LOAD DATA LEVEL - 0 ((EL.+0.

450)

Fluid
Bare Pipe Filled Liquid Insulation Insulation + Insulation Valve/Fitting Total Piping
Pipe Density of Insulation
TIERS LINES LINES weight Pipe ID(mm) Weight in Pipe Thickness pipe OD Density Weight (20%) weight
OD(mm) Liquid Weight (Kg/m)
(Kg/m) (Kg/m) (mm) (mm) (Kg/m^3) (Kg) (kg/m)
(Kg/m³)
25 1" 3.24 33.40 24.30 1000 3.70 0 33.40 0 0.00 0.6 4.4
40 1.5" 4.05 48.30 40.02 1000 5.31 0 48.30 0 0.00 0.8 6.1
50 2" 5.44 60.30 52.48 1000 7.60 0 60.30 0 0.00 1.1 8.7
80 3" 11.29 88.90 77.92 1000 16.06 0 88.90 0 0.00 2.3 18.3
100 4" 16.08 114.30 102.26 1000 24.29 0 114.30 0 0.00 3.2 27.5
150 6" 28.26 168.30 149.24 1000 45.75 0 168.30 0 0.00 5.7 51.4
200 8" 42.55 219.10 202.74 1000 74.83 0 219.10 0 0.00 8.5 83.3
250 10" 60.29 273.00 254.46 1000 111.14 0 273.00 0 0.00 12.1 123.2
300 12" 73.86 323.80 304.740 1000 146.80 0 323.80 0 0.00 14.8 161.6
- 350 14" 81.33 355.60 336.540 1000 170.28 0 355.60 0 0.00 16.3 186.5
400 16" 93.27 406.40 387.34 1000 211.11 0 406.40 0 0.00 18.7 229.8
450 18" 105.17 457.00 439.52 1000 256.89 0 457.00 0 0.00 21.0 277.9
500 20" 117.15 508.00 488.940 1000 304.91 0 508.00 0 0.00 23.4 328.3
550 22" 129.14 559.00 539.940 1000 358.11 0 559.00 0 0.00 25.8 383.9
600 24" 141.12 610.00 590.940 1000 415.39 0 610.00 0 0.00 28.2 443.6
650 26" 152.88 660.00 640.940 1000 475.52 0 660.00 0 0.00 30.6 506.1
700 28" 164.86 711.00 691.940 1000 540.89 0 711.00 0 0.00 33.0 573.9
750 30" 176.85 762.00 742.940 1000 610.36 0 762.00 0 0.00 35.4 645.7
800 32" 188.83 813.00 793.940 1000 683.90 0 813.00 0 0.00 37.8 721.7

501104725.xlsx Page :- 1 of 3
Note:-

1 All Piping are considered as metallic piping and having sch.40

2 All lines on pipe rack is considered based on P&ID rev. D1 (11th May 2017)
3 This all Section are tentative. Lines location may be interchaged based on further engineering.
4 DN80 Pipe is considered as future pipe and load considered based on DN80 pipe having 50mm insulation.
Spare space on pipe rack is considered as to be filled with DN80 pipe.
5 All piping is considered as filled with water.
6 Sand/Snow Load+Primary Support load is considered as 10% of static load.
7 Thermal Expansion/ Dynamic Load is considered as 15% of static load.
8 Live Load is not considered on the rack.
9 Saperate future weight is not considered as DN80 is considered as future pipe. Refer above point of Dn 80 pipe.
10 Design Contigency is considered as 20% of static weight.
11 Electrical & Inst. Cabel load not included.
12 Civil Loads (Seismic load, Wind load etc.) not included
13 Civil Structure member weight is not considered.
14 Section J-J (HCL tankfarm) rack (existing Rack) will be design/Strengthen by Atul.
15 Section C-C : 500 mm bracket is added on south side on piping tier to achive future space requirement.

501104725.xlsx Page :- 2 of 3
 Load Cal.

Fluid
Bare Pipe Pipe Density of Filled Liquid Insu. Insulation + Insulation Insu. Wt. Valve/Fitting Design Rigid Weight
LINES weight Pipe ID(mm) Weight in Pipe Thk. pipe OD Density Wet. (20%) Weight/Mtr. Length for cal. Total wt. Contigency FX FY FZ
(Kg/m) OD(mm) Liquid (Kg/m) (mm) (mm) (Kg/m^3) (Kg/m) (Kg) (20%) (Valve / Flg.)
(Kg/m³)

1" 3.24 33.40 24.30 1000 3.70 0 33.40 0 0.00 0.0 3.7 0.0 0.0 0.0 - 0.0 0.0 0.0
1.5" 4.05 48.30 40.02 1000 5.31 0 48.30 0 0.00 0.0 5.3 0.0 0.0 0.0 - 0.0 0.0 0.0
2" 5.44 60.30 52.48 1000 7.60 0 60.30 0 0.00 0.0 7.6 0.0 0.0 0.0 - 0.0 0.0 0.0
3" 11.29 88.90 77.92 1000 16.06 0 88.90 0 0.00 0.0 16.1 2.0 32.1 0.0 - 0.1 0.3 0.1
4" 16.08 114.30 102.26 1000 24.29 0 114.30 0 0.00 0.0 24.3 0.0 0.0 0.0 - 0.0 0.0 0.0
6" 28.26 168.30 149.24 1000 45.75 75 318.30 136 7.80 0.0 53.5 0.0 0.0 0.0 0.0 0.0 0.0
8" 42.55 219.10 202.74 1000 74.83 0 219.10 0 0.00 0.0 74.8 0.0 0.0 0.0 0.0 0.0 0.0
10" 60.29 273.00 254.46 1000 111.14 0 273.00 0 0.00 0.0 111.1 0.0 0.0 0.0 0.0 0.0 0.0
12" 73.86 323.80 304.740 1000 146.80 0 323.80 0 0.00 0.0 146.8 0.0 0.0 0.0 0.0 0.0 0.0
14" 81.33 355.60 336.540 1000 170.28 70 495.60 0 0.00 0.0 170.3 0.0 0.0 0.0 0.0 0.0 0.0
16" 93.27 406.40 387.34 1000 211.11 0 406.40 0 0.00 0.0 211.1 0.0 0.0 0.0 0.0 0.0 0.0
0.10 0.32 0.10