1 SAFETY VALVES (MKS) Spec. No.

2 CALCULATION SPEC. SHEET Sheet No. 1

3 Client : AEC Project AEC No.2 PTA
4 Tag.No. SV-2111
5 EFD No. EFD-211
6 Causes of Overpressure Note kg/h Remarks
7 (a) Failure of feed, reflux or cooling medium 1,180,000 Cooling water failure
8 (throughput equals vapors generated by net heat input at 20Kg/cm2 G
9 at accumulation pressure.)
10 (b) Closed outlet valves at vessel or pump 1,124,685 Stream No. 202
11 (throughput equals normal flow from vessel or pump capacity) Mass Balance : Case C3
12 (c) Closed outlet valves at heater
13 (throughput equals liquid and/or vapor leaving heater
14 at accumulation pressure.)
15 (d) External Fire 1,522
16 (e) Vaporization in exchanger
17 (f) Thermal expansion
18 (g) Tube failure
19
20 (h) Control valve fail open
21 (i) Design Flowrate 1,180,000 Vapor
22
23
24
25 Protected Equipment Pressure Design Basis for Design
26 Number And Name Operating Design Temp. Back Pressure kg/cm2 G 0.1
27 kg/cm g
2
C
o
Set Pressure kg/cm2 G 20
28 R-201-1 15 20 270 Blow Out Temp. ℃ 214
29 E-201-1 Tube Side 15 20 230 Accumulation (%) Max. 10
30 E-202-1 Tube Side 15 20 205 Calculated Area mm2
31 E-203A-1 Tube Side 15 20 180 Actual Area mm2
32 E-203B-1 Tube Side 15 20 165 Size & Orifice
33 E-204-1 Tube Side 15 20 130 Material SUS317L
34 Rating(In/Out) #300RF/#300RF
35 Cause (a) Accessories
36 Process Fluid VTA1(V) With RD-2111
37 MW -Vapor 36.98 Type : Bellow Type
38 Density, Kg/m3
39 Gas Z 0.919
40 Cp/Cv 1.237
41 Latent Heat at SP, kcal/kg 135.4
42 Relieving Inlet Temp, oC 214
43 Relieving Outlet Temp, C o
214
44
45 Note:
46
47
48
49
50
51
52 3 Approved
53 2 Checked
54 1 Designed
55 Rev Description by Checked Approved Date Date 2004.4.12

HITACHI
CUSTOMER SHEET No.

PROJECT SAFETY VALVE DATE

LOCATION CALCULATION SHEET

- API STANDARD 520 -

ITEM No. SV-2111A-F

SETTING LOCATION R-201-1

PROTECT ITEM R-201-1,E-201-1 Tube Side, E-202-1 Tube Side, E-203A-1 Tube Side, E-203B-1 Tube Side, E-204-1 Tube Side

FLUID NAME

DISCHARGE DATA

OPERATING PRESSURE [Kg/cm ･G]2

ρ : DENSITY [Kg/m3] 20.48

OPERATING TEMPERATURE [ﾟC] M : MOL. WEIGHT [Kg/Kgmol] 38.19

P : DISCHARGE PRESSURE [Kg/cm ･G]2

20.0 h : LATENT HEAT [Kcal/Kg] 135.4

T : DISCHARGE TEMPERATURE [ﾟC] 214.0 Z : COMPRESSIBILITY FACTOR [-] 0.919

Pb : BACK PRESSURE [Kg/cm2･G] 0.1 k : RATIO OF THE SPECIFIC HEAT [-] 1.237

REQUIRED CAPACITY VAPOR / LIQUID / STEAM Kg/h

CAUSE Cooling Water Failure Pieces / unit 6 VAPOR 196,667

DISCHARGE AREA CALCULATION DATA

P1 : SET PRESSURE [Kg/cm2･A] 21.03 ALLOWABLE OVERPRESSURE 10.00

P2 : UPSTREAM RELIEVE. PRESS. [Kg/cm2･A] 23.03 r = P3/P1 0.05

P3 : BACK PRESSURE [Kg/cm2･A] 1.13 Pcf/P1 : CRITICAL PRESSURE RATIO 0.56

T1 : DISCHARGE TEMPERATURE [K] 487.15 Kc : COMBINATION CAPACITY FACTOR 0.90

Kd : COEFF. OF DISCHARGE 0.975 Kv : CORRECT. F. DUE TO VISCOSITY -

Kb : CORRECT. F. DUE TO BACK PRESS. (Kw for Liquid) 0.90 Kp : CORRECT. F. DUE TO OVERPRESSURE -

Kn : CORRECT. F. FOR NAPIER EQUIPMENT - Ksh : CORRECT. F. DUE TO SUPERHEAT -

DISCHARGE AREA CALCULATION

STREAM EQUATION CALCULATION RESULT

CRITICAL VAPOR FLOW C = 520 * k*(2/(k+1)) (K+1/(K-1))

340.92

A = { W / (0.745*C*Kd*P2*Kb) * Z*T1/M } / Kc 145.74

SUB-CRITICAL VAPOR FLOW F = k / (k-1) * r2/k * ((1-r(k-1) / k) / (1-r)) -

A = { W / (547.8*Kd*F) * (Z*T1) / (M*P2*(P2-P3)) } / Kc -

STEAM FLOW A = { W / (51.5*P2*Kd*Kn*Ksh) } / Kc -

LIQUID FLOW A = { W / (5043*Kd*Kw*Kv*Kp) * ρ/ (1000*(1.25*P1-P3)) } / Kc -

CALCULATION RESULT OF REQUIRED DISCHARGE AREA [cm ]

2
145.74

SIZE SELECT

SELECTED DISCHARGE AREA [cm2] 167.742 SELECTED TYPE T

VALVE SPECIFICATION

TYPE

MATERIAL DISK BODY

CONNECTION INLET 8B OUTLET 10B

ACCESSORIES

NOTE
CUSTOMER CAPACITY CALCULATION SHEET SHEET No.

ITEM No. SV-2111A-F

EXTERNAL FIRE

EQUIPMENT ITEM No. WETTED SURFACE AREA ITEM No.

EQUIPMENT TYPE (1 : VESSEL,TOWER , 2 : HE) 1 VESSEL R-201 452.40

DIAMETER [m] 8.5 TUBE SIDE OF HEAT EXCHANGER E-201,201 79.70

TANGENT LENGTH [m] 11 TUBE SIDE OF HEAT EXCHANGER E-203A,303B 32.70

SHELL LENGTH OF HE [m] TUBE SIDE OF HEAT EXCHANGER E-204 17.00

SHELL LENGTH OF U-TUBE H.E. [m] k : THERMAL CONDUCTIVITY OF INSULATION (BTU/FT2 H F/IN) 0.070

CHANNEL LENGTH 1 OF HE [m] F' : ENVIRONMENT FACTOR (CALCULATED) 0.0004

CHANNEL LENGTH 2 OF HE [m] F : ENVIRONMENT FACTOR (SELECTED) 0.03

PORTION OF WETTED SURFACE AREA 1 A TOTAL WETTED SURFACE AREA [m ]

2
581.80

INSULATION THICKNESS [m] 0.25 V1 = F*A 0.82

5.55

THERM.COND.OF INSUL.MATERIAL [Kcal/mhrﾟC] 0.10192 W : REQUIRED CAPACITY 37140*V1/h [Kg/Hr] 1,522

HEAT EXCHANGER TUBE FAILURE

OPE. PRESS. OF HIGH PRESSURE SIDE [Kg/cm2･A] P2 [Kg/cm2･A] -

DES. PRESS. OF LOW PRESSURE SIDE [Kg/cm ･A] 2

ρ : LIQUID DENSITY OF HIGH PRESSURE SIDE [Kg/m3]

TUBE INSIDE DIAMETER [mm] M : MOL. WEIGHT OF HIGH PRESSURE SIDE

OPE. TEMPERATURE OF HIGH PRESSURE SIDE [ﾟC] W : FLOW RATE (VAPOR/GAS) [Kg/Hr] -

W : FLOW RATE (LIQUID) [Kg/Hr] -

THERMAL EXPANSION (LIQUID)

EQUIPMENT ITEM No. DT : DIFFERENCIAL TEMPERATURE [ﾟC]

HEAT TRANSFER AREA [m ] 2

Q : HEAT ABSORPTION RATE [Kcal/Hr] -

HEAT TRANSFER COEFFICIENT [Kcal/m hrﾟC]

2
β : CUBICAL EXPANSION COEFF. [-]

HEATING MEDIUM TEMPERATURE [ﾟC] Cp : SPECIFIC HEAT OF LIQUID [Kcal/Kg･K]

LIQUID TEMPERATURE [ﾟC] W : FLOW RATE Q*β/Cp [Kg/Hr] -

VAPORIZATION IN EXCHANGER / REACTOR

EQUIPMENT ITEM No. Q : HEAT ABSORPTION RATE [Kcal/Hr] -

HEAT TRANSFER AREA [m ] 2

h : LATENT HEAT [Kcal/Kg] -

HEAT TRANSFER COEFFICIENT [Kcal/m hrﾟC]

2
W : FLOW RATE Q/h [Kg/Hr] -

HEATING MEDIUM TEMPERATURE [ﾟC]

LIQUID TEMPERATURE [ﾟC]

FLOW RATE FROM PIPING

d : PIPING INSIDE DIAMETER [mm] W : FLOW RATE 0.28*(d/10)2*v*ρ [Kg/Hr] -

v : VELOCITY [m/sec.]

ρ : DENSITY [Kg/m3]

OTHERS

CAUSE

Q : HEAT DUTY [Kcal/Hr]

h : LATENT HEAT [Kcal/Hr] W : CAPACITY [Kg/Hr]

SELECTED REQUIRED CAPACITY

CAUSE W : CAPACITY [Kg/Hr] 1,180,000

REMARKS

*1 Heat Exchanger Tube Failure

The flow rate into the low-pressure side of the equipment caused by rupture of a tube should be based on fluid entering

from an opening with an orifice coefficient of 0.7 and an area equal to twice the cross-sectional area of one tube based on APE 521.
 1 SAFETY VALVES (MKS) Spec. No.
2 CALCULATION SPEC. SHEET Sheet No. 1
3 Client : AEC Project AEC No.2 PTA
4 Tag.No. SV-2126
5 EFD No. EFD-212
6 Causes of Overpressure Note kg/h Remarks
7 (a) Failure of feed, reflux or cooling medium
8 (throughput equals vapors generated by net heat input
9 at accumulation pressure.)
10 (b) Closed outlet valves at vessel or pump
11 (throughput equals normal flow from vessel or pump capacity)
12 (c) Closed outlet valves at heater
13 (throughput equals liquid and/or vapor leaving heater
14 at accumulation pressure.)
15 (d) External Fire
16 (e) Vaporization in exchanger
17 (f) Thermal expansion
18 (g) Tube failure
19 (h) Feed from Piping 122
20 (i) Control valve fail open
21 (j) Design Flowrate 122 Vapor
22
23
24
25 Protected Equipment Pressure Design Basis for Design
26 Number And Name Operating Design Temp. Back Pressure kg/cm2 G 0.1
27 kg/cm g
2
C
o
Set Pressure kg/cm2 G 5.0
28 CO2 Analyzer 5 50 Blow Out Temp. ℃ 50
29 Accumulation (%) Max. 10
30 Calculated Area mm2
31 Actual Area mm2
32 Size & Orifice
33 Material SUS316L
34 Rating(In/Out) #150RF/#150RF
35 Cause (h) Accessories
36 Process Fluid VTA3
37 MW -Vapor 28.4
38 Density, Kg/m3
39 Gas Z 0.999
40 Cp/Cv 1.402
41 Latent Heat at SP, kcal/kg
42 Relieving Inlet Temp, oC 50
43 Relieving Outlet Temp, C o
50
44
45 Note:
46
47
48
49
50
51
52 3 Approved
53 2 Checked
54 1 Designed
55 Rev Description by Checked Approved Date Date

HITACHI
 Area Selected
cm2 Area Type Inlet size Outlet size
0.000 0.710 D 3/4B 1B
D 0.710 1.265 E 1B 2B
E 1.265 1.981 F 1-1/2B 2B
F 1.981 3.245 G 1-1/2B 2-1/2B
G 3.245 5.065 H 1-1/2B 3B
H 5.065 8.303 J 2B 3B
J 8.303 11.858 K 2-1/2B 4B
K 11.858 18.406 L 3B 6B
L 18.406 23.266 M 3B 6B
M 23.266 28.000 N 4B 6B
N 28.000 41.161 P 4B 6B
P 41.161 71.290 Q 6B 8B
Q 71.290 103.226 R 6B 8B
R 103.226 167.742 T 8B 10B
T 167.742