AGCSL Pressure Relief Valve Sizing & Selection Report

'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 Valve ID 41 SIZING DATA

I
2 Tag No. PSV-81013A & PSV-82013A 42 Design Code ASME Section I Sizing Std.
3 Service Superheated Steam 43 Sizing Basis Blocked Discharge
4 PID No. 44 Fluid State at Inlet Steam
5 Line No. Safety Valve-I onSuperheater Outlet Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties

C
7 GENERAL 47 Fluid Name Steam
8 Valve Type Conventional, Direct Spring-Op 48 Molecular Weight, M 18.020
9 Safety / Relief Safety Balanced No 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Open 50 Ratio of Sp. Heats, k (Cp / Cv) 1.310
11 CONNECTIONS 51 Saturation Temperature 266.122 °C
12 Inlet 3" Flngd. 1500# RF Standard 52

N
13 Outlet 6" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base AS SA217-WC6 55
16 Bonnet / Cylinder AS SA217-WC6 56
17 Nozzle Stainless Steel 57
18 Disc Inconel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
E
20 Spindle Stainless Steel 60 K, Steam Kd, Steam 0.878 0.975
21 Guide Nickel Alloy 61 Kb Kc 1.0 1
22 Spring High Temp Alloy Steel 62 Kn Ksh 1 0.761
23 Gaskets N/A 63 Ksc
24 Bellows N/A 64 Required Capacity Unit kg/hr
25 Cap Type Plain Lift Lever 65 Total 39522
R

26 NACE MR0175/ISO 15156:2015 N/A 66

Accessories

27 Test Gag 67 Pressures Unit kg/cm² g

28 Weather Hood 68 MAWP Operating 51 47.2
29 69 Set CDTP 50.25 50.25
30 70 Over Pressure 1.508 3%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
E

32 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL 72 Back Constant Superimposed 0

33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 3.373 3.976 74 Total 0
35 (in²) Data Set Orifice ASME M2 75 Inlet Loss 0 0%
36 Unit Required kg/hr 39522 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Saturated Superheated 46591.363 77 Temperatures Unit °C
Normal System
F

38 78
39 Reaction Force, Open Discharge 14510.2 N 79 Operating Relieving 532 532
40 Noise Level (db), Open Discharge 157.5 at 1-m 80 Design Min Design Max 560
1. Painting shall be as per manufacturers standard PS-114. A
2. ASME V Stamp shall be provided. 8.75
3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable. B
Valve Dimensions
in

4. MPT for Body/Bonnet.

E

7.5
5. LPT for Nozzle/Disc
Tag Notes

C
6. IGC for Nozzle.
7. PMI for Trim as applicable. 39.12
8. Restricted capacity @90% is 41933 Kg/Hr. Weight
9. There wont be any effect on performance of the valve with 10% back pressure.
kg

10. Blowdown shall be 2-4%.

193.23
11. Spring MOC shall be Tungsten Alloy Steel.
R

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

 AGCSL Pressure Relief Valve Calculation Report
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES

I
2 Tag No. PSV-81013A & PSV-82013A 12 1. Painting shall be as per manufacturers standard PS-114.
3 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL Qty. 2 13 2. ASME V Stamp shall be provided.
4 SIZING DATA 14 3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable.
4. MPT for Body/Bonnet.
5 Design Code ASME Section I Sizing Std. 15
5. LPT for Nozzle/Disc
6 Fluid State at Inlet Steam 16 6. IGC for Nozzle.

C
7 CALCULATION SUMMARY
8 Required 39522 kg/hr 18 Required 3.373 in²
Flow Area
9 Rated 46591.363 kg/hr 19 Selected 3.976 in²
10 Reaction Force, Open Discharge 14510.2 N 20 Noise Level (db), Open Discharge 157.5 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 18.020 18.020

N
Ratio of Specific Heats k 1.310 1.310
Inlet Stagnation Enthalpy ho 3507.1 KJ/kg 1507.8 BTU/lb
Process Cond. Required Mass Flow Wreq 39522 kg/hr 87131.095 lb/hr
Set Pressure Pset 50.25 kg/cm² g 714.723 psig
Over Pressure Pover 1.508 kg/cm² g 21.442 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 0 kg/cm² g 0 psig
E
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 532 °C 1449.270 °R
Distance from Valve (noise) r 1m 3.2808 ft
Rupture Disc CCF Kc 1 1
Superheat Correction Factor Ksh 0.761 0.761
Supercritical Correction Factor Ksc 1.0 1.0
R

Valve Data Discharge Coefficient (actual) Kd 0.975 0.975

Discharge Coefficient (derated) K 0.878 0.878
Orifice Area A 3.976 in² 3.976 in²
Back Press. Correction Factor Kb 1.0 1.0
Outlet Diameter Do 6.06 in 6.06 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio
E

P1 = Pset + Pover - Ploss + Patm P1 750.861 psia

P2 = Pback + Patm P2 14.696 psia
PR = P2 / P1 PR 0.02

Calculate Napier Correction Factor Kn 1

If (1500 psia ≤ P1 ≤ 3200 psia) and (Kn > 1), then Kn = (0.1906* P1 - 1000) / (0.2292 * P1 - 1061), else Kn = 1.0
F

Calculate Capacity of Selected Valve W 46591.363 kg/hr 102716.374 lb/hr

W = 51.5 * A * P1 * K * Kb * Kc * Kn * Ksh * Ksc

Calculate Required Orifice Area Areq 3.373 in² 3.373 in²

Areq = A * Wreq / W
E

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 2

R
 AGCSL Pressure Relief Valve Calculation Report
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES

I
2 Tag No. PSV-81013A & PSV-82013A 12 1. Painting shall be as per manufacturers standard PS-114.
3 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL Qty. 2 13 2. ASME V Stamp shall be provided.
4 SIZING DATA 14 3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable.
4. MPT for Body/Bonnet.
5 Design Code ASME Section I Sizing Std. 15
5. LPT for Nozzle/Disc
6 Fluid State at Inlet Steam 16 6. IGC for Nozzle.

C
7 CALCULATION SUMMARY
8 Required 39522 kg/hr 18 Required 3.373 in²
Flow Area
9 Rated 46591.363 kg/hr 19 Selected 3.976 in²
10 Reaction Force, Open Discharge 14510.2 N 20 Noise Level (db), Open Discharge 157.5 at 1 m
Calculate Mass Flow (for Noise Calc) W 114129.304 lb/hr
W = 51.5 * A * P1 * Kd * Kb * Kc * Kn * Ksh * Ksc

N
Calculate Noise Level at 100-ft (30-m) L100 127.9 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 157.5 db

Lp = L100 - 20 * log(r / 100)
E
Calculate Outlet Static Pressure Po 40.778 psig
Ao = (π * Do^2) / 4
Po = [0.02764 * A * P1 * Kd * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5) / Ao] - Patm

Calculate Reaction Force for Open Discharge Fr 14510.2 N 3262 lbf

Fr = 0.03593 * A * P1 * Kd * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5) + (Ao * Po)
R

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 3

E
F
E
R
 AGCSL Pressure Relief Valve Dimensional Drawing
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY

I
2 Tag No. PSV-81013A & PSV-82013A 8 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL
3 Service Superheated Steam 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Safety Valve-I onSuperheater Outlet Quantity 11 Inlet 3" Flngd. 1500# RF Standard
6 2 12 Outlet 6" Flngd. 150# RF ASME B16.5

C
Wt.= 426 lb = 193.23 kg

N
A= 8.75 in = 222.25 mm

E B= 7.5 in = 190.50 mm

C= 39.12 in = 993.78 mm
R

E= 3 in = 76.20 mm
E
F

1. Painting shall be as per manufacturers standard PS-114.

2. ASME V Stamp shall be provided. • Accessories not shown.
3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable. • Actual valve may vary from.
Dimension Notes

4. MPT for Body/Bonnet.

image.
E
Tag Notes

5. LPT for Nozzle/Disc

6. IGC for Nozzle.
7. PMI for Trim as applicable.
8. Restricted capacity @90% is 41933 Kg/Hr.
9. There wont be any effect on performance of the valve with 10% back pressure.
10. Blowdown shall be 2-4%.
11. Spring MOC shall be Tungsten Alloy Steel.
R
 AGCSL Pressure Relief Valve Sizing & Selection Report
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 Valve ID 41 SIZING DATA

I
2 Tag No. PSV-81013B & PSV-82013B 42 Design Code ASME Section I Sizing Std.
3 Service Superheated Steam 43 Sizing Basis Blocked Discharge
4 PID No. 44 Fluid State at Inlet Steam
5 Line No. Safety Valve-II onSuperheater OutletQuantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties

C
7 GENERAL 47 Fluid Name Steam
8 Valve Type Conventional, Direct Spring-Op 48 Molecular Weight, M 18.020
9 Safety / Relief Safety Balanced No 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Open 50 Ratio of Sp. Heats, k (Cp / Cv) 1.310
11 CONNECTIONS 51 Saturation Temperature 266.737 °C
12 Inlet 3" Flngd. 1500# RF Standard 52

N
13 Outlet 6" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base AS SA217-WC6 55
16 Bonnet / Cylinder AS SA217-WC6 56
17 Nozzle Stainless Steel 57
18 Disc Inconel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
E
20 Spindle Stainless Steel 60 K, Steam Kd, Steam 0.878 0.975
21 Guide Nickel Alloy 61 Kb Kc 1.0 1
22 Spring High Temp Alloy Steel 62 Kn Ksh 1 0.761
23 Gaskets N/A 63 Ksc
24 Bellows N/A 64 Required Capacity Unit kg/hr
25 Cap Type Plain Lift Lever 65 Total 39522
R

26 NACE MR0175/ISO 15156:2015 N/A 66

Accessories

27 Test Gag 67 Pressures Unit kg/cm² g

28 Weather Hood 68 MAWP Operating 51 47.2
29 69 Set CDTP 50.75 50.75
30 70 Over Pressure 1.522 3%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
E

32 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL 72 Back Constant Superimposed 0

33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 3.340 3.976 74 Total 0
35 (in²) Data Set Orifice ASME M2 75 Inlet Loss 0 0%
36 Unit Required kg/hr 39522 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Saturated Superheated 47053.055 77 Temperatures Unit °C
Normal System
F

38 78
39 Reaction Force, Open Discharge 14670.1 N 79 Operating Relieving 532 532
40 Noise Level (db), Open Discharge 157.6 at 1-m 80 Design Min Design Max 560
1. Painting shall be as per manufacturers standard PS-114. A
2. ASME V Stamp shall be provided. 8.75
3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable. B
Valve Dimensions
in

4. MPT for Body/Bonnet.

E

7.5
5. LPT for Nozzle/Disc
Tag Notes

C
6. IGC for Nozzle.
7. PMI for Trim as applicable. 39.12
8. Restricted capacity @90% is 42348 Kg/Hr. Weight
9. There wont be any effect on performance of the valve with 10% back pressure.
kg

10. Blowdown shall be 2-4%.

193.23
11. Spring MOC shall be Tungsten Alloy Steel.
R

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

 AGCSL Pressure Relief Valve Calculation Report
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES

I
2 Tag No. PSV-81013B & PSV-82013B 12 1. Painting shall be as per manufacturers standard PS-114.
3 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL Qty. 2 13 2. ASME V Stamp shall be provided.
4 SIZING DATA 14 3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable.
4. MPT for Body/Bonnet.
5 Design Code ASME Section I Sizing Std. 15
5. LPT for Nozzle/Disc
6 Fluid State at Inlet Steam 16 6. IGC for Nozzle.

C
7 CALCULATION SUMMARY
8 Required 39522 kg/hr 18 Required 3.340 in²
Flow Area
9 Rated 47053.055 kg/hr 19 Selected 3.976 in²
10 Reaction Force, Open Discharge 14670.1 N 20 Noise Level (db), Open Discharge 157.6 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 18.020 18.020

N
Ratio of Specific Heats k 1.310 1.310
Inlet Stagnation Enthalpy ho 3506.6 KJ/kg 1507.6 BTU/lb
Process Cond. Required Mass Flow Wreq 39522 kg/hr 87131.095 lb/hr
Set Pressure Pset 50.75 kg/cm² g 721.835 psig
Over Pressure Pover 1.522 kg/cm² g 21.655 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 0 kg/cm² g 0 psig
E
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 532 °C 1449.270 °R
Distance from Valve (noise) r 1m 3.2808 ft
Rupture Disc CCF Kc 1 1
Superheat Correction Factor Ksh 0.761 0.761
Supercritical Correction Factor Ksc 1.0 1.0
R

Valve Data Discharge Coefficient (actual) Kd 0.975 0.975

Discharge Coefficient (derated) K 0.878 0.878
Orifice Area A 3.976 in² 3.976 in²
Back Press. Correction Factor Kb 1.0 1.0
Outlet Diameter Do 6.06 in 6.06 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio
E

P1 = Pset + Pover - Ploss + Patm P1 758.186 psia

P2 = Pback + Patm P2 14.696 psia
PR = P2 / P1 PR 0.019

Calculate Napier Correction Factor Kn 1

If (1500 psia ≤ P1 ≤ 3200 psia) and (Kn > 1), then Kn = (0.1906* P1 - 1000) / (0.2292 * P1 - 1061), else Kn = 1.0
F

Calculate Capacity of Selected Valve W 47053.055 kg/hr 103734.230 lb/hr

W = 51.5 * A * P1 * K * Kb * Kc * Kn * Ksh * Ksc

Calculate Required Orifice Area Areq 3.340 in² 3.340 in²

Areq = A * Wreq / W
E

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 2

R
 AGCSL Pressure Relief Valve Calculation Report
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES

I
2 Tag No. PSV-81013B & PSV-82013B 12 1. Painting shall be as per manufacturers standard PS-114.
3 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL Qty. 2 13 2. ASME V Stamp shall be provided.
4 SIZING DATA 14 3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable.
4. MPT for Body/Bonnet.
5 Design Code ASME Section I Sizing Std. 15
5. LPT for Nozzle/Disc
6 Fluid State at Inlet Steam 16 6. IGC for Nozzle.

C
7 CALCULATION SUMMARY
8 Required 39522 kg/hr 18 Required 3.340 in²
Flow Area
9 Rated 47053.055 kg/hr 19 Selected 3.976 in²
10 Reaction Force, Open Discharge 14670.1 N 20 Noise Level (db), Open Discharge 157.6 at 1 m
Calculate Mass Flow (for Noise Calc) W 115260.256 lb/hr
W = 51.5 * A * P1 * Kd * Kb * Kc * Kn * Ksh * Ksc

N
Calculate Noise Level at 100-ft (30-m) L100 127.9 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 157.6 db

Lp = L100 - 20 * log(r / 100)
E
Calculate Outlet Static Pressure Po 41.319 psig
Ao = (π * Do^2) / 4
Po = [0.02764 * A * P1 * Kd * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5) / Ao] - Patm

Calculate Reaction Force for Open Discharge Fr 14670.1 N 3298 lbf

Fr = 0.03593 * A * P1 * Kd * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5) + (Ao * Po)
R

Printed On: 16-Jul-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 3

E
F
E
R
 AGCSL Pressure Relief Valve Dimensional Drawing
'Formerly Pentair Sanmar Limited' YSS1 15-Jul-2021

India

A
ksm1@sanmargroup.com
Quote Number: No Prpd. Chk. Appr. Date Revision
Client: Thermax Babcock and Wilcox Energy Solutions
Location: End-User Ref. No.:
Project: PL2022-24-PEMEX Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY

I
2 Tag No. PSV-81013B & PSV-82013B 8 Valve Model No. 3 M2 6 HCI-R-68-FN-SPL
3 Service Superheated Steam 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Safety Valve-II onSuperheater OutletQuantity 11 Inlet 3" Flngd. 1500# RF Standard
6 2 12 Outlet 6" Flngd. 150# RF ASME B16.5

C
Wt.= 426 lb = 193.23 kg

N
A= 8.75 in = 222.25 mm

E B= 7.5 in = 190.50 mm

C= 39.12 in = 993.78 mm
R

E= 3 in = 76.20 mm
E
F

1. Painting shall be as per manufacturers standard PS-114.

2. ASME V Stamp shall be provided. • Accessories not shown.
3. RT/UT as applicable for Body/Bonnet/Nozzle/Disc as applicable. • Actual valve may vary from.
Dimension Notes

4. MPT for Body/Bonnet.

image.
E
Tag Notes

5. LPT for Nozzle/Disc

6. IGC for Nozzle.
7. PMI for Trim as applicable.
8. Restricted capacity @90% is 42348 Kg/Hr.
9. There wont be any effect on performance of the valve with 10% back pressure.
10. Blowdown shall be 2-4%.
11. Spring MOC shall be Tungsten Alloy Steel.
R