JADESTONE ENERGY

(LEMANG) PTE. LTD.

Vendor's Name : PT. BERKAH MEKATEK JAYA

Company’s Name : JADESTONE ENERGY (LEMANG) PTE. LTD.

Purchaser's Name : PT. JGC INDONESIA

Plant Location : Jambi Province, Sumatera, Indonesia

Project Name : EPCI AKATARA GAS PROCESSING FACILITY & SALES GAS PIPELINE PROJECT

Purchase Order No. : 0-0825-0-P-2153-101-A

Equipment/ Material Name : AIR COOLED HEAT EXCHANGER

Item Number : 12-H-1101 A/B

Document Title : FEA Calculation For 1st Stage Inlet Comp. Intercooler

EPCI AKATARA GAS PROCESSING

FACILITY & SALES GAS PIPELINE PROJECT
(JOB No. : 0-0825-00-0000)

ISSUE PURPOSE: IFC

RESULT CODE :
NEXT STATUS :
RESUBMISSION DATE :
RESPONSIBLE DEPT./ PERSON :
Review Date:
1 : Reviewed with No Comments
2 : Reviewed with Minor Comments
3 : Reviewed with Major Comments
4 : Rejected
5 : Information Only

Approval or review hereunder shall not be construed to relieve Supplier/

Subcontractor of his responsibilities and liability under the Contract.

ISSUANCE TO COMPANY

ISSUED FOR CONSTRUCTION

X Key Non-Key

VENDOR PURCHASER COMPANY

REV. PURPOSE TO PURCHASER DATE
PREP'D CHECK'D APP'D CHECK'D APP'D APP'D

0 Issued for Construction 5-Jul-2023 SUH HD ABP SN ASJ

A Issued for Approval 23-May-2023 SUH HD ABP SN ASJ

TOTAL SHEET ORIG. PO NO. SERIAL

DOCUMENT
NO.
12 V- 2153-101-A- 317
 

REVISION HISTORICAL SHEET

Rev. Date Section Description

A 23/05/23 Issue for Approval

0 05/07/23 Issue for Construction
 

DESCRIPTION OF CHANGE

Section
Description of Change Consortium Response Rev
Affected

2.1 Replace vendor doc no. to client doc no. 0

Added AKT-MS-SPC-00-1008 as specification

2.2 0
doc.

3.1 Added Ansys version no.

0 
Added description of Allowable stress limits as
4.1
per ASME VIII Div.2, Part 5, Section 5.2.2.4 0 
5.1 Replace vendor doc no. to client doc no. 0
 

Table of Contents

Revision Historical Sheet .............................................................................................. 2

Description of Change................................................................................................... 3
Table of Contents ...................................................................................................... 4
1. Introduction .......................................................................................................... 5
1.1. Objective.............................................................................................................. 5
1.2. Scope .................................................................................................................. 5
1.3. Definition ............................................................................................................. 5
2. Reference ............................................................................................................. 6
2.1. Technical Drawing and Document ................................................................. 6
2.2. Specification ........................................................................................................ 6
2.3. Codes and Standard ..................................................................................... 6
3. Methodology ........................................................................................................ 6
3.1. Calculation Method........................................................................................ 6
4. Input Data ............................................................................................................. 6
4.1. Material Properties ........................................................................................ 6
4.2. Model ....................................................................................................................8
4.3. Loading ................................................................................................................ 9
5. Result Summary .................................................................................................. 10
5.1. Deflection ....................................................................................................... 10
5.2. Allowable Plate Stress Limits ......................................................................... 11

Attachment
1. Tube Bundle Detail Drawing ( 1 Page)
  

1. INTRODUCTION

1.1. OBJECTIVE

The objective of this report is to ensure all the header box have sufficient
strengths to carry various loading (Dead load, MAWP Pressure, Design
temperature, and Nozzle load) which possible acting on the header box
during the operation condition (Hot & Corroded).

1.2. SCOPE

This report contains the Finite Element Analysis of In/Outlet Header Box for
1st STG Inlet Comp. Inter Cooler (12-H-1101 A/B) Akatara Gas
Development Project.

1.3. DEFINITION

Stress intensity is defined as twice the maximum shear stress (which is

equivalent to the difference between the largest principal stress and the
smallest principal stress as a given point).

Primary membrane stress refers to a membrane stress occurring across

thickness of any section or is average stress across full width.

Primary Membrane and Bending (combined) Stress Intensity refers to

primary membrane stress plus bending stress excluding secondary and
peak stresses.

Local Membrane and Bending (combined) Stress Intensity refers to primary

membrane stress plus bending stress including secondary stress but not
peak stresses.

Secondary Stress refers to normal stress or shear stress developed by the

constraint adjacent parts or by self-constraint of a structure.

Peak Stress refers to stress which does not cause any noticeable distortion
and is objectionable only as a possible source of fatigue crack or brittle
fracture.
  

2. REFERENCES

2.1. TECHNICAL DRAWING & DOCUMENT

0  1. V-2153-101-A-103 : General Arrangement Drawing for
Export Compressor Cooler
(12-H-1101 A/B, 12-H-1102 A/B, &
12-H-1117 A/B)
0  2. V-2153-101-A-108 : Tube Bundle Detail for 1st STG
Inlet Comp. Inter Cooler
(12-H-1101 A/B)

2.2. SPECIFICATION
0  1. AKT-MS-SPC-00-1008 : Specification For Air Cooled Heat
Exchanger

2. R-2153-101_A : Requisation For Air Cooled Heat

Exchanger

2.3. CODES AND STANDARD

1. ASME VIII Division 1 2015 ED : Pressure Vessel Code.

2. ASME VIII Division 2 2015 ED
3. API 661 7th ED
: Pressure Vessel Code Alternative
Rule.
: Petroleum, Petrochemical, and
Natural Gas industries - Air-cooled
Heat Exchanger

3. METHODOLOGY

3.1. CALCULATION METHOD

0
Geometry modeling, Loading and solution was provided with Ansys v17. 3D
modeling conducted to obtain geometry to approach similar to the actual
condition.

And the Solution was provided with Stresses intensity, in turn will be
compared with the allowable stress to get acceptable result.

4. INPUT DATA

4.1. MATERIAL PROPERTIES

Rever to ASME VIII Div.2, Part 5, Section 5.2.2.4, The Allowable limit on
0
local primary membrane and local primary membrane plus bending, SPL, is
computed as the large of the quantities shown below :
(a) 1.5 times the tabulated allowable stress for the material from Annex 3-A
 

(ASME IID, Table 1A)

(b) Sy for the material from Annex 3-A (ASME IID, Table Y-1), except that
the value from (a) shall be used when the ration of the minimum
specified yield strength to ultimate tensile strength (Sy/Su) exceeds 0.7,
or the value of S is governed by time-dipendent properties as indicated
in Annex 3-A (ASME IID, Table 1A).

Table 1
Revere to ASME Section II-D, Mechanical properties as shown below
Mechanical Nozzle/Swage Flange Plate/Sheet
Properties SA106-B SA105 SA516-70
1.96 x 105 Mpa 1.96 x 105 Mpa 1.96 x 105 Mpa
Young’s Modulus
(2.84 x 104 Ksi) (2.84 x 104 Ksi) (2.84 x 104 Ksi)
Poisson’s Ratio 0.3 0.3 0.3
3 3
7.75 kg/cm 7.75 kg/cm 7.75 kg/cm3
Density
(280 lb/In3) (280 lb/In3) (280 lb/In3)
240 Mpa 250 Mpa 260 Mpa
Yield Strength
(34.8 Ksi) (36.3 Ksi) (37.7 Ksi)
Allowable Stress @
148.89C (300F) 213.74Mpa 219.25 Mpa 217.87 Mpa
0  [See description on (31.0 Ksi) (31.8 Ksi) (31.6 Ksi)
section 4.1 above]

Table 2
Material Specification & Thickness (Corroded)
Material Thk.
No. Description Specification mm (in)
1 Tube Plate SA516-70 27.0 (1.06)
2 Plug Plate SA516-70 27.0 (1.06)
3 Top Plate SA516-70 17.0 (0.67)
4 Bottom Plate SA516-70 17.0 (0.67)
5 Partition Plate SA516-70 10.0 (0.39)
6 End Plate SA516-70 17.0 (0.67)
7 Inlet Flange N1, 6” #300 SA105 15.3 (0.60) 
8 Outlet Flange N2, 6” #300 SA105 15.3 (0.60) 
9 N1 Swage Nozzle, 6” Sch.160 SA106-B 15.3 (0.60) 
10 N2 Swage Nozzle, 6” Sch.160 SA106-B 15.3 (0.60) 
 

4.2. MODEL

Figure 4.1 Whole Structure Model

Figure 4.2 Whole Structure Model (Section View)

 

4.3. LOADING

During operating conditions (Hot & Corroded), the combination load be

consider in design consists of Self Weight, MAWP Pressure, and Nozzle
load.

As per mechanical design, MAWP Pressure is 3.75 Mpa, Self weight is

automatically calculated by the software with the gravity value g = 9.8 m/s2,
and the Nozzle load values can be seen in the following table.

Table 3
The following of Nozzle load be considered in the design (3 Times API
Nozzle Load).
Forces Moments
DN
Mark Ratting N (lbf) N.m (ft.lbf)
(NPS)
Fx Fy Fz Mx My Mz
N1, & 12000 15090 15090 6420 9150 4890
150 (6”) #300
N2 (2700) (3390) (3390) (4740) (6750) (3600)

Figure 4.3 Loading

  

5. RESULTS SUMMARY

5.1. DEFLECTION

The permissible maximum deflection must be less than L/200. Where L is

span between support. Refer to drawing V-2153-101-A-108, span between 0
supports is 1527 mm (60.12 in). So with simple calculation L/200 =
1527/200 = 7.635 mm (0.30 in). The displacement from FEA result are well
below the limiting deflection criteria.

Figure 5.1 Displacement

Figure 5.2 Displacement (Section View)

  

5.2. ALLOWABLE STRESS LIMITS

Based on the Finite Element analysis using static loads, it could be seen
that stress intensity are still within the allowable stress.

Table 4
Max Plate Allowable stress limits summary.
Max Result Allowable
No. Description Stress Stress Result
MPa (Ksi) MPa (Ksi)
1 Tube Plate 121.8 (17.7)  217.8 (31.6) OK
 
  2 Plug Plate 131.8 (19.1)  217.8 (31.6)  OK 
 
  3 Top Plate 111.0 (16.1)  217.8 (31.6)  OK 
  4 Bottom Plate 78.6 (11.4)  217.8 (31.6)  OK 
 
  5 Partition Plate 65.2 (9.4)  217.8 (31.6)  OK 
 
  6 End Plate 18.5 (2.7)  217.8 (31.6)  OK 
  7 Inlet Flange N1, 6” #300 51.8 (7.5)  219.2 (31.8)  OK 
 
  8 Outlet Flange N2, 6” #300 54.6 (7.9)  219.2 (31.8)  OK 
9 N1 Swage Nozzle, 6” Sch.160 62.8 (9.1)  213.7 (31.0) OK
10 N2 Swage Nozzle, 6” Sch.160 60.6 (8.8)  213.7 (31.0) OK

Figure 5.3 Plate Maximum Absolute Stress

 

Figure 5.4 Plate Maximum Absolute Stress (Section View)