RB - Specifications Piping Materials

Client : PT ASIAN PAINTS INDONESIA
Project: SEMARAK
Specification for Piping Material
PT. Tebodin Indonesia / www.tebodin.bilfinger.com
Author: Wahyu Ariasa

+62 21 29406840
Wahyu.Ariasa@tebodin.com
May 16, 2016
Order number: 64T15012
Document number: 2981100
Revision: B
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PT Tebodin Indonesia
Specification for Piping
Revision: Wahyu.Ariasa@tebodin.com
May 16, 2016
Page 2 / 21
B 16 / 05 / 2016 Issued For Review WA UK MA
A 11 / 04 / 2016 Issued For Review WA UK MA
Rev. Date Description Author Checked by Approved by
© Copyright TID Tebodin

All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means without
permission of the publisher.
May 16, 2016
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TABLE OF CONTENTS
1 SCOPE .............................................................................................................................................. 4
2 CODES AND STANDARDS .............................................................................................................. 4
3 PIPING SPECIFICATION CODE ....................................................................................................... 6
4 GENERAL PIPING PRACTICES ....................................................................................................... 7
4.1 Pipe .............................................................................................................................................. 7
4.2 Valve ............................................................................................................................................ 7
4.3 Fitting ........................................................................................................................................... 7
4.4 Flange .......................................................................................................................................... 8
4.5 Bolting ......................................................................................................................................... 9
4.6 Gasket .......................................................................................................................................... 9
4.7 Materials ...................................................................................................................................... 9
5 ATTACHMENT ................................................................................................................................ 10
5.1 Attachment- 1: Pipe Material Class - Carbon Steel (AA1)............................................................ 10
5.2 Attachment- 2: Pipe Material Class - Carbon Steel Galvanized (AG1)......................................... 14
5.3 Attachment- 3: Pipe Material Class – Stainless Steel 304 (AS1) ................................................. 18
May 16, 2016
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1 SCOPE
This specification cover the minimum requirements for the design, manufacture and fabrication of piping
materials including valve, pipe, fittings, flanges, and miscellaneous components for SEMARAK project.
2 CODES AND STANDARDS
The applicable section of the codes, standards and specifications listed below (including addenda, and
documents incorporated by refernce) shall be considered an integral part of this specification. Where two or
more refernces define requirements for the same subject, the more restrictive reference shall govern.
ASME B 1.20.1 Pipe Threads, General purpose (inch)

ASME B31.3 Process Piping
ASME B 16.5 Pipe flanges and Flanged fittings
ASME B 16.9 Factory made wrought butt welding fittings
ASME B 16.10 Face to face and End to End Dimensions of Valve
ASME B 16.11 Forged fittings, Socket welding and threads
ASME B 16.20 Metallic gasket for pipe flanges
ASME B 16.21 Non-metallic flat gaskets for pipe flanges
ASME B 16.25 But welding end
ASME B 16.34 Valve flanged, threaded and welding end
ASME B 16.36 Orifice flanges
ASME B 16.42 Ductile iron pipe flanges and flanged fittings
ASME B 16.47 Large diameter steel flanges
ASME B 18.2.1 Square and hex bolts and screws (inch series)
ASME B 18.2.2 Square and hex nuts (inch series)
ASME B 36.10M Welded and seamless wrought steel pipe
ASME B 36. 19M Stainless steel pipe
MSS SP 6 Standard finishes for contact faces of pipe flanges and connecting end flange of
valve and fitting
MSS SP 9 Spot facing for bronze, iron and steel flanges
MSS SP25 Standard marking system for valve, fitting, flanges and union
MSS SP 43 Wrought stainless steel butt-welding fittings
MSS SP 44 Steel pipeline flanges
MSS SP 45 By pass and drain connections
MSS SP 61 Pressure testing of steel valve
MSS SP 70 Cast iron gate valves flanged and threaded ends
MSS SP 72 Ball valve with flanged or butt welding ends for general service
MSS SP 83 Class 3000 steel pipe unions’ socket welding and threaded
May 16, 2016
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MSS SP 80 Bronze gate, globe, angle and check valves

MSS SP 95 Swage nipples and bull plugs
MSS SP 97 integrally reinforced forged branch outlet fitting socket welding, threaded and butt
welding end
API 594 Check valve: wafer and wafer lug and double flange type
API 598 Valve inspection test
API 600 Steel gate valves flanged or butt welding end
API 602 Compact steel gate valves flanged, threaded, welding and extended body ends
API 609 Butterfly Valves: double flanged, lug and wafer type
BS 5351 Steel ball valves for the petroleum, petrochemical and allied industries
May 16, 2016
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3 PIPING SPECIFICATION CODE
The piping specification code usually consists of:

• One letter for the pressure stages
• One letter for the material
• One series number (usually one digit)
The nominal pressure refers to the (temperature- dependent) class of the piping parts applied in the
system concerned. Each type of material has its own curve for the pressure-temperature dependency,
Code for the nominal pressure: code for the material
Code for the nominal pressure

ANSI-B 16.5
Class (lbs)
A - 150#
B - 300#
C - 600#
D - 900#
E - 1500#
Code for The material

A - Carbon steel, general
G - Carbon steel, galvanised
L - Carbon steel, low temperature application
S - Stainless steel
K - Copper
May 16, 2016
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4 GENERAL PIPING PRACTICES
4.1 Pipe
1. The design of piping systems shall comply with the requirements of ASME B31.3.
2. All underground piping shall be externally protected in accordance with ASME B31.4-2002 para.
461.
3. Nominal pipe sizes shall be specified in inches and wall thicknesses shall be in accordance with
ASME B36.10 or B36.19
4. All piping component’s wall thicknesses specified in the Piping Material Class are calculated in
accordance with ASME B31.3 and are based on the internal design pressure, design temperature,
corrosion allowance and the Manufacturer’s minus tolerance.
5. Coating and Galvanizing shall be in accordance with ASTM A123
4.2 Valve
1. Face to face or end to end dimensions of valve shall conform to ASME B16.10 to the extent
covered. For valve not covered in ASME B16.10 reference shall be made to the respective valve
design standard or the manufacturer standard
2. Flange dimensions of Carbon steel and Stainless steel valves shall conform to the respective flange
standard specified in the piping material class
3. 2” and larger steel gate, globe and check valves for utility service shall have bolted bonnets
4. All flanged valves shall have flanges integral with the valve body, however forged valves can have
weld on flanges
5. Valves which come under ASME B16.34 shall meet the requirements of API 600, except for the
body wall thickness
6. For non-high-temperature lines, SW-NPT type valves may be used as drain/vent valves and the
first block valves of compound gage (CG), pressure gage (PG)/pressure transmitter (PT) and orifice
tap valves
4.3 Fitting
1. Fitting up to 1-1/2 in diameter

• Ends
The fittings used for piping up to 1-1/2 in diameter shall be made of the “socket welding” type.
The threading shall be NPT as per ASME standard B1.20.1
• Elbows
Up to 1-1/2 in diameter, bending shall be preferred to elbows, the bending radius shall be equal
to five times the nominal diameter of the tube
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• Tee
Equal and unequal tees shall be used
2. Fitting 2” or more in diameter

• Ends
The fittings used for piping 2” or more in diameter shall be made of the butt-welding type
• Elbows
Elbow shall have large radius (R=1.5d)
If bends must be used for these diameters, they shall be cold-fabricated for the diameters 2”
and 3” and hot-fabricated for diameters 4” or more. The bending radius shall be equal to five
times the nominal diameter of the tube.
• Tees
Equal tees may be used for all connections to piping of the same diameter. The limits within
which they may be used shall be specified in the piping material class.
3. Exception of galvanized systems which shall be joined together only by threaded connections,
unless otherwise specified in piping material class.
4. Pipe, valves, and fittings in nominal size 1-1/4”, 2-1/2” and 5” shall not be used, except as noted on
P & ID. Where equipment is normally applied by the manufacturer with connections in any of above
sizes, connections will be made with suitable swages or reducers to pipe of approved size
5. Wall schedules of weld O-lets shall be the same as branch wall schedules.
4.4 Flange
1. Flange face finish
• The gasket contact shall be formed by a serrated continuous spiral groove, generated by a 0.8
mm radius round-nosed tool at a feed rate between 0.3 mm and 0.45 mm per revolution. This will
result in a roughness between Ra 125 µin and Ra 250 µin.
• Inspection of the flange face shall be performed by Manufacturer’s inspection.

2. Flanged joints shall be installed so that accurate matching of bolt holes and uniform contact over
the entire flange face area can be obtained prior to installing flange bolts. Flange faces shall be
aligned to the design plane to within 1.5 mm per foot maximum measured across any diameter, and
flange bolt holes shall be aligned to within 1.5 mm maximum offset. Any damage to contact face
which would prevent\ proper seating of the gasket shall be repaired or the flanges shall be
replaced.
3. When shop installed, bolts shall be installed with an initial compression suitable to "seat" the gasket
against the flange face. The initial bolt tension required to set the gasket in place shall be dictated
by the flange facing and gasket material involved. Bolts shall be cleaned, free from rust and
lubricated
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4.5 Bolting
Machine and stud bolt length shall be calculated in accordance with ASME B16.5. Where spectacle
blinds, etc. are installed, the bolt length shall be increased by the thickness of such devices and extra
gasket
4.6 Gasket
1. Gaskets and packing shall be made of NON-ASBESTOS material.

2. Compressed type gaskets shall conform to the standards ASME B16.21
3. Non-metallic ring gaskets as per ASME B16.21 shall match flanges to ASME B16.5
4. Spiral wound gaskets and metallic gaskets as per B16.20/API-601 shall match flanges to ASME
B16.5
4.7 Materials
1. All materials shall be in accordance with the Carbon Steel Piping Material Class Specifications.
Materials shall not be substituted in regard to Class, Grade, or Type unless such substitution is
submitted to the Contracting Authority for approval and written permission given. Defective
materials, including surface defects, shall be replaced.
2. Galvanised piping in below 2” should be constructed from pre-galvanised screwed pipe and fittings
according to piping class.
3. Galvanised piping in above or same 2” should be made from pre-fabricated pipe spools according
to piping material class. These spools shall be flanged and shall be restricted to shapes that permit
hot dip galvanising after fabrication. Field welds may be applied if mention in piping material class
for galvanised pipe.
May 16, 2016
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5 ATTACHMENT
5.1 Attachment- 1: Pipe Material Class - Carbon Steel (AA1)

Pipe Class AA1
Material for construction Carbon steel – Black Steel
Rating ASME B16.5 Class 150, Flange Rating
Service Chilled Water, Process Water, Utility Water
Service Limits
Pressure 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
(bar)
Temperature 38 50 100 150 200 250 300 325 350
(° C)
Component Nom. Diam. Description Material

PIPE ½” – 1½” ERW, Sch.80, plain ends ASTM A53 Gr. B
Dimensions acc. to ASME B36.10
2” – 6” ERW, Sch.40, beveled ends acc. to ASME B16.25
8” – 20” ERW, Sch.20, beveled ends acc. to ASME B16.25
Dimensions acc. to ASME B36.10.
PIPE NIPPLE ½” – 1½” ERW, Sch. 80, Both Ends Plain (BEP)
Length: 100 mm
BENDS ½” – 1½” Pulled from pipe, R = 5D minimum
ELBOW ½” – 1½” Socket Weld End, Class 3000 ASTM A105
45 º / 90 º Dimensions acc. to ASME B16.11
2” – 6” Butt-welding ends, Sch. 40, acc. to ASME B16.25 ASTM A234 Gr.
R = 1.5 D (Long Radius) WPB
8” – 20” Butt-welding ends, Sch. 20, acc. to ASME B16.25
R = 1.5 D (Long Radius)
TEE ½” – 1½” Socket weld end, Class 3000 ASTM A105
EQUAL/REDUCING Dimensions acc. to ASME B16.11
2” – 6” Butt-welding ends, Sch. 40, acc to ASME B16.25 ASTM A234 Gr.
Dimensions acc. to ASME B16.9 WPB
8” – 20” Butt-welding ends, Sch. 20, acc to ASME B16.25
SOCKOLET ½” – 1½” Sockolet, Socket weld end, Class 3000, ASTM A105
MSS SP-97
WELDOLET 2” – 12” Weldolet, Welded end, Sch. Refer to Pipe,
MSS SP-97
COUPLING ½” –1½” Socket weld end, Class 3000,
May 16, 2016
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UNION ½” –1½” Socket weld end, Class 3000, steel to steel, ground joint ASTM A105
seat, MSS SP-83
PLUG ½” –1½” Hex head plug, Class 3000, male NPT
SWAGE NIPPLE ½” –1½” Both Ends Plain (BEP), Sch. 80, ASTM A105
MSS-SP-95
REDUCERS 2” – 6” Butt-welding ends, Sch.40, acc. to ASME B16.25 ASTM A234 Gr.
CONC. /ECC. Dimensions acc. to ASME B16.9 WPB
8” – 20” Butt-welding ends, Sch.20, acc. to ASME B16.25
CAP ½” – 1½” Socket weld ends, Class 3000 ASTM A105
2” – 6” Butt-welding ends, Sch. 40, acc to ASME B16.25 ASTM A234 Gr.
8” – 20” Butt-welding ends, Sch. 20, acc to ASME B16.25
FLANGE ½” – 1½” Socket weld flange, RF, Class 150, Sch. 80 bore ASTM A105
2” – 6” Slip-On flange, RF, Class 150,
Note: Use Class 300 against class 300 Equipment
Note: Use Class 300 against class 300 Equipment
FLANGE ½” – 20” Blind flange, RF, Class 150,
BLIND Dimensions acc. to ASME B16.5.
SPECTACLE BLIND ½” – 6” Spectacle blind, Class 150, RF, ASME B16.48 ASTM A516 Gr. 70
SPADE AND SPACER 8” – 20” Spade and Spacer, Class 150, RF, ASME B16.48
GASKET ½” –20” Flat ring gasket for Class 150, RF Flanged Compressed Non
Thickness 3.0 mm. Asbestos fibre
MACHINE BOLT + All sizes Stud bolts with 2 heavy hex nuts, ASME B18.2.1/18.2.2 ASTM A193 Gr. B7 /
NUT ASTM A194 Gr. 2H
GLOBE VALVE ½”– 1½” Globe Valve, BS 5352, Class 800, socket weld ends ASME
B16.11, body: ASTM A105, trim 13% Cr. Steel, OS&Y,
VGL-01 bolted bonnet, loose plug type disc, handwheel operated.
GLOBE VALVE 2”– 10” Globe Valve, BS 1873, Class 150, Flanged RF ASME
B16.5, body: ASTM A216 Gr. WCB, trim 13% Cr. Steel,
VGL-02 bolted bonnet, loose plug type disc, handwheel operated.
BALL VALVE ½”– 1½” Ball valve, reduced bore, BS 5351, Class 800, socket weld
VBA-01 ends 3000#, body:ASTM A105, ball and stem: SS316L,
seats: (reinforced) PTFE, floating ball, 3 piece design with
extended nipple 75mm long, anti-blowout stem, fire tested
design, anti static, lever oeprated.
May 16, 2016
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BALL VALVE 2”– 4” Ball valve, reduced bore, BS 5351, ASME B16.5 RF, Class
150, body: ASTM A216 Gr. WCB, ball and stem: SS316L,
VBA-02 seats: (reinforced) PTFE, floating ball, anti-blowout stem,
fire tested design, anti static, lever oeprated.
150, body: ASTM A216 Gr. WCB, ball and stem: SS316L,
VBA-02 seats: (reinforced) PTFE, trunion mounted ball, 1 or 2 piece
body, anti-blowout stem, anti static, gear oeprated.
CHECK VALVE ½” – 1½” Lift Check Valve, BS 5352, Class 800, socket weld ends
3000# ASME B16.11, body: ASTM A105, trim: 13% Cr.
VCH-01 Steel, bolted cover, piston type socket weld, horisontal
installation.
CHECK VALVE 2” – 10” Swing Check Valve, BS 1868, ASME B16.5 RF, Class 150,
body: ASTM A216 Gr. WCB, trim: 13% Cr. Steel, bolted
VCH-02 cover, swing type flanged, horisontal or vertical installation.
GATE VALVE ½” – 1½” Gate valve, API 602, Class 800, socket weld ends ASME
VGA-01 B16.11 3000#, body: ASTM A105, trim: 13% Cr. Steel,
OS&Y, bolted bonnet, solid wedge, handwheel operated.
GATE VALVE 2” – 10” Gate Valve, API 600, Flanged ASME B16.5 RF, Class 150,
VGA-02 body: ASTM A216 Gr. WCB, trim: 13% Cr. Steel, OS&Y,
bolted bonnet, flexible wedge, handwheel operated.
BUTTERFLY VALVE 2” – 10” Butterfly valve, Wafer type, API 609, ASME B16.5 Class
VTA-01 150, body: ASTM A216 Gr. WCB, trim: 13% Cr. Steel, seats:
(reinforced) PTFE, eccentric disc, lever/gear operated.
STRAINER ½” – 1½” Y-type, socket weld ends, Class 800, with retractable
screen, plugged drain, body and cover ASTM A105, screen
STR-01 SS316
STRAINER 2” – 10” Y-type, flanged Class 150 RF, stock finish with retractable
screen, plugged drain, body and cover ASTM A216 Gr.
STR-02 WCB, screen SS316
May 16, 2016
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BRANCH
SIZE ½” ¾” 1” 1½” 2” 3” 4” 6” 8” 10”
½” T
¾” R T
1” R R T
H 1½” R R R T
E 2” X X R R T
A 3” X X X R R T
D 4” X X X X R R T
E 6” X X X X W R R T
R 8” X X X X W N R R T
10” X X X X W N R R R T
T EQUAL TEE
R REDUCING TEE
W WELDOLET Bonney Forge Weldolets. Shop fabricated stub-in
X SOCKOLET or THREDOLET Bonney Forge Sockolets or Threadolets. Shop fabricated

stub-in
N NOZZLE WELD
May 16, 2016
Page 14 / 21
5.2 Attachment- 2: Pipe Material Class - Carbon Steel Galvanized (AG1)
Pipe Class AG1

Material for construction Carbon steel – Hot Dip Galvanized
Service Compressed Air (Utility Air), Cooling Water
Service Limits
Pressure 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 8.4
(bar)
Temperature 38 50 100 150 200 250 300 325 350
(° C)

PIPE ½” – 2” ERW pipe, hot dip galvanized carbon steel, Sch. 80, ASTM A53 Gr. B
(Galv.)
Threaded Ends
Dimensions acc. to ASME B36.10M.
3” – 6” ERW, hot dip galvanized carbon steel, Sch.40, beveled
ends
8” – 12” ERW, hot dip galvanized carbon steel, Sch.20, beveled
ends
PIPE NIPPLE ½” – 2” Carbon steel, ERW, Sch. 80, threaded both ends, hot dip
galvanized, 100mm lengths.
ELBOW ½” – 2” Carbon Steel, hot dip galvanized, screwed ends, Class ASTM A105 (Galv)
45 º / 90 º 3000
3” – 6” Carbon steel, hot dip galvanized, butt-welding ends, Sch.40 ASTM A234 Gr.
R = 1.5 D (Long Radius) WPB
8” – 12” Carbon steel, hot dip galvanized, butt-welding ends, Sch.20
R = 1.5 D (Long Radius)
TEE ½” – 2” Carbon Steel, hot dip galvanized, screwed ends, Class ASTM A105 (Galv)
EQUAL/REDUCING 3000
THREDOLET ½” – 2” Threaded end, Class 3000, MSS SP-97 ASTM A105 (Galv)
May 16, 2016
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COUPLING ½” – 2” Threaded end, Class 3000, ASTM A105 (Galv)

UNION ½” – 2” Threaded end, Class 3000, steel to steel, ground joint seat,
MSS SP-83
PLUG ½” – 2” Hex head plug, Class 3000, male NPT
SWAGE NIPPLE ½” – 2” Carbon steel, hot dip galvanized, Threaded Both Ends
(TBE), Class 3000, MSS-SP-95
REDUCERS 3” – 6” Carbon steel, hot dip galvanized, buttweld ends, Sch.40 ASTM A234 Gr.
CONC. /ECC. Dimensions acc. to ASME B16.9 WPB
8” – 12” Carbon steel, hot dip galvanized, buttweld ends, Sch.20
CAP ½” – 2” Carbon Steel, hot dip galvanized, screwed ends, Class ASTM A105 (Galv)
3000
FLANGE ½” – 2” Threaded ends flange, RF, hot dip galvanized, Class 150 ASTM A105 (Galv)
3” – 12” Slip-On flange, RF, hot dip galvanized, Class 150,
FLANGE ½” – 12” Blind flange, RF, hot dip galvanized, Class 150,
SPECTACLE BLIND ½” – 6” Spectacle blind, Class 150, RF, ASME B16.48 ASTM A516 Gr. 70
SPADE AND SPACER 8” – 12” Spade and Spacer, Class 150, RF ASME B16.48
GASKET ½” –20” Flat ring gasket for Class 150, for RF Flanged Compressed Non
Thickness 3.0 mm. Asbestos fibre
MACHINE BOLT + All sizes Stud bolts with 2 heavy hex nuts, ASME B18.2.1/18.2.2 ASTM A193 Gr. B7 /
NUT ASTM A194 Gr. 2H
GLOBE VALVE ½”– 2” Globe valve, API 602 Class 800, threaded, body ASTM
A105N, hand-wheel operator, bolted bonnet, OS&Y; plug
VGL-01 disc, renewable seat, 13% chrome trim, flexible graphite
packing.
GLOBE VALVE 3”– 6” Globe valve, ASME B16.34, Class 150, Flanged RF, Body
A105N, hand-wheel operator, bolted bonnet, OS&Y; plug
VGL-02 disc, renewable seat, 13% chrome trim, flexible graphite
packing.
GLOBE VALVE 8” – 12” Globe valve, ASME B16.34, Class 150, Flanged RF, Body
A105N, gear operator, bolted bonnet, OS&Y; plug disc,
VGL-02 renewable seat, 13% chrome trim, flexible graphite packing.
May 16, 2016
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BALL VALVE ½”– 2” Ball valve, reduced bore, BS 5351, threaded, class 800,
VBA-01 body: ASTM A182-F316, ball and stem: SS316, seats and
seals: (reinforced) PTFE, floating ball, anti blowout spindle,
anti static lever operated.
BALL VALVE 3”– 6” Ball valve, reduced bore, BS 5351, ASME B16.5 class 150
VBA-02 flanged RF, body: ASTM A351-CF8M, ball and stem
SS316, seats and seals: (reinforced) PTFE, floating ball,
anti blowout spindle, anti static, lever operated.
BALL VALVE 8”– 12” Ball valve, reduced bore, BS 5351, ASME B16.5 class 150
VBA-03 flanged RF, body: ASTM A351-CF8M, ball and stem:
SS316, seats and seals: (reinforced) PTFE, floating ball,
anti blowout spindle, anti static gear operated.
CHECK VALVE ½” – 2” Lift Check Valve, BS EN ISO 15761, Class 800, ASME
VCH-01 B16.11 threaded, body ASTM A182-F316, trim: SS316,
bolted cover, piston type, horisontal installation.
CHECK VALVE 3” – 12” Swing Check Valve, BS 1868, ASME B16.5 Class 150,
VCH-02 flanged RF, body ASTM A351-CF8M, trim: SS316, bolted
cover, vertical and horisontal installation.
GATE VALVE ½” – 2” Gate valve, BS 5352, threaded, ASME B16.11 Class 800,
VGA-01 body: ASTM A182-F316, trim: SS316, bolted bonnet, ISRS
female threaded, solid wedge, handwheel operated.
GATE VALVE 3” – 12” Gate Valve, API 600, ASME B16.5 class 150 flanged RF,
VGA-02 body ASTM A351-CF8M, trim SS316, OS&Y, bolted bonnet,
flexible wedge, handwheel operated.
screen, plugged drain, body and cover ASTM A105, screen
STR-01 SS316
STR-02 WCB, screen SS316
May 16, 2016
Page 17 / 21
BRANCH
SIZE ½” ¾” 1” 1½” 2” 3” 4” 6” 8” 10”
½” T
H ¾” R T
E 1” R R T
A 1½” R R R T
D 2” R R R R T
E 3” X X X X X T
R 4” X X X X X R T
6” X X X X X R R T
8” X X X X X W R R T
10” X X X X X W N R R T
T EQUAL TEE
R REDUCING TEE
W WELDOLET Bonney Forge Weldolets. Shop fabricated stub-in
X SOCKOLET or THREDOLET Bonney Forge Sockolets or Threadolets. Shop fabricated

stub-in
N NOZZLE WELD
May 16, 2016
Page 18 / 21
5.3 Attachment- 3: Pipe Material Class – Stainless Steel 304 (AS1)
Pipe Class AS1

Material for construction Stainless Steel 304
Service Emulsion
Service Limits
Pressure 49.6 47.8 40.9 37.0 34.5 32.5 30.9 30.2 29.6
(bar)
Temperature 38 50 100 150 200 250 300 325 350
(° C)

PIPE ½” – 1½” Stainless Steel, ERW, Sch. 40s, plain end ASTM A312 Gr.
Dimensions acc. to ASME B36.19M TP304
2” – 8” Stainless Steel ERW, Sch. 10s, beveled end

Dimensions acc. to ASME B36.19M
PIPE NIPPLE ½” – 1½” Stainless steel ERW, Sch. 80s, Both Ends Plain (BEP)
Length: 100 mm
ELBOW ½” – 1½” Socket weld end, Class 3000 ASTM A403 WP-S
45 º / 90 º R = 1.5 D (Long Radius) 304
2” – 8” Butt-welding end, Sch. 10s ASTM A403 WP-S
R = 1.5 D (Long Radius) 304
TEE ½” – 1½” Socket weld end, Class 3000 ASTM A403 WP-S
EQUAL/REDUCING Dimensions acc. to ASME B16.9 304
2” – 8” Butt-welding end, Sch. 10s ASTM A403 WP-S
Dimensions acc. to ASME B16.9 304
SOCKOLET ½” – 1½” Socket weld end, Class 3000, MSS SP-97 ASTM A182 F304
COUPLING ½” –1½” Butt-welding end, Sch. 40s

UNION ½” –1½” Socket weld end, Class 3000, Integral seat, MSS SP-83
PLUG ½” –1½” Hex head plug, Class 3000, male NPT

SWAGE NIPPLE ½” –1½” Both Ends Plain (BEP), Sch. 40s, ASTM A403 WP-S
MSS-SP-95 304
REDUCERS 2” – 8” Butt-welding ends, Sch.10s,
CONC. /ECC. Dimensions acc. to ASME B16.9
May 16, 2016
Page 19 / 21
CAP ½” – 1½” Socket Weld End, Class 3000 ASTM A182 F304

2” – 8” Butt-welding ends, Sch. 10s. ASTM A403 WP-S
Dimensions acc. to ASME B16.9 304
FLANGE ½” – 1½” Socket weld flange, RF, Class 150, ASTM A182 F304
FLANGE ½” – 8” Blind flange, RF, Class 150,
SPECTACLE ½” – 8” Spectacle blind, Class 150, ASTM A240 Gr.304
BLIND Suitable for mounting between RF flanges
GASKET ½” –8” Class 300, 4.5 mm THK, RF ASME B16.5, SS304 Spiral
wound gasket, flexible graphite filler wih SS304, winding
with inner SS and outer CS ring
MACHINE BOLT All sizes Stud bolts with 2 heavy hex nuts, ASME B18.2.1/18.2.2, to ASTM A193 Gr. B8 /
+ NUT be supplied with a pair of SS304 washers. ASTM A194 Gr. 8
GLOBE VALVE ½”– 1½” Globe Valve, BS 5352, Class 800, socket weld ends ASME
B16.11, body: ASTM A182 Gr. F304, trim: SS304, OS&Y,
VGL-01 bolted bonnet, plug type disc, handwheel operated.
GLOBE VALVE 2”– 8” Globe Valve, BS 1873, Class 150, Flanged RF ASME
B16.5, body: ASTM A351 Gr. CF8, trim: SS304, OS&Y,
VGL-02 bolted bonnet, plug type disc, handwheel operated.
BALL VALVE ½”– 1½” Ball valve, reduced bore, BS 5351, Class 800, socket weld
VBA-01 ends 3000#, body: ASTM A182 Gr. F304, ball and stem:
SS304, seats: (reinforced) PTFE, floating ball, 1 or 2 pieces
body, anti blowout stem, fire tested design, anti static lever
oeprated.
150, body: ASTM A182 Gr. F304, ball and stem: SS304,
VBA-02 seats: (reinforced) PTFE, floating ball, 1 or 2 pieces body,
anti-blowout stem, fire tested design, anti static lever
oeprated.
150, body: ASTM A182 Gr. F304, ball and stem: SS304,
VBA-03 seats: (reinforced) PTFE, floating ball, 1 or 2 pieces body,
anti-blowout stem, fire tested design, anti static, gear
operated.
CHECK VALVE ½” – 1½” Lift Check Valve, BS 5352, Class 800, socket weld ends
3000# ASME B16.11, body: ASTM A182 Gr. F304, trim:
VCH-01 SS304, bolted cover, piston type socket weld, horisontal
installation.
CHECK VALVE 2” – 8” Swing Check Valve, BS 1868, ASME B16.5 RF, Class 150,
body: ASTM A182 Gr. F304, trim: SS304, bolted cover,
VCH-02 swing type flanged, horisontal or vertical installation.
May 16, 2016
Page 20 / 21
GATE VALVE ½” – 1½” Gate valve, API 602, Class 800, socket weld ends ASME
VGA-01 B16.11 3000#, body: ASTM A182 Gr. F304, trim: SS304,
OS&Y, bolted bonnet, solid wedge, handwheel operated.
GATE VALVE 2” – 8” Gate Valve, API 600, Flanged ASME B16.5 RF, Class 150,
VGA-02 body: ASTM A182 Gr. F304, trim: SS304, OS&Y, bolted
bonnet, flexible wedge, handwheel operated.
BUTTERFLY VALVE 2” – 8” Butterfly valve, Wafer type, API 609, ASME B16.5 Class
VTA-01 150, body: ASTM A182 Gr. F304, trim: SS304, seats:
(reinforced) PTFE, eccentric disc, lever/gear operated.
STR-01 F304, screen SS316
STR-02 F304, screen SS316
May 16, 2016
Page 21 / 21
BRANCH
SIZE ½” ¾” 1” 1½” 2” 3” 4” 6” 8”
½” T
¾” R T
1” R R T
H
1½” R R R T
E
2” R R R R T
A
3” X X W R R T
D
4” X X W W R R T
E
6” X X W W W R R T
R
8” X X W W W W R R T
T EQUAL TEE
R REDUCING TEE
W WELDOLET Bonney Forge Weldolets. Shop

fabricated stub-in
X SOCKOLET or THREDOLET Bonney Forge Sockolets or

Threadolets. Shop fabricated stub-in

RB - Specifications Piping Materials

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RB - Specifications Piping Materials

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Client : PT ASIAN PAINTS INDONESIA

Specification for Piping Material

PT. Tebodin Indonesia / www.tebodin.bilfinger.com

Author: Wahyu Ariasa

B 16 / 05 / 2016 Issued For Review WA UK MA

A 11 / 04 / 2016 Issued For Review WA UK MA

Rev. Date Description Author Checked by Approved by

© Copyright TID Tebodin

2 CODES AND STANDARDS

ASME B 1.20.1 Pipe Threads, General purpose (inch)

MSS SP 80 Bronze gate, globe, angle and check valves

3 PIPING SPECIFICATION CODE

The piping specification code usually consists of:

Code for the nominal pressure: code for the material

Code for the nominal pressure

Code for The material

4 GENERAL PIPING PRACTICES

1. Fitting up to 1-1/2 in diameter

2. Fitting 2” or more in diameter

• Inspection of the flange face shall be performed by Manufacturer’s inspection.

1. Gaskets and packing shall be made of NON-ASBESTOS material.

5.1 Attachment- 1: Pipe Material Class - Carbon Steel (AA1)

Component Nom. Diam. Description Material

Dimensions acc. to ASME B16.11

W WELDOLET Bonney Forge Weldolets. Shop fabricated stub-in

X SOCKOLET or THREDOLET Bonney Forge Sockolets or Threadolets. Shop fabricated

5.2 Attachment- 2: Pipe Material Class - Carbon Steel Galvanized (AG1)

Pipe Class AG1

Component Nom. Diam. Description Material

COUPLING ½” – 2” Threaded end, Class 3000, ASTM A105 (Galv)

W WELDOLET Bonney Forge Weldolets. Shop fabricated stub-in

X SOCKOLET or THREDOLET Bonney Forge Sockolets or Threadolets. Shop fabricated

5.3 Attachment- 3: Pipe Material Class – Stainless Steel 304 (AS1)

Pipe Class AS1

Component Nom. Diam. Description Material

2” – 8” Stainless Steel ERW, Sch. 10s, beveled end

COUPLING ½” –1½” Butt-welding end, Sch. 40s

PLUG ½” –1½” Hex head plug, Class 3000, male NPT

Dimensions acc. to ASME B16.11

W WELDOLET Bonney Forge Weldolets. Shop

X SOCKOLET or THREDOLET Bonney Forge Sockolets or

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