PV Enineering EHX - Out

PV Elite® 2019
Project Data Page:

PV Elite® 2019
Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 12
Flg Calc [Int P]: FLANGE 13
Flg Calc [Int P]: New Flange 18
Internal Pressure Calculations: 23
External Pressure Calculations: 30
Element and Detail Weights: 34
Nozzle Flange MAWP: 36
Center of Gravity Calculation: 37
Horizontal Vessel Analysis (Ope.) 39
Horizontal Vessel Analysis (Test) 50
Nozzle Summary: 61
Nozzle Calcs.: T1 62
Nozzle Calcs.: S1 80
Nozzle Schedule: 120
ASME TS Calc: 121
MDMT Summary: 137
Vessel Design Summary: 139
Problems/Failures Summary: 142
PV Elite® 2019
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : E:\HEAT EXCHANGER CACLULATION\PV ENINEERING EHX.
Date of Analysis : Sep 29,2019 3:26pm
PV Elite 2019 SP1, March 2019

PV Elite® 2019
Title Page
PV Elite® 2019
PV Elite 2019 SP1 Licensee: SPLM Licensed User

FileName : PV Enineering EHX Page 3 of 142
Warnings and Errors: Step: 0 3:26pm Sep 29,2019
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite® 2019

Input Echo: Step: 1 3:26pm Sep 29,2019
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 1400 psig

Channel Side Design Pressure 150 psig
Shell Side Design Temperature 650.0 °F
Channel Side Design Temperature 650.0 °F
Radiography, Shell Side RT-1
Radiography, Channel Side RT-1
Service Type, Shell Side None
Service Type, Channel Side None
MDMT (CET), Shell Side 70.0 °F
MDMT (CET), Tube Side 70.0 °F
User defined MAWP, Shell Side 0 psig
User defined MAWP, Channel Side 0 psig
User defined MAPnc, Shell Side 0 psig
User defined MAPnc, Channel Side 0 psig
User defined Test Pres., Shell Side 0 psig
User defined Test Pres., Channel Side 0 psig
Type of Hydrotest UG-99(b) Note [36]

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 in.
Projection of Nozzle from Vessel Bottom 0 in.
Type of Construction Welded
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code No Wind Loads

PV Elite® 2019

Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description Left Head
Distance "FROM" to "TO" 0.0833 ft.
Element Outside Diameter 18.5 in.
Element Thickness 0.168 in.
Internal Corrosion Allowance 0.0625 in.
Nominal Thickness 0.1875 in.
External Corrosion Allowance 0 in.
Design Internal Pressure 150 psig
Design Temperature Internal Pressure 650 °F
Design External Pressure 0 psig
Design Temperature External Pressure 650 °F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 20000 psi
Allowable Stress, Operating 18800 psi
Allowable Stress, Hydrotest 26000 psi
Material Density 0.28 lb./in³
P Number Thickness 1.25 in.
Yield Stress, Operating 28200 psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Liquid
PV Elite® 2019

Detail ID WATER
Dist. from "FROM" Node / Offset dist 0 ft.
Height/Length of Liquid 1.5137 ft.
Liquid Density 1.94 lb./ft³

Element To Node 30
Element Type Cylinder
Description Left Channel
Design External Pressure 14.5 psig

Detail Type Liquid
Detail ID WATER

Detail Type Nozzle
Detail ID T1
Dist. from "FROM" Node / Offset dist 0.35 ft.
Nozzle Diameter 100 mm
Nozzle Schedule 40
Nozzle Class 300
Layout Angle 53.516201
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 37.115 lb.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID T2
Nozzle Schedule 40
Nozzle Class 300
Weight of Nozzle ( Used if > 0 ) 35.628 lb.
PV Elite® 2019


Element To Node 40
Element Type Flange
Description Left Channel Flange
Flange Inside Diameter 18.125 in.
Element Thickness 2 in.
Material Name SA-105
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 lb.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail Type Liquid
Detail ID WATER

Element To Node 50
Description SHELL
PV Elite® 2019


UNS Number K02700
Product Form Plate

Detail Type Saddle
Detail ID Left Saddle
Width of Saddle 4 in.
Height of Saddle at Bottom 18 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 in.
Width of Wear Plate 5 in.
Thickness of Wear Plate 0.375 in.
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 in.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 ft.

Detail Type Saddle
Detail ID Right Saddle
Width of Saddle 4 in.
Height of Saddle at Bottom 18 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 in.
Width of Wear Plate 5 in.
Thickness of Wear Plate 0.375 in.
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 in.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 ft.

Detail Type Liquid
Detail ID WATER

Detail Type Ring
Detail ID Ring, 6.2 From
PV Elite® 2019

Inside Diameter of Ring 18.5 in.

Thickness of Ring 0 in.
Outside Diameter of Ring 0 in.
Height of Section Ring 0 in.
Using Custom Stiffener Section No

Detail Type Nozzle
Detail ID S1
Nozzle Schedule 80
Nozzle Class 900
Layout Angle 0.0
Weight of Nozzle ( Used if > 0 ) 0 lb.

Detail Type Nozzle
Detail ID S2
Nozzle Schedule 40
Nozzle Class 900
Layout Angle 270.0

Detail Type Nozzle
Detail ID S3
Nozzle Schedule 40
Nozzle Class 900
Layout Angle 90.0
Blind Flange (Y/N) Y

Element To Node 60
Element Type Flange
Description Right Channel Flange
Flange Inside Diameter 18.125 in.
Element Thickness 2 in.
PV Elite® 2019


Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 lb.
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail Type Liquid
Detail ID WATER

Element To Node 70
Description Right Channel

Detail Type Liquid
Detail ID WATER

Detail Type Nozzle
Detail ID T3
Nozzle Schedule 40
Nozzle Class 300

PV Elite® 2019

Detail Type Nozzle

Detail ID T4
Nozzle Schedule 40
Nozzle Class 300

Element To Node 80
Element Type Elliptical
Description Right Head
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID WATER

PV Elite® 2019

XY Coordinate Calculations: Step: 2 3:26pm Sep 29,2019
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

ft. ft. ft. ft.
Left Head 0.0833 ... 0.0833 ...

Left Channel 0.8123 ... 0.729 ...
Left Channel Fl 1.07272 ... 0.26042 ...
SHELL 8.94772 ... 7.66667 ...
Right Channel F 9.41647 ... 0.26042 ...
Right Channel 10.1455 ... 0.729 ...
Right Head 10.2288 ... 0.0833 ...

PV Elite® 2019

Flg Calc [Int P]: FLANGE Flng: 3 3:26pm Sep 29,2019
Flange Input Data Values Description: FLANGE :
Left Channel Flange
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 150.02 psig
Design Temperature 650 °F
Internal Corrosion Allowance ci 0.0625 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Inside Diameter B 18.125 in.

Flange Outside Diameter A 23.500 in.
Flange Thickness t 2.0000 in.
Thickness of Hub at Small End go 0.1875 in.
Thickness of Hub at Large End g1 0.5625 in.
Length of Hub h 1.1250 in.
Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 17800.00 psi
Flange Allowable Stress At Ambient Sfa 20000.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of Bolt Circle C 21.750 in.

Nominal Bolt Diameter a 0.6250 in.
Type of Threads UNC Thread Series
Number of Bolts 16
Flange Face Outside Diameter Fod 19.750 in.

Flange Face Inside Diameter Fid 18.125 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 19.125 in.

Gasket Inside Diameter Gi 18.125 in.
Gasket Factor m 2.5000
Gasket Design Seating Stress y 2900.00 psi
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 0.1250 in.
ASME Code, Section VIII Division 1, 2017
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (150.02*(18.125/2+0.0625))/(18800.0*1.0-0.6*150.02)+Ca
= 0.1357 in.
PV Elite® 2019

Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (18800.0 * 1.0 * 0.125)/(9.125 + 0.6 * 0.125 )
= 255.435 psig
Corroded Flange Thickness, tc = T-ci 1.938 in.

Corroded Flange ID, Bcor = B+2*Fcor 18.250 in.
Corroded Large Hub, g1Cor = g1-ci 0.500 in.
Corroded Small Hub, g0Cor = go-ci 0.125 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.250 in.
Gasket Contact Width, N = (Go - Gi) / 2 0.438 in.

Basic Gasket Width, bo = N / 2 0.219 in.
Effective Gasket Width, b = bo 0.219 in.
Gasket Reaction Diameter, G = (Go + Gi) / 2 18.625 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 18.625² * 150.016
= 40871.410 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.2188 * 3.1416 * 18.625 * 2.5 * 150.02
= 9600.667 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 18.25² *150.0159/4
= 39242.152 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 40871 - 39242
= 1629.258 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 40871 + 9601 + 0, 0 )
= 50472.078 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 2900.0*0.2188*3.141*18.625+0.0*0.0*0.0
= 37118.652 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 50472/25000, 37119/25000
= 2.019 in²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.625 + 6 * 1.938/(2.5 + 0.5)
= 5.125 in.
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 21.75 * sin( 3.142/16 )
= 4.243 in.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 4.243/( 2 * 0.625 + 1.938 )), 1 )
PV Elite® 2019

= 1.1538
Bolting Information for UNC Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, in² 2.019 3.232

Radial Distance between Hub and Bolts: 0.938 1.250
Radial Distance between Bolts and Edge: 0.750 0.875
Circ. Spacing between the Bolts: 1.500 4.243 5.125
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3.232 * 25000.0/(2900.0 * 3.14 * (19.125 + 18.12) )
= 0.238 in.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * Ab
= 25000.0 * 3.232
= 80800.00 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 50472 - 40871
= 9600.67 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 21.75 - 18.625 )/2
= 1.5625 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.25 + 0.5 + 1.5625 )/2
= 1.6562 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.25 + ( 0.5/2.0 )
= 1.5000 in.
Summary of Moments for Internal Pressure: (ft.lb.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 39242. 1.5000 1.1538 5660.

Face Pressure, Mt 1629. 1.6562 1.1538 259.
Gasket Load, Mg 9601. 1.5625 1.1538 1442.
Gasket Seating, Matm 80800. 1.5625 1.1538 12139.
Total Moment for Operation, Mop 7361. ft.lb.

Total Moment for Gasket seating, Matm 12139. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 1.510 in.

Hub Ratio, h/h0 = HL / H0 0.745
Thickness Ratio, g1/g0 = (g1Cor/goCor) 4.000
Flange Factors for Integral Flange:

Factor F 0.736
Factor V 0.081
Factor f 2.930
PV Elite® 2019

Factors from Figure 2-7.1 K = 1.288

T = 1.803 U = 8.595
Y = 7.822 Z = 4.039
d = 2.513 in.³ e = 0.4875 in.^-1
Stress Factors ALPHA = 1.945
BETA = 2.259 GAMMA = 1.079
DELTA = 2.894 Lamda = 3.973
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (2.9303*88336/18.25)/(3.9731*0.5²)
= 14279.66 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (2.9303*145665/18.25)/(3.9731*0.5²)
= 23546.80 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.2595*88336/18.25)/(3.9731*1.9375²)
= 733.28 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.2595*145665/18.25)/(3.9731*1.9375²)
= 1209.17 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (7.8217*88336/(1.9375²*18.25))-4.0391*733
= 7123.63 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (7.8217*145665/(1.9375²*18.25))-4.0391*1209
= 11746.68 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (14280+max(733,7124))/2
= 10701.65 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (23547+max(1209,11747))/2
= 17646.74 psi
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 50472/3.232
= 15616.36 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (37119/3.232)
= 11484.73 psi
Flange Stress Analysis Results: psi
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 14280. 26700. 23547. 30000.

Radial Flange 733. 17800. 1209. 20000.
PV Elite® 2019

Tangential Flange 7124. 17800. 11747. 20000.

Maximum Average 10702. 17800. 17647. 20000.
Bolting 15616. 25000. 11485. 25000.
Minimum Required Flange Thickness 1.895 in.

Estimated M.A.W.P. ( Operating ) 240.1 psig
Estimated Finished Weight of Flange at given Thk. 105.3 lbm
Estimated Unfinished Weight of Forging at given Thk 153.8 lbm
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 12343.7/1.1733 * 12.0 * 0.081/( 3.497 * 29400000 *
0.125^(2) * 1.51 * 0.3 )
= 0.730 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 7485.7/1.1733 * 12.0 * 0.081/( 3.497 * 26000000
* 0.125^(2) * 1.51 * 0.3 )
= 0.501 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 12138.7/1.1538 * 12.0 * 0.081/( 3.973 * 29400000 *
0.125^(2) * 1.51 * 0.3 )
= 0.643 (should be <= 1)

= 52.14 * 7361.4/1.1538 * 12.0 * 0.081/( 3.973 * 26000000
* 0.125^(2) * 1.51 * 0.3 )
= 0.441 (should be <= 1)
Minimum Design Metal Temperature Results:

Thickness Ratio = 0.624, Temperature Reduction per Fig. UCS 66.1 = 38 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F

Min Metal Temp. at Required thickness (UCS 66.1) -55 °F
Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite® 2019

Flg Calc [Int P]: New Flange Flng: 4 3:26pm Sep 29,2019
Flange Input Data Values Description: New Flange :
Right Channel Flange
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 150.51 psig
Design Temperature 650 °F
Internal Corrosion Allowance ci 0.0625 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Thickness t 2.0000 in.
Thickness of Hub at Small End go 0.1875 in.
Thickness of Hub at Large End g1 0.5625 in.
Length of Hub h 1.1250 in.
Flange Material SA-516 70

Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 18800.00 psi
Flange Allowable Stress At Ambient Sfa 20000.00 psi


Nominal Bolt Diameter a 0.6250 in.
Type of Threads UNC Thread Series
Number of Bolts 16

Flange Facing Sketch 1, Code Sketch 1a

Gasket Factor m 2.5000
Column for Gasket Seating 2, Code Column II

Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (150.51*(18.125/2+0.0625))/(18800.0*1.0-0.6*150.51)+Ca
= 0.1359 in.
PV Elite® 2019

Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (18800.0 * 1.0 * 0.125)/(9.125 + 0.6 * 0.125 )
= 255.435 psig
Corroded Flange Thickness, tc = T-ci 1.938 in.

Corroded Flange ID, Bcor = B+2*Fcor 18.250 in.
Corroded Large Hub, g1Cor = g1-ci 0.500 in.
Corroded Small Hub, g0Cor = go-ci 0.125 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.250 in.
Gasket Contact Width, N = (Go - Gi) / 2 0.438 in.

Basic Gasket Width, bo = N / 2 0.219 in.
Effective Gasket Width, b = bo 0.219 in.
Gasket Reaction Diameter, G = (Go + Gi) / 2 18.625 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 18.625² * 150.51
= 41006.059 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.2188 * 3.1416 * 18.625 * 2.5 * 150.51
= 9632.296 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 18.25² *150.5101/4
= 39371.434 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 41006 - 39371
= 1634.625 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 41006 + 9632 + 0, 0 )
= 50638.355 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 2900.0*0.2188*3.141*18.625+0.0*0.0*0.0
= 37118.652 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 50638/25000, 37119/25000
= 2.026 in²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.625 + 6 * 1.938/(2.5 + 0.5)
= 5.125 in.
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 21.75 * sin( 3.142/16 )
= 4.243 in.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 4.243/( 2 * 0.625 + 1.938 )), 1 )
PV Elite® 2019

= 1.1538
Bolt Area, in² 2.026 3.232

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3.232 * 25000.0/(2900.0 * 3.14 * (19.125 + 18.12) )
= 0.238 in.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.0 * ( 2.0255 + 3.232 )/2
= 65719.17 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 50638 - 41006
= 9632.30 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 21.75 - 18.625 )/2
= 1.5625 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.25 + 0.5 + 1.5625 )/2
= 1.6562 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.25 + ( 0.5/2.0 )
= 1.5000 in.
Summary of Moments for Internal Pressure: (ft.lb.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 39371. 1.5000 1.1538 5678.

Face Pressure, Mt 1635. 1.6562 1.1538 260.
Gasket Load, Mg 9632. 1.5625 1.1538 1447.
Gasket Seating, Matm 65719. 1.5625 1.1538 9873.
Total Moment for Operation, Mop 7386. ft.lb.

Total Moment for Gasket seating, Matm 9873. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 1.510 in.

Hub Ratio, h/h0 = HL / H0 0.745
Thickness Ratio, g1/g0 = (g1Cor/goCor) 4.000
Flange Factors for Integral Flange:

Factor F 0.736
Factor V 0.081
Factor f 2.930
PV Elite® 2019

Factors from Figure 2-7.1 K = 1.288

T = 1.803 U = 8.595
Y = 7.822 Z = 4.039
d = 2.513 in.³ e = 0.4875 in.^-1
Stress Factors ALPHA = 1.945
BETA = 2.259 GAMMA = 1.079
DELTA = 2.894 Lamda = 3.973
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (2.9303*88627/18.25)/(3.9731*0.5²)
= 14326.71 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (2.9303*118477/18.25)/(3.9731*0.5²)
= 19151.93 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.2595*88627/18.25)/(3.9731*1.9375²)
= 735.70 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.2595*118477/18.25)/(3.9731*1.9375²)
= 983.48 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (7.8217*88627/(1.9375²*18.25))-4.0391*736
= 7147.10 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (7.8217*118477/(1.9375²*18.25))-4.0391*983
= 9554.24 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (14327+max(736,7147))/2
= 10736.90 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (19152+max(983,9554))/2
= 14353.08 psi
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 50638/3.232
= 15667.81 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (37119/3.232)
= 11484.73 psi
Flange Stress Analysis Results: psi
Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 14327. 28200. 19152. 30000.

Radial Flange 736. 18800. 983. 20000.
PV Elite® 2019

Tangential Flange 7147. 18800. 9554. 20000.

Maximum Average 10737. 18800. 14353. 20000.
Bolting 15668. 25000. 11485. 25000.
Minimum Required Flange Thickness 1.726 in.

Estimated M.A.W.P. ( Operating ) 240.1 psig
Estimated Finished Weight of Flange at given Thk. 105.3 lbm
Estimated Unfinished Weight of Forging at given Thk 153.8 lbm
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 10326.9/1.2068 * 12.0 * 0.081/( 2.835 * 29400000 *
0.125^(2) * 1.51 * 0.3 )
= 0.732 (should be <= 1)

= 52.14 * 7725.1/1.2068 * 12.0 * 0.081/( 2.835 * 26000000
* 0.125^(2) * 1.51 * 0.3 )
= 0.620 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 9873.1/1.1538 * 12.0 * 0.081/( 3.973 * 29400000 *
0.125^(2) * 1.51 * 0.3 )
= 0.523 (should be <= 1)

= 52.14 * 7385.6/1.1538 * 12.0 * 0.081/( 3.973 * 26000000
* 0.125^(2) * 1.51 * 0.3 )
= 0.442 (should be <= 1)


Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

PV Elite® 2019

Internal Pressure Calculations: Step: 5 3:26pm Sep 29,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
psig in. in. in. psi
Left Head 150.02 0.1875 0.0625 18.5 18800

Left Channel 150.02 0.1875 0.0625 18.5 18800
Left Channel Fla 150.016 1.75 0.0625 18.125 17800
SHELL 1400.02 0.75 0.0625 18.5 18800
Right Channel Fl 150.51 0.1875 0.0625 18.125 18800
Right Channel 150.02 0.1875 0.0625 18.5 18800
Right Head 150.02 0.1875 0.0625 18.125 18800
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
psig psig psig in. in.
Left Head 150 218.595 369.279 0.168 0.13513

Left Channel 150 255.414 408.719 0.1875 0.13608
Left Channel Fla 150 169.574 199.13 2 1.895
SHELL 1400 1440.09 1675.98 0.75 0.73141
Right Channel Fl 150 239.64 233.8 2 1.726
Right Channel 150 255.414 408.719 0.1875 0.13608
Right Head 150 223.208 377.049 0.168 0.13365
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 1440.092 psig

Shell Side MAPnc = 1675.978 psig
Channel Side MAWP = 169.574 psig
Channel Side MAPnc = 199.130 psig
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 650 °F
Left Head
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (150.02*18.5*0.991)/(2*18800.0*1.0+2*150.02*(0.991-0.1))
= 0.0726 + 0.0625 = 0.1351 in.
PV Elite® 2019

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.020 psig
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*18800.0*1.0*0.1055)/(0.991*18.5-2*0.1055*(0.99-0.1))
= 218.615 - 0.020 = 218.595 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*20000.0*1.0*0.168)/(1.0*18.5-2*0.168*(1.0-0.1))
= 369.279 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (150.02*(0.991*18.5-2*0.1055*(0.991-0.1)))/(2*1.0*0.1055)
= 12901.141 psi
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (150.02*9.25)/(18800.0*1.0+0.4*150.02)+0.062
= 0.136 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (18800.0 * 1.0 * 0.125)/(9.25 - 0.4 * 0.125 )
= 255.435 - 0.020 = 255.414 psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 18.289/( 2 * 4.603 ))^(2))/6
= 0.990980
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.429 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.168, tr = 0.077, c = 0.0625 in., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.731, Temp. Reduction = 27 °F

MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 650 °F
Left Channel

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (150.02*9.25)/(18800.0*1.0+0.4*150.02)
PV Elite® 2019

= 0.0736 + 0.0625 = 0.1361 in.

= (18800.0*1.0*0.125)/(9.25-0.4*0.125)
= 255.435 - 0.020 = 255.414 psig

= (20000.0*1.0*0.1875)/(9.25-0.4*0.1875)
= 408.719 psig

= (P*(Ro-0.4*t))/(E*t)
= (150.02*((9.25-0.4*0.125))/(1.0*0.125)
= 11041.504 psi
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.024 %


SHELL

= (1400.019*9.25)/(18800.0*1.0+0.4*1400.019)
= 0.6689 + 0.0625 = 0.7314 in.

= (18800.0*1.0*0.6875)/(9.25-0.4*0.6875)
= 1440.111 - 0.019 = 1440.092 psig

= (20000.0*1.0*0.75)/(9.25-0.4*0.75)
= 1675.978 psig

= (P*(Ro-0.4*t))/(E*t)
= (1400.019*((9.25-0.4*0.6875))/(1.0*0.6875)
= 18276.615 psi

PV Elite® 2019


Min Metal Temp. w/o impact per UCS-66, Curve B 16 °F

Min Metal Temp. at Required thickness (UCS 66.1) 10 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F
Right Channel

= (150.02*9.25)/(18800.0*1.0+0.4*150.02)
= 0.0736 + 0.0625 = 0.1361 in.

= (18800.0*1.0*0.125)/(9.25-0.4*0.125)
= 255.435 - 0.020 = 255.414 psig

= (20000.0*1.0*0.1875)/(9.25-0.4*0.1875)
= 408.719 psig

= (P*(Ro-0.4*t))/(E*t)
= (150.02*((9.25-0.4*0.125))/(1.0*0.125)
= 11041.502 psi


Elliptical Head From 70 To 80 SA-516 70 , UCS-66 Crv. B at 650 °F
Right Head

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (150.02*18.125*0.991)/(2*18800.0*1.0+2*150.02*(0.991-0.1))
= 0.0711 + 0.0625 = 0.1336 in.

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
PV Elite® 2019

= (2*18800.0*1.0*0.1055)/(0.991*18.125-2*0.1055*(0.99-0.1))
= 223.228 - 0.020 = 223.208 psig

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*20000.0*1.0*0.168)/(1.0*18.125-2*0.168*(1.0-0.1))
= 377.049 psig

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (150.02*(0.991*18.125-2*0.1055*(0.991-0.1)))/(2*1.0*0.1055)
= 12634.503 psi
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (150.02*9.0625)/(18800.0*1.0+0.4*150.02)+0.062
= 0.135 in.
Straight Flange Maximum Allowable Working Pressure:

= (18800.0 * 1.0 * 0.125)/(9.0625 - 0.4 * 0.125 )
= 260.749 - 0.020 = 260.729 psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 17.914/( 2 * 4.51 ))^(2))/6
= 0.990793
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.520 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 1872.120 psig

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 1820.000 psig
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 2178.103 psig
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 1584.101 psig
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 2002.000 psig
Pressure per App 27-4 = M.A.W.P. 1440.092 psig
PV Elite® 2019

Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 220.446 psig

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 195.000 psig
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 258.201 psig
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 186.532 psig
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 214.500 psig
Pressure per App 27-4 = M.A.W.P. 169.574 psig
UG-99(b) Note 36, Test Pressure Calculation [Shell Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 1400.0 * 1.0
= 1820.000 psig
UG-99(b) Note 36, Test Pressure Calculation [Channel Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 150.0 * 1.0
= 195.000 psig
Horizontal Test performed per: UG-99b (Note 36)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (psi & psig):
From To Stress Allowable Ratio Pressure
Left Head 10597.3 26000.0 0.408 195.67

Left Channel 9574.7 26000.0 0.368 195.67
SHELL 21726.6 26000.0 0.836 1820.67
Right Channel 9574.7 26000.0 0.368 195.67
Right Head 10378.2 26000.0 0.399 195.65
Stress ratios for Nozzle and Pad Materials (psi):
Description Pad/Nozzle Ambient Operating Ratio
T1 Nozzle 17100.00 17100.00 1.000

T1 Pad 20000.00 18800.00 1.064
T2 Nozzle 17100.00 17100.00 1.000
T2 Pad 20000.00 18800.00 1.064
S1 Nozzle 17100.00 17100.00 1.000
S1 Pad 20000.00 18800.00 1.064
S2 Nozzle 17100.00 17100.00 1.000
S3 Nozzle 17100.00 17100.00 1.000
T3 Nozzle 17100.00 17100.00 1.000
T3 Pad 20000.00 18800.00 1.064
T4 Nozzle 17100.00 17100.00 1.000
T4 Pad 20000.00 18800.00 1.064
Minimum 1.000
Stress ratios for Stiffening Ring Materials (psi):
Description Ambient Operating Ratio

PV Elite® 2019

Ring, 6.2 From 20000.00 18800.00 1.064
Minimum 1.064
Stress ratios for Pressurized Vessel Elements (psi):
Left Head 20000.00 18800.00 1.064

Left Channel 20000.00 18800.00 1.064
Left Channel Flange 20000.00 17800.00 1.124
SHELL 20000.00 18800.00 1.064
Right Channel Flange 20000.00 18800.00 1.064
Right Channel 20000.00 18800.00 1.064
Right Head 20000.00 18800.00 1.064
Minimum 1.064
Stress ratios for Exchanger Materials (psi):
Tube Material 14600.00 14600.00 1.000

Tubesheet Material 20000.00 18800.00 1.064
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (psi):
T1 1779.34 22230.00 0.080

T2 1779.34 22230.00 0.080
S1 13232.29 22230.00 0.595
S2 14022.51 22230.00 0.631
S3 13310.97 22230.00 0.599
T3 1507.01 22230.00 0.068
T4 1507.01 22230.00 0.068
Elements Suitable for Internal Pressure.

PV Elite® 2019

External Pressure Calculations: Step: 6 3:26pm Sep 29,2019
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
ft. in. in. psi
10 20 No Calc 18.5 0.1055 0.00079204 8040.84

20 30 0.93844 18.5 0.125 0.0012594 8959.65
30 40 No Calc ... 1.9375 No Calc No Calc
40 Ring 6.17 18.5 0.6875 0.0021113 9968.15
Ring 50 1.49667 18.5 0.6875 0.010327 12967.4
50 60 No Calc ... 1.9375 No Calc No Calc
60 70 0.93583 18.5 0.125 0.0012631 8965.47
70 80 No Calc 18.125 0.1055 0.00080843 8081.68
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
in. in. psig psig
10 20 0.168 0.125 ... 50.9494

20 30 0.1875 0.11278 14.5 80.7176
30 40 2 1.895 ... No Calc
40 Ring 0.75 0.1729 14.5 493.917
Ring 50 0.75 0.12393 14.5 642.53
50 60 2 1.639 ... No Calc
60 70 0.1875 0.11272 14.5 80.77
70 80 0.168 0.125 14.938 52.2677
Minimum 50.949
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
ft. ft. in**4 in**4
10 20 No Calc No Calc No Calc No Calc

20 30 0.93844 8.06481 No Calc No Calc
40 Ring 6.17 203.65 No Calc No Calc
Ring 50 1.49667 56.754 0.023131 0.10623
60 70 0.93583 8.0648 No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 650 °F
Left Head
PV Elite® 2019

Elastic Modulus from Chart: CS-2 at 650 °F : 0.251E+08 psi
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
0.105 18.50 175.36 0.0007920 8040.84
EMAP = B/(K0*D/t) = 8040.8369/( 0.9 *175.3555 ) = 50.9494 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*18800.0*1.0*0.1055)/(0.991*18.289+0.2*0.1055))/1.67
= 130.907 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 50.95, 130.9073 )
= 50.949 psig
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 650 °F
Left Channel

Tca OD SLEN D/t L/D Factor A B
0.125 18.50 11.26 148.00 0.6087 0.0012594 8959.65
EMAP = (4*B)/(3*(D/t)) = (4*8959.6514)/(3*148.0) = 80.7176 psig
Results for Required Thickness (Tca):

0.050 18.50 11.26 367.96 0.6087 0.0003185 4001.73
EMAP = (4*B)/(3*(D/t)) = (4*4001.7302)/(3*367.9614) = 14.5005 psig
Results for Maximum Stiffened Length (Slen):

0.125 18.50 96.78 148.00 5.2312 0.0001282 1610.41
EMAP = (4*B)/(3*(D/t)) = (4*1610.4065)/(3*148.0) = 14.5082 psig
Cylindrical Shell From 40 to Ring, 6.2 From Ext. Chart: CS-2 at 650 °F
SHELL

0.688 18.50 74.04 26.91 4.0022 0.0021113 9968.15
EMAP = (4*B)/(3*(D/t)) = (4*9968.1523)/(3*26.9091) = 493.9174 psig

0.110 18.50 74.04 167.58 4.0022 0.0001451 1822.52
PV Elite® 2019

EMAP = (4*B)/(3*(D/t)) = (4*1822.5164)/(3*167.5785) = 14.5008 psig

0.688 18.50 2443.80 26.91 50.0000 0.0015359 9348.96
EMAP = (4*B)/(3*(D/t)) = (4*9348.958)/(3*26.9091) = 463.2367 psig
Cylindrical Shell From Ring, 6.2 From to 50 Ext. Chart: CS-2 at 650 °F
SHELL

0.688 18.50 17.96 26.91 0.9708 0.0103271 12967.43
EMAP = (4*B)/(3*(D/t)) = (4*12967.4277)/(3*26.9091) = 642.5302 psig

0.061 18.50 17.96 301.16 0.9708 0.0002607 3275.32
EMAP = (4*B)/(3*(D/t)) = (4*3275.324)/(3*301.1638) = 14.5007 psig

0.688 18.50 681.05 26.91 36.8134 0.0015359 9348.96
EMAP = (4*B)/(3*(D/t)) = (4*9348.958)/(3*26.9091) = 463.2367 psig
Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 650 °F
Right Channel

0.125 18.50 11.23 148.00 0.6070 0.0012631 8965.47
EMAP = (4*B)/(3*(D/t)) = (4*8965.4727)/(3*148.0) = 80.77 psig

0.050 18.50 11.23 368.37 0.6070 0.0003189 4006.18
EMAP = (4*B)/(3*(D/t)) = (4*4006.1772)/(3*368.3707) = 14.5005 psig

0.125 18.50 96.78 148.00 5.2312 0.0001282 1610.41
EMAP = (4*B)/(3*(D/t)) = (4*1610.4083)/(3*148.0) = 14.5082 psig
Elliptical Head From 70 to 80 Ext. Chart: CS-2 at 650 °F
Right Head

0.105 18.12 171.80 0.0008084 8081.68
EMAP = B/(K0*D/t) = 8081.6772/( 0.9 *171.8009 ) = 52.2677 psig
PV Elite® 2019


0.050 18.12 360.23 0.0003856 4843.49
EMAP = B/(K0*D/t) = 4843.4902/( 0.9 *360.2344 ) = 14.9393 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (24.946*17.914*0.991)/(2*18800.0*1.0-0.2*24.946)
= 0.0118 + 0.0625 = 0.0743 in.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*18800.0*1.0*0.1055)/(0.991*17.914+0.2*0.1055))/1.67
= 133.670 psig
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 52.27, 133.6695 )
= 52.268 psig
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Stiffening Ring Calcs for : Ring, 6.2 From , SA-516 70 , Bar Ring: -9.2500 x 0.0000 in.
Effective Length of Shell: 3.92 in.
Area (in²) Distance (in.) Area*Dist
Shell: 2.697 0.3438 0.927

Ring : 0.000 -3.9375 0.000
Total: 2.697 0.927
Centroid of Ring plus Shell: 0.344 in.
Inertia Distance A*Dist²
Shell: 0.106 0.0000 0.000

Ring : 0.000 4.2812 0.000
Total: 0.106 0.000
Available Moment of Inertia, Ring plus Shell: 0.106 in**4
Required Stress in Ring plus Shell Breq 292.64 psi

Required Strain in Ring plus Shell Areq 0.0000233
Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (18.5²*46.0(0.6875+0.0/46.0)0.000023)/10.9
= 0.0231 in**4

PV Elite® 2019

Element and Detail Weights: Step: 7 3:26pm Sep 29,2019
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
lb. in³ lb. in³ lb.
10 20 24.1869 1043.49 16.1246 1063.37 ...

20 30 26.422 2257.12 17.6748 2288.36 ...
30 40 105.269 813.441 102.144 817.458 ...
40 50 1077.35 13367.5 991.045 13675.7 ...
50 60 105.269 813.441 102.144 817.458 ...
60 70 26.422 2257.12 17.6748 2288.36 ...
70 80 23.2691 985.313 15.5127 1004.46 ...
Total 1388 21537 1262 21955 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
lb. ft. ft.
10 Liqd 1.17151 -0.12614 0.16689E-05 WATER

20 Liqd 2.53487 0.3645 ... WATER
20 Nozl 37.1151 0.35 0.92296 T1
20 Nozl 35.6283 0.35 0.92296 T2
30 Liqd 0.7636 0.13021 0.16667 WATER
40 Sadl 37.4014 1.5 1.05729 Left Saddle
40 Sadl 37.4014 6.25 1.05729 Right Saddle
40 Liqd 15.0075 3.83333 ... WATER
40 Ring ... 6.17 ... Ring, 6.2 From
40 Nozl 130.246 7 0.94837 S1
40 Nozl 36.2573 0.5 0.83617 S2
40 Nozl 52.9698 0.5 0.79446 S3
50 Liqd 24.5613 0.13021 0.16667 WATER
60 Liqd 2.53404 0.3645 ... WATER
60 Nozl 41.3183 0.36 0.88304 T3
60 Nozl 41.3183 0.35 0.88304 T4
70 Liqd 1.1062 0.20683 0.16689E-05 WATER
30 FTsh 221.794 0.36458 ... TUBESHEET
30 Tube 857.379 4.29167 ...
30 RTsh 221.794 8.21875 ...
Total Weight of Each Detail Type:
Saddles 74.8
Liquid 47.7
Nozzles 374.9
Exchanger Components 1301.0
Sum of the Detail Weights 1798.3 lb.
Weight Summation Results: (lb.)
Fabricated Shop Test Shipping Erected Empty Operating

PV Elite® 2019

Element and Detail Weights: Step: 7 3:26pm Sep 29,2019
Main Elements 1388.2 1388.2 1388.2 1388.2 1388.2 1388.2

Saddles 74.8 74.8 74.8 74.8 74.8 74.8
Nozzles 374.9 374.9 374.9 374.9 374.9 374.9
Exchanger 1301.0 1301.0 1301.0 1301.0 1301.0 1301.0
Ope. Liquid ... ... ... ... ... 47.7
Test Liquid ... 777.7 ... ... ... ...
Tube Tst Lqd ... 174.1 ... ... ... ...
Totals 3138.8 4090.6 3138.8 3138.8 3138.8 3186.5
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 3138.8 lb.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 4090.6 lb.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 3138.8 lb.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 3138.8 lb.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 3138.8 lb.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 3186.5 lb.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 3060.6 lb.
Field Test Wt. - Empty Weight + Water (Full) 4090.6 lb.
Exchanger Tube Data

Volume of Exchanger tubes : 4820.2 in³
Weight of Ope Liq in tubes : 0.0 lb.
Weight of Water in tubes : 174.1 lb.
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
Surface
From To Area
in²
10 20 430.779
20 30 508.429
30 40 391.411
40 50 5346.99
50 60 391.411
60 70 508.429
70 80 414.681
Total 7992.132 in² [55.5 Square Feet ]

PV Elite® 2019

Nozzle Flange MAWP: Step: 8 3:26pm Sep 29,2019
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
psig psig °F psig
T1 550.0 740.0 650 300 GR 1.1 ... ... ... ...

T2 550.0 740.0 650 300 GR 1.1 ... ... ... ...
S1 1650.0 2220.0 650 900 GR 1.1 ... ... ... ...
S2 1650.0 2220.0 650 900 GR 1.1 ... ... ... ...
S3 1650.0 2220.0 650 900 GR 1.1 ... ... ... ...
T3 550.0 740.0 650 300 GR 1.1 ... ... ... ...
T4 550.0 740.0 650 300 GR 1.1 ... ... ... ...
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 1650.000 psig
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 2220.000 psig
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 550.000 psig
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 740.000 psig
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

PV Elite® 2019

Center of Gravity Calculation: Step: 9 3:26pm Sep 29,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 5.156 ft.

Center of Gravity of Liquid 7.189 ft.
Center of Gravity of Nozzles 5.539 ft.
Center of Gravity of Tubesheet(s) 5.104 ft.
Center of Gravity of Tubes 5.104 ft.
Center of Gravity of Bare Shell New and Cold 5.111 ft.

Center of Gravity of Bare Shell Corroded 5.112 ft.
Vessel CG in the Operating Condition 5.194 ft.

Vessel CG in the Fabricated (Shop/Empty) Condition 5.160 ft.
Vessel CG in the Test Condition 5.146 ft.
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis 9.81 ft.

Total vessel weight (No Liquid) Twt 3138.81 lb.
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 4708.21 lb.
Distance to the Lug on the Left End 2.50 ft.
Distance to the Lug on the Right End 8.00 ft.
Design Reaction force at the Left End Lug 2430.93 lb.
Design Reaction force at the Right End Lug 2277.28 lb.
CG Distance from the Left End Lug 2.66 ft.

CG Distance from the Nearer Lifting Lug 2.66 ft.
Critical Values:
Max Stress Elevation Allowables

psi ft. psi
Bending 283.23 1.02 15772.08 (UG-23)

Shear 177.82 1.02 14000.00 (0.7*S)
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

ft. ft.lb. psi lb. psi
0.00 0.0 0.0 906.8 93.7

0.23 266.2 65.3 1081.1 100.2
0.92 994.1 244.0 1708.9 158.4
5.67 2028.1 136.4 1.3 0.0
8.95 601.9 147.7 697.5 64.7
9.73 108.8 31.0 69.8 7.4
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.018 at elevation 1.0206 ft. - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.

PV Elite® 2019

Center of Gravity Calculation: Step: 9 3:26pm Sep 29,2019
--- Plot data successfully generated ...----

PV Elite® 2019

Horizontal Vessel Analysis (Ope.): Step: 10 3:26pm Sep 29,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (5.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56*sqrt( 8.9062 * 0.6875 ), 2 * 6.62 )
= 7.8602 in.
Input and Calculated Values:
Vessel Mean Radius Rm 8.91 in.

Stiffened Vessel Length per 4.15.6 L 7.67 ft.
Distance from Saddle to Vessel tangent a 6.62 in.
Saddle Width b 4.00 in.

Saddle Bearing Angle theta 120.00 degrees
Shell Allowable Stress used in Calculation 18800.00 psi

Head Allowable Stress used in Calculation 17800.00 psi
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 1468.27 lb.
Horizontal Vessel Analysis Results: Actual Allowable

psi psi
Long. Stress at Top of Midspan 8924.17 18800.00

Long. Stress at Bottom of Midspan 9212.32 18800.00
Long. Stress at Top of Saddles 9071.88 18800.00
Long. Stress at Bottom of Saddles 9066.23 18800.00
Tangential Shear in Shell 240.33 15040.00

Circ. Stress at Horn of Saddle 219.37 23500.00
Circ. Compressive Stress in Shell 50.36 18800.00
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1468 + Max( 0, 0, 0, 0 )
= 1468.3 lb.
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1505.67 lb.
Transverse Shear Load Saddle Ft 0.00 lb.
Longitudinal Shear Load Saddle 0.00 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
PV Elite® 2019

K5 = 0.7603 K6 = 0.0529 K7 = 0.0325 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1468*0.55[1-(1-0.55/7.67+(0.742²-0.0²)/
(2*0.55*7.67))/(1+(4*0.0)/(3*7.67))]
= -5.5 ft.lb.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1468*7.7/4(1+2(0.742²-0.0²)/(7.67²))/(1+(4*0.0)/
(3*7.667))-4*0.55/7.67
= 2056.9 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1400.01 * 8.906/(2* 0.688) - 24683.3/(pi*8.9²* 0.688)
= 8924.17 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1400.01 * 8.906/(2 * 0.688) + 24683.3/(pi * 8.9² * 0.688 )
= 9212.32 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1400.01*8.906/(2*0.688)--66.5/(0.1066*pi*8.9²*0.688)
= 9071.88 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1400.01*8.906/(2*0.688)+-66.5/(0.1923*pi*8.9²*0.688)
= 9066.23 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1468( 7.67 - 2 * 0.55)/(7.67 + ( 4 * 0.0/3))
= 1257.0 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1256.97/( 8.9062 * 0.6875 )
= 240.33 psi
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 8.906 * 0.688 )
= 1.930 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 1468 * 0.1/( 0.688 * ( 4.0 + 1.93 + 1.93 ) )
= -20.66 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -1468/(4* 0.688*(4.0+1.93+1.93)) -
PV Elite® 2019

3* 0.0325*1468/(2* 0.688²)
= -219.37 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56 * sqrt( 8.906 * 0.688 ), 2 * 6.62 )
= 7.86 in.
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000007 * 57.0 * ( 650.0 - 70.0 )
= 0.248 in.
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 16.4000 in.
Baseplate Thickness Bpthk 0.2500 in.
Baseplate Width Bpwid 4.0000 in.
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 0.2500 in.
Web Thickness Webtk 0.2500 in.
Web Location Webloc Side
Saddle Yield Stress Sy 38000.0 psi
Height of Web at Center Hw,c 15.0 in.
Friction Coefficient mu 0.000
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
B D Y A AY Io
Shell 8.7850 0.6875 0.3438 6.0397 2.0761 19.7550

Wearplate 5.0000 0.3750 0.8750 1.8750 1.6406 3.0290
Web 0.2500 8.1250 5.1250 2.0312 10.4102 29.2566
BasePlate 4.0000 0.2500 9.3125 1.0000 9.3125 51.4301
Totals ... ... ... 10.9459 23.4394 103.4707
Distance to Centroid [C1]:

= AY / A
= 23.439/10.946
= 2.141 in.
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.204 * 1468.273
= 298.8254 lb.
Tension Stress, St = ( Fh/As ) = 60.9071 psi

Allowed Stress, Sa = 0.6 * Yield Str = 22800.0000 psi
PV Elite® 2019

Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 18.0 - 8.56 * sin( 1.0472 )/1.0472
= 10.919 in.
Bending Moment, M = Fh * d = 271.9030 ft.lb.
Bending Stress, Sb = ( M * C1 / I ) = 67.5263 psi

Allowed Stress, Sa = 2/3 * Yield Str = 25333.3340 psi
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))½
= ( 3(1468 + 37)4.0/( 2 * 16.4 * 25333.334 ))½
= 0.147 in.
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120.0/2 )( 8.5 + 0.75 + 0.375 )
= 16.671 in.
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 16.671/( 2 - 1 )
= 16.671 in.
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 16.671 * 4.0/2
= 33.342 in²
Axial Load [P]:

= Ap * Bp
= 33.3 * 22.38
= 746.267 lb.
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 0.938 + 2.084
= 3.021 in²
Compressive Stress [Sc]:

= P/Ar
= 746.3/3.0214
= 246.996 psi
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B D Y A AY Io
Rib 0.2500 3.7500 2.1250 0.9375 1.9922 2.8825

Web 8.3355 0.2500 0.1250 2.0839 0.2605 0.8134
Totals ... ... ... 3.0214 2.2527 3.6959
Rib dimension [D]:

= Saddle Width - Web Thickness
= 4.0 - 0.25
PV Elite® 2019

= 3.750 in.
Distance to Centroid from Datum [ytot]:

= AY / A
= 2.253/3.021
= 0.746 in.

= max( ytot, Saddle Width - ytot )
= max( 0.746, 4.0 - 0.746 )
= 3.254 in.
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 3.7/3.021 )
= 1.106 in.
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 29000000/38000.0 )
= 122.736
Slenderness ratio [KL/r]:

= KL/r
= 1 * 2.612/1.106
= 2.362
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 0.0/( 2 * 16.4 ) * 16.671 * 2.61/2
= 0.000 ft.lb.
Compressive Allowable, KL/r < Cc ( 2.3619 < 122.736 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 2.36 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.36)/(8* 122.74)-( 2.36³)/(8*122.74³)
= 22698 psi
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 247.0/22697.51 + ( 0.0 * 3.254/3.696 )/25333.33
= 0.011
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56*sqrt( 8.9062 * 0.6875 ), 2 * 6.62 )
= 7.8602 in.

PV Elite® 2019



Saddle Force Q, Operating Case 1517.55 lb.

psi psi


Stiffener Circ. Stress at Shell 2154.37 23500.00

Stiffener Circ. Stress at Tip 60667.24 23500.00
** Warning: One or more Stresses Exceeded its Allowable **

= 1518 + Max( 0, 0, 0, 0 )
= 1517.5 lb.


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0325 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1518*0.55[1-(1-0.55/7.67+(0.742²-0.0²)/
(2*0.55*7.67))/(1+(4*0.0)/(3*7.67))]
= -5.7 ft.lb.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1518*7.7/4(1+2(0.742²-0.0²)/(7.67²))/(1+(4*0.0)/
(3*7.667))-4*0.55/7.67
= 2126.0 ft.lb.
PV Elite® 2019


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1400.01 * 8.906/(2* 0.688) - 25511.6/(pi*8.9²* 0.688)
= 8919.33 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1400.01 * 8.906/(2 * 0.688) + 25511.6/(pi * 8.9² * 0.688 )
= 9217.15 psi
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm² * t)
= 1400.01 * 8.906/(2 * 0.688) - -68.7/(pi * 8.9² * 0.688)
= 9068.64 psi
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rm²t)
= 1400.01 * 8.906/(2* 0.688) + -68.7/(pi*8.9²* 0.688)
= 9067.84 psi

= Q(L-2a)/(L+(4*h2/3))
= 1518( 7.67 - 2 * 0.55)/(7.67 + ( 4 * 0.0/3))
= 1299.2 lb.
Shear Stress in the shell with a single ring (4.15.13) [tau1]:

= T / ( pi * Rm * t )
= 1299.15/( pi * 8.9062 * 0.6875 )
= 67.54 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 8.906 * 0.688 )
= 1.930 in.
Circ. Stress in shell w/ring in Plane of Saddle (4.15.32) [sigma6*]:

= -K5 * Q * k/A
= - 0.76 * 1518 * 0.1/2.65
= -43.47 psi
Note: Single Ring in Plane of Saddle Outside the Shell.
Circ. + Bending Stress in shell w/ring in Plane of Saddle (4.15.35) [sigma8*]:

= -K8 * Q/A + K6 * Q * Rm * c1/I
= -0.3405*1518/2.65+0.0529*1518*8.91*0.34/0.1
= 2154.37 psi
Circ. + Bending Stress in ring w/ring in Plane of Saddle (4.15.36) [sigma9*]:

= -K8 * Q/A - K6 * Q * Rm * c2/I
= -0.3405*1518/2.65-0.0529*1518*8.91*-8.91/0.1
= 60667.24 psi

PV Elite® 2019


B D Y A AY Io
Shell 8.7850 0.6875 0.3438 6.0397 2.0761 19.7550

Wearplate 5.0000 0.3750 0.8750 1.8750 1.6406 3.0290
Web 0.2500 8.1250 5.1250 2.0312 10.4102 29.2566
BasePlate 4.0000 0.2500 9.3125 1.0000 9.3125 51.4301
Totals ... ... ... 10.9459 23.4394 103.4707

= AY / A
= 23.439/10.946
= 2.141 in.
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 1517.547
= 308.8537 lb.


= 18.0 - 8.56 * sin( 1.0472 )/1.0472
= 10.919 in.


= ( 3(1518 + 37)4.0/( 2 * 16.4 * 25333.334 ))½
= 0.150 in.

PV Elite® 2019

= 2 * cos( 90 - 120.0/2 )( 8.5 + 0.75 + 0.375 )

= 16.671 in.

= 16.671/( 2 - 1 )
= 16.671 in.

= e * Bpwid / 2
= 16.671 * 4.0/2
= 33.342 in²
Axial Load [P]:

= Ap * Bp
= 33.3 * 23.13
= 771.311 lb.

= 0.938 + 2.084
= 3.021 in²

= P/Ar
= 771.3/3.0214
= 255.285 psi
B D Y A AY Io
Rib 0.2500 3.7500 2.1250 0.9375 1.9922 2.8825

Web 8.3355 0.2500 0.1250 2.0839 0.2605 0.8134
Totals ... ... ... 3.0214 2.2527 3.6959
Rib dimension [D]:

= 4.0 - 0.25
= 3.750 in.

= AY / A
= 2.253/3.021
= 0.746 in.

= max( 0.746, 4.0 - 0.746 )
= 3.254 in.

= sqrt( 3.7/3.021 )
= 1.106 in.

PV Elite® 2019

= sqrt( 2 * pi² * 29000000/38000.0 )

= 122.736

= KL/r
= 1 * 2.87/1.106
= 2.595

= Fl /( 2 * Bplen ) * e * L / 2
= 0.0/( 2 * 16.4 ) * 16.671 * 2.87/2
= 0.000 ft.lb.
= ( 1-( 2.6 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.6)/(8* 122.74)-( 2.6³)/(8*122.74³)
= 22687 psi

= 255.28/22686.98 + ( 0.0 * 3.254/3.696 )/25333.33
= 0.011
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 25000.00 psi
Bolt Corrosion Allowance Bca 0.0000 in.
Distance from Bolts to Edge Edgedis 2.0000 in.
Nominal Bolt Diameter Bnd 0.6250 in.
Thread Series Series UNC
BasePlate Allowable Stress S 20000.00 psi
Area Available in a Single Bolt BltArea 0.2020 in²
Saddle Load QO (Weight) QO 1554.9 lb.
Saddle Load QL (Wind/Seismic contribution) QL 0.0 lb.
Maximum Transverse Force Ft 0.0 lb.
Maximum Longitudinal Force Fl 0.0 lb.
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 0.0/(25000.0 * 2.0)
= 0.0000 in²
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1.5 * 0.0 + 0.0
= 0.00 ft.lb.
Eccentricity (e):
PV Elite® 2019

= Rmom / QO
= 0.0/1554.95
= 0.00 in. < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0, 0.0]
= 0.0000 in²

PV Elite® 2019

Horizontal Vessel Analysis (Test): Step: 11 3:26pm Sep 29,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56*sqrt( 8.875 * 0.75 ), 2 * 6.62 )
= 8.0248 in.



Saddle Force Q, Test Case, no Ext. Forces 2016.22 lb.

psi psi


Circ. Stress at Horn of Saddle 259.61 54150.00

= 2016 + Max( 0, 0, 0, 0 )
= 2016.2 lb.

Hydrostatic Test Pressure at center of Vessel: 1820.320 psig

PV Elite® 2019


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0327 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2016*0.55[1-(1-0.55/7.67+(0.74²-0.0²)/
(2*0.55*7.67))/(1+(4*0.0)/(3*7.67))]
= -8.1 ft.lb.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2016*7.7/4(1+2(0.74²-0.0²)/(7.67²))/(1+(4*0.0)/
(3*7.667))-4*0.55/7.67
= 2824.1 ft.lb.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1820.32 * 8.875/(2* 0.75) - 33888.9/(pi*8.9²* 0.75)
= 10587.62 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1820.32 * 8.875/(2 * 0.75) + 33888.9/(pi * 8.9² * 0.75 )
= 10952.83 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1820.32*8.875/(2*0.75)--97.3/(0.1066*pi*8.9²*0.75)
= 10775.15 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1820.32*8.875/(2*0.75)+-97.3/(0.1923*pi*8.9²*0.75)
= 10767.50 psi

= Q(L-2a)/(L+(4*h2/3))
= 2016( 7.67 - 2 * 0.55)/(7.67 + ( 4 * 0.0/3))
= 1726.1 lb.
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1726.06/( 8.875 * 0.75 )
= 303.58 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 8.875 * 0.75 )
= 2.012 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 2016 * 0.1/( 0.75 * ( 4.0 + 2.01 + 2.01 ) )
= -25.47 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

PV Elite® 2019

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -2016/(4* 0.75*(4.0+2.012+2.012)) -
3* 0.0327*2016/(2* 0.75²)
= -259.61 psi
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56 * sqrt( 8.875 * 0.75 ), 2 * 6.62 )
= 8.02 in.

B D Y A AY Io
Shell 8.9388 0.7500 0.3750 6.7041 2.5140 19.8711

Wearplate 5.0000 0.3750 0.9375 1.8750 1.7578 2.4821
Web 0.2500 8.1250 5.1875 2.0312 10.5371 30.7520
BasePlate 4.0000 0.2500 9.3750 1.0000 9.3750 53.1790
Totals ... ... ... 11.6104 24.1840 106.2842

= AY / A
= 24.184/11.61
= 2.083 in.
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 2016.223
= 410.3452 lb.


= 18.0 - 8.5 * sin( 1.0472 )/1.0472
PV Elite® 2019

= 10.971 in.


= ( 3(2016 + 37)4.0/( 2 * 16.4 * 25333.334 ))½
= 0.172 in.

= 2 * cos( 90 - 120.0/2 )( 8.5 + 0.75 + 0.375 )
= 16.671 in.

= 16.671/( 2 - 1 )
= 16.671 in.

= e * Bpwid / 2
= 16.671 * 4.0/2
= 33.342 in²
Axial Load [P]:

= Ap * Bp
= 33.3 * 30.74
= 1024.769 lb.

= 0.938 + 2.084
= 3.021 in²

= P/Ar
= 1024.8/3.0214
= 339.173 psi
B D Y A AY Io
Rib 0.2500 3.7500 2.1250 0.9375 1.9922 2.8825

Web 8.3355 0.2500 0.1250 2.0839 0.2605 0.8134
Totals ... ... ... 3.0214 2.2527 3.6959
Rib dimension [D]:

= 4.0 - 0.25
= 3.750 in.

PV Elite® 2019

= AY / A
= 2.253/3.021
= 0.746 in.

= max( 0.746, 4.0 - 0.746 )
= 3.254 in.

= sqrt( 3.7/3.021 )
= 1.106 in.

= sqrt( 2 * pi² * 29000000/38000.0 )
= 122.736

= KL/r
= 1 * 3.087/1.106
= 2.791

= Fl /( 2 * Bplen ) * e * L / 2
= 0.0/( 2 * 16.4 ) * 16.671 * 3.09/2
= 0.000 ft.lb.
= ( 1-( 2.79 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.79)/(8* 122.74)-( 2.79³)/(8*122.74³)
= 22678 psi

= 339.17/22678.09 + ( 0.0 * 3.254/3.696 )/25333.33
= 0.015
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 4.0 + 1.56*sqrt( 8.875 * 0.75 ), 2 * 6.62 )
= 8.0248 in.


PV Elite® 2019


Saddle Force Q, Test Case, no Ext. Forces 1999.58 lb.

psi psi


Stiffener Circ. Stress at Shell 2260.20 36100.00

Stiffener Circ. Stress at Tip 58603.73 36100.00
** Warning: One or more Stresses Exceeded its Allowable **

= 2000 + Max( 0, 0, 0, 0 )
= 1999.6 lb.

Hydrostatic Test Pressure at center of Vessel: 1820.320 psig

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0327 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2000*0.55[1-(1-0.55/7.67+(0.74²-0.0²)/
(2*0.55*7.67))/(1+(4*0.0)/(3*7.67))]
= -8.0 ft.lb.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2000*7.7/4(1+2(0.74²-0.0²)/(7.67²))/(1+(4*0.0)/
(3*7.667))-4*0.55/7.67
= 2800.8 ft.lb.
PV Elite® 2019


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1820.32 * 8.875/(2* 0.75) - 33609.2/(pi*8.9²* 0.75)
= 10589.13 psi

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1820.32 * 8.875/(2 * 0.75) + 33609.2/(pi * 8.9² * 0.75 )
= 10951.33 psi
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm² * t)
= 1820.32 * 8.875/(2 * 0.75) - -96.5/(pi * 8.9² * 0.75)
= 10770.75 psi
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rm²t)
= 1820.32 * 8.875/(2* 0.75) + -96.5/(pi*8.9²* 0.75)
= 10769.71 psi

= Q(L-2a)/(L+(4*h2/3))
= 2000( 7.67 - 2 * 0.55)/(7.67 + ( 4 * 0.0/3))
= 1711.8 lb.
Shear Stress in the shell with a single ring (4.15.13) [tau1]:

= T / ( pi * Rm * t )
= 1711.82/( pi * 8.875 * 0.75 )
= 81.86 psi

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 8.875 * 0.75 )
= 2.012 in.
Circ. Stress in shell w/ring in Plane of Saddle (4.15.32) [sigma6*]:

= -K5 * Q * k/A
= - 0.76 * 2000 * 0.1/3.02
= -50.36 psi
Note: Single Ring in Plane of Saddle Outside the Shell.
Circ. + Bending Stress in shell w/ring in Plane of Saddle (4.15.35) [sigma8*]:

= -K8 * Q/A + K6 * Q * Rm * c1/I
= -0.3405*2000/3.02+0.0529*2000*8.88*0.38/0.14
= 2260.20 psi
Circ. + Bending Stress in ring w/ring in Plane of Saddle (4.15.36) [sigma9*]:

= -K8 * Q/A - K6 * Q * Rm * c2/I
= -0.3405*2000/3.02-0.0529*2000*8.88*-8.88/0.14
= 58603.73 psi

PV Elite® 2019


B D Y A AY Io
Shell 8.9388 0.7500 0.3750 6.7041 2.5140 19.8711

Wearplate 5.0000 0.3750 0.9375 1.8750 1.7578 2.4821
Web 0.2500 8.1250 5.1875 2.0312 10.5371 30.7520
BasePlate 4.0000 0.2500 9.3750 1.0000 9.3750 53.1790
Totals ... ... ... 11.6104 24.1840 106.2842

= AY / A
= 24.184/11.61
= 2.083 in.
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 1999.583
= 406.9586 lb.


= 18.0 - 8.5 * sin( 1.0472 )/1.0472
= 10.971 in.


= ( 3(2000 + 37)4.0/( 2 * 16.4 * 25333.334 ))½
= 0.172 in.

= 2 * cos( 90 - 120.0/2 )( 8.5 + 0.75 + 0.375 )
PV Elite® 2019

= 16.671 in.

= 16.671/( 2 - 1 )
= 16.671 in.

= e * Bpwid / 2
= 16.671 * 4.0/2
= 33.342 in²
Axial Load [P]:

= Ap * Bp
= 33.3 * 30.48
= 1016.312 lb.

= 0.938 + 2.084
= 3.021 in²

= P/Ar
= 1016.3/3.0214
= 336.374 psi
B D Y A AY Io
Rib 0.2500 3.7500 2.1250 0.9375 1.9922 2.8825

Web 8.3355 0.2500 0.1250 2.0839 0.2605 0.8134
Totals ... ... ... 3.0214 2.2527 3.6959
Rib dimension [D]:

= 4.0 - 0.25
= 3.750 in.

= AY / A
= 2.253/3.021
= 0.746 in.

= max( 0.746, 4.0 - 0.746 )
= 3.254 in.

= sqrt( 3.7/3.021 )
= 1.106 in.

= sqrt( 2 * pi² * 29000000/38000.0 )
PV Elite® 2019

= 122.736

= KL/r
= 1 * 3.289/1.106
= 2.974

= Fl /( 2 * Bplen ) * e * L / 2
= 0.0/( 2 * 16.4 ) * 16.671 * 3.29/2
= 0.000 ft.lb.
= ( 1-( 2.97 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.97)/(8* 122.74)-( 2.97³)/(8*122.74³)
= 22670 psi

= 336.37/22669.74 + ( 0.0 * 3.254/3.696 )/25333.33
= 0.015
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 25000.00 psi
Bolt Corrosion Allowance Bca 0.0000 in.
Distance from Bolts to Edge Edgedis 2.0000 in.
Nominal Bolt Diameter Bnd 0.6250 in.
Thread Series Series UNC
BasePlate Allowable Stress S 20000.00 psi
Area Available in a Single Bolt BltArea 0.2020 in²
Saddle Load QO (Weight) QO 2037.0 lb.
Saddle Load QL (Wind/Seismic contribution) QL 0.0 lb.
Maximum Transverse Force Ft 0.0 lb.
Maximum Longitudinal Force Fl 0.0 lb.
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 0.0/(25000.0 * 2.0)
= 0.0000 in²
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1.5 * 0.0 + 0.0
= 0.00 ft.lb.
Eccentricity (e):
= Rmom / QO
PV Elite® 2019

= 0.0/2036.98
= 0.00 in. < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0, 0.0]
= 0.0000 in²

PV Elite® 2019

Nozzle Summary: Step: 20 3:26pm Sep 29,2019
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

psig psig in. Path Stresses
T1 255.41 OK ... OK 0.188 OK Passed

T1 255.41 OK ... OK 0.188 OK Passed
T2 255.41 OK ... OK 0.188 OK Passed
T2 255.41 OK ... OK 0.188 OK Passed
S1 1440.09 OK ... OK 0.248 OK Passed
S2 1440.09 OK ... OK 0.189 OK Passed
S3 1440.09 OK ... OK 0.135 OK Passed
T3 150.90 OK ... OK 0.136 OK Passed
T3 150.90 OK ... OK 0.136 OK Passed
T4 255.41 OK ... OK 0.176 OK Passed
T4 255.41 OK ... OK 0.176 OK Passed
MAWP Summary:
Minimum MAWP Nozzles : 150.903 Nozzle : T3
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate Layout Angle Dia. Limit

in. deg in.
20 T1 5.200 53.516 8.302

20 T2 5.200 306.484 8.302
40 S1 99.373 0.000 20.375
40 S2 21.373 270.000 14.500
40 S3 21.373 90.000 13.375
60 T3 117.318 126.484 6.386
60 T4 117.198 233.516 6.386
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite® 2019

Nozzle Calcs.: T1 Nozl: 8 3:26pm Sep 29,2019
Input, Nozzle Desc: T1 From: 20
Pressure for Reinforcement Calculations P 150.002 psig

Temperature for Internal Pressure Temp 650 °F
Design External Pressure Pext 14.50 psig
Temperature for External Pressure Tempex 650 °F
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 18800.00 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi
Inside Diameter of Cylindrical Shell D 18.1250 in.

Design Length of Section L 11.2613 in.
Shell Finished (Minimum) Thickness t 0.1875 in.
Shell Internal Corrosion Allowance c 0.0625 in.
Shell External Corrosion Allowance co 0.0000 in.
Required Thickness of Shell or Head (User) Tsuser 0.1250 in.
Distance from Cylinder/Cone Centerline L1 5.5000 in.
Distance from Bottom/Left Tangent 0.43 ft.
User Entered Minimum Design Metal Temperature 70.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Diameter Basis (for tr calc only) ID

Layout Angle 53.52 deg
Diameter 100.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 40

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0625 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 7.3428 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.2500 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.1875 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 18800.00 psi
Pad Allowable Stress At Ambient Spa 20000.00 psi
Diameter of Pad along vessel surface Dp 8.5000 in.
Thickness of Pad te 0.1875 in.
Weld leg size between Pad and Shell Wp 0.1250 in.
Groove weld depth between Pad and Nozzle Wgpn 0.1875 in.
PV Elite® 2019

Reinforcing Pad Width 2.0000 in.
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle With Pad, no Inside projection
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: T1
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 102.260 mm.

Actual Thickness Used in Calculation 0.237 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.0*2.08)/(17100*1.0-0.6*150.0)
= 0.0183 in.
Required Nozzle thickness under External Pressure per UG-28 : 0.0185 in.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 10.7942 in.
Parallel to Vessel Wall, opening length d 5.3971 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.3125 in.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sp/Sv )
= min( 1, 18800.0/18800.0 )
= 1.000

= min( fr2, fr4 )
PV Elite® 2019

= min( 0.91, 1.0 )

= 0.910
Results of Nozzle Reinforcement Area Calculations: (in²)
AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 0.679 0.136 NA

Area in Shell A1 0.000 0.401 NA
Area in Nozzle Wall A2 0.096 0.096 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.058 0.058 NA
Area in Element A5 0.563 0.563 NA
TOTAL AREA AVAILABLE Atot 0.717 1.118 NA
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 50.27 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 8.2500 0.1875 in.
Based on given Pad Diameter: 8.5000 0.1875 in.
Based on Shell or Nozzle Thickness: 9.6250 0.1875 in.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (5.3971*0.125*1.0+2*0.1745*0.125*1.0*(1-0.91))
= 0.679 in²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 5.397( 1.0 * 0.125 - 1.0 * 0.125 ) - 2 * 0.175
( 1.0 * 0.125 - 1.0 * 0.125 ) * ( 1 - 0.91 )
= 0.000 in²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 0.312 ) * ( 0.1745 - 0.0183 ) * 0.9096/sin( 67.4 )
= 0.096 in²
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= ( 0.0469 ) * 0.91 + (0.0 ) * 0.91 + 0.125² * 1.0
= 0.058 in²
Area Available in Element, also see UG-37(h) [A5]:

= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 9.8509 - 5.8509 ) 0.1875 * 1.0 * 0.75
= 0.563 in²
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

PV Elite® 2019



Nozzle Neck to Pad Weld for the Nozzle, Curve: B
Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0


Shell to Pad Weld Junction at Pad OD, Curve: B


Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


Governing MDMT of the Nozzle : -55 °F

Governing MDMT of the Reinforcement Pad : -55 °F
Governing MDMT of all the sub-joints of this Junction : -55 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -155 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 150.00/740.00 = 0.203
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: T1
Intermediate Calc. for nozzle/shell Welds Tmin 0.1745 in.

PV Elite® 2019

Intermediate Calc. for pad/shell Welds TminPad 0.1250 in.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.1222 = 0.7 * tmin. 0.1768 = 0.7 * Wo in.
Pad Weld 0.0625 = 0.5*TminPad 0.0884 = 0.7 * Wp in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, ( 0.6786 - 0.0 + 2 * 0.1745 * 0.9096 *
(1.0 * 0.125 - 0.125 ) )18800)
= 12757.40 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0962 + 0.5625 + 0.0583 - 0.0 * 0.91 ) * 18800
= 13478.06 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0962 + 0.0 + 0.0568 + ( 0.0397 ) ) * 18800
= 3622.49 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0962 + 0.0 + 0.0583 + 0.5625 + ( 0.0397 ) ) * 18800
= 14224.05 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 5.8509 * 0.25 * 0.49 * 17100
= 19252. lb.
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 8.5 * 0.125 * 0.49 * 18800
= 15375. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 2.812) * ( 0.237 - 0.0625 ) * 0.7 * 17100
= 18453. lb.
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 5.8509 * 0.1875 * 0.74 * 18800
= 23974. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 5.8509 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 15982. lb.
Strength of Failure Paths:

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 15375 + 18453 ) = 33827 lb.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 19252 + 23974 + 15982 + 0 ) = 59208 lb.
PATH33 = ( Spew + Tngw + Sinw )
= ( 15375 + 15982 + 0 ) = 31357 lb.
Summary of Failure Path Calculations:

Path 1-1 = 33827 lb., must exceed W = 12757 lb. or W1 = 13478 lb.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 255.416 psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 14.500 psig
Note : Checking Nozzle in plane parallel to the vessel axis.


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.0*2.08)/(17100*1.0-0.6*150.0)
= 0.0183 in.

Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.


PV Elite® 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.151*0.125*1.0+2*0.1745*0.125*1.0*(1-0.91))
= 0.523 in²

= 4.151( 1.0 * 0.125 - 1.0 * 0.125 ) - 2 * 0.175
( 1.0 * 0.125 - 1.0 * 0.125 ) * ( 1 - 0.91 )
= 0.000 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.312 ) * ( 0.1745 - 0.0183 ) * 0.9096
= 0.089 in²

= ( 0.0469 ) * 0.91 + (0.0 ) * 0.91 + 0.0² * 1.0
= 0.043 in²

= ( 8.302 - 4.5 ) 0.1875 * 1.0 * 0.75
= 0.535 in²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.0810 in.
Wall Thickness per UG16(b), tr16b = 0.1250 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.1875 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in.
Wall Thickness per table UG-45 tb3 = 0.2695 in.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.27, max( 0.1875, 0.125 ) ]
= 0.1875 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.081, 0.1875 )
= 0.1875 in.
Available Nozzle Neck Thickness = 0.875 * 0.237 = 0.207 in. --> OK

PV Elite® 2019


Weld Load [W]:

= max( 0, ( 0.5228 - 0.0 + 2 * 0.1745 * 0.9096 *
(1.0 * 0.125 - 0.125 ) )18800)
= 9829.01 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0888 + 0.5347 + 0.0426 - 0.0 * 0.91 ) * 18800
= 12522.46 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0888 + 0.0 + 0.0568 + ( 0.0397 ) ) * 18800
= 3484.10 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0888 + 0.0 + 0.0426 + 0.5347 + ( 0.0397 ) ) * 18800
= 13268.45 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 4.5 * 0.25 * 0.49 * 17100
= 14807. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 8.5 * 0.125 * 0.49 * 18800
= 15375. lb.

= (3.1416 * 2.1628) * ( 0.237 - 0.0625 ) * 0.7 * 17100
= 14192. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 4.5 * 0.1875 * 0.74 * 18800
= 18438. lb.

= ( 3.1416/2.0 ) * 4.5 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 12292. lb.

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 15375 + 14192 ) = 29567 lb.

= ( 14807 + 18438 + 12292 + 0 ) = 45538 lb.
= ( 15375 + 12292 + 0 ) = 27667 lb.


The Drop for this Nozzle is : 2.5052 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 10.0825 in.

PV Elite® 2019




Material SA-106 B






PV Elite® 2019




= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.02*2.08)/(17100*1.0-0.6*150.02)
= 0.0183 in.


= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sp/Sv )
= min( 1, 18800.0/18800.0 )
= 1.000

= min( fr2, fr4 )
PV Elite® 2019

= min( 0.91, 1.0 )

= 0.910



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (5.3971*0.125*1.0+2*0.1745*0.125*1.0*(1-0.91))
= 0.679 in²

= 5.397( 1.0 * 0.125 - 1.0 * 0.125 ) - 2 * 0.175
( 1.0 * 0.125 - 1.0 * 0.125 ) * ( 1 - 0.91 )
= 0.000 in²

= ( 2 * 0.312 ) * ( 0.1745 - 0.0183 ) * 0.9096/sin( 67.4 )
= 0.096 in²

= ( 0.0469 ) * 0.91 + (0.0 ) * 0.91 + 0.125² * 1.0
= 0.058 in²

= ( 9.8509 - 5.8509 ) 0.1875 * 1.0 * 0.75
= 0.563 in²

PV Elite® 2019



Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0


Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0









Note:

PV Elite® 2019


Weld Load [W]:

= max( 0, ( 0.6786 - 0.0 + 2 * 0.1745 * 0.9096 *
(1.0 * 0.125 - 0.125 ) )18800)
= 12757.40 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0962 + 0.5625 + 0.0583 - 0.0 * 0.91 ) * 18800
= 13478.04 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0962 + 0.0 + 0.0568 + ( 0.0397 ) ) * 18800
= 3622.46 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0962 + 0.0 + 0.0583 + 0.5625 + ( 0.0397 ) ) * 18800
= 14224.03 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 5.8509 * 0.25 * 0.49 * 17100
= 19252. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 8.5 * 0.125 * 0.49 * 18800
= 15375. lb.

= (3.1416 * 2.812) * ( 0.237 - 0.0625 ) * 0.7 * 17100
= 18453. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 5.8509 * 0.1875 * 0.74 * 18800
= 23974. lb.

= ( 3.1416/2.0 ) * 5.8509 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 15982. lb.

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 15375 + 18453 ) = 33827 lb.

= ( 19252 + 23974 + 15982 + 0 ) = 59208 lb.
= ( 15375 + 15982 + 0 ) = 31357 lb.




= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.02*2.08)/(17100*1.0-0.6*150.02)
= 0.0183 in.



PV Elite® 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.151*0.125*1.0+2*0.1745*0.125*1.0*(1-0.91))
= 0.523 in²

= 4.151( 1.0 * 0.125 - 1.0 * 0.125 ) - 2 * 0.175
( 1.0 * 0.125 - 1.0 * 0.125 ) * ( 1 - 0.91 )
= 0.000 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.312 ) * ( 0.1745 - 0.0183 ) * 0.9096
= 0.089 in²

= ( 0.0469 ) * 0.91 + (0.0 ) * 0.91 + 0.0² * 1.0
= 0.043 in²

= ( 8.302 - 4.5 ) 0.1875 * 1.0 * 0.75
= 0.535 in²


= min[ 0.27, max( 0.1875, 0.125 ) ]
= 0.1875 in.

= max( ta, tb )
= max( 0.081, 0.1875 )
= 0.1875 in.

PV Elite® 2019


Weld Load [W]:

= max( 0, ( 0.5228 - 0.0 + 2 * 0.1745 * 0.9096 *
(1.0 * 0.125 - 0.125 ) )18800)
= 9829.01 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0888 + 0.5347 + 0.0426 - 0.0 * 0.91 ) * 18800
= 12522.44 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0888 + 0.0 + 0.0568 + ( 0.0397 ) ) * 18800
= 3484.07 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0888 + 0.0 + 0.0426 + 0.5347 + ( 0.0397 ) ) * 18800
= 13268.43 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 4.5 * 0.25 * 0.49 * 17100
= 14807. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 8.5 * 0.125 * 0.49 * 18800
= 15375. lb.

= (3.1416 * 2.1628) * ( 0.237 - 0.0625 ) * 0.7 * 17100
= 14192. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 4.5 * 0.1875 * 0.74 * 18800
= 18438. lb.

= ( 3.1416/2.0 ) * 4.5 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 12292. lb.

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 15375 + 14192 ) = 29567 lb.

= ( 14807 + 18438 + 12292 + 0 ) = 45538 lb.
= ( 15375 + 12292 + 0 ) = 27667 lb.




PV Elite® 2019

Nozzle Calcs.: S1 Nozl: 10 3:26pm Sep 29,2019
Input, Nozzle Desc: S1 From: 40



Material SA-106 B






PV Elite® 2019


Reinforcement CALCULATION, Description: S1


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1400.01*2.88)/(17100*1.0-0.6*1400.01)
= 0.2480 in.
UG-40, Limits of Reinforcement : [External Pressure]


= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sp/Sv )
= min( 1, 18800.0/18800.0 )
= 1.000

= min( fr2, fr4 )
= min( 0.91, 1.0 )
= 0.910

PV Elite® 2019

Area Required Ar NA 0.179 NA

Area in Shell A1 NA 3.558 NA
Area in Nozzle Wall A2 NA 1.281 NA
Area in Inward Nozzle A3 NA 0.000 NA
Area in Welds A41+A42+A43 NA 0.418 NA
Area in Element A5 NA 1.406 NA
TOTAL AREA AVAILABLE Atot NA 6.663 NA
The area available without a pad is Sufficient.

Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F(1-fr1) ) per UG-37(d)
= 0.5(5.761*0.0614*1+2*0.432*0.0614*1(1-0.91))
= 0.179 in²

= 5.761( 1.0 * 0.6875 - 1.0 * 0.061 ) - 2 * 0.432
( 1.0 * 0.6875 - 1.0 * 0.0614 ) * ( 1 - 0.91 )
= 3.558 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.705 ) * ( 0.432 - 0.019 ) * 0.9096
= 1.281 in²

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.43² * 0.91 + (0.0)² * 0.91 + 0.5² * 1.0
= 0.418 in²

= ( 9.625 - 6.625 ) 0.625 * 1.0 * 0.75
= 1.406 in²


= min[ 0.245, max( 0.2475, 0.125 ) ]
= 0.2449 in.

= max( ta, tb )
= max( 0.248, 0.2449 )
PV Elite® 2019

= 0.2480 in.






Govrn. thk, tg = 0.625, c = 0.0625 in., E* = 1.0







PV Elite® 2019

Note:
Warning:
Appendix 1-10 was removed from the 2017 Edition and is not allowed to be used to design
openings. If this is a rerating analysis for a previous Code Edition, this message can be
ignored. Otherwise, please un-check the Use Appendix 1-10 option in the Nozzle Design Options.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.432 - 0.0
= 0.432 in.
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 17.0/2 + 0.062
= 8.562 in.
Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.688
= 6.875 in.
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 0.688 + 0.78 * sqrt( 2.88 * 0.432 )
= 1.558 in.

= Lpr1 + T
= 4.59 + 0.688
= 5.278 in.

= 8( t + te )
= 8( 0.688 + 0.625 )
= 10.500 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 1.558, 5.278, 10.5 )
= 1.558 in.
Effective Vessel Thickness [teff]:

= t
= 0.688 in.
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (5.76 + 0.432)/( sqrt((17.12 + 0.688) * 0.688)) )
= 1.770
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
PV Elite® 2019

= 0.688 * 6.875 * max( 1.77/4, 1 )

= 4.727 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.432 * 1.558
= 0.673 in²
Area Contributed by the Pad Fillet Weld [A42]:

= 0.5 * Leg42^(2)
= 0.5 * 0.5^(2)
= 0.125 in²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg41^(2) - Area cut by thickness limit
= 0.5 * 0.43^(2) - 0.017
= 0.075 in²
Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 1.5 * 0.625, 6.875 * 0.625 )
= 0.938 in²
The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 4.727+1.0(0.673+0.0)+0.075+0.125+0.0+1.0(0.938)
= 6.537 in²
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 18800.0 * 1.0
= 28200.0 psi
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 1400.01 * 2.88( 1.558 - 0.688 )
= 3508.9 lb.
Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 1400.01 * 8.562( 6.875 + 0.432 )
= 87593.3 lb.
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 1400.01 * 8.562 * 2.88
= 34530.2 lb.
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 2.88( 1.558 - 0.688 ) + 8.562( 6.875 + 0.432 + 2.88 )
= 89.7 in²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 28200.0/( 2 * 89.737/6.537 - 8.562/0.688 )
= 1880.1 psig

= S[t/Reff]
PV Elite® 2019

= 18800.0[ 0.688/8.562]
= 1509.5 psig
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 1880.098, 1509.489 )
= 1509.489 psig
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 3508.886 + 87593.258 + 34530.227 )/6.537
= 19217.766 psi
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 1400.01 * 8.562/0.688
= 17436.5 psi
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 19217.766 - 17436.482, 17436.482 )
= 20999.0 psi
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 28200.00 psi
Local Primary Membrane Stress PL 20999.05 psi
Maximum Allowable Working Pressure Pmax 1509.49 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 2.88 + 0.432 )/2.88
= 1.150 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 2.88 + 0.432 )
= 5.203 in.
Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 2.88 + 0.432 + 1.5 )
= 7.559 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.304, 0.354, 0.000, in.
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(34530*1.15,1.5*17100.0(0.673+0.0),pi/4*1400.0*2.88^2*1.15^2)
= 12065.147 lb.
Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 12065.1*0.69*18800/(0.688*18800+0.625*18800)
= 6319.839 lb.
Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
PV Elite® 2019

= 12065.1*0.62*18800/(0.688*18800+0.625*18800)
= 5745.309 lb.
Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 6319.839/( 5.203 * ( 0.6 * 0.688 + 0.49 * 0.0 ) )
= 2944.464 psi

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 5745.309/( 5.203 * ( 0.6 * 0.625 + 0.49 * 0.304 ) )
= 2107.259 psi

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 5745.309/( 7.559 * ( 0.49 * 0.354 ) )
= 4387.083 psi
Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 2944.464, 2107.259, 4387.083 )
= 4387.1 must be less than or equal to 18800.0 psi
Weld Size Calculations, Description: S1


Nozzle Weld 0.2500 = Min per Code 0.3040 = 0.7 * Wo in.



PV Elite® 2019




Material SA-106 B

Diameter 80.0000 mm






PV Elite® 2019

Insert/Set-in Nozzle No Pad, no Inside projection


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1400.02*1.53)/(17100*1.0-0.6*1400.02)
= 0.1321 in.

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.5400 in.

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( fr2, fr4 )
= min( 0.91, 1.0 )
= 0.910


PV Elite® 2019

Area Required [A]:

= 0.5(3.068*0.1104*1+2*0.216*0.1104*1(1-0.91))
= 0.172 in²

= 3.068( 1.0 * 0.6875 - 1.0 * 0.11 ) - 2 * 0.216
( 1.0 * 0.6875 - 1.0 * 0.1104 ) * ( 1 - 0.91 )
= 1.748 in²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 0.54 )( 0.216 - 0.0139 ) 0.9096
= 0.198 in²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.43² * 0.9096 + ( 0.0 )² * 0.9096
= 0.168 in²


= min[ 0.189, max( 0.2475, 0.125 ) ]
= 0.1890 in.

= max( ta, tb )
= max( 0.1321, 0.189 )
= 0.1890 in.



PV Elite® 2019




Note:
Warning:

= 0.216 - 0.0
= 0.216 in.

= 17.0/2 + 0.062
= 8.562 in.

= 8 * t
= 8 * 0.688
= 5.500 in.

= t + 0.78 * sqrt( Rn * tn )
= 0.688 + 0.78 * sqrt( 1.534 * 0.216 )
= 1.136 in.

= Lpr1 + T
= 5.28 + 0.688
= 5.968 in.

= 8( t + te )
= 8( 0.688 + 0.0 )
= 5.500 in.

= min[ 1.136, 5.968, 5.5 )
= 1.136 in.
PV Elite® 2019


= t
= 0.688 in.

= min( 10, (3.07 + 0.216)/( sqrt((17.12 + 0.688) * 0.688)) )
= 0.938

= t * LR * max( Lamda/4, 1 )
= 0.688 * 5.5 * max( 0.938/4, 1 )
= 3.781 in²

= tn * LH
= 0.216 * 1.136
= 0.245 in²

= 0.5 * Leg41^(2)
= 0.5 * 0.43^(2)
= 0.092 in²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 3.781+1.0(0.245+0.0)+0.092+0.0+0.0
= 4.119 in²

= 1.5 * S * E
= 1.5 * 18800.0 * 1.0
= 28200.0 psi

= P * Rn( LH - t )
= 1400.019 * 1.534( 1.136 - 0.688 )
= 964.3 lb.

= 1400.019 * 8.562( 5.5 + 0.216 )
= 68521.5 lb.

= P * Reff * Rnc
= 1400.019 * 8.562 * 1.534
= 18389.1 lb.

= 1.534( 1.136 - 0.688 ) + 8.562( 5.5 + 0.216 + 1.534 )
= 62.8 in²

= 28200.0/( 2 * 62.767/4.119 - 8.562/0.688 )
= 1564.9 psig
PV Elite® 2019


= S[t/Reff]
= 18800.0[ 0.688/8.562]
= 1509.5 psig

= min( 1564.853, 1509.489 )
= 1509.489 psig

= ( fN + fS + fY ) / AT
= ( 964.258 + 68521.484 + 18389.076 )/4.119
= 21333.078 psi

= P * Reff / teff
= 1400.019 * 8.562/0.688
= 17436.6 psi

= max( 2 * 21333.078 - 17436.602, 17436.602 )
= 25229.6 psi


= ( 1.534 + 0.216 )/1.534

= pi/2 * ( Rn + tn )
= pi/2 * ( 1.534 + 0.216 )
= 2.749 in.

= 0.304, 0.000, 0.000, in.

= min(18389*1.14,1.5*17100.0(0.245+0.0),pi/4*1400.0*1.53^2*1.14^2)
= 3367.441 lb.
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 3367.441/(2.749(0.49* 0.304 + 0.6* 0.688 + 0.49*0.0 ) )
= 2181.740 < or = to 18800.000 Weld Stress Passed

PV Elite® 2019





PV Elite® 2019




Material SA-106 B

Diameter 50.0000 mm






PV Elite® 2019

Insert/Set-in Nozzle No Pad, no Inside projection


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1400.0*1.03)/(17100*1.0-0.6*1400.0)
= 0.0890 in.

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.3850 in.

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( fr2, fr4 )
= min( 0.91, 1.0 )
= 0.910


PV Elite® 2019

Area Required [A]:

= 0.5(2.067*0.1104*1+2*0.154*0.1104*1(1-0.91))
= 0.116 in²

= 2.067( 1.0 * 0.6875 - 1.0 * 0.11 ) - 2 * 0.154
( 1.0 * 0.6875 - 1.0 * 0.1104 ) * ( 1 - 0.91 )
= 1.177 in²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 0.385 )( 0.154 - 0.0111 ) 0.9096
= 0.100 in²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= ( Wo² - Area Lost )*fr2 + ( (Wi-can/0.707)² - Area Lost)*fr2
= ( 0.43² - 0.002 ) * 0.9096 + ( 0.0² -0.0 ) * 0.9096
= 0.166 in²


= min[ 0.135, max( 0.2475, 0.125 ) ]
= 0.1346 in.

= max( ta, tb )
= max( 0.089, 0.1346 )
= 0.1346 in.



PV Elite® 2019




Note:
Warning:

= 0.154 - 0.0
= 0.154 in.

= 17.0/2 + 0.062
= 8.562 in.

= 8 * t
= 8 * 0.688
= 5.500 in.

= t + 0.78 * sqrt( Rn * tn )
= 0.688 + 0.78 * sqrt( 1.034 * 0.154 )
= 0.999 in.

= Lpr1 + T
= 5.28 + 0.688
= 5.968 in.

= 8( t + te )
= 8( 0.688 + 0.0 )
= 5.500 in.

= min[ 0.999, 5.968, 5.5 )
= 0.999 in.
PV Elite® 2019


= t
= 0.688 in.

= min( 10, (2.07 + 0.154)/( sqrt((17.12 + 0.688) * 0.688)) )
= 0.635

= t * LR * max( Lamda/4, 1 )
= 0.688 * 5.5 * max( 0.635/4, 1 )
= 3.781 in²

= tn * LH
= 0.154 * 0.999
= 0.154 in²

= 0.5 * Leg41^(2) - Area cut by thickness limit
= 0.5 * 0.43^(2) - 0.007
= 0.085 in²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 3.781+1.0(0.154+0.0)+0.085+0.0+0.0
= 4.020 in²

= 1.5 * S * E
= 1.5 * 18800.0 * 1.0
= 28200.0 psi

= P * Rn( LH - t )
= 1400.0 * 1.034( 0.999 - 0.688 )
= 450.2 lb.

= 1400.0 * 8.562( 5.5 + 0.154 )
= 67777.3 lb.

= P * Reff * Rnc
= 1400.0 * 8.562 * 1.034
= 12389.1 lb.

= 1.034( 0.999 - 0.688 ) + 8.562( 5.5 + 0.154 + 1.034 )
= 57.6 in²

= 28200.0/( 2 * 57.583/4.02 - 8.562/0.688 )
= 1741.7 psig
PV Elite® 2019


= S[t/Reff]
= 18800.0[ 0.688/8.562]
= 1509.5 psig

= min( 1741.734, 1509.489 )
= 1509.489 psig

= ( fN + fS + fY ) / AT
= ( 450.245 + 67777.32 + 12389.082 )/4.02
= 20051.709 psi

= P * Reff / teff
= 1400.0 * 8.562/0.688
= 17436.4 psi

= max( 2 * 20051.709 - 17436.363, 17436.363 )
= 22667.1 psi


= ( 1.034 + 0.154 )/1.034

= pi/2 * ( Rn + tn )
= pi/2 * ( 1.034 + 0.154 )
= 1.865 in.

= 0.304, 0.000, 0.000, in.

= min(12389*1.15,1.5*17100.0(0.154+0.0),pi/4*1400.0*1.03^2*1.15^2)
= 1550.548 lb.
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1550.548/(1.865(0.49* 0.304 + 0.6* 0.688 + 0.49*0.0 ) )
= 1480.447 < or = to 18800.000 Weld Stress Passed

PV Elite® 2019





PV Elite® 2019




Material SA-106 B

Diameter 80.0000 mm





PV Elite® 2019



Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (150.0*9.125)/(18800*1.0-0.6*150.0)
= 0.0732 in.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.0*1.6)/(17100*1.0-0.6*150.0)
= 0.0141 in.


= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sp/Sv )
= min( 1, 18800.0/18800.0 )
PV Elite® 2019

= 1.000

= min( fr2, fr4 )
= min( 0.91, 1.0 )
= 0.910



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.0854*0.0732*1.0+2*0.1535*0.0732*1.0*(1-0.91))
= 0.301 in²

= 4.085( 1.0 * 0.0736 - 1.0 * 0.073 ) - 2 * 0.154
( 1.0 * 0.0736 - 1.0 * 0.0732 ) * ( 1 - 0.91 )
= 0.002 in²

= ( 2 * 0.184 ) * ( 0.1535 - 0.0141 ) * 0.9096/sin( 64.0 )
= 0.052 in²

= (0.0 ) * 0.91 + (0.0 ) * 0.91 + 0.125² * 1.0
= 0.016 in²

= ( 7.4782 - 4.4782 ) 0.184 * 1.0 * 0.75
= 0.414 in²
PV Elite® 2019



Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0


Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0









Note:
PV Elite® 2019



Weld Load [W]:

= max( 0, ( 0.3009 - 0.0018 + 2 * 0.1535 * 0.9096 *
(1.0 * 0.0736 - 0.0732 ) )18800)
= 5625.55 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0519 + 0.414 + 0.0156 - 0.0 * 0.91 ) * 18800
= 9052.87 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0519 + 0.0 + 0.021 + ( 0.0206 ) ) * 18800
= 1757.37 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0519 + 0.0 + 0.0156 + 0.414 + ( 0.0206 ) ) * 18800
= 9439.24 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 4.4782 * 0.152 * 0.49 * 17100
= 8959. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 6.5 * 0.125 * 0.49 * 18800
= 11757. lb.

= (3.1416 * 2.1409) * ( 0.216 - 0.0625 ) * 0.7 * 17100
= 12358. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 4.4782 * 0.1875 * 0.74 * 18800
= 18349. lb.

= ( 3.1416/2.0 ) * 4.4782 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
PV Elite® 2019

= 12233. lb.
PATH11 = ( SPEW + SNW ) = ( 11757 + 12358 ) = 24115 lb.

= ( 8959 + 18349 + 12233 + 0 ) = 39541 lb.
= ( 11757 + 12233 + 0 ) = 23990 lb.



Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (150.0*9.125)/(18800*1.0-0.6*150.0)
= 0.0732 in.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.0*1.6)/(17100*1.0-0.6*150.0)
= 0.0141 in.


PV Elite® 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (3.193*0.0732*1.0+2*0.1535*0.0732*1.0*(1-0.91))
= 0.236 in²

= 3.193( 1.0 * 0.0736 - 1.0 * 0.073 ) - 2 * 0.154
( 1.0 * 0.0736 - 1.0 * 0.0732 ) * ( 1 - 0.91 )
= 0.001 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.184 ) * ( 0.1535 - 0.0141 ) * 0.9096
= 0.047 in²

= (0.0 ) * 0.91 + (0.0 ) * 0.91 + 0.0² * 1.0
= 0.000 in²

= ( 6.386 - 3.5 ) 0.184 * 1.0 * 0.75
= 0.398 in²


= min[ 0.251, max( 0.1357, 0.125 ) ]
= 0.1357 in.

= max( ta, tb )
= max( 0.0784, 0.1357 )
= 0.1357 in.

PV Elite® 2019



Weld Load [W]:

= max( 0, ( 0.2356 - 0.0014 + 2 * 0.1535 * 0.9096 *
(1.0 * 0.0736 - 0.0732 ) )18800)
= 4405.65 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0467 + 0.3983 + 0.0 - 0.0 * 0.91 ) * 18800
= 8364.79 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0467 + 0.0 + 0.021 + ( 0.0206 ) ) * 18800
= 1658.81 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0467 + 0.0 + 0.0 + 0.3983 + ( 0.0206 ) ) * 18800
= 8751.17 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 3.5 * 0.152 * 0.49 * 17100
= 7002. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 6.5 * 0.125 * 0.49 * 18800
= 11757. lb.

= (3.1416 * 1.6732) * ( 0.216 - 0.0625 ) * 0.7 * 17100
= 9659. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 3.5 * 0.1875 * 0.74 * 18800
= 14341. lb.

PV Elite® 2019

= ( 3.1416/2.0 ) * 3.5 * ( 0.1875 - 0.0625 ) * 0.74 * 18800

= 9561. lb.
PATH11 = ( SPEW + SNW ) = ( 11757 + 9659 ) = 21416 lb.

= ( 7002 + 14341 + 9561 + 0 ) = 30904 lb.
= ( 11757 + 9561 + 0 ) = 21318 lb.




PV Elite® 2019




Material SA-106 B

Diameter 80.0000 mm





PV Elite® 2019




= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.02*1.6)/(17100*1.0-0.6*150.02)
= 0.0141 in.


= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sn/Sv )
= min( 1, 17100.0/18800.0 )
= 0.910

= min( 1, Sp/Sv )
= min( 1, 18800.0/18800.0 )
= 1.000

= min( fr2, fr4 )
PV Elite® 2019

= min( 0.91, 1.0 )

= 0.910



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.0793*0.113*1.0+2*0.1535*0.113*1.0*(1-0.91))
= 0.464 in²

= 4.079( 1.0 * 0.125 - 1.0 * 0.113 ) - 2 * 0.154
( 1.0 * 0.125 - 1.0 * 0.113 ) * ( 1 - 0.91 )
= 0.049 in²

= ( 2 * 0.312 ) * ( 0.1535 - 0.0141 ) * 0.9096/sin( 64.2 )
= 0.088 in²

= ( 0.0224 ) * 0.91 + (0.0 ) * 0.91 + 0.125² * 1.0
= 0.036 in²

= ( 7.4715 - 4.4715 ) 0.1875 * 1.0 * 0.75
= 0.422 in²

PV Elite® 2019



Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0


Govrn. thk, tg = 0.188, c = 0.0625 in., E* = 1.0









Note:

PV Elite® 2019


Weld Load [W]:

= max( 0, ( 0.4641 - 0.0486 + 2 * 0.1535 * 0.9096 *
(1.0 * 0.125 - 0.113 ) )18800)
= 7873.97 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.088 + 0.4219 + 0.036 - 0.0 * 0.91 ) * 18800
= 10262.89 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.088 + 0.0 + 0.021 + ( 0.0349 ) ) * 18800
= 2706.57 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.088 + 0.0 + 0.036 + 0.4219 + ( 0.0349 ) ) * 18800
= 10919.10 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 4.4715 * 0.152 * 0.49 * 17100
= 8946. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 6.5 * 0.125 * 0.49 * 18800
= 11757. lb.

= (3.1416 * 2.1377) * ( 0.216 - 0.0625 ) * 0.7 * 17100
= 12340. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 4.4715 * 0.1875 * 0.74 * 18800
= 18322. lb.

= ( 3.1416/2.0 ) * 4.4715 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 12214. lb.

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 11757 + 12340 ) = 24097 lb.

= ( 8946 + 18322 + 12214 + 0 ) = 39482 lb.
= ( 11757 + 12214 + 0 ) = 23971 lb.




= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (150.02*1.6)/(17100*1.0-0.6*150.02)
= 0.0141 in.



PV Elite® 2019



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (3.193*0.113*1.0+2*0.1535*0.113*1.0*(1-0.91))
= 0.364 in²

= 3.193( 1.0 * 0.125 - 1.0 * 0.113 ) - 2 * 0.154
( 1.0 * 0.125 - 1.0 * 0.113 ) * ( 1 - 0.91 )
= 0.038 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.312 ) * ( 0.1535 - 0.0141 ) * 0.9096
= 0.079 in²

= ( 0.0224 ) * 0.91 + (0.0 ) * 0.91 + 0.0² * 1.0
= 0.020 in²

= ( 6.386 - 3.5 ) 0.1875 * 1.0 * 0.75
= 0.406 in²


= min[ 0.251, max( 0.1755, 0.125 ) ]
= 0.1755 in.

= max( ta, tb )
= max( 0.0784, 0.1755 )
= 0.1755 in.

PV Elite® 2019


Weld Load [W]:

= max( 0, ( 0.3639 - 0.038 + 2 * 0.1535 * 0.9096 *
(1.0 * 0.125 - 0.113 ) )18800)
= 6191.10 lb.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.0793 + 0.4058 + 0.0204 - 0.0 * 0.91 ) * 18800
= 9502.53 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.0793 + 0.0 + 0.021 + ( 0.0349 ) ) * 18800
= 2541.34 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.0793 + 0.0 + 0.0204 + 0.4058 + ( 0.0349 ) ) * 18800
= 10158.74 lb.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 3.5 * 0.152 * 0.49 * 17100
= 7002. lb.

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 6.5 * 0.125 * 0.49 * 18800
= 11757. lb.

= (3.1416 * 1.6732) * ( 0.216 - 0.0625 ) * 0.7 * 17100
= 9659. lb.

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 3.5 * 0.1875 * 0.74 * 18800
= 14341. lb.

= ( 3.1416/2.0 ) * 3.5 * ( 0.1875 - 0.0625 ) * 0.74 * 18800
= 9561. lb.

PV Elite® 2019

PATH11 = ( SPEW + SNW ) = ( 11757 + 9659 ) = 21416 lb.

= ( 7002 + 14341 + 9561 + 0 ) = 30904 lb.
= ( 11757 + 9561 + 0 ) = 21318 lb.




PV Elite® 2019

Nozzle Schedule: Step: 19 3:26pm Sep 29,2019
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm in. in. in. in.
S3 50.000 mm 40 WNF 60.325 0.154 ... ... 6.11 900

S2 80.000 mm 40 WNF 88.900 0.216 ... ... 6.21 900
T3 80.000 mm 40 WNF 88.900 0.216 6.50 0.19 9.28 300
T4 80.000 mm 40 WNF 88.900 0.216 6.50 0.19 9.34 300
T1 100.000 mm 40 WNF 114.300 0.237 8.50 0.19 10.08 300
T2 100.000 mm 40 WNF 114.300 0.237 8.50 0.19 10.08 300
S1 150.000 mm 80 WNF 168.275 0.432 9.62 0.62 6.01 900
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (in.):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
S3 SA-106 B 0.750 0.430 ... ... ...

S2 SA-106 B 0.750 0.430 ... ... ...
T3 SA-106 B 0.188 0.152 0.125 0.188 ...
T4 SA-106 B 0.188 0.152 0.125 0.188 ...
T1 SA-106 B 0.188 0.250 0.125 0.188 ...
T2 SA-106 B 0.188 0.250 0.125 0.188 ...
S1 SA-106 B 0.750 0.430 0.500 0.625 ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
ft. deg in. in.
S3 1.698 90.0 5.28 0.00 SHELL

S2 1.698 270.0 5.28 0.00 SHELL
T3 9.693 126.5 7.34 0.00 Right Channel
T4 9.683 233.5 7.34 0.00 Right Channel
T1 0.350 53.5 7.34 0.00 Left Channel
T2 0.350 306.5 7.34 0.00 Left Channel
S1 8.198 0.0 4.59 0.00 SHELL

PV Elite® 2019

ASME TS Calc: Case: 1 3:26p Sep 29,2019
Input Echo, Tubesheet Number 1, Description: TUBESHEET
Shell Data:
Main Shell Description: SHELL
Shell Maximum Design Pressure Psd,max 1400.00 psig
Shell Maximum Operating Pressure Psox,max 1400.00 psig
Shell Minimum Operating Pressure Psox,min 0.00 psig
Shell Thickness ts 0.7500 in.
Shell Internal Corrosion Allowance cas 0.0625 in.
Shell External Corrosion Allowance caext 0.0000 in.
Inside Diameter of Shell Ds 17.000 in.
Shell Circumferential Joint Efficiency Esw 1.000
Shell Temperature for Internal Pressure Ts 650.00 °F
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 18800.00 psi
Shell Allowable Stress at Ambient 20000.00 psi
Channel Description: Left Channel

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 150.00 psig
Channel Maximum Operating Pressure Ptox,max 150.00 psig
Channel Minimum Operating Pressure Ptox,min 0.00 psig
Channel Thickness tc 0.1875 in.
Channel Corrosion Allowance cac 0.0625 in.
Inside Diameter of Channel Dc 18.125 in.
Channel Design Temperature TEMPC 650.00 °F
Channel Material SA-516 70
Note:
Channel Material UNS Number K02700

Channel Allowable Stress at Temperature Sc 18800.00 psi
Channel Allowable Stress at Ambient 20000.00 psi
Tube Data:
Number of Tube Holes Nt 104
Tube Wall Thickness et 0.1090 in.
Tube Outside Diameter D 1.0000 in.
Straight Tube Length (bet. inner tubsht faces) L 92.00 in.
Design Temperature of the Tubes 650.00 °F
Tube Material SA-178 C
Tube Material UNS Number K03503
Is this a Welded Tube Yes
Tube Material Specification used Wld. tube
Note:
Welded Tube Material Spec. already includes a Joint Eff. of 0.85. Since
ASME checks Long. Tube stress, Jt. Eff. of long. seam is not applicable.
Increasing the Tube allowables by dividing by 0.85.
PV Elite® 2019

Tube Allowable Stress at Temperature 14600.00 psi

Tube Allowable Stress At Ambient 14600.00 psi
Tube Allowable Stress at Temper.(for Pressure) 14600.00 psi
Tube Allowable Stress at Temper. (for ASME) St 17176.47 psi
Tube Yield Stress At design Temperature Syt 27400.00 psi
Tube Pitch (Center to Center Spacing) P 1.2500 in.
Tube Layout Pattern Triangular
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.1090 in.
Tube-Tubesheet Joint Weld Type Full Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification b-1
Radius to Outermost Tube Hole Center ro 8.005 in.

Largest Center-to-Center Tube Distance Ul 1.7500 in.
Length of Expanded Portion of Tube ltx 2.0000 in.
Tube-side pass partition groove depth hg 0.0000 in.
Tubesheet Data:
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature T 650.00 °F

Tubesheet Material SA-516 70
Note:
Tubesheet Material UNS Number K02700

Tubesheet Allowable Stress at Temperature S 18800.00 psi
Tubesheet Allowable Stress at Ambient Tt 20000.00 psi
Thickness of Tubesheet h 2.2500 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.0625 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.0625 in.
Tubesheet Outside Diameter A 23.500 in.
Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? NO
Area of the Untubed Lanes AL 31.718 in²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 15.500 in.
Tube End condition corresponding to Span (l) k 1.00
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (70 °F)
Tubesheet Metal Temp. at Rim T' 70.00 °F

Shell Metal Temp. at Tubesheet T'S 70.00 °F
Channel Metal Temp. at Tubesheet T'C 70.00 °F
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Mean Shell Metal Temp. along Shell len. Tsm 573.00 °F

Mean Tube Metal Temp. along Tube length Ttm 535.89 °F
PV Elite® 2019

Junction Stress Reduction option Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Small end Hub thk. g0 0.1875 in.
Large end Hub thk. g1 0.5625 in.
Gasket Factor, m 2.50
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 0.6250 in.
Type of Thread Series UNC Thread Series
Number of Bolts n 16
Weld between Flange and Shell/Channel 0.0000 in.
Tubesheet Integral with Shell

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 2.0000 in.
Is Bolt Load Transferred to the Tubesheet Yes
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
ASME TubeSheet Results per Part UHX, 2017
Elasticity/Expansion Material Properties:

PV Elite® 2019

Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
Th. Exp. Coeff. Metal Temp. along Len 573.0 °F 0.0000073460 /°F
Elastic Mod. at Design Temperature 650.0 °F 0.26000E+08 psi
Th. Exp. Coeff. Metal Temp. at Tubsht 70.0 °F 0.0000064000 /°F
Elastic Mod. at Metal Temp. along Len 573.0 °F 0.26716E+08 psi
Elastic Mod. at Ambient Temperature 70.0 °F 0.29400E+08 psi
Channel - TE-1 Carbon & Low Alloy Steels, Group 1

Channel - TM-1 Carbon Steels with C<= 0.3%
Th. Exp. Coeff. Metal Temp. at Tubsht 70.0 °F 0.0000064000 /°F

Tubes - TE-1 Carbon & Low Alloy Steels, Group 1

Tubes - TM-1 Carbon Steels with C<= 0.3%
Th. Exp. Coeff. Metal Temp. along Len 535.9 °F 0.0000073000 /°F
Elastic Mod. at Metal Temp. along Len 535.9 °F 0.27013E+08 psi
Elastic Mod. at Tubsht. Design Temp. 650.0 °F 0.26000E+08 psi
TubeSheet - TE-1 Carbon & Low Alloy Steels, Group 1

TubeSheet - TM-1 Carbon Steels with C<= 0.3%
Th. Exp. Coeff. Metal Temp. at Rim 70.0 °F 0.0000064000 /°F

Elastic Mod. at Metal Temp. at Rim 70.0 °F 0.29400E+08 psi
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure):

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (150.0*(1.0/2-0.0)/(14600.0*1.0+0.4*150.0)
= 0.0051 + 0.0000 = 0.0051 in.
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart CS-2 at 650.00 °F

Elastic Modulus for Material 25125000.00 psi
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
0.1090 1.00 92.00 9.17 50.0000 0.0130691 13399.55
EMAWP = (2.167/(D/T)-0.0833)*B = 2048.8318 psig
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.0843 1.00 92.00 11.86 50.0000 0.0078218 12453.27
EMAWP = (4*B)/(3*(D/T)) = ( 4 *12453.2725 )/( 3 *11.8589 ) = 1400.1617 psig
PV Elite® 2019

Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.0843 in.
Allowable Internal Pressure at Corroded thickness 3486.85 psig
Required Internal Design Pressure 150.00 psig
Allowable External Pressure at Corroded thickness 2048.83 psig
Required External Design Pressure 1400.00 psig
Required Thickness due to Shell Side pressure 0.0843 in.
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
Intermediate Calculations For Tubesheets Extended As Flanges:
Gasket Contact Width, N = (Goc-Gic) / 2 0.500 in.

Basic Gasket Width, b0 = N / 2.0 0.250 in.
Effective Gasket Width, b = b0 0.250 in.
Gasket Reaction Diameter, G = (Go+Gi) / 2.0 18.625 in.

Distance Across Corners for Nuts 1.175 in.
Circular Wrench End Diameter a 1.750 in.
Bolt Area, in² 2.074 3.232

Flange Design Bolt Load, Seating Condition W : 66319.06 lb.

Flange Design Bolt Load, Operating Condition Wm1: 51838.12 lb.
Results for ASME Fixed Tubesheet Calculations for Configuration b,
Results for Tubesheet Calculations Original Thickness :
UHX-13.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 2.0/2.25 = 0.8889 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( StT/S )( rho ), dt - 2tt)
= Max( 1.0 -2* 0.109 *(26000000/26000000 )*
( 17176/18800 )*( 0.889 ), 1.0 -2* 0.109 )
= 0.8230 in.
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 8.005 + 1.0 = 17.01 in.
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (1.25 - 1.0 )/1.25 = 0.2
PV Elite® 2019

Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do/2 = 17.01/2 = 8.505 in.
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 1.25/sqrt( 1 - 4 * min( 31.72 *1.0, 4*17.01 *1.25 )/( 3.141 * 17.01²) )
= 1.3476 in.
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (1.3476 - 0.823 )/1.3476 = 0.3893
Compute the Ratio [Rhos]:

= as/ao = 8.5/8.505 = 0.999412
Compute the Ratio [Rhoc]:

= ac/ao = 9.3125/8.505 = 1.094944
Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2)
= 1 - 104 * ((1.0 - 2 * 0.109 )/(2 * 8.505 ))^(2) = 0.7802
Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )^(2)
= 1 - 104 *( 1.0/(2*8.505 ) )^(2) = 0.6406
Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.0 - 0.0 ), 0 ) = 0.0 in.
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]:

= pi * ts( Ds + ts )Es/L
= 3.1416 * 0.75 ( 17.0 + 0.75 )26000000/92.0
= 11819389.0000 psi * in.
Determine the Axial Tube Stiffness [Kt]:

= pi * tt( Dt - tt )Et/L
= 3.1416 * 0.109 ( 1.0 - 0.109 )26000000/92.0
= 86226.2734 psi * in.
Compute the Stiffness Factor [Ks,t]:

= Ks/( Nt * Kt ) = 11819389/( 104 * 86226.273 ) = 1.31802
Rigidty Ratio [J]:

= 1 / ( 1 + Ks/Kj )
= 1/(1 + 11819389/0.0 ) = 1. (= 1 if No Exp. Jt.)
Compute Shell Coefficient [betas]:

= (( 12 * (1-nus²))^(0.25) )/((Ds + ts) * ts )^(0.5)
= (( 12 * (1 - 0.3²) )^(0.25) )/(( 17.0 + 0.75 ) * 0.75 )^(0.5)
= 0.4982 1/in.
Determine Shell Coefficient [ks]:

= betas * Es * ts³ / ( 6 * (1 - nus²) )
= 0.498 * 26000000 * 0.75^(3)/( 6 * (1 - 0.3²) )
= 1000899.1875 psig*in.²
Determine Shell Coefficient [Lambdas]:

PV Elite® 2019

= (6*Ds*ks)/(h³) * (1 + h*betas + 0.5*(h*betas)²)

= 6*17.0 *1000899/(2.25³) * ( 1 + 2.25 * 0.498 + 0.628 )
= 24641702.0000 psig
Determine Shell Coefficient [deltaS]:

= Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 )
= 17.0^(2)/( 4 * 26000000 * 0.75 ) * ( 1 - 0.3/2 )
= 0.0000031494 in./psi
Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.

h/p = 1.800000 ; mu* = 0.389306
E*/E = 0.407308 ; nu* = 0.308612 ; E* = 10590005. psi
Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H^(3) ) )^(0.25)
= ((24 *(1 - 0.309^(2))*104 *26000000 * 0.109 *
(1.0 - 0.109 )*8.505^(2))/( 10590005 *
92.0 * 2.25^(3) ))^(0.25)
= 2.4691
Values from Table UHX-13.1

Zd = 0.094810 ; Zv = 0.139408 ; Zm = 0.608061
Za = 0.121551E+01 ; Zw = 0.139408
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:

= A/Do = 23.5/17.01 = 1.3815
Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.31 )/(10590005 ) * ( 24641702 + 0.0 +
26000000 * ln(1.38 ) )
= 2.1574
Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.3086 ) * 2.1574 = 2.8232
Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= ( 0.9994 - 1 - 2.8232 * 0.1394 )/(1 + 2.8232 * 0.6081 )
= -0.145090178
Compute Parameter [Qz1]:

= (Zd + Q1*Zw)/2 *Xa^(4)
= ( 0.09481 + -0.14509 * 0.13941 )/2 *2.46912^(4) = 1.3861
Compute Parameter [Qz2]:

= (Zv + Q1*Zm)/2 *Xa^(4)
= ( 0.13941 + -0.14509 * 0.60806 )/2 *2.46912^(4) = 0.9512
Compute Parameter [U]:

= (Zw + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm)
= ( 0.1394 + ( 0.9994 - 1)* 0.6081 )*2.46912^(4)/(1 + 2.8232 * 0.6081 )
PV Elite® 2019

= 1.9024
UHX-13.5.5 Step 5:
Determine factor [gamab]:

= ( Gc - C ) / Do (config b)
= (18.625 - 21.75 )/17.01 = -0.18372
Compute Parameter [gamma]:

= 0.000 in. (For Pressure only cases)
Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 0.9994 * 1000899 * 0.4982 * 0.315E-05 ( 1 + 2.25 * 0.4982 )
= 3.3291 in.²
Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 8.505² * ( 0.999² - 1 ) * ( 0.999 - 1 )/4 - 3.329
= -3.3291 in.²
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.0949 * 0.0 * 0.0 * 0. ( 1 + 2.25 * 0.0 )
= 0.0000 in.²
Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 8.505²[( 1.09494²+1 )*( 1.09494 -1 )/4 -( 0.99941 -1)/2]- 0.
= 3.7967 in.²
Compute the Pressure [P*S]:

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-13.5.6 Step 6:
Compute the Pressure [P's]:

= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)²]nus -
[(rhos²-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj²-(Ds)²)/Do²]}
= 1400.0 * { 0.641 + 2( 1 - 0.641 ) 0.3 +
[2/1.318 (17.0/17.01 )²] 0.3 -
[( 0.999²-1)/( 1.0 * 1.318 )] -
[(1 - 1.0 )/(2 * 1.0 * 1.318 )][(0.0²-(17.0 )²)/17.01²]}
= 1836.5333 psig
Compute the Pressure [P't]:

= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.78 + 2(1 - 0.78 ) 0.3 +
1/(1. * 1.318 ) ]* 150.0
= 250.6187 psig
Compute the Pressure [Pgama]:

= Nt * Kt * gama / ( pi * ao² )
= 104 * 86226.273 * 0.0/(3.142 * 8.505²) = 0.0 psig
Compute the Pressure [Pw]:

= -gamab * U * W* / (2 * pi * ao²)
PV Elite® 2019

= --0.184 * 1.902 * 51838.12/(2 * 3.142 * 8.505²)

= 39.8632 psig
Calculate the Pressure [Prim]:

= -( U/ao²)(Omega*S * Ps - Omega*C * Pt )
= -( 1.902/8.505²)(-3.329 * 1400.0 - 3.797 * 150.0 )
= 137.5548 psig
Calculate the Pressure [POmega]:

= U/ao²(OmegaS * P*s - OmegaC * P*c )
= 1.902/8.505²( 3.3291 * 0.0 - 0.0 * 0.0 )
= 0.0000 psig
Determine the Effective Pressure [Pe]:

= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 1.318/(1 + 1.0 * 1.318 *(1.386 + ( 0.999 -
1) * 0.951 )) * (1836.533 - 250.619 + 0.0 + 39.863 + 137.555 )
= 822.3675 psig
UHX-13.5.7 Step 7:
Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( -3.329 * 1400.0 - 3.797 * 150.0 ) -
( 3.329 * 0.0 - 0.0 * 0.0 )) * 1.0 +
51838.1 * -0.184/(2*3.141)]/(1 + 2.82319 * 0.60806 )
= -2483.150634766 lb.
Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao^(2) )
= -0.145 + 2 * -2483.151/( 822.367 * 8.505^(2) )
= -0.228577
Fm Value from Table UHX-13.1 = 0.114289
The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe
= (1.5 * 0.1143/0.3893 ) * (2 * 8.505/(2.25 - 0.0 ))^(2) * 822.37
= 20697.2188 psi
The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 18800.0 = 28200.0 psi
The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.1094/0.3893 ) * (2 * 8.505/(1.843 - 0.0 ))² * 784.72
= 28198.2500 psi
Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 1.8425 + 0.0 + 0.0 = 1.8425 in.
UHX-13.5.8 Step 8:
Shear Stress check [Tau_limit]:

= 1.6 * S * MU * h / ao
= 1.6 * 18800.0 * 0.2 * 2.25/8.51
= 1591.5344 psi
PV Elite® 2019

The Shear Stress is not required to be computed; [Pe] <= Tau_limit
The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2* 0.2 ) ) * ( 8.505/0.868 ) * 610.486 = 14949.46 psi
Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 0.8683 + 0.0 + 0.0 = 0.8683 in.
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 1.8425, 0.8683 ) = 1.8425 in.
UHX-13.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = 0.6735, Ftmax = 1.1698
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (1400.0 * 0.6406 - 150.0 * 0.7802 ) - (822.367 ) * 0.674 )/
( 0.7802 - 0.6406 ) )
= 1617.7255 psi
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (1400.0 * 0.6406 - 150.0 * 0.7802 ) - (822.367 ) * 1.17 )/
( 0.7802 - 0.6406 ) )
= -1304.9912 psi
Maximum Tube Axial Stress [Sigmat,max]:

= MAX( abs(Sigmat1), abs(Sigmat2) ) = 1617.725 psi
The Allowable Tube Stress, [SigmatA]:

= Sot = 17176.4707 psi
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:

= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*( 0.095 + -0.229 * 0.139 )*2.469^4), 1.25 )
= 2.0000 (Should be <= 2 )
Determine the Factor [rt]:

= ( ( dt^(2) + (dt - 2*tt)^(2) )^(.5) )/4
= ( (1.0^(2) + (1.0 - 2* 0.109 )^(2) )^(.5) )/4 = 0.3174 in.
Determine the Factor [Ct]:

= ( 2 * PI^(2) * Et/Syt )^(0.5)
= ( 2 * 3.14^(2) * 26000000/27400 )^(0.5) = 136.8599
Determine the Factor [Ft]:

= k * L/r = 1.0 * 15.5/0.317 = 48.8397
The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 27400/2.0 *( 1 - 48.84/(2*136.86 ) )
= 11255.514 psi (Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.

PV Elite® 2019

The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 1617.73 * 0.3051 = 493.58 lb.
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:

= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 0.109 * ( 1.0 - 0.109 ) * 17176.47 = 5240.685 lb.
Fillet Weld Strength, Ff = 0.0
Groove Weld Strength [Fg]:

= 0.85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= 0.85 * 3.1415 * 0.109 * (1.0 + 0.67* 0.109 ) * 17176.47
= 5240.6846 lb.
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 5240.6846 lb.
Design Strength Ratio [fd]:

= 1.0000
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:

= ( (0.75 * do)² + 1.76*t*(do - t)* fw * fd ) )½ - 0.75 * do
= 0.1064 in.
Minimum Required Groove Weld Leg agr 0.1090 in.
Tube-Tubesheet Jt allowable, 5240.68 is >= tube strength 5240.68 lb.

Note: This tube-tubesheet joint is a Full Strength joint
UHX-13.5.10 Step 10:
Shell Axial Membrane Allowable Stress:

= Ss * Esw = 18800.0 * 1.0 = 18800.0 psi
Axial Membrane Stress in Shell [Sigmas,m]:

= ao²/((Ds+ts)*ts)* [Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 8.505²/((17.0 + 0.75 )* 0.75 )* [822.37 + ( 0.999²-1)
(1400.0 -150.0 )] + 8.5²*150.0/((17.0 + 0.75 )
* 0.75 )
= 5274.5317 psi
UHX-13.5.11 Step 11:
Note:
For a given Shell thickness of 0.75 in., the minimum Shell
length adjacent to the tubesheet should be 6.427 in.
The Shell Membrane Stress due to Joint Interaction [Sigmas,m]:

= ao²/((Ds+ts)*ts)[Pe + (Rhos²-1)(Ps-Pt)]+ as²*Pt/((Ds+ts)*ts)
= 8.505²/((17.0 + 0.75 )* 0.75 )[822.37 + ( 0.999²-1)
(1400.0 -150.0 )] + 8.5²*150.0/((17.0 + 0.75 )
* 0.75 )
= 5274.5317 psi
PV Elite® 2019

The Shell Bending Stress due to Joint Interaction [Sigmasb]:

= 6*ks/ts² {betas[deltaS*Ps + as²*PstarS/(Es*ts)] +
6(1 - nu*²)/(E*)(ao/h)³(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao² * Zm * Q2 ]}
= 6 * 1000899/0.75² { 0.498 [ 0. * 1400.0 + 8.5²
* 0.0/(19500000 ) ] +
6(1 - 0.31²)/(10590005 )(8.51/2.25 )³(1 + 2.25 *
0.5/2)[ 822.4 ( 0.139 + 0.608 * -0.145 ) +
2/8.51² * 0.608 * -2483.151 ] }
= 23611.7051 psi
Shell Stress Summation vs. Allowable

abs(Sigmasm) + abs(Sigmasb) <= 1.5 * Ss
abs(5274.5 ) + abs(23611.7 ) <= 28200.0 psi
28886.24 must be < or = 28200.0 psi (See Elast-Plast iteration below)
Stress/Force Summary for Loadcase D3 un-corr. (Psd,max + Ptd,max):
Stress Description Actual Allowable Pass/Fail
Tubesheet Bend. Stress 20697.2 <= 28200.0 psi Ok

Tubesheet Shear Stress 7771.4 <= 15040.0 psi Ok
Maximum Tube Stress 1617.7 <= 17176.5 psi Ok
Minimum Tube Stress (Buckling) -1305.0 <= -11255.5 psi Ok
Maximum Force on any one Tube 493.6 <= 5240.7 lb. Ok
Axial Membrane Stress in Shell 5274.5 <= 18800.0 psi Ok
Shell Stress (jt. inter.) 28886.2 <= 28200.0 psi See below
Additional Results for the 2nd Elastic-Plastic Iteration.
Note:
These calculations are not intended to be used in the creep range.
check Part UHX and U-2(g) in the ASME Sec. VIII Div. 1 code.
Compute Allowable [Sstars]:

= Min(Sys, SPSs/2)
= Min(28200, 56400/2) = 28200.0 psi
Compute Factor [facts]:

= min( [1.4 - 0.4* abs(Sigmasb) / Sstars], 1 )
= min( [1.4 - 0.4* abs(23611.71 )/28200.0 ], 1 ) = 1.0
Compute Factor [factc]:

= 1 (for Configuration = B )
Note: Since facts & factc are both >= 1, the design Passes.
Stress/Force Summary for Loadcase D3 un-corr. (Psd,max + Ptd,max):
Stress Description Actual Allowable Pass/Fail
Shell Stress (jt. inter.) 28886.2 <= 56400.0 psi Ok
Thickness Results for Loadcase D3 un-corr. (Psd,max + Ptd,max):
Thickness (in.) Required Actual P/F |

PV Elite® 2019

Tubesheet Thickness : 1.8425 2.2500 Ok |

Tube-Tubesheet Groove Weld Leg : 0.1090 0.1090 Ok |
Fixed Tubesheet results per ASME UHX-13 2017
Results for 14 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
D1uc 0.150 0.727 3043 28200 863 15040 Ps+Pt-Th D1 Ok

D2uc 1.791 ... 19727 28200 8634 15040 Ps+Pt-Th D2 Ok
D3uc 1.843 ... 20697 28200 7771 15040 Ps+Pt-Th D3 Ok
O1uc 0.487 ... 12919 56400 5518 15040 Ps+Pt+Th O1 Ok
O2uc 0.657 ... 14419 56400 4154 15040 Ps+Pt+Th O2 Ok
O3uc 0.530 ... 13301 56400 3116 15040 Ps+Pt+Th O3 Ok
O4uc 0.402 ... 10429 56400 4480 15040 Ps+Pt+Th O4 Ok
D1c 0.275 0.727 3203 28200 852 15040 Ps+Pt-Th-c D1 Ok
D2c 1.852 ... 20303 28200 8849 15040 Ps+Pt-Th-c D2 Ok
D3c 1.924 ... 21824 28200 7997 15040 Ps+Pt-Th-c D3 Ok
O1c 0.566 ... 13103 56400 5460 15040 Ps+Pt+Th-c O1 Ok
O2c 0.835 ... 15728 56400 4454 15040 Ps+Pt+Th-c O2 Ok
O3c 0.734 ... 14636 56400 3389 15040 Ps+Pt+Th-c O3 Ok
O4c 0.488 ... 10517 56400 4395 15040 Ps+Pt+Th-c O4 Ok
Max: 1.9242 0.727 in. 0.774 0.588 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
[O1, O2, O3, O4]:

Operating Load Cases using the Maximum and Minimum Operating Pressures and
Operating Temperatures
Shell Axial Membrane Stress Summary:
---- Shell Stresses ---- : ---- Shell Band Stress ---- : Pass
Case# Ten Allwd Cmp Allwd : Ten Allwd Cmp Allwd : Fail
D1uc 319 18800 ... ... ... ... ... ... Ok

D2uc 4956 18800 ... ... ... ... ... ... Ok
D3uc 5275 18800 ... ... ... ... ... ... Ok
PV Elite® 2019

O1uc 2358 56400 -2358 -12932 ... ... ... ... Ok

O2uc 2380 56400 ... ... ... ... ... ... Ok
O3uc 2598 56400 ... ... ... ... ... ... Ok
O4uc 2576 56400 -2576 -12932 ... ... ... ... Ok
D1c 383 18800 ... ... ... ... ... ... Ok
D2c 5336 18800 ... ... ... ... ... ... Ok
D3c 5719 18800 ... ... ... ... ... ... Ok
O1c 2337 56400 -2337 -12784 ... ... ... ... Ok
O2c 2741 56400 ... ... ... ... ... ... Ok
O3c 2999 56400 ... ... ... ... ... ... Ok
O4c 2595 56400 -2595 -12784 ... ... ... ... Ok
Max RATIO 0.304 0.203 ... ...
Tube, Shell and Channel Stress Summary:

---- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
D1uc 869 17176 -869 -11255 265 5240 8427 28200 ... ... Ok
D2uc 2487 17176 -1767 -11255 759 5240 36675 56400 ... ... Ok
D3uc 1618 17176 -1305 -11255 494 5240 28886 56400 ... ... Ok
O1uc 5432 34352 ... ... 1657 5240 23306 56400 ... ... Ok
O2uc 3804 34352 ... ... 1161 5240 17372 56400 ... ... Ok
O3uc 3665 34352 ... ... 1118 5240 13369 56400 ... ... Ok
O4uc 5072 34352 ... ... 1548 5240 19304 56400 ... ... Ok
D1c 987 17176 -987 -11255 301 5240 9379 28200 ... ... Ok
D2c 3045 17176 -1834 -11255 929 5240 41423 56400 ... ... Ok
D3c 2058 17176 -1328 -11255 628 5240 32810 56400 ... ... Ok
O1c 5402 34352 ... ... 1648 5240 25346 56400 ... ... Ok
O2c 3936 34352 ... ... 1201 5240 20463 56400 ... ... Ok
O3c 3568 34352 ... ... 1089 5240 16076 56400 ... ... Ok
O4c 5013 34352 ... ... 1529 5240 20960 56400 ... ... Ok
Max RATIO 0.177 0.163 0.316 0.734 ...
Summary of Thickness Comparisons for 14 Load Cases:
Thickness (in.) Required Actual P/F |
Tubesheet Thickness : 1.9242 2.2500 Ok |

Tubesheet Thickness Flanged Extension : 0.7270 2.0000 Ok |
Tube Thickness : 0.0843 0.1090 Ok |
Tube-Tubesheet Groove Weld Leg : 0.1090 0.1090 Ok |
Min Shell length of thk, (.750) adj. to tubesheet: 6.427 in.
Note: This is a full strength Tube to Tubesheet Joint.
Summary of Axial Differential Expansion between Shell and Tubes :

Due to Thermal Expansion Shell Compresses by : -0.027 in.
Due to Pressure Shell Compresses by : -0.006 in.
Due to Pressure + Thermal Shell Compresses by : -0.033 in.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force Tubeside 0 shellside Shellside 0 tubeside

Condition MAWP Stress Rat. MAWP Stress Rat.
Tubesheet Bending Stress 1320.50 1.000 1920.15 1.000

PV Elite® 2019

Tubesheet Shear Stress 1649.43 1.000 2379.53 1.000

Tube Tensile Stress 2610.65 1.000 7896.61 1.000
Tube Compressive Stress 1649.43 0.697 8589.74 1.000
Tube-Tubesheet Joint load 2610.65 1.000 7472.14 1.000
Shell Stress (Axial, Junction) 866.68 1.000 1906.20 1.000
Tube Pressure Stress 3486.84 1.000 2048.82 1.000
Tubesheet Extension Stress 233.79 ... No Calc No Calc
Minimum MAWP 233.79 1906.20
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force Tubeside 0 shellside Shellside 0 tubeside

Condition MAPnc Stress Rat. MAPnc Stress Rat.
Tubesheet Bending Stress 1475.07 1.000 2097.35 1.000

Tubesheet Shear Stress 2791.10 1.000 2598.73 1.000
Tube Tensile Stress 2942.38 1.000 9484.67 1.000
Tube Compressive Stress 2551.16 1.000 11743.79 1.000
Tube-Tubesheet Joint load 2942.37 1.000 9484.66 1.000
Shell Stress (Axial, Junction) 1341.07 1.000 2097.35 1.000
Tube Pressure Stress 3486.84 1.000 2721.66 1.000
Tubesheet Extension Stress 233.79 ... No Calc No Calc
Minimum MAPnc 233.79 2097.35
(*) All load cases were analyzed to compute the MAWP for determining the test pressure.
Tubesheet MDMT Calculations:
Note: The loading conditions from this case will be used to determine
the tubesheet MDMT.
Shell Side MDMT calculation:
Governing thickness on the shell side per figure UCS-66.3 (e):

= max( tubesheet thk/4, min( tubesheet thk, shell thickness ) )
= max( 2.25/4, min( 2.25, 0.75 ) )
= 0.750 in.

Channel Side MDMT calculation:
Governing thickness for the channel side:

= tubesheet thickness/4
= 2.25/4
= 0.562 in.

where the MDMT reduction ratio per UCS 66 (b)(1)(b) is:

PV Elite® 2019

= max( pt/Tubeside MAPnc, ps/Shellside MAPnc ), must be <= 1

= max( 150.0/233.79, 1400.0/2097.35 )
= 0.668

PV Elite® 2019

MDMT Summary: Step: 21 3:26pm Sep 29,2019
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °F °F °F in.
SHELL [8] B 16 10 -20 0.942 0.750 1.00 No

S1 [1] B 6 -20 -20 0.910 0.625 1.00 No
Nozzle Flg [5] B -20 -55
S2 [1] B -20 -50 0.699 0.189 1.00 No
S3 [1] B -20 -54 0.660 0.135 1.00 No
Tubesheet: SS[13] B 16 -17 -20 0.668 0.750 1.00 No
Warmest MDMT: 16 10
Left Channel [11] B -20 -55 -20 0.624 0.188 1.00 No

Right Channel[11] B -20 -55 -20 0.624 0.188 1.00 No
Left Head [10] B -20 -47 -20 0.731 0.168 1.00 No
Left Head [7] B -20 -55 -20 0.625 0.188 1.00 No
Left Channel [8] B -20 -55 -20 0.625 0.188 1.00 No
Right Channel [8] B -20 -55 -20 0.625 0.188 1.00 No
Right Head [10] B -20 -48 -20 0.716 0.168 1.00 No
Right Head [7] B -20 -55 -20 0.613 0.188 1.00 No
T1 [1] B -20 -55 -20 0.550 0.188 1.00 No
T2 [1] B -20 -55 -20 0.550 0.188 1.00 No
T3 [1] B -20 -27 -20 0.934 0.188 1.00 No
T4 [1] B -20 -55 -20 0.550 0.188 1.00 No
Tubesheet: CS[14] B 0 -33 -20 0.668 0.562 1.00 No
Bolting [21] -55
Bolting [21] -55
Warmest MDMT: 0 -27
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°F °F
Shell -20.0 70.0 Pass

Channel/Tube -27.0 70.0 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
PV Elite® 2019

MDMT Summary: Step: 21 3:26pm Sep 29,2019
[14] - Tubesheet MDMT, tube side, if applicable

[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite® 2019

Vessel Design Summary: Step: 22 3:26pm Sep 29,2019
Diameter Spec : 18.500 in. OD

Vessel Design Length, Tangent to Tangent 10.23 ft.
Specified Datum Line Distance 0.08 ft.
Shell Side Design Temperature 650 °F

Channel Side Design Temperature 650 °F
Shell Side Design Pressure 1400.000 psig

Channel Side Design Pressure 150.000 psig
Shell Side Hydrostatic Test Pressure 1820.000 psig

Channel Side Hydrostatic Test Pressure 195.000 psig
Wind Design Code No Wind Loads

Earthquake Design Code No Seismic
Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested
Shell SA-516 70 ... ... K02700 No No

Head SA-516 70 ... ... K02700 No No
Flange SA-105 ... ... K03504 No No
Flange SA-516 70 ... ... K02700 No No
Nozzle SA-106 B ... ... K03006 No No
Re-Pad SA-516 70 ... ... K02700 No No
Nozzle Flg SA-105 ... ... K03504 No No
Rings SA-516 70 ... ... K02700 No No
Tubes SA-178 C ... ... K03503 No No
Tubesheet SA-516 70 ... ... K02700 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Hrz Bolting SA-193 B7 ... 2 1/2 < t <= 4 G41400 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (psig & in.):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Left Head 150.020 0.00 218.595 0.0625 No No

Left Channel 150.020 14.50 255.414 0.0625 N/A No
Left Channel Flange 150.016 0.00 169.574 0.0625 N/A No
SHELL 1400.019 14.50 1440.092 0.0625 N/A No
Right Channel Flange 150.510 0.00 239.640 0.0625 N/A No
Right Channel 150.020 14.50 255.414 0.0625 N/A No
Right Head 150.020 14.94 223.208 0.0625 No No
Liquid Level: 1.51 ft. Dens.: 1.940 lb./ft³ Sp. Gr.: 0.031
Stiffener Ring Specifications:

Elevation ft. Selected Type User Description
7.37 Bar-9.25 x 0.00 Ring, 6.2 From
PV Elite® 2019

Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type ft. ft. in. in. in. in.
Ellipse 0.00 0.083 0.188 0.168 0.135 ... 1.00 1.00

Cylinder 0.73 0.729 0.188 0.188 0.136 ... 1.00 1.00
Body Flg 0.99 0.260 1.750 2.000 1.895 ... 1.00 1.00
Cylinder 8.86 7.667 0.750 0.750 0.731 ... 1.00 1.00
Body Flg 9.33 0.260 0.188 2.000 1.726 ... 1.00 1.00
Cylinder 10.06 0.729 0.188 0.188 0.136 ... 1.00 1.00
Ellipse 10.15 0.083 0.188 0.168 0.134 ... 1.00 1.00
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
in. in. psig psig
10 20 0.168 0.125 ... 50.9494

20 30 0.1875 0.11278 14.5 80.7176
30 40 2 1.895 ... No Calc
40 Ring 0.75 0.1729 14.5 493.917
Ring 50 0.75 0.12393 14.5 642.53
50 60 2 1.639 ... No Calc
60 70 0.1875 0.11272 14.5 80.77
70 80 0.168 0.125 14.938 52.2677
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
ft. ft. in**4 in**4

20 30 0.93844 8.06481 No Calc No Calc
40 Ring 6.17 203.65 No Calc No Calc
Ring 50 1.49667 56.754 0.023131 0.10623
60 70 0.93583 8.0648 No Calc No Calc
Saddle Parameters:
Saddle Width 4.000 in.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 18.000 in.
Wear Pad Width 5.000 in.
Wear Pad Thickness 0.375 in.
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 6.620 in.
Baseplate Length 16.400 in.

Baseplate Thickness 0.250 in.
Baseplate Width 4.000 in.
Number of Ribs (including outside ribs) 2
PV Elite® 2019

Rib Thickness 0.250 in.

Web Thickness 0.250 in.
Height of Center Web 15.000 in.
Baseplate Sketch
|------------------- 16.400 in. ---------------------|

------------------------------------------------------ ---
| |
| | 4.000 in.
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 0.250 in.
------------------------------------------------------ ---
Baseplate Side View
Note: The Wind and Seismic loads were not load factored in this analysis.
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 2053.62 lb.
Maximum Transverse Saddle Shear Load 0.00 lb.
Maximum Longitudinal Saddle Shear Load 0.00 lb.
Weights:
Fabricated - Bare W/O Removable Internals 3138.8 lbm
Shop Test - Fabricated + Water ( Full ) 4090.6 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 3138.8 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 3138.8 lbm
Empty - Fab. + Intls. + Details + Wghts. 3138.8 lbm
Operating - Empty + Operating Liquid (No CA) 3186.5 lbm
Field Test - Empty Weight + Water (Full) 4090.6 lbm

PV Elite® 2019

Problems/Failures Summary: Step: 23 3:26pm Sep 29,2019
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: One or more Saddle Stresses exceeded its allowable !
Please review all reports carefully!

PV Enineering EHX - Out

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PV Elite® 2019

Project Data Page:

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : E:\HEAT EXCHANGER CACLULATION\PV ENINEERING EHX.

Date of Analysis : Sep 29,2019 3:26pm

PV Elite 2019 SP1, March 2019

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 SP1 Licensee: SPLM Licensed User

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 1400 psig

Type of Hydrotest UG-99(b) Note [36]

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code No Wind Loads

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Seismic Design Code No Seismic

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Element From Node 30

Element From Node 30

Element From Node 40

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Allowable Stress, Operating 18800 psi

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Inside Diameter of Ring 18.5 in.

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 50

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Design External Pressure 0 psig

Element From Node 50

Element From Node 60

Element From Node 60

Element From Node 60

Element From Node 60

PV Elite 2019 SP1 Licensee: SPLM Licensed User

Detail Type Nozzle

Element From Node 70

Element From Node 70

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 SP1 Licensee: SPLM Licensed User