RPS MMR Piping Class

A Para información 29.07.
14 RJYP DH / CQ AC
Rev. DESCRIPCIÓN DE LA EMISIÓN FECHA ELABORADO POR REVISÓ APROBÓ
PROYECTO: ACTUALIZACIÓN DOCUMENTOS CLAVE

ARCHIVO:
Mamore Piping Class
SPECIFICATION FOR PIPE, VALVES & FITTINGS
El presente documento es propiedad
legal e intelectual de REPSOL E&P PIPING AND VALVES CLASS
BOLIVIA SA, se prohíbe
reproducirlo, modificarlo, o
transferirlo en su totalidad o en parte
sin previa autorización escrita.
ESPECIFICACIÓN TÉCNICA
TAMAÑO ESCALA OBRA Nº DOCUMENTO Nº PÁG.
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CONTENIDO
1 INTRODUCTION .........................................................................................................................................................4
2 SCOPE ...........................................................................................................................................................................4
3 CODES AND RECOMMENDATIONS ......................................................................................................................4
4 GENERAL REQUIREMENTS ...................................................................................................................................4
4.1 ENGINEERING DRAWINGS ............................................................................................................................4
4.2 PIPE .....................................................................................................................................................................5
4.2.1 GENERAL .......................................................................................................................................................5
4.2.2 BRANCH CONNECTIONS .............................................................................................................................6
4.3 FITTINGS ...........................................................................................................................................................7
4.4 VALVES .............................................................................................................................................................7
4.4.1 BLOCK VALVES .............................................................................................................................................8
4.4.2 CHECK VALVES ............................................................................................................................................8
4.4.3 GLOBE VALVES .............................................................................................................................................8
4.4.4 NEEDLE VALVES ...........................................................................................................................................8
4.4.5 RELIEF VALVES AND RUPTURE DISCS .....................................................................................................8
5 PIPING SUPPORTS .....................................................................................................................................................9
6 PIPE WALL THICKNESS AND CORROSION ALLOWANCE ............................................................................9
7 IDENTIFICATION OF PIPING AND VALVES .......................................................................................................9
7.1 LINE MARKING ................................................................................................................................................9
7.1.1 LINE SERVICE .............................................................................................................................................10
7.2 VALVE MARKING ..........................................................................................................................................10
7.2.1 DIGIT DESCRIPTION ..................................................................................................................................11
8 BRANCH CONNECTIONS .......................................................................................................................................12
8.1 STANDARD BRANCH CONNECTION CHART ...........................................................................................12
8.2 API BRANCH CONNECTION CHART ..........................................................................................................13
9 PIPING SPECIFICATION “A” 150# SWEET HYDROCARBONS & GLYCOL AND DIESEL ......................14
9.1 VALVE LIST ....................................................................................................................................................14
10 PIPING SPECIFICATION “B” ANSI 300# SWEET HYDROCARBONS & LP GLYCOL AND HEATING
OILS .............................................................................................................................................................................16
10.1 VALVE LIST ....................................................................................................................................................16
11 PIPING SPECIFICATION “D” ANSI 600# SWEET HYDROCARBONS & GLYCOL ....................................18
11.1 VALVE LIST ....................................................................................................................................................18
12 PIPING SPECIFICATION “E” ANSI 900# PROCESS HYDROCARBONS .......................................................20
12.1 VALVE LIST ....................................................................................................................................................20
13 PIPING SPECIFICATION “F” ANSI 1500# SWEET PROCESS HYDROCARBONS ......................................22
13.1 VALVE LIST ....................................................................................................................................................22
14 PIPING SPECIFICATION “G” ANSI 2500# SWEET PROCESS HYDROCARBONS .....................................24
14.1 VALVE LIST ....................................................................................................................................................24
15 PIPING SPECIFICATION “H” API 5000# SWEET PROCESS HYDROCARBONS ........................................26
15.1 VALVE LIST ....................................................................................................................................................26
16 PIPING SPECIFICATION “I” ANSI 150# INSTRUMENT & UTILITY AIR, VENTS & DRAINS ................28
16.1 VALVE LIST ....................................................................................................................................................28
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17 PIPING SPECIFICATION “J” ANSI 150# SANITARY DRAINS ........................................................................30

17.1 SPECIFICATION J ...........................................................................................................................................30
17.1.1 Manufacturer Instructions.............................................................................................................................30
17.1.2 Manufacturer ................................................................................................................................................30
17.1.3 Storage and Handling ...................................................................................................................................30
17.1.4 Cutting...........................................................................................................................................................31
17.1.5 Joining...........................................................................................................................................................31
17.1.6 Supports ........................................................................................................................................................32
17.1.7 Testing ...........................................................................................................................................................32
17.1.8 Painting .........................................................................................................................................................32
17.1.9 Pressure / Temperature Rating .....................................................................................................................32
17.2 VALVE LIST ....................................................................................................................................................33
18 PIPING SPECIFICATION “K” ANSI 150# FIREWATER, POTABLE & UTILITY FRESH WATER ..........35
18.1 VALVE LIST ....................................................................................................................................................35
19 PIPING SPECIFICATION “R” API 10000# SWEET PROCESS HYDROCARBONS ......................................37
19.1 VALVE LIST ....................................................................................................................................................37
20 WELDING INSPECTION AND TESTING .............................................................................................................38
20.1 CODES ..............................................................................................................................................................38
20.2 WELDER QUALIFICATION AND IDENTIFICATION .................................................................................38
20.3 GENERAL FABRICATION REQUIREMENTS .............................................................................................38
20.4 GENERAL WELDING REQUIREMENTS ......................................................................................................39
20.5 STRESS RELIEVING .......................................................................................................................................39
20.6 INSPECTION AND TESTING .........................................................................................................................40
20.6.1 General Requirements ...................................................................................................................................40
20.6.2 Welding Inspection ........................................................................................................................................40
20.7 HYDROSTATIC TESTING..............................................................................................................................40
20.8 PNEUMATIC TESTING ..................................................................................................................................41
20.9 SAFETY PRECAUTIONS ................................................................................................................................41
21 INSULATION..............................................................................................................................................................41
21.1 GENERAL REQUIREMENTS .........................................................................................................................41
22 PAINTING ...................................................................................................................................................................41
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PIPE, VALVES AND FITTINGS

1 INTRODUCTION
Within the body of this specification the following definitions shall apply:
COMPANY – Repsol E&P Bolivia
CONTRACTOR - Successful bidder / supplier / manufacturer / vendor
2 SCOPE
These specifications define the minimum requirements for pipe, valves and fittings on process and
utility piping systems. These specifications include materials, fabrication welding, inspection and
testing, and shall apply to all piping installed by, or prefabricated for installation by CONTRACTOR
or to CONTRACTOR's order, for use on production facilities.
3 CODES AND RECOMMENDATIONS
a) Piping shall be designed, constructed and tested in accordance with ASME B31.3,
"Petroleum Refinery Piping Code for Pressure Piping", latest edition, and these
specifications.
b) All piping has been sized for required volumes as specified in Section 2, "Piping Design" of
API RP 14E, "Design and Installation of Offshore Production Platform Piping Systems". In the
event of a conflict between Section 2 of API RP 14E and these specifications and / or
drawings, the drawings shall apply.
c) In general, where not otherwise specifically indicated, API RP 14E shall be followed as a
guideline in the design of piping systems, unless specified otherwise herein.
d) The following Dimensional Standards shall apply during preparation of all piping drawings for
ASME classes 150-2500:
Flanges ASME B16.5

Welding Fittings ASME B16.9 and B16.11
Pipe ASME B36.10 and API Spec
5L
Pipe Threads ASME B1.20.1
Gaskets ASME B16.21
Dimensions Of Valves ASME B16.10
High Pressure Pipe, Valves, Fittings API STD 6A
Flanges & Gaskets
4 GENERAL REQUIREMENTS
4.1 ENGINEERING DRAWINGS

Where provided, indicate the minimum line size, design working pressure or piping class, valves
required, etc. Unless otherwise specifically authorized by COMPANY the materials specified in this
General Specifications shall be strictly adhered to in the design, purchasing and fabrication of each
piping system. When the specified pipe, valves and fittings or other materials cannot be obtained,
substitution may be permitted with written approval by COMPANY.
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4.2 PIPE
4.2.1 GENERAL
 If calculated, Pipe wall thickness shall conform to Section 6
 Piping 150 lb. thru 5,000 lb. (API) - Piping 1" and smaller may be threaded or socket welded
as indicated by the Piping Class Specifications. When socket weld piping is used, unions will
be installed at accessible locations to permit removal and replacement of all valves and
equipment. Piping 2" nominal and larger shall be butt welded or flanged except as noted
below and as shown on the drawings.
 Piping 10,000 lb. thru 20,000 lb. (API) - Piping 1" and smaller may be API 6A, Type I,
threaded connections welded as indicated by the Piping Class Specifications. Where Grayloc
connections are used, unions need not be installed at accessible locations to permit removal
and replacement of all valves and equipment. Piping 2" nominal and larger shall be Grayloc
where practical or butt welded or flanged as shown on the drawings.
 Utility water and firewater piping 3" and smaller may be threaded.
 Atmospheric vent, drain, test, sample and instrument connections 3/4" and smaller may be
threaded.
 Piping shall be located so as not to present overhead or tripping hazards. Minimum clear
headroom for overhead piping shall be 7' -0". Arrangement of piping shall allow for a
minimum 2'-6" aisle way thru all traffic areas.
 Piping systems shall be designed so that all valves and instruments can be serviced
conveniently. When this is impractical, ladders and platforms designed in accordance with
COMPANY, "Structural Steel Material", shall be used.
 Without exception, emergency shutdown valves are to be accessible from deck or floor level
and are to be located in clear areas.
 All pipe nipples 3/4" diameter and smaller for other than air and utility water systems piping
shall be a minimum of Schedule 160 seamless steel pipe. All-thread nipples shall not be
used. A nipple shall be defined as any section of pipe 12" or less in length. Seal welding of
threaded piping shall not be permitted.
 Temporary start-up cone or basket-type strainers (screens) shall be provided in suction lines
to mechanical equipment, including, but not necessarily limited to pumps, compressors, and
mechanical meters, and shall be located as close as possible to the inlet flange. Such
strainers shall have a minimum of 200% of the line flow area with 1/8 inch diameter maximum
size perforations. Break-out connections shall be installed where required.
 During fabrication, installation, sandblasting and painting, sand, dirt and other foreign matter
shall be kept out of all piping systems, instruments and mechanical equipment. Prior to
acceptance by customer, the interior of piping systems shall be thoroughly cleaned by
CONTRACTOR.
 Sample, vent and drain valves shall be installed where indicated on the drawings. In addition,
drain connections and valves shall be provided at all low spots in lines. Also, vent
connections and valves shall be provided at all high spots where gas may be trapped.
 Changes in pressure rating in piping shall be made at block valves. A valve separating two
pressure-rated systems shall carry the rating of the higher pressure system.
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 A control valve station will take the pressure rating change at the outlet of the block valve
downstream of the control valve. Bypasses shall be installed on all control valves unless
otherwise noted by COMPANY. Spools shall be provided to permit removing a control valve
without removing isolating block valves. A drain valve shall be provided to drain liquids
trapped between isolating valves. Block valves and bypass valves used with control valves
shall be sized in accordance with API RP 553
 A check valve between two pressure-rated systems shall carry the rating of the higher
pressure system.
 Laterals for instrument gas or air systems shall have block valves at the primary header.
 Teflon tape shall be used on all threaded joints. Care shall be taken to prevent extension of
the tape into the line. Excess tape shall be removed prior to painting.
 Insulating gaskets or inserts shall be installed when joining piping components or dissimilar
metals to prevent galvanic corrosion. Example: a 410 stainless steel choke flange connected
to carbon steel flange.
 A test ring or body tap shall be supplied for all check valves in process hydrocarbon service.
4.2.2 BRANCH CONNECTIONS

A. Piping ANSI 150# thru API 5,000 lb.
Branch connections in welded lines, other than the production manifold, shall be butt weld
straight tees or reducing tees when the branch line is 1 ½” nominal or larger and greater than
or equal to ½” of the nominal run size. If the branch line is 1 ½” nominal or larger, but less
than ½”, of the run size, weldolets may be used. Branch lines 1" and smaller shall be
connected to runs. 1" and srnaller with socket weld or threaded tees, and to runs 2" and
larger with sockolets or threadolets. Couplings or other weld-on type branch connection
fittings shall not be located on a weld joint. See branch connection chart for additional details.
Branch connections in the production manifold shall be as shown on the drawings and as
indicated on the Bill of Material.
¾” and smaller 6,000# F.S. threaded couplings, threadolets, laterolets, and elbolets may be
used as the branch connection for installation of atmospheric vent, drain, sample and test
valves with male end connections and for instrumentation purposes (i.e., gauge cocks,
instrument valves, thermowells, etc.).
B. Piping API 10,000 lb. thru 20,000 lb. - The branch connection for the installation of
atmospheric vent, drain, sample and test valves with male end connections and for
instrumentation purposes (i.e., gauge cocks, instrument valves, thermowells, etc.) shall be
9/16” "Autoclave" lines for ½”- 1" lines, and 1" "Autoclave" lines for 1 ½” and larger. A
Grayloc hub shall be installed for drilling and tapping a connection for 2" lines and above. For
lines 1 ½” and smaller, use option #2 on the branch connection chart for API 10,000-20,000
lb. systems only.
Couplings shall not be used for branch connections.
"Stub - in" branch connections shall not be permitted.
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4.3 FITTINGS
 Flanges 600 lb. ANSI and above shall be RTJ Flanges 300 lb. ANSI and lower shall be RF, with
serrated spiral finish. If a 600# RF flange is found in an existing line, a special gasket “PIKOTEK
VCS” shall be used to mate with RTJ flanges.
 Weld neck flanges are required for all flanged piping for sizes 2" and larger.
 Steel flanges used to mate with equipment having cast or ductile iron flanges shall have the
faces machined flat.
 Flange bolt holes shall straddle the piping horizontal and vertical center lines.
 API flanges rated at 2000, 3000 or 5000 psi shall be API Type 6B. API flanges rated at 10,000,
15,000 or 20,000 psi shall be API Type 6BX.
 All 90° weld ells shall be long radius, unless restricted available space. If short radius weld
ells are used, they shall be derated to 80% of the calculated allowable working pressure if
subject to pulsations. Flow tees or target tees shall be used in flow lines for 90° turns.
Fabricated bends shall not be used except in heater coils and pipeline risers.
 Threaded bushings shall not be used in pressure piping systems for other than the
installation of ½” NPT and smaller instruments with male end connections.
 Eccentric reducers installed with the straight side up shall be used when line size reductions
are required for pump suction connections.
 Unions in hydrocarbon service shall be integral ground joint, steel-to-steel seats.
 All flanged connections will be fitted with adjustable corrosion resistant flange protectors with
grease fittings (alemite).
 No fittings of brass, aluminum, cast iron, malleable iron, steel-iron or semi-steel shall be
used in hydrocarbon and glycol service.
 All pipe, valves and fittings shall be new and unused and shall have legible mill coding as to
type and grade of material. Mill certificates shall be furnished on all pipe.
 All threaded pipe plugs shall be forged steel bull or hexagonal head. Square head pipe plugs
shall not be used.
 Sealant for threaded piping shall be Teflon tape, except for glycol service where Rector Seal
No. 5 shall be used.
 Where mechanical tubing and fittings are substituted for pipe or used to connect instruments,
all tubing and tube fittings shall be 316 s.s. and all tube fittings shall be SwageLok or Parker
Double ferrule.
4.4 VALVES
 Valves shall be furnished as called out on the Valve List. Suppliers shall be part of the
"Acceptable Vendors List" of the COMPANY.
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 All valves shall be installed in accordance with temperature and pressure rating
recommended by manufacturer and within limits of the ANSI Code. Flanges and flange
facings on valves shall match that specified for flange fittings.
 All valves for hydrocarbon and glycol services shall be steel. Valves 2" and larger shall be
flanged and 1 ½” or smaller may be threaded or socket weld as indicated by the Piping Class
Specifications. CONTRACTOR shall not add flanges to threaded, socket weld, or butt weld
connections on valves unless specifically approved. Threaded valves must be easily
removable.
4.4.1 BLOCK VALVES

Block valves shall be of fire-safe design and shall meet the following specifications:
 Ball valves shall be trunnion mounted with secondary metal seal for 3" and larger, ANSI 300
and higher series. (Floating ball is acceptable for 2" and smaller, ANSI 150 series.) All
trunnion mounted ball valves shall be supplied with grease fittings for stem and seals.
 Secondary metal seal is not: required for 1 ½” and smaller valves.
 Manual gear operators shall be furnished on all quarter turn (1/4”) valves as follows:
o 10" and larger ANSI 150 series.
o 6" and larger ANSI 300 series.
o 4" and larger ANSI 600 and 900 series.
o 4" and larger ANSI 1,500 series.
o 3" F.O. and larger, ANSI and higher series.
o In any other situation where breakaway torque requirements exceed 50 foot pounds.
4.4.2 CHECK VALVES

Check valves shall be full open, swing check in all cases except for reciprocating pump or
compressor service where ball or piston type check shall be used.
Check valves shall be installed so as to facilitate testing (per API RP 14C) in-place, if required.
(Flowlines).
All check valves 2" and larger shall be furnished with bolted bonnets and removable seats.
4.4.3 GLOBE VALVES

Globe valves shall be furnished with removable, hardened (Stellite or equal) seats. Valves may be
straight or angle type to suit piping configuration. Valves of inside screw yoke or non-rising stem
construction are preferred. Valves of O.S.Y. construction shall have an enclosed stem protector.
4.4.4 NEEDLE VALVES

Needle valves shall be supplied by CONTRACTOR when shown on the flowsheets and assembly
drawing.
Needle valves shall all be made of 316 stainless steel. Nonrotating-stem needle valves
4.4.5 RELIEF VALVES AND RUPTURE DISCS

Relief valves shall be installed in accordance with the ASME Code. Rupture Discs are no longer
used by the COMPANY and its use shall be avoided.
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Relief valves shall be steel body, and shall be installed in accordance with manufacturer's
recommendations. Compliance to API STD 526 and API STD 527 is mandatory for all flanged
valves.
Relief valves are to be connected by a nozzle, or nozzles, to the vapor space above the contained
liquid in all cases, and shall be installed with a full port locking type ball or gate valve directly
beneath each relief valve and bleed ring. Downstream the valve another full port valve is required if
connected to relief header.
In general, Relief valves shall be set at the maximum vessel working pressure.
5 PIPING SUPPORTS
Piping shall be supported as necessary to prevent sagging, mechanical stresses and vibration. In
general, piping will be fastened to pipe racks with appropriate size hot dip galvanized (no cadmium
plated) U-bolts (3/8" minimum) and shall be double nutted. No welding on pipe is permitted. All holes
in pipe supports shall be drilled, sandblasted and primed.
Pipe supports shall not protrude into walkways or be located in any area that will create personnel
hazards. Minimum head clearance of 7' -0" shall be maintained.
Weld splices in pipe supports shall not be permitted.
Pipe supports shall be sandblasted, primed and painted prior to setting pipe on supports.
6 PIPE WALL THICKNESS AND CORROSION ALLOWANCE
Unless otherwise specified on the drawings, the minimum required pipe wall thicknesses shall be
calculated in accordance with API RP 14E, taking into account the design operating pressure and
temperature, the anticipated thermal and mechanical stresses, and a minimum corrosion allowance
of 0.050". (The minimum thickness of the pipe selected, considering a mill minus tolerance of 12% of
the nominal wall thickness, shall not be less than the calculated minimum required thickness.) Piping
2" nominal and smaller shall be Schedule 80 (XS) minimum in process piping only.
7 IDENTIFICATION OF PIPING AND VALVES
The following nomenclature is to be used in identifying lines and valves designated on the
Mechanical Flowsheets and Process Piping Drawings.
7.1 LINE MARKING

Each line on the Mechanical Flowsheets and Process Piping Drawings shall be clearly marked as
follows:
NOMINAL PIPE SIZE
SERVICE
PIPING SPECIFICATION
CORRELATIVE NUMBER
INSULATION TYPE
INSULATION THICKNESS
6" - PG - D - XXXX - H2
Where service is defined in the table below.
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7.1.1 LINE SERVICE

Each line will be denoted by one of the following services:
AM AMINE
BG BLANKETING GAS
CD CLOSE DRAIN
CI CHEMICAL INJECTION
CW COOLING WATER
DF DIESEL FUEL
DW POTABLE WATER
FG FUEL GAS
FW FIRE WATER
GY GLYCOL
GL GAS LIFT
HO HOT OIL
HW HOT WATER
IA INSTRUMENT AIR
IG INSTRUMENT GAS
LO LUBE OIL
LPG LIQUIFIED PRETROLEUM GAS
ME METHANOL
OD OPEN DRAIN
PG PROCESS GAS
PL PROCES LIQUID
PR PROPANE
PW PRODUCED WATER
RG RESIDUAL / SALES GAS
RV RELIEF & VENT
UA UTILITY AIR
UG UTILITY GAS
UW UTILITY WATER
7.2 VALVE MARKING

Each valve on the Mechanical Flowsheets and Piping Drawings will be marked to denote its piping
specification, valve type, valve facing and special valve type. Example below:
Example: 2”A2ROW
Where:
2”- Nominal Size
A - Valve Specification
2 - Valve Type
R - Valve Facing
O - Special Valve Type
W - Opposite End Valve Facing
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7.2.1 DIGIT DESCRIPTION

 1st Digit - Valve Size in Inches
 2nd Digit - Valve tagging corresponds to standard piping classification
 3rd Digit - Valve Type:
1 Gate
2 Ball
3 Plug
4 Globe
5 Check
6 Needle
7 Butterfly
8 Gauge
 4th Digit - Valve Facing:
S Screwed
R Raised Face
F Flat Face
J Ring Type Joint
W Welded
Z Socket Weld
V Victualic Coupling
U Union
G Grayloc
 5th Digit - Special Valve Type
F Full Opening
S Short Pattern
V Venturi
W Wafer
P Pipeline
L Lift
O Used if not special type valve, but
with different end facings
 6th Digit - Valve Facing for Opposite End
S Screwed
R Raised Face
F Flat Face
J Ring Type Joint
W Welded
Z Socket Weld
V Victaulic Coupling
U Union
G Grayloc
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8 BRANCH CONNECTIONS
8.1 STANDARD BRANCH CONNECTION CHART

STANDARD BRANCH CONNECTION CHART
BRANCH
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1 1/2" 1" 3/4" 1/2"
24" T RT RT RT RT RT W W W W W W S S S S
20" T RT RT RT RT RT
18" T RT RT RT RT
16" T RT RT RT RT
14" T RT RT RT
12" T RT RT RT
10" T RT RT
8" T RT RT
RUN
6" T RT RT
4" T RT RT
3" T RT
2" T T/S
SWT
1 1/2" SWT SWRT SWRT
SWG
1" SWT SWRT SWRT
3/4" SWT SWRT
1/2" SWT
NOTE: This chart does not apply to the production manifold
Legend:
T : Buttweld TEE
RT : Buttweld Reduced TEE
W : Weld O Let
SWT : Socket weld Tee / Screwed Tee
SWRT : Socket weld reduced Tee / Screwed Reduced Tee
S : Sock Olet or Threadolet
T/S : Buttweld TEE with SWG
Note.
Reinforcement of Welded Branch Connections - Following ASME B31.3 added reinforcement is
required to meet the criteria in paras. 304.3.3(b) and (c) when it is not inherent in the components of
the branch connection
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8.2 API BRANCH CONNECTION CHART

API 5000, 10000, 15000, 20000 LB BRANCH CONNECTION CHART
BRANCH SIZE (IN)

6" 5" 4" 3" 2 1/2" 2" 1 1/2" 1" 3/4" 1/2"
6" RT/DT RT RT RT RT/RH RT/RH RT/RH T/BH/DT T/BH/DT T/BH/DT
5" RT/DT RT RT RT RT/RH RT/RH T/BH/DT T/BH/DT T/BH/DT
4" RT/DT RT RT RT RT/RH RT/RH/DT T/BH/DT T/BH/DT
3" RT/DT RT RT RT RT/RH/DT RT/RH/DT T/BH/DT

RUN SIZE (IN)
2 1/2" RT/DT RT RT RT/RH/DT RT/RH/DT T/BH/DT
2" RT/DT RT RT RT/RH/DT RT/RH/DT
1 1/2" RT/DT RT/RT/A RT/RT/A RT/RH/RT/A
1" RT/DT RT/RT/A RT/RT/A
3/4" RT/DT RT/RT/A
1/2" RT/DT
Legend:
1 T : TEE
2 RT : Reducing tee
3 RT/DT : Reducing tee drilled & tapped to accomodate an Autoclave nipple
4 RT/RH : Reducing tee coupled to a reducing hub
Full Size Tee Coupled to a blind hub drilled & tapped to accomodate a
5 T/BH/DT : thd. Nipple for a thd. Grayloc hub OR drill & Tap a Grayloc hub to
accomodate an autoclave nipple, depending on piping spec.
Reducing tee coupled to a reducing hub OR drill & tap a grayloc hub to
6 RT/RH/DT :
accomodate an autoclave nipple, depending on piping spec
Reducing Tee OR reducing Tee with a tapped branch to accomodate an
7 RT/RT/A :
autoclave nipple, depending on the piping spec.
Reducing Tee coupled to a reduccing Hub OR reducing Tee with a
8 RT/RH/RT/A : tapped branch to accomodate an autoclave nipple, depending on the
piping spec.
Note: Selection of option subject to branch connection line spec
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9 PIPING SPECIFICATION “A” 150# SWEET HYDROCARBONS & GLYCOL AND DIESEL
CLASS: ANSI 150# SERVICE: Sweet Hydrocarbons & Glycol and diesel
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
Sch 160 Sch 80 Sch 40 Std.
PIPE Thrd Ends Beveled ends
ASTM A-106 Gr. B ASTM A-106 Gr. B, API 5L Gr. B, ASTM A53 Gr. B
Flange Bore to Match Pipe Wall
FLANGES 150# Thrd RF 150# RF WN
ASTM A-105 Gr. B
6000# FS (Note 2) Wall Thickness to match pipe
FITTINGS Threaded ends Beveled Ends
ASTM A 105 Gr. B ASTM-A234 Gr. WPB
BALL A2S A2R, A2RF
GATE A1S A1R
VALVES
CHECK A5S A5R, A5RW

GLOBE A4S A4R
NEEDLE A6S
GAUGE A8S
BUTTERFLY A7R
Bolts: ASTM A-193 Gr. B7 Cadmium Plated
BOLTING
Nuts: ASTM A-194 Gr. 2H Cadmium Plated
GASKETS Spiral Wound (flexitallic Style CG)
NOTES: PRESS/ TEMP RATINGS
°F PSIG
1. Maximum design conditions: 250°F, 225 psig -20/100 285
2. Plugs shall be XH bull plugs
200 260
3. Temperature range 50 - 250 F
300 230
4. Closed hydrocarbon drains are to be included
5. Use of Threaded flanges should be avoided in new projects 400 200
500 170
9.1 VALVE LIST

Type Symbol Size Description
800 lb API carbon steel body and bonnet (ASTM
A105) screwed ends, reduced port:, inside screw-
A1S 1 ½” & smaller
rising stem, 13% chromium steel stem, bolted bonnet,
solid wedge gate, stellite faced gate and seats
Gate 150 lb. ANSI carbon steel body and bonnet (ASTM-
A216 Gr.WCB), RF flanged ends, reduced port,
A1R 2” & larger outside screw - rising stem with stem protector bolted
bonnet, solid wedge gate, 410. S.S. stem, Stellite
faced gate and seats
1480 PSI @ 100 °F, carbon steel body (ASTM-A105),
1 ½” &
A2S screwed ends, reduced port., lever operated, chrome
Smaller
plated steel ball and stem, filled Teflon seals.
A2SF 1 ½” Smaller screwed ends, full port., lever operated, chrome plated
steel ball and stem, filled Teflon seals.
Ball
150 lb. ANSI, carbon steel body (ASTM-A105) RF
flanged ends, reduced port, lever or gear (10" and
A2R 2” & larger
larger) operated steel ball and stem lubricated,
trunnion mounted (6" and larger).
A2RF 2” & Larger
flanged ends, full port, lever or gear (10" and larger)
13003-MMR-GEN-AB-56-ET-001 de: 42
operated chrome plated steel ball and stem lubricated,

trunnion mounted (6" and larger).
800 lb. API, carbon steel body and bonnet (ASTM-
1 ½” & A105), screwed ends, reduced port, inside screw-
A4S
Smaller rising stem, bolted bonnet, stellite faced disc and
seats.
150 lb. ANSI, carbon steel body and bonnet (ASTM-
Globe
A216 Gr WCB) RF flanged ends, reduced port, outside
screw-rising stem, bolted bonnet, 410 S.S. stem with
A4R 2” & Larger
stem protectors bolted bonnet stellite faced disc and
seats.
Gear operated 8" and larger
800 lb. API, carbon steel body (ASTM-A216 Gr.
WCB), steel plated cover (A-36), screwed ends, full
1 ½” &
A5S flow, horizontal swing, bolted cover, stellite faced disc
Smaller
and seats, 1" and larger supplied with body drain
drilled and tapped and supplied with ½” NPT plug.
150 lb. ANSI, carbon steel body and cover (ASTM-
Check A216 Gr. WCB) RF flanged ends, full flow, horizontal
A5R 2” & Larger swing, bolted cover, removable stellite faced disc and
seats, 1” and larger supplied with body drain drilled
and tapped and supplied with ½” NPT plug.
150 lb. ANSI, carbon steel body (ASTM-A216 Gr.
A5RW 2” & Larger WCB), to mate with RF flanges, wafer, stellite faced
disc and seats
6000 PSI @ 100 °F, bar stock body (316 S.S) male X
Needle A6S 1” & Smaller female threaded ends, needle port, inside screw-rising
stem, screwed bonnet, rotating ball, metal-metal seat
150 lb. ANSI, carbon steel lug body, to mace with RF
Butterfly A7R 3” & Larger flanges, full flow, 17-4 PH stem, stellite faced disc, 316
SS reinforced Teflon seat ring.
6000 PSI @ 200 °F, bar stock body (316 S.S.), one
Gauge A8S ¾” & Smaller male X three female, needle port, inside screw -rising
stem, screwed bonnet
13003-MMR-GEN-AB-56-ET-001 de: 42
10 PIPING SPECIFICATION “B” ANSI 300# SWEET HYDROCARBONS & LP GLYCOL AND
HEATING OILS
CLASS: ANSI 300# SERVICE: Sweet Hydrocarbons & LP Glycol (High)

and Heating oils (Note 4)
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
FLANGES 300# RF SW 300# RF WN
ASTM A-105 Gr. B
FITTINGS Socket ends Beveled Ends
ASTM A 105 Gr. B ASTM-A234 Gr. WPB
BALL B2Z (Note 3) B2R
GATE B1Z (Note 3) B1R
VALVES
CHECK B5Z (Note 3) B5R, B5RW

GLOBE B4Z (Note 3) B4R
NEEDLE B6S
GAUGE B8S
BUTTERFLY B7R
BOLTING
1. Maximum design conditions: 250°F, 720 psig °F PSIG
2. Plugs shall be XH bull plugs -20/100 740
3. D1S, D2S, D4S, D5S, may be used for process, vent, drain, sample 200 675
and instrument service, all glycol service to be socket weld 300 655
4. Temperature range 50 - 250 F 400 635
500 600
10.1 VALVE LIST

800 lb API carbon steel body and bonnet (ASTM
A105) screwed or socket weld ends, reduced port:,
B1S 1 ½” & smaller inside screw-rising stem, 13% chromium steel stem,
bolted bonnet, solid wedge gate, stellite faced gate
and seats
Gate
300 lb. ANSI carbon steel body and bonnet (ASTM-
A216 Gr.WCB), RF flanged ends, reduced port,
B1R 2” & larger outside screw - rising stem with stem protector bolted
1 ½” &
B2S screwed ends, reduced port., lever operated, 316 SS
Smaller
ball and stem, filled Teflon seals.
A2SF 1 ½” Smaller screwed ends, full port., lever operated, 316 SS ball
Ball
and stem, filled Teflon seals.
B2Z 1 ½” Smaller socket weld ends, full port., lever operated, chrome
B2R 2” & larger 300 lb. ANSI, carbon steel body (ASTM-A105) RF
13003-MMR-GEN-AB-56-ET-001 de: 42
flanged ends, reduced port, lever, handwheel or gear

operated, chrome plated steel ball and stem
lubricated, trunnion mounted (6" and larger).
B2RF 2” & Larger
operated, chrome plated steel ball and stem,
800 lb. API, carbon steel body and bonnet (ASTM-
1 ½” & A105), screwed or socket weld ends, reduced port,
B4S
Smaller inside screw-rising stem, bolted bonnet, stellite faced
disc and seats.
Globe 300 lb. ANSI, carbon steel body and bonnet (ASTM-
B4R 2” & Larger screw-rising stem with stem protectors, bolted bonnet,
410 S.S. stem, stellite faced disc and seats.
WCB), steel plated cover (A-36), screwed or socket
1 ½” & weld ends, full flow, horizontal swing, bolted cover,
B5S
Smaller stellite faced disc and seats, 1" and larger supplied
with body drain drilled and tapped and supplied with
½” NPT plug.
Check
A216 Gr. WCB) RF flanged ends, full flow, horizontal
B5R 2” & Larger swing, bolted cover, repleaceble stellite faced disc and
B5RW 2” & Larger WCB), to mate with RF flanges, wafer, stellite faced
disc and seats
Needle B6S 1” & Smaller female threaded ends, needle port, inside screw-rising
stem, screwed bonnet, metal-metal seat
300 lb. ANSI, carbon steel lug body, to mate with RF
Butterfly B7R 2” & Larger flanges, full flow, 17-4 PH stem, stellite faced disc, 316
SS reinforced Teflon seat ring.
Gauge B8S ¾” & Smaller male X three female, needle port, inside screw -rising
13003-MMR-GEN-AB-56-ET-001 de: 42
11 PIPING SPECIFICATION “D” ANSI 600# SWEET HYDROCARBONS & GLYCOL
CLASS: ANSI 600# SERVICE: Sweet Hydrocarbons & Glycol (High)
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
Sch 160 Sch 80
PIPE Plain Ends Beveled ends
FLANGES 600# RTJ SW 600# RTJ WN
ASTM A-105 Gr. B
Thrd ends Beveled Ends
FITTINGS
Except for Glycol- ASTM-A105 Gr. B
S.W.
BALL D2Z (Note 3) D2J, D2JF
GATE D1Z (Note 3) D1J
VALVES
CHECK D5Z (Note 3) D5J, D5JW

GLOBE D4Z (Note 3) D4J
NEEDLE D6S
GAUGE D8S
BUTTERFLY D7J
BOLTING
GASKETS Type R, Octagonal Ring, Soft Iron, Cad Plated
2. Plugs shall be XXH bull plugs -20/100 1480
3. D1S, D2S, D4S, D5S, may be used for process, vent, drain, sample 200 1350
and instrument service, all glycol service to be socket weld 300 1315
4. Temperature range 50 - 250 F 400 1270
500 1200
11.1 VALVE LIST

8000 lb. API, carbon steel body and bonnet (ASTM
A105) screwed or socket weld ends, reduced port:,
D1S
1 ½” & smaller inside screw-rising stem, 13% chromium steel stem,
D1Z
bolted bonnet, solid wedge gate, stellite faced gate
and seats
Gate
A216 Gr.WCB), RTJ flanged ends, reduced port,
D1J 2” & larger outside screw - rising stem with stem protector bolted
1 ½” &
D2S screwed ends, reduced port., lever operated, 316 SS
Smaller
ball and stem, filled Teflon seals.
D2SF 1 ½” Smaller screwed ends, full port., lever operated, chrome plated
Ball
D2Z 1 ½” Smaller socket weld ends, full port., lever operated, chrome
D2J 2” & larger 600 lb. ANSI, carbon steel body (ASTM-A105) RTJ
13003-MMR-GEN-AB-56-ET-001 de: 42
flanged ends, reduced port, lever, handwheel or gear

operated (8” and larger), chrome plated steel ball and
stem lubricated, trunnion mounted (3" and larger).
600 lb. ANSI, carbon steel body (ASTM-A105) RTJ
D2JF 2” & Larger
2000 psig. API, carbon steel body and bonnet (ASTM-
1 ½” & A105), screwed or socket weld ends, reduced port,
D4S
Smaller inside screw-rising stem, bolted bonnet, stellite faced
disc and seats.
A216 Gr WCB), RTJ flanged ends, outside screw-
D4J 2” & Larger rising stem with stem protectors, bolted bonnet, 410
S.S. stem, stellite faced disc and seats.
WCB), steel plated cover (A-36), screwed or socket
D5S 1 ½” & weld ends, full flow, horizontal swing, bolted cover,
D5Z Smaller stellite faced disc and seats, 1" and larger supplied
with body drain drilled and tapped and supplied with
½” NPT plug.
Check
D5J 2” & Larger A216 Gr. WCB) RTJ flanged ends, horizontal swing,
bolted cover, 316 SS trim, renewable seat.
D5JW 2” & Larger WCB), to mate with RTJ flanges, wafer, stellite faced
disc and seats
Needle D6S 1” & Smaller female threaded ends, needle port, inside screw-rising
600 lb. ANSI, carbon steel lug body, to mate with RTJ
Butterfly D7J 2” & Larger flanges, full flow, 17-4 PH stem, stellite faced disc, 316
SS, reinforced Teflon seat ring.
Gauge D8S ¾” & Smaller male X three female, needle port, inside screw - rising
13003-MMR-GEN-AB-56-ET-001 de: 42
12 PIPING SPECIFICATION “E” ANSI 900# PROCESS HYDROCARBONS
CLASS: ANSI 900# SERVICE: Process Hydrocarbons
½ 3/ 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
4 ½
Sch 160 Sch 80 Sch Sch 160
120
ASTM A-105 ASTM A-106 Gr. B SMLS
FLANGES 900# RJ SW 900# RJ WN
ASTM A-105 Gr. B
6000# (Note 2) Wall Thickness to match pipe
FITTINGS SW ends Beveled Ends
ASTM-A105 Gr. B ASTM-A105 Gr. B, ASTM A234 Gr. WPB
BALL E2Z, E2S E2J, E2JF
GATE E1Z E1J
VALVES
CHECK E5Z E5J

GLOBE E4Z, E4S E4J, E4JO
NEEDLE E6S
GAUGE E8S
BUTTERFLY
BOLTING
GASKETS Type R, Octagonal Ring, Soft Iron, Cad Plated
°F PSIG
-20/100 2160
1. Maximum design conditions: 100°F, 2160 psig
200 2100
2. Plugs shall be XXH bull plugs
300 2050
400
500
12.1 VALVE LIST

2160 lb. ANSI @ 100°F, carbon steel body and
bonnet, socket weld ends, reduced port:, inside screw-
E1Z 1 ½” & smaller
rising stem, 13% chromium steel stem, bolted bonnet,
solid wedge gate, stellite faced gate and seats
Gate
A216 Gr.WCB), Ring Joint flanged ends, 13%
E1J 2” & larger
chromium steel stem, Stellite faced gate and seats,
10” and larger gear operated.
3000 PSI CWP, carbon steel body (ASTM-A105),
1 ½” &
E2Z socket weld ends, floating ball, full opening, lever
Smaller
operated, standard trim.
3000 PSI CWP, carbon steel body (ASTM-A105),
E2S 1 ½” Smaller Female NPT screwed ends, floating ball, lever
operated, standard trim.
Ball
E2J 2” & larger flanged ends, trunnion mounted ball, reduced port,
lever operated, standard trim.
E2JF 2” & Larger flanged ends, trunnion mounted ball, full port, lever
operated, standard trim
13003-MMR-GEN-AB-56-ET-001 de: 42
3000 psig CWP, FS boby, socket weld ends, bolted

1 ½” &
E4Z bonnet, OS&Y hard faced seat, 13% chrome, SS
Smaller
TRim
3000 psig CWP, FS boby, FNPT screwed ends, bolted
1 ½” &
E4S bonnet, OS&Y hard faced seat, 13% chrome, SS
Smaller
TRim
Globe 900 lb. ANSI, carbon steel body (ASTM-A216 Gr
WCB), RTJ flanged ends, bolted bonnet, OS&Y with
E4J 2”
enclosed stem protectors, hard faced seats,
13&chrome, SS trim
900 lb. ANSI, carbon steel body (ASTM-A216 Gr
E4J 2” – 8” WCB), RTJ flanged ends, offshore trim, top entry
design
1 ½” & ANSI 2160 @ 100°F, socket weld ends, horizontal
E5Z
Smaller swing, bolted bonnet with replaceable disc and seats
Check 900 lb. ANSI, carbon steel body and cover (ASTM-
E5J 2” & Larger A216 Gr. WCB) RTJ flanged ends, horizontal swing,
bolted cover, 316 SS trim, removable seat.
6000 PSI CSP Type 316 SS bar stock threaded valve
Needle E6S ½” with metal seat. MNPT x FNPT 2 / 0.187” orifice and
one SS Plug
6000 PSI CWP type 316 S.S. bar stock threaded
valve. ¾” MNPT x ¾” FNPT with 0.375” orifice and
one ¾” SS Plug, (Use for vents and drains.)
Gauge E8S ¾” & Smaller
6000 PSI CWP type 316 S.S. bar stock threaded valve
with metal seat. ¾” MNPT x ½” FNPT with integral
bleed valve. (Use for instruments connection)
13003-MMR-GEN-AB-56-ET-001 de: 42
13 PIPING SPECIFICATION “F” ANSI 1500# SWEET PROCESS HYDROCARBONS
CLASS: ANSI 1500# SERVICE: Sweet Process Hydrocarbons
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
Sch 160 Calculate Wall
ASTM A-105 Gr. B
FITTINGS Socket weld ends Beveled Ends
ASTM A105 Gr. B ASTM-A234 Gr. B
BALL F2Z (Note 3) F2J
GATE F1Z (Note 3) F1J
VALVES
CHECK F5Z (Note 3) F5J, F5JW

GLOBE F4Z (Note 3) F4J
NEEDLE F6S
GAUGE F8S
BUTTERFLY
BOLTING
GASKETS Type RX, Octagonal Ring, Soft Iron, Cad Plated
°F PSIG
1. Maximum design conditions: 250°F, 3450 psig -20/100 3705
2. Plugs shall be XXH bull plugs 200 3375
3. F1S, F2S, F4S, F5S, may be used for vent, drain, sample and 300 3280
instrument service only 400 3170
500 2995
13.1 VALVE LIST

2500 lb. ANSI carbon steel body and bonnet, socket
F1S weld or screwed ends, full port:, outside screw-rising
1 ½” & smaller
F1Z stem, 13% chromium steel stem, welded bonnet, solid
wedge gate, stellite faced gate and seats
Gate
outside screw rising stem with stem protector, bolted
F1J 2” & larger
bonnet, solid wedge gate, 410 S.S. stem, stellite faced
gate and seats.
3750 PSI min @ 100°F, carbon steel body (ASTM
F2S 1 ½” & A105), screwed or socket weld ends, reduced port,
F2Z Smaller lever operated, chrome plated steel ball and stem,
filled Teflon.
3750 PSI min @ 100°F, carbon steel body (ASTM
Ball F2ZF 1 ½” Smaller A105), socket weld ends, full port, lever operated,
chrome plated steel ball and stem, filled Teflon..
flanged ends, trunnion mounted ball, reduced port, 3”
F2J 2” & larger
and larger gear operated, chrome plated steel ball and
stem, lubricated.
13003-MMR-GEN-AB-56-ET-001 de: 42

flanged ends, trunnion mounted ball, full port, 3” and
F2JF 2” & Larger
larger gear operated, chrome plated steel ball and
stem, lubricated.
F4Z 1 ½” & A105), Screwed or socket weld ends, reduced port
F4S Smaller outside screw rising stem, bolted bonnet, stellite faced
disc and seats
A216 Gr WCB), RTJ flanged ends, bolted bonnet,
F4J 2”& Larger Outside screw rising stem with stem protectors, 410
3” and larger gear operated
1500 lb. ANSI, carbon steel body (ASTM - A216 Gr.
WCB), steel plate cover (A-36), socket weld ends, full
F5Z 1 ½” &
flow, horizontal swing, bolted cover, stellite faced disc
F5S Smaller
and seats, 1” and larger supplied with body drain
1500 lb. ANSI, carbon steel body and cover (ASTM -
A216 Gr. WCB), RTJ flanged ends, full flow, horizontal
Check
F5J 2” & Larger swing, bolted cover, removable stellite faced disc and
WCB), to mate with RTJ flanges, wafer, stellite faced
F5JW 2” & Larger
disc and seats, 1” and larger supplied with body drain
6000 PSI @ 200°F 316 SS bar stock body, threaded
Needle F6S 1” & Smaller valve with metal seat. MNPT x FNPT, full flow, inside
screw rising stem, screwed bonnet
Gauge F8S ¾” & Smaller valve with metal seat. One male by three female,
needle port, inside screw rising stem, screwed bonnet
13003-MMR-GEN-AB-56-ET-001 de: 42
14 PIPING SPECIFICATION “G” ANSI 2500# SWEET PROCESS HYDROCARBONS
CLASS: ANSI 2500# SERVICE: Sweet Process Hydrocarbons
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
XXS Calculate Wall
ASTM A-106 Gr. B API 5L Gr. X52 (Note 3)
ASTM A-105 Gr. B
ASTM A105 Gr. B ASTM-A234 Gr. B
BALL (Note 4) G2J
GATE G1Z (Note 3) G1J
VALVES
CHECK G5Z (Note 3) G5J, G5JW

GLOBE G4Z (Note 3) G4J
NEEDLE G6S
GAUGE G8S
PLUG G3J
BOLTING
GASKETS Type RX, Octagonal Ring, Soft Iron, Cad Plated
2. Plugs shall be XXH bull plugs -20/100 6170
3. 2” & 3” API-5L Gr. B 200 5625
4. Use Globe Valve G4Z 300 5470
5. G1S, G4S, G5S, may be used for vent, drain, sample and instrument 400 5280
service only 500 4990
14.1 VALVE LIST

G1S A105), socket weld or screwed ends, full port:, outside
1 ½” & smaller
G1Z screw-rising stem, 13% chromium steel stem, stellite
Gate 2500 lb. ANSI carbon steel body and bonnet (ASTM-
G1J 2” & larger outside screw rising stem with stem protector, bolted
bonnet, solid wedge gate and seats.
1 ½” &
G2Z Substitute Glove Valve G4Z
Smaller
Ball
flanged ends, trunnion mounted ball, reduced port, 3”
G2J 2” & larger
and larger gear operated, chrome plated steel ball and
stem, lubricated.
G4Z 1 ½” & A105), Screwed or socket weld ends, full port, outside
Globe G4S Smaller screw rising stem, welded bonnet, stellite faced disc
and seats
G4J 2” & Larger 2500 lb. ANSI, carbon steel body and bonnet (ASTM-
13003-MMR-GEN-AB-56-ET-001 de: 42
A216 Gr WCB), RTJ flanged ends, bolted bonnet,

Outside screw rising stem with stem protectors, 410
3” and larger gear operated
WCB), steel plate cover (A-36), socket weld ends, full
G5Z 1 ½” &
flow, horizontal swing, bolted cover, stellite faced disc
G5S Smaller
and seats, 1” and larger supplied with body drain
2500 lb. ANSI, carbon steel body and cover (ASTM -
A216 Gr. WCB), RTJ flanged ends, full flow, horizontal
Check
G5J 2” & Larger swing, bolted cover, replaceable stellite faced disc and
WCB), to mate with RTJ flanges, wafer, stellite faced
G5JW 2” & Larger
disc and seats, 1” and larger supplied with body drain
Needle G6S 1” & smaller valve with metal seat. MNPT x FNPT, full flow, inside
Gauge G8S ¾” & Smaller valve with metal seat. One male by three female,
2500# ANSI, carbon steel, RTJ Flanged ends,
Plug G3J 2” & Larger offshore trim.
(Inlet manifold ONLY)
13003-MMR-GEN-AB-56-ET-001 de: 42
15 PIPING SPECIFICATION “H” API 5000# SWEET PROCESS HYDROCARBONS
CLASS: API 5000# SERVICE: Sweet Process Hydrocarbons
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
XXS Calculate Wall
Plain Ends Beveled ends
PIPE
ASTM A-106 Gr. B Seamless
ASTM A519 Gr. 4130
FLANGES API 5000# RTJ SW API 5000# RTJ WN
API 5000 Lb Type 6B
ASTM A105 Gr. B ASTM-A234 Gr. B, ASTM A519 Gr. 4130
BALL H2W H2J
GATE H1Z H1J
VALVES
CHECK H5Z H5J, H5JW

GLOBE H4S, H4Z (Note 3)
NEEDLE H6S
GAUGE H8S
PLUG H3J
BOLTING
GASKETS Type BX, Octagonal Ring, Soft Iron, Cad Plated
°F PSIG
-20/100 5000
1. Maximum design conditions: 250°F, 5000 psig
200 5000
300 4880
3. H4S may be used for vent, drain, sample and instrument service only
400 4645
500 4340
15.1 VALVE LIST

5000 Psi @ 100°F, carbon steel body and bonnet
(ASTM-A105), socket weld or screwed ends, full port:,
H1S
1 ½” & smaller outside screw-rising stem, 13% chromium steel stem,
H1Z
welded bonnet, solid wedge gate, stellite faced gate
and seats
Gate 5000 Psi @ 100°F, carbon steel body and bonnet
(ASTM-A216 Gr.WCB), RTJ flanged ends, reduced
port, outside screw rising stem with stem protector,
H1J 2” & larger
bolted bonnet, solid wedge gate. 13% Chromium steel
stem, stellite faced gate and seats.
5000 Lb @ 100°F, carbon steel body, beveled ends,
1 ½” &
H2W reduced port, lever or wrench operated, 4130 steel
Smaller
stem, carbon steel ball, Celcom seat Rings.
Ball
5000 lb. API, carbon steel body (ASTM-A105), RTJ
H2J 2” & larger flanged ends, trunnion mounted ball, reduced port, 6”
and larger gear operated, T-22 (S.S.) trim lubricated.
1 ½” & 5000 lb. API, carbon steel body and bonnet (ASTM-
Globe
H4S Smaller A105), Screwed ends, needle point port, inside screw
13003-MMR-GEN-AB-56-ET-001 de: 42
rising stem, screwed bonnet, stellite faced disc and

seats
5000 Psi @ 100°F, alloy steel body (F-11) Socket weld
ends, reduced port, inside screw-rising stem, Evalloy
1 ½” &
H4Z S.S. stem and disc, impactor handle, inclined stem
Smaller
construction
5000 psi @ 100°F, alloy steel body (F-11), carbon

steel cover, screwed or socket weld ends, reduced
H5Z 1 ½” & flow, ball check, repleaceable ball and seat of 13%
H5S Smaller chromium S.S.
1” and larger supplied with body drain drilled and
tapped and supplied with ½” NPT plug.
5000 psi @ 100°F, carbon steel body and cover
(ASTM - A216 Gr. WCB), RTJ flanged ends, stellite
Check
H5J 2” -4” faced disc and seats,
5000 psi @ 100°F, carbon steel body (ASTM - A216
Gr. WCB), to mate with RTJ flanges, wafer, stellite
H5JW 2” & Larger faced disc and seats,
Needle H6S 1” & smaller valve with metal seat. MNPT x FNPT, full flow, inside
Gauge H8S ¾” & Smaller valve with metal seat. One male by three female,
API 5000 Lb. carbon steel body, RTJ Flanged ends,
Plug H3J 2” – 4” offshore trim. Top Entry Design
13003-MMR-GEN-AB-56-ET-001 de: 42
16 PIPING SPECIFICATION “I” ANSI 150# INSTRUMENT & UTILITY AIR, VENTS & DRAINS
CLASS: ANSI 150# SERVICE: Instrument Air, vents, Utility Air & Deck
Drains
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
Thrd Ends Beveled ends
PIPE
ASTM A-105 ASTM A-105 Gr. B, ASTM A53 Gr. B
Galvanized
FLANGES 150# RF WN
ASTM A-105 Gr. B
Threaded ends Beveled Ends
FITTINGS
ASTM A 105 ASTM A-105 Gr. B, ASTM A53 Gr. WPB
Galvanized
BALL I2S, I2SF I2R, I2RF
GATE Use Ball Valves
VALVES
CHECK I5S I5R, I5RW

GLOBE I4S I4R
NEEDLE I6S
GAUGE I8S
BUTTERFLY I7R
BOLTING
°F PSIG
-20/100 285
1. Maximum design conditions: 100°F, 275 psig 200 260
2. Plugs shall be XXH bull plugs 300 230
400 200
500 170
16.1 VALVE LIST

Use Ball Valves
Gate
1 ½” &
I2S screwed ends, reduced port, lever operated, chrome
Smaller
I2SF 1 ½” Smaller screwed ends, full port, lever operated, chrome plated
Ball
flanged ends, reduced port, 8" and larger gear
I2R 2” & larger
flanged ends, full port, 8" and larger gear operated,
I2RF 2” & Larger
chrome plated steel ball and stem, lubricated, trunnion
mounted (6" and larger).
1 ½” & 275 psi @ 100°F, carbon steel body and bonnet
Globe I4S
Smaller (ASTM-A105), screwed ends, reduced port, outside
13003-MMR-GEN-AB-56-ET-001 de: 42
screw-rising stem, bolted bonnet, 410 S.S. stem and

disc, Teflon seats.
I4R 2” & Larger screw-rising stem, bolted bonnet, 410 S.S. stem with
stem protectors bolted bonnet, stellite faced disc and
seats.
WCB), steel plated cover (A-36), screwed ends, full
1 ½” &
I5S flow, horizontal swing, bolted cover, stellite faced disc
Smaller
and seats, 1" and larger supplied with body drain
Check A216 Gr. WCB) RF flanged ends, full flow, horizontal
I5R 2” & Larger swing, bolted cover, repleaceble stellite faced disc and
I5RW 2” & Larger WCB), to mate with RF flanges, wafer, stellite faced
disc and seats
Needle I6S 1” & Smaller female threaded ends, full flow, inside screw-rising
stem, screwed bonnet, rotating ball, metal-metal seat
Gauge I8S ¾” & Smaller male X three female, needle port, inside screw -rising
13003-MMR-GEN-AB-56-ET-001 de: 42
17 PIPING SPECIFICATION “J” ANSI 150# SANITARY DRAINS
CLASS: ANSI 150# SERVICE: Sanitary Drains
½ 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
Sch 80
Thrd or beveled Beveled ends
PIPE
Ends
Type 1, Gr. 1 PVC ASTM D-1784 & D-1785
150# FF Threaded or 150# FF Socket
FLANGES Socket
Type 1 Gr. 1 PVC ASTM D-2464 or D-2467
Sch 80
THREADED
Type 1 Gr. 1 PVC
FITTINGS
ASTM D-2464
SOCKET Sch. 80
FITTINGS Type 1 Gr. 1 PVC ASTM D-2467
J2S, I2F, J2Z J2Z
BALL
J2F
VALVES
GATE J1F
CHECK J5F
GLOBE J4S, J4Z, J4F J4F
NEEDLE J6S
BUTTERFLY J7F
SOLVENT PRIMER: IPS P70, or equal
CEMENT CEMENT: IPS 717, or equal
BOLTING
GASKETS FULL FACE 1/8” THICK NEOPRENE
°F PSIG
1. Maximum operating temperature is 140°F
30 -100 150
2. Operating pressures greater than 150 psig are possible if no flanges
110 135
are used in the system. Refer to Spec “J” Para. 9
120 110
3. Under no circumstances shall this specification be used for air or
130 75
gas except as a vent at atmospheric pressure.
140 50
17.1 SPECIFICATION J
In addition to the applicable sections of Standard Specifications, Pipe, Valve and Fittings and,
Pressure Testing of Equipment and Piping, the following requirements for PVC piping systems shall
apply. .
17.1.1 Manufacturer Instructions
The detailed instructions for installation of PVC pipe and fittings from the manufacturer of the pipe
and fittings shall be used.
17.1.2 Manufacturer
The same manufacturer of pipe and fittings shall be used if possible.
17.1.3 Storage and Handling
1) Pipe shall be supported and protected to prevent warping, sagging, scratching, gouging or
splitting.
13003-MMR-GEN-AB-56-ET-001 de: 42
2) Fittings, flanges and valves shall remain in the manufacturer's original packing until ready for
use.
3) Pipe and fittings shall be given the care required to prevent cracks, splits or gouges that may
reduce the pressure rating or cause failure during testing or operation.
17.1.4 Cutting
1) The pipe may be cut in any manner that the pipe manufacturer recommends and which will
produce square-cut ends.
2) The pipe shall be deburred and beveled in accordance with manufacturer's recommendation.
17.1.5 Joining
1) Pipe and fittings may be joined by solvent cementing, threading and flanging. Solvent
cementing is the preferred method. Threading, in general, shall only be used when required
to fit up to a threaded connection on equipment or instrumentation. (Note: Threaded
connections are limited to 50% of the pipe pressure rating.) Flanging may be used when
required to connect to skids, equipment or instrumentation and when removal or disassembly
of the pipe or equipment is anticipated. (Note: Flanged connections are limited to 150 psig.)
2) When connecting PVC pipe into a threaded metal pipe, equipment or instrument connections,
it is recommended that a PVC male thread be connected to a metal female thread. This is
due to the coefficient of expansion of PVC being 5 times higher than metal.
3) Solvent Cementing
a) The detailed instructions of the pipe and solvent cement manufacturers shall be strictly
followed. The most frequent cause of failure is a carelessly made joint.
b) The following steps shall be followed without shortcuts:
 The pipe shall be squarely cut, deburred and beveled in accordance with the
manufacturer's recommendation.
 The pipe end to be joined shall be cleaned with a clean, dry rag.
 Check the dry fit of the pipe and fitting to be mated. For Schedule 80 fittings the
pipe should just touch the bottom of the fitting socket with hand pressure. This is
different than Sch. 40 fittings. Most manufacturers’ installation instructions have
an example of proper tolerances and fits for Sch. 80 fittings.
 Prime the fitting socket.
 Prime the pipe end.
 Reprime the fitting socket and apply cement to the pipe end.
 Apply light coating of cement to fitting socket and a second coat of cement to the
pipe end.
 While both fitting socket and pipe end are still soft and wet with cement, forcefully
bottom the pipe end in the fitting socket and give the pipe a quarter turn. Be sure
the pipe is bottomed in the socket.
 Take note that a bead has formed around the entire perimeter of the fitting socket.
The failure to form a bead around the entire perimeter indicates a defective
assembly due to insufficient cement or use of light bodied cement instead of
heavy bodied or extra-heavy bodied cement.
 If the joint is properly made, wipe the excess cement from the joint.
 Do not handle the joint until it has had a minimum of 30 minutes to set.
4) Threading
a) Threaded joints larger than 2" NPS shall not be used except as permitted by next
paragraph.
13003-MMR-GEN-AB-56-ET-001 de: 42
b) Screwed connections to equipment larger than 2" NPS shall be made by using a
corrosion resistant ( 90/10 Cu-Ni or 316 SS) nipple and flat face flange to mate to a PVC
Flange. Screwed PVC joints larger than 2" shall only be made if space considerations
prevent a flange from being used and the reduced pressure rating of the screwed joint is
1.5 times the normal operating pressure of the line.
c) The recommendations of Plastics Pipe Institute Technical Note No. 8 shall be used for
making threaded joints from PVC pipe and fittings.
5) Flanged Joints
a) The flange shall be cemented to the pipe in accordance with paragraph 3) of this section.
b) The gasket shall be soft (60 to 70 durometer), full face, flat neoprene about 1/8" thick.
c) The flange bolts shall be fitted with U.S. Standard round washers on both sides and
uniformly tightened in a 180° sequence to the flange manufacturer's recommended bolt
torque. To prevent gasket leaks, the flange bolts should be uniformly tightened in several
steps to the recommended torque. Do not over-tighten the bolts.
17.1.6 Supports
1) Support spacing shall be in accordance with the pipe manufacturer's recommendation for
the size and operating temperature of the line.
2) No rough or sharp edges on supports shall be allowed to rub the PVC piping.
3) No supports or hangers that exert a compressive stress on the PVC piping shall be used.
4) Support of vertical sections of a line shall be below the shoulder of a fitting or flange.
Compressive type clamps that squeeze the pipe shall not be used.
5) Supports shall be provided for 3” NPS and larger valves to absorb the operating torque and
support the weight.
6) Anchors and guides shall not apply point loads to the pipe.
7) The higher rate of thermal expansion of PVC piping shall be considered in determining the
spacing of lines, supports, guides and anchors.
17.1.7 Testing
1) The PVC piping system shall be hydrotested similar to other piping systems, However,
there must be more attention paid to the test pressure to be used than with steel pipe to
insure that the maximum working pressure of the lowest rated components is not exceeded
by more than 150 percent.
2) The system shall be filled slowly and vented from high points.
3) The system shall be pressurized to approximately one half of the operating pressure and
each joint shall be visually inspected for leakage. After any leaks that are found are repaired
and given time to cure, the line shall be repressurized and inspected.
4) After completion of the low-pressure test, the line shall be pressurized to 1.5 times the lowest
pressure rated component in the system. The high pressure test shall be held for a minimum
of 12 hours. During the test period the pressure shall be monitored to prevent
overpressurization due to solar heating or continuation of the test after a leak has started.
5) Leaking joints shall generally be repaired by replacing the affected fitting if it is solvent
cemented or threaded or by loosening and re-torqueing if it is a flange joint.
6) Personnel not actually involved in performing the high pressure test shall be kept out of the
area to prevent injury due to a pipe, fitting or joint failure.
17.1.8 Painting
No paint or primer shall be applied to any PVC pipe or fittings.
17.1.9 Pressure / Temperature Rating

1) The pressure rating of PVC piping systems is determined by tie pipe size, operating
temperature and type of connections used.
13003-MMR-GEN-AB-56-ET-001 de: 42
2) Systems not using flanges may be operated at pressure above 150 psig. The following table
lists the maximum operating pressure of Sch. 80 PVC pipe at 75°F:
NPS SOCKET END THREADED END

½” 850 420
¾” 690 340
1” 630 320
1 ½” 470 240
2” 400 200
3” 370 -
4” 320 -
6” 280
8” 250
3) Operating temperatures above 75°F require a derating factor to be applied to the ratings
listed above. The following table lists the derating factors (f) to be used:
Temperature °F Derating Factor

70 1.0
80 0.88
90 0.75
100 0.62
110 0.5
120 0.4
130 0.3
140 0.22
17.2 VALVE LIST

Type 1 PVC body and bonnet, polypropylene Gate,
Gate J1F 1½” – 8” steel reinforced PVC stem, EPDM seal, valve position
indicator
J2S, J2Z, Type 1 PVC Body and Ball, EPDM stem, seal, Teflon
½” – 3”
J2F seats, compact construction
Ball
J2S, J2Z, Type 1 PVC Body and Ball, Viton stem seal, top entry
½” - 2”
J2F ball valve with replaceable internals
Type 1 PVC Body and Bonnet, Polypropylene disc,
J4S, J4Z, PVC stem, EPDM bonnet gasket and packing. Note:
½” – 2”
J4F the maximum working pressure of these valves is 103
psig. Consult manufacturers’ data before use.
Type 1 PVC Body and Bonnet, Polypropylene disc,
steel reinforced PVC stem, EPDM bonnet gasket and
J4F 3” & 4” packing. Note: the working pressure of these valves is
Globe
below the ‘J’ specification rating at temperatures
above 100°F. Consult manufacturers’ data.
An alternate to a Globe valve is a diaphragm valve.
This valve has pressure/ temperature ratings equal to
the ‘J’ Spec. and it is more suitable in services where
sand might be present in the sea water, such as
shallow water,
J4S (Dia), Type 1 PVC Body and Bonnet, EPDM diaphragm,
Diaphragm ½” – 2”
J4Z (Dia), valve position indicator
13003-MMR-GEN-AB-56-ET-001 de: 42
J4F (Dia)
Type 1 PVC Body and Bonnet, EPDM diaphragm,
J4F (Dia) 3” & 4”
valve position indicator
Check J5SL ½” - 2”
Type 1 PVC Body and Ball, EPDM or Viton valve seat
(Ball J5ZL ½” - 4”
and body seal.
check) J5FL ½” - 4”
Check J5SL
Type 1 PVC Body, piston and spring, EPDM or Viton
(Y-lift J5ZL 2” & Larger
valve seat and body seal.
check) J5FL
Type 1 PVC Body and disc, EPDM valve seat
J5F ¾” – 3”
Note: 3” max. working pressure is 100 psi @150°F
Check
Same
(swing)
J5F 4”- 6” Note: Max. working pressure is 100 psi @150°F,
Consult Manufacturers’ data before use
Type 1 PVC Body and setm, Teflon valve seat, body
Needle J6S ½”
seal and stem seal
Type 1 PVC Body, Polypropylene disc, EPDM seat
Butterfly J7F 1 ½” – 8” and shaft seal, stainless steel shaft, lever operated
thru 6”, gear operated 8”.
13003-MMR-GEN-AB-56-ET-001 de: 42
18 PIPING SPECIFICATION “K” ANSI 150# FIREWATER, POTABLE & UTILITY FRESH
WATER
CLASS: ANSI 150# SERVICE: Firewater, potable & Utility Fresh water
½ 1 2 3/43 4 1
6 8 10 12 14 16 18 20 24
SIZE
½
ASTM A-105 Galvanized ASTM A-106 Gr. B, API 5L Gr. B, ASTM A53 Gr. B
FLANGES 150# Screwed RF 150# RF WN
ASTM A-105 Gr. B
FITTINGS Threaded ends (Note 2) Beveled Ends
ASTM A 105 Galvanized ASTM A-105 Gr. B, ASTM A53 Gr. WPB
BALL K2S Use Gate valves
GATE K1S K1R
VALVES
CHECK K5S K5R, K5RW

GLOBE K4S K4R
NEEDLE K6S
GAUGE K8S
BUTTERFLY K7R
BOLTING
°F PSIG
-20/100 285
1. Maximum design conditions: 100°F, 275 psig 200 260
2. Ring Type, O-Ring Seal Hammer Union 300 230
400 200
500 170
18.1 VALVE LIST

150 lb ANSI, Steel body and bonnet (ASTM-B62),
screwed ends, reduced port, inside screw - rising stem
K1S 3” & Smaller
with stem protector, bronze stem, screwed bonnet,
solid wedge disc.
Gate
150 lb ANSI, Steel body and bonnet (ASTM-B62), RF
Flaged ends, reduced port, outside screw – non-rising
K1R 4” & larger
stem, bronze stem, bolted bonnet, solid wedge disc,
400 PSI @ 100 °F, steel body (ASTM-B62), screwed
Ball K2S 3” & Smaller ends, reduced port, lever operated, bronze ball and
stem, Teflon seals, non-lubricated.
150 lb. ANSI, Steel body and bonnet (ASTM-B62),
1 ½” &
K4S screwed ends, reduced port, inside screw - rising
Smaller
stem with stem protector, bronze stem, union bonnet
Globe
150 lb. ANSI, Steel body and bonnet (ASTM-B61), RF
K4R 2” & Larger flanged ends, reduced port, inside screw - rising
stem with stem protector, union bonnet
200 lb Class steel and cap (ASTM-B62), screwed
K5SL 3” & Smaller
Check ends, full flow, horizontal lift, union cap.
K5R 4” & Larger 150 lb ANSI, steel body and cap (ASTM-B62), RF
13003-MMR-GEN-AB-56-ET-001 de: 42
flanged ends, full flow, horizontal swing, bolted cover.

K5RW 4” & Larger WCB), to mate with RF flanges, wafer, stellite faced
disc and seats
Needle K6S 1” & Smaller female threaded ends, needle port, inside screw-rising
Gauge K8S ¾” & Smaller male X three female, needle port, inside screw -rising
150# ANSI, full lug body, cast steel, elastomer seat,
Butterfly K7RW 4” & larger
lever operated, gear operated and larger
13003-MMR-GEN-AB-56-ET-001 de: 42
19 PIPING SPECIFICATION “R” API 10000# SWEET PROCESS HYDROCARBONS
CLASS: API 10000# Type “C” Const. SERVICE: Sweet Process Hydrocarbons
½ ¾ 1 1 2 3 4 6 8 10 12 14 16 18 20 24
SIZE
½
XXS Calculate Wall
Plain Ends Beveled ends
PIPE
ASTM A-106 Gr. B API 5L X
Seamless
FLANGES API 10000# RTJ SW API 10000# RTJ WN
API 10000 Lb Type 6BX, Type 2 w/pipe Material Transition
Wall Thickness to match pipe
ASTM A105 Gr. B ASTM-A234 Gr. WPC, Quenched & Tampered to meet pipe
BALL
GATE R1J
VALVES
CHECK R5Z H5JW

GLOBE R4Z (Note 3)
NEEDLE R6S
GAUGE
PLUG R3J
BOLTING
GASKETS Type BX, Octagonal Ring, Soft Iron, Cad Plated
°F PSIG
-20/100 10000
1. Maximum design conditions: 250°F,
200 10000
300
3. R4S may be used for vent, drain, sample and instrument service only
400
500
19.1 VALVE LIST

1 ½” & smaller Use Globe Valve
10000 Psi @ 100°F, carbon steel body and bonnet
(ASTM-A216 Gr.WCB), RTJ flanged ends, reduced
Gate port, outside screw rising stem with stem protector,
R1J 2” & larger
bolted bonnet, solid wedge gate. 13% Chromium steel
stem, stellite faced gate and seats.
Ball
10000 Psi @ 100°F, alloy steel body (F-11) Socket
weld ends, reduced port, inside screw-rising stem,
1 ½” &
Globe R4Z Evalloy S.S. stem and disc, impactor handle, inclined
Smaller
stem construction
10000 psi @ 100°F, alloy steel body (F-11), carbon

steel cover, screwed or socket weld ends, reduced
R5Z 1 ½” & flow, ball check, repleaceable ball and seat of 13%
Check
R5S Smaller chromium S.S.
13003-MMR-GEN-AB-56-ET-001 de: 42
10000 psi @ 100°F, carbon steel body (ASTM - A216

Gr. WCB), to mate with RTJ flanges, wafer, stellite
R5JW 2” & Larger faced disc and seats,
Needle R6S 1” & smaller valve with metal seat. MNPT x FNPT, full flow, inside
API 10000 Lb. carbon steel body, RTJ Flanged ends,
Plug R3J 2” – 4” offshore trim. Top Entry Design
20 WELDING INSPECTION AND TESTING
20.1 CODES
All welding practices on pressure piping shall be in accordance with the standards prescribed in
ASME B31.3 and Section IX of the ASME Boiler and Pressure Vessel Code as referenced in ASME
B31.3, in addition to this specification.
20.2 WELDER QUALIFICATION AND IDENTIFICATION

All welders employed by CONTRACTOR for shop or field welding on this work shall be required to
show written evidence that they have satisfactorily passed a performance qualification test using a
qualified welding procedure. The welding procedure shall be approved by COMPANY prior to
welding. The CONTRACTOR shall bear all cost for qualifying welding procedures and welders.
Field and shop pressure piping welds made as part of the work covered by these specifications shall
be stenciled by low stress concentration dies with a letter or symbol which shall identify the welder.
CONTRACTOR shall maintain a permanent record of all welders used, showing each welder's
name, last date of certification, testing laboratory, qualification record and National identification
number.
20.3 GENERAL FABRICATION REQUIREMENTS

a) Dimensional tolerances for fabrication and installation of piping shall be plus or minus 1/8
inch.
b) Pipe spools shall be fabricated with an extra 6 inches of pipe at field welds.
c) Flange bolts shall be tightened evenly and sequentially. A minimum of one bolt thread shall
extend beyond the nut. Long bolt projections through the bolts shall not be permitted.
d) Any joint of pipe containing laminations or split ends shall be removed and discarded. No
portion of the joint shall be used.
e) Instruments and controls shall be protected from weld splatter, grinding sparks, sandblasting,
etc., during fabrication of installation.
f) Special attention shall be given to the protection of the glass in level gauges during welding,
installation and sandblasting.
g) Valves in horizontal insulated lines shall be installed with the valve stem in the horizontal
plane where practical to prevent leakage into the insulation.
13003-MMR-GEN-AB-56-ET-001 de: 42
h) Field cut piping shall be cut and beveled with a beveling machine.
i) When socketweld valves or fittings are used, the pipe shall be spaced in the socket so that
stress build-up will not occur due to "bottoming" of the pipe on the socket during welding.
Socket weld valves shall be disassembled before welding to prevent heat damage to seats
and valves.
j) All stud bolts shall be identified by the manufacturer's "B7" stencil on the ends. "All-thread"
bar shall not be cut and coated en the cut ends to make stud bolts.
20.4 GENERAL WELDING REQUIREMENTS

a) All welding shall be low hydrogen processes. Any other welding processes or combination of
processes shall be approved in writing by COMPANY.
b) The ends of all pipe to be butt welded shall be beveled in accordance with ASME B31.3.
Piping cut in the field by hand torch shall be formed by a beveling machine and all irregular
surfaces smoothed with a hand grinder to make an acceptable joint.
c) Any beveled edge of pipe that has been damaged shall be repaired before welding. All
bevels shall be cleaned to bright metal.
d) Back-up rings shall not be used.
e) Miter joints shall not be used.
f) Welding shall not be done when weather conditions would impair the quality of the weld.
g) CONTRACTOR shall furnish and use suitable line-up clamps on butt weld pipe points when
required by COMPANY’S representative. Line-up clamps shall be left in position until a
continuous bead, equal to ¼th the circumference of the pipe, has been completed on
opposite sides of the pipe.
h) All scale, slag, flux or other impurities or irregularities on the surface of any bead shall be
removed by chipping, wire brushing or grinding before depositing the next bead.
i) All finished welds shall have all oxides and slag removed by buffing wheel or wire brush so
as to leave no unacceptable slag marks on radiographic inspection film.
j) All material shall be preheated when the temperature is below 50°F until it is warm to the
hand, (approximately 70°F) prior to welding. All material with a wall thickness of O. 750" or
greater shall be preheated from 200°F to 300°F.
k) Socketweld valves shall be fully opened prior to welding to prevent damage to seats and
seals.
l) Low stress concentration dies shall be used to stencil the welder identification on each piping
weld made by each welder.
20.5 STRESS RELIEVING

Welded joints in carbon steel shall be stress relieved in accordance with ANSI B31.3 when the
nominal pipe wall thickness is greater than 0.75". The piping shall be brought to temperature and
cooled in accordance with ASME Section VIII, Paragraph UCS-56.
13003-MMR-GEN-AB-56-ET-001 de: 42
20.6 INSPECTION AND TESTING

20.6.1 General Requirements
All responsibility for quality control rests with the CONTRACTOR. COMPANY shall employ an
inspector, at COMPANY’S expense, to inspect all materials and fabrication and to witness testing.
CONTRACTOR shall make all work and materials accessible to COMPANY'S representative at all
times during fabrication, installation and testing.
20.6.2 Welding Inspection
COMPANY shall employ inspection services, at COMPANY’S expense, to provide visual and
radiographic inspection of pipe welds.
All shop and field welds shall receive a complete visual inspection in accordance with ASME B31.3.
The minimum extent of radiographic weld examinations for carbon steel materials which shall be
performed is as listed below. This does not preclude COMPANY'S right to radiograph 100% of any
and all welds. COMPANY reserves the right to specify the welds to be radiographed.
Piping Pressure Class of Welds Percent of welds

ANSI 150# & 300# 10%
ANSI 600# & higher 100%
All radiographs of welds in pressure piping shall be interpreted in accordance with ASME B31.3,
latest edition, with full joint penetration regardless of the degree of radiography specified.
All welds found to be defective shall be repaired or replaced and re-radiographed at

CONTRACTOR’S expense. ASME B31.3, latest edition, shall be used as a guide in repairing
portions of defective welds or in replacing them entirely.
20.7 HYDROSTATIC TESTING

Unless otherwise noted, all installed piping and equipment shall be hydrostatically tested in
accordance with ASME B31.3, latest edition.
Water used for hydrostatic testing shall be sweet water inhibited against corrosion.
All hydrostatic tests shall be made with the approval of and in the presence of COMPANY'S
representative.
A calibrated temperature and pressure recorder shall be used to provide a permanent test record.
Calibration papers shall be given to COMPANY’S representative prior to testing.
Test pressure shall be 1.5 times the design working pressure of the component and shall be held for
a minimum of 4 hours after all leaks have been located and stopped.
Unless otherwise noted, all pressure piping, vessels and equipment, regardless of previous
hydrotest, shall be hydrostatically tested by CONTRACTOR with the exception of pumps,
compressors, instrument air or gas, flare and drain lines.
Hydrotesting against closed valves will be permitted only with written permission.
CONTRACTOR shall be responsible for installing ½” high point vent and low point drain connections
where required for hydrostatic test purposes. These connections shall be in accordance with the
branch connection schedule, and shall be complete with valves installed in each connection. After
testing, the valves shall be removed and the connection plugged.
All piping in a given pressure class shall be tested simultaneously when possible.
13003-MMR-GEN-AB-56-ET-001 de: 42
Pressure testing shall be completed before insulation is installed.
Consideration shall be given to components which ace not rated for the specified test pressure.
CONTRACTOR shall identify those components and protect them from damage which may result
from the hydrostatic test.
All material damaged during test due to CONTRACTOR’S negligence shall be replaced by
CONTRACTOR at no cost to COMPANY.
Relief valves, pressure indicators and other instrument devices shall not be tested to design
pressure. They shall be removed or isolated by means of blind flanges or plates prior to testing.
Gauge glasses shall be tested to the specified equipment test pressure.
Following the completion of satisfactory hydrostatic test, all piping systems shall be drained and left
in a dry condition. Water in gas lines shall be displaced with air.
Test records shall be approved by COMPANY'S representative and the originals submitted to
COMPANY.
20.8 PNEUMATIC TESTING

Pneumatic testing shall be required for instrument air or gas and flare piping. Pneumatic testing shall
be in accordance with ASME B31.3 Latest edition. Test pressure shall be 110% of design pressure
or 100 psig, whichever is greater, and shall be held for a sufficient time to check all connections for
leaks using a soap solution.
20.9 SAFETY PRECAUTIONS

Precautions shall be taken to insure that tests are conducted in a safe manner. A considerable
amount of energy may be stored in vessels and piping at high pressures due to entrapment of air,
compression of water and expansion of steel, and in pneumatic tests at relatively low pressure;
therefore, only those personnel who are essential to the test shall be permitted in the vicinity.
21 INSULATION
21.1 GENERAL REQUIREMENTS

Piping shall be insulated as shown on construction drawings. Insulation materials and application
shall be in accordance with REPSOL’S specifications:
 ED-N-01.00 AISLAMIENTO EXTERIOR DE EQUIPOS Y TUBERÍAS CALIENTES
 ED-N-01.01 AISLAMIENTO PARA CONSERVACIÓN DE FRIO
 EC-N-51.00 AISLAMIENTO DE EQUIPOS Y TUBERIAS CALIENTES.
 EC-N-52.00 AISLAMIENTO DE ELEMENTOS FRIOS
22 PAINTING
Cleaning, painting, and paint systems shall comply with REPSOL’S specifications:
 ED-B-06.00 PINTURAS
 EC-B-53.00 APLICACIÓN DE PINTURAS

13003-MMR-GEN-AB-56-ET-001 de: 42
During sandblasting and painting, care shall be taken to keep sand, dirt, paint, and foreign mater out
of piping, instruments, and controls.
Special protection shall be provided to prevent damage to level gauge glasses during sand blasting
operations. If tape is used to protect glasses, it shall not be removed with a sharp instrument which
could scratch the glass.
Ring grooves and raised face surfaces of flanges shall be protected from sandblasting and paint.
The prime, second and third coat shall be applied to the flange faces other than the ring groove and
raised face prior to installation.
Upon completion of protective coating system, CONTRACTOR shall provide stenciled paint
identification on all major items of equipment including equipment furnished by COMPANY.
 Identification shall include vessel, pump, or specialty item number and word description as
described on construction drawings.
 Item number and word description shall be stenciled twice (on opposite sides) for each item
of equipment.

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A Para información 29.07.

Rev. DESCRIPCIÓN DE LA EMISIÓN FECHA ELABORADO POR REVISÓ APROBÓ

PROYECTO: ACTUALIZACIÓN DOCUMENTOS CLAVE

A4: 210mm X 297mm N/A 13003-MMR-GEN-AB-56-ET-001 1 de 42

17 PIPING SPECIFICATION “J” ANSI 150# SANITARY DRAINS ........................................................................30

PIPE, VALVES AND FITTINGS

3 CODES AND RECOMMENDATIONS

Flanges ASME B16.5

4.1 ENGINEERING DRAWINGS

4.2.2 BRANCH CONNECTIONS

Couplings shall not be used for branch connections.

"Stub - in" branch connections shall not be permitted.

 Unions in hydrocarbon service shall be integral ground joint, steel-to-steel seats.

4.4.1 BLOCK VALVES

 Secondary metal seal is not: required for 1 ½” and smaller valves.

4.4.2 CHECK VALVES

4.4.3 GLOBE VALVES

4.4.4 NEEDLE VALVES

4.4.5 RELIEF VALVES AND RUPTURE DISCS

Weld splices in pipe supports shall not be permitted.

6 PIPE WALL THICKNESS AND CORROSION ALLOWANCE

7 IDENTIFICATION OF PIPING AND VALVES

7.1 LINE MARKING

7.1.1 LINE SERVICE

7.2 VALVE MARKING

7.2.1 DIGIT DESCRIPTION

 2nd Digit - Valve tagging corresponds to standard piping classification

 3rd Digit - Valve Type:

 4th Digit - Valve Facing:

 5th Digit - Special Valve Type

 6th Digit - Valve Facing for Opposite End

8.1 STANDARD BRANCH CONNECTION CHART

3/4" SWT SWRT

NOTE: This chart does not apply to the production manifold

8.2 API BRANCH CONNECTION CHART

BRANCH SIZE (IN)

5" RT/DT RT RT RT RT/RH RT/RH T/BH/DT T/BH/DT T/BH/DT

4" RT/DT RT RT RT RT/RH RT/RH/DT T/BH/DT T/BH/DT

3" RT/DT RT RT RT RT/RH/DT RT/RH/DT T/BH/DT

2 1/2" RT/DT RT RT RT/RH/DT RT/RH/DT T/BH/DT

2" RT/DT RT RT RT/RH/DT RT/RH/DT

1 1/2" RT/DT RT/RT/A RT/RT/A RT/RH/RT/A

1" RT/DT RT/RT/A RT/RT/A

3/4" RT/DT RT/RT/A

Note: Selection of option subject to branch connection line spec

CHECK A5S A5R, A5RW

9.1 VALVE LIST

operated chrome plated steel ball and stem lubricated,

CLASS: ANSI 300# SERVICE: Sweet Hydrocarbons & LP Glycol (High)

CHECK B5Z (Note 3) B5R, B5RW

10.1 VALVE LIST

flanged ends, reduced port, lever, handwheel or gear

11 PIPING SPECIFICATION “D” ANSI 600# SWEET HYDROCARBONS & GLYCOL

CLASS: ANSI 600# SERVICE: Sweet Hydrocarbons & Glycol (High)

CHECK D5Z (Note 3) D5J, D5JW

11.1 VALVE LIST

flanged ends, reduced port, lever, handwheel or gear

12 PIPING SPECIFICATION “E” ANSI 900# PROCESS HYDROCARBONS

CLASS: ANSI 900# SERVICE: Process Hydrocarbons

CHECK E5Z E5J

12.1 VALVE LIST

3000 psig CWP, FS boby, socket weld ends, bolted

13 PIPING SPECIFICATION “F” ANSI 1500# SWEET PROCESS HYDROCARBONS

CLASS: ANSI 1500# SERVICE: Sweet Process Hydrocarbons