Flange Leakage Calculation (All)

Project
System
2x660MW Shree Singaji TPP, Malwa

BFP Interconnecting Piping
S.No
1
2
3
Design Parameters
Pipe Size
Flange Rating
Flange Material
4
5
Design Pressure
Design Temp.
Rated Pressure
Flange Le
(Kellogg Pressur
Notations Units
NPS
Class
Pd
P'
psi
deg F
psi
100
10
300
A105
285
644
552.4
Sprial
Wound &
Stainless
Steel
Gasket Type & Material
Outside Diameter of Gasket
Dg0
inch
12.5
Inside Diameter of Gasket
Dgi
inch
11.31
10
Basic gasket seating width
b0
inch
0.2975
11
Maximum of Bending & Torsional Moment

acting on the Flange (Weight+Thermal)
lb-in
535469
12
Axial Force acting on the flange during

(Weight+Thermal)
13

acting on the Flange
(Weight+Thermal+Occassional)
14
Axial Force acting on the flange

Fd
lb
15
Diameter at location of Gasket Load

Reaction
inch
Mfs
Fs
Mfd
lb
lb-in
100
535469
100
11.95
16
Pressur Equivalent (Weight+Thermal )
Peq1
psi
1882.15
17
Pressur Equivalent
(Weight+Thermal+Occassional )
Peq2
psi
1084.02
18
19
Design Check (Weight+Thermal)
Design Check
Ratio
3.4
Status
FAIL
Ratio
2.0
Status
FAIL
Flange Leakage Check

(Kellogg Pressure Equivalent Method)
Node Nos
110
200
210
Doc No.
Rev.No
Date
300
References / Remarks
i) Rated pressure is the maximum pressure for whi

ii) For flanges designed as per ASME B16.5, refer A
rated pressure corresponding to flange material, fl
temperture
i) Input the Gasket OD and ID from respective gask

Ii) For metallic & non-metallic gaskets refer ASME B
i) Refer ASME Section VIII Division.1
Appendix-2 Table 2-5.1 & 2-5.2.
ii) As per Table 2-5.1, facing sketch and
column no mentioned in Table 2-5.2 for
spiral wound gasket is 1a, 1b and II
respectively.
0.00
0.00
0.00
0.00
Refer ASME Section VIII Division.1

Appendix-2 Cl.2.3 & Table 2-5.2 (foot note)
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Refer Kelloge's handbook
rks
Formula
s the maximum pressure for which flange is designed.

gned as per ASME B16.5, refer ASME B16.5 and input the
responding to flange material, flange rating and design
OD and ID from respective gasket design standard.

on-metallic gaskets refer ASME B16.20 & 16.21 respectively
ion VIII Division.1

2-5.1 & 2-5.2.
.1, facing sketch and
ned in Table 2-5.2 for
et is 1a, 1b and II
For example, b0 for spiral wound

gasket is "N/2", where N = (Dg0 Dgi)/2
i) For b00.25, G=(Dg0+Dgi)/2

ii) For bo>0.25, G=Dgo-2b, where
b=Cb*sqrt(b0), Cb = 0.5 for U.S
n VIII Division.1
& Table 2-5.2 (foot note) customary unit & 2.5 for SI unit.
oge's handbook
Peq1 = ((16*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd
Peq2 = ((8*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd
Peq1 < P', if value shows less than
or equal to 1, than design is safe
Project
System

S.No
1
2
3
Design Parameters
Pipe Size
Flange Rating
Flange Material
4
5
Design Pressure
Design Temp.
Rated Pressure
Gasket Type & Material
Notations
Units
NPS
Class
Pd
psi
deg F
P'
psi
Dg0
inch
Dgi
inch
10
b0
inch
11

acting on the Flange (Weight+Thermal)
Mfs
lb-in
12

Mfd
lb-in
13
Diameter at location of Gasket Load

Reaction
inch
14
Pressur Equivalent (Weight+Thermal )
Peq1
psi
15
Pressur Equivalent
Peq2
psi
16
17

Design Check
Ratio
Status
Ratio
Status

(ASME SECTION III DIV.1 NC 3658.1 METHOD)
Node Nos
100
110
200
210
10
300
A105
Doc No.
Rev.No
Date
300
285
644
i) Rated pressure is the maximum pre

ii) For flanges designed as per ASME
rated pressure corresponding to flang
temperture
552.4
Sprial
Wound &
Stainless
Steel
12.5
11.31
i) Input the Gasket OD and ID from re

Ii) For metallic & non-metallic gaskets
0.2975
i) Refer ASME Section VIII Division.1

Appendix-2 Table 2-5.1 & 2-5.2.
ii) As per Table 2-5.1, facing sketch an
column no mentioned in Table 2-5.2 f
spiral wound gasket is 1a, 1b and II
respectively.
535469
535469
11.95
0.00
0.00
0.00
0.00
1881.26
#DIV/0!
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1083.13
#DIV/0!
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#DIV/0!
Refer ASME Section VIII Division.1

Appendix-2 Cl.2.3 & Table 2-5.2 (foot
3.4
FAIL
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2.0
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FAIL
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Formula
d pressure is the maximum pressure for which flange is designed.

flanges designed as per ASME B16.5, refer ASME B16.5 and input the
pressure corresponding to flange material, flange rating and design
rture
the Gasket OD and ID from respective gasket design standard.

metallic & non-metallic gaskets refer ASME B16.20 & 16.21 respectively
r ASME Section VIII Division.1

dix-2 Table 2-5.1 & 2-5.2.
er Table 2-5.1, facing sketch and
n no mentioned in Table 2-5.2 for
wound gasket is 1a, 1b and II
tively.
For example, b0 for spiral wound

gasket is "N/2", where N = (D g0 Dgi)/2
i) For b00.25, G=(Dg0+Dgi)/2

b=Cb*sqrt(b0), Cb = 0.5 for U.S
ASME Section VIII Division.1
dix-2 Cl.2.3 & Table 2-5.2 (foot note) customary unit
Peq1 = ((16*Mfs)/(pi*G^3))+ Pd
Peq2 = ((8*Mfs)/(pi*G^3))+ Pd


Project
System
S.No

Design Parameters
Notations
1
2
Design Standard of Flange

Bolt Material
Material Allowable Stress of Bolt Material

at 100deg F
Units
ksi
USE NC 3658.3 METHOD, PLEASE PRO

4
5
6
Pipe Size
Flange Rating
Flange Material
NPS
Class
7
8
Design Pressure
Design Temp.
Yield strength of Flange Material at Design

Sy
Temperature
Pd
psi
deg F
psi
10
Attribute "Sy/36000"
11
Bolt Circle Diameter
inch
12
No of Bolts
nos
13
Major Diameter of Bolt
d1
inch
14
Minor Diameter of Bolt
d2
inch
15
No of threads per inch (t)
16

acting on the Flange (Weigh+Thermal)
17

18
Pitch of Bolt
nos
Mfs
Mfd
lb-in
lb-in
inch
19
Root Diameter
dR
inch
20
Root Area of Bolt
Ab
sq.inch
21
Allowable Moment (Weight+Thermal)
lb-in
22
Allowable Moment
lb-in
Ratio
23
Status
Ratio
24
Design Check
Status

(ASME SECTION III DIV.1 NC 3658.3 METHOD)
Node Nos
100
110
200
210
Doc No.
Rev.No
Date
300
1
A193 B7
25
ETHOD, PLEASE PROCEED FURTHER

10
300
A105
285
644
26716
0.74
15.25
16
1
0.8647
8
535469
535469
0.125
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0.81
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8.26
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291999.69
#DIV/0!
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#DIV/0!
#DIV/0!
583999.39
#DIV/0!
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#DIV/0!
1.83
#DIV/0!
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FAIL
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0.92
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PASS
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Formula
Enter "1" for flanges designed as per ASME B16.5, or else enter any number
Refer ASME B31.1
As per ASME Section III Division-1, NC 3658.3. This method can be used only when
the following two conditions are met.
i) Flange shall be designed as per ASME B16.5
ii) Material Allowable stress of bolt material shall not be less than 20ksi at 100deg F
Refer ASME Sec.II Part-D

Refer ASME Sec III Div.I NC.3658.3
Sy/36000 shall not be greater than unity
Refer ASME B16.5 and take values

corresponding to flange rating and pipe
size
Refer ASME B1.1
Pitch = 1/t
As root diameter to be found, hence minor

diameter shall be minus from external
thread root mentioned in table C3 of ASME
B1.1, where external thread root is
dR = d2 - 2*0.21651*P
0.21651P i.e "frs" mentioned in table C3
Ab = (n*3.14 * dR2)/4
3125(Sy/36000)CAb
6250(Sy/36000)CAb
Mfs3125(Sy/36000)CAb, if value shows
less than or equal to 1, than design is
safe
Refer ASME Sec.III Division 1 NC 3658.3
Mfd6250(Sy/36000)CAb , if value shows

less than or equal to 1, than design is
safe
Project
System
S.No
1
2
3

Design Parameters
Pipe OD
Pipe Size
Pipe Thickness
4
5
6
7
8
Design Pressure
Design Temp.
Flange Rating
Flange Material
Bolt Material
Flange Allowable Stress at Ambient Temp.
Sfs
psi
10
Flange Allowable Stress at Design Temp.
Sfd
psi
Modulus of Elasticity of Flange at Ambient

Temperature
Es
psi
Modulus of Elasticity of Flange at Design

Temperature
Ed
psi
11
Bolt Allowable Stress at Ambient Temp.
Sa
psi
12
Sb
psi
13
Bolt Allowable Stress at Design Temp.

Bolt Allowable Stress Multiplier
Flange OD
14
Flange ID
inch
15
Flange Thickness
B
tf
16
Small end Hub Diameter
Ah
inch
17
18
Hub Thickness at small end

Diameter of Hub
g0
inch
inch
19
20
Hub Thickness at back of flange

Welding Neck
21
Hub Length
22
Notations Node No
NPS
inch
inch
Pd
psi
deg F
Class
inch
X
g1
inch
inch
inch
inch
Dg0
inch
23
24
25

Gasket Factor
Gasket min. design seating stress
Dgi
inch
26
27
28
29
30

Number of Bolts
Major Diameter of Bolt
Minor Diameter of Bolt
b0
m
y
C
d1
d2
psi
inch
inch
nos
inch
inch
31
32
No of threads per inch

Pitch of Bolt
t
P
nos
inch
33
Root Diameter
dR
inch
34
Root Area of Bolt
Ab
sq.inch
35
Factor
ho
36

acting on the Flange (excluding occassional
loads)
Mfs
lb-in
37
Axial Force acting on the flange during

(excluding occassional loads)
Fs
lb
40
Diameter at location of Gasket Load Reaction
inch
41
Pressur Equivalent (Excluding Occasional )

A
C
C1
C2
C3
C4
C5
C6
C7
C8
Peq1
psi
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
C37
E1
E2
E3
E4
E5
E6
f
F
e
K
T
U
V
d
L
Y
Z
b
43
Total Hydrostatic Force
lb
44
Total Compression Load
Hp
lb
45
Hydrostatic End Force
HD
lb
46
Difference between H & HD
HT
lb
46
Gasket Load
HG
lb
46
Radial Distance
inch
47
Moment Arm of HD
hD
inch
48
Moment Arm of HT
hT
inch
49
Moment Arm of HG
hG
inch
50
Bolt Load for Operating
Wm1
lb
51
Bolt Load for Seating
Wm2
lb
52
Flange Design Bolt Load for Operating
W1
lb
53
Flange Design Bolt Load for Seating
W2
lb
54
Total Cross Sectional Area of Bolt at Root of

Thread (Operating)
Am1
sq.inch
55
Total Cross Sectional Area of Bolt at Root of

Thread (Seating)
Am2
sq.inch
56
Moment due to HD
MD
lb-in
57
Moment due to HG
MG
lb-in
58
Moment due to HT
MT
lb-in
59
Total Flange Moment during Operating
M00
lb-in
60
Total Flange Moment during Gasket Seating
M0s
lb-in
Rigidity Factor of Flange (Operating)
Jd
Rigidity Factor of Flange (Seating)
Js
61
Longitudinal Hub Stress
SHO
psi
62
Radial Flange Stress
SRO
psi
63
Tangential Flange Stress
ST0
psi
Sav1o
psi
Sav20
psi
64
Average of Hub and Tangentail Stress

Average of Hub and Radial Stress
65
Bolting Stress
Sbo
psi
64
SHS
psi
65
SRS
psi
66
STS
psi
Sav1s
psi
Sav2s
psi
Sbs
psi

Bolting Stress
67
68
69
70
71
72
Bolting Stress
73
Flange Rigidity
74
75
76
Bolting Stress
Flange Rigidity
77
Flange Rigidity

(ASME SECTION VIII DIV.1 APPENDIX-2 METHOD)
100
110
200
210
10.75
273.1
10
250
0.365
9.27
284.476
644
300
A105
A193 B7
1.96139
340
300
A105
A193 B7
20000
137.895
17872
123.2231
29300000
202000
25972000
179200
23000
159
23000
2
17.5
159
2
445
10.02
254.56
1.81
46.1
10.75
273
0.365
12.62
9.22
321
1.3
4.56
33.22
116
2.75
69.9
12.5
317.5
11.31
2.5
10000
287.3
2.5
69
0.298
15.25
16
1
0.8647
7.55
387.4
16
25.4
21.96338
Doc No.
Rev.No
Date
300
References / Remark
Refer ASME B31.1

Refer ASME B16.5
Refer ASME B16.5
Refer ASME B16.20 for metallic

and B16.21 for non-metallic ga
Refer ASME Sec.VIII Div.1 Appe

2-5.1
Refer ASME Section VIII Division

Appendix-2 Table 2-5.1 & 2-5.2
Refer ASME B16.5

Refer ASME B1.1
8
0.13
8
0.13
Refer ASME B1.1
0.81
20.59
0.00
0.00
0.00
8.26
5326.75
0.00
0.00
0.00
1.91
48.45
535468.359
60499.801
11.95
303.76
0.00
0.00
0.00
1880.92
12.95
#DIV/0!
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#DIV/0!
2.56
2.60
186.76
189.30
0.55
0.55
0.25
0.25
0.01
0.01
0.11
0.11
-0.22
-0.22
0.02
0.02
1.05
1.07
0.15
0.15
As root diameter to be found, h

diameter shall be minus from e
thread root mentioned in table
B1.1, where external thread roo
0.21651P i.e "frs" mentioned in
Refer Section VIII Division 1 A
Forces & Moments are based on

Appendix-2 Cl.2.3 & Table 2-5.2
0.15
0.15
-0.22
-0.22
0.06
0.06
0.03
0.03
0.01
0.01
-0.02
-0.02
0.01
0.01
0.01
0.01
0.13
0.13
-0.33
-0.33
0.01
0.01
0.15
0.15
-0.17
-0.17
0.06
0.06
-0.30
-0.30
0.30
0.31
-0.09
-0.09
-2.61
-2.62
-0.74
-0.74
-0.07
-0.07
-6.83
-6.88
-17.86
-18.04
6.20
6.28
0.75
0.75
-2.39
-2.38
-0.93
-0.96
5.87
6.03
0.81
0.84
2.54
2.46
-0.19
-0.19
0.11
0.11
-0.18
-0.18
0.71
0.72
-0.11
-0.12
-0.42
-0.43
1.000
1.000
0.60
0.60
0.32
0.01
1.75
1.75
1.61
1.61
4.02
4.01
0.05
0.04
22.56
372288.58
1.24
1.24
3.65
3.65
1.98
1.97
0.27
6.87
210996
938340
14580
64288
22421
99773
188575
838567
14580
64288
1.32
33.20
1.97
49.81
2.13
54.12
1.65
41.82
225576
1002628
102453
452090
225576
1002628
207737
923670
10
6323
2851
44057
4969704
24027
2688480
401942
45382964
470026
53041147
342340
38627259
0.45
0.45
0.29
0.29
STRESSES
OPERATING CONDITION
22360
152
20302
139
12222
84
21331
145
17291
118
27321
188
SEATING CONDITION
16286
111
14787
101
8902
61
15536
106
12594
86
12409
85
STRESS CHECKS
OPERATING
1.2
1.2
0.9
0.9
1.5
1.5
0.8
0.8
1.0
1.0
1.7
1.7
0.45
0.45
SEATING
1.8
1.9
1.4
1.4
2.2
2.3
1.3
1.3
1.6
1.6
1.9
1.9
0.3
0.3
FAIL
FAIL
Formula
ASME B31.1
ASME B16.5
Flange ID = Pipe ID = Pipe OD - 2*Pipe
Thickness
g0 = (Ah - B)/2
g1 = (X-B)/2
ASME B16.5
h = Y-tf
ASME B16.20 for metallic gaskets

6.21 for non-metallic gaskets
ASME Sec.VIII Div.1 Appendix-2 Table

2-5.1

dix-2 Table 2-5.1 & 2-5.2.
Refer ASME B16.5
ASME B1.1
For example, b0 for spiral wound gasket is

"N/2", where N = (Dg0 - Dgi)/2
ASME B1.1
Pitch = 1/t
diameter to be found, hence minor

er shall be minus from external
root mentioned in table C3 of ASME
where external thread root is
dR = d2 - 2*0.21650635*P
1P i.e "frs" mentioned in table C3
Ab = (n*3.14 * dR2)/4
Section VIII Division 1 Appendix-2
h0 = Sqrt(B*g0)
& Moments are based on load case Weight + Thermal
i) For b00.25, G=(Dg0+Dgi)/2

b=Cb*sqrt(b0), Cb = 0.5 for U.S customary
dix-2 Cl.2.3 & Table 2-5.2 (foot note) unit
Peq1 = ((16*Mfs)/(pi*G^3))+((4*Fs)+
(pi*G^2))+ Pd
H = 0.785G2P
where, "P" here is total equivalent
pressure (Only for equation for
Hp = 2b*3.14GmP
HD = 0.785B2P
HT = H-HD
HG = W1-H
R = ((C-B)/2)-g1
hD = R+0.5g1
hT = (R+g1+hG)/2
hG = (C-G)/2
Wm1 = H-Hp
Wm2 = 3.14bGy
W1 = Wm1
W2 = ((Am + Ab)*Sa)/2
Am1 = Wm1/Sb
Am2 = Wm2/Sa
MD = HDhD
MG = H G h G
MT = HThT
M00 = MD+MG+MT
M0s = W2 * ((C - G)/2)
Jd = (52.14VMoo)/(LEdgo2Klho), where Kl =
0.3
Js = (52.14VMos)/(LEsgo2Klho), where Kl =
0.3
SHO = (fMoo)/(Lg12B)
SRO = ((1.33tfe+1)*Moo)/(Ltf2B)
STO = ((YMoo)/(tf2B))-(ZSRO)
Sav1o = (SHo+SRO)/2
Sav2o = (SHo+STO)/2
Sbo = Wm1/Ab
SHS = (fMos)/(Lg12B)
SRS = ((1.33tfe+1)*Mos)/(Ltf2B)
STS = ((YMos)/(tf2B))-(ZSRS)
Sav1s = (SHs+SRs)/2
Sav2s = (SHs+STs)/2
Sbs = Wm2/Ab
SHO 1.5Sfd
SRO Sfd
STO Sfd
(SHO+SRO)/2Sfd
(SHO+STO)/2Sfd
Sbd/Sb
Jd shall be less than 1
SHs 1.5Sfs
SRs Sfs
STs Sfs
(SHs+SRs)/2Sfs
(SHs+STs)/2Sfs
Sbs/Sa
Js shall be less than 1
Project 2x660MW Shree Singaji TPP, Malwa

System BFP Interconnecting Piping
S.No
Design Parameters
Notations
Do
NPS
inch
tn
inch
1
2
Pipe OD
Pipe Size
Pipe Thickness
4
5
6
7
Design Pressure
Design Temp.
Flange Rating
Flange Material
Pd
psi
deg F
Class
8
9
Flange Yield Stress at Design Temperature

Flange OD
Sy
psi
inch
10
Flange ID
inch
11
Flange Thickness
B
tf
12
Small end Hub Diameter
Ah
inch
13
14
Hub Thickness at small end

Diameter of Hub
g0
inch
inch
15
16
Hub Thickness at back of flange

Welding Neck
17
Hub Length
18
X
g1
inch
inch
inch
inch
Dg0
inch
19
Dgi
inch
20
Gasket Factor
21
Gasket min. design seating stress
psi
22
23

b0
inch
inch
24
Factor
ho
Units
25

acting on the Flange (Worst Condition)
Mfs
lb-in
26
Longitudinal Pressure Stress
Lp
lb-in
27
Diameter at location of Gasket Load Reaction
inch
28
Pressur Equivalent
29
Total Hydrostatic Force
lb
30
Total Compression Load
Hp
lb
31
Hydrostatic End Force
HD
lb
32
Difference between H & HD
HT
lb
33
Gasket Load
HG
lb
34
Radial Distance
inch
35
Moment Arm of HD
hD
inch
36
Moment Arm of HT
hT
inch
37
Moment Arm of HG
hG
inch
38
Bolt Load for Operating
Wm1
lb
39
Flange Design Bolt Load for Operating
W1
lb
40
Moment due to HD
MD
lb-in
41
Moment due to HG
MG
lb-in
42
Moment due to HT
MT
lb-in
43
Total Flange Moment during Operating
M0
lb-in
44
SHO
psi
45
SRO
psi
46
ST0
psi
Peq1
psi
S
RATIO
47
STATUS
RATIO
48
STATUS
RATIO
49
STATUS
100

(ASME B31.1 METHOD)
Node Nos
110
200
Doc No.
Rev.No
Date
210
300
10.75
10
0.365
285
644
300
A105
26716
17.5
10.02
Refer ASME Sec.II Part-D

Refer ASME B16.5
0
0.365
12.62
1.3
4.56
2.75
1.81
10.75
12.5
Refer ASME B16.5
Refer ASME B16.20 for metallic

and B16.21 for non-metallic ga
11.31
3
10000
Refer ASME Sec.VIII Div.1 Appe

2-5.1
0.2975
15.25
i) Refer ASME Section VIII Divis

Appendix-2 Table 2-5.1 & 2-5.2
ii) As per Table 2-5.1, facing ske
column no mentioned in Table 2
spiral wound gasket is 1a, 1b a
respectively.
Refer ASME B16.5
1.91
0.00
0.00
0.00
0.00
Refer Section VIII Division 1 App
535469
2098.46
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0! Lp = PD0/4tn
11.95
0.00
0.00
0.00
0.00
1881.26
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
211050
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
115610
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
148270
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
62780
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
115610
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
1.32
0.00
0.00
0.00
0.00
1.97
0.00
0.00
0.00
0.00
2.13
0.00
0.00
0.00
0.00
1.65
0.00
0.00
0.00
0.00
326660
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
326660
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
291351
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
190493
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
133807
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
615651
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
STRESSES
31387
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
26592
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
16009
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Appendix-2 Cl.2.3 & Table 2-5.2
STRESS DESIGN CHECKS

1.175
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
FAIL
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0.995
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
PASS
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0.599
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
PASS
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
nces / Remarks
Formula
ASME Sec.II Part-D

ASME B16.5
ASME B16.5
Flange ID = Pipe ID = Pipe OD - 2*Pipe

Thickness
g0 = (Ah - B)/2
g1 = (X-B)/2
h = Y-tf
ASME B16.20 for metallic gaskets

6.21 for non-metallic gaskets
For Gasket type & material as spiral

ASME Sec.VIII Div.1 Appendix-2 Table wound and carbon steel, m=2.5. For
stainless steel, m=3
r ASME Section VIII Division.1

dix-2 Table 2-5.1 & 2-5.2.
er Table 2-5.1, facing sketch and
n no mentioned in Table 2-5.2 for
wound gasket is 1a, 1b and II
tively.
ASME B16.5
ection VIII Division 1 Appendix-2
For example, b0 for spiral wound gasket is

"N/2", where N = (Dg0 - Dgi)/2
h0 = Sqrt(B*g0)
D0/4tn
i) For b00.25, G=(Dg0+Dgi)/2

b=Cb*sqrt(b0), Cb = 0.5 for U.S customary
dix-2 Cl.2.3 & Table 2-5.2 (foot note) unit
Peq1 = ((16*Mfs)/(pi*G^3))+ Pd
H = 0.785G2P
where, "P" here is total equivalent
pressure (Only for equation for
Hp = 2b*3.14GmP
HD = 0.785B2P
HT = H-HD
HG = W1-H
R = ((C-B)/2)-g1
hD = R+0.5g1
hT = (R+g1+hG)/2
hG = (C-G)/2
Wm1 = H-Hp
W1 = Wm1
MD = HDhD
MG = H G h G
MT = HThT
M0 = MD+MG+MT
SHO = ((fMo)/(Lg12B)) + Lp
SRO = ((1.33tfe+1)*Mo)/(Ltf2B)
STO = ((YMo)/(tf2B))-(ZSRO)
SHO Sy , if value shows less than or

equal to 1, than it is safe
SRO Sy , if value shows less than or equal

to 1, than it is safe
STO Sy , if value shows less than or

equal to 1, than it is safe

Flange Leakage Calculation (All)

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2x660MW Shree Singaji TPP, Malwa

Gasket Type & Material

Outside Diameter of Gasket

Inside Diameter of Gasket

Basic gasket seating width

Maximum of Bending & Torsional Moment

Axial Force acting on the flange during

Maximum of Bending & Torsional Moment

Axial Force acting on the flange

Diameter at location of Gasket Load

Pressur Equivalent (Weight+Thermal )

Design Check (Weight+Thermal)

Flange Leakage Check

i) Rated pressure is the maximum pressure for whi

i) Input the Gasket OD and ID from respective gask

Refer ASME Section VIII Division.1

Refer Kelloge's handbook

s the maximum pressure for which flange is designed.

OD and ID from respective gasket design standard.

ion VIII Division.1

For example, b0 for spiral wound

i) For b00.25, G=(Dg0+Dgi)/2

2x660MW Shree Singaji TPP, Malwa

Gasket Type & Material

Outside Diameter of Gasket

Inside Diameter of Gasket

Basic gasket seating width

Maximum of Bending & Torsional Moment

Maximum of Bending & Torsional Moment

Diameter at location of Gasket Load

Pressur Equivalent (Weight+Thermal )

Design Check (Weight+Thermal)

Flange Leakage Check

i) Rated pressure is the maximum pre

i) Input the Gasket OD and ID from re

i) Refer ASME Section VIII Division.1

Refer ASME Section VIII Division.1

Refer Kelloge's handbook

d pressure is the maximum pressure for which flange is designed.

the Gasket OD and ID from respective gasket design standard.

r ASME Section VIII Division.1

For example, b0 for spiral wound

i) For b00.25, G=(Dg0+Dgi)/2

Peq1 < P', if value shows less than

Refer Kelloge's handbook

Peq2 < P', if value shows less than

2x660MW Shree Singaji TPP, Malwa

Design Standard of Flange

Material Allowable Stress of Bolt Material

USE NC 3658.3 METHOD, PLEASE PRO

Yield strength of Flange Material at Design

Bolt Circle Diameter

Major Diameter of Bolt

Minor Diameter of Bolt

No of threads per inch (t)

Maximum of Bending & Torsional Moment

Maximum of Bending & Torsional Moment

Root Area of Bolt

Allowable Moment (Weight+Thermal)

Design Check (Weight+Thermal)

Flange Leakage Check

ETHOD, PLEASE PROCEED FURTHER