AM-17 Air Receiver Vessel

INTEG GROUP
OF ARTISTIC MILLINERS
COMPANIES
CLIENT: OWNER:
Project Design and Detailed Engineering of HSD and

HFO Storage Tanks
Petrochem
Engineering
CONSULTANT: Services Design Calculation For Air Receiver Tank
Document
Title
(22108-CAL-01)
DESIGN CALCULATION
FOR
AIR RECEIVER TANK
00 Issued for Review & Approval 20-04-2021 OR AH KZ
Rev Description Date Prepared Checked Approved

Table of Contents
Cover Sheet ............................................................................................................................................................................... 3
Input Echo ................................................................................................................................................................................. 3
Vessel Design Summary:..................................................................................................................................................... 8
MDMT Summary: ........................................................................................................................................................................ 10
Internal Pressure Calculations: ............................................................................................................................. 11
External Pressure Calculations: ............................................................................................................................. 16
Element and Detail Weights: ....................................................................................................................................... 19
Nozzle Flange MAWP: .......................................................................................................................................................... 21
Natural Frequency Calculation:................................................................................................................................ 22
Wind Load Calculation:................................................................................................................................................... 23
Earthquake Load Calculation: .................................................................................................................................... 26
Wind/Earthquake Shear, Bending: ............................................................................................................................. 28
Wind Deflection: ................................................................................................................................................................. 29
Longitudinal Stress Constants:................................................................................................................................ 31
Longitudinal Allowable Stresses: ........................................................................................................................... 32
Longitudinal Stresses due to: .................................................................................................................................. 33
Stress due to Combined Loads: .................................................................................................................................. 35
Center of Gravity Calculation:................................................................................................................................ 39
Lifting Lug Calcs: ............................................................................................................................................................ 40
Leg Check, (Operating Case): .................................................................................................................................... 44
Leg Check, (Filled w/Water): .................................................................................................................................... 48
Nozzle Summary: ................................................................................................................................................................... 52
Nozzle Calcs.: DRAIN NOZZLE .................................................................................................................................... 53
Nozzle Calcs.: PI ............................................................................................................................................................ 56
Nozzle Calcs.: INLET NOZZLE .................................................................................................................................... 59
Nozzle Calcs.: OUTLET NOZZLE .................................................................................................................................. 62
Nozzle Calcs.: PSV .......................................................................................................................................................... 68
Nozzle Schedule: ................................................................................................................................................................. 71
3
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : PETROCHEM ENGINEERING SERVICES
Job File : F:\PROJECTS\2021 PROJECTS\INTEG POWERPLANT (2210
Date of Analysis : Apr 20,2021 10:03am
PV Elite 2019 SP1, March 2019

4
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 38.5 bar

Design Internal Temperature 50.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 15.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 100 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 1.0000
Damping Factor (Beta) for Wind (Filled) 1.0000
Seismic Design Code UBC 1997

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 3
UBC Importance Factor 1.250
UBC Seismic Coefficient Ca 0.360
UBC Seismic Coefficient Cv 0.840
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.000
5
Apply Allowables per paragraph 1612.3.2 No
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description HEAD-1
Distance "FROM" to "TO" 40 mm
Inside Diameter 1160 mm
Element Thickness 20 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 38.5 bar
Design Temperature Internal Pressure 50 °C
Design External Pressure 1 bar
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137892 kPa
Allowable Stress, Operating 137892 kPa
Allowable Stress, Hydrotest 179260 kPa
Material Density 7750.4 kg/m³
P Number Thickness 31.75 mm
Yield Stress, Operating 255021 kPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Nozzle
Detail ID DRAIN NOZZLE
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 25 mm
Nozzle Schedule 40
Nozzle Class 300
6
Layout Angle 0.0

Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description SHELL

Detail Type Nozzle
Detail ID PI
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID INLET NOZZLE
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0

Detail Type Leg
Detail ID LEGS
Diameter at Leg Centerline 1300 mm
Leg Orientation 1
Number of Legs 4
Section Identifier L3X3X0.3750
Length of Legs 800 mm
--------------------------------------------------------------------
7

Element To Node 40
Element Type Elliptical
Description HEAD-2
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID OUTLET NOZZLE
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID PSV
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 0.0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

8
ASME Code, Section VIII Division 1, 2017
Diameter Spec : 1160.000 mm ID

Vessel Design Length, Tangent to Tangent 2910.00 mm
Distance of Bottom Tangent above Grade 0.00 mm

Specified Datum Line Distance 40.00 mm
Internal Design Temperature 50 °C

Internal Design Pressure 38.500 bar
External Design Temperature 50 °C

External Design Pressure 1.000 bar
Maximum Allowable Working Pressure 39.514 bar

External Max. Allowable Working Pressure 15.016 bar
Hydrostatic Test Pressure 51.368 bar
Required Minimum Design Metal Temperature 15.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code ASCE-2010

Earthquake Design Code UBC-97
Materials of Construction:
Component | | | | |Normal | Impact |
Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |
Head | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Leg Baseplate | SA-516 70 | ... | ... | K02700 | No | No |
Leg Bolting | SA-307 B | ... | ... | | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bar & mm):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
HEAD-1 | 38.500 | 1.00 | 39.514 | 3.0000 | Yes | No |
SHELL | 38.500 | 1.00 | 39.514 | 3.0000 | N/A | No |
HEAD-2 | 38.500 | 1.00 | 39.514 | 3.0000 | Yes | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Ellipse | 0.0 | 40.0 | ... | 20.0 | 19.2 | 6.1 | 1.00 | 1.00 |
Cylinder | 2830.0 | 2830.0 | ... | 20.0 | 19.6 | 8.6 | 1.00 | 1.00 |
Ellipse | 2870.0 | 40.0 | ... | 20.0 | 19.2 | 6.1 | 1.00 | 1.00 |
Loads for Foundation/Support Design:
Factored Loads:
9
Total Wind Shear on top of all Legs 1304. N

Total Earthquake Shear on top of all Legs 4895. N
Total Wind Moment at top of all Legs 1041. ft-lb
Total Earthquake Moment at top of all Legs 5723. ft-lb
Max. Wind Shear on one Leg (top & bottom) 326. N

Max. Earthq. Shear on one Leg (top & bottom) 1224. N
Max. Wind Moment at base of one Leg 192. ft-lb
Max. Earthquake Moment at base of one Leg 722. ft-lb
Max. Vertical Load (Wt. + Wind) on one Leg 6526. N
Max. Vertical Load (Wt. + Eq.) on one Leg 11409. N
Un-Factored Loads:
Total Wind Shear on top of all Legs 2174. N
Total Earthquake Shear on top of all Legs 6855. N
Total Wind Moment at top of all Legs 1735. ft-lb
Total Earthquake Moment at top of all Legs 8016. ft-lb
Max. Wind Shear on one Leg (top & bottom) 544. N

Max. Earthq. Shear on one Leg (top & bottom) 1714. N
Max. Wind Moment at base of one Leg 321. ft-lb
Max. Earthquake Moment at base of one Leg 1011. ft-lb
Max. Vertical Load (Wt. + Wind) on one Leg 10877. N
Max. Vertical Load (Wt. + Eq.) on one Leg 15980. N
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 2309.5 kgm
Shop Test - Fabricated + Water ( Full ) 5792.0 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 2309.5 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2309.5 kgm
Empty - Fab. + Intls. + Details + Wghts. 2309.5 kgm
Operating - Empty + Operating Liquid (No CA) 2309.5 kgm
Field Test - Empty Weight + Water (Full) 5792.0 kgm

10
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
-----------------------------------------------------------------------------------
HEAD-1 [10] B -7 -9 -29 0.979 20.000 1.00 No
HEAD-1 [7] B -7 -7 -29 1.000 20.000 1.00 No
SHELL [8] B -7 -7 -29 1.000 20.000 1.00 No
HEAD-2 [10] B -24 -25 -29 0.979 20.000 1.00 No
HEAD-2 [7] B -24 -29 1.000 20.000 1.00 No
DRAIN NOZZLE [1] B -29 -104 0.150 2.956 1.00 No
Nozzle Flg [4] B -29 -104
PI [1] B -29 -104 0.150 2.956 1.00 No
INLET NOZZLE [1] B -29 -104 0.255 3.423 1.00 No
OUTLET NOZZLE [1] B -24 -32 -29 0.860 20.000 1.00 No
PSV [1] B -46 -104 0.255 3.423 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -7 -7
Required Minimum Design Metal Temperature 15.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

11
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bar | mm | mm | mm | kPa |
----------------------------------------------------------------------------------
HEAD-1| 38.5 | ... | 3 | 1160 | 137892 |
SHELL| 38.5 | ... | 3 | 1160 | 137892 |
HEAD-2| 38.5 | ... | 3 | 1160 | 137892 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bar | bar | bar | mm | mm |
----------------------------------------------------------------------------------
HEAD-1| 38.5 | 39.5138 | 47.3814 | 20 | 19.2134 |
SHELL| 38.5 | 39.5138 | 46.5811 | 20 | 19.5564 |
HEAD-2| 38.5 | 39.5138 | 47.3814 | 20 | 19.2134 |
----------------------------------------------------------------------------------
Minimum 39.514 46.581
MAWP: 39.514 bar, limited by: HEAD-1 , Straight Flange Governing
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 50 °C
HEAD-1
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (38.5*1166.0*0.993)/(2*137892.0*1.0-0.2*38.5)
= 16.2134 + 3.0000 = 19.2134 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.0*1.0*17.0)/(0.993*1166.0+0.2*17.0)
= 40.362 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.0*1.0*20.0)/(1.0*1160.0+0.2*20.0)
= 47.381 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (38.5*(0.993*1166.0+0.2*17.0))/(2*1.0*17.0)
= 131529.891 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (38.5*583.0)/(137892.0*1.0-0.6*38.5)+3.0
= 19.556 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
12
= (137892.0 * 1.0 * 17.0)/(583.0 + 0.6 * 17.0 )

= 39.514 bar
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1166.0/( 2 * 293.0 ))2)/6
= 0.993192
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.239 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 20.0, tr = 16.642, c = 3.0 mm, E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.979, Temp. Reduction = 1 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. at Required thickness (UCS 66.1) -9 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 50 °C
SHELL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (38.5*583.0)/(137892.0*1.0-0.6*38.5)
= 16.5564 + 3.0000 = 19.5564 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.0*1.0*17.0)/(583.0+0.6*17.0)
= 39.514 bar

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.0*1.0*20.0)/(580.0+0.6*20.0)
= 46.581 bar

= (P*(R+0.6*t))/(E*t)
= (38.5*(583.0+0.6*17.0))/(1.0*17.0)
= 134354.078 kPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.695 %
Minimum Design Metal Temperature Results:


13
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 50 °C
HEAD-2

= (38.5*1166.0*0.993)/(2*137892.0*1.0-0.2*38.5)
= 16.2134 + 3.0000 = 19.2134 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.0*1.0*17.0)/(0.993*1166.0+0.2*17.0)
= 40.362 bar

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137892.0*1.0*20.0)/(1.0*1160.0+0.2*20.0)
= 47.381 bar

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (38.5*(0.993*1166.0+0.2*17.0))/(2*1.0*17.0)
= 131529.891 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (38.5*583.0)/(137892.0*1.0-0.6*38.5)+3.0
= 19.556 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137892.0 * 1.0 * 17.0)/(583.0 + 0.6 * 17.0 )
= 39.514 bar
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1166.0/( 2 * 293.0 ))2)/6
= 0.993192
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.239 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -24 °C
MDMT Calculations in the Head Straight Flange:


14
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 51.368 bar

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 50.050 bar
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 60.246 bar
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 43.465 bar
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 55.055 bar
Pressure per App 27-4 = M.A.W.P. 39.514 bar
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 39.514 * 1.0
= 51.368 bar
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kPa & bar):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
HEAD-1 | 150489.3 | 179259.6 | 0.840 | 51.71 |
SHELL | 152979.2 | 179260.0 | 0.853 | 51.68 |
HEAD-2 | 149587.9 | 179259.6 | 0.834 | 51.40 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kPa):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
DRAIN NOZZLE | Nozzle | 117897.66 | 117897.66 | 1.000 |
PI | Nozzle | 117897.66 | 117897.66 | 1.000 |
INLET NOZZLE | Nozzle | 117897.66 | 117897.66 | 1.000 |
OUTLET NOZZLE | Nozzle | 117897.66 | 117897.66 | 1.000 |
OUTLET NOZZLE | Pad | 137892.00 | 137892.00 | 1.000 |
PSV | Nozzle | 117897.66 | 117897.66 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kPa):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
HEAD-1 | 137892.00 | 137892.00 | 1.000 |
SHELL | 137892.00 | 137892.00 | 1.000 |
HEAD-2 | 137892.00 | 137892.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kPa):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
DRAIN NOZZLE | 23497.06 | 153266.95 | 0.153 |
PI | 23362.12 | 153266.95 | 0.152 |
INLET NOZZLE | 37727.71 | 153266.95 | 0.246 |
OUTLET NOZZLE | 39591.20 | 153266.95 | 0.258 |
15
PSV | 37582.23 | 153266.95 | 0.245 |

------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

16
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kPa |
-----------------------------------------------------------------------------
10| 20| No Calc | 1200 | 17 | 0.0019676 | 103381 |
20| 30| 3103.33 | 1200 | 17 | 0.00083364 | 79504.6 |
30| 40| No Calc | 1200 | 17 | 0.0019676 | 103381 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | bar | bar |
-----------------------------------------------------------------------
10| 20| 20 | 6.05537 | 1 | 16.2715 |
20| 30| 20 | 8.63983 | 1 | 15.0162 |
30| 40| 20 | 6.05537 | 1 | 16.2715 |
-----------------------------------------------------------------------
Minimum 15.016
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | mm**4 | mm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 3103.33 | 111402 | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 50 °C
HEAD-1
Elastic Modulus from Chart: CS-2 at 50 °C : 0.200E+09 kPa
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
17.000 1200.00 70.59 0.0019676 103380.91
EMAP = B/(K0*D/t) = 0.1E+06/( 0.9 *70.5882 ) = 16.2715 bar
Results for Required Thickness (Tca):

3.055 1200.00 392.75 0.0003536 35353.07
EMAP = B/(K0*D/t) = 35353.0664/( 0.9 *392.7512 ) = 1.0 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

17

= (1.67*1166.0*0.993)/(2*137892.0*1.0-0.2*1.67)
= 0.7014 + 3.0000 = 3.7014 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137892.0*1.0*17.0)/(0.993*1166.0+0.2*17.0))/1.67
= 24.169 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 16.27, 24.169 )
= 16.272 bar
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 50 °C
SHELL

Tca OD SLEN D/t L/D Factor A B
17.000 1200.00 3103.33 70.59 2.5861 0.0008336 79504.62
EMAP = (4*B)/(3*(D/t)) = (4*79504.6172)/(3*70.5882) = 15.0162 bar

5.640 1200.00 3103.33 212.77 2.5861 0.0001596 15960.00
EMAP = (4*B)/(3*(D/t)) = (4*15959.9951)/(3*212.7724) = 1.0 bar
Results for Maximum Stiffened Length (Slen):

17.000 1200.00 111401.97 70.59 50.0000 0.0002280 22796.20
EMAP = (4*B)/(3*(D/t)) = (4*22796.1992)/(3*70.5882) = 4.3056 bar
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 50 °C
HEAD-2

17.000 1200.00 70.59 0.0019676 103380.91
EMAP = B/(K0*D/t) = 0.1E+06/( 0.9 *70.5882 ) = 16.2715 bar

3.055 1200.00 392.75 0.0003536 35353.07
EMAP = B/(K0*D/t) = 35353.0664/( 0.9 *392.7512 ) = 1.0 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.67*1166.0*0.993)/(2*137892.0*1.0-0.2*1.67)
= 0.7014 + 3.0000 = 3.7014 mm
18

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137892.0*1.0*17.0)/(0.993*1166.0+0.2*17.0))/1.67
= 24.169 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 16.27, 24.169 )
= 16.272 bar
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

19
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | m³ | kgm | m³ | kgm |
---------------------------------------------------------------------------
10| 20| 281.309 | 0.24077 | 239.113 | 0.24431 | ... |
20| 30| 1626.21 | 2.92019 | 1385.8 | 2.95048 | ... |
30| 40| 281.309 | 0.24077 | 239.113 | 0.24431 | ... |
---------------------------------------------------------------------------
Total | 2188 | 3.40 | 1864 | 3.44 | 0 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Nozl| 2.58588 | ... | -405.006 | DRAIN NOZZLE
20|Nozl| 2.58588 | 593.322 | 2700 | PI
20|Nozl| 5.35205 | 606.251 | 800 | INLET NOZZLE
20|Legs| 90.1636 | ... | -67 | LEGS
30|Nozl| 14.6327 | ... | 405.006 | OUTLET NOZZLE
30|Nozl| 5.35205 | ... | 207.066 | PSV
-------------------------------------------------
Total Weight of Each Detail Type:
Nozzles 30.5
Legs 90.2
-------------------------------------------
Sum of the Detail Weights 120.7 kgm
Weight Summation Results: (kgm)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 2188.8 | 2188.8 | 2188.8 | 2188.8 | 2188.8 | 2188.8 |
Nozzles | 30.5 | 30.5 | 30.5 | 30.5 | 30.5 | 30.5 |
Legs | 90.2 | 90.2 | 90.2 | 90.2 | 90.2 | 90.2 |
Test Liquid | ... | 3482.5 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 2309.5 | 5792.0 | 2309.5 | 2309.5 | 2309.5 | 2309.5 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 2309.5 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 5792.0 kgm
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 2309.5 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 2309.5 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 2309.5 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 2309.5 kgm
Field Test Wt. - Empty Weight + Water (Full) 5792.0 kgm
Mass of the Upper 1/3 of the Vertical Vessel 717.1 kgm
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | mm² |
----------------------------
10| 20| 1711735 |
20| 30| 10668849 |
20
30| 40| 1711735 |

----------------------------
Total 14092320.000 mm²
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | ft-lb | kgm |
---------------------------------------------------------------------------
10| 20| 283.895 | 283.895 | 530.383 | ... | 283.895 |
20|Legs| 192.287 | 192.287 | 544.06 | 4.06726 | 192.287 |
Legs| 30| 1441.86 | 1441.86 | 4079.64 | 30.4983 | 1441.86 |
30| 40| 301.294 | 301.294 | 547.782 | ... | 301.294 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
-------------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| -283.895 | -283.895 | -530.383 |
Legs| 30| 1743.16 | 1743.16 | 4627.42 |
30| 40| 301.294 | 301.294 | 547.782 |
-------------------------------------------------------
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | ft-lb | ft-lb | ft-lb |
-------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| 4.06726 | 4.06726 | 4.06726 |
Legs| 30| 30.4983 | 30.4983 | 30.4983 |
30| 40| ... | ... | ... |
-------------------------------------------------

21
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| bar | bar | °C | | | bar |
------------------------------------------------------------------------------------------------
DRAIN NOZZLE | 50.10 | 51.10 | 50 | 300 | GR 1.1 | ... | ... | ... | ... |
PI | 50.10 | 51.10 | 50 | 300 | GR 1.1 | ... | ... | ... | ... |
INLET NOZZLE | 50.10 | 51.10 | 50 | 300 | GR 1.1 | ... | ... | ... | ... |
OUTLET NOZZLE | 50.10 | 51.10 | 50 | 300 | GR 1.1 | ... | ... | ... | ... |
PSV | 50.10 | 51.10 | 50 | 300 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 50.096 | 51.096 bar [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

22
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 25.6718 Hz.
The Natural Frequency for the Vessel (Ope...) is 25.6718 Hz.
The Natural Frequency for the Vessel (Filled) is 16.2093 Hz.

23
Input Values:
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 100 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 1.0000
Damping Factor (Beta) for Wind (Filled) 1.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.966)/(1+1.7*3.4*0.228)))
= min(0.85, 0.907 )
= 0.850
Static Gust-Effect Factor, Test Case [G]:

= min(0.85,0.925((1+1.7*3.4*0.228*0.966)/(1+1.7*3.4*0.228)))
= min(0.85, 0.907 )
= 0.850
Static Gust-Effect Factor, Empty Case [G]:

= min(0.85,0.925((1+1.7*3.4*0.228*0.966)/(1+1.7*3.4*0.228)))
= min(0.85, 0.907 )
= 0.850
Natural Frequency of Vessel (Operating) 25.672 Hz

Natural Frequency of Vessel (Empty) 25.672 Hz
Natural Frequency of Vessel (Test) 16.209 Hz
Force Coefficient [Cf] 0.529

Structure Height to Diameter ratio 2.740
Height to top of Structure 3220.000 mm
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:

Exposure Category: C from Table 26.9.1
Alpha = 9.5: Zg = 274320. mm
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 199.819 + 0.0 = 199.819 mm
= 0.656 ft. Imperial Units
24
Velocity Pressure coefficient evaluated at height z [Kz]:

Because z ( 0.656 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.0 )2/9.5
= 0.849
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per Table 26.6-1
As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.0* 0.0* 0.0 )²
= 1.0
Velocity Pressure evaluated at height z, Imperial Units [qz]:

= max( 16, 0.00256 * Kz * Kzt * Kd * V(mph)² )
= max( 16, 0.00256 * 0.849 * 1.0 * 0.95 * 100.0² )
= 20.6 psf [ 0.988] kPa
Force on the first element [F]:

= qz * G * Cf * WindArea
= 20.645 * 0.85 * 0.529 * 4.394
= 40.8 lbs. [181.4] N
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm kPa
---------------------------------------------------------------------------
HEAD-1 199.8 0.000 0.000 0.000 0.849 1.000 0.988
SHELL 1745.0 0.000 0.000 0.000 0.849 1.000 0.988
HEAD-2 3310.2 0.000 0.000 0.000 0.849 1.000 0.988
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user mile/hr
Vc - Critical wind velocity mile/hr
Vw - Maximum wind speed at top of structure mile/hr
W - Total corroded weight of structure N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.000003 (High); 0.000003 < 0.000004 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
25
0.0/2910.0 = 0.0
#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 3.94/9.55² ) * 104 = 431.927 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.000004 no chance. [Vp]:

= W / ( L * Dr²)
= 19462/( 2910.0 * 1166.0² )
= 0.49192E-05
Since Vp is > 0.000004 no further vibration analysis is required !
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm² | kPa | N |
---------------------------------------------------------------------------
10| 20| 199.819 | 1440 | 408202 | 0.98846 | 108.855 |
20| 30| 1745 | 1440 | 4075200 | 0.98846 | 1086.73 |
30| 40| 3310.18 | 1440 | 408202 | 0.98846 | 108.855 |
---------------------------------------------------------------------------
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Be sure the wind speed is in accordance with the specified

wind design code.

26
Earthquake Analysis Results per UBC 1997
The UBC Zone Factor for the Vessel is ............. 0.2000

The Importance Factor as Specified by the User is 1.250
The UBC Force Factor as Specified by the User is .. 2.000
The UBC Total Weight (W) for the Vessel is ........ 21762.9 N
The UBC Total Shear (V) for the Vessel is ......... 4894.7 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
The UBC Seismic Coefficient Value Ca is ........... 0.360
The UBC Seismic Coefficient Value Cv is ........... 0.840
Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (34-1):

V = 0.7 * Ca * I * W
V = 0.7 * 0.36 * 1.25 * 21763
V = 6855.3 N
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.36 * 1.25 * 21763/2.0
V = 12241.6 N
The computed base shear is the minimum of V from 34-1 and 30-5.
Computation of V per equation (34-2), minimum V. V cannot be less than

this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.36 * 1.25 * 21763
V = 5484.2 N
Total Adjusted Base Shear V:

= V * Scalar Multiplier = 6855.3 * 0.7140 = 4894.7 N
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Note: This value does not need to exceed 0.25V.

Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.039 * 6855, 0.25 * 6855 )
Ft = 0.0 N
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 2784. * Hght 20.000 = 41.

Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(6855.) * 2784. * 20.000 / 23768.]*.7140 = 8.
Fx = [(6855.) * 1886. * 373.000 / 23768.]*.7140 = 107.
Fx = [(6855.) * 14139. * 1621.500 / 23768.]*.7140 = 3482.
Fx = [(6855.) * 2954. * 2890.000 / 23768.]*.7140 = 1297.

27
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm | N | N | N |
--------------------------------------------------------------
10| 20| 20 | 2783.88 | 8.45724 | 8.45724 |
20|Legs| 373 | 1885.57 | 106.832 | 106.832 |
Legs| 30| 1621.5 | 14138.9 | 3482.43 | 3482.43 |
30| 40| 2890 | 2954.49 | 1296.97 | 1296.97 |
--------------------------------------------------------------
Top Load 3627.00 0 0
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.714.

28
The following table is for the Filled Case.
Cumulative Wind Shear and Bending Moment
| | Distance to| Cumulative | Wind |

From| To | Support| Wind Shear | Bending |
| | mm | N | ft-lb |
-------------------------------------------------
10| 20| 483.181 | ... | ... |
20|Legs| 166.5 | 108.855 | 12.0582 |
Legs| 30| 1248.5 | 1176.56 | 1041.05 |
30| 40| 2647.18 | 108.855 | 12.0582 |
-------------------------------------------------
The following table is for the Empty Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | ft-lb | ft-lb |
---------------------------------------------------------------------------
10| 20| 483.181 | ... | ... | ... | ... |
20|Legs| 166.5 | 108.855 | 8.45724 | 12.0582 | 0.93684 |
Legs| 30| 1248.5 | 1176.56 | 4787.85 | 1041.05 | 5723.21 |
30| 40| 2647.18 | 108.855 | 1296.97 | 12.0582 | 143.669 |
---------------------------------------------------------------------------
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | ft-lb | ft-lb |
---------------------------------------------------------------------------
10| 20| 483.181 | ... | ... | ... | ... |
20|Legs| 166.5 | 108.855 | 8.45724 | 12.0582 | 0.93684 |
Legs| 30| 1248.5 | 1176.56 | 4787.85 | 1041.05 | 5723.21 |
30| 40| 2647.18 | 108.855 | 1296.97 | 12.0582 | 143.669 |
---------------------------------------------------------------------------
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 0.600; Earthquake: 0.714.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

29
Wind Deflection Calculations:
The following table is for the Filled(test) Case.
Note: Test Case Deflections were computed using un-corr. section properties.
Wind Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection | Deflection | Rotation |
| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| ... | 0.11118 | 0.11118 | 0.00020841 |
20|Legs| 35.922 | 0.11118 | 0.11119 | 0.00020847 |
Legs| 30| 388.266 | 0.11139 | 0.11169 | 0.00020866 |
30| 40| 35.922 | 0.1117 | 0.1117 | 0.00020866 |
---------------------------------------------------------------------
Allowable deflection at the Tower Top (Hyd)( 6.000"/100ft. Criteria)

Allowable deflection : 14.550 Actual deflection : 0.112 mm
The following table is for the Empty Case.
Wind Deflection:

| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| ... | 0.33689 | 0.33689 | 0.00063151 |
20|Legs| 108.855 | 0.3369 | 0.33693 | 0.00063174 |
Legs| 30| 1176.56 | 0.33763 | 0.33871 | 0.00063241 |
30| 40| 108.855 | 0.33873 | 0.33875 | 0.00063241 |
---------------------------------------------------------------------
Allowable deflection at the Tower Top (Emp)( 6.000"/100ft. Criteria)

The following table is for the Operating Case.
Wind Deflection:

| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| ... | 0.33689 | 0.33689 | 0.00063151 |
20|Legs| 108.855 | 0.3369 | 0.33693 | 0.00063174 |
Legs| 30| 1176.56 | 0.33763 | 0.33872 | 0.00063241 |
30| 40| 108.855 | 0.33874 | 0.33876 | 0.00063241 |
---------------------------------------------------------------------
Critical Wind Velocity for Tower Vibration:
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | mile/hr | mile/hr |
-------------------------------------
10| 20| 412.366 | 2577.29 |
20| 30| 412.366 | 2577.29 |
30
30| 40| 412.366 | 2577.29 |

-------------------------------------
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


31
Longitudinal Stress Constants:
| | Metal Area | Metal Area |Section Modulus | Section Modulus |

From | To | New | Corroded | New | Corroded |
| | mm² | mm² | mm³ | mm³ |
--------------------------------------------------------------------------------
10 | 20| 74141.5 | 63180.5 | 21513400 | 18424722 |
20 | 30| 74141.5 | 63180.5 | 21513400 | 18424722 |
30 | 40| 74141.5 | 63180.5 | 21513400 | 18424722 |
--------------------------------------------------------------------------------

32
Longitudinal Allowable Stresses:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | kPa | kPa | kPa | kPa |
-------------------------------------------------------------------
10| 20| 165470 | 215112 | -137606 | -140483 |
20|Legs| 165470 | 215112 | -137606 | -140483 |
Legs| 30| 165470 | 215112 | -137606 | -140483 |
30| 40| 165470 | 215112 | -137606 | -140483 |
-------------------------------------------------------------------

33
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Pressure Stresses due to:
| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |

From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | kPa | kPa | kPa |
----------------------------------------------------------------------------
10| 20| 65251.9 | -1790.22 | 73462.6 |
20| 30| 65251.9 | -1790.22 | 73462.6 |
30| 40| 65251.9 | -1790.22 | 73462.6 |
----------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads for these Conditions:
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kPa | kPa | kPa | kPa | kPa |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| 44.0635 | 44.0635 | 70.1507 | 0.29929 | 0.29929 |
Legs| 30| -270.556 | -270.556 | -230.558 | 2.24422 | 2.24422 |
30| 40| -46.764 | -46.764 | -39.8504 | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kPa | kPa | kPa | kPa | kPa |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| 0.25632 | 0.8873 | 0.068937 | 0.25077 | ... |
Legs| 30| 1.92202 | 76.6057 | 421.144 | 21.6505 | ... |
30| 40| ... | 0.8873 | 10.5719 | 0.25077 | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to these Conditions:
| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |

From| To | Operating Case | Empty Case | Test Case | Empty Case |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | 0.068937 |
Legs| 30| ... | ... | ... | 421.144 |
30| 40| ... | ... | ... | 10.5719 |
------------------------------------------------------------------------------
Longitudinal Stresses due to Applied Axial Forces:
| | Longitudinal Stress | Longitudinal Stress |

From| To | Y Forces Wind | Y Forces Seismic |
| | kPa | kPa |
-------------------------------------------------------
10| 20| ... | ... |
20|Legs| ... | ... |
Legs| 30| ... | ... |
30| 40| ... | ... |
34
-------------------------------------------------------
Longitudinal Stresses due to User Forces and Moments:
| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |

From| To | Corroded | Corroded | No Corrosion | No Corrosion |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | ... |
Legs| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
-----------------------------------------------------------------------------------

35
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165470.39 0.00 137606.20 0.0000 0.0000
20 45.25 165470.39 137606.20 0.0003
20 165470.39 -349.41 137606.20 0.0025
30 165470.39 -47.65 137606.20 0.0003
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 0.00 137892.00 0.00 114671.84 0.0000 0.0000
20 44.43 137892.00 114671.84 0.0003
20 152.83 137892.00 -693.94 114671.84 0.0011 0.0061
30 137892.00 -57.34 114671.84 0.0005
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 0.00 165470.39 0.00 137606.20 0.0000 0.0000
20 45.25 165470.39 137606.20 0.0003
20 165470.39 -349.41 137606.20 0.0025
36
30 165470.39 -47.65 137606.20 0.0003
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 0.00 137892.00 0.00 114671.84 0.0000 0.0000
20 44.43 137892.00 114671.84 0.0003
20 152.83 137892.00 -693.94 114671.84 0.0011 0.0061
30 137892.00 -57.34 114671.84 0.0005
Analysis of Load Case 5 : NP+HW+HI

10 0.00 215111.53 0.00 140483.08 0.0000 0.0000
20 70.66 215112.02 140483.08 0.0003
20 215112.02 -254.13 140483.08 0.0018
30 215111.53 -40.10 140483.08 0.0003
Analysis of Load Case 6 : NP+HW+HE

10 0.00 215111.53 0.00 140483.08 0.0000 0.0000
20 70.41 215112.02 140483.08 0.0003
20 215112.02 -232.48 140483.08 0.0017
30 215111.53 -39.85 140483.08 0.0003
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 65251.86 165470.39 137606.20 0.3943
20 65297.11 165470.39 137606.20 0.3946
20 65060.15 165470.39 137606.20 0.3932
30 65205.99 165470.39 137606.20 0.3941
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 65251.86 137892.00 114671.84 0.4732
20 65296.29 137892.00 114671.84 0.4735
20 65404.69 137892.00 114671.84 0.4743
30 65215.67 137892.00 114671.84 0.4729
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 165470.39 -1790.22 137606.20 0.0130
20 165470.39 -1747.35 137606.20 0.0127
20 165470.39 -2139.63 137606.20 0.0155
30 165470.39 -1837.88 137606.20 0.0134
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 137892.00 -1790.22 114671.84 0.0156
20 137892.00 -1746.53 114671.84 0.0152
20 137892.00 -2484.17 114671.84 0.0217
30 137892.00 -1847.56 114671.84 0.0161
Analysis of Load Case 11 : HP+HW+HI

10 73462.59 215111.53 140483.08 0.3415
20 73533.24 215112.02 140483.08 0.3418
20 73255.60 215112.02 140483.08 0.3405
37
30 73422.98 215111.53 140483.08 0.3413
Analysis of Load Case 12 : HP+HW+HE

10 73462.59 215111.53 140483.08 0.3415
20 73532.99 215112.02 140483.08 0.3418
20 73233.95 215112.02 140483.08 0.3404
30 73422.73 215111.53 140483.08 0.3413
Analysis of Load Case 13 : IP+WE+EW

10 65251.86 165470.39 137606.20 0.3943
20 65296.98 165470.39 137606.20 0.3946
20 65049.15 165470.39 137606.20 0.3931
30 65205.86 165470.39 137606.20 0.3941
Analysis of Load Case 14 : IP+WF+CW

10 65251.86 165470.39 137606.20 0.3943
20 65290.17 165470.39 137606.20 0.3946
20 65086.91 165470.39 137606.20 0.3933
30 65212.77 165470.39 137606.20 0.3941
Analysis of Load Case 15 : IP+VO+OW

10 65251.86 165470.39 137606.20 0.3943
20 65296.22 165470.39 137606.20 0.3946
20 64983.54 165470.39 137606.20 0.3927
30 65205.10 165470.39 137606.20 0.3941
Analysis of Load Case 16 : IP+VE+EW

10 65251.86 165470.39 137606.20 0.3943
20 65296.22 165470.39 137606.20 0.3946
20 64983.54 165470.39 137606.20 0.3927
30 65205.10 165470.39 137606.20 0.3941
Analysis of Load Case 17 : NP+VO+OW

10 0.00 165470.39 0.00 137606.20 0.0000 0.0000
20 44.36 165470.39 137606.20 0.0003
20 165470.39 -272.80 137606.20 0.0020
30 165470.39 -46.76 137606.20 0.0003
Analysis of Load Case 18 : FS+BS+IP+OW

10 65251.86 165470.39 137606.20 0.3943
20 65296.22 165470.39 137606.20 0.3946
20 64983.54 165470.39 137606.20 0.3927
30 65205.10 165470.39 137606.20 0.3941
Analysis of Load Case 19 : FS+BS+EP+OW

10 165470.39 -1790.22 137606.20 0.0130
20 165470.39 -1746.46 137606.20 0.0127
20 165470.39 -2063.02 137606.20 0.0150
38
30 165470.39 -1836.99 137606.20 0.0133
Absolute Maximum of the all of the Stress Ratio's 0.4743
Governing Element: SHELL

Governing Load Case 8 : IP+OW+EQ+FS+BS

39
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 2455.854 mm

Center of Gravity of Legs -27.000 mm
Center of Gravity of Bare Shell New and Cold 1455.000 mm

Center of Gravity of Bare Shell Corroded 1455.000 mm
Vessel CG in the Operating Condition 1403.058 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 1410.364 mm
Vessel CG in the Test Condition 1437.202 mm
Rigging Analysis Results:
Lifting Weight based the calculated Empty Weight.
Total Effective Length of Vessel for this analysis 2910.00 mm

Total vessel weight (No Liquid) Twt 23531.14 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 35296.72 N
Elevation of the Tailing Lug (bottom) 0.00 mm
Elevation of the Lifting Lug (top ) 2910.00 mm
Design Reaction force at the tailing lug 18189.77 N
Design Reaction force at the lifting lug 17106.94 N
CG Distance from Tailing Lug 1410.36 mm

CG Distance from the Nearer Lifting Lug 1410.36 mm
Critical Values:
| Max Stress| Elevation | Allowables |

| kPa | mm | kPa |
-----------------------------------------------------------------
Bending | 244.81 | 1738.00 | 117069.23 (UG-23) |
Shear | 197.71 | 2878.00 | 96524.40 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm ft-lb kPa N kPa
-------------------------------------------------------------------------------
0.00 0.0 0.0 5343.0 72.1
606.00 2370.5 149.4 636.8 8.6
1738.00 3884.6 244.8 6422.6 86.6
2870.00 495.6 31.2 13481.9 181.8
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0021 at elevation 1738.0 mm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

40
Lifting Lug Calculations:
Input Values:
Lifting Lug Material SA-516 70

Lifting Lug Yield Stress Yield 261994.80 kPa
Width of Lifting Lug w 250.0000 mm

Thickness of Lifting Lug t 12.0000 mm
Diameter of Hole in Lifting Lug dh 25.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 40.0000 mm
Height of Lug from bottom to Center of Hole h 125.0000 mm
Offset from Vessel OD to Center of Hole off 8.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 78.0000 mm
Length of Weld along Bottom of Lifting Lug wb 128.0000 mm
Thickness of Collar (if any) tc 8.0000 mm
Diameter of Collar (if any) dc 8.0000 mm
Impact Factor Impfac 1.50
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : From Horizontal to Vertical
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Lifting Lug and Weld Stresses at various Angles: kPa
--------------- Weld Stresses ------ Lug Stresses Maximum

Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 4694.6 ... 104797.9 547.4 172916.6 0.045
5 5770.6 ... 104797.9 810.8 172916.6 0.055
10 6868.3 ... 104797.9 1077.8 172916.6 0.066
15 7979.9 ... 104797.9 1346.3 172916.6 0.076
20 9098.8 ... 104797.9 1614.0 172916.6 0.087
25 10218.9 ... 104797.9 1879.2 172916.6 0.098
30 11335.2 ... 104797.9 2140.3 172916.6 0.108
35 12444.1 ... 104797.9 2396.0 172916.6 0.119
40 13543.9 ... 104797.9 2645.4 172916.6 0.129
45 14635.0 ... 104797.9 2888.2 172916.6 0.140
50 15721.5 ... 104797.9 3124.5 172916.6 0.150
55 16812.2 ... 104797.9 3355.8 172916.6 0.160
60 17923.6 ... 104797.9 3584.7 172916.6 0.171
65 19084.3 ... 104797.9 3816.4 172916.6 0.182
70 20344.2 ... 104797.9 4060.0 172916.6 0.194
75 21792.2 ... 104797.9 4331.9 172916.6 0.208
80 23598.3 ... 104797.9 4664.0 172916.6 0.225
85 26124.0 ... 104797.9 5123.9 172916.6 0.249
90 30284.1 ... 104797.9 5882.9 172916.6 0.289
----------------------------------------------------------------------
Computed Results:
41
Total vessel weight (No Liquid) 23531.14 N

Design Reaction force at the tailing lug 18189.77 N
Design Reaction force at the lifting lug 17106.94 N
Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 17648.36 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 2984483.750 mm**4
Weld Group Centroid distance in the Long. Direction Yll 44.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 39.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 1988143.375 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 6.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+176482)/((2*(78.0+128.0))*5.656)
= 7573.72 kPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (17648(125.0-39.0))44.656/2984484 +
(0 * 8.0 * 44.656/2984484) +
(0 * 8.0 * 6.0/1988143)
= 22710.39 kPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 7573.723 + 22710.395
= 30284.12 kPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 261995 * 1.0
= 104797.92 kPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 176482 + 02 )/660.0
= 26740.66 kPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 261995 * 1.0
= 104797.92 kPa
Pin Hole Bearing Stress [Pbs]:

= sqrt(Pl2 + Fn2 ) / ( t * dh )
= sqrt( 176482 + 176482 )/( 28.0 * 25.0 )
= 25212.62 kPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 261995 * 1.0, 235795.3 )
= 196496.09 kPa
Bending Stress at the Base of the Lug [Fbs]:

42
= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)

= 0 * 8.0/(250.0 * 12.02/6) +
0 * 8.0/(250.02 * 12.0/6)
= 0.00 kPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 17648/(250.0 * 12.0)
= 5882.94 kPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 5882.9
= 5882.94 kPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 261995 * 1.0, 196496.1 )
= 172916.58 kPa
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(176482 + 02)/( Pi * 104798)]
= 10.3543 mm
Warning:
WRC 107/537 does not address rectangular attachments on spherical surfaces. Therefore
the local stress analysis per 107/537 is not possible. Instead we will use the analysis
rules of EN-13445 which addresses this combination.
Shell Stress per EN-13445 16.6.9, Line Loads
Lift
Angle FL FLmax ML MLmax FR FRMax Max Ratio
deg. N N ft-lb ft-lb N N
------------------------------------------------------------------------------------
0 0.0 96357.0 50.5 8310.4 8553.5 1859027.2 0.006
5 507.6 96357.0 51.4 8310.4 8717.7 694262.6 0.013
10 1032.0 96357.0 51.8 8310.4 8839.2 428839.2 0.021
15 1568.5 96357.0 51.8 8310.4 8919.8 311951.3 0.029
20 2113.2 96357.0 51.4 8310.4 8961.7 246610.1 0.036
25 2662.2 96357.0 50.5 8310.4 8968.0 205192.2 0.044
30 3212.3 96357.0 49.2 8310.4 8942.6 176838.3 0.051
35 3760.7 96357.0 47.5 8310.4 8890.8 156414.9 0.057
40 4305.5 96357.0 45.4 8310.4 8819.2 141183.9 0.062
45 4845.8 96357.0 42.9 8310.4 8735.9 129554.4 0.067
50 5381.8 96357.0 40.0 8310.4 8651.5 120542.5 0.072
55 5916.0 96357.0 36.7 8310.4 8579.6 113510.5 0.076
60 6453.8 96357.0 33.0 8310.4 8537.6 108030.7 0.079
65 7005.4 96357.0 28.9 8310.4 8549.0 103809.2 0.082
70 7589.3 96357.0 24.4 8310.4 8646.7 100642.4 0.086
75 8239.7 96357.0 19.5 8310.4 8880.3 98389.7 0.090
80 9022.3 96357.0 14.1 8310.4 9332.5 96957.4 0.096
85 10078.2 96357.0 7.8 8310.4 10164.6 96288.5 0.106
90 11765.6 96357.0 0.0 8310.4 11765.6 96357.0 0.122
------------------------------------------------------------------------------------
Check Conditions of Applicability per 16.7.3:

a) 0.001 <= en/Deq <= 0.05 -> Ok
c) Fr acts in the plane of the lifting lug -> True
The lift angle above is from horizontal. The angle Beta used in the calculations
is 90 degrees minus the lift angle.
43
Intermediate Results:
Head Thickness used in Lifting Calculation [ea] 17.000 mm
Centerline Offset Dimension [x] 550.000 mm
Circumferential Length of Line Load [b] 250.000 mm
Head Allowable Stress [f] 137892.000 kPa
Worst Case Evaluation Angle [beta] 0.000
Head Equivalent Diameter [Deq] 661.891 mm
Parameter [Lambda1] 2.357
Parameter [Nu1] 0.189
Parameter [Nu2] 0.000
Parameter [K1] 1.396
Allowable Stress [Sigmab,all] 240634.000 kPa
Note: The head was within allowable stress limits during the lifting operation.

44
RESULTS FOR LEGS : Operating Case Description: LEGS
Legs attached to: SHELL
Section Properties : Single Angle L3X3X0.3750
USA AISC 1989 Steel Table
Overall Leg Length 800.000 mm

Effective Leg Length Leglen 600.000 mm
Distance Leg Up Side of Vessel 333.000 mm
Number of Legs Nleg 4
Cross Sectional Area for L3X3X0.3750 Aleg 1361.287 mm²
Section Inertia ( strong axis ) 732566.562 mm**4
Section Inertia ( weak axis ) 732566.562 mm**4
Section Modulus ( strong axis ) 13650.423 mm ³
Section Modulus ( weak axis ) 13650.423 mm ³
Radius of Gyration ( strong axis ) 23.190 mm
Radius of Gyration ( weak axis ) 23.190 mm
Leg Orientation - Strong Axis
Overturning Moment at top of Legs 5723.2 ft-lb

Total Weight Load at top of Legs W 21762.9 N
Total Shear force at top of Legs 4894.7 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference C11P 250.000 mm

Pad Length along Vessel Axis C22P 250.000 mm
Pad Thickness Tpad 20.000 mm
Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 4894.7 )( 732080/2928319 )
= 1223.67 N
Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm*Rn))/Aleg
= 21764/4 + (7759299/( 2 * 650.002 ))/1361.287
= 8381.53 kPa
Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 21763/4 )/1361.287
= 3996.85 kPa
Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness: 76.200 76.200 9.5250
Distance to geometric centroid: 22.555 22.555
Arm about YY: 17.793 20.307
Arm about ZZ: 15.545 17.793
Leg areas: 725.80 635.08
Geometric inertia components YY: 0.23526E+06 0.49717E+06
Geometric inertia components ZZ: 0.52658E+06 0.20585E+06
Geometric inertias Iy & Iz: 0.73243E+06 0.73243E+06
Product of inertia: 0.43021E+06
Mohrs Radius: 26.253
Average Inertia: 0.73243E+06
45
QFACT = 1.0000 FBZ = 163.82

Principal Axis Inertias (Z&W) = 0.30222E+06 0.11626E+07
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 53.882 21.984
FOB from Eq 5-5 = 3092.0
Bending allowables Fby & Fbz = 163.82 163.82
Shear Center Coordinates Wo & Zo: 24.280 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0²: 29500. 11346. 0.98906E-01 2.5817
AREA, LENGTH, Kw, Kz: 2.1100 23.622 1.0000 1.0000
H, Few, Fez, Fej: 0.64606 690.74 179.55 206.01
Fe computed from C4-1: 182.74
Initial (Kl/r)max, & (Kl/r)equiv = 40.268 39.916

Final (Kl/r)max, & Cc = 40.268 127.18
Fa based on Eq 4-1 = 132.35
Actual Allowable
Weak Axis Bending : 37764.95 218366.67 kPa
Strong Axis Bending : 24060.47 218366.67 kPa
Axial Compression : 8381.53 176416.77 kPa
UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.331
AISC Unity Check : 0.331 Should be <= to 1
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 137892.00 kPa
Baseplate Length B 300.0000 mm
Baseplate Width D 300.0000 mm
Baseplate Thickness BTHK 20.0000 mm
Leg Dimension Along Baseplate Length d 76.2000 mm
Leg Dimension Along Baseplate Width b 76.2000 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Tensile Stress STBA 48262.20 kPa
Bolt Allowable Shear Stress SBShear 28957.30 kPa
Anchor Bolt Nominal Diameter BOD 24.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Ultimate 28-day Concrete Strength FCPRIME 20683.801 kPa
Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 4895/( 2 * 312.75 * 4 )
= 1956.4 kPa. Must be less than 28957.3 kPa.
LEG BASEPLATE and BOLTING Analysis, including Moments
Angle Leg
Base Plate Available Area (AA):

= B * D
= 300.0 * 300.0
= 89999.99 mm²
Clearance Between The Bolt And The Leg Edge (BCL):

46
= z - BOD / 2
= 78.0 - 24.0/2
= 66.00 mm
Moment at Baseplate (MOMENT):

= Vleg * Lleg
= 1223.67 * 800.0
= 722.06 ft-lb
Axial Load on the baseplate (P):

= Operating Weight per leg (as Seismic + Operating case is controlling)
= 5661.75 N
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 722.06 *1355786.88/5661.75
= 172.90 mm > D/6 [Plate Uplift Condition]
a = MAX[ABS(MAX[B,D] - MAX[b,d]) / 2 , ABS(MIN[B,D] - MIN[b,d]) / 2]

= MAX[111.9,111.9]
= 111.90 mm
Modular Ratio Of Steel/Concrete (n):

= ES / EC
= 0.20339E+09/21525070
= 9.45
F = 0.5 * d + z
= 0.5 * 76.2 + 78.0
= 116.10 mm
K1 = 3.0 (e - 0.5*D)
= 3.0 (172.9 - 0.5*300.0)
= 68.71
K2 = 6 * n * Ast / B * (F + e)
= 6 * 9.45 * 625.5/300.0 * (116.1 + 172.9)
= 34162.07
K3 = -K2 * (0.5 * D + F)
= -34162.07 * (0.5 * 300.0 + 116.1)
= -9090526.98
Solving For The Effective Bearing Length Using Iteration:

Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + 2.71 * Y² + 52.95 * Y - 554.74 = 0
Y = 141.92 mm
NUM = (D / 2 - Y / 3 - e)
= (300.0/2 - 141.92/3 - 172.9)
= -70.21
DENOM = (D / 2 - Y / 3 + F)
= (300.0/2 - 141.92/3 + 116.1)
= 218.79
Total Bolt Tension Force (T):

= - P * NUM / DENOM
= - 5661.75 * -70.21/218.79
= 1816.83 N
Overturning Moment Due To Bolt In Tension (Mt):

= T * (0.5 * D + F - Y) / 12
= 1816.83 * (0.5 * 300.0 + 116.1 - 141.92)/12
= 166.41 ft-lb
47
Bearing Pressure (FC):

= 2 * (P + T) / (Y * B)
= 2 * (5661.75 + 1816.83)/(141.92 * 300.0)
= 3.51 bar [ <= FCPRIME ( 206.82)]
Equivalent Bearing Pressure (f1):

= FC * (Y - a) / Y
= 3.51 * (141.92 - 111.9)/141.92
= 0.74 bar
Overturning Moment Due To Bearing Pressure (Mc):

= (a² * B / 6) * (f1 + 2 * FC) / 12
= (111.9² * 300.0/6) * ( 0.74 + 2 * 3.51)/12
= 358.78 ft-lb
The Baseplate Required Thickness (TREQ):

= (6 * MAX(Mt,Mc) / (B * 1.5 * SBA))½
= (6 * 4305.37/(300.0 * 206838.0))½
= 6.86 mm
Required bolt area (ABREQM): per D. Moss

= T / STBA
= 1816.83/48262.2
= 37.6460 mm² [ < Ast ( 625.50) --> PASSED]
Distance from Top of Legs to Vessel CG (CD_DIST):

= 1030.06 mm
Total Overturning Moment at Baseplate (Mbb):

= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 5723.21/max( 1030.06, 38.1 ) ) * ( 1030.06 + 800.0 )
= 10168.17 ft-lb
Required Total Bolt Area per Leg (ABREQB): per H. Bednar

= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 48262.2)) * ((4 * 122018.02/(1300.0)) - 22647.0 )
= 102.4117 mm²
Available Total Bolt Corr. Area per Leg (ABAVL):

= As * NBT
= 312.75 * 4.0
= 1250.9919 mm² [ > ABREQB ( 102.41) --> PASSED]
Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm ): 20.000 6.858 Pass
Bolt Root Area (Bednar) ( mm² ): 1250.99 102.41 Pass
Bolt Root Area (D. Moss) ( mm² ): 625.50 37.65 Pass
Note: The required thickness calculation is performed based on:

Beam leg analysis per Moss
The angle legs parallel to the edges of the base plate
Even number of bolts installed only on the B dimension sides

48
RESULTS FOR LEGS : HydroTest Case Description: LEGS
Legs attached to: SHELL
Section Properties : Single Angle L3X3X0.3750
USA AISC 1989 Steel Table
Overall Leg Length 800.000 mm

Effective Leg Length Leglen 600.000 mm
Distance Leg Up Side of Vessel 333.000 mm
Number of Legs Nleg 4
Cross Sectional Area for L3X3X0.3750 Aleg 1361.287 mm²
Section Inertia ( strong axis ) 732566.562 mm**4
Section Inertia ( weak axis ) 732566.562 mm**4
Section Modulus ( strong axis ) 13650.423 mm ³
Section Modulus ( weak axis ) 13650.423 mm ³
Radius of Gyration ( strong axis ) 23.190 mm
Radius of Gyration ( weak axis ) 23.190 mm
Leg Orientation - Strong Axis
Overturning Moment at top of Legs 343.5 ft-lb

Total Weight Load at top of Legs W 55912.4 N
Total Shear force at top of Legs 430.5 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference C11P 250.000 mm

Pad Length along Vessel Axis C22P 250.000 mm
Pad Thickness Tpad 20.000 mm
Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 430.5 )( 732080/2928319 )
= 107.62 N
Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= W/Nleg + (Mleg/(Nlegm*Rn))/Aleg
= 55915/4 + (465766/( 2 * 650.002 ))/1361.287
= 10531.77 kPa
Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 55912/4 )/1361.287
= 10268.58 kPa
Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness: 76.200 76.200 9.5250
Distance to geometric centroid: 22.555 22.555
Arm about YY: 17.793 20.307
Arm about ZZ: 15.545 17.793
Leg areas: 725.80 635.08
Geometric inertia components YY: 0.23526E+06 0.49717E+06
Geometric inertia components ZZ: 0.52658E+06 0.20585E+06
Geometric inertias Iy & Iz: 0.73243E+06 0.73243E+06
Product of inertia: 0.43021E+06
Mohrs Radius: 26.253
Average Inertia: 0.73243E+06
49
QFACT = 1.0000 FBZ = 163.82

Principal Axis Inertias (Z&W) = 0.30222E+06 0.11626E+07
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 53.882 21.984
FOB from Eq 5-5 = 3092.0
Bending allowables Fby & Fbz = 163.82 163.82
Shear Center Coordinates Wo & Zo: 24.280 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0²: 29500. 11346. 0.98906E-01 2.5817
AREA, LENGTH, Kw, Kz: 2.1100 23.622 1.0000 1.0000
H, Few, Fez, Fej: 0.64606 690.74 179.55 206.01
Fe computed from C4-1: 182.74
Initial (Kl/r)max, & (Kl/r)equiv = 40.268 39.916

Final (Kl/r)max, & Cc = 40.268 127.18
Fa based on Eq 4-1 = 132.35
Actual Allowable
Weak Axis Bending : 3321.25 218366.67 kPa
Strong Axis Bending : 2116.01 218366.67 kPa
Axial Compression : 10531.77 176416.77 kPa
UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.085
AISC Unity Check : 0.085 Should be <= to 1
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 137892.00 kPa
Baseplate Length B 300.0000 mm
Baseplate Width D 300.0000 mm
Baseplate Thickness BTHK 20.0000 mm
Leg Dimension Along Baseplate Length d 76.2000 mm
Leg Dimension Along Baseplate Width b 76.2000 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-307 B
Bolt Allowable Tensile Stress STBA 48262.20 kPa
Bolt Allowable Shear Stress SBShear 28957.30 kPa
Anchor Bolt Nominal Diameter BOD 24.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Ultimate 28-day Concrete Strength FCPRIME 20683.801 kPa
Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 4895/( 2 * 312.75 * 4 )
= 1956.4 kPa. Must be less than 28957.3 kPa.
LEG BASEPLATE and BOLTING Analysis, including Moments
Angle Leg
Base Plate Available Area (AA):

= B * D
= 300.0 * 300.0
= 89999.99 mm²
Clearance Between The Bolt And The Leg Edge (BCL):

50
= z - BOD / 2
= 78.0 - 24.0/2
= 66.00 mm
Moment at Baseplate (MOMENT):

= Vleg * Lleg
= 107.62 * 800.0
= 63.50 ft-lb
Axial Load on the baseplate (P):

= Operating Weight per leg (as Seismic + Operating case is controlling)
= 5661.75 N
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 63.5 *1355786.88/5661.75
= 15.21 mm <= D/6 [No Plate Uplift]
a = MAX[ABS(MAX[B,D] - MAX[b,d]) / 2 , ABS(MIN[B,D] - MIN[b,d]) / 2]

= MAX[111.9,111.9]
= 111.90 mm
Bearing Pressure (FC):

= P / AA * (1 + 6 * e / D)
= 5661.75/89999.99 * (1 + 6 * 15.21/300.0)
= 0.82 bar
Equivalent Bearing Pressure (F1):

= P / AA * (1 + (6 * e * (D - 2 * a) / D²))
= 5661.75/89999.99 * (1 + (6 * 15.21 * (300.0 - 2 * 111.9)/300.0²))
= 0.68 bar
Bending Moment (MB):

= a² * B / 6 * (F1 + 2 * FC) / 12.0
= 111.9² * 300.0/6 * ( 0.68 + 2 * 82.04)/12.0
= 107.07 ft-lb
The Baseplate Required Thickness (TREQ):

= ( 6 * Mb / (B * 1.5 * Sba))½
= ( 6 * 1284.8/(300.0 * 206838.0))½
= 3.75 mm
Distance from Top of Legs to Vessel CG (CD_DIST):

= 1064.2 mm
Total Overturning Moment at Baseplate (Mbb):

= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 343.55/max( 1064.2, 38.1 ) ) * ( 1064.2 + 800.0 )
= 601.80 ft-lb
Required Total Bolt Area per Leg (ABREQB): per H. Bednar

= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 48262.2)) * ((4 * 7221.63/(1300.0)) - 22647.0 )
= -104.3109 mm² --> (No tension in bolts)
** No Tensile Bolt Loads. Choose a practical bolt size! **
Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm ): 20.000 3.746 Pass
Note: The required thickness calculation is performed based on:

51
Beam leg analysis per Moss

The angle legs parallel to the edges of the base plate
Even number of bolts installed only on the B dimension sides

52
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| bar | | bar | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
DRAIN NOZZLE | 39.51 | ... | ... | OK | 2.95 | OK | No Calc[*] |
PI | 39.51 | ... | ... | OK | 2.95 | OK | No Calc[*] |
INLET NOZZLE | 39.51 | ... | ... | OK | 3.42 | OK | No Calc[*] |
OUTLET NOZZLE | 39.51 | OK | ... | OK | 4.80 | OK | Passed |
PSV | 39.51 | ... | ... | OK | 3.42 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 39.514 Nozzle : PSV
Minimum MAWP Shells/Flanges : 39.514 Element : HEAD-1
Minimum MAPnc Shells/Flanges : 46.581 Element : SHELL
--------------------------------------------------------------
Computed Vessel M.A.W.P. : 39.514 bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
10 | DRAIN NOZZLE | 0.000 | 0.000 | 67.401 |
20 | PI | 2740.000 | 90.000 | 67.401 |
20 | INLET NOZZLE | 840.000 | 0.000 | 105.004 |
30 | OUTLET NOZZLE | 0.000 | 0.000 | 155.854 |
30 | PSV | 0.000 | 0.000 | 105.004 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

53
Input, Nozzle Desc: DRAIN NOZZLE From: 10
Pressure for Reinforcement Calculations P 38.500 bar

Temperature for Internal Pressure Temp 50 °C
Design External Pressure Pext 1.00 bar
Temperature for External Pressure Tempex 50 °C
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 137892.00 kPa
Shell Allowable Stress At Ambient Sva 137892.00 kPa
Inside Diameter of Elliptical Head D 1160.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 20.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature 15.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117897.66 kPa
Allowable Stress At Ambient Sna 117897.66 kPa
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 25.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 40
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

54
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: DRAIN NOZZLE
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 26.645 mm.

Actual Thickness Used in Calculation 3.378 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (38.5*0.896*1166.0)/(2 *137892.0*1.0-0.2*38.5)
= 14.6203 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (38.5*13.32)/(117898*1.0-0.6*38.5)
= 0.4438 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.1978 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 67.4010 mm
Parallel to Vessel Wall Rn+tn+t 33.7005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 8.4455 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: DRAIN NOZZLE.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.4438 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 19.2134 mm
Wall Thickness tb1 = max(trb1, tr16b) = 19.2134 mm
Wall Thickness, shell/head, external pressure trb2 = 3.4200 mm
Wall Thickness per table UG-45 tb3 = 2.9464 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 2.946, max( 19.2134, 4.5 ) ]
= 2.9464 mm
55
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.4438, 2.9464 )
= 2.9464 mm
Available Nozzle Neck Thickness = 0.875 * 3.378 = 2.956 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -43 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 38.50/51.10 = 0.753
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: DRAIN NOZZLE
Intermediate Calc. for nozzle/shell Welds Tmin 3.3782 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.3647 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 39.514 bar
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.1316 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 170.1316 mm

56
Input, Nozzle Desc: PI From: 20


Inside Diameter of Cylindrical Shell D 1160.00 mm

Design Length of Section L 3103.3335 mm
Shell Finished (Minimum) Thickness t 20.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 2740.00 mm
Material SA-106 B

Diameter 25.0000 mm






57
Reinforcement CALCULATION, Description: PI

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (38.5*583.0)/(137892*1.0-0.6*38.5)
= 16.5564 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (38.5*13.32)/(117898*1.0-0.6*38.5)
= 0.4438 mm

Parallel to Vessel Wall Rn+tn+t 33.7005 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PI.



= min[ 2.946, max( 19.5564, 4.5 ) ]
= 2.9464 mm
58

= max( ta, tb )
= max( 0.4438, 2.9464 )
= 2.9464 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: PI





59
Input, Nozzle Desc: INLET NOZZLE From: 20


Inside Diameter of Cylindrical Shell D 1160.00 mm

Design Length of Section L 3103.3335 mm
Shell Finished (Minimum) Thickness t 20.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 840.00 mm
Material SA-106 B

Diameter 50.0000 mm






60
Reinforcement CALCULATION, Description: INLET NOZZLE

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (38.5*583.0)/(137892*1.0-0.6*38.5)
= 16.5564 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (38.5*26.25)/(117898*1.0-0.6*38.5)
= 0.8744 mm

Parallel to Vessel Wall, opening length d 52.5018 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: INLET NOZZLE.



= min[ 3.42, max( 19.5564, 4.5 ) ]
= 3.4200 mm
61

= max( ta, tb )
= max( 0.8744, 3.42 )
= 3.4200 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: INLET NOZZLE





62
Input, Nozzle Desc: OUTLET NOZZLE From: 30



Material SA-106 B

Diameter 80.0000 mm




Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 137892.00 kPa
Pad Allowable Stress At Ambient Spa 137892.00 kPa
Diameter of Pad along vessel surface Dp 190.0000 mm
Thickness of Pad te 26.0000 mm
Weld leg size between Pad and Shell Wp 20.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 26.0000 mm
Reinforcing Pad Width 50.5500 mm


63
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: OUTLET NOZZLE


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (38.5*0.896*1166.0)/(2 *137892.0*1.0-0.2*38.5)
= 14.6203 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (38.5*38.96)/(117898*1.0-0.6*38.5)
= 1.2979 mm

Normal to Vessel Wall (Thickness Limit), pad side Tlwp 39.7160 mm
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 117897.7/137892.0 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117897.7/137892.0 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137892.0/137892.0 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (mm²)

64
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 1162.582| 121.479| NA|
Area in Shell A1 | 181.656| 1064.479| NA|
Area in Nozzle Wall A2 | 284.458| 348.823| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 85.500| 85.500| NA|
Area in Element A5 | 1740.814| 1740.814| NA|
TOTAL AREA AVAILABLE Atot | 2292.429| 3239.616| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 112.3988 26.0000 mm
Based on given Pad Diameter: 190.0000 9.1251 mm
Based on the Estimated Diameter Limit: 154.2669 9.3467 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (77.9272*14.6203*1.0+2*5.4864*14.6203*1.0*(1-0.86))
= 1162.582 mm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 77.927( 1.0 * 17.0 - 1.0 * 14.62 ) - 2 * 5.486
( 1.0 * 17.0 - 1.0 * 14.6203 ) * ( 1 - 0.855 )
= 181.656 mm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 39.72 ) * ( 5.49 - 1.3 ) * 0.855
= 284.458 mm²
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 0.86 + (0.0)² * 0.86 + 0.0² * 1.0
= 85.500 mm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 155.8544 - 88.9 ) * 26.0 * 1.0
= 1740.814 mm²


= min[ 4.8, max( 19.2134, 4.5 ) ]
= 4.8000 mm
65

= max( ta, tb )
= max( 1.2979, 4.8 )
= 4.8000 mm

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: B

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : -104 °C

Governing MDMT of the Reinforcement Pad : -32 °C

66

Note:
Weld Size Calculations, Description: OUTLET NOZZLE

Intermediate Calc. for pad/shell Welds TminPad 17.0000 mm

Pad Weld 8.5000 = 0.5*TminPad 14.1400 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (1162.5818 - 181.6561 + 2 * 5.4864 * 0.855 *
(1.0 * 17.0 - 14.6203 ) )137892)
= 138336.61 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 284.4581 + 1740.8145 + 85.5 - 0.0 * 0.86 ) * 137892
= 291050.78 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 284.4581 + 0.0 + 85.5 + ( 159.4896 ) ) * 137892
= 73004.64 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 284.4581 + 0.0 + 85.5 + 1740.8145 + ( 159.4896 ) ) * 137892
= 313042.56 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9 * 10.0 * 0.49 * 117898
= 80670. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0 * 20.0 * 0.49 * 137892
= 403299. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 41.7068) * ( 5.4864 - 0.0 ) * 0.7 * 117898
= 59325. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 88.9 * 26.0 * 0.74 * 137892
= 370471. N
67
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 88.9 * ( 20.0 - 3.0 ) * 0.74 * 137892
= 242231. N
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 403299 + 59325 ) = 462623 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 80670 + 370471 + 242231 + 0 ) = 693372 N
PATH33 = ( Spew + Tngw + Sinw )
= ( 403299 + 242231 + 0 ) = 645530 N
Summary of Failure Path Calculations:

Path 1-1 = 462623 N , must exceed W = 138336 N or W1 = 291050 N

Nozzle is O.K. for the External Pressure 1.000 bar


68
Input, Nozzle Desc: PSV From: 30



Material SA-106 B

Diameter 50.0000 mm






69
Reinforcement CALCULATION, Description: PSV


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (38.5*1166.0*0.993)/( 2*137892.0*1.0-0.2*38.5)
= 16.2134 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (38.5*26.25)/(117898*1.0-0.6*38.5)
= 0.8744 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PSV.



= min[ 3.42, max( 19.2134, 4.5 ) ]
= 3.4200 mm
70

= max( ta, tb )
= max( 0.8744, 3.42 )
= 3.4200 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: PSV





71
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | mm | mm mm | mm |
|
-------------------------------------------------------------------------------------------------
---
DRAIN NOZZLE | 25 mm | 40 | WNF| 33.4 | 3.4 | ... | ... | 170 |
300 |
PI | 25 mm | 40 | WNF| 33.4 | 3.4 | ... | ... | 170 |
300 |
INLET NOZZLE | 50 mm | 40 | WNF| 60.3 | 3.9 | ... | ... | 170 |
300 |
PSV | 50 mm | 40 | WNF| 60.3 | 3.9 | ... | ... | 170 |
300 |
OUTLET NOZZLE | 80 mm | 40 | WNF| 88.9 | 5.5 | 190.00 | 26.00 | 170 |
300 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
DRAIN NOZZL | SA-106 B | 20.000 | 10.000 | ... | ... | ... |
PI | SA-106 B | 25.000 | 10.000 | ... | ... | ... |
INLET NOZZL | SA-106 B | 20.000 | 10.000 | ... | ... | ... |
PSV | SA-106 B | 20.000 | 10.000 | ... | ... | ... |
OUTLET NOZZ | SA-106 B | 20.000 | 10.000 | 20.000 | 26.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
DRAIN NOZZLE | ... | 0.0 | 150.00 | 0.00 | HEAD-1 |
PI | 2700.000 | 90.0 | 150.00 | 0.00 | SHELL |
INLET NOZZLE | 800.000 | 0.0 | 150.00 | 0.00 | SHELL |
PSV | ... | 0.0 | 150.00 | 0.00 | HEAD-2 |
OUTLET NOZZLE | ... | 0.0 | 150.00 | 0.00 | HEAD-2 |

AM-17 Air Receiver Vessel

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

AM-17 Air Receiver Vessel

Uploaded by

Copyright:

Available Formats

INTEG GROUP

Project Design and Detailed Engineering of HSD and

00 Issued for Review & Approval 20-04-2021 OR AH KZ

Rev Description Date Prepared Checked Approved

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : PETROCHEM ENGINEERING SERVICES

Job File : F:\PROJECTS\2021 PROJECTS\INTEG POWERPLANT (2210

Date of Analysis : Apr 20,2021 10:03am

PV Elite 2019 SP1, March 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 38.5 bar

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 2010

Seismic Design Code UBC 1997

Apply Allowables per paragraph 1612.3.2 No

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Layout Angle 0.0

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 1160.000 mm ID

Distance of Bottom Tangent above Grade 0.00 mm

Internal Design Temperature 50 °C

External Design Temperature 50 °C

Maximum Allowable Working Pressure 39.514 bar

Required Minimum Design Metal Temperature 15.0 °C

Wind Design Code ASCE-2010

Element Pressures and MAWP (bar & mm):

Element Types and Properties:

Loads for Foundation/Support Design:

Total Wind Shear on top of all Legs 1304. N

Max. Wind Shear on one Leg (top & bottom) 326. N

Max. Wind Shear on one Leg (top & bottom) 544. N

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Minimum Design Metal Temperature Results Summary :

Required Minimum Design Metal Temperature 15.0 °C

UG-84(b)(2) was not considered.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 39.514 bar, limited by: HEAD-1 , Straight Flange Governing

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 50 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 7.239 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.695 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 7.239 %

= (PDKcor)/(2SE-0.2*P) Appendix 1-4(c)