Nozzle and Flange Check Calculation at OWT For CN-3-02 (Heavy Duty Pump)

LOADS ON TANK 14T-17150
NOZZLE W
Diameter : DN 6 150# Node : 10

Line : 6"-OW-B05-17152
Z
Y
D (pipe dia) =
B value =
X Ff =
FL =
FA =
ML =
Mf =
MT =
Load Description CASE FX (N) FY (N) FZ (N) MX (Nm) MY (Nm) MZ (Nm)

29
30
31
32
TOTAL MAXIMUM 0 0 0 0 0 0
ALLOWABLE ACCORDING GS PVV 211 5400 7200 7200 2808 3240 2160
1 1 1 1 1 1
LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING
PUMP 14 P-17170A
NOZZLE at Suction
Line : 6"-OW-B05-17153
LOAD CASE DESCRIPTION LOAD CASE FX (N) FY (N) FZ (N) MX (N.m) MY (N.m) MZ (N.m)
L1 -4 2 -136 -35 -19 -2
L2 757 -3376 812 -192 -227 -578
L13 -81 -57 -531 -57 43 -15
L14 -92 -55 -451 -37 46 -33
TOTAL MAXIMUM 762 3378 948 192 227 578
ALLOWABLE ACCORDING TO VENDOR DATA 6000 4500 4500 3000 2400 2400
1 1 1 1 1 1

PUMP 14 P-17170A
NOZZLE at Discharge
Line : 6"-OW-B05-17153
LOAD CASE DESCRIPTION CASE FX (N) FY (N) FZ (N) MX (N.m) MY (N.m) MZ (N.m)
L1 -2 12 -166 -4 -7 2
L2 -266 49 -859 625 -192 -274
L3 -2 12 -165 -4 -7 2
L4 163 -68 90 -44 87 115
L5 -7 95 5 -102 -24 10
L6 -4 7 52 -53 -15 1
L7 243 -87 130 -71 122 162
L8 -6 109 4 -114 -17 7
L9 -1 9 -119 -3 -6 2
L10 -265 37 -694 629 -185 -277
L11 152 34 147 -199 49 126
L12 237 22 134 -185 105 169
L13 235 34 -31 -189 98 171
L14 151 47 -19 -203 41 129
TOTAL MAXIMUM 266 47 166 203 98 171
LOADS ON NOZZLE ARE NOT ACCEPTABLE
page 2 of 17 filename : 469773672.xls - Pump Nozzle (Vendor Allow.)

ATURAN KE-2
Keterangan

Keterangan

PUMP 14 P-17170B
NOZZLE at Suction
Line : 6"-OW-B05-17152
TOTAL OPERATING (ALL RUN) L3
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5
1 1 1 1 1 1

PUMP 14 P-17170B
NOZZLE at Discharge
Line : 6"-OW-B05-17152
1 1 1 1 1 1

PUMP 14 P-17170A
NOZZLE at Suction
Line : 6"-OW-B05-17153
ALLOWABLE ACCORDING TO API 610 DATA 3000 2250 2250 1500 1200 1200 ###
1 1 1 1 1 1
###

PUMP 14 P-17170A
NOZZLE at Discharge
Line : 6"-OW-B05-17153
L2
L3
L4
L1
L1
L1
L1
L1
L1
L1
L1
ALLOWABLE ACCORDING TO VENDOR DATA 2250 2250 3000 1200 1200 1500 ###
2250 2250 3000 1200 1200 1500
###
page 6 of 17 filename : 469773672.xls - Pump Nozzle (API 610)

PUMP 14 P-17170B
NOZZLE at Suction
Line : 6"-OW-B05-17152
1 1 1 1 1 1
###

PUMP 14 P-17170B
NOZZLE at Discharge
Line : 6"-OW-B05-17152
1 1 1 1 1 1
###
page 7 of 17 filename : 469773672.xls - Pump Nozzle (API 610)

PUMP 14 P-17170A
NOZZLE at Suction
Line : 6"-OW-B05-17153
L2
L3
L4
L3
L3
L3
L3
L3
L3
L3
L3
ALLOWABLE ACCORDING TO VENDOR DATA 3119.58 2491.74 2050.29 2305.35 1177.2 1765.8 ###
9.81 3119.58 2491.74 2050.29 2305.35 1177.2 1765.8 old
318 254 209 235 120 180 ###

PUMP 14 P-17170A
NOZZLE at Discharge
Line : 6"-OW-B05-17153
L2
L3
L4
L1
L1
L1
L1
L1
L1
L1
L1
ALLOWABLE ACCORDING TO API 610 DATA 2491.74 2050.29 3119.58 2305.35 1177.2 1765.8 ###
9.81 2491.74 2050.29 3119.58 2305.35 1177.2 1765.8 old
254 209 318 235 120 180 ###
page 8 of 17 filename : 469773672.xls - Pump Nozzle (API 610) Old


PUMP 14 P-17170B
NOZZLE at Suction
Line : 6"-OW-B05-17152
1 1 1 1 1 1
###

PUMP 14 P-17170B
NOZZLE at Discharge
Line : 6"-OW-B05-17152
1 1 1 1 1 1
###

PUMP 14 P-17170A
NOZZLE at Suction
Line : 6"-OW-B05-17153
TOTAL OPERATING (ALL RUN) L3 -4 2 -136 -35 -19 -2
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4 -81 -57 -531 -57 43 -15
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5 -92 -55 -451 -37 46 -33
TOTAL MAXIMUM 92 57 531 57 46 33
ALLOWABLE ACCORDING TO API STD 676 1981 1981 1981 1067 1067 1067
1 1 1 1 1 1

PUMP 14 P-17170A
NOZZLE at Discharge
Line : 6"-OW-B05-17153
TOTAL OPERATING (ALL RUN) L3 -2 12 -166 -4 -7 2
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4 235 34 -31 -189 98 171
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5 151 47 -19 -203 41 129
TOTAL MAXIMUM 235 47 166 203 98 171
1 1 1 1 1 1
page 11 of 17 filename : 469773672.xls - Pump Nozzle (API std 610)

PUMP 14 P-17170B
NOZZLE at Suction
Line : 6"-OW-B05-17152
TOTAL OPERATING (ALL RUN) L3 0 0 0 0 0 0
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4 0 0 0 0 0 0
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5 0 0 0 0 0 0
1 1 1 1 1 1

PUMP 14 P-17170B
NOZZLE at Discharge
Line : 6"-OW-B05-17152
1 1 1 1 1 1

PUMP 14 P-17170A
NOZZLE at Suction
Line : 6"-OW-B05-17153
TOTAL OPERATING (ALL RUN) L3 -4 2 -136 -35 -19 -2
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4 -81 -57 -531 -57 43 -15
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5 -92 -55 -451 -37 46 -33
TOTAL MAXIMUM 92 57 531 57 46 33
1 1 1 1 1 1

PUMP 14 P-17170A
NOZZLE at Discharge
Line : 6"-OW-B05-17153
TOTAL OPERATING (ALL RUN) L3 -2 12 -166 -4 -7 2
TOTAL OPERATING (PUMP A RUN ; PUMP B OFF) L4 235 34 -31 -189 98 171
TOTAL OPERATING (PUMP A OFF ; PUMP B RUN) L5 151 47 -19 -203 41 129
TOTAL MAXIMUM 235 47 166 203 98 171
1 1 1 1 1 1

PUMP 14 P-17170B
NOZZLE at Suction
Line : 6"-OW-B05-17152
1 1 1 1 1 1

PUMP 14 P-17170B
NOZZLE at Discharge
Line : 6"-OW-B05-17152
1 1 1 1 1 1

Page 15 of 2
ATTACHMENT D
FLANGES LOAD VERIFICATION
Loads in maximum service or design condition by failing: Resultant bending moments Mf and axial force FA.
Node: Node calculated of Pipe-stress CAESAR Software.
Diameter: Outside nominal diameter in inch.
Design temperature: Design temperature of the calculated flange in Celcius.
Operating pressure (P): Operating pressure of the calculated flange in bar.
Flange rating: In lbs.
Piping material class: Class number of piping material class.
Working pressure: Working pressure in bar of the calculated flange at design temperature.
Axial force (FA): Axial force in DaN of the calculated flange with design condition.
Bending moment (Mf): Resultant bending moment in DaN.m of the calculated flange with design condition.
Medium diameter (G): Effective gasket diameter in mm.
Joint width (J): Effective joint width in mm.
Gasket diameter (a1): Gasket outer diameter in mm.
Mf = Bending moment applied to the joint due to weight, pressure, thermal expansion of the piping, sustained anchor
movements, and other sustained mechanical loads applied to the flanged joint during the design or service condition; and
dynamic loadings (acceleration, wind, …..), restraint movements due to dynamic loads and relief valve steady-state thrust
applied to the flanged joint during the design or service condition.
Simplified Method (Valid for Welding Neck in carbon steel or stainless steel at
Temperature < 120O C only):
Peq = Equivalent pressure in lbf/in2 for units US and bar for units SI.
16 x Mf 4 x FA
Peq = + [units US] with Mf in lbf.in, FA in lbf, and G in in.
p G 3
p G2
509296 x Mf 127 x FA
Peq = + [units SI] with Mf in DaN.m, FA in DaN, and G in mm.
G3 G2
PASME = Working pressure at design temperature.
(Peqn + P) / bn < PASME (Verification in static and dynamic loads)
Average gasket diameter for flat joint:
J
G=a1−2( 2 .5
√ 2
)
Average gasket diameter for ring joint:
G=a1−J
Diameter Design Design Flange Piping Piping Material Material

Node Line Number (inch) Temp. Pressure Rating Material Thickness Flange Bolting Profile Gasket
(C) (bar) (#) Class (mm) Studs
12" 85 4.5 150 B05 5 A105 A193 B7 Non CAF Flat
14" 85 4.5 150 B05 5 A105 A193 B7 Non CAF Flat
12" 85 4.5 150 B05 5 A105 A193 B7 Non CAF Flat
14" 85 4.5 150 B05 5 A105 A193 B7 Non CAF Flat
file:///conversion/tmp/scratch/469773672.xls 04/12/2020
Page 2 of 2
Check in static loads:
Peq1 = Equivalent pressure in bar in static loads in design conditions.

b1 = Beta coefficient in static verification with Peq1.
Peq1 + P
Ratio= /P ASME <1. 0
β1
Static loads : Operating loads in Design Conditions
Line Piping Node Dia. Rating Gasket Gasket Joint Case Temp. Mat. Flange Calculation Load Axial Bending Average Equivalent Oper.
No. Class Type Out. Dia. Width No. Axial Force Moment Force Moment Diameter Pressure Pressure β1 (Peq1+P)/β1 PASME Ratio Status
a1 J Direct. Fx Fy Fz Mx My Mz FA Mf G Peq1 P
(in.) (#) (mm) (mm) (OC) (N) (N) (N) (N.m) (N.m) (N.m) (DaN) (DaN.m) (mm) (bar) (bar) (bar) (bar)
flat 222 27 L1 CS y 97 -171 84 116 -96 -35 -17.10 12.12 203.62883 0.68 4.5 4.3 1.20 17.93 6.72% Passed
flat 222 27 L2 CS y 846 -3511 384 354 -156 -297 -351.10 46.21 203.62883 1.71 4.5 4.3 1.44 17.93 8.06% Passed
flat 222 27 L3 CS y 97 -170 83 116 -96 -35 -17.00 12.12 203.62883 0.68 4.5 4.3 1.20 17.93 6.72% Passed
flat 222 27 L4 CS y -27 67 -14 -7 15 40 6.70 4.06 203.62883 0.27 4.5 4.3 1.11 17.93 6.18% Passed
flat 222 27 L5 CS y 18 -65 11 -4 8 1 -6.50 0.41 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L6 CS y -5 9 -4 -6 5 2 0.90 0.63 203.62883 0.04 4.5 4.3 1.06 17.93 5.89% Passed
flat 222 27 L7 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
110 6 150#
flat 222 27 L8 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L9 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L10 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L11 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L12 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L13 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat 222 27 L14 CS y 0.00 0.00 203.62883 0.00 4.5 4.3 1.05 17.93 5.84% Passed
flat CS y 0.00 0.00 0 #DIV/0! 0.3 3.2 #DIV/0! 4.5 #DIV/0! #DIV/0!
flat CS y 0.00 0.00 0 #DIV/0! 0.3 4 #DIV/0! 4.5 #DIV/0! #DIV/0!
flat CS y 0.00 0.00 0 #DIV/0! 3.2 3.2 #DIV/0! 4.5 #DIV/0! #DIV/0!
6 150 flat 209.55 26.924 0 85 CS y -4758 -909 1542 -475.80 179.00 191.2047 11.39 1.013 3.5 3.54 4 88.58% Passed
6"-OW-B05-17153 B05 10 6 150 flat 209.55 26.924 0 85 CS y -4653 -902 1381 -465.30 164.95 191.2047 10.40 1.013 4.3 2.65 4 66.36% Passed
6 150 flat 209.55 26.924 0 85 CS y -3931 -723 2521 -393.10 262.26 191.2047 17.74 1.013 4.3 4.36 4 109.04% Not Passed
6 150 flat 209.55 26.924 0 85 CS y -4758 -909 1542 -475.80 179.00 191.2047 11.39 1.013 4.3 2.88 4 72.10% Passed
Page 3 of 2
Line Piping Node Dia. Rating Gasket Gasket Joint Case Temp. Mat. Flange Calculation Load Axial Bending Average Equivalent Oper.
No. Class Type Out. Dia. Width No. Axial Force Moment Force Moment Diameter Pressure Pressure β1 (Peq1+P)/β1 PASME Ratio Status
a1 J Direct. Fx Fy Fz Mx My Mz FA Mf G Peq1 P
(in.) (#) (mm) (mm) (OC) (N) (N) (N) (N.m) (N.m) (N.m) (DaN) (DaN.m) (mm) (bar) (bar) (bar) (bar)
Note :
1) Case 25, Max (OPE1,OPE2); L25 = L2,L3
2) Case 26, Max(OPE)+Max(WIN); L26 = L25+L19
3) Case 27, Max(OPE)+Sum(U)+Sum(D); L27 = L25+L17+L18
4) Case 28, Max(OPE)+F1; L28 = L25+L13

Nozzle and Flange Check Calculation at OWT For CN-3-02 (Heavy Duty Pump)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Nozzle and Flange Check Calculation at OWT For CN-3-02 (Heavy Duty Pump)

Uploaded by

Copyright:

Available Formats

LOADS ON TANK 14T-17150

Diameter : DN 6 150# Node : 10

Load Description CASE FX (N) FY (N) FZ (N) MX (Nm) MY (Nm) MZ (Nm)

LOADS ON NOZZLE ARE ACCEPTABLE

Diameter : DN 6 150# Node : 180

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 300

LOADS ON NOZZLE ARE NOT ACCEPTABLE

page 2 of 17 filename : 469773672.xls - Pump Nozzle (Vendor Allow.)

page 3 of 17 filename : 469773672.xls - Pump Nozzle (Vendor Allow.)

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 1180

LOADS ON NOZZLE ARE ACCEPTABLE

page 4 of 17 filename : 469773672.xls - Pump Nozzle (Vendor Allow.)

Diameter : DN 6 150# Node : 1300

LOADS ON NOZZLE ARE ACCEPTABLE

page 5 of 17 filename : 469773672.xls - Pump Nozzle (Vendor Allow.)

Diameter : DN 6 150# Node : 180

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 300

LOADS ON NOZZLE ARE NOT ACCEPTABLE

page 6 of 17 filename : 469773672.xls - Pump Nozzle (API 610)

Diameter : DN 6 150# Node : 280

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 450

LOADS ON NOZZLE ARE ACCEPTABLE

page 7 of 17 filename : 469773672.xls - Pump Nozzle (API 610)

Diameter : DN 6 150# Node : 180

LOADS ON NOZZLE ARE NOT ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 300

page 8 of 17 filename : 469773672.xls - Pump Nozzle (API 610) Old

page 9 of 17 filename : 469773672.xls - Pump Nozzle (API 610) Old

Diameter : DN 6 150# Node : 280

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 450

LOADS ON NOZZLE ARE ACCEPTABLE

page 10 of 17 filename : 469773672.xls - Pump Nozzle (API 610) Old

Diameter : DN 6 150# Node : 180

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 300

LOADS ON NOZZLE ARE ACCEPTABLE

page 11 of 17 filename : 469773672.xls - Pump Nozzle (API std 610)

Diameter : DN 6 150# Node : 280

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 450

LOADS ON NOZZLE ARE ACCEPTABLE

page 12 of 17 filename : 469773672.xls - Pump Nozzle (API std 610)

Diameter : DN 6 150# Node : 180

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING

Diameter : DN 6 150# Node : 300

LOADS ON NOZZLE ARE ACCEPTABLE

page 13 of 17 filename : 469773672.xls - Pump Nozzle (API std 676)

Diameter : DN 6 150# Node : 280

LOADS ON NOZZLE ARE ACCEPTABLE

LOADS ON FLOTATION OVERFLOW RECYCLING