Calculation Sheet Pipe Support

CALCULATION SHEET
Document No. Rev. : 0

CALCULATION FOR PIPE SUPPORT
PR2.1.3 STRUCTURE & FOUNDATION Page No.
CAL-000-050-007
1 dari 10
DISCIPLINE : CIVIL
CLIENT : PT. JHONLIN AGRO RAYA
PROJECT NAME : PEMBANGUNAN PABRIK

BIODIESEL PLANT KAPASITAS
1500 TPD TERMASUK
PRETREATMENT
LOCATION : BATULICIN, KALIMANTAN SELATAN
0 18-Sep-20 IFA FLH AF AR / MWH
PREP'D CHK'D APP'D APP'D APP'D

PT. Damanito
Rev Date Description PT. Jhonlin
PT. WIKA Rekayasa Konstruksi Teknologi
Agro Raya
Rekatama
CALCULATION SHEET

CAL-000-050-007
2 from 10
REVISION SHEET
Rev. No. Date Description

CONSORTIUM OF PT. WIJAYA KARYA &
PT. WIJAYA KARYA REKAYASA KONSTRUKSI
ENGINEERING DOCUMENT

CALCULATION FOR PIPE SUPPORT PR2.1.3
Page No.
CAL-000-050-007 STRUCTURE & FOUNDATION Page10
: 1 of 361asas
3 dari
TABLE OF CONTENT
Page
1. INTRODUCTION 4
1.1 Project Overview 4
1.2 Scope 4
1A. TERMINOLOGI AND ABBREVIATIONS 4
2.1 Terminologi 4
2.2 Abbreviation 4
1B. GENERAL PARAMETER 6
2. STRUCTURE OVERVIEW 6
2.1 GENERAL DESCRIPTION 6
2.2 DIMENSION 6
2.3 STRUCTURAL MODELLING 7
2.4 MEMBER PROPERTIES 7
3. LOADING CALCULATION 8
3.1 DEAD LOAD 8
3.2 LIVE LOAD 9
3.3 WIND LOAD 10
3.4 SEISMIC LOAD 14
3.5 LOAD COMBINATION 18
4. ANALYSIS RESULT 22
4.1 MAXIMUM STEEL STRUCTURE RATIO 22
4.2 BEAM FORCE 22
4.3 VERTICAL DISPLACEMENT (BEAM DEFLECTION) 23
4.4 HORIZONTAL DISPLACEMENT (COLUMN SWAY) 24
5 CONCRETE DESIGN 25
5.1 PEDESTAL REINFORCEMENT 25
CALCULATION SHEET

CAL-000-050-007
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1. INTRODUCTION
1.1 Project Overview
This calculation sheet is prepared for Pipe Support Calculation for “Pembangunan Pabrik Biodiesel
Kapasitas 1500 TPD Termasuk Pretreatment” Project in Batulicin, South Kalimantan. Soil type is class
E in accordance with International Building Code.
1.2 Scope
Piling system are designed by consultant, P.T. Damanito Teknoligi Rekatama, under Company, P.T.
Jhonlin Agro Raya. Whereas Equipment Foundation is designed by Contractor, P.T. Wijaya Karya
Rekayasa Konstruksi.
1A. TERMINOLOGI AND ABBREVIATIONS

2.1 Terminologi
In this calculation, the following words and term shall have the meanings here by assigned to them,
unless noted otherwise.
COMPANY : P.T. Jhonlin Agro Raya.
CONTRACTOR : P.T. Wijaya Karya Rekayasa Konstruksi.
PROJECT : Pembangunan Pabrik Biodiesel Kapasitas 1500 TPD
Termasuk Pretreatment di Batulicin Kalimantan Selatan.
2.2 Abbreviation
No. Symbol Description
1 A Area
2 Ae Effective tension area of concrete around the rebar layment
3 Af Projected area
4 As Area of reinforcement bars cross section needed
5 B Footing width
6 bo Pseudocritical section
7 BP Pedestal width
8 c Concrete cover
9 Ca Seismic coefficient
10 Cv Seismic coefficient
11 Cf Force coefficient
12 Cp Pressure coefficients
13 db Bolt diameter
14 ds Distance for outer of tension fibre to center of rebar
15 DL Dead load
16 e Excentricity
17 E Elastic modulus
18 E Equipment load
19 E(E) Weight of machinery incl. appurtenances & it is classified as empty load
20 E(O) Operating load
21 E(T) Testing load
22 EQ Earthquake load
23 F Force
24 fc' Concrete compressive strength
25 fs reinforcement calculated stress at service load
26 Ft Bolt tensile strength
CALCULATION SHEET

CAL-000-050-007
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27 Fv Bolt shear strength
28 Fy Yield strength
29 G Gust effect factor
30 h Height of structure from ground level
31 HP Pedestal height
32 HF Footing height
33 HG Ground height
34 Kd Wind directionally factor
35 Kz Velocity pressure exposure coefficient
36 Kzt Topographic factor
37 M Moment force
38 Mo Overturning moment
39 Mr Resistant moment
40 Mu Moment ultimate
41 n Total number of bolts
42 nr Number of rebar per 1000mm width
43 P Concentrated load
44 qz Velocity pressure
45 Q Weight of equipment
46 R Reduction Factor
47 R Numerical coefficient factor
48 s Rebar spacing
49 SFH Sliding safety factor
50 SFM Overturning safety factor
51 t Thickness
52 T Tension force
53 V Shear force
54 VC Shear capacity due to concrete width
55 Vs Base shear
56 Vu Shear load ultimate
57 w Crack width
58 W Wind load
59 Wt Weight of equipment and/or structure
60 уE Empty condition (уE)
61 уo Operating condition (уo)
62 z Seismic zone factor
63 Z Section modulus
64 b Height factor (1.2 for beam; 1.35 for slab)
65 β1 Concrete factor
66 δ Deflection or settlement
67 γ Unit weight of material
68 μ Coefficient of friction
69 σ Soil Pressure
70 σmax Maximum soil bearing capacity
71 σmin Minimum soil bearing capacity
72 Ø Reduction factor used for concrete design
73 ρ Reinforcement ratio
74 Ørebar Rebar diameter designed
75 qult Ultimate soil bearing capacity
76 qall Allowable soil bearing capacity
CALCULATION SHEET

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1B. GENERAL PARAMETER
3.1 Information
This document covers the calculation of Pipe Support for Project in Batulicin, South Kalimantan.
3.2 Code, Standard and Reference

1 Civil & Structural Design Basis & Design Criteria, Doc No. BOD-050-000-001 Rev. 0
2 Specification for Foundation, Doc No. SPE-000-050-003 Rev. 0
3 Soil Investigation Report
4 ACI 318-02 "Building Code Requirements for Structural Concrete and Commentary".
5 ASCE 7/10 "Minimum Design Loads for Buildings and Other Structures".
SNI 1726-2012 "Tata Cara Perencanaan Ketahanan Gempa untuk Struktur Bangunan Gedung dan Non
6
Gedung".
7 Bowles, J. E., "Foundation Analysis and Design: 4th edition", McGraw-Hill,Inc.
8 Vendor Quotation data From Desmet Ballestra Group
3.3 Unit
All units are in SI unit, unless noted otherwise.
3.4 Quality of Material

Symbol Material Value Unit
Concrete
- Cement Type I, shall be portland cement conform to SNI
15 - 2049-2004 or ASTM C150 for Concrete Work
- Aggregate conforming to SII 0052 or ASTM C33
- Water shall be clean potable water and free from
injurious amounts of soils, acids, alkalis, organic and
other deleterious materials.
fc'_s Comp. Strength at 28 days, Cylinder test for Structural Concrete 28 MPa
fc'_l Comp. Strength at 28 days, Cylinder test for Leveling Concrete 10 MPa
Reinforcing bar ASTM A615 or JIS G3112 SR 390/40 - or SII

0136-84 or SNI 07 - 2052 - 2002 BJTD 40 (deformed) and BJTP
24 (Plain)
fy Yield strength for deformed bar 400 MPa
Anchor Bolts ASTM A307-04 grade C or JIS G 3101 SS 41 or
equivalent (shall be hot dipped galvanized comply to ASTM A153
M Class C), ASTM A563 Gr A (Nuts), ASTM F436 (washer))
Fy_a Yield strength for anchor bolt (33 Ksi) 228 MPa
Ft_a All tensile for anchor bolt (0.6 x Fy_a) 137.3 MPa
Fv_a All shear for anchor bolt (0.3 x Fy_a) 68.6 MPa
Fv_w Allowable shear for weld (0.3 fuw) 147 MPa
Fu_w Ultimate strength for weld 490 MPa
Epoxy Grouting ASTM C579

f'c_eg Minimum Compressive strength at 28 days for epoxy grouting (990 97 MPa
2
kg/cm )
Document No.
CAL-000-050-007 STRUCTURE & FOUNDATION Page : 4 of 26asddsa
2. STRUCTURE OVERVIEW
2.1 GENERAL DESCRIPTION
This calculation covers the design of stucture and foundation for Piperack
Perspective
2.2 DIMENSION
hr
he
B
Dimension
L
Building Dimension Equipment
Foundation
Dimension
Dimension
Total Length of building L = 2.50 m Width be = 3.000 m
Total Width of building B = 68.00 m Length de = 5.300 m
he = 6.50 m Thickness thk = 0.700 m
hr = 8.50 m
θ = 19 deg
Pedestal (1) Design, 450 x 450 Pedestal (2) Design, 300 x 300
Pedestal Width bp = 0.40 m Pedestal Width bp = 0.3 m
Pedestal Length dp = 0.40 m Pedestal Length dp = 0.3 m
Pedestal Height hp = 0.50 m Pedestal Height hp = 0.5 m
Slab Design
Slab Thickness hsl = 0.40 m
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Document No.
2.3 STRUCTURAL MODELLING
Structure Node Numbering
Structure Member Numbering
2.4 MEMBER PROPERTIES

Bracing (BR1) : L-100x100
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Bracing (BR2) : L-90x90
Beam (B1) & Bracing (BR3) : WF-200x100
Beam (B2) : WF-250x125
.
Document No.
Beam (B3) : H-200x200
Bracing (BR4) : H-250x250
Coloumn (C1) : H-300x300
.
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Pedestal (P1) : Rec-450x450
.
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Pedestal (P2) : Rec-300x300
3. LOADING CALCULATION
3.1 DEAD LOAD
1. Selfweight of building is calculated automaticly by Staad Pro. Using selfweight feature.
2. Piping Load
LOAD KG/2 M
NO INCH DN Ø πxd KG/M
Empty Operation Test
1 3/4 '' 20 0.0267 π x 0.0267 1.74 3.48 11.60 13.49
2 1 '' 25 0.0334 π x 0.0334 2.57 5.14 17.13 19.92
3 1 1/2 '' 40 0.0483 π x 0.0483 4.1 8.20 27.33 31.78
4 2 '' 50 0.0603 π x 0.0603 5.44 10.88 36.27 42.17
5 2 1/2 '' 60 0.073 π x 0.0730 9.12 18.24 60.80 70.70
6 3 '' 80 0.0889 π x 0.0889 11.3 22.60 75.33 87.60
7 6 '' 150 0.1683 π x 0.1683 27.7 55.40 184.67 214.73
8 20 '' 500 0.508 π x 0.5080 183.42 366.84 1222.80 1421.86
Empty Load = 30% Operation Load

Operation Load = 86% Test Load
Test Load = 100% Water
Piping Arrangement
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Operation Load
3.2 LIVE LOAD

1. Live load on Piperack, Lr = 100 kg/m2
Pipirack Live Load
WIDTH
GRID W.b (kg/m)
(m)
Middle 1.00 100.0

Edge 0.50 50.0
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3.3 WIND LOAD

Wind load calculated based on ASCE 7-10 as follows :
1). Common Data
Building Classification Category = III
Basic Wind Speed, V = 33.33 m/sec
Exposure Category, = C
Structure Type, = Open Structure
Consider Wind Speed-up over Hills or Escapment = No
2). Main Building Data

Building Height, H = 8.50 m
Building Length, L = 2.50 m (Parallel to ridge)
Building Width, B = 68.00 m (Perpendicular to ridge)
Enclosure Classification = Partially Enclosed Building

Important Factor, I = 1.11 (ASCE 7-05 Table 6-1)
Wind Directional Factor, Kd = 0.85 (ASCE 7-05 Table 6-4)
Gust Effect Factor, G = 0.85
Velocity Pres. Exposure Coeff., Kz = 0.97 (ASCE 7-05 Table 6-3)
Kzt = 1.00
3). The equation for calculation wind load

2
qz = Velocity Pressure (N/mm )
2
= 0.613 x Kz x Kd x Kzt x V x I (Sect. 6.5.10, Eq. 6-15)
2
= 621.47 N/m
2
= 63.35 kg/m
,,
2
P = Wind Load (N/mm )
= qz x G x Cp - qi x (+/-GCpi)
(for windward wall, where: qi =qh) (Eq. 6-17, Sect. 6.5.12.2.1)
= qh x G x Cp - qi x (+/-GCpi)
(for leeward wall, sidewalls, and roof, where: qi = qh) (Sect. 6.5.12.2.1)
.
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The summary of wind load is :
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Document No.
Case 1, Toward Building, and its aplication for each surface
[(GCpf) - (GCpi)] W (kg/m2) X (+) Dir Z (+) Dir

Windward 0.13 8.24 1 3
Wall Leeward -0.72 -45.61 2 4
Sidewall -1.15 -72.54 3&4 1&2
Windward -1.32 -83.31 5 7
Roof Leeward -0.98 -61.77 6 8
Sideroof -0.98 -61.77 7&8 5&6
Loading Applied
Tributary Length Windward Leeward Sidewall
Grid No.
(m) (kg/m) (kg/m) (kg/m)
Wall
Mid 3.200 26.35 -145.96 -232.12
Edge 1.600 13.18 -72.98 -116.06
Tributary Length Windward Leeward Sideroof

Grid No.
(m) (kg/m) (kg/m) (kg/m)
Roof
Mid 1.00 -83.31 -61.77 -61.77
Edge 0.50 -41.65 -30.88 -30.88
Case 2, Away Building, its aplication for each surface
[(GCpf) - (GCpi)] W (kg/m2) X (-) Dir Z (-) Dir

Windward 0.13 8.24 2 4
Wall Leeward -0.72 -45.61 1 3
Sidewall -1.15 -72.54 3&4 1&2
Windward -0.70 -44.54 6 8
Roof Leeward -0.98 -61.77 5 7
Sideroof -0.70 -44.54 7&8 5&6
Loading Applied
Grid Tributary Length Windward Leeward Sidewall
Number (m) (kg/m) (kg/m) (kg/m)
Wall
Mid 3.20 26.35 -145.96 -232.12
Edge 1.60 13.18 -72.98 -116.06
Grid Tributary Length Windward Leeward Sideroof

Number (m) (kg/m) (kg/m) (kg/m)
Roof
Mid 1.00 -44.54 -61.77 -44.54
Edge 0.50 -22.27 -30.88 -22.27
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Applied to Column
b Hn qz qw
Profil
(mm) (m) (kg/m2) (kg/m)
SH-300 300 6.50 63.35 19.005
SH-175 175 8.50 63.35 11.086
Wind Load X-Dir
Wind Load Z-Dir
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3.4 SEISMIC LOAD

Design respon spectra shall be follow SNI-03-1726-2012. where :
Fa = 2.5 g Site Coefficient at short Period

Ss = 0.138 g MCE reponse spectra parameter at short period
Fv = 3.5 g Site Coefficient at 1 second
S1 = 0.056 g MCE reponse spectra parameter at 1 second
SMS = Fa x Ss = 0.345 MCE reponse spectra acceleration at short period
SM1 = Fv x S1 = 0.196 MCE reponse spectra acceleration at 1 second
Sa = SDS x (0.4 + 0.6 Tf/T0) Respon spectra acceleration for Tf < T0
Sa = SD1/Tf Respon spectra acceleration for Tf > Ts
T0 = 0.2 SD1/SDs = 0.114
Ts = SD1/SDs = 0.570
SDS = 0.230
SD1 = 0.131
Seismic respon factor for probability 10% SDSb = 2/3 SMS

= 0.230
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For period of seismic,

a. X-Direction
Tf = Ct. hx
= 0.0724 x 8.5^0.8
= 0.4011
So value of SDS on peak curve
b. Z-Direction
Tf = Ct. hx
= 0.0724 x 8.5^0.8
= 0.4011
Number of Ct and x determined from Table SNI 1726-2012 and h is the structural height
Parameter for seismic importance factor and reduction factor, shall be follow as table below:
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Soil type = Soft Soil

Importance Factor I = 1.00
Reduction factor Rx = 4
Rz = 4
Horizontal load caused by earthquake load calculated based on Indonesian seismic code SNI-03-1726-2012.
Distribution of seismic load is calculated by Staad Pro, using auto seismic function of IBC 2003 that included in
the software with the following seismic parameters.
SDS . I
Cs = Wt
R
So, Cs value for seismic calculation
dir
Csx x 0.058
Csz z 0.058
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Seismic Load X direction
Seismic Load Z direction
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3.5 LOAD COMBINATION

The critical load combination for stability check and soil bearing check shall be considered as follow :
3.5.1 Load combination for steel Structure and Bearing Capacity

In the design of steel structure, member is designed in accordance with Allowable Stress Design
(ASD) method, with the following combination below :
Dead Load Live Load Surge Bundle Impact Severe Load
Thermal
Load Condition Structure Piping Load (P) Equipment (E) Floor Roof Crane Load/Soil Load load Wind Seismic
D P(E) P(O) P(T) E (E) E (O) E (T) L Lr Lc ASP PSP F B I W V
1 1.00 1.00 1.00 1.00 1.00 0.60
2 1.00 1.00 1.00 1.00 0.60 0.60
Erection 3 1.00 1.00 1.00 1.00 0.60 0.70
4 0.60 0.60 0.60 1.00 0.60 0.60
5 0.60 0.60 0.60 1.00 0.60 0.70
6 1.00 1.00 1.00 1.00 1.00 0.60 1.00 1.00
7 1.00 1.00 1.00 1.00 1.00 0.60 1.00
8 1.00 1.00 1.00 0.75 0.75 1.00 0.60 1.00 0.75
Operation 9 1.00 1.00 1.00 0.75 0.75 1.00 0.60 1.00 0.75 0.45
10 1.00 1.00 1.00 0.75 0.75 1.00 0.60 1.00 0.53
11 0.60 0.60 0.60 1.00 0.60 0.60 0.60
12 0.60 0.60 0.60 1.00 0.60 0.60 0.7
13 1.00 1.00 1.00 1.00 1.00 0.60 1.00 1.00
Test
14 1.00 1.00 1.00 0.75 0.75 1.00 0.60 1.00 0.75 0.45
15 1.00 1.00 1.00 1.00 1.00 1.00 0.60 1.00 1.00 1.00
Maintenance
16 1.00 1.00 1.00 0.75 0.75 0.75 1.00 0.60 1.00 0.75 0.75 0.45
3.5.2 Load Combination for Concrete Reinforcement

Dead Load Live Load Surge Bundle Impact Severe Load
Thermal
Load Condition Structure Piping Load (P) Equipment(E) Floor Roof Crane Load/Soil Load load Wind Seismic
D P(E) P(O) P(T) E (E) E (O) E (T) L Lr Lc ASP PSP F B I W V
1 1.40 1.40 1.40 1.60 0.90
2 1.20 1.20 1.20 1.00 0.50 1.60 0.90 1.00
Erection 3 1.20 1.20 1.20 1.00 1.60 0.90 1.00
4 0.90 0.90 0.90 1.60 0.90 1.00
5 0.90 0.90 0.90 1.60 0.90 1.00
6 1.20 1.20 1.20 1.60 0.50 1.60 0.90 1.20 1.60
7 1.20 1.20 1.20 1.00 1.60 1.60 0.90 1.20 1.00
8 1.20 1.20 1.20 1.60 1.60 0.90 1.20 0.50
Operation 9 1.20 1.20 1.20 1.00 0.50 1.60 0.90 1.20 1.00 1.00
10 1.20 1.20 1.20 1.00 1.60 0.90 1.20 1.00
11 0.90 0.90 0.90 1.60 0.90 0.90 1.00
12 0.90 0.90 0.90 1.60 0.90 0.90 1.00
13 1.20 1.20 1.20 1.60 0.50 1.60 0.90 1.20 1.60
Test
14 1.20 1.20 1.20 1.00 0.50 1.60 0.90 1.20 1.00 1.00
15 1.20 1.20 1.60 0.50 1.60 1.60 0.90 1.60 1.60
Maintenance
16 1.20 1.20 1.00 0.50 1.00 1.60 0.90 1.00 1.00 1.00
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Document No.
For Seismic Load would be calculate in 3 condition (see Primary Load at Staad Input Attachment)
3.5.3 Primary Load on STAAD
No Title Type Remark
1 D dead Dead
2 PE none Piping Empty
3 PO none Piping Operating
4 PT none Piping Test
5 EE none Equipment Empty
6 EO none Equipment Operating
7 ET none Equipment Test
8 LR live Live Load on Roof
9 LF live Live Load on Floor
10 SP none Soil Pressure
11 T none Thermal
12 B none Bundle Force
13 I none Impact Load
14 WT none Uplift
15 WX+ Wind Wind X+ direction
16 WX- Wind Wind X- direction
17 WZ+ Wind Wind Z+ direction
18 WZ- Wind Wind Z- direction
19 VX(eq) Seismic Seismic on Equipment X direction
20 VZ(eq) Seismic Seismic on Equipment Z direction
21 FA none Piping Transversal
22 FL none Piping Longitudinal
23 VX+ Seismic Seismix X+ direction
24 VZ+ Seismic Seismic Z+ direction
25 VX- Seismic Seismic X- direction
26 VZ- Seismic Seismic Z- direction
27 PSP none Pasive Soil Pressure
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Document No.
3.5.4 Application Load Combination on STAAD

a. steel Structure and Bearing Capacity
101 1D+1PE+1EE+1LF+1SP+0.6PSP
102 1D+1PE+1EE+1SP+0.6PSP+0.6WX+
103 1D+1PE+1EE+1SP+0.6PSP+0.6WX-
104 1D+1PE+1EE+1SP+0.6PSP+0.6WX-
105 1D+1PE+1EE+1SP+0.6PSP+0.6WZ+
106 1D+1PE+1EE+1SP+0.6PSP+0.6WZ-
107 1D+1PE+1EE+1SP+0.6PSP+0.7VX+0.21VZ+
108 1D+1PE+1EE+1SP+0.6PSP+0.7VX+0.21VZ-
109 1D+1PE+1EE+1SP+0.6PSP+0.7VX-0.21VZ+
110 1D+1PE+1EE+1SP+0.6PSP+0.7VX-0.21VZ-
111 1D+1PE+1EE+1SP+0.6PSP+0.7VZ+0.21VX-
112 1D+1PE+1EE+1FA+0.6FL+0.7VZ+0.21VX+
113 1D+1PE+1EE+1FA+0.6FL+0.7VZ-0.21VX+
114 1D+1PE+1EE+1FA+0.6FL+0.7VZ-0.21VX-
115 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.6WX+
116 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.6WX-
117 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.6WZ+
118 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.6WZ-
119 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VX+0.21VZ+
120 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VX+0.21VZ-
121 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VX-0.21VZ+
122 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VX-0.21VZ-
123 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VZ+0.21VX+
124 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VZ+0.21VX-
125 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VZ-0.21VX+
126 0.6D+0.6PE+0.6EE+1SP+0.6PSP+0.7VZ-0.21VX-
127 1D+1PO+1EO+1LF+1SP+0.6PSP+1T+1I
128 1D+1PO+1EO+1LR+1SP+0.6PSP+1T
129 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I
130 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WX+
131 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WX-
132 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WZ+
133 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WZ-
134 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VX+0.16VZ+
135 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VX+0.16VZ-
136 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VX-0.16VZ+
137 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VX-0.16VZ-
138 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VZ+0.16VX+
139 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VZ+0.16VX-
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Document No.
140 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VZ-0.16VX+
141 1D+1PO+1EO+0.75LR+0.75LF+1SP+0.6PSP+1T+0.53VZ-0.16VX-
142 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.6WX+
143 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.6WX-
144 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.6WZ+
145 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.6WZ-
146 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VX+0.21VZ+
147 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VX+0.21VZ-
148 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VX-0.21VZ+
149 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VX-0.21VZ-
150 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VZ+0.21VX+
151 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VZ+0.21VX-
152 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VZ-0.21VX+
153 0.6D+0.6PO+0.6EO+1SP+0.6PSP+0.6T+0.7VZ-0.21VX-
154 1D+1PT+1ET+1LF+1SP+0.6PSP+1T+1I
155 1D+1PT+1ET+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WX+
156 1D+1PT+1ET+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WX-
157 1D+1PT+1ET+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WZ+
158 1D+1PT+1ET+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.45WZ-
159 1D+1PE+1EE+1LF+0.6SP+1PSP+1T+1I+1B
160 1D+1PE+1EE+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.75B+0.45WX+
161 1D+1PE+1EE+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.75B+0.45WX-
162 1D+1PE+1EE+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.75B+0.45WZ+
163 1D+1PE+1EE+0.75LR+0.75LF+1SP+0.6PSP+1T+0.75I+0.75B+0.45WZ-
b. Load Combination for Concrete Reinforcement

301 1.4D+1.4PE+1.4EE+1.6SP+0.9PSP
302 1.2D+1.2PE+1.2EE+1LR+0.5LF+1.6SP+0.9PSP+1WX+
303 1.2D+1.2PE+1.2EE+1LR+0.5LF+1.6SP+0.9PSP+1WX-
304 1.2D+1.2PE+1.2EE+1LR+0.5LF+1.6SP+0.9PSP+1WZ+
305 1.2D+1.2PE+1.2EE+1LR+0.5LF+1.6SP+0.9PSP+1WZ+
306 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VX+0.3VZ+
307 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VX+0.3VZ-
308 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VX-0.3VZ+
309 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VX-0.3VZ-
310 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VZ+0.3VX+
311 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VZ+0.3VX-
312 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VZ-0.3VX+
313 1.2D+1.2PE+1.2EE+1LF+1.6SP+0.9PSP+1VZ-0.3VX-
314 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1WX+
315 0.9D+0.9D+0.9EE+1.6SP+0.9PSP+1WX-
316 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1WZ+
317 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1WZ-
318 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VX+0.3VZ+
319 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VX+0.3VZ-
320 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VX-0.3VZ+
321 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VX-0.3VZ-
322 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VZ+0.3VX+
.
Document No.
323 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VZ+0.3VX-
324 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VZ-0.3VX+
325 0.9D+0.9PE+0.9EE+1.6SP+0.9PSP+1VZ-0.3VX-
326 1.2D+1.2PO+1.2EO+0.5LR+1.6LF+1.6SP+0.9PSP+1.2T+1.6I
327 1.2D+1.2PO+1.2EO+1LR+1.6LF+1.6SP+0.9PSP+1.2T+1I
328 1.2D+1.2PO+1.2EO+1.6LR+1.6SP+0.9PSP+1.2T+0.5WX+
329 1.2D+1.2PO+1.2EO+1.6LR+1.6SP+0.9PSP+1.2T+0.5WX-
330 1.2D+1.2PO+1.2EO+1.6LR+1.6SP+0.9PSP+1.2T+0.5WZ+
331 1.2D+1.2PO+1.2EO+1.6LR+1.6SP+0.9PSP+1.2T+0.5WZ-
332 1.2D+1.2PO+1.2EO+1LR+0.5LF+1.6SP+1.2T+1I+1WX+
333 1.2D+1.2PO+1.2EO+1LR+0.5LF+1.6SP+1.2T+1I+1WX-
334 1.2D+1.2PO+1.2EO+1LR+0.5LF+1.6SP+1.2T+1I+1WZ+
335 1.2D+1.2PO+1.2EO+1LR+0.5LF+1.6SP+1.2T+1I+1WZ-
336 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VX+0.3VZ+
337 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VX+0.3VZ-
338 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VX-0.3VZ+
339 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VX-0.3VZ-
340 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VZ+0.3VX+
341 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VZ+0.3VX-
342 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VZ-0.3VX+
343 1.2D+1.2PO+1.2EO+1LF+1.6SP+0.9PSP+1.2T+1VZ-0.3VX-
344 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+0.9T+1WX+
345 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+0.9T+1WX-
346 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+0.9T+1WZ+
347 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+0.9T+1WZ-
348 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VX+0.3VZ+
349 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VX+0.3VZ-
350 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VX-0.3VZ+
351 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VX-0.3VZ-
352 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VZ+0.3VX+
353 0.9D+0.9PO+0.9EO+1.6SP+0.9PSP+1T+1VZ+0.3VX-
354 0.9D+0.9PO+0.9EO+1.6FA+0.9PSP+1T+1VZ-0.3VX+
355 0.9D+0.9PO+0.9EO+1.6FA+0.9PSP+1T+1VZ-0.3VX-
356 1.2D+1.2PT+1.2ET+0.5LR+1.6LF+1.6SP+1.2T+1.6I
357 1.2D+1.2PT+1.2ET+0.5LR+1LF+1.6SP+1.2T+1I+1WX+
358 1.2D+1.2PT+1.2ET+0.5LR+1LF+1.6SP+1.2T+1I+1WX-
359 1.2D+1.2PT+1.2ET+0.5LR+1LF+1.6WZ++1.2T+1I+1WZ+
360 1.2D+1.2PT+1.2ET+0.5LR+1LF+1.6WZ-+1.2T+1I+1WZ-
361 1.2D+1.2PE+1.2EE+0.5LR+1.6LF+1.6SP+1.6B+1.6I
362 1.2D+1.2PE+1.2EE+0.5LR+1LF+1.6SP+1B+1I+1WX+
363 1.2D+1.2PE+1.2EE+0.5LR+1LF+1.6SP+1B+1I+1WX-
364 1.2D+1.2PE+1.2EE+0.5LR+1LF+1.6SP+1B+1I+1WZ+
365 1.2D+1.2PE+1.2EE+0.5LR+1LF+1.6SP+1B+1I+1WZ-
.
Document No.
4. ANALYSIS RESULT
4.1 MAXIMUM STEEL STRUCTURE RATIO
Mark Beam Property Max LC
Bracing (BR1) 484 L100X100X7 0.98 359
Beam (B1) 202 H200X100X5.5X8 0.97 359
Bracing (BR2) 255 L90X90X6 0.91 359
Coloumn (C3) 50 H100X100X6X8 0.89 359
Beam (B2) 584 H250X125X6X9 0.79 337
Coloumn (C2) 298 H175X175X7.5X11 0.71 359
Bracing (BR3) 820 H250X250X9X14 0.70 359
Coloumn (C3) 233 H300X300X10X15 0.67 359
Beam (B3) 214 H200X200X8X12 0.67 359
4.2 BEAM FORCE

Bracing (BR1) L100X100X7
Beam L/C Node Axial kg Fy kg Fz kg Mx kgm My kgm Mz kgm

Max 484 339 145 19027 14.083 0 0 0 0
.
Document No.
Beam (B1) H200X100X5.5X8

Max 202 357 53 36753 33.177 0 0 0 0
Bracing (BR2) L90X90X6

Max 255 330 76 13117 10.909 -5.04 0 0 0
Coloumn (C3) H100X100X6X8

Max 51 360 21 9306.1 0 -20.592 0 0 0
Beam (B2) H250X125X6X9

Max 458 338 137 28549 -102.67 -10.882 0 0 0
Coloumn (C2) H175X175X7.5X11

Max 696 360 194 19378 -3.13 478.79 0 -8.657 0.015
Bracing (BR3) H250X250X9X14

Max 820 357 63 51549 39.452 0 0 0 0
Coloumn (C3) H300X300X10X15

Max 621 359 171 29591 -865.74 992.81 0 -20.743 -42.224
Beam (B3) H200X200X8X12

Max 145 356 43 40470 -45.886 -164.31 0.002 1.712 -5.483
4.3 VERTICAL DISPLACEMENT (BEAM DEFLECTION)
Deflecti Allowable
Length (L)
TYPE Beam L/C Direction on (Δ) deflection (Δall) STATUS
mm
mm mm
Beam/Rafter Cantilever Min Y 315 Y 3202 3.21 17.79 OK
.
Document No.
4.4 HORIZONTAL DISPLACEMENT (COLUMN SWAY)

Output From staad pro.
Hor. Ver. Hor. Rotation
Resul-
Node L/C X Y Z tant rX rY rZ
(mm) (mm) (mm) (mm) (rad) (rad) (rad)

Max X 167 339 -10.53 -3.08 -2.14 11.177 -0.001 0.000 0.002
Min X 1 51 0.00 0.00 0.00 0.000 0.000 0.000 -0.002
Max Y 37 328 2.25 -20.04 0.18 20.168 0.001 0.000 0.000
Min Y 1 51 0.00 0.00 0.00 0.000 0.000 0.000 -0.002
Max Z 151 343 -3.20 -11.11 -9.08 14.700 0.000 0.000 0.000
Min Z 1 51 0.00 0.00 0.00 0.000 0.000 0.000 -0.002
Max rX 84 360 0.00 0.00 0.00 0.000 0.004 0.000 0.000
Min rX 211 55 0.00 0.00 0.00 0.000 0.000 0.000 0.000
Max rY 168 358 0.00 0.00 0.00 0.000 0.000 0.001 -0.002
Min rY 78 6 0.00 0.00 0.00 0.000 0.000 0.000 0.000
Max rZ 168 358 0.00 0.00 0.00 0.000 0.000 0.001 -0.002
Min rZ 78 6 0.00 0.00 0.00 0.000 0.000 0.000 0.000
Max Rst 39 360 0.05 -19.88 8.99 21.824 0.000 0.000 0.000
Allowable sway caused by wind load is H/100

All.
Node
Directio Res Height

Displ. LC X (mm) Y (mm) Z (mm) Sway Check
n (mm) H (mm)
(mm)
Max X Long 167 339 -10.530 -3.080 -2.137 11.18 8500 85.00 OK
Min X Long 1 51 0.000 0.000 0.000 0.00 8500 85.00 OK
Max Z Trans 151 343 -3.198 -11.109 -9.080 14.70 8500 85.00 OK
Min Z Trans 1 51 0.000 0.000 0.000 0.00 8500 85.00 OK
X direction = Moment Frame

Z direction = Moment Frame
Allowable sway caused by earthquake load is 0.015 H for moment frame and 0.02H for Braced frame.
Δ.Cd/I Height (hx)
Dipl. Node L/C X (mm) Z (mm) Cd All Sway Check
(mm) (mm)
Max X 167 339 10.53 2.14 4.0 42.12 8500 127.50 OK
Min X 1 51 0.00 0.00 4.0 0.00 8500 127.50 OK
Max Z 151 343 3.20 9.08 4.0 36.32 8500 127.50 OK
Min Z 1 51 0.00 0.00 4.0 0.00 8500 127.50 OK
.
Document No.
5 CONCRETE DESIGN
5.1 PEDESTAL REINFORCEMENT
Pedestal 450x450
Beam L/C Node Fx kg Fy kg Fz kg Mx kgm My kgm Mz kgm
Max 229 359 61 76423 12454 -4628.6 0 0 0
Min 229 359 63 -76102 -12454 4587.3 0 22.594 61.064
Pedestal reinforcement are 0.5% from foundation gross section (ACI 318-05 Chapter 15.8.2.1)
ro = 0.005
As-req = rr Ap
= 0.005 x 0.2025
= 0.0010 m2
450 mm
= 10.125 cm2
db = 13 mm, ; A = 132.73 mm2
n = 4 ea
So, use : 4 D 13 for longitudinal reinforcement.
450 mm
Check Pedestal Flexural Reinforcement
d = b - db/2 - 25
= 418.5 mm
As * fy
a =
0.85 * fc' * b
= 24.557 mm
Actual Moment occurred at pedestal

Mu = 61.06 kg.m
Nominal moment,
fMn = fm * As * fy * ( d - a/2 )
= 0.85 *530.93 * 390 * (418.5 - 0.13)
fMn = 71496232.68 N.mm

= 7150 kg.m ….Safe ! Mn > Mu
.
Document No.
Shear Reinforcement
Maximum base shear, Vu = -12453.620 ton Effective thickness, d = 418.5 mm
Maximum axial load, Nu = -7642330.5 N Reduction factor, Ø = 0.85
Stirrup rebar diameter, db = 10 mm Concrete strength, fc' = 28.0 MPa
Width of pedestal, Bp = 450 mm
 N 
Nominal shear strength, ØVc = f .0.17.1  u  f c 'bw d (ACI 318-05, 11.3.1.2)
 14 A 
 g 
= - 24.42 ton
0.5ϕVc > Vu = No reinforcement required

= Use Stirrup Ø10 with spacing max (d/2, ph/8, 300) = 200 mm
So, use : = ø 10 - 200 for shear reinforcement.
Pedestal 300x300
Beam L/C Node Fx kg Fy kg Fz kg Mx kgm My kgm Mz kgm
Max 692 359 192 23975 -3.13 -1779.2 0 0 0
Min 692 359 194 -23832 3.13 1751.7 0 8.657 -0.015
Pedestal reinforcement are 0.5% from foundation gross section (ACI 318-05 Chapter 15.8.2.1)
ro = 0.005
As-req = rr Ap
= 0.005 x 0.0900
0.0005 2
= m
300 mm
= 4.500 cm2
db = 13 mm, ; A = 132.73 mm2
n = 4 ea
So, use : 4 D 13 for longitudinal reinforcement.
300 mm
Check Pedestal Flexural Reinforcement
d = b - db/2 - 25
= 418.5 mm
As * fy
a =
0.85 * fc' * b
= 24.557 mm
Actual Moment occurred at pedestal

Mu = -0.02 kg.m
.
Document No.
Nominal moment,
fMn = fm * As * fy * ( d - a/2 )
= 0.85 *530.93 * 390 * (418.5 - 0.13)
fMn = 71496232.68 N.mm

= 7150 kg.m ….Safe ! Mn > Mu
Shear Reinforcement
Maximum base shear, Vu = 3.130 ton Effective thickness, d = 418.5 mm
Maximum axial load, Nu = -2397478.6 N Reduction factor, Ø = 0.85
Stirrup rebar diameter, db = 10 mm Concrete strength, fc' = 28.0 MPa
Width of pedestal, Bp = 300 mm
 N 
Nominal shear strength, ØVc = f .0.17.1  u  f c 'bw d (ACI 318-05, 11.3.1.2)
 14 A 
 g 
= - 8.67 ton
0.5ϕVc > Vu = Reinforcement required

= Use Stirrup Ø10 with spacing max (d/2, ph/8, 300) = 200 mm
So, use : = ø 10 - 200 for shear reinforcement.
.
CALCULATION SHEET
Document No. CALCULATION FOR PIPE SUPPORT Rev. : 0

PR2.1.3 STRUCTURE &
Page No.
CAL-000-050-007 FOUNDATION Attachment A
ATTACHMENT A
MECHANICAL DATA

Calculation Sheet Pipe Support

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CALCULATION SHEET

Document No. Rev. : 0

CLIENT : PT. JHONLIN AGRO RAYA

PROJECT NAME : PEMBANGUNAN PABRIK

0 18-Sep-20 IFA FLH AF AR / MWH

PREP'D CHK'D APP'D APP'D APP'D

Document No. Rev. : 0

Rev. No. Date Description

Document No. Rev. : 0

Document No. Rev. : 0

1A. TERMINOLOGI AND ABBREVIATIONS

Document No. Rev. : 0

Document No. Rev. : 1

3.2 Code, Standard and Reference

3.4 Quality of Material

Reinforcing bar ASTM A615 or JIS G3112 SR 390/40 - or SII

Epoxy Grouting ASTM C579

2.3 STRUCTURAL MODELLING

Structure Node Numbering

Structure Member Numbering

2.4 MEMBER PROPERTIES

Bracing (BR2) : L-90x90

Beam (B1) & Bracing (BR3) : WF-200x100

Beam (B2) : WF-250x125

Beam (B3) : H-200x200

Bracing (BR4) : H-250x250

Coloumn (C1) : H-300x300

Coloumn (C2) : H-175x175

Coloumn (C3) : H-100x100

Pedestal (P1) : Rec-450x450

Pedestal (P2) : Rec-300x300

Empty Load = 30% Operation Load

3.2 LIVE LOAD

Pipirack Live Load

Middle 1.00 100.0

3.3 WIND LOAD

2). Main Building Data

Enclosure Classification = Partially Enclosed Building

3). The equation for calculation wind load

The summary of wind load is :

Case 1, Toward Building, and its aplication for each surface

[(GCpf) - (GCpi)] W (kg/m2) X (+) Dir Z (+) Dir

Tributary Length Windward Leeward Sideroof

Case 2, Away Building, its aplication for each surface

[(GCpf) - (GCpi)] W (kg/m2) X (-) Dir Z (-) Dir

Grid Tributary Length Windward Leeward Sideroof

Wind Load X-Dir

Wind Load Z-Dir

3.4 SEISMIC LOAD

Fa = 2.5 g Site Coefficient at short Period

Seismic respon factor for probability 10% SDSb = 2/3 SMS

For period of seismic,

Soil type = Soft Soil

Seismic Load X direction

Seismic Load Z direction

3.5 LOAD COMBINATION

3.5.1 Load combination for steel Structure and Bearing Capacity

3.5.2 Load Combination for Concrete Reinforcement

3.5.4 Application Load Combination on STAAD

b. Load Combination for Concrete Reinforcement

4.2 BEAM FORCE

Beam L/C Node Axial kg Fy kg Fz kg Mx kgm My kgm Mz kgm

Beam (B1) H200X100X5.5X8

Beam L/C Node Axial kg Fy kg Fz kg Mx kgm My kgm Mz kgm