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Project Name : EPCI AKATARA GAS PROCESSING FACILITY & SALES GAS PIPELINE PROJECT
Document Title : FEA Calculation For 2nd Stage Inlet Comp. Aftercooler
ISSUANCE TO COMPANY
X Key Non-Key
DESCRIPTION OF CHANGE
Section
Description of Change Consortium Response Rev
Affected
Table of Contents
Attachment
1. Tube Bundle Detail Drawing ( 1 Page)
1. INTRODUCTION
1.1. OBJECTIVE
The objective of this report is to ensure all the header box have sufficient
strengths to carry various loading (Dead load, MAWP Pressure, Design
temperature, and Nozzle load) which possible acting on the header box
during the operation condition (Hot & Corroded).
1.2. SCOPE
This report contains the Finite Element Analysis of In/Outlet Header Box for
2nd Stage Inlet Comp. Aftercooler (12-H-1102 A/B) Akatara Gas
Development Project.
1.3. DEFINITION
Peak Stress refers to stress which does not cause any noticeable distortion
and is objectionable only as a possible source of fatigue crack or brittle
fracture.
2. REFERENCES
2.2. SPECIFICATION
0 1. AKT-MS-SPC-00-1008 : Specification For Air Cooled Heat
Exchanger
3. METHODOLOGY
Geometry modeling, Loading and solution was provided with Ansys v17. 3D
0
modeling conducted to obtain geometry to approach similar to the actual
condition.
And the Solution was provided with Stresses intensity, in turn will be
compared with the allowable stress to get acceptable result.
4. INPUT DATA
Rever to ASME VIII Div.2, Part 5, Section 5.2.2.4, The Allowable limit on
0
local primary membrane and local primary membrane plus bending, SPL, is
computed as the large of the quantities shown below :
(a) 1.5 times the tabulated allowable stress for the material from Annex 3-A
(ASME IID, Table 1A)
(b) Sy for the material from Annex 3-A (ASME IID, Table Y-1), except that
the value from (a) shall be used when the ration of the minimum
specified yield strength to ultimate tensile strength (Sy/Su) exceeds 0.7,
or the value of S is governed by time-dipendent properties as indicated
in Annex 3-A (ASME IID, Table 1A).
Table 1
Revere to ASME Section II-D, Mechanical properties as shown below
Mechanical Nozzle/Swage Flange Plate/Sheet
Properties SA106-B SA105 SA516-70
5 5
1.96 x 10 Mpa 1.96 x 10 Mpa 1.96 x 105 Mpa
Young’s Modulus
(2.84 x 104 Ksi) (2.84 x 104 Ksi) (2.84 x 104 Ksi)
Poisson’s Ratio 0.3 0.3 0.3
3 3
7.75 kg/cm 7.75 kg/cm 7.75 kg/cm3
Density
(280 lb/In3) (280 lb/In3) (280 lb/In3)
240 Mpa 250 Mpa 260 Mpa
Yield Strength
(34.8 Ksi) (36.3 Ksi) (37.7 Ksi)
Allowable Stress @
148.89C (300F) 213.74Mpa 219.25 Mpa 217.87 Mpa
[See description on (31.0 Ksi) (31.8 Ksi) (31.6 Ksi)
section 4.1 above]
Table 2
Material Specification & Thickness (Corroded)
Material Thk.
No. Description Specification mm (in)
1 Tube Plate SA516-70 32 (1.25)
2 Plug Plate SA516-70 32 (1.25)
3 Top Plate SA516-70 19 (0.75)
4 Bottom Plate SA516-70 19 (0.75)
5 Partition Plate SA516-70 16 (0.63)
6 End Plate SA516-70 17 (0.67)
7 Inlet Flange N1, 6” #600 SA105 15.26 (0.6)
8 Outlet Flange N2, 6” #600 SA105 15.26 (0.6)
9 N1 Swage Nozzle, 6” Sch.160 SA106-B 15.26 (0.6)
10 N2 Swage Nozzle, 6” Sch.160 SA106-B 15.26 (0.6)
4.2. MODEL
4.3. LOADING
Table 3
The following of Nozzle load be considered in the design (3 Times API
Nozzle Load).
Forces Moments
DN
Mark Ratting N (lbf) N.m (ft.lbf)
(NPS)
Fx Fy Fz Mx My Mz
N1, & 12000 15090 15090 6420 9150 4890
150 (6”) #600
N2 (2700) (3390) (3390) (4740) (6750) (3600)
5. RESULTS SUMMARY
5.1. DEFLECTION
Based on the Finite Element analysis using static loads, it could be seen
that stress intensity are still within the allowable stress.
Table 4
Max Plate Allowable stress limits summary.
Max Result Allowable
No. Description Stress Stress Result
MPa (Ksi) MPa (Ksi)
1 Tube Plate 92.0 (13.3) 217.8 (31.6) OK
2 Plug Plate 145.9 (21.1) 217.8 (31.6) OK
3 Top Plate 203.8 (29.6) 217.8 (31.6) OK
4 Bottom Plate 132.9 (19.3) 217.8 (31.6) OK
5 Partition Plate 152.7 (22.1) 217.8 (31.6) OK
6 End Plate 53.0 (7.7) 217.8 (31.6) OK
7 Inlet Flange N1, 6” #600 74.4 (10.8) 219.2 (31.8) OK
8 Outlet Flange N2, 6” #600 53.0 (7.7) 219.2 (31.8) OK
9 N1 Swage Nozzle, 6” Sch.160 113.3 (16.4) 213.7 (31.0) OK
10 N2 Swage Nozzle, 6” Sch.160 93.0 (13.5) 213.7 (31.0) OK