PROCESS DEPARTMENT

PUMP
PIPINGDESIGN CALCULATION
PRESSURE DROP & SHEET
- Guide
Introduction

Pump Calculation Sheet has been used to decide the required performance (Head, Capacity,
NPSH and Shutoff Pressure) of pump. This tool was developed as Process Engineering Tool for
Pump Calculation and has following features.

- Auto Calc: Calculations such as hydraulics are done automatically.

- Piping Data Base: System has the dimensional data of pipes specified in ANSI and JIS.
- Cover/ Checklist

Worksheets

1) User Guide…………………….…………………………………………………………………………… (Guide)

2) Help…………………….…………………………………………………………………………………………(Help)
3) Cover…………………….………………………………………………………………………………………(Cover)
4) Check List…………………….……………………………………………………………………………… (Checklist)
5) Data Input/Calculation Sheet …………………….………………………………………… (Calc)
6) Table of dimensional data specified in ANSI/ASME…………………… (ANSI)
7) Table of dimensional data specified in JIS…………………….……………… (JIS)
8) Calculation Template Version History…………………….………………………… (Version)

See Help worksheet for additional explaination and instruction.

*The copies of this sheet shall be used for a Project.

It is recommended that the name of copied sheets shall be changed to "Item Number" because
the default setting of the footer in page layout is the sheet name with the file name.
PROCESS DEPARTMENT
PIPING PRESSURE
PUMP DESIGN DROP & SHEET
CALCULATION

- Help
Row Inputs Description / Instruction
66 Liquid Level in Drum Elevation between "Low Liquid" level to outlet nozzle of drum (suction case).
Use when discharge point is lower than liquid level (dischcharge case).

82 Pipe Actual Length Length from "Plot Plan" or "Isometric" drawing.

113 Roughness (ε) For Carbon Steel = 0.04572

For Stanless Steel = 0.0015

115*** Assume: f,start In case "Turbulent flow" , f,start must be inputted to get friction factor from trial & error
function (autocalculate).

*** To make this function work, click Option… select Enabled content then OK before
start the calculation.

137 Vapor Pressure Vapor pressure is required for calculate NPSHa.

140 High Liquid Level in Drum Elevation between "High Liquid" level to outlet nozzle of drum.

Row Results Description / Instruction

70 Static Pressure Loss Static Pressure Loss is the vertical distance between the pump inlet and the waterline of
the source. It can either be positive or negative depending on the location of the source.

120 ΔP/ 100m Should be less than 1 (kg/cm2 per 100m).

121 Line Friction Loss Line friction loss shall be set at 20 percent over the actual calculated value or 30 percent
in case of estimate line routing from "Plot Plan".

131 Equipment Pressure Drop Equipment loss shall be set at the value specified on the "Equipment Process
Datasheet".

132 Line Pressure Loss Equal to summation of line friction loss and equipment pressure drop.

138 NPSHa Specify the Specific Gravity for the calculation of NPSH Available, if required. If not
specified, specified value in "PUMP DATASHEET" will be applied in the following priority
order.

Sp.Gr. ; Min. => Nor. => Max.

139 Diff. Pressure Decide specification of suction and discharge pressure based on hydraulic calculation
and input them. The Margin included and Head will be calculated and indicated.

140 Head The rated pump head is that required at pump rated capacity, to overcome process
pressure, line equipment pressure loss, static head and inline equipment pressure drop.

142 Shutoff Pressure Specify the Specific Gravity for the calculation of Liquid Static Head, if required. If not
specified, specified value in "PUMP DATASHEET" will be applied in the following
priority order.

Sp.Gr. ; Min. => Nor. => Max.

Basic Equation

Bernoulli equation:

Fanning friction factor:

- Larmina(Re<=3000)

- Turbulent(Re>3000)

Reference: Unit Operations of Chemical Engineering (7th edition), McGRAW-HILL

JOB NO. D-172
PROJECT NAME PTTMCC
PUMP NO. P-771
DATE REV MADE CHKED APPVD
(A) (B) (C )
HYDRAULIC CALCULATION BACK UP PACK
1 Calculation Cover Sheet
2 Check List for Hydraulic Calculation Check List
3 System Configuration with Mass Balance
4 Hydraulic Calculation Spread Sheet
5 Piping & Instrument Diagram
6 Isometric Draft
7 General Plot Plan & GA Drawing
8 Calculation Procedure
9 Back Up documents ( MB, PFD, Data Sheet etc.)
9.1 Data Sheet
✘
P-771 ✘
R-210
✘
R-120
✘
V-771
✘
R-200 ✘
T-800
✘
V-203
9.2 Pump Data Sheet from Vendor
9.3 Pump Performance Curve
9.4 Equipment Engineering Drawing

9.5 Instrument Data Sheet

PROCESS COMMENT
1) OBJECTIVE OF CALCULATION
1 Hydraulic calculation for TEG Cleaning Pump

2 ) METHODLOGY / ASSUMPTION
1 Piping Isometrics is assumed as drawn in plot plan
2 Pump centerline of suction & discharge elevation for pipe is assumed as
500 & 900 mm.
3 Pipe size are used follow P&ID.
4 Roughness of pipe class CS is assumed 0.04572.
5 Pipe length magin 60%
6 The length for branch lines between supply and return are assumed as 60000 mm.
7 VF,PV,VSP,VT Pressure drop = 50 kPa
8 M.H Pressure drop = 20 kPa
9 R-120,R-200,R-210,R-220,S-226A/B pressure drop = 50 kPa
10 STY Pressure drop = 10 kPa
11 FG Pressure drop = 100 kPa
12 FLX Pressure drop = 20 kPa
3 ) RECOMMENDATION
 JIS G 3452 -1988 JIS G 3454 -1988 JIS G 3455 -1988 JIS G 3456 -1988
Carbon Steel Pipes Carbon Steel Pipes for Carbon Steel Pipes for Carbon Steel Pipes for
for Ordinary Piping Pressure Service High Pressure Service High Temperature Service
( SGP ) ( STPG 370, STPG 410 ) ( STS 370, STS 410, STS 480 ) ( STPT 370, STPT 410, STPT 480 )

TABLE 5 Attached Table 2 Attached Table 2 Attached Table 2

Wall Thickness, mm Wall Thickness, mm Wall Thickness, mm Wall Thickness, mm
Inch Outside
Nominal Diameter, Schedule No. Schedule No. Schedule No. Schedule No.
Size mm
SGP 10 20 30 40 60 80 40 60 80 100 120 140 160 10 20 30 40 60 80
1/8" 14 10.5 2.0 ... ... ... 1.7 2.2 2.4 1.7 ... 2.4 ... ... ... ... ... ... ... 1.7 ... 2.4
1/4" 15 13.8 2.3 ... ... ... 2.2 2.4 3.0 2.2 ... 3.0 ... ... ... ... ... ... ... 2.2 ... 3.0
3/8" 16 17.3 2.3 ... ... ... 2.3 2.8 3.2 2.3 ... 3.2 ... ... ... ... ... ... ... 2.3 ... 3.2
1/2" 17 21.7 2.8 ... ... ... 2.8 3.2 3.7 2.8 ... 3.7 ... ... ... 4.7 ... ... ... 2.8 ... 3.7
3/4" 18 27.2 2.8 ... ... ... 2.9 3.4 3.9 2.9 ... 3.9 ... ... ... 5.5 ... ... ... 2.9 ... 3.9
1" 19 34.0 3.2 ... ... ... 3.4 3.9 4.5 3.4 ... 4.5 ... ... ... 6.4 ... ... ... 3.4 ... 4.5
1.1/4" 20 42.7 3.5 ... ... ... 3.6 4.5 4.9 3.6 ... 4.9 ... ... ... 6.4 ... ... ... 3.6 ... 4.9
1.1/2" 21 48.6 3.5 ... ... ... 3.7 4.5 5.1 3.7 ... 5.1 ... ... ... 7.1 ... ... ... 3.7 ... 5.1
2" 22 60.5 3.8 ... 3.2 ... 3.9 4.9 5.5 3.9 ... 5.5 ... ... ... 8.7 ... ... ... 3.9 ... 5.5
2.1/2" 23 76.3 4.2 ... 4.5 ... 5.2 6.0 7.0 5.2 ... 7.0 ... ... ... 9.5 ... ... ... 5.2 ... 7.0
3" 24 89.1 4.2 ... 4.5 ... 5.5 6.6 7.6 5.5 ... 7.6 ... ... ... 11.1 ... ... ... 5.5 ... 7.6
3.1/2" 25 101.6 4.2 ... 4.5 ... 5.7 7.0 8.1 5.7 ... 8.1 ... ... ... 12.7 ... ... ... 5.7 ... 8.1
4" 26 114.3 4.5 ... 4.9 ... 6.0 7.1 8.6 6.0 ... 8.6 ... 11.1 ... 13.5 ... ... ... 6.0 ... 8.6
5" 27 139.8 4.5 ... 5.1 ... 6.6 8.1 9.5 6.6 ... 9.5 ... 12.7 ... 15.9 ... ... ... 6.6 ... 9.5
6" 28 165.2 5.0 ... 5.5 ... 7.1 9.3 11.0 7.1 ... 11.0 ... 14.3 ... 18.2 ... ... ... 7.1 ... 11.0
7" 29 190.7 5.3 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
8" 30 216.3 5.8 ... 6.4 7.0 8.2 10.3 12.7 8.2 10.3 12.7 15.1 18.2 20.6 23.0 ... 6.4 7.0 8.2 10.3 12.7
9" 31 241.8 6.2 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
10" 32 267.4 6.6 ... 6.4 7.8 9.3 12.7 15.1 9.3 12.7 15.1 18.2 21.4 25.4 28.6 ... 6.4 7.8 9.3 12.7 15.1
12" 33 318.5 6.9 ... 6.4 8.4 10.3 14.3 17.4 10.3 14.3 17.4 21.4 25.4 28.6 33.3 ... 6.4 8.4 10.3 14.3 17.4
14" 34 355.6 7.9 6.4 7.9 9.5 11.1 15.1 19.0 11.1 15.1 19.0 23.8 27.8 31.8 35.7 6.4 7.9 9.5 11.1 15.1 19.0
16" 35 406.4 7.9 6.4 7.9 9.5 12.7 16.7 21.4 12.7 16.7 21.4 26.2 30.9 36.5 40.5 6.4 7.9 9.5 12.7 16.7 21.4
18" 36 457.2 7.9 6.4 7.9 11.1 14.3 19.0 23.8 14.3 19.0 23.8 29.4 34.9 39.7 45.2 6.4 7.9 11.1 14.3 19.0 23.8
20" 37 508.0 7.9 6.4 9.5 12.7 15.1 20.6 26.2 15.1 20.6 26.2 32.5 38.1 44.4 50.0 6.4 9.5 12.7 15.1 20.6 26.2
22" 38 558.8 ... 6.4 9.5 12.7 15.9 ... ... 15.9 22.2 28.6 34.9 41.3 47.6 54.0 ... ... ... 15.9 22.2 28.6
24" 39 609.6 ... 6.4 9.5 14.3 ... ... ... 17.5 24.6 31.0 38.9 46.0 52.4 59.5 ... ... ... 17.5 24.6 31.0
26" 40 660.4 ... 7.9 12.7 ... ... ... ... 18.9 26.4 34.0 41.6 49.1 56.6 64.2 ... ... ... 18.9 26.4 34.0

705193544.xls / JIS ( Page 4 of 11 )

 SGP 10 20 30 40 60 80 40 60 80 100
41 43 44 45 46 47 48 50 51 52 53
3456 -1988 JIS G 3459 -1994
teel Pipes for Stainless steel pipes
erature Service
PT 410, STPT 480 )

ed Table 2 Attached Table 2

ckness, mm Wall Thickness, mm

dule No. Schedule No. JIS G 3452 -1988 JIS G 3454 -1988 JIS G 3455 -1988
Schedule No. Schedule No.
100 120 140 160 5S 10S 20S 40 80 120 160 SGP 10 20 30 40 60 80 40 60 80 100
... ... ... ... 1.0 1.2 1.5 1.7 2.4 ... ... 6.50 ... ... ... 7.10 6.10 5.70 7.10 ... 5.70 ...
... ... ... ... 1.2 1.65 2.0 2.2 3.0 ... ... 9.20 ... ... ... 9.40 9.00 7.80 9.40 ... 7.80 ...
... ... ... ... 1.2 1.65 2.0 2.3 3.2 ... ... 12.70 ... ... ... 12.70 11.70 10.90 12.70 ... 10.90 ...
... ... ... 4.7 1.65 2.1 2.5 2.8 3.7 ... 4.7 16.10 ... ... ... 16.10 15.30 14.30 16.10 ... 14.30 ...
... ... ... 5.5 1.65 2.1 2.5 2.9 3.9 ... 5.5 21.60 ... ... ... 21.40 20.40 19.40 21.40 ... 19.40 ...
... ... ... 6.4 1.65 2.8 3.0 3.4 4.5 ... 6.4 27.60 ... ... ... 27.20 26.20 25.00 27.20 ... 25.00 ...
... ... ... 6.4 1.65 2.8 3.0 3.6 4.9 ... 6.4 35.70 ... ... ... 35.50 33.70 32.90 35.50 ... 32.90 ...
... ... ... 7.1 1.65 2.8 3.0 3.7 5.1 ... 7.1 41.60 ... ... ... 41.20 39.60 38.40 41.20 ... 38.40 ...
... ... ... 8.7 1.65 2.8 3.5 3.9 5.5 ... 8.7 52.90 ... 54.10 ... 52.70 50.70 49.50 52.70 ... 49.50 ...
... ... ... 9.5 2.1 3.0 3.5 5.2 7.0 ... 9.5 67.90 ... 67.30 ... 65.90 64.30 62.30 65.90 ... 62.30 ...
... ... ... 11.1 2.1 3.0 4.0 5.5 7.6 ... 11.1 80.70 ... 80.10 ... 78.10 75.90 73.90 78.10 ... 73.90 ...
... ... ... 12.7 2.1 3.0 4.0 5.7 8.1 ... 12.7 93.20 ... 92.60 ... 90.20 87.60 85.40 90.20 ... 85.40 ...
... 11.1 ... 13.5 2.1 3.0 4.0 6.0 8.6 11.1 13.5 105.30 ... 104.50 ... 102.30 100.10 97.10 102.30 ... 97.10 ...
... 12.7 ... 15.9 2.8 3.4 5.0 6.6 9.5 12.7 15.9 130.80 ... 129.60 ... 126.60 123.60 120.80 126.60 ... 120.80 ...
... 14.3 ... 18.2 2.8 3.4 5.0 7.1 11.0 14.3 18.2 155.20 ... 154.20 ... 151.00 146.60 143.20 151.00 ... 143.20 ...
... ... ... ... ... ... ... ... ... ... ... 180.10 ... ... ... ... ... ... ... ... ... ...
15.1 18.2 20.6 23.0 2.8 4.0 6.5 8.2 12.7 18.2 23.0 204.70 ... 203.50 202.30 199.90 195.70 190.90 199.90 195.70 190.90 186.10
... ... ... ... ... ... ... ... ... ... ... 229.40 ... ... ... ... ... ... ... ... ... ...
18.2 21.4 25.4 28.6 3.4 4.0 6.5 9.3 15.1 21.4 28.6 254.20 ... 254.60 251.80 248.80 242.00 237.20 248.80 242.00 237.20 231.00
21.4 25.4 28.6 33.3 4.0 4.5 6.5 10.3 17.4 25.4 33.3 304.70 ... 305.70 301.70 297.90 289.90 283.70 297.90 289.90 283.70 275.70
23.8 27.8 31.8 35.7 ... ... ... 11.1 19.0 27.8 35.7 339.80 342.80 339.80 336.60 333.40 325.40 317.60 333.40 325.40 317.60 308.00
26.2 30.9 36.5 40.5 ... ... ... 12.7 21.4 30.9 40.5 390.60 393.60 390.60 387.40 381.00 373.00 363.60 381.00 373.00 363.60 354.00
29.4 34.9 39.7 45.2 ... ... ... 14.3 23.8 34.9 45.2 441.40 444.40 441.40 435.00 428.60 419.20 409.60 428.60 419.20 409.60 398.40
32.5 38.1 44.4 50.0 ... ... ... 15.1 26.2 38.1 50.0 492.20 495.20 489.00 482.60 477.80 466.80 455.60 477.80 466.80 455.60 443.00
34.9 41.3 47.6 54.0 ... ... ... 15.9 28.6 41.3 54.0 ... 546.00 539.80 533.40 527.00 ... ... 527.00 514.40 501.60 489.00
38.9 46.0 52.4 59.5 ... ... ... 17.5 31.0 46.0 59.5 ... 596.80 590.60 581.00 ... ... ... 574.60 560.40 547.60 531.80
41.6 49.1 56.6 64.2 ... ... ... 18.9 34.0 49.1 64.2 ... 644.60 635.00 ... ... ... ... 622.60 607.60 592.40 577.20

705193544.xls / JIS ( Page 5 of 11 )

 120 140 160 10 20 30 40 60 80 100 120 140 160 5S 10S 20S 40 80 120 160
54 55 56 58 59 60 61 62 63 64 65 66 67 69 70 71 72 73 74 75

Calculated Inside Diameter, mm

S G 3455 -1988 JIS G 3456 -1988 JIS G 3459 -1994

Schedule No. Schedule No. Schedule No.
120 140 160 10 20 30 40 60 80 100 120 140 160 5S 10S 20S 40 80 120 160
... ... ... ... ... ... 7.10 ... 5.70 ... ... ... ... 8.50 8.10 7.50 7.10 5.70 ... ...
... ... ... ... ... ... 9.40 ... 7.80 ... ... ... ... 11.40 10.50 9.80 9.40 7.80 ... ...
... ... ... ... ... ... 12.70 ... 10.90 ... ... ... ... 14.90 14.00 13.30 12.70 10.90 ... ...
... ... 12.30 ... ... ... 16.10 ... 14.30 ... ... ... 12.30 18.40 17.50 16.70 16.10 14.30 ... 12.30
... ... 16.20 ... ... ... 21.40 ... 19.40 ... ... ... 16.20 23.90 23.00 22.20 21.40 19.40 ... 16.20
... ... 21.20 ... ... ... 27.20 ... 25.00 ... ... ... 21.20 30.70 28.40 28.00 27.20 25.00 ... 21.20
... ... 29.90 ... ... ... 35.50 ... 32.90 ... ... ... 29.90 39.40 37.10 36.70 35.50 32.90 ... 29.90
... ... 34.40 ... ... ... 41.20 ... 38.40 ... ... ... 34.40 45.30 43.00 42.60 41.20 38.40 ... 34.40
... ... 43.10 ... ... ... 52.70 ... 49.50 ... ... ... 43.10 57.20 54.90 53.50 52.70 49.50 ... 43.10
... ... 57.30 ... ... ... 65.90 ... 62.30 ... ... ... 57.30 72.10 70.30 69.30 65.90 62.30 ... 57.30
... ... 66.90 ... ... ... 78.10 ... 73.90 ... ... ... 66.90 84.90 83.10 81.10 78.10 73.90 ... 66.90
... ... 76.20 ... ... ... 90.20 ... 85.40 ... ... ... 76.20 97.40 95.60 93.60 90.20 85.40 ... 76.20
92.10 ... 87.30 ... ... ... 102.30 ... 97.10 ... 92.10 ... 87.30 110.10 108.30 106.30 102.30 97.10 92.10 87.30
114.40 ... 108.00 ... ... ... 126.60 ... 120.80 ... 114.40 ... 108.00 134.20 133.00 129.80 126.60 120.80 114.40 108.00
136.60 ... 128.80 ... ... ... 151.00 ... 143.20 ... 136.60 ... 128.80 159.60 158.40 155.20 151.00 143.20 136.60 128.80
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
179.90 175.10 170.30 ... 203.50 202.30 199.90 195.70 190.90 186.10 179.90 175.10 170.30 210.70 208.30 203.30 199.90 190.90 179.90 170.30
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
224.60 216.60 210.20 ... 254.60 251.80 248.80 242.00 237.20 231.00 224.60 216.60 210.20 260.60 259.40 254.40 248.80 237.20 224.60 210.20
267.70 261.30 251.90 ... 305.70 301.70 297.90 289.90 283.70 275.70 267.70 261.30 251.90 310.50 309.50 305.50 297.90 283.70 267.70 251.90
300.00 292.00 284.20 342.80 339.80 336.60 333.40 325.40 317.60 308.00 300.00 292.00 284.20 ... ... ... 333.40 317.60 300.00 284.20
344.60 333.40 325.40 393.60 390.60 387.40 381.00 373.00 363.60 354.00 344.60 333.40 325.40 ... ... ... 381.00 363.60 344.60 325.40
387.40 377.80 366.80 444.40 441.40 435.00 428.60 419.20 409.60 398.40 387.40 377.80 366.80 ... ... ... 428.60 409.60 387.40 366.80
431.80 419.20 408.00 495.20 489.00 482.60 477.80 466.80 455.60 443.00 431.80 419.20 408.00 ... ... ... 477.80 455.60 431.80 408.00
476.20 463.60 450.80 ... ... ... 527.00 514.40 501.60 489.00 476.20 463.60 450.80 ... ... ... 527.00 501.60 476.20 450.80
517.60 504.80 490.60 ... ... ... 574.60 560.40 547.60 531.80 517.60 504.80 490.60 ... ... ... 574.60 547.60 517.60 490.60
562.20 547.20 532.00 ... ... ... 622.60 607.60 592.40 577.20 562.20 547.20 532.00 ... ... ... 622.60 592.40 562.20 532.00

705193544.xls / JIS ( Page 6 of 11 )

 LINE CONDITION
From
To
Line Location
Connect With Drum
Drum Operating Pressure (kg/cm2G)
Liquid Level in Drum (mm)
Elevation Inlet Point (mm)
Elevation Outlet Point (mm)
Elevation Change (mm)
STATIC PRESSURE LOSS (kg/cm2)
Fluid Code
Temperature (°C)
Viscosity (mPa.s)
Specific Gravity
Flowrate (Normal) (m3/h)
Over Design Factor (%)
Flowrate (Rated) (m3/h)
Pipe Size (inch)
Schedule
Pipe Standard
Pipe Inside Diameter: ID (mm)
Pipe Actual Length (m)
NUMBER OF FITTINGS & VALVES
90° L-Elbow
45° L-Elbow
### TEE Thru
TEE Branch
Globe Valve
Ball/ Gate Vale
Butterfly Valve
Check Valve
Angle Valve
Contraction
Odinary Entrance
Total Fittings
EQ. LENGTH (FITTINGS & VALVES)
90° L-Elbow (m)
45° L-Elbow (m)
TEE Thru (m)
TEE Branch (m)
Globe Valve (m)
Ball/ Gate Vale (m)
Butterfly Valve (m)
Check Valve (m)
Angle Valve (m)
Contraction (m)
Odinary Entrance (m)
Equivalent Length (m)
Equivalent Length (Added) (%)
Total Equivalent Length (m) 0.00 0.00 0.00 0.00 0.00
Velocity (m/s)
Re
Roughness (ε)
f,Larmina=16/Re
Assume: f,start
f1=1/(√f)
f2= -4log[(ε/d*3.71)+(1.26/Re√f)]
Δf,Turbulent = f1 - f2
Friction Factor (f)
ΔP/ 100m (kg/cm2.100m)
LINE FRICTION LOSS (kg/cm2)
INLINE EQUIPMENT
Bucket/ Tempo Strainer (kg/cm2G)
Y-Strainer (kg/cm2G)
Demister (kg/cm2G)
Flow Element (kg/cm2G)
Control Valve (kg/cm2G)
Exchanger (kg/cm2G)
Exit From Vessel (kg/cm2G)
Other (Orifice, Static Mixer, etc.) (kg/cm2G)
EQUIPMENT PRESSURE DROP (kg/cm2G) 0.00 0.00 0.00 0.00 0.00
LINE PRESSURE LOSS (kg/cm2G) 0.00 0.00 0.00 0.00 0.00
PRESSURE PROFILE
Upstream (kg/cm2G) 0.00 #VALUE! #VALUE! #VALUE! #VALUE!
Downstream (kg/cm2G) #VALUE! #VALUE! #VALUE! #VALUE!
PUMP CONDITION NPSHa & SHUTOFF PRESSURE CONDITION
Suction Pressure #VALUE! (kg/cm2G) Vapor Presure
Discharge Pressure #VALUE! (kg/cm2G) NPSHa
Diff.Pressure #VALUE! (kg/cm2) ESTIMATE SHUTOFF PRESSURE
Head (m) High Liquid Level in Drum
% Margin 10.00% (%) Margin Diff.P #VALUE!
Head (Selected) (m) Shutoff Pressure #VALUE!
 10 20 30 40 60 80 100 120 140 160 STD XS XXS 5S 10S 40S 80S
25 26 27 28 29 30 31 32 33 34 36 37 38 40 41 42 43
ANSI/ASME B36.10M-1985 ANSI/ASME B36.19M-1985
TABLE 2A
TABLE 2 DIMENSIONS OF WELDED
DIMENSIONS AND WEIGHTS OF WELDED AND SEAMLESS WROUGHT STEEL PIPE AND SEAMLESS STAINLESS
STEEL PIPE
Wall Thickness, mm Wall Thickness, mm Calculated Inside Diameter, mm
Inch Outside Standard Standard
Nominal Diameter, Schedule No. Extra-Strong Schedule No. Schedule No. Extra-Strong Schedule No.
Size mm Double Extra-Strong Double Extra-Strong
10 20 30 40 60 80 100 120 140 160 STD XS XXS 5S 10S 40S 80S 10 20 30 40 60 80 100 120 140 160 STD XS XXS 5S 10S 40S 80S
1/8" 13 10.3 ... ... ... 1.73 ... 2.41 ... ... ... ... 1.73 2.41 ... ... 1.24 1.73 2.41 ... ... ... 6.84 ... 5.48 ... ... ... ... 6.84 5.48 ... ... 7.82 6.84 5.48
1/4" 14 13.7 ... ... ... 2.24 ... 3.02 ... ... ... ... 2.24 3.02 ... ... 1.65 2.24 3.02 ... ... ... 9.22 ... 7.66 ... ... ... ... 9.22 7.66 ... ... 10.40 9.22 7.66
3/8" 15 17.1 ... ... ... 2.31 ... 3.20 ... ... ... ... 2.31 3.20 ... ... 1.65 2.31 3.20 ... ... ... 12.48 ... 10.70 ... ... ... ... 12.48 10.70 ... ... 13.80 12.48 10.70
1/2" 16 21.3 ... ... ... 2.77 ... 3.73 ... ... ... 4.78 2.77 3.73 7.47 1.65 2.11 2.77 3.73 ... ... ... 15.76 ... 13.84 ... ... ... 11.74 15.76 13.84 6.36 18.00 17.08 15.76 13.84
3/4" 17 26.7 ... ... ... 2.87 ... 3.91 ... ... ... 5.56 2.87 3.91 7.82 1.65 2.11 2.87 3.91 ... ... ... 20.96 ... 18.88 ... ... ... 15.58 20.96 18.88 11.06 23.40 22.48 20.96 18.88
1" 18 33.4 ... ... ... 3.38 ... 4.55 ... ... ... 6.35 3.38 4.55 9.09 1.65 2.77 3.38 4.55 ... ... ... 26.64 ... 24.30 ... ... ... 20.70 26.64 24.30 15.22 30.10 27.86 26.64 24.30
1.1/4" 19 42.2 ... ... ... 3.56 ... 4.85 ... ... ... 6.35 3.56 4.85 9.70 1.65 2.77 3.56 4.85 ... ... ... 35.08 ... 32.50 ... ... ... 29.50 35.08 32.50 22.80 38.90 36.66 35.08 32.50
1.1/2" 20 48.3 ... ... ... 3.68 ... 5.08 ... ... ... 7.14 3.68 5.08 10.15 1.65 2.77 3.68 5.08 ... ... ... 40.94 ... 38.14 ... ... ... 34.02 40.94 38.14 28.00 45.00 42.76 40.94 38.14
2" 21 60.3 ... ... ... 3.91 ... 5.54 ... ... ... 8.74 3.91 5.54 11.07 1.65 2.77 3.91 5.54 ... ... ... 52.48 ... 49.22 ... ... ... 42.82 52.48 49.22 38.16 57.00 54.76 52.48 49.22
2.1/2" 22 73.0 ... ... ... 5.16 ... 7.01 ... ... ... 9.53 5.16 7.01 14.02 2.11 3.05 5.16 7.01 ... ... ... 62.68 ... 58.98 ... ... ... 53.94 62.68 58.98 44.96 68.78 66.90 62.68 58.98
3" 23 88.9 ... ... ... 5.49 ... 7.62 ... ... ... 11.13 5.49 7.62 15.24 2.11 3.05 5.49 7.62 ... ... ... 77.92 ... 73.66 ... ... ... 66.64 77.92 73.66 58.42 84.68 82.80 77.92 73.66
3.1/2" 24 101.6 ... ... ... 5.74 ... 8.08 ... ... ... ... 5.74 8.08 ... 2.11 3.05 5.74 8.08 ... ... ... 90.12 ... 85.44 ... ... ... ... 90.12 85.44 ... 97.38 95.50 90.12 85.44
4" 25 114.3 ... ... ... 6.02 ... 8.56 ... 11.13 ... 13.49 6.02 8.56 17.12 2.11 3.05 6.02 8.56 ... ... ... 102.26 ... 97.18 ... 92.04 ... 87.32 102.26 97.18 80.06 110.08 108.20 102.26 97.18
5" 26 141.3 ... ... ... 6.55 ... 9.53 ... 12.70 ... 15.88 6.55 9.53 19.05 2.77 3.40 6.55 9.53 ... ... ... 128.20 ... 122.24 ... 115.90 ... 109.54 128.20 122.24 103.20 135.76 134.50 128.20 122.24
6" 27 168.3 ... ... ... 7.11 ... 10.97 ... 14.27 ... 18.26 7.11 10.97 21.95 2.77 3.40 7.11 10.97 ... ... ... 154.08 ... 146.36 ... 139.76 ... 131.78 154.08 146.36 124.40 162.76 161.50 154.08 146.36
8" 28 219.1 ... 6.35 7.04 8.18 10.31 12.70 15.09 18.26 20.62 23.01 8.18 12.70 22.23 2.77 3.76 8.18 12.70 ... 206.40 205.02 202.74 198.48 193.70 188.92 182.58 177.86 173.08 202.74 193.70 174.64 213.56 211.58 202.74 193.70
10" 29 273.0 ... 6.35 7.80 9.27 12.70 15.09 18.26 21.44 25.40 28.58 9.27 12.70 25.40 3.40 4.19 9.27 12.70 ... 260.30 257.40 254.46 247.60 242.82 236.48 230.12 222.20 215.84 254.46 247.60 222.20 266.20 264.62 254.46 247.60
12" 30 323.8 ... 6.35 8.38 10.31 14.27 17.48 21.44 25.40 28.58 33.32 9.53 12.70 25.40 3.96 4.57 9.53 12.70 ... 311.10 307.04 303.18 295.26 288.84 280.92 273.00 266.64 257.16 304.74 298.40 273.00 315.88 314.66 304.74 298.40
14" 31 355.6 6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71 9.53 12.70 ... 3.96 4.78 ... ... 342.90 339.76 336.54 333.34 325.42 317.50 307.94 300.02 292.10 284.18 336.54 330.20 ... 347.68 346.04 ... ...
16" 32 406.4 6.35 7.92 9.53 12.70 16.66 21.44 26.19 30.96 36.53 40.49 9.53 12.70 ... 4.19 4.78 ... ... 393.70 390.56 387.34 381.00 373.08 363.52 354.02 344.48 333.34 325.42 387.34 381.00 ... 398.02 396.84 ... ...
18" 33 457 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24 9.53 12.70 ... 4.19 4.78 ... ... 444.30 441.16 434.74 428.46 418.90 409.34 398.28 387.14 377.66 366.52 437.94 431.60 ... 448.62 447.44 ... ...
20" 34 508 6.35 9.53 12.70 15.09 20.62 26.19 32.54 38.10 44.45 50.01 9.53 12.70 ... 4.78 5.54 ... ... 495.30 488.94 482.60 477.82 466.76 455.62 442.92 431.80 419.10 407.98 488.94 482.60 ... 498.44 496.92 ... ...
22" 35 559 6.35 9.53 12.70 ... 22.23 28.58 34.93 41.28 47.63 53.98 9.53 12.70 ... 4.78 5.54 ... ... 546.30 539.94 533.60 ... 514.54 501.84 489.14 476.44 463.74 451.04 539.94 533.60 ... 549.44 547.92 ... ...
24" 36 610 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 9.53 12.70 ... 5.54 6.35 ... ... 597.30 590.94 581.46 575.04 560.78 548.08 532.22 517.96 505.26 490.92 590.94 584.60 ... 598.92 597.30 ... ...
26" 37 660 7.92 12.70 ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 644.16 634.60 ... ... ... ... ... ... ... ... 640.94 634.60 ... ... ... ... ...
28" 38 711 7.92 12.70 15.88 ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 695.16 685.60 679.24 ... ... ... ... ... ... ... 691.94 685.60 ... ... ... ... ...
30" 39 762 7.92 12.70 15.88 ... ... ... ... ... ... ... 9.53 12.70 ... 6.35 7.92 ... ... 746.16 736.60 730.24 ... ... ... ... ... ... ... 742.94 736.60 ... 749.30 746.16 ... ...
32" 40 813 7.92 12.70 15.88 17.48 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 797.16 787.60 781.24 778.04 ... ... ... ... ... ... 793.94 787.60 ... ... ... ... ...
34" 41 864 7.92 12.70 15.88 17.48 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 848.16 838.60 832.24 829.04 ... ... ... ... ... ... 844.94 838.60 ... ... ... ... ...
36" 42 914 7.92 12.70 15.88 19.05 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 898.16 888.60 882.24 875.90 ... ... ... ... ... ... 894.94 888.60 ... ... ... ... ...
38" 43 965 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 945.94 939.60 ... ... ... ... ...
40" 44 1016 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 996.94 990.60 ... ... ... ... ...
42" 45 1067 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1047.94 1041.60 ... ... ... ... ...
44" 46 1118 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1098.94 1092.60 ... ... ... ... ...
46" 47 1168 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1148.94 1142.60 ... ... ... ... ...
48" 48 1219 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1199.94 1193.60 ... ... ... ... ...
52" 49 1321 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
56" 50 1422 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
60" 51 1524 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
64" 52 1626 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
68" 53 1727 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
72" 54 1829 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
76" 55 1930 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
80" 56 2032 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...

705193544.xls / ANSI ( Page 8 of 11 )

PROCESS DEPARTMENT
PUMP
PIPINGDESIGN CALCULATION
PRESSURE DROP & SHEET
- VERSION HISTORY
Version Description of Modifications Date Remarks
Originator:
Winai P.
1.0 Unknown Klaikangwon P.

- Minimize Template
- JIS Standard
- Combo box for pipe schedule
- Add trial & error for friction factor
(VB Code)
2.0 - Guide Sheet 23-Dec-13 Edit from ver.1
- Help Sheet
- Version Sheet

- Add checkbox for Cover and Checklist sheet

3.0 - Unlock drawing area 26-Dec-13

4.0 - Remove error at row 116 28-Jan-14

- Unhide formular
GENERAL
Design criteria for pressure of equipments and instruments for pump's hydraulic calculation.

Item Type Pressure drop Pressure drop (Instrument 's Comment)

kg/cm2 MPa kPa Bar Kpa
Strainer Y-type, T-type 0.05 0.005 4.903 0.049
Bucket 0.10 0.010 9.807 0.098
Temporary (Basket, Cone) 0.02 0.002 1.961 0.020
Flexible Hose - Negligible Negligible Negligible Negligible
Refrigerator Unit Condensor Negligible Negligible Negligible Negligible
Heat Exchanger Spiral - Hot Side 0.7 0.069 68.647 0.686
Spiral - Cold Side 0.7 0.069 68.647 0.686
Plate 1.00 0.098 98.067 0.981
Fin - Tube 0.005 0.000 0.500 0.005
Shell - Tube 0.7 0.069 68.647 0.686
Jacket STD 0.5 0.049 49.033 0.490
Chiller STD 0.7 0.069 68.647 0.686
Static Mixer STD 0.1 0.010 9.807 0.098
Suction Pot STD 0.001 0.000 0.098 0.001
Torigonal Mill STD 1.0 0.098 98.067 0.981
Filter Oridinary 0.70 0.069 68.647 0.686
Membrane 1.0 0.098 98.067 0.981
Cartridge, Coalescer 1.0 0.098 98.067 0.981
Filter press 0.5 0.049 49.033 0.490
Bag Filter 1.0 0.098 98.067 0.981
Control Valve All type 0.5 0.049 49.033 0.490
Loading arm Truck Loading Arm 3" 0.3 0.029 29.420 0.294
Truck Vapor Return Arm 2" 0.1 0.010 9.807 0.098
Ship Loading Arm 8" 0.5 0.049 49.033 0.490
Ship Vapor Return Arm 4" 0.5 0.049 49.033 0.490
Flow meter Differential pressure type
- Orifice 0.30 0.029 29.420 0.294
- Venturi 0.10 0.010 9.807 0.098
- Nozzle 0.10 0.010 9.807 0.098
- Pilot tube 0.10 0.010 9.807 0.098
Turbine type 1.00 0.098 98.067 0.981
Magnetic type 0.00 0.000 0.000 0.000
Ultra sonic type 0.00 0.000 0.000 0.000
Karman vortex type 0.10 0.010 9.807 0.098
Colioris type 0.30 0.029 29.420 0.294
Rotameter 0.20 0.020 19.613 0.196
Thermal mass flow meter 0.00 0.000 0.000 0.000

Positive Displacement Flow Meter 0.50 0.049 49.033 0.490

Distributor Spray nozzle 1.0 - 2.0 0.098 - 0.196 98.1 - 196.1 0.981 - 1.961
Pipe 0.30 0.029 29.420 0.294
Remark