 1.702 |
CHANNEL FLANGE | 156.67 | 95.07 | 1.648 |
CHANNEL SHELL | 183.34 | 118.84 | 1.543 |
CHANNEL HEAD | 183.34 | 118.84 | 1.543 |
------------------------------------------------------------------------
Minimum 1.368
Stress ratios for Exchanger Materials (N./mm²):

------------------------------------------------------------------------
Tube Material | 166.67 | 101.87 | 1.636 |
Tubesheet Material | 183.34 | 126.67 | 1.447 |
------------------------------------------------------------------------
Minimum 1.447
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 25/75
Exchanger Shellside Test Pressure:

= max( 1.43 * Design Pressure, 1.25 * Design Pressure * Stress ratio )
= max( 1.43 * 7.5, 1.25 * 7.5 * 1.368 )
= max( 10.71, 12.83 )
= 12.829 bars
Exchanger Channelside Test Pressure:

= max( 1.43 * Design Pressure, 1.25 * Design Pressure * Stress ratio )
= max( 1.43 * 6, 1.25 * 6 * 1.447 )
= max( 8.571, 10.86 )
= 10.855 bars
Stresses on Elements due to Test Pressure (N./mm²):
From To | Pressure | Stress | Allowable | Ratio |

-----------------------------------------------------------------------------
SHELL | 13.422 | 56.1 | 260.0 | 0.216 |
CHANNEL SHELL | 10.909 | 45.6 | 275.0 | 0.166 |
CHANNEL HEAD | 10.870 | 66.8 | 275.0 | 0.243 |
-----------------------------------------------------------------------------
Stress ratios for Pressurized Vessel Elements (N./mm²):

------------------------------------------------------------------------
N1 FLANGE | 173.34 | 101.87 | 1.702 |
SHELL | 173.34 | 126.67 | 1.368 |
SHELL FLANGE | 173.34 | 101.87 | 1.702 |
CHANNEL FLANGE | 156.67 | 95.07 | 1.648 |
CHANNEL SHELL | 183.34 | 118.84 | 1.543 |
CHANNEL HEAD | 183.34 | 118.84 | 1.543 |
------------------------------------------------------------------------
Minimum 1.368
Stress ratios for Exchanger Materials (N./mm²):

------------------------------------------------------------------------
Tube Material | 166.67 | 101.87 | 1.636 |
Tubesheet Material | 183.34 | 126.67 | 1.447 |
------------------------------------------------------------------------
Minimum 1.447
Elements Suitable for Internal Pressure.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 26/75
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 48 | No Calc | No Calc |
20| 30| 5367.04 | 508 | 6 | No Calc | No Calc |
50| 60| 546.726 | 508 | 6 | No Calc | No Calc |
60| 70| No Calc | 508 | 6 | No Calc | No Calc |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| 48 | No Calc | ... | No Calc |
20| 30| 6 | No Calc | ... | 2.33287 |
30| 40| 48 | No Calc | ... | No Calc |
40| 50| 48 | No Calc | ... | No Calc |
50| 60| 6 | No Calc | ... | 12.4983 |
60| 70| 6 | No Calc | ... | 8.37291 |
-----------------------------------------------------------------------
Minimum 2.333
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 5367.04 | No Calc | No Calc | No Calc |
50| 60| 546.726 | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Cylindrical Shell From 20 to 30
SHELL
Determination of the Nominal Elastic Limit per 8.4 [sigmae]:

= Rp0,2/T / 1.25
= 124.2/1.25
= 99.363 N./mm²
Determine the Stress Yield point [Py]:

= sigmae * ea / R
= 99.36 * 6/251
= 2.375 N./mm²
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 27/75
Strain Factor [Z]:

= pi * R / L
= 3.141 * 251/5367
= 0.147
Determine the ratio Pm/Py:

= Pm / Py
= 0.701/2.375
= 0.295
From the Curve, determine Pr/Py:

= 0.147
Determine the critical Strain [strain]:

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.147²/2)
[1/(2²/0.147²+1)²+6²/(12*251²(1-0.3²)
(2²-1+0.147²)²]
= 0.0001682
Where n is the expected number of lobes [n]:

= 2
Determine the Elastic Instability Pressure [Pm]:

= E * ea * strain / R
= 174389888 * 6 * 0.000168249/251
= 7.014 bars
External Allowable Pressure [Pmax]:

= (Pr/Py)/1.5 * Py
= 0.0982 * 23.75
= 2.333 bars
Cylindrical Shell From 50 to 60
CHANNEL SHELL

= Rp0,2/T / 1.25
= 116.6/1.25
= 93.283 N./mm²

= sigmae * ea / R
= 93.28 * 6/251
= 2.230 N./mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 251/546.7
= 1.442
Determine the ratio Pm/Py:

= Pm / Py
= 6.908/2.23
= 3.098
From the Curve, determine Pr/Py:

= 0.841
Determine the critical Strain [strain]:

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 28/75
= 1/(5²-1+1.442²/2)
[1/(5²/1.442²+1)²+6²/(12*251²(1-0.3²)
(5²-1+1.442²)²]
= 0.0016571
Where n is the expected number of lobes [n]:

= 5

= E * ea * strain / R
= 174389888 * 6 * 0.001657062/251
= 69.078 bars

= (Pr/Py)/1.5 * Py
= 0.561 * 22.3
= 12.498 bars
Torispherical Head From 60 to 70
CHANNEL HEAD

= Rp0,2/T / 1.25
= 116.6/1.25
= 93.283 N./mm²

= 2 * f * ea / R
= 2 * 93.28 * 6/508
= 2.204 N./mm²

= 1.21 * E * ea² / R²
= 1.21 * 174389888 * 6²/508²
= 294.362 N./mm²

= (Pr/Py)/1.5 * Py
= 0.38 * 22.03
= 8.373 bars

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 29/75
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm. | kg. | Cm. | kg. |
---------------------------------------------------------------------------
10| 20| 102.845 | 24156.9 | 102.845 | 24156.9 | 5.14225 |
20| 30| 389.482 | 659551 | 389.482 | 659551 | 19.4741 |
30| 40| 102.845 | 24156.9 | 102.845 | 24156.9 | 5.14225 |
40| 50| 102.452 | 24156.9 | 102.452 | 24156.9 | 5.12258 |
50| 60| 29.6748 | 77302.1 | 29.6748 | 77302.1 | 1.48374 |
60| 70| 20.9293 | 21766.4 | 20.9293 | 21766.4 | 1.04647 |
---------------------------------------------------------------------------
Total | 748 | 831090.00 | 748 | 831090.00 | 37 |
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
10|Insl| 1.35447 | ... | 68.5 | Ins: 10
20|Insl| 36.8103 | ... | 2625 | Ins: 20
20|Nozl| 50.8782 | 400.4 | 5000 | N2
30|Insl| 1.35447 | ... | 62.5 | Ins: 30
40|Insl| 1.35447 | ... | 62.5 | Ins: 40
50|Insl| 2.80459 | ... | 200 | Ins: 50
50|Nozl| 16.2143 | 325.025 | 250 | N3
50|Nozl| 16.2143 | 325.025 | 250 | N4
50|Nozl| 1.81061 | 257.423 | 50 | N5
60|Insl| 1.97805 | ... | 74.6486 | Ins: 60
30|FTsh| 174.63 | ... | 215 | TUBESHEET
30|Tube| 928.997 | ... | -2440 |
-------------------------------------------------
Total Weight of Each Detail Type:
Insulation 45.7
Nozzles 85.1
Exchanger Components 1103.6
Liquid in Tubes 271.8
-------------------------------------------
Sum of the Detail Weights 1506.2 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 785.6 | 785.6 | 785.6 | 785.6 | 785.6 | 785.6 |
Nozzles | 85.1 | 85.1 | 85.1 | 85.1 | 85.1 | 85.1 |
Exchanger | 1103.6 | 1103.6 | 1103.6 | 1103.6 | 1103.6 | 1103.6 |
Insulation | ... | ... | 45.7 | 45.7 | 45.7 | 45.7 |
Tube Ope Lqd | ... | ... | ... | ... | ... | 271.8 |
Test Liquid | ... | 830.6 | ... | ... | ... | ... |
Tube Tst Lqd | ... | 250.8 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 1974.4 | 3055.7 | 2020.0 | 2020.0 | 2020.0 | 2291.9 |
Field Installation Options:

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 30/75
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 1974.4 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 3055.7 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 2020.0 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 2020.0 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 2020.0 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 2291.9 kg.
Field Test Wt. - Empty Weight + Water (Full) 3101.4 kg.
Mass of the Upper 1/3 of the Vertical Vessel 470.1 kg.
Exchanger Tube Data

Volume of Exchanger tubes : 250906.4 Cm.
Weight of Ope Liq in tubes : 271.8 kg.
Weight of Water in tubes : 250.8 kg.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 4703.81 |
20| 30| 83786.3 |
30| 40| 4703.81 |
40| 50| 4703.81 |
50| 60| 6383.72 |
60| 70| 3329.41 |
----------------------------
Total 107610.852 cm²
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 109.342 | 109.342 | 133.484 | ... | 109.342 |
20| 30| 496.645 | 496.645 | 1155.79 | 20.372 | 496.645 |
30| 40| 1212.97 | 1212.97 | 1237.11 | ... | 1212.97 |
40| 50| 108.929 | 108.929 | 133.071 | ... | 108.929 |
50| 60| 68.2024 | 68.2024 | 145.457 | 11.0064 | 68.2024 |
60| 70| 23.9539 | 23.9539 | 45.707 | ... | 23.9539 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| 2020.04 | 2020.04 | 2850.62 |
20| 30| 1910.7 | 1910.7 | 2717.14 |
30| 40| 1414.05 | 1414.05 | 1561.35 |
40| 50| 201.085 | 201.085 | 324.235 |
50| 60| 92.1562 | 92.1562 | 191.164 |
60| 70| 23.9539 | 23.9539 | 45.707 |
-------------------------------------------------------
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 31/75
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| 31.3785 | 31.3785 | 31.3785 |
20| 30| 31.3785 | 31.3785 | 31.3785 |
30| 40| 11.0064 | 11.0064 | 11.0064 |
40| 50| 11.0064 | 11.0064 | 11.0064 |
50| 60| 11.0064 | 11.0064 | 11.0064 |
60| 70| ... | ... | ... |
-------------------------------------------------

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 32/75
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| bars | bars | °C | | | bars |
-----------------------------------------------------------------------------------------------
N2 | ... | 25.00 | 320 | PN251|E0 1.44 | ... | ... | ... | ... |
N3 | ... | 16.00 | 320 | PN161|E0 1.44 | ... | ... | ... | ... |
N4 | ... | 16.00 | 320 | PN161|E0 1.44 | ... | ... | ... | ... |
N5 | ... | 16.00 | 320 | PN161|E0 1.44 | ... | ... | ... | ... |
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 16.920 bars
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 24.999 bars
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 10.800 bars
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 16.000 bars

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 33/75
Shop/Field Installation Options :
Insulation is installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Insulation 3182.944 mm.

Center of Gravity of Nozzles 5456.512 mm.
Center of Gravity of Tubesheet(s) 5596.176 mm.
Center of Gravity of Tubes 2941.176 mm.
Center of Gravity of Bare Shell New and Cold 3371.344 mm.

Center of Gravity of Bare Shell Corroded 3371.344 mm.
Vessel CG in the Operating Condition 3389.170 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 3449.451 mm.
Rigging Analysis Results:
Lifting Weight based the calculated Empty Weight.
Total Effective Length of Vessel for this analysis 6075.00 mm.

Total vessel weight (No Liquid) Twt 2020.04 Kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 3030.06 Kgf
Elevation of the Tailing Lug (bottom) 0.00 mm.
Elevation of the Lifting Lug (top ) 6087.00 mm.
Design Reaction force at the tailing lug 1312.95 Kgf
Design Reaction force at the lifting lug 1717.11 Kgf
CG Distance from Tailing Lug 3449.45 mm.

CG Distance from the Nearer Lifting Lug 2637.55 mm.
Critical Values:
| Max Stress| Elevation | Allowables |

| N./mm² | mm. | N./mm² |
-----------------------------------------------------------------
Bending | 12.00 | 4325.00 | 84.21 |
Shear | 2.32 | 6035.00 | 128.34 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm. Kg-m. N./mm² Kgf N./mm²
-------------------------------------------------------------------------------
0.00 0.0 0.0 764.0 0.8
125.00 87.6 0.7 600.0 0.6
5375.00 1382.7 11.6 145.0 0.2
5500.00 1253.3 10.5 1964.4 2.0
5625.00 999.9 8.4 2127.8 2.2
6025.00 135.9 1.1 2230.1 2.3
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.143 at elevation 4325 mm. - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 34/75
--- Plot data successfully generated ...----

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 35/75
Lifting Lug Calculations:
Input Values:
Lifting Lug Material X2CrNi19-11

Lifting Lug Yield Stress Yield 250.01 N./mm²
Width of Lifting Lug w 130.0000 mm.

Thickness of Lifting Lug t 10.0000 mm.
Diameter of Hole in Lifting Lug dh 30.0000 mm.
Radius of Semi-Circular Arc of Lifting Lug r 60.0000 mm.
Height of Lug from bottom to Center of Hole h 350.0000 mm.
Offset from Vessel OD to Center of Hole off 11.0000 mm.
Lug Fillet Weld Size tw 6.0000 mm.
Length of weld along side of Lifting Lug wl 75.0000 mm.
Length of Weld along Bottom of Lifting Lug wb 130.0000 mm.
Thickness of Collar (if any) tc 0.0000 mm.
Diameter of Collar (if any) dc 0.0000 mm.
Impact Factor Impfac 1.50
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Flat

Lift Orientation : From Horizontal to Vertical
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Lifting Lug and Weld Stresses at various Angles: N./mm²
--------------- Weld Stresses ------ Lug Stresses Maximum

Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 8.9 61.4 100.0 82.2 165.0 0.614
5 9.5 61.4 100.0 82.8 165.0 0.614
10 10.1 60.9 100.0 82.7 165.0 0.609
15 10.7 60.0 100.0 82.0 165.0 0.600
20 11.3 58.6 100.0 80.7 165.0 0.586
25 11.8 56.7 100.0 78.8 165.0 0.567
30 12.4 54.5 100.0 76.3 165.0 0.545
35 12.8 51.8 100.0 73.2 165.0 0.518
40 13.3 48.7 100.0 69.5 165.0 0.487
45 13.7 45.2 100.0 65.3 165.0 0.452
50 14.1 41.4 100.0 60.6 165.0 0.414
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 36/75
55 14.5 37.2 100.0 55.5 165.0 0.372

60 14.8 32.8 100.0 49.9 165.0 0.328
65 15.2 28.1 100.0 44.0 165.0 0.281
70 15.6 23.2 100.0 37.8 165.0 0.232
75 16.0 18.0 100.0 31.2 165.0 0.189
80 16.7 12.7 100.0 24.5 165.0 0.167
85 18.3 7.0 100.0 17.7 165.0 0.183
90 24.5 1.7 100.0 11.4 165.0 0.245
----------------------------------------------------------------------
Computed Results:
Total vessel weight (No Liquid) 2020.04 Kgf

Design Reaction force at the tailing lug 1312.95 Kgf
Design Reaction force at the lifting lug 1717.11 Kgf
Worst Case Lift Angle for Primary Weld Stresses 90 deg

Tangential Force at this Angle 0.0 Kgf
Axial Force at this Angle 1515.0 Kgf
Worst Case Lift Angle for Secondary Weld Stresses 3 deg

Worst Case Lift Angle for Lug Stresses 7 deg

Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 76.286 cm**4
Weld Group Centroid distance in the Long. Direction Yll 55.895 mm.
Dist. of Weld Group Centroid from Lug bottom Yll_b 19.105 mm.
Weld Group Inertia about the Longitudinal Axis Ill 329.337 cm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 65.000 mm.
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(15152+02+02)/((2*75+130)*4.242)
= 12.51 N./mm²
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (0 (350 -19.1 ))55.9/76.29 +
(1515 * 11 * 55.9/76.29 ) +
(0 * 11 * 65/329.3 )
= 11.98 N./mm²
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 12.51 + 11.98
= 24.48 N./mm²
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 250 * 1
= 100.00 N./mm²
Secondary Shear Stress in the Welds due to Shear Loads:

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 37/75
Unit Weld Polar Section Modulus [Uwsm]:

= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 985081.44 mm.^3
Loads on Welds due to Torsional Moment:
Shear Stress in Normal Direction [Fth]:

= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 18.71 Kgf/mm.
Shear Stress in Circumferential Direction [Ftv]:

= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 15.80 Kgf/mm.
Primary Shear Stress [Fsv]:

= Ft / ( 2 * wl + w )
= 3.07 Kgf/mm.
Resultant Load on Weld Group [Fr]:

= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= sqrt( 18.71 (^2) + ( 15.8 + 3.069 )(^2) )
= 26.57 Kgf/mm.
Resultant Secondary Weld Stress [Fws]:

= Fr / Tweld
= 26.57/4.242
= 61.43 N./mm²
Allowable Resultant Secondary Weld Stress [Psa]:

= 0.4 * Yield * Occfac
= 0.4 * 250 * 1
= 100.00 N./mm²
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fn2 ) / Sha
= sqrt( 15152 + 02 )/9
= 16.51 N./mm²
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 250 * 1
= 100.00 N./mm²
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 105.22 + 15152 )/( 10 * 30 )
= 49.53 N./mm²
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 250 * 1, 225 )
= 187.51 N./mm²
Bending Stress at the Base of the Lug [Fbs]:

= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(350 - 75 )/(130 *10 (^2)/6) +
856.7 *(350 - 75 )/(130 (^2) *10/6)
= 82.03 N./mm²
Tensile Stress at the Base of the Lug [Fa]:

= Fax / (w * t)
= 105.2/(130 * 10 )
= 0.79 N./mm²
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 38/75
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 82.03 + 0.794
= 82.82 N./mm²
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 250 * 1, 187.5 )
= 165.01 N./mm²
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Pl2 + Fn2)/( Pi * Sta))]
= sqrt[2 * sqrt(15152 + 02)/( Pi * 100 )]
= 9.7254 mm.
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm.
Vessel Diameter Dv 496.000 mm.
Vessel Thickness Tv 6.000 mm.
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Parameter C11 C11 142.00 mm.
Parameter C22 C22 81.00 mm.
Thickness of Reinforcing Pad Tpad 6.000 mm.

Pad Parameter C11P C11p 190.000 mm.
Pad Parameter C22P C22p 205.000 mm.
Design Internal Pressure Dp 0.000 bars

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 0.0 Kgf
Longitudinal Shear (SUS) Vl 1515.0 Kgf
Circumferential Shear (SUS) Vc 1515.0 Kgf
Circumferential Moment (SUS) Mc 0.0 Kg-m.
Longitudinal Moment (SUS) Ml 16.7 Kg-m.
Torsional Moment (SUS) Mt 473.5 Kg-m.
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 39/75
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 0.0 Kgf
Circumferential Shear VC 1515.0 Kgf
Longitudinal Shear VL 1515.0 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML 16.7 Kg-m.
Torsional Moment MT 473.5 Kg-m.
Dimensionless Parameters used : Gamma = 21.17
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.206 4C 3.247 (A,B)
N(PHI) / ( P/Rm ) 0.206 3C 2.390 (C,D)
M(PHI) / ( P ) 0.251 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.251 1C 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.232 3A 0.878 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.273 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.192 3B 2.367 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.206 1B 0.034 (A,B,C,D)
N(x) / ( P/Rm ) 0.247 3C 2.060 (A,B)

N(x) / ( P/Rm ) 0.247 4C 3.048 (C,D)
M(x) / ( P ) 0.222 1C1 0.079 (A,B)
M(x) / ( P ) 0.222 2C 0.047 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.232 4A 1.492 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.239 2A 0.042 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.192 4B 0.765 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.200 2B 0.057 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (N./mm²)
| Stress Intensity Values at |

Typof | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
-----------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | -2.3| -2.3| 2.3| 2.3| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -4.5| 4.5| 4.5| -4.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -6.8| 2.1| 6.8| -2.1| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | -0.7| -0.7| 0.7| 0.7| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -7.6| 7.6| 7.6| -7.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -8.2| 6.9| 8.2| -6.9| 0.0| 0.0| 0.0| 0.0|
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 40/75
------------------------------------------------------------------------------------------------
Shear VC | 4.4| 4.4| -4.4| -4.4| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -7.6| -7.6| 7.6| 7.6|
Shear MT | 134.6| 134.6| 134.6| 134.6| 134.6| 134.6| 134.6| 134.6|
| |
Tot. Shear| 138.9| 138.9| 130.2| 130.2| 126.9| 126.9| 142.2| 142.2|
------------------------------------------------------------------------------------------------
Str. Int. | 277.8| 277.9| 260.4| 260.4| 253.8| 253.8| 284.4| 284.4|
Dimensionless Parameters used : Gamma = 41.83

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.412 4C 3.457 (A,B)
N(PHI) / ( P/Rm ) 0.412 3C 1.369 (C,D)
M(PHI) / ( P ) 0.389 2C1 0.009 (A,B)
M(PHI) / ( P ) 0.389 1C ! 0.063 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.388 3A 1.181 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.430 1A 0.061 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.398 3B 2.055 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.406 1B 0.007 (A,B,C,D)
N(x) / ( P/Rm ) 0.401 3C 1.425 (A,B)

N(x) / ( P/Rm ) 0.401 4C 3.556 (C,D)
M(x) / ( P ) 0.403 1C1 0.022 (A,B)
M(x) / ( P ) 0.403 2C ! 0.032 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.388 4A 4.030 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.473 2A 0.024 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.398 4B 1.210 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.422 2B 0.011 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | -2.0| -2.0| 2.0| 2.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -1.9| 1.9| 1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.9| -0.1| 3.9| 0.1| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | -1.2| -1.2| 1.2| 1.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -2.8| 2.8| 2.8| -2.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -4.0| 1.6| 4.0| -1.6| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 6.5| 6.5| -6.5| -6.5| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -6.0| -6.0| 6.0| 6.0|
Shear MT | 79.5| 79.5| 79.5| 79.5| 79.5| 79.5| 79.5| 79.5|
| |
Tot. Shear| 86.0| 86.0| 73.0| 73.0| 73.4| 73.4| 85.5| 85.5|
------------------------------------------------------------------------------------------------
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 41/75
Str. Int. | 172.0| 172.0| 145.9| 145.9| 146.9| 146.9| 171.0| 171.0|
-----------------------------------------------------------------------------------------------
-
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (N./mm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | -2.3| -2.3| 2.3| 2.3| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | -4.5| 4.5| 4.5| -4.5| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | -0.7| -0.7| 0.7| 0.7| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | -7.6| 7.6| 7.6| -7.6| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 4.4| 4.4| -4.4| -4.4| -7.6| -7.6| 7.6| 7.6|
Shear Q (SUS) | 134.6| 134.6| 134.6| 134.6| 134.6| 134.6| 134.6| 134.6|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 8.9| 8.9| 8.9| 8.9| 15.3| 15.3| 15.3| 15.3|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 277.8| 277.9| 260.4| 260.4| 253.8| 253.8| 284.4| 284.4|
Vessel Stress Summation Comparison (N./mm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 183.34 | Passed |
Pm+Pl (SUS) | 15.29 275.01 | Passed |
Pm+Pl+Q (TOTAL)| 284.40 550.02 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge (N./mm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | -2.0| -2.0| 2.0| 2.0| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | -1.9| 1.9| 1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | -1.2| -1.2| 1.2| 1.2| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | -2.8| 2.8| 2.8| -2.8| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 6.5| 6.5| -6.5| -6.5| -6.0| -6.0| 6.0| 6.0|
Shear Q (SUS) | 79.5| 79.5| 79.5| 79.5| 79.5| 79.5| 79.5| 79.5|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 13.1| 13.1| 13.1| 13.1| 12.1| 12.1| 12.1| 12.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 172.0| 172.0| 145.9| 145.9| 146.9| 146.9| 171.0| 171.0|
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 42/75
Vessel Stress Summation Comparison (N./mm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 183.34 | Passed |
Pm+Pl (SUS) | 13.06 275.01 | Passed |
Pm+Pl+Q (TOTAL)| 171.98 550.02 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 43/75
Nozzle Calculation Summary:
Per EN 13445 Section 9:
| Pressure | Pmax(Long) | Pmax(Trans) |

Description | Area Result | bars | bars |
---------------------------------------------------------------------------
N2 | Passed | 18.468 | 30.851 |
N3 | Passed | 25.245 | 46.188 |
N4 | Passed | 25.245 | 46.188 |
N5 | Passed | 27.225 | 53.985 |
---------------------------------------------------------------------------
Minimum 18.468 30.851
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | Y Coordinate | Layout Angle | Mean Radius |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
20 | N2 | 5131.175 | 270.000 | 157.163 |
50 | N3 | 5950.525 | 270.000 | 80.582 |
50 | N4 | 5950.525 | 90.000 | 80.582 |
50 | N5 | 5750.525 | 90.000 | 11.379 |
If any interferences/violations are found, they will be noted below.
Note: Items not derived explicitly will be found in the individual nozzle
calculation. These items include such values as Afls etc.
Nozzles N4 and N5 are a Group per EN 13445 para 9.6.4
The Nozzles are Installed In a Cylinder
ris = (ris1 + ris2)/2 = (248 + 248 )/2 = 248 mm.

Lb = 200 mm. (= Inside center to center distance)
a1 = deb1/2 = 84.14 and a2 = deb2/2 = 13.33 mm.
k = 2 - (Lb + a1 + a2)/(Iso1 + Iso2)
= 2 - (200 + 84.14 + 13.33 )/(54.88 + 54.88 ) = -0.71
Lb1 = Lb + a1 + a2 + k * (Iso1 + Iso2)
= 200 + 84.14 + 13.33 + -0.71 * (54.88 + 54.88 )
= 219.5 mm.
psi = atan(ris * abs(Angle2 - Angle1) / abs( y2 - y1 )
= atan(248 * abs(90 - 90 )/abs( 250 - 50 )
= 0 Deg
Apls = 0.5*ris²*Lb * (1 + cos(psi))/(ris+0.5 * eas * sin(psi))
= 0.5*248²*200 *(1+cos(0 ))/(248 +0.5*6 * sin(0 ))
= 496 cm²
Metal area
Afb1 = 2.835, Afb2 = 0.604 cm²
Afls = eas * (Lb - a1 - a2)
= 6 * (200 - 84.14 - 13.33 ) = 6.152 cm²
Afw = Afw1 + Afw2 = 0.36 + 0.18 = 0.54 cm²
APsil = 0 and APpsi2 = 0 cm²
f1 = (Afls + Afw ) * (fs - 0.5 * p)

+ Afb1 * (fob1 - 0.5 * p)
+ Afb2 * (fob2 - 0.5 * p)
+ Afp1 * (fop1 - 0.5 * p)
+ Afp2 * (fop2 - 0.5 * p)
= (6.152 + 0.54 ) * (118.8 - 0.5 * 6 )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 44/75
+ 2.835 * (95.07 - 0.5 * 6 )

+ 0.604 * (95.07 - 0.5 * 6 )
+ 3.052 * (84.01 - 0.5 * 6 )
+ 0 * (0 - 0.5 * 6 )
= 14.02 x 10^3 Kgf
f2 = P * ( Apls + Apb1 + 0.5 * APpsi1 + Apb2 + 0.5 * APpsi2)

= 6 *(496 +30.7 + 0.5*0 +1.455 +0.50* 0 )
= 3.232 x 10^3 Kgf
Because f1 > f2: The Group Is Adequately Reinforced

No interference violations have been detected !
Please refer to the nozzles treated as isolated openings for more information

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 45/75
Input, Nozzle Desc: N2 From: 20
Pressure for Reinforcement Calculations P 7.500 bars

Temperature for Internal Pressure Temp 320 °C
Shell Material X2CrNiMo18-15-4, EN 10028-7:2000

Shell Allowable Stress at Temperature f 126.67 N./mm²
Shell Allowable Stress At Ambient fa 173.34 N./mm²
Inside Diameter of Cylindrical Shell Di 496.00 mm.

Shell Finished (Minimum) Thickness ea 6.0000 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 5131.17 mm.
Type of Element Connected to the Shell : Nozzle
Nozzle Material X2CrNiMo18-15-4, EN 10028-7:2000

Allowable Stress at Temperature fn 126.67 N./mm²
Allowable Stress At Ambient fna 183.34 N./mm²
Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg
Diameter deb 300.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness eb 40S
Flange Material X2CRNIMO18-15-4

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm.
Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Class of attached Flange PN25

Grade of attached Flange 13E0 1.4404
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle with Pad, no Inside projection

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 46/75
Isolated Nozzle Calculation per EN 13445, Description: N2
Actual Inside Diameter Used in Calculation 304.800 mm.

Actual Thickness Used in Calculation 9.525 mm.
Required Thickness of Nozzle Neck due to Internal Pressure:

= P * Di / ( 2 * f * z - P ) + c EN-13445 Equation: 7.4.2:
= 7.5 * 304.8/( 2 * 126.7 * 1 - 0.75 ) + 0
= 0.905 mm.
EN-13445 Section 9 - Pressure Area Design Method:
Dist from Center of Nozzle to Nearest Circ. Seam: 250.000 mm.
Credit Distance along the Shell per 9.5.1 [Iso, l's]:

= sqrt(( 2 * ris + ec,s )ec,s )
= sqrt(2*248 + 6 )6 ) (where ec,s is ea,s)
= 54.88 mm.
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Inside Radius per paragraph 9.5-3 [ris]:

= ( Di + 2 * c ) / 2
= ( 496 + 2 * 0 )/2
= 248.00 mm.
Credit Distance Along the Nozzle per 9.5-76 [Ibo]:

= min( sqrt( ( deb - 2 * cext - eab)eab), ho )
= min( sqrt((323.9 -2*0 -9.525 )9.525 ),150 )
= 54.72 mm.
Credit Distance Along the Nozzle per 9.5-77 [Ibi]:

= min( hi, 0.5 * Ibo )
= min( 0, 0.5 * 54.72 )
= 0.00 mm.
Compute area in the re-pad [Afp]:

= Ip * min( ea,p ; ec,s )
= 0 * 0
= 0.0 cm²
Calculate the Pressure Area per 9.5-60 [Aps]:

Note: a (nozzle OD/2) taken as the diameter of the hole in the shell.
= ris(l's + a )
= 248 (54.88 + 161.9 )
= 537.7 cm²
Pressure Area of Nozzle using dib and Ibo [Apb]:

= 0.5 * dib(I'b + ea,s)
= 0.5 * 304.8 (54.72 + 6 )
= 92.53 cm²
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * ea,s = 54.88 * 6 = 3.293 cm²
Afb = eb(l'b + l'bi + e's) = 9.525 (54.72 + 0 + 6 )
= 5.78 cm²
Afp = Ip * min( ea,p ; ec,s ) = 0 * 0 = 0 cm²
Afw = (wshell² + wpad² + winside²) / 2
= (6² + 0² + 0²)/2
= 0.18 cm²
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 47/75
Note: The welds are considered to be corroded.
Note: There is No Reinforcing Pad.
Calculation per paragraph 9.5.2.1.1 [fob, fop]:

fob = min(fs, fb) = min( 126.67, 126.67) = 126.67 N./mm²
fop = min(fs, fp) = min( 126.67, 0.00) = 0.00 N./mm²
Force Term per 9.5.2.1.1 [Pa]:

= P( Aps + Apb + 0.5 * Appsi )
= 7.5 ( 537.7 + 92.53 + 0.5*0 )
= 4.82 x 10^3 Kgf
Force requirement per paragraph 9.5.2.1.1 [Fa]:

= (Afs+Afw)(fs-0.5P) + Afp(min(fs,fp) - 0.5P) + Afb(min(fs,fb) - 0.5P)
= (3.293 + 0.18 )(126.7 - 0.5 * 7.5 ) +
(0 (min(126.7, 0 ) - 0.50 * 7.5 ) +
(5.783 (min(126.7, 126.7 ) - 0.50 * 7.5 )
= 11.92 x 10^3 Kgf
Since Fa >= Pa, Code Requirements are satisfied.
Determination of Maximum Pressure in this Plane (9.5-10) [Pmax]:

= (( Afs + Afw )fs + Afb * fob + Afp * fop ) /
(( Aps + Apb + 0.5 * Appsi ) + 0.5( Afs + Afw + Afb + Afp ))
= ((3.293+0.18)8333+5.783*126.7+0*0)/
((537.7+92.53+0.5*0)+0.5(0.232+0.18+5.783+0))
= 18.468 bars
Nozzle Pmax including Liquid Pressure: 18.47 = 18.47 - 0 bars
Checking the Nozzle Reinforcement in the Transverse direction:
Determine Shell/Head mean Radius [rms]:

= ris + 0.5 * ea,s
= 248 + 0.5 * 6
= 251.00 mm.
Determine intermediate Angle [delta]:

= deb / ( 2 * rms )
= 323.9/( 2 * 251 )
= 0.6451 radians
Determine Opening Length [a]:

= rms * asin( delta )
= 251 * asin( 0.645 )
= 176.00 mm.
Determine Pressure Loaded Area [Aps]:

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 248²( 54.88 + 176 )/( 0.5 * 6 + 248 )
= 282.87 cm²

= 7.5 ( 282.9 + 92.53 + 0.5*0 )
= 2.871 x 10^3 Kgf

= (3.293 + 0.18 )(126.7 - 0.5 * 7.5 ) +
(0 (min(126.7, 0 ) - 0.50 * 7.5 ) +
(5.783 (min(126.7, 126.7 ) - 0.50 * 7.5 )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 48/75
= 11.92 x 10^3 Kgf

= ((3.293+0.18)8333+5.783*126.7+0*0)/
((282.9+92.53+0.5*0)+0.5(0.232+0.18+5.783+0))
= 30.851 bars
The Drop for this Nozzle is : 60.1589 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 216.1589 mm.
For possible nozzle interference - See Nozzle Summary

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 49/75

Shell Material X2CrnImO18-14-3, EN10028-7:2007







Pad Material X2CrnImO18-14-3, EN 10028-7:2007

Pad Allowable Stress at Temperature f2 84.01 N./mm²
Pad Allowable Stress At Ambient f2a 150.01 N./mm²
Diameter of Pad along vessel surface d2 270.0000 mm.
Thickness of Pad e2 6.0000 mm.
Weld leg size between Pad and Shell Wp 6.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 6.0000 mm.
Reinforcing Pad Width 50.8625 mm.


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 50/75
Insert/Set-in Nozzle With Pad, no Inside projection


= 6 * 154.1/( 2 * 95.07 * 1 - 0.6 ) + 0
= 0.488 mm.

= 54.88 mm.

= ( Di + 2 * c ) / 2
= ( 496 + 2 * 0 )/2
= 248.00 mm.

= min( sqrt((168.3 -2*0 -7.112 )7.112 ),150 )
= 33.86 mm.

= min( hi, 0.5 * Ibo )
= min( 0, 0.5 * 33.86 )
= 0.00 mm.

= 50.86 * 6
= 3.1 cm²

= ris(l's + a )
= 248 (54.88 + 84.14 )
= 344.8 cm²

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 51/75
= 0.5 * dib(I'b + ea,s)

= 0.5 * 154.1 (33.86 + 6 )
= 30.70 cm²
Note: Pad Width assumed to be constant around the Nozzle perimeter.
Afs = l's * ea,s = 54.88 * 6 = 3.293 cm²
Afb = eb(l'b + l'bi + e's) = 7.112 (33.86 + 0 + 6 )
= 2.83 cm²
Afp = Ip * min( ea,p ; ec,s ) = 50.86 * 6 = 3.052 cm²
= (6² + 6² + 0²)/2
= 0.36 cm²


= 6 ( 344.8 + 30.7 + 0.5*0 )
= 2.297 x 10^3 Kgf

= (3.293 + 0.36 )(118.8 - 0.5 * 6 ) +
(3.052 (min(118.8, 84.01 ) - 0.50 * 6 ) +
(2.835 (min(118.8, 95.07 ) - 0.50 * 6 )
= 9.76 x 10^3 Kgf

= ((3.293+0.36)7818+2.835*95.07+3.052*84.01)/
((344.8+30.7+0.5*0)+0.5(0.232+0.36+2.835+0.215))
= 25.245 bars

= ris + 0.5 * ea,s
= 248 + 0.5 * 6
= 251.00 mm.

= deb / ( 2 * rms )
= 168.3/( 2 * 251 )
= 0.3352 radians

= 251 * asin( 0.335 )
= 85.80 mm.

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 52/75
= 0.5 * 248²( 54.88 + 85.8 )/( 0.5 * 6 + 248 )

= 172.36 cm²

= 6 ( 172.4 + 30.7 + 0.5*0 )
= 1.242 x 10^3 Kgf

= (3.293 + 0.36 )(118.8 - 0.5 * 6 ) +
(3.052 (min(118.8, 84.01 ) - 0.50 * 6 ) +
(2.835 (min(118.8, 95.07 ) - 0.50 * 6 )
= 9.76 x 10^3 Kgf

= ((3.293+0.36)7818+2.835*95.07+3.052*84.01)/
((172.4+30.7+0.5*0)+0.5(0.232+0.36+2.835+0.215))
= 46.188 bars


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 53/75








Pad Material X2CrnImO18-14-3, EN 10028-7:2007

Pad Allowable Stress at Temperature f2 84.01 N./mm²
Pad Allowable Stress At Ambient f2a 150.01 N./mm²
Diameter of Pad along vessel surface d2 270.0000 mm.
Thickness of Pad e2 6.0000 mm.
Weld leg size between Pad and Shell Wp 6.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 6.0000 mm.
Reinforcing Pad Width 50.8625 mm.


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 54/75
Insert/Set-in Nozzle With Pad, no Inside projection


= 6 * 154.1/( 2 * 95.07 * 1 - 0.6 ) + 0
= 0.488 mm.

= 54.88 mm.

= ( Di + 2 * c ) / 2
= ( 496 + 2 * 0 )/2
= 248.00 mm.

= min( sqrt((168.3 -2*0 -7.112 )7.112 ),150 )
= 33.86 mm.

= min( hi, 0.5 * Ibo )
= min( 0, 0.5 * 33.86 )
= 0.00 mm.

= 50.86 * 6
= 3.1 cm²

= ris(l's + a )
= 248 (54.88 + 84.14 )
= 344.8 cm²

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 55/75
= 0.5 * dib(I'b + ea,s)

= 0.5 * 154.1 (33.86 + 6 )
= 30.70 cm²
Note: Pad Width assumed to be constant around the Nozzle perimeter.
Afs = l's * ea,s = 54.88 * 6 = 3.293 cm²
Afb = eb(l'b + l'bi + e's) = 7.112 (33.86 + 0 + 6 )
= 2.83 cm²
Afp = Ip * min( ea,p ; ec,s ) = 50.86 * 6 = 3.052 cm²
= (6² + 6² + 0²)/2
= 0.36 cm²


= 6 ( 344.8 + 30.7 + 0.5*0 )
= 2.297 x 10^3 Kgf

= (3.293 + 0.36 )(118.8 - 0.5 * 6 ) +
(3.052 (min(118.8, 84.01 ) - 0.50 * 6 ) +
(2.835 (min(118.8, 95.07 ) - 0.50 * 6 )
= 9.76 x 10^3 Kgf

= ((3.293+0.36)7818+2.835*95.07+3.052*84.01)/
((344.8+30.7+0.5*0)+0.5(0.232+0.36+2.835+0.215))
= 25.245 bars

= ris + 0.5 * ea,s
= 248 + 0.5 * 6
= 251.00 mm.

= deb / ( 2 * rms )
= 168.3/( 2 * 251 )
= 0.3352 radians

= 251 * asin( 0.335 )
= 85.80 mm.

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 56/75
= 0.5 * 248²( 54.88 + 85.8 )/( 0.5 * 6 + 248 )

= 172.36 cm²

= 6 ( 172.4 + 30.7 + 0.5*0 )
= 1.242 x 10^3 Kgf

= (3.293 + 0.36 )(118.8 - 0.5 * 6 ) +
(3.052 (min(118.8, 84.01 ) - 0.50 * 6 ) +
(2.835 (min(118.8, 95.07 ) - 0.50 * 6 )
= 9.76 x 10^3 Kgf

= ((3.293+0.36)7818+2.835*95.07+3.052*84.01)/
((172.4+30.7+0.5*0)+0.5(0.232+0.36+2.835+0.215))
= 46.188 bars


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 57/75









Insert/Set-in Nozzle No Pad, no Inside projection

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 58/75


= 6 * 18.85/( 2 * 95.07 * 1 - 0.6 ) + 0
= 0.060 mm.

= 54.88 mm.

= ( Di + 2 * c ) / 2
= ( 496 + 2 * 0 )/2
= 248.00 mm.

= min( sqrt((26.67 -2*0 -3.912 )3.912 ),150 )
= 9.44 mm.

= min( hi, 0.5 * Ibo )
= min( 0, 0.5 * 9.435 )
= 0.00 mm.

= 0 * 0
= 0.0 cm²

= ris(l's + a )
= 248 (54.88 + 13.33 )
= 169.2 cm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 18.85 (9.435 + 6 )
= 1.45 cm²
Afs = l's * ea,s = 54.88 * 6 = 3.293 cm²
Afb = eb(l'b + l'bi + e's) = 3.912 (9.435 + 0 + 6 )
= 0.60 cm²
Afp = Ip * min( ea,p ; ec,s ) = 0 * 0 = 0 cm²
= (6² + 0² + 0²)/2
= 0.18 cm²
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 59/75
Note: There is No Reinforcing Pad.


= 6 ( 169.2 + 1.455 + 0.5*0 )
= 1.044 x 10^3 Kgf

= (3.293 + 0.18 )(118.8 - 0.5 * 6 ) +
(0 (min(118.8, 0 ) - 0.50 * 6 ) +
(0.604 (min(118.8, 95.07 ) - 0.50 * 6 )
= 4.781 x 10^3 Kgf

= ((3.293+0.18)7818+0.604*95.07+0*0)/
((169.2+1.455+0.5*0)+0.5(0.232+0.18+0.604+0))
= 27.225 bars

= ris + 0.5 * ea,s
= 248 + 0.5 * 6
= 251.00 mm.

= deb / ( 2 * rms )
= 26.67/( 2 * 251 )
= 0.0531 radians

= 251 * asin( 0.0531 )
= 13.34 mm.

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 248²( 54.88 + 13.34 )/( 0.5 * 6 + 248 )
= 83.59 cm²

= 6 ( 83.59 + 1.455 + 0.5*0 )
= 520.3 Kgf

= (3.293 + 0.18 )(118.8 - 0.5 * 6 ) +
(0 (min(118.8, 0 ) - 0.50 * 6 ) +
(0.604 (min(118.8, 95.07 ) - 0.50 * 6 )
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 60/75
= 4.781 x 10^3 Kgf

= ((3.293+0.18)7818+0.604*95.07+0*0)/
((83.59+1.455+0.5*0)+0.5(0.232+0.18+0.604+0))
= 53.985 bars


ERG.CAL.EMM.229.20.001 --- A 01/10/2020 61/75
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |

Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | mm | mm. | mm. mm. | mm. | |
----------------------------------------------------------------------------------------------------
N5 | 20 mm | 80S | WNF| 26.7 | 3.9 | ... | ... | 156 | 16 |
N3 | 150 mm | 40S | WNF| 168.3 | 7.1 | 270.00 | 6.00 | 170 | 16 |
N4 | 150 mm | 40S | WNF| 168.3 | 7.1 | 270.00 | 6.00 | 170 | 16 |
N2 | 300 mm | 40S | WNF| 323.9 | 9.5 | 420.00 | 6.00 | 216 | 25 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N5 |X2CrNiMo18-14-3, EN | 6.000 | 6.000 | ... | ... | ... |
N3 |X2CrNiMo18-14-3, EN | 6.000 | 6.000 | 6.000 | 6.000 | ... |
N4 |X2CrNiMo18-14-3, EN | 6.000 | 6.000 | 6.000 | 6.000 | ... |
N2 |X2CrNiMo18-15-4, EN | 6.000 | 6.000 | 6.000 | 6.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
N5 | 5750.525 | 90.0 | 150.00 | 0.00 | CHANNEL SHELL |
N3 | 5950.525 | 270.0 | 150.00 | 0.00 | CHANNEL SHELL |
N4 | 5950.525 | 90.0 | 150.00 | 0.00 | CHANNEL SHELL |
N2 | 5131.175 | 270.0 | 150.00 | 0.00 | SHELL |

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 62/75
Input Echo, Tubesheet Number 1, Description: TUBESHEET
Shell Data:
Main Shell Description: SHELL
Shell Maximum Design Pressure Psd,max 7.50 bars
Shell Thickness es 6.0000 mm.
Shell Internal Corrosion Allowance cas 0.0000 mm.
Shell External Corrosion Allowance caext 0.0000 mm.
Inside Diameter of Shell Ds 496.000 mm.
Shell Temperature for Internal Pressure Ts 320.00 °C
Shell Allowable Stress at Temperature fs 126.67 N./mm²
Shell Allowable Stress at Ambient 173.34 N./mm²
Channel Description: CHANNEL SHELL

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 6.00 bars
Channel Thickness ec 6.0000 mm.
Channel Corrosion Allowance cac 0.0000 mm.
Inside Diameter of Channel Dc 496.000 mm.
Channel Design Temperature TEMPC 320.00 °C
Channel Material X2CrnImO18-14-3, EN10028-7:2007
Channel Allowable Stress at Temperature fc 118.84 N./mm²
Channel Allowable Stress at Ambient 183.34 N./mm²
Tube Data:
Number of Tube Holes Nt 228
Tube Wall Thickness t 1.6500 mm.
Tube Outside Diameter dt 19.0500 mm.
Total Straight Tube Length Lt 5250.00 mm.
Straight Tube Length (bet. inner tubsht faces) L 5190.00 mm.
Design Temperature of the Tubes 320.00 °C
Tube Material X2CrNiMo18-15-4, EN 10217-7:2005
Is this a Welded Tube No
Tube Allowable Stress at Temperature 101.87 N./mm²
Tube Allowable Stress At Ambient 166.67 N./mm²
Tube Yield Stress At design Temperature Syt 124.21 N./mm²
Tube Pitch (Center to Center Spacing) P 25.4000 mm.
Tube Layout Pattern Square
Tube-Tubesheet Joint Classification Expanded, 2+ grooves
Radius to Outermost Tube Hole Center ro 229.989 mm.

Largest Center-to-Center Tube Distance Ul 46.0000 mm.
Length of Expanded Portion of Tube ltx 40.0000 mm.
Tube-side pass partition groove depth hg 8.0000 mm.
Area of Tube Layout Ap 1482.0 cm²
Perimeter of Tube Layout Cp 1393.9 mm.
Tubesheet Data:
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature T 320.00 °C

Tubesheet Material X2CrnImO18+15-4, EN10028-7:2007
Tubesheet Allowable Stress at Temperature f 126.67 N./mm²
Tubesheet Allowable Stress at Ambient Tt 183.34 N./mm²
Thickness of Tubesheet e 60.0000 mm.
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm.
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm.
Tubesheet Outside Diameter A 730.000 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 63/75
Dimension G for the Channel Side Gc 556.905 mm.

Area of the Untubed Lanes S 0.0 cm²
Junction Stress Reduction option Increase Tubesheet thickness

Perform Differential Pressure Design NO
Run Multiple Load Cases YES
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Small end Hub thk. g0 6.0000 mm.
Large end Hub thk. g1 31.0000 mm.
Gasket Factor, m 3.00
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 33.0000 mm.
Type of Thread Series BS 3643 Metric Thread
Number of Bolts n 20
Bolt Material 25CrMo4
Bolt Allowable Stress At Temperature Sb 117.01 N./mm²
Bolt Allowable Stress At Ambient Sa 146.67 N./mm²
Weld between Flange and Shell/Channel 0.0000 mm.
Alternate Flange Operating Bolt Load, Wm1 27898.37 Kgf

Alternate Flange Seating Bolt Load, Wm2 141997.48 Kgf
Alternate Flange Design Bolt Load, W 171967.30 Kgf
Tubesheet Integral with None

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 40.0000 mm.
Is Bolt Load Transferred to the Tubesheet Yes
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 64/75
Elasticity/Expansion Material Properties:
Shell - Group 8.1

-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 0.0 °C 0.0000151288 /°C
Elastic Mod. at Design Temperature 320.0 °C 0.17452E+09 KPa.
Elastic Mod. at Metal Temp. along Len 0.0 °C 0.20166E+09 KPa.
Elastic Mod. at Ambient Temperature 21.1 °C 0.19987E+09 KPa.
Channel - Group 8.1

-----------------------------------------------------------------
Tubes - Group 8.1

-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 0.0 °C 0.0000151288 /°C
Elastic Mod. at Metal Temp. along Len 0.0 °C 0.20166E+09 KPa.
Elastic Mod. at Tubsht. Design Temp. 320.0 °C 0.17452E+09 KPa.
TubeSheet - Group 8.1

-----------------------------------------------------------------
Note:
The Elasticity and Alpha values are derived from the polynomial.
equations in Annex O. EN Materials that do not have a group number
or that have an unhandled Group number will be assigned to Group 1.1.
TubeSheet Results per EN-13445
Tube Required Thickness under Internal Pressure (Tubeside pressure):

= P * Di / ( 2 * f * z - P ) EN-13445 Equation: 7.4.2:
= 6 * 15.75/( 2 * 101.9 * 1 - 0.6 ) + 0
= 0.047 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 65/75
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.2893 mm.
Allowable Internal Pressure at Corroded thickness 193.20 bars
Required Internal Design Pressure 6.00 bars
Allowable External Pressure at Corroded thickness 123.45 bars
Required External Design Pressure 7.50 bars
Required Thickness due to Shell Side pressure 0.2893 mm.
-----------------------------------------------------------------
Detailed Results for load Case 1 un-corr. (Fvs + Pt)
-----------------------------------------------------------------
Intermediate Calculations For Tubesheets Extended As Flanges:
Gasket Contact Width, N = (Goc-Gic) / 2 42.000 mm.

Basic Gasket Width, b0 = N / 2.0 21.000 mm.
Effective Gasket Width, b = SQRT(b0) * 2.5 11.544 mm.
Gasket Reaction Diameter, G = Go-2.0*b 556.913 mm.
Distance Across Corners for Nuts 55.000 mm.
Circular Wrench End Diameter a 0.000 mm.
-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 94.943 135.020
-------------------------------------------------------------------------
Flange Design Bolt Load, Seating Condition W : 171967.30 Kgf

Flange Design Bolt Load, Operating Condition Wm1: 22318.70 Kgf
Tubesheet Flanged Extension Thicknesses per 13.10
Tubesheet Flanged required Extension thicknesses, assembly [efl,A]:

= sqrt( (12*Ma/fa)/(pi*A((1+nu)+(1-nu)(Dex/A)2))
= sqrt((12*106368/183.3)/(pi*730((1+0.3)+(1-0.3)(479/730)2))
= 39.359 mm.
Tubesheet Flanged required Extension thicknesses, operating [efl,op]:

= sqrt( (12*Mop/f)/(pi*A((1+nu)+(1-nu)(Dex/A)2))
= sqrt((12*16738/126.7)/(pi*730((1+0.3)+(1-0.3)(479/730)2))
= 18.784 mm.
Per EN-13445 Section 13.4 U-Tube Tubesheet Heat Exchangers, Configuration d
Minimum Required Thickness for Shear [eShear]:

= 1/(4 * Mu) * (Do/(0.8 * S) * [Ps - Pt] + Cats + Catc
= 1/(4*0.25)*(479/(0.8*126.7)*[0-6]+0
= 2.8364 mm.
Section 13.4.4.3 :
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 230 + 19.05 = 479 mm.
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt) / p
= (25.4 - 19.05 )/25.4 = 0.25
Section 13.4.4.3 b) :
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 66/75
Compute the Ratio [Rhos]:

= Gs / Do (Configurations d, e, f)
= 556.9/479 = 1.163
Compute the Ratio [Rhoc]:

= Gc / Do (Configurations d)
= 556.9/479 = 1.163
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do²/16 * [(Rhos-1)*(Rhos²+1)* Ps - (Rhoc-1) * (Rhoc²+1) * Pt ]
= 479²/16 * [ (1.163 - 1) * (1.163² + 1) * 0 -
(1.163 - 1) * (1.163² + 1) * 6 ]
= -32897.1133 bars*mm.²
Determination of Effective Elastic Properties :
Compute the Ratio [rho]:

= ltx/e = 40/60 = 0.667 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= max( dt - 2 et*( Et/E )( ft/f )rho, dt - 2 et)
= max( 19.05 -2*1.65 *(174522304/174522304 )*
( 101.9/126.7 )*(0.667 ), 19.05 -2*1.65 )
= 17.2807 mm.
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( S * Conversion, 4*Do*p)/(Pi * Do²) )
= 25.4/sqrt( 1 - 4 * min( 0 * 100, 4 * 479 * 25.4 )
(3.141 * 479²) )
= 25.4000 mm.
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (25.4 - 17.28 )/25.4 = 0.32
E*/E, nu* for Square pattern from Figure 13.7.8-1.

h/p = 2.362205 ; mu* = 0.319658
E*/E = 0.364163 ; nu* = 0.325503 ; E* = 63554608. KPa.
Note: As h/p (2.362) is > 2, data values for h/p = 2 were used.
Skip Step 4 for Configuration d :
Section 13.4.4.3 d) :
Diameter ratio [K]:

= A/Do = 730/479 = 1.524
Determine Coefficient [F]:

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.326 )/63554608 * ( 174522304 * ln(1.524 ) )
= 0.7803
Moment Calculations :
Moment Acting on Unperforated Tubesheet Rim [M*]:

= Mts + Wmax * (Gc - Gs) / (2 * Pi * Do)
= -32897 + 171967 * (556.9 - 556.9 )/
(2 * 3.141 * 479 )
= -32944.34 bars*mm.²
Section 13.4.5.1.2 and 13.4.5.1.3 and 13.4.5.1.4:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:

= (M* - Do²/32 * F * (Ps - Pt))/(1 + F)
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 67/75
= (-32944 - 479²/32 * 0.78 * (0 - 6 ))/(1 + 0.78 )

= 352.8 bars*mm.²
Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do²/64 * (3 + nu*)(Ps - Pt)
= 352.8 + 479²/64 * (3 + 0.326 )(0 - 6 )
= -71187.4 bars*mm.²
Maximum Bending Moment acting on Tubesheet [M]:

= Max( abs(Mp), abs(Mo) )
= Max( abs(352.8 ), abs(-71187 ) )
= 71187.4 bars*mm.²
Maximum radial bending stress in the tubesheet [sigma]:
Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 71187/( (0.32 ) * ( 60 - 8 )² )
= 49.4 N./mm²
The Allowable Tubesheet Bending Stress [SigmaAll]:

= 2f = 2 * 126.7 = 253.3 N./mm²
Tubesheet Bending Stress at Final Thickness [Sigma]:

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 73246/( (0.354 ) * ( 30.15 - 8 )²
= 252.7 N./mm²
Required Tubesheet Thickness, for Bending Stress [HreqB]:

= H + Cats + Catc = 30.15 + 0 + 0 = 30.15 mm.
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= Max( HreqB, HreqS ) = Max( 30.15, 2.836 ) = 30.15 mm.
Section 13.4.5.3 Shear Stress in Tubesheet
Maximum Shear Stress in the Tubesheet [Tau]:

= 1/(4* Mu) * (Do/h) * abs(Ps - Pt)
= 1/(4*0.25)*(479/60)*abs(0-6)
= 4.79 N./mm²
Note: Analysis Completed for Tubesheet Configuration d.
Stress/Force Summary for Load Case 1 un-corr. (Fvs + Pt):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 49.4 <= 253.3 N./mm² Ok
Tubesheet shear stress 4.8 <= 101.3 N./mm² Ok
------------------------------------------------------------------------
Thickness Results for Load Case 1 un-corr. (Fvs + Pt):
Thickness (mm.) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness (Bending) : 30.149 60.000 Ok |
Tube-Tubesheet Fillet Weld Leg : 0.000 3.000 Ok |
-----------------------------------------------------------------
Detailed Results for load Case 2 un-corr. (Ps + Fvt)
-----------------------------------------------------------------
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 68/75

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 94.943 135.020
-------------------------------------------------------------------------


= 1/(4*0.25)*(479/(0.8*126.7)*[7.5-0]+0
= 3.5455 mm.
Section 13.4.4.3 :

= 2 * ro + dt
= 2 * 230 + 19.05 = 479 mm.

= (p - dt) / p
= (25.4 - 19.05 )/25.4 = 0.25
Section 13.4.4.3 b) :

= 556.9/479 = 1.163

= 556.9/479 = 1.163

= 479²/16 * [ (1.163 - 1) * (1.163² + 1) * 7.5 -
(1.163 - 1) * (1.163² + 1) * 0 ]
= 41126.5391 bars*mm.²

= ltx/e = 40/60 = 0.667 ( must be 0 <= rho <= 1 )

= max( 19.05 -2*1.65 *(174522304/174522304 )*
( 101.9/126.7 )*(0.667 ), 19.05 -2*1.65 )
= 17.2807 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 69/75

= 25.4/sqrt( 1 - 4 * min( 0 * 100, 4 * 479 * 25.4 )
(3.141 * 479²) )
= 25.4000 mm.

= (p* - d*)/p* = (25.4 - 17.28 )/25.4 = 0.32

h/p = 2.362205 ; mu* = 0.319658
E*/E = 0.364163 ; nu* = 0.325503 ; E* = 63554608. KPa.
Section 13.4.4.3 d) :
Diameter ratio [K]:

= A/Do = 730/479 = 1.524

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.326 )/63554608 * ( 174522304 * ln(1.524 ) )
= 0.7803

= 41127 + 171967 * (556.9 - 556.9 )/
(2 * 3.141 * 479 )
= 41079.31 bars*mm.²
Section 13.4.5.1.2 and 13.4.5.1.3 and 13.4.5.1.4:

= (M* - Do²/32 * F * (Ps - Pt))/(1 + F)
= (41079 - 479²/32 * 0.78 * (7.5 - 0 ))/(1 + 0.78 )
= -497.8 bars*mm.²

= Mp + Do²/64 * (3 + nu*)(Ps - Pt)
= -497.8 + 479²/64 * (3 + 0.326 )(7.5 - 0 )
= 88927.5 bars*mm.²

= Max( abs(-497.8 ), abs(88927 ) )
= 88927.5 bars*mm.²

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 88927/( (0.32 ) * ( 60 - 8 )² )
= 61.7 N./mm²

= 2f = 2 * 126.7 = 253.3 N./mm²

= 6 * M / ( (mu*) * ( h - hg')²
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 70/75
= 6 * 91454/( (0.354 ) * ( 32.73 - 8 )²

= 253.1 N./mm²

= H + Cats + Catc = 32.73 + 0 + 0 = 32.73 mm.

= Max( HreqB, HreqS ) = Max( 32.73, 3.546 ) = 32.73 mm.

= 1/(4* Mu) * (Do/h) * abs(Ps - Pt)
= 1/(4*0.25)*(479/60)*abs(7.5-0)
= 5.99 N./mm²
Stress/Force Summary for Load Case 2 un-corr. (Ps + Fvt):

------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
Thickness Results for Load Case 2 un-corr. (Ps + Fvt):

------------------------------------------------------------------------------
-----------------------------------------------------------------
Detailed Results for load Case 3 un-corr. (Ps + Pt)
-----------------------------------------------------------------

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 94.943 135.020
-------------------------------------------------------------------------


= 1/(4*0.25)*(479/(0.8*126.7)*[7.5-6]+0
= 0.7091 mm.
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 71/75
Section 13.4.4.3 :

= 2 * ro + dt
= 2 * 230 + 19.05 = 479 mm.

= (p - dt) / p
= (25.4 - 19.05 )/25.4 = 0.25
Section 13.4.4.3 b) :

= 556.9/479 = 1.163

= 556.9/479 = 1.163

= 479²/16 * [ (1.163 - 1) * (1.163² + 1) * 7.5 -
(1.163 - 1) * (1.163² + 1) * 6 ]
= 8229.4258 bars*mm.²

= ltx/e = 40/60 = 0.667 ( must be 0 <= rho <= 1 )

= max( 19.05 -2*1.65 *(174522304/174522304 )*
( 101.9/126.7 )*(0.667 ), 19.05 -2*1.65 )
= 17.2807 mm.

= 25.4/sqrt( 1 - 4 * min( 0 * 100, 4 * 479 * 25.4 )
(3.141 * 479²) )
= 25.4000 mm.

= (p* - d*)/p* = (25.4 - 17.28 )/25.4 = 0.32

h/p = 2.362205 ; mu* = 0.319658
E*/E = 0.364163 ; nu* = 0.325503 ; E* = 63554608. KPa.
Section 13.4.4.3 d) :
Diameter ratio [K]:

= A/Do = 730/479 = 1.524

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.326 )/63554608 * ( 174522304 * ln(1.524 ) )
= 0.7803
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 72/75

= 8229 + 171967 * (556.9 - 556.9 )/
(2 * 3.141 * 479 )
= 8182.19 bars*mm.²
Section 13.4.5.1.2 and 13.4.5.1.3 and 13.4.5.1.4:

= (M* - Do²/32 * F * (Ps - Pt))/(1 + F)
= (8182 - 479²/32 * 0.78 * (7.5 - 6 ))/(1 + 0.78 )
= -118.5 bars*mm.²

= Mp + Do²/64 * (3 + nu*)(Ps - Pt)
= -118.5 + 479²/64 * (3 + 0.326 )(7.5 - 6 )
= 17766.6 bars*mm.²

= Max( abs(-118.5 ), abs(17767 ) )
= 17766.6 bars*mm.²

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 17767/( (0.32 ) * ( 60 - 8 )² )
= 12.3 N./mm²

= 2f = 2 * 126.7 = 253.3 N./mm²

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 18091/( (0.354 ) * ( 19 - 8 )²
= 253.3 N./mm²

= H + Cats + Catc = 19 + 0 + 0 = 19 mm.

= Max( HreqB, HreqS ) = Max( 19, 0.709 ) = 19 mm.

= 1/(4* Mu) * (Do/h) * abs(Ps - Pt)
= 1/(4*0.25)*(479/60)*abs(7.5-6)
= 1.20 N./mm²
Stress/Force Summary for Load Case 3 un-corr. (Ps + Pt):

------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 73/75
Thickness Results for Load Case 3 un-corr. (Ps + Pt):

------------------------------------------------------------------------------
U-Tube Tubesheet results per EN-13445
Results for 3 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 30.149 39.359 49 253 5 101 Fvs+Pt Ok
2uc 32.732 ... 62 253 6 101 Ps+Fvt Ok
3uc 18.996 ... 12 253 1 101 Ps+Pt Ok
----------------------------------------------------------------------------
Max: 32.7320 39.359 mm. 0.244 0.059 (Str. Ratio)
Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0
Ps, Pt - Shell-side and Tube-side Design Pressures
Ca - With or Without Corrosion Allowance
Summary of Thickness Comparisons for 3 Load Cases:

------------------------------------------------------------------------------
Tubesheet Thickness : 32.732 60.000 Ok |
Tubesheet Thickness Flanged Extension : 39.359 40.000 Ok |
Tube Thickness : 0.289 1.650 Ok |
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 30.768 | 1.000 | 30.770 | 1.000 |
Tubesheet Shear Stress | 126.920 | 1.000 | 126.920 | 1.000 |
Tube Pressure Stress | 193.195 | 1.000 | 123.452 | 1.000 |
Tubesheet Extension Stress | 27.208 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAWP | 27.208 | | 30.770 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 45.481 | 1.000 | 45.481 | 1.000 |
Tubesheet Shear Stress | 183.700 | 1.000 | 183.700 | 1.000 |
Tube Pressure Stress | 316.084 | 1.000 | 201.977 | 1.000 |
Tubesheet Extension Stress | 27.208 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAPnc | 27.208 | | 45.481 | |
(*) Only the design load cases were analyzed to compute the MAWP for determining the test pressure.

ERG.CAL.EMM.229.20.001 --- A 01/10/2020 74/75
Diameter Spec : 508.000 mm. OD

Vessel Design Length, Tangent to Tangent 6150.52 mm.
Distance of Bottom Tangent above Grade 0.00 mm.

Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 0.00 mm.
Re-Pad Material X2CrnImO18-14-3, EN 10028-7:2007
Shell Side Design Temperature 320 °C

Channel Side Design Temperature 320 °C
Shell Side Design Pressure 7.500 bars

Channel Side Design Pressure 6.000 bars
Shell Side Hydrostatic Test Pressure 12.829 bars

Channel Side Hydrostatic Test Pressure 10.855 bars
Wind Design Code EN-2010

Earthquake Design Code Eurocode 8 1998-1:2004
Element Pressures and MAWP (bars & mm.):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
N1 FLANGE | 7.500 | 0.00 | 16.920 | 0.0000 | N/A | ... |
SHELL | 7.500 | 0.00 | 30.278 | 0.0000 | N/A | ... |
SHELL FLANGE | 7.500 | 0.00 | 16.920 | 0.0000 | N/A | ... |
CHANNEL FLANGE | 6.000 | 0.00 | 16.920 | 0.0000 | N/A | ... |
CHANNEL SHELL | 6.000 | 0.00 | 28.406 | 0.0000 | N/A | ... |
CHANNEL HEAD | 6.000 | 0.00 | 19.351 | 0.0000 | No | ... |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Body Flg | 131.2 | 125.0 | ... | 48.0 | ... | ... | 1.00 | 1.00 |
Cylinder | 5381.2 | 5250.0 | 6.0 | 6.0 | 1.5 | ... | 1.00 | 1.00 |
Body Flg | 5506.2 | 125.0 | ... | 48.0 | ... | ... | 1.00 | 1.00 |
Body Flg | 5700.5 | 125.0 | ... | 48.0 | ... | ... | 1.00 | 1.00 |
Cylinder | 6100.5 | 400.0 | 6.0 | 6.0 | 1.3 | ... | 1.00 | 1.00 |
Torisph | 6150.5 | 50.0 | 8.0 | 6.0 | 2.3 | ... | 1.00 | 1.00 |
Note: The Wind and Seismic loads were not load factored in this analysis.
Local Stress Analysis Results:
| Analysis | Max Stress | Pass |

Description | Type | Ratio | Fail |
--------------------------------------------------------------------
Lift Lug | WRC-107/537 | 0.517 | Passed |
ERG.CAL.EMM.229.20.001 --- A 01/10/2020 75/75
Weights:
Fabricated - Bare W/O Removable Internals 1974.4 kg.
Shop Test - Fabricated + Water ( Full ) 3055.7 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 2020.0 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2020.0 kg.
Empty - Fab. + Intls. + Details + Wghts. 2020.0 kg.
Operating - Empty + Operating Liquid (No CA) 2291.9 kg.
Field Test - Empty Weight + Water (Full) 3101.4 kg.

Mechanical Design Report - EX-3340 - R00

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mechanical Design Report - EX-3340 - R00

Uploaded by

Copyright:

Available Formats

CHILLED CONDENSER (EX-3340)

Mechanical Design Calculation

A 01/10/2020 A.J. E.M. Q.S.M. -- For Approval

In Accordance with European Code EN-13445

Analysis Performed by : ASMECHS

Job File : E:\ERGIL HEAT EXCHANGER\EX-3340_R00.Pvdb

Date of Analysis : Sep 30,2020 8:04pm

PV Elite 2020, January 2020

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

Derivation of EN 13445-3 Allowable Stresses

Non Austenitic Steel:

The formula for deriving the allowable stress is as follows:

Elongation must be considered. The two elongation ranges below

When 30% <= A < 35%,

Choosing the Elongation from the Material Specification.

This is an abridged sample of a fictitious material specification.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 7.5 bars

Hydrotest Position Vertical

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code EN 1991-1-4:2005+A1:2010

Seismic Design Code EN 1998-1:2004

Soil Factor [S] 1.2000

Design Pressure + Static Head Y

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 20

Efficiency, Circumferential Seam 1.0

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 40

Element Thickness 48 mm.

Element From Node 40

Element From Node 50

Element From Node 50

Element From Node 50

Nozzle Diameter 150 mm

Element From Node 50

Element From Node 50

Element From Node 60

Element From Node 60

Thickness of Insulation 50 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

Flange Input Data Values Description: New Flange :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Material X2CrNiMo18-15-4, EN 10028-7:2000, EN 10028-7:2000

Bolt Material 25CrMo4, EN 10269:1999

Diameter of Bolt Circle C 660.000 mm.

Flange Face Outside Diameter Fod 660.000 mm.

Gasket Outside Diameter Go 580.000 mm.

Column for Gasket Seating 2, Code Column II

Flange Class PN25

European Std: EN 13445-3:2014 Issue 4 + A3:2017 - Section 11

= 7.5 * ( 496 + 2 * 0 )/( 2 * 101.9 * 1.0 - 7.5 )

Gasket Augmentation Factor per EN 13445 paragraph 11.5.4.2 [k]: