STRENGTH CALCULATION

Doc. No. : PEP-AS3-IDH-MC-101 Page : 1 of 10

Revision : 0

Item No. : -
Title : SKID FOR INDIRECT HEATER
Contractor : PT HOKASA MANDIRI
User : PT PERTAMINA EP
REGION JAWA - TERMINAL BALONGAN
Project Name : REAKTIFASI INDIRECT HEATER
22000 BOPD
Your P.O. No. : -
Our Job No. : -

Strength Calculation

of

SKID FOR INDIRECT HEATER

13/01/15 0 Issued for Approval KSD KHM RBN

Date Rev. Description Prepared Checked Approved
 STRENGTH CALCULATION

Doc. No. : PEP-AS3-IDH-MC-101 Page : 2 of 10

Item No. : -
Title : SKID FOR INDIRECT HEATER

Summary of Revision

Date Rev. Description Status

Comments,
 STRENGTH CALCULATION

Doc. No. : PEP-AS3-IDH-MC-101 Page : 3 of 10

Item No. : -
Title : SKID FOR INDIRECT HEATER

Contents
Page
I. Skid Structural Analysis 4

II. Calculation of Lifting Lug 8

 STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

I. Skid Structural Analysis

(Pressure Vessel Handbook, Megyesy, E.F., 13th Edition)

Material = H Beam 200 x 200 x 8 x 12

( estimated for design )
F = weight of vessel = 41118.23 lbs ( 18650.91 kg )
FA = design weight = 49341.87 lbs ( 22381.09 kg )
FB = weight of skid = 4894.14 lbs ( 2219.94 kg )
A = lifting lug point
LA L1 LB

`
yC

2
L
yB

yA

(0,0) mm
L0

L0 = length shown in skid sketch = 326.772 in ( 8300 mm )

L1 = length shown in skid sketch = 157.480 in ( 4000 mm )
L2 = length shown in skid sketch = 98.425 in ( 2500 mm )
L3 = length shown in skid sketch = 78.740 in ( 2000 mm )
L4 = length shown in skid sketch = 157.480 in ( 4000 mm )
L5 = length shown in skid sketch = 90.551 in ( 2300 mm )
LA = length shown in skid sketch = 78.740 in ( 2000 mm )
LB = length shown in skid sketch = 90.551 in ( 2300 mm )

F1 = 0.00 lbs ( 0.00 kg )

F2 = 24670.94 lbs ( 11190.55 kg )
F3 = 24670.94 lbs ( 11190.55 kg )
F4 = 0.00 lbs ( 0.00 kg )

F1 F2 F3 F4

L3 L4 L5
 L0

STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

SMA = 0
RB L0 - (F2 L3 + F3 (L3 + L4) + F4 L0) = 0
RB = (F2 L3 + F3 (L3 + L4) + F4 L0) / L0 = 23779.215 lbs

SF = 0
Ra = F1 + F2 + F3 + F4 - RB = 25562.656 lbs

# Center of gravity

x - x axis :

x = S Fx / S F
= (F2 L3 + F3 (L3 + L4) + F4 L0) / FA = 157.480 in ( 4000 mm )

y - y axis :
FA
yA
yB
yA = = 32.480 in ( 825 mm )
yB = = 65.945 in ( 1675 mm )
yC = = 98.425 in ( 2500 mm )
Fa' = = 24670.94 lb ( 11190.55 kg)
Fb' = = 24670.94 lb ( 11190.55 kg)
Fc' = = 0.00 lb ( kg)
y = S Fy / S F
= (Fa' yA + Fb' yB) / (Fa' + Fb') = 49.213 in ( 1250 mm )

Center of gravity coordinat : ( x , y ) = ( 157.48 , 49.21 ) in

( 4000.00 , 1250.00 ) mm

# Structural analysis for lifting condition

F
x - x axis :

a b
L1

F = FA + F B = 54236.012 lbs
a = = 78.740 in ( 2000 mm )
b = = 78.740 in ( 2000 mm )
L1 = = 157.480 in ( 4000 mm )
Maximum bending moment at x - x axis :
Mm1 = F a b / L1 = 2135276 lbs in
 y - y axis :
F

a b
L2

STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

F = FA + FB = 46012.367 lbs
a = = 49.213 in ( 1250.00 mm )
b = = 49.213 in ( 1250 mm )
L2 = = 98.425 in ( 2500 mm )

Maximum bending moment at y - y axis :

Mm2 = F a b / L2 = 1132194 lbs in

Maximum bending moment at skid on lifting condition :

Mmax = max ( Mm1,Mm2 ) = 2135276 lbs in

# Bending stress and deflection stress of skid on lifting condition

Skid beam material = SA 36 - SA 6

x - x axis
N = number of parallel beam = 4 pcs
Sy = yield stress of material = 36000 psi
Sa = allowable bending stress
= 2/3 Sy (Guidebook for ASME Sec VIII) = 24000 psi

Zmin = minimum required section modulus

= Mm1 / (Sa N) = 22.242 in3

y - y axis :

N = number of parallel beam = 4 pcs

Sy = yield stress of material = 36000 psi
Sa = allowable bending stress
= 2/3 Sy (Guidebook for ASME Sec VIII) = 24000 psi

Zmin = minimum required section modulus

= Mm2 / (Sa N) = 11.794 in3

Check the section of beam : 200 x 200 x 8 x 12mm

h
d

t
 t

y
b

s
d = = 200 mm
y = d/2 = 100 mm
t = = 8.0 mm
b = = 200 mm
s = = 12.0 mm
h = d - 2s = 176 mm

STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

Ix = moment of inertia
= [ bd3 - h3( b - t )] / 12 = 46104917 mm4 ( 110.7675 in4 )
Zx = section modulus
= [ bd3 - h3( b - t )] / ( 6d ) = 461049.17 mm3 ( 28.135 in3 )
A = area
= bd - h ( b - t ) = 6208 mm2 ( 9.622 in2 )
E = = 29000000 psi

Bending stress of skid on lifting condition :

Sb = bending stress
= Mmax /(Zx N) = 18973.521 psi

Check :
Sb < Sa
18973.5 < 24000 Satisfactory!
Zmin < Zx
22.242 < 28.135 Satisfactory!

Deflection stress of skid on lifting condition :

Da = maximum allowable deflection stress
(F b)/(3 E I_x L_1 )
= √( 〖 ( 〖 L_1 〗 ^2- = 4.121 in ( 104.681 mm )
b^2) 〗 ^3/3)
Dd = deflection stress of skid on lifting condition
F a2 b2
= = 1.374 in ( 34.894 mm )
3 E Ix L1

Check :
Dd (mm) < Da (mm)
34.894 < 104.681 Satisfactory!
 STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

II. Calculation of Lifting Lug

Data :
w T

L b

L a
h

tw
wl

w = Width of lifting lug = 7.874 in ( 200 mm )

T = Thickness of lifting lug = 0.984 in ( 25 mm )
d = Hole diameter of wire = 1.575 in ( 40 mm )
La = Distance between center line of hole to bottom = 9.449 in ( 240 mm )
of lifting lug
tw = Welding depth = 0.472 in ( 12 mm )
wl = Welding width = 8.819 in ( 224 mm )
h = Welding height = 5.315 in ( 135 mm )
Lb = Distance between center line of hole to top = 1.575 in ( 40 mm )
of skid

We = Erection weight = 46012.367 lbs ( 20870.85 kg )

Sy = Yield stress of lifting material = 30000 psi
Ss = Maximum allowable shear stress ( 0.4 x Sy ) = 12000 psi
Sb = Maximum allowable bending stress ( 0.66 x Sy ) = 19800 psi
St = Maximum allowable tension stress ( 0.6 x Sy ) = 18000 psi
Sc = Maximum allowable compression stress = 18000 psi

Material of Lifting Lug = A 36 / SS 400

 STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

Vertical force during lifting

Wd = Design weight (1.2 * We) = 55214.840 lbs

a = Angle between wire to base = 45 °

Wr 0.5 Wd

Lifting Lug Wb

Wr = Tension of wire during lifting (0.5 Wd / sin a) = 39042.79 lbs

Front bending stress on lifting lug

s = Section modulus of lifting lug

T w2 0.984 * 7.874 2
= = = 10.171 in3
6 6

M = Bending moment during lifting

0.25 Wd Lb 0.25 * 55214.84 * 1.575
= = = 1811.510 ft lb
12 12

tb = Bending stress on lifting lug

12 M 12 * 1811.51
= = = 2137.344 psi
s 10.171

Since tb < S b then It's Satisfactory

Rear bending stress on lifting lug

s = Section modulus of lifting lug

w T2 7.874 * 0.984 2
= = = 1.271 in3
6 6

M = Bending moment during lifting

0.25 Wd Lb 0.25 * 55214.84 * 1.575
= = = 1811.510 ft lb
12 12

tb = Bending stress on lifting lug

12 M 12 * 1811.51
= = = 17098.755 psi
s 1.271
 Since tb < S b then It's Satisfactory

STRENGTH CALCULATION

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Item No. : -
Title : SKID FOR INDIRECT HEATER

Tension stress on lifting lug during lifting

A = Minimum section area of lifting lug

p ( w2 - d 2 ) p * (7.874^2 - 1.575^2)
= = = 46.747 in2
4 4

tt = Tension stress on lifting lug

0.25 Wd 0.25 * 55214.84
= = = 295.286 psi
A 46.747

Since tt < St then It's Satisfactory

Lateral shear stress on lifting lug

A = Minimum section area of lifting lug

= 0.5 ( w - d ) T = 0.5 * ( 7.874 - 1.575 ) * 0.984 = 3.100 in2

ts = Lateral shear stress on lifting lug

0.25 Wd 0.25 * 55214.84
= = = 4452.801 psi
A 3.100

Since ts < S s then It's Satisfactory

Shear stress on welding

A = Total area of welding

A1 = tw * 2 (T + w) = 0.472 * 2 * ( 0.984 + 7.874) = 8.370 in2
A2 = t w * 2 h = 0.472 * 2 * 5.315 = 5.022 in2
A3 = tw * (wl + 2 T) = 0.472 * ( 8.819 + 2 * 0.984 ) = 5.096 in2

A = A1 + A2 + A3 = 18.488 in2

tst = Shear stress

Wr 39042.79
= = = 2111.741 psi
A 18.488

Since tst < Ss then It's Satisfactory

 Lubang
OD ID Length Thickness Qty Weight Length
Width
I Shell
1 Shell 2390 7962 14 1 6531.549
2 Front Cover 2434 19 1 568.7057 1400
3 Rear Cover 2434 19 1 426.2376 1760
4 Furnace tube hole 150 4000 19 1 89.49
65 4520 19 1 43.82027
5 Coil hole 150 5560 19 1 124.3911
65 6080 19 1 58.94408
6 Stifener 100 30687 25 1 602.2324
7 Saddle 250 2547 14 2 139.9577
1045 2050 14 2 470.8666
225 1045 14 4 103.361
200 2050 14 2 90.118
8 pipa 2"sch40 60.325 150 3.9116 5 4.081478
9 pipa 8"sch40 219.075 150 8.1788 2 12.76142
10 Flange 2" 150# SORF 5 11.5
11 Flange 8" 150# SORF 2 27.4
12 Lifting Lug 200 250 25 2 19.625
100 300 14 2 6.594

9331.635
II Expansion
1 Shell 1012 2500 6 1 372.1421
2 Cover 1042 12.5 2 167.3536
3 pipa 2"sch40 60.325 150 3.9116 4 3.265183
4 pipa 8"sch40 219.075 150 8.1788 2 12.76142
5 Flange 2" 150# SORF 4 9.2
6 Flange 8" 150# SORF 2 27.4
7 Elbow 90 2"sch40 2 1.3
8 Manhole 500 550 6 1 40.20318
600 500 10 1 6.781913
600 10 1 22.19535

662.6027
III Fire Tube Bundle
1 Cover 730 1530 19 1 108.0146
2 Furnace Tube 500 5143 8 1 499.219
3 Stack Conn 500 219 8 1 21.25782 803.2253
650 500 19 1 20.20702
4 Smoke Tube 60.325 4422 3.9116 63 1516.057
5 Front Tubesheet 548 790 16 1 31.75881
6 Front Chamber 698 790 16 2 138.5167
584 698 16 2 102.3972
7 Rear Tubesheet 548 1348 16 1 70.16528
8 Rear Chamber 700 1348 16 2 237.0323
584 700 16 2 102.6906
9 Rear EndPlate 548 1348 16 1 92.78122
10 Rail Support 100 740 16 3 27.8832
11 Rail Angle 50 50 4200 5 2 31.3215
 2999.302
IV Coil Bundle
1 Cover 1150 1890 19 1 312.9333
2 Header Pipe 8"sch40 219.075 1940 8.1788 2 165.0477
3 Flange 8" 150# WNRF 2 36.46
4 EndPlate 219.075 25 4 29.59001
5 pipa 2"sch40 60.325 5840 3.9116 126 4004.42
6 pipa 2"sch40 60.325 6000 3.9116 18 587.7329
7 Elbow 90 2"sch40 270 175.5
8 Support 35 100 6 1408 232.1088
9 Hollow 50 50 1590 5 6 71.14455
10 Rail Angle 50 50 5690 5 2 42.43318

5657.371

Total Lift Weight I + II + III + IV 18650.91

1 Skid 200x200x8x12 8500 2 848.5833

2 Skid 200x200x8x12 2492 4 497.5693
3 Skid 200x200x8x12 1940 2 193.6767
4 Skid 200x200x8x12 4096 2 408.9173
5 Skid 200x200x8x12 2240 2 223.6267
6 Lifting Lug 200 303 25 4 47.571

2219.944
 unit weight
Width

600
1020

2.3
13.7

2.3
13.7
0.65
 18.23

0.65

0.049917
0.049917
0.049917
0.049917
0.049917