Ejemplo de Calculo Recipiente A Presion

Pressure Vessel Engineering, Ltd.
120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 11/12/2009
CUSTOMER
Pressure Vessel Engineering Ltd
120 Randall Drive, Suite B
Waterloo, Ontario N2V 1C6
VESSEL LOCATION
Pressure Vessel Engineering Ltd
120 Randall Drive, Suite B
Waterloo, Ontario N2V 1C6
VESSEL DESCRIPTION
Sample Tower
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1,2007 Edition, 2008 Addenda
with Advanced Pressure Vessel, Version: 10.1.5
Vessel is ASME Code Stamped
Wind Analysis performed in accordance with IBC 2006

Seismic Analysis performed in accordance with IBC 2006
Job No: PVE-3602 Sample 13

Vessel Number: Sample 13
NAMEPLATE INFORMATION
Vessel MAWP: 250.00 PSI and Full Vacuum at 550 °F
MD MT : -20 °F at 250.00 PSI
Serial Number(s): __________________________________
National Board Number(s): __________________________________
Year Built: 2009
Radiography: RT 2
Postweld Heat Treated: PHT
Construction Type: W
Signatures
_______________________________________________________________ Date: ____/____/____
P.Eng:_______________________________________________________________ Date: ____/____/____

Laurence Brundret
Project Description
Sample Tower for website posting - stored under sample jobs in Engineering directory

Pressure Vessel Design Summary
Customer
Sample 13 Vessel
Sample 13 Job & Rev
Brian Munn Calculations by
Laurence Brundrett P. Eng. Reviewed by
UG-22 Loadings Considered

Yes (a) Internal pressure
No (a) External pressure
No (b) Vessel weight full, empty and at hydro test
No (c) Weight of attached equipment and piping
No (d)(1) Attachment of internals
No (d)(2) Attachment of vessel supports
No (d) Cyclic or dynamic reactions
Yes (f) Wind
No (f) Snow
Yes (f) Seismic
No (g) Fluid impact shock reactions
No (h) Temperature gradients
No (h) Differential thermal expansion
No (i) Abnormal pressures like deflagration
NO (j) Hydrotest Loads
Shell 1
Customer: Pressure Vessel Engineering Ltd
Job No: PVE-3602 Sample 13 Vessel Number: Sample 13
Number: 1 Mark Number: S1
Cylindrical Shell Design Information

Design Pressure: 250.00 PSI Design Temperature: 550 °F
Static Head: 34.00 PSI Long. Joint Efficiency: 85 %
Shell Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 19700 PSI
Shell Length: 98.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 11431 PSI
Corrosion Allowance: 0.1250 in. Actual Circumferential Stress: 16286 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 7976 PSI
Outside Diameter (new): 86.0000 in.
Outside Diameter (corroded): 86.0000 in. Specific Gravity: 1.00
Shell Surface Area: 183.87 Sq. Ft. Weight of Fluid: 19643.09 lb.
Shell Estimated Volume: 2351.32 Gal. Total Flooded Shell Weight: 26970.54 lb.
Circ. Joint Efficiency: 85 % Shell Weight: 7327.45 lb.
Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 250.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -30 °F
External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 550 °F
Dimension L: 294.0000 in.
Ext. Minimum t: 0.5830 in. Ext. Nominal t: 1.0000 in.
Minimum L/Do: 3.4186 Nominal L/Do: 3.4186
Minimum Do/t: 187.7730 Nominal Do/t: 98.2857
Minimum Factor A:0.0001627 Nominal Factor A:0.0004162
Minimum Factor B: 2112 PSI Nominal Factor B: 5414 PSI
Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
PR 284.00 * 42.1250
t= = = 0.3560 + 0.1250 (corrosion) + 0.0000 (ext.corrosion) = minimum of 0.4810 in.
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 284.00
Circumferential Stress Calculations per Appendix 1-1(a)(1)
PRo 284.00 * 43.0000

SE + 0.4P 19700 * 0.85 + 0.4 * 284.00
Maximum External Pressure Calculation per Paragraph UG-28
4B 4 * 5414
Pa (using nominal t ) = = = maximum external pressure of 73.45 PSI
3(Do / t) 3 * ( 86.0000 / 0.8750 )
Extreme Fiber Elongation Calculation per Paragraph UCS-79
50t 50 * 1.0000
Elongation = = = elongation of 1.18 %
Rf 42.5000
External loads do not control design.
Advanced Pressure Vessel version: 10.1.5 ©Computer Engineering, Inc. Page 1 of 95 Section VIII, Division 1, 2007 Edition, 2008 Addenda
Shell 1
Nominal Shell Thickness Selected = 1.0000 in.
Shell 2




PR 267.00 * 60.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 267.00
PRo 267.00 * 61.1250

SE + 0.4P 19700 * 0.85 + 0.4 * 267.00
4B 4 * 5573
3(Do / t) 3 * ( 122.2500 / 1.0000 )
50t 50 * 1.1250
Rf 60.5625
Shell 2
Shell 3




PR 267.00 * 60.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 267.00
PRo 267.00 * 61.1250

SE + 0.4P 19700 * 0.85 + 0.4 * 267.00
4B 4 * 5573
3(Do / t) 3 * ( 122.2500 / 1.0000 )
50t 50 * 1.1250
Rf 60.5625
Shell 3
Shell 4




PR 284.00 * 42.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 284.00
PRo 284.00 * 43.0000

SE + 0.4P 19700 * 0.85 + 0.4 * 284.00
4B 4 * 5414
3(Do / t) 3 * ( 86.0000 / 0.8750 )
50t 50 * 1.0000
Rf 42.5000
Shell 4
Shell 5




PR 284.00 * 42.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 284.00
PRo 284.00 * 43.0000

SE + 0.4P 19700 * 0.85 + 0.4 * 284.00
4B 4 * 5414
3(Do / t) 3 * ( 86.0000 / 0.8750 )
50t 50 * 1.0000
Rf 42.5000
Shell 5
Shell 6




PR 267.00 * 60.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 267.00
PRo 267.00 * 61.1250

SE + 0.4P 19700 * 0.85 + 0.4 * 267.00
4B 4 * 5573
3(Do / t) 3 * ( 122.2500 / 1.0000 )
50t 50 * 1.1250
Rf 60.5625
Shell 6
Shell 7




PR 253.50 * 17.7500
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 253.50
PRo 253.50 * 18.6250

SE + 0.4P 19700 * 0.85 + 0.4 * 253.50
4B 4 * 8458
3(Do / t) 3 * ( 37.2500 / 0.8750 )
50t 50 * 1.0000
Rf 18.1250
Shell 7
Shell 8


UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F


PR 253.50 * 18.1250
2SE + 0.4P 2 * 19700 * 0.85 + 0.4 * 253.50
PRo 253.50 * 18.6250

SE + 0.4P 19700 * 0.85 + 0.4 * 253.50
4B 4 * 3184
3(Do / t) 3 * ( 37.2500 / 0.5000 )
50t 50 * 0.6250
Rf 18.3125
Shell 8
Ring Stiffener 1
Number: 1 Mark Number: RS1
Stiffener Design Information

Description: Ring 1
Quantity: 1
Stiffener Is: Outside Design Temperature: 550 °F
Material: SA-36 Factor B Chart: CS-2
Stress(hot): 16600 PSI Stress(cold): 16600 PSI
As : 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Corrosion Allowance: 0.0000 in.
Shell 5
External Pressure: 15.00 PSI Shell Factor B Chart: CS-2
Shell Thickness: 1.0000 in. Shell Outside Diameter: 86.0000 in.
Ring Stiffener 1
FLATBAR Stiffener Calculations

Available Moments of Intertia
Available Stiffening Ring Moment of Inertia (I)
d1 5.0000
y= = = 2.5000 in.
2 2
d2 * d1³ 1.0000 * 5.0000³

I= = = 10.4167 in.^4
12 12
Lsh = 1.1 * Do * t = 1.1 * 86.0000 * 0.8750 = 9.5421 in.

Ash(Shell Area) = Lsht = 9.5421 * 0.8750 = 8.3493 sq. in.
Lsht³ 9.5421 * 0.8750³

Ish(Shell Moment of Inertia) = = = 0.5327 in.^4
12 12
As(t + y) + (Ash * ½ t) 5.0000 * (0.8750 + 2.5000) + (8.3493 * ½ * 0.8750)

X(Neutral Axis) = = = 1.5377 in.
As + Ash 5.0000 + 8.3493
I' = I + Ish + As * ((t + y) - X)² + Ash * (X - ½ t)² = 10.4167 + 0.5327 +

5.0000 * ((0.8750 + 2.5000) - 1.5377)² + 8.3493 * (1.5377 - (½ * 0.8750))² = 37.9341 in.^4
Required Moments of Inertia
PDo 15.00 * 86.0000

Factor B = ¾ =¾ = 1085 PSI
 As   5.0000 
t+ 0.8750 +
 Ls   294.0000 
From Factor B Table Factor A = 0.0000840
 As   5.0000
Do² * Ls t + *A 86.0000² * 294.0000 0.8750 + * 0.0000840
 Ls   294.0000 
Ring Moment(Is) = = = 11.6376 in.^4
14 14
 As   5.0000 
Do² * Ls t + *A 86.0000² * 294.0000 0.8750 + * 0.0000840
 Ls   294.0000 
Combined Moment(Is') = = = 14.9474 in.^4
10.9 10.9
I' greater than or equal to Is'

Stiffener Ring PASSES the requirements of UG-29
Ring Stiffener 2

Description: Ring 2
Quantity: 1
As : 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Shell 2
Ring Stiffener 2

d1 5.0000
y= = = 2.5000 in.
2 2
d2 * d1³ 1.0000 * 5.0000³

I= = = 10.4167 in.^4
12 12
Lsh = 1.1 * Do * t = 1.1 * 122.2500 * 1.0000 = 12.1623 in.

Lsht³ 12.1623 * 1.0000³

12 12
As(t + y) + (Ash * ½ t) 5.0000 * (1.0000 + 2.5000) + (12.1623 * ½ * 1.0000)

As + Ash 5.0000 + 12.1623

5.0000 * ((1.0000 + 2.5000) - 1.3740)² + 12.1623 * (1.3740 - (½ * 1.0000))² = 43.3201 in.^4
PDo 15.00 * 122.2500

Factor B = ¾ =¾ = 1352 PSI
 As   5.0000 
t+ 1.0000 +
 Ls   294.0000 
 As   5.0000
Do² * Ls t + *A 122.2500² * 294.0000 1.0000 + * 0.0001050
 Ls   294.0000 
14 14
 As   5.0000 
Do² * Ls t + *A 122.2500² * 294.0000 1.0000 + * 0.0001050
 Ls   294.0000 
10.9 10.9

Ring Stiffener 3

Description:
Quantity: 1
As : 5.0000 sq. in. Ls: 294.0000 in.
d1: 5.0000 in. d2: 1.0000 in.
Shell 6
Ring Stiffener 3

d1 5.0000
y= = = 2.5000 in.
2 2
d2 * d1³ 1.0000 * 5.0000³

I= = = 10.4167 in.^4
12 12
Lsh = 1.1 * Do * t = 1.1 * 122.2500 * 1.0000 = 12.1623 in.

Lsht³ 12.1623 * 1.0000³

12 12
As(t + y) + (Ash * ½ t) 5.0000 * (1.0000 + 2.5000) + (12.1623 * ½ * 1.0000)

As + Ash 5.0000 + 12.1623

5.0000 * ((1.0000 + 2.5000) - 1.3740)² + 12.1623 * (1.3740 - (½ * 1.0000))² = 43.3201 in.^4
PDo 15.00 * 122.2500

Factor B = ¾ =¾ = 1352 PSI
 As   5.0000 
t+ 1.0000 +
 Ls   294.0000 
 As   5.0000
Do² * Ls t + *A 122.2500² * 294.0000 1.0000 + * 0.0001050
 Ls   294.0000 
14 14
 As   5.0000 
Do² * Ls t + *A 122.2500² * 294.0000 1.0000 + * 0.0001050
 Ls   294.0000 
10.9 10.9

Conical Reducer 1
Number: 1 Mark Number: R1
Conical Reducer Design Information

Static Head: 34.00 PSI Joint Efficiency: 85 %
Conical Reducer Material: SA-516 Gr. 70 Factor B Chart: CS-2
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Conical Reducer Stress: 18226 PSI
Small End of Cone Located at: Bottom Outside Ds : 86.0000 in.
Outside Diameter : 122.2500 in. Cone Height (h) : 120.0000 in.
angle a (): 8.59 °
Conical Reducer Surface Area: 275.69 Sq. Ft. Specific Gravity: 1.00
Conical Reducer Estimated Volume: 4256.50 Gal. Weight of Fluid: 35499.18 lb.
Conical Reducer Weight: 13726.15 lb. Total Flooded Conical Reducer Weight: 49225.33 lb.


Minimum te: 0.3760 in. Nominal te: 1.1124 in.

Design Thickness Calculations per Appendix 1-4(e)
PDo 284.00 * 122.2500

t= = = 1.0414 + 0.1250 (corrosion) + 0.0000 (ext.corrosion)
2 cos (SE + 0.4P) 2 * 0.9888 * (19700 * 0.85 + 0.4 * 284.00 )
= minimum of 1.1664 in.

4B 4 * 10066
Pa (using nominal t) = = = = maximum external pressure of 122.13 PSI
 Dl   122.2500 
3 3
 te   1.1124 

50t 50 * 1.2500
elongation = = = elongation of 1.47 %
Rf 42.3750
Nominal Conical Reducer Thickness Selected = 1.2500 in.
Conical Reducer 2
Number: 2 Mark Number: R2
Conical Reducer Design Information

Conical Reducer Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Conical Reducer Stress: 19688 PSI
Small End of Cone Located at: Top Outside Ds : 37.2500 in.
Outside Diameter : 122.2500 in. Cone Height (h) : 100.0000 in.
angle a (): 23.03 °
Conical Reducer Surface Area: 189.05 Sq. Ft. Specific Gravity: 1.00
Conical Reducer Estimated Volume: 2236.83 Gal. Weight of Fluid: 18655.18 lb.
Conical Reducer Weight: 8443.82 lb. Total Flooded Conical Reducer Weight: 27099.00 lb.


Minimum te: 0.3105 in. Nominal te: 0.9203 in.

Design Thickness Calculations per Appendix 1-4(e)
PDo 253.50 * 122.2500

t= = = 0.9995 + 0.1250 (corrosion) + 0.0000 (ext.corrosion)
2 cos (SE + 0.4P) 2 * 0.9203 * (19700 * 0.85 + 0.4 * 253.50 )

4B 4 * 10518
Pa (using nominal t) = = = = maximum external pressure of 105.57 PSI
 Dl   122.2500 
3 3
 te   0.9203 

50t 50 * 1.1250
Rf 18.0625
Nominal Conical Reducer Thickness Selected = 1.1250 in.
Head 1
Number: 1 Mark Number: H1
Ellipsoidal Head Design Information

Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 13701 PSI
Head Location: Bottom Straight Flange : 1.5000 in.
Outside Diameter : 86.0000 in. Head Depth (ho) : 22.1250 in.
Thin Out : 0.2500 in.
1
K= [2 + (D/2h)² ] : 1.00
6
Head Surface Area: 57.14 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 365.50 Gal. Weight of Fluid: 3048.30 lb.
Head Weight: 2879.93 lb. Total Flooded Head Weight: 5928.22 lb.


Minimum t - Ca - ext. Ca - Thin Out: 0.2273 in. Nominal t - Ca - ext. Ca. - Thin Out: 0.8750 in.

Design Thickness Calculations per Appendix 1-4(c)
PDoK 284.00 * 86.0000 * 1.00

t= =
2SE + 2P(K - 0.1) 2 * 19700 * 1.00 + 2 * 284.00 * (1.00 - 0.1)
= 0.6120 + 0.1250 (corrosion) + 0.0000 (ext.corrosion) + 0.2500(thin out) = minimum of 0.9870 in.
Head 1

B 10083
Pa (using nominal t) = = = maximum external pressure of 117.92 PSI
Ro 74.8200
t 0.8750

75t 75 * 1.2500
Rf 14.4075
1.67PDo K 1.67 * 15.00 * 86.0000 * 1.00

tmin(external) = =
2SE + 2(1.67P)(K - 0.1) 2 * 19700 * 1.0 + 2(1.67 * 15.00) * (1.00 - 0.1 )
= Greater of(0.0546(Calc),0.0938(MinT)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.2500 (Thinout)
Nominal Head Thickness Selected = 1.2500 in.

Minimum Thickness after forming, ts (uncorroded) = 1.0000 in.
Head 2
Ellipsoidal Head Design Information

Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 12070 PSI
Head Location: Top Straight Flange : 1.5000 in.
Outside Diameter : 37.2500 in. Head Depth (ho) : 9.5938 in.
Thin Out : 0.0625 in.
1
K= [2 + (D/2h)² ] : 0.99
6
Head Surface Area: 11.39 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 33.37 Gal. Weight of Fluid: 278.34 lb.
Head Weight: 258.30 lb. Total Flooded Head Weight: 536.64 lb.


Minimum t - Ca - ext. Ca - Thin Out: 0.0985 in. Nominal t - Ca - ext. Ca. - Thin Out: 0.3750 in.

Design Thickness Calculations per Appendix 1-4(c)
PDoK 250.00 * 37.2500 * 0.99

t= =
2SE + 2P(K - 0.1) 2 * 19700 * 1.00 + 2 * 250.00 * (0.99 - 0.1)
= 0.2314 + 0.1250 (corrosion) + 0.0000 (ext.corrosion) + 0.0625(thin out) = minimum of 0.4189 in.
Head 2

B 10064
Pa (using nominal t) = = = maximum external pressure of 116.45 PSI
Ro 32.4075
t 0.3750

75t 75 * 0.5625
Rf 6.2369
1.67PDo K 1.67 * 15.00 * 37.2500 * 0.99

tmin(external) = =
2SE + 2(1.67P)(K - 0.1) 2 * 19700 * 1.0 + 2(1.67 * 15.00) * (0.99 - 0.1 )
= Greater of(0.0234(Calc),0.0938(MinT)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0625 (Thinout)
Nominal Head Thickness Selected = 0.5625 in.

Minimum Thickness after forming, ts (uncorroded) = 0.5000 in.
N1
Number: 1 Mark Number: N1
ID Number: N1
Nozzle Design Information

Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 2.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 8 Nozzle Pipe Schedule: 80
Nozzle ID (new): 7.6250 in. Nozzle Wall Thickness(new): 0.5000 in.
Nozzle ID (corroded): 7.8750 in. Nozzle Wall Thickness(corroded): 0.3750 in.
Outer "h" Limit: 1.6875 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.6250 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 15.7500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 250.00 PSI
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(Sp): 19700 PSI
Allowable Stress at Ambient Temperature: 20000 PSI
Reinforcing Plate Thickness(te): 0.7500 in. Repad to Vessel Weld Leg Size(Weld 42): 0.6250 in.
OD, Reinforcing Plate(Dp): 10.0000 in. Repad to Nozzle Groove Weld Depth: 0.7500 in.
Host Component: Head 1 - Head 1
Material: SA-516 Gr. 70 Head wall thickness(new): 1.2500 in.
Material Stress(Sv): 19700 PSI Head wall thickness - thin out (corroded): 0.8750 in.
Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(tn): 0.5000 in.
Outside Groove Weld Depth: 1.2500 in.
Repad to Vessel Weld Leg Size(Weld 42): 0.6250 in.
Repad Thickness(te): 0.7500 in.
Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 8 Schedule: 80
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.
N1
ID Number: N1
Required Head Thickness per Paragraph UG-37(a)

P K1 Do 250.00 * 0.9000 * 86.0000
tr = = = 0.4886 in.
(2SE + 0.8P) (2 * 19700 * 1 + 0.8 * 250.00)
Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 250.00 * 3.9375
trn = = = 0.0581 in.
SE - 0.6P 17100 * 1 - 0.6 * 250.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 8.6250 * 15.00
trn = = = 0.0152 in.
4B 4 * 6410
Strength Reduction Factors

 Sn   17100   Sn   17100 
fr1 = min , 1.0000 = min , 1.0000 = 0.8680 fr2 = min , 1.0000 = min , 1.0000 = 0.8680
 Sv   19700   Sv   19700 
 Sn   17100   Sp   19700 
 Sv   19700   Sv   19700 
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 250.00 * 3.9375
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1831 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 250.00
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 250.00 * 1.0000 * 86.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.6645 in.
(2SE + 2P(K - 0.1)) (2 * 19700 * 1 + 2 * 250.00 * (1.0000 - 0.1))
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 1.0000 * 86.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 19700 * 1 + 2 * 15.00 * (1.0000 - 0.1))
= Greater Of (0.0327(Calculated), 0.0938(MinimumAllowed)) + 0.1250 (corrosion) + 0.0000 (ext.corrosion) = 0.2188 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.6645 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.4067 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.4067 in.
Wall thickness = tn * 0.875(pipe) = 0.4375 is greater than or equal to UG-45 value of 0.4067
N1
ID Number: N1
Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (7.8750 * 0.4886 * 1.00) + (2 * 0.3750 * 0.4886 * 1.00 * (1 - 0.8680)) = 3.8961 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
7.8750 * (1.00 * 0.8750 - 1.00 * 0.4886) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.4886) * (1 - 0.8680) = 3.0047 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.8750 + 0.3750)(1.00 * 0.8750 - 1.00 * 0.4886) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.4886) * (1 - 0.8680)
= 0.9278 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 3.0047 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3750 - 0.0581) * 0.8680 * 0.8750 = 1.2035 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3750 - 0.0581) * 0.8680 * (2.5 * 0.3750 + 0.7500) = 0.9284 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.9284 sq. in.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.8750 * 0.2500 * 0.8680 = 0.9494 sq. in.
5 * ti * ti * fr2 = 5 * 0.2500 * 0.2500 * 0.8680 = 0.2713 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.2500 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg)² * fr3 = (0.3750)² * 0.8680 = 0.1221 sq. in.
A42 = (leg)² * fr4 = (0.6250)² * 1.0000 = 0.3906 sq. in.
A43 = (leg)² * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 7.8750 - 2 * 0.3750) * 0.7500 * 1.0000 = 1.0313 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 5.4771 sq. in., which is greater than A (3.8961)
N1
ID Number: N1

Area Required for External Pressure
A = ½ * (d tr F + 2 tn tr F (1 - fr1)) = ½ * ((7.8750 * 0.2273 * 1.0) + (2 * 0.3750 * 0.2273 * 1.0 * (1 - 0.8680))) = 0.9062 sq. in.
Area Available - External Pressure
7.8750 * (1.00 * 0.8750 - 1.00 * 0.2273) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.2273) * (1 - 0.8680) = 5.0365 sq. in.
2 * (0.8750 + 0.3750)(1.00 * 0.8750 - 1.00 * 0.2273) - 2 * 0.3750 * (1.00 * 0.8750 - 1.00 * 0.2273) * (1 - 0.8680)
= 1.5551 sq. in.
5 * t * ti * fr2 = 5 * 0.8750 * 0.2500 * 0.8680 = 0.9494 sq. in.
5 * ti * ti * fr2 = 5 * 0.2500 * 0.2500 * 0.8680 = 0.2713 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.2500 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg)² * fr3 = (0.3750)² * 0.8680 = 0.1221 sq. in.
A42 = (leg)² * fr4 = (0.6250)² * 1.0000 = 0.3906 sq. in.
A43 = (leg)² * fr2 = 0 * 0.8680 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (10.0000 - 7.8750 - 2 * 0.3750) * 0.7500 * 1.0000 = 1.0313 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 7.6346 sq. in., which is greater than A (0.9062)
N1
ID Number: N1
Nozzle Weld Strength Calculations
Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)
Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.7500, or 0.3750 = 0.3750 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3750 in.
Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.8750, or 0.7500 = 0.7500 in.
0.5 * tmin + ext. CA 0.5 * 0.7500 + 0.0000
Weld 42 Leg min. = = = 0.5357 in.
0.7 0.7
Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 = 11970 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 19700 = 9653 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Strength of Connection Elements

Nozzle wall in shear = ½ *  * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
½ *  * 8.2500 * 0.3750 * 11970 = 58100 lb.
Upper fillet in shear = ½ *  * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ *  * 8.6250 * 0.3750 * 8379 = 42500 lb.
Groove Weld in Tension = ½ *  * Nozzle OD * groove depth * groove weld tension unit stress =
½ *  * 8.6250 * 0.8750 * 12654 = 149900 lb.
Outer fillet in shear = ½ *  * Plate OD * weld leg * outer fillet in shear unit stress = ½ *  * 10.0000 * 0.6250 * 9653 = 94700 lb.
Repad groove weld = ½ *  * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
½ *  * 8.6250 * 0.7500 * 12654 = 128500 lb.
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.8961 - 3.0047 + 2 * 0.3750 * 0.8680 * (1.00 * 0.8750 - 1.0000 * 0.4886)] * 19700 = 22500 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.9284 + 1.0313 + 0.1221 + 0.3906) * 19700 = 48700 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.9284 + 0.0000 + 0.1221 + 0.0000 + 2 * 0.3750 * 0.8750 * 0.8680) * 19700 = 31900 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.9284 + 0.0000 + 1.0313 + 0.1221 + 0.3906 + 0.0000 + 2 * 0.3750 * 0.8750 * 0.8680) * 19700 = 59900 lb.
Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 94700 + 58100 = 152800 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
42500 + 128500 + 149900 + 0 = 320900 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 94700 + 0 + 149900 = 244600 lb.
N1
ID Number: N1
Plate Strength = A5 * Sp = 1.0313 * 19700 = 20317 lb.
Outer fillet weld strength(94700) is greater than plate strength(20317).
N2
ID Number: 2

Nozzle Material: SA-106 Gr. B Joint Efficiency (E1): 1.00
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 1.0000 in.
Material Stress(Sv): 19700 PSI Shell wall thickness(corroded): 0.8750 in.


N2
ID Number: 2
Required Shell Thickness per Paragraph UG-37(a)

PRo 250.00 * 43.0000
tr = = = 0.5429 in.
SE + 0.4P 19700 * 1 + 0.4 * 250.00

PRn 250.00 * 2.7195
trn = = = 0.0401 in.
SE - 0.6P 17100 * 1 - 0.6 * 250.00
3 * Do * Pa 3 * 6.6250 * 15.00
trn = = = 0.0212 in.
4B 4 * 3548

 Sn   17100   Sn   17100 
 Sv   19700   Sv   19700 
 Sn   17100 
fr3 = min , 1.0000 = min , 1.0000 = 0.8680
 Sv   19700 

PRn 250.00 * 2.7195
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1651 in.
SE - 0.6P 17100 * 1.00 - 0.6 * 250.00
PRo 250.00 * 43.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.6679 in.
SE + 0.4P 19700 * 1 + 0.4 * 250.00
PRo 15.00 * 43.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 19700 * 1 + 0.4 * 15.00
N2
ID Number: 2

5.4390 * (1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 0.8680) = 1.7543 sq. in.
2 * (0.8750 + 0.5930)(1.00 * 0.8750 - 1.00 * 0.5429) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.5429) * (1 - 0.8680)
= 0.9231 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.5930 - 0.0401) * 0.8680 * 0.5930 = 1.4230 sq. in.
5 * t * ti * fr2 = 5 * 0.8750 * 0.4680 * 0.8680 = 1.7773 sq. in.
5 * ti * ti * fr2 = 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg)² * fr2 = (0.3750)² * 0.8680 = 0.1221 sq. in.
A43 = (leg)² * fr2 = 0 * 0.8680 = 0.0000 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 3.2994 sq. in., which is greater than A (3.0378)

5.4390 * (1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 0.8680) = 2.2028 sq. in.
2 * (0.8750 + 0.5930)(1.00 * 0.8750 - 1.00 * 0.4580) - 2 * 0.5930 * (1.00 * 0.8750 - 1.00 * 0.4580) * (1 - 0.8680)
= 1.1590 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.5930 - 0.0212) * 0.8680 * 0.5930 = 1.4716 sq. in.
5 * t * ti * fr2 = 5 * 0.8750 * 0.4680 * 0.8680 = 1.7773 sq. in.
5 * ti * ti * fr2 = 5 * 0.4680 * 0.4680 * 0.8680 = 0.9506 sq. in.
2 * h * ti * fr2 = 2 * 0.0000 * 0.4680 * 0.8680= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg)² * fr2 = (0.3750)² * 0.8680 = 0.1221 sq. in.
A43 = (leg)² * fr2 = 0 * 0.8680 = 0.0000 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 3.7965 sq. in., which is greater than A (1.2814)
N3
ID Number: 3

Nozzle Material: SA-105 Joint Efficiency (E1): 1.00
Host Component: Shell 4 - Shell 4
Material: SA-516 Gr. 70 Shell wall thickness(new): 1.0000 in.
Material Stress(Sv): 19700 PSI Shell wall thickness(corroded): 0.8750 in.

Internal Weld Leg Size(Weld 43): 0.5625 in.

Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
N3
ID Number: 3
Required Shell Thickness per Paragraph UG-37(a)

PRo 250.00 * 43.0000
tr = = = 0.5429 in.
SE + 0.4P 19700 * 1 + 0.4 * 250.00

PRn 250.00 * 1.1250
trn = = = 0.0149 in.
SE - 0.6P 19000 * 1 - 0.6 * 250.00
3 * Do * Pa 3 * 3.3200 * 15.00
trn = = = 0.0138 in.
4B 4 * 2717

 Sn   19000   Sn   19000 
 Sv   19700   Sv   19700 
 Sn   19000 
fr3 = min , 1.0000 = min , 1.0000 = 0.9645
 Sv   19700 

PRn 250.00 * 1.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1399 in.
SE - 0.6P 19000 * 1.00 - 0.6 * 250.00
PRo 250.00 * 43.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.6679 in.
SE + 0.4P 19700 * 1 + 0.4 * 250.00
PRo 15.00 * 43.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 19700 * 1 + 0.4 * 15.00
Wall thickness = tn = 0.6600 is greater than or equal to UG-45 value of 0.3140
N4
ID Number: 4

Nozzle Material: SA-312 TP316L, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-4
Developed Opening: 3.6240 in. Tangential Dimension L: 4.0000 in.
Minimum Design Metal Temperature: -20 °F
Material is exempt from impact testing per UHA-51(d)
Host Component: Cone 2 - Conical Reducer 2
Material: SA-516 Gr. 70 Conical Reducer wall thickness(new): 1.1250 in.
Material Stress(Sv): 19700 PSInical Reducer wall thickness - thin out (corroded): 1.0000 in.
Distance from small end of cone: 50.0000 in. Diameter of Cone at Nozzle: 79.7500 in.

Internal Weld Leg Size(Weld 43): 0.5000 in.
tangential to the vessel wall, attached by a groove weld.

N4
ID Number: 4
Required Conical Reducer Thickness per Paragraph UG-37(a)

PDo 250.00 * 79.7500
tr = = = 0.5471 in.
(2 * cos (SE + 0.4P)) (2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))

PRn 250.00 * 1.9370
trn = = = 0.0340 in.
SE - 0.6P 14400 * 1 - 0.6 * 250.00
3 * Do * Pa 3 * 4.5000 * 15.00
trn = = = 0.0167 in.
4B 4 * 3051

 Sn   14400   Sn   14400 
 Sv   19700   Sv   19700 
 Sn   14400   Sp   19700 
 Sv   19700   Sv   19700 

PRn 250.00 * 1.9370
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1590 in.
SE - 0.6P 14400 * 1.00 - 0.6 * 250.00
PDo 250.00 * 79.7500
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.6721 in.
(2 * cos (SE + 0.4P)) (2 * 0.9203 * (19700 * 1 + 0.4 * 250.00))
PDo 15.00 * 79.7500
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2 * cos (SE + 0.4P)) (2 * 0.9203 * (19700 * 1 + 0.4 * 15.00))
N4
ID Number: 4

3.8740 * (1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310) = 1.6783 sq. in.
2 * (1.0000 + 0.3130)(1.00 * 1.0000 - 1.00 * 0.5471) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.5471) * (1 - 0.7310)
= 1.1130 sq. in.
5 * t * ti * fr2 = 5 * 1.0000 * 0.1880 * 0.7310 = 0.6871 sq. in.
5 * ti * ti * fr2 = 5 * 0.1880 * 0.1880 * 0.7310 = 0.1292 sq. in.
2 * h * ti * fr2 = 2 * 1.8750 * 0.1880 * 0.7310= 0.5153 sq. in.
= 0.1292 sq. in.
A41 = (leg)² * fr3 = (0.3750)² * 0.7310 = 0.1028 sq. in.
A42 = Allowable Weld 42 area * fr4 = 0.3276 * 1.0000 = 0.3276 sq. in.
A43 = (leg)² * fr2 = (0.3214)² * 0.7310 = 0.0755 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (7.0000 - 3.8740 - 2 * 0.3130) * 0.7500 * 1.0000 = 1.8750 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 4.8135 sq. in., which is greater than A (2.2116)
N4
ID Number: 4

3.8740 * (1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310) = 2.4553 sq. in.
2 * (1.0000 + 0.3130)(1.00 * 1.0000 - 1.00 * 0.3374) - 2 * 0.3130 * (1.00 * 1.0000 - 1.00 * 0.3374) * (1 - 0.7310)
= 1.6284 sq. in.
5 * t * ti * fr2 = 5 * 1.0000 * 0.1880 * 0.7310 = 0.6871 sq. in.
5 * ti * ti * fr2 = 5 * 0.1880 * 0.1880 * 0.7310 = 0.1292 sq. in.
2 * h * ti * fr2 = 2 * 1.8750 * 0.1880 * 0.7310= 0.5153 sq. in.
= 0.1292 sq. in.
A41 = (leg)² * fr3 = (0.3750)² * 0.7310 = 0.1028 sq. in.
A42 = Allowable Weld 42 area * fr4 = 0.3276 * 1.0000 = 0.3276 sq. in.
A43 = (leg)² * fr2 = (0.3214)² * 0.7310 = 0.0755 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (7.0000 - 3.8740 - 2 * 0.3130) * 0.7500 * 1.0000 = 1.8750 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 5.6292 sq. in., which is greater than A (0.6820)
N4
ID Number: 4
Nozzle Weld Strength Calculations
Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)
Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.7500, or 0.3130 = 0.3130 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2191
Weld 41 Leg min. = = = 0.3130 in.
0.7 0.7
Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 1.0000, or 0.7500 = 0.7500 in.
0.5 * tmin + ext. CA 0.5 * 0.7500 + 0.0000
Weld 42 Leg min. = = = 0.5357 in.
0.7 0.7
Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0000, or 0.3130 = 0.3130 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.3130 * 0.7)) + 0.1250 0.3441
Weld 43 Leg min. = = = = 0.4916 in.
0.7 0.7 0.7
Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 14400 = 10080 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 14400 = 7056 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 14400 = 10656 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 14400 = 7056 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 19700 = 9653 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 14400 = 10656 PSI
Strength of Connection Elements

Nozzle wall in shear = ½ *  * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
½ *  * 4.1870 * 0.3130 * 10080 = 20700 lb.
Upper fillet in shear = ½ *  * Nozzle OD * weld leg * upper fillet in shear unit stress = ½ *  * 4.5000 * 0.3750 * 7056 = 18700 lb.
Groove Weld in Tension = ½ *  * Nozzle OD * groove depth * groove weld tension unit stress =
½ *  * 4.5000 * 1.1250 * 10656 = 84700 lb.
Inner fillet in shear = ½ *  * Nozzle OD * weld leg * inner fillet in shear unit stress = ½ *  * 4.5000 * 0.3214 * 7056 = 16000 lb.
Outer fillet in shear = ½ *  * Plate OD * weld leg * outer fillet in shear unit stress = ½ *  * 7.0000 * 0.6250 * 9653 = 66300 lb.
Repad groove weld = ½ *  * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
½ *  * 4.5000 * 0.7500 * 10656 = 56500 lb.
N4
ID Number: 4
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.2116 - 1.6783 + 2 * 0.3130 * 0.7310 * (1.00 * 1.0000 - 1.0000 * 0.5471)] * 19700 = 14600 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.6251 + 1.8750 + 0.1028 + 0.3276) * 19700 = 57700 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.6251 + 0.1292 + 0.1028 + 0.0755 + 2 * 0.3130 * 1.0000 * 0.7310) * 19700 = 27400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.6251 + 0.1292 + 1.8750 + 0.1028 + 0.3276 + 0.0755 + 2 * 0.3130 * 1.0000 * 0.7310) * 19700 = 70800 lb.
Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 66300 + 20700 = 87000 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
18700 + 56500 + 84700 + 16000 = 175900 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 66300 + 16000 + 84700 = 167000 lb.
Plate Strength = A5 * Sp = 1.8750 * 19700 = 36938 lb.
Outer fillet weld strength(66300) is greater than plate strength(36938).
M2
Number: 5 Mark Number: M2
ID Number: M2

Nozzle Material: SA-240 Gr. 316L, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-4
Developed Opening: 22.0000 in. Tangential Dimension L: 22.0000 in.
Minimum Design Metal Temperature: -20 °F
Material is exempt from impact testing per UHA-51(d)
Host Component: Cone 2 - Conical Reducer 2
Material: SA-516 Gr. 70 Conical Reducer wall thickness(new): 1.1250 in.
Material Stress(Sv): 19700 PSInical Reducer wall thickness - thin out (corroded): 1.0000 in.
Distance from small end of cone: 50.0000 in. Diameter of Cone at Nozzle: 79.7500 in.

tangential to the vessel wall, attached by a groove weld.


Ejemplo de Calculo Recipiente A Presion

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Ejemplo de Calculo Recipiente A Presion

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Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6

Date Printed: 11/12/2009

Wind Analysis performed in accordance with IBC 2006

Job No: PVE-3602 Sample 13

_______________________________________________________________ Date: ____/____/____

P.Eng:_______________________________________________________________ Date: ____/____/____

Date Printed: 11/12/2009

Date Printed: 11/12/2009

UG-22 Loadings Considered

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 284.00 * 43.0000

Maximum External Pressure Calculation per Paragraph UG-28

Extreme Fiber Elongation Calculation per Paragraph UCS-79

External loads do not control design.

Nominal Shell Thickness Selected = 1.0000 in.

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 267.00 * 61.1250

Maximum External Pressure Calculation per Paragraph UG-28

Extreme Fiber Elongation Calculation per Paragraph UCS-79

External loads do not control design.

Nominal Shell Thickness Selected = 1.1250 in.

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 267.00 * 61.1250

Maximum External Pressure Calculation per Paragraph UG-28

Extreme Fiber Elongation Calculation per Paragraph UCS-79

External loads do not control design.

Nominal Shell Thickness Selected = 1.1250 in.

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 284.00 * 43.0000

Maximum External Pressure Calculation per Paragraph UG-28

Extreme Fiber Elongation Calculation per Paragraph UCS-79

External loads do not control design.

Nominal Shell Thickness Selected = 1.0000 in.

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 284.00 * 43.0000

Maximum External Pressure Calculation per Paragraph UG-28

Extreme Fiber Elongation Calculation per Paragraph UCS-79

External loads do not control design.

Nominal Shell Thickness Selected = 1.0000 in.

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

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