MECHANICAL CALCULATION FOR SUPPER HEATER

(For Information)

Table of Contents
Input Echo : ............................................................................................................................................................................ 2 
XY Coordinate Calculations : ...................................................................................................................................... 6 
Internal Pressure Calculations : ............................................................................................................................. 7 
External Pressure Calculations : ........................................................................................................................... 10 
Element and Detail Weights : .................................................................................................................................... 12 
Nozzle Flange MAWP : ....................................................................................................................................................... 14 
Center of Gravity Calculation : ............................................................................................................................. 15 
Nozzle Calcs. : N1 ............................................................................................................................................................ 16 
Nozzle Calcs. : N2 ............................................................................................................................................................ 19 
Nozzle Calcs. : N3 ............................................................................................................................................................ 22 
Nozzle Calcs. : N4 ............................................................................................................................................................ 25 
Nozzle Schedule : .............................................................................................................................................................. 28 
Nozzle Summary : ................................................................................................................................................................. 29 
MDMT Summary :...................................................................................................................................................................... 30 
Vessel Design Summary : ................................................................................................................................................ 31 
PV Elite 2017 Licensee: PECO 2
FileName : Heater E-501_Calculation_rev
Input Echo : Step: 1 1:25pm May 4,2018

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 85.000 bars

Design Internal Temperature 190 °C
Type of Hydrotest User Entered Pressure
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 200.00 mm.
Projection of Nozzle from Vessel Bottom 200.00 mm.
Minimum Design Metal Temperature 0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 127.50 bars
User defined MAWP 0.0000 bars
User defined MAPnc 0.0000 bars

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.60000002
Basic Wind Speed [V] 202.68 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 24600. mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm.
Distance Upwind of Crest Lh 0.0000 mm.
Distance from Crest to the Vessel x 0.0000 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code G Loading

Seismic Importance Factor 1.000
G Loading Coefficient Gx 0.200
PV Elite 2017 Licensee: PECO 3
FileName : Heater E-501_Calculation_rev
Input Echo : Step: 1 1:25pm May 4,2018

G Loading Coefficient Gz 0.130

G Loading Coefficient Gy 0.100
Percent Seismic for Hydrotest 0.000

Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 20

Element To Node 30
Element Type Elliptical
Description Head
Distance "FROM" to "TO" 30.000 mm.
Element Outside Diameter 219.00 mm.
Element Thickness 8.5000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 85.000 bars
Design Temperature Internal Pressure 190 °C
Design External Pressure 0.0000 bars
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-403 316L
Allowable Stress, Ambient 115.10 N./mm^2
Allowable Stress, Operating 110.00 N./mm^2
Allowable Stress, Hydrotest 155.10 N./mm^2
Material Density 0.008027 kg./cm^3
P Number Thickness 0.0000 mm.
Yield Stress, Operating 123.40 N./mm^2
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Smls. & wld. fittings
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

--------------------------------------------------------------------

Element From Node 30

Element To Node 40
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 2850.0 mm.
Element Outside Diameter 219.00 mm.
Element Thickness 11.000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 85.000 bars
Design Temperature Internal Pressure 190 °C
PV Elite 2017 Licensee: PECO 4
FileName : Heater E-501_Calculation_rev
Input Echo : Step: 1 1:25pm May 4,2018

Design External Pressure 0.0000 bars

Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-312 TP316L
Allowable Stress, Ambient 115.10 N./mm^2
Allowable Stress, Operating 82.500 N./mm^2
Allowable Stress, Hydrotest 155.10 N./mm^2
Material Density 0.008027 kg./cm^3
P Number Thickness 0.0000 mm.
Yield Stress, Operating 123.40 N./mm^2
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 30

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 500.00 mm.
Nozzle Diameter 2.0 in.
Nozzle Schedule XXS
Nozzle Class 900
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 2.2
Nozzle Matl SA-312 TP316

Element From Node 30

Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 2400.0 mm.
Nozzle Diameter 2.0 in.
Nozzle Schedule XXS
Nozzle Class 900
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 2.2
Nozzle Matl SA-312 TP316

Element From Node 30

Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 1200.0 mm.
Nozzle Diameter 2.0 in.
Nozzle Schedule XXS
Nozzle Class 900
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 2.2
Nozzle Matl SA-312 TP316

Element From Node 30

Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 1600.0 mm.
Nozzle Diameter 2.0 in.
Nozzle Schedule XXS
Nozzle Class 900
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 Kgf
Grade of Attached Flange GR 2.2
PV Elite 2017 Licensee: PECO 5
FileName : Heater E-501_Calculation_rev
Input Echo : Step: 1 1:25pm May 4,2018

Nozzle Matl SA-312 TP316

--------------------------------------------------------------------

Element From Node 40

Element To Node 50
Element Type Flange
Description Righ Head
Distance "FROM" to "TO" 162.05 mm.
Flange Inside Diameter 202.69 mm.
Element Thickness 63.500 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 85.000 bars
Design Temperature Internal Pressure 190 °C
Design External Pressure 0.0000 bars
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-182 F316L
Allowable Stress, Ambient 115.10 N./mm^2
Allowable Stress, Operating 82.500 N./mm^2
Allowable Stress, Hydrotest 155.10 N./mm^2
Material Density 0.008027 kg./cm^3
P Number Thickness 0.0000 mm.
Yield Stress, Operating 156.50 N./mm^2
External Pressure Chart Name HA-4
UNS Number S31603
Class / Thickness / Grade :: > 5
Product Form Forgings
Perform Flange Stress Calculation (Y/N) N
Weight of ANSI B16.5/B16.47 Flange 0.0000 Kgf
Class of ANSI B16.5/B16.47 Flange 900
Grade of ANSI B16.5/B16.47 Flange None

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PV Elite 2017 Licensee: PECO 6
FileName : Heater E-501_Calculation_rev
XY Coordinate Calculations : Step: 2 1:25pm May 4,2018

XY Coordinate Calculations

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
--------------------------------------------------------------
Head| 30.0000 | ... | 30.0000 | ... |
Shell| 2880.00 | ... | 2850.00 | ... |
Righ Head| 3042.05 | ... | 162.052 | ... |

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PV Elite 2017 Licensee: PECO 7
FileName : Heater E-501_Calculation_rev
Internal Pressure Calculations : Step: 3 1:25pm May 4,2018

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm^2 |
---------------------------------------------------------------------------
Head| 85.000 | ... | ... | 219.00 | 110.00 |
Shell| 85.000 | ... | ... | 219.00 | 82.500 |
Righ Head| 85.000 | ... | ... | 202.69 | 82.500 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------
Head| 85.0000 | 88.1193 | 96.0524 | 8.50000 | 7.91161 |
Shell| 85.0000 | 86.3413 | 120.459 | 11.0000 | 10.8359 |
Righ Head| 85.0000 | 68946.0 | 68946.0 | 63.5000 | No Calc |
Minimum 86.341 96.052

MAWP: 86.341 bars, limited by: Shell.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 20 To 30 SA-403 316L at 190 °C

Head

Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Circumferential Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (85.000*219.0000*1.000)/(2*110.00*1.00+2*85.000*(1.000-0.1))
= 7.9116 + 0.0000 = 7.9116 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*110.00*1.00*8.5000)/(1.000*219.0000-2*8.5000*(1.00-0.1))
= 91.796 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.10*1.00*8.5000)/(1.000*219.0000-2*8.5000*(1.000-0.1))
= 96.052 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (85.000*(1.000*219.0000-2*8.5000*(1.000-0.1)))/(2*1.00*8.5000)
= 101.856 N./mm^2

Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (85.000*109.5000)/(110.00*1.00+0.4*85.000)+0.000
= 8.208 mm.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (110.00 * 1.00 * 8.5000 )/(109.5000 - 0.4 * 8.5000 )
PV Elite 2017 Licensee: PECO 8
FileName : Heater E-501_Calculation_rev
Internal Pressure Calculations : Step: 3 1:25pm May 4,2018

= 88.119 bars

SA-403 316L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 30 To 40 SA-312 TP316L at 190 °C

Shell

Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Circumferential Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (85.000*109.5000)/(82.50*1.00+0.4*85.000)
= 10.8359 + 0.0000 = 10.8359 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (82.50*1.00*11.0000)/(109.5000-0.4*11.0000)
= 86.341 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.10*1.00*11.0000)/(109.5000-0.4*11.0000)
= 120.459 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (85.000*((109.5000-0.4*11.0000))/(1.00*11.0000)
= 81.218 N./mm^2

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 115.253 bars

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 113.462 bars
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 124.827 bars
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 97.521 bars
Pressure per PED = 1.43 * MAWP 123.468 bars
User Defined Hydrostatic Test Pressure at High Point 127.500 bars

Vertical Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
Head 152.8 155.1 0.985 127.52
Shell 121.8 155.1 0.786 127.52
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------
N1 Nozzle 117.22 114.15 1.027
N2 Nozzle 117.22 114.15 1.027
N3 Nozzle 117.22 114.15 1.027
PV Elite 2017 Licensee: PECO 9
FileName : Heater E-501_Calculation_rev
Internal Pressure Calculations : Step: 3 1:25pm May 4,2018

N4 Nozzle 117.22 114.15 1.027

----------------------------------------------------------------------
Minimum 1.027

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------
Head 115.10 110.00 1.046
Shell 115.10 82.50 1.395
Righ Head 115.10 82.50 1.395
----------------------------------------------------------------------
Minimum 1.046

Elements Suitable for Internal Pressure.

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PV Elite 2017 Licensee: PECO 10
FileName : Heater E-501_Calculation_rev
External Pressure Calculations : Step: 4 1:25pm May 4,2018

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 20 to 30 Ext. Chart: HA-4 at 40 °C

Head

Elastic Modulus from Chart: HA-4 at 40 °C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
8.500 219.00 25.76 0.0053907 87.64
EMAP = B/(K0*D/t) = 87.6390/(0.9000 *25.7647 ) = 37.7924 bars

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: S31603

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*110.00*1.00*8.5000)/(1.000*202.0000+0.2*8.5000))/1.67
= 54.968 bars

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 37.79 , 54.9679 )
= 37.792 bars

Cylindrical Shell From 30 to 40 Ext. Chart: HA-4 at 40 °C

Shell

Elastic Modulus from Chart: HA-4 at 40 °C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
11.000 219.00 2896.83 19.91 13.2275 0.0028223 79.20
EMAP = (4*B)/(3*(D/t)) = (4*79.1953 )/(3*19.9091 ) = 53.0348 bars

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
11.000 219.00 2896.83 19.91 13.2275 0.0028223 79.20
EMAP = (4*B)/(3*(D/t)) = (4*79.1953 )/(3*19.9091 ) = 53.0348 bars

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm^2 |
---------------------------------------------------------------------------
20| 30| No Calc | 219.000 | 8.50000 | 0.0053907 | 87.6390 |
30| 40| 2896.83 | 219.000 | 11.0000 | 0.0028223 | 79.1953 |
40| 50| No Calc | ... | 63.5000 | No Calc | No Calc |

External Pressure Calculations

| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm. | mm. | bars | bars |
----------------------------------------------------------------
PV Elite 2017 Licensee: PECO 11
FileName : Heater E-501_Calculation_rev
External Pressure Calculations : Step: 4 1:25pm May 4,2018

20| 30| 8.50000 | 1.50000 | ... | 37.7924 |

30| 40| 11.0000 | No Calc | ... | 53.0348 |
40| 50| 63.5000 | No Calc | ... | No Calc |
Minimum 37.792

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
-------------------------------------------------------------------
20| 30| No Calc | No Calc | No Calc | No Calc |
30| 40| 2896.83 | No Calc | No Calc | No Calc |
40| 50| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

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PV Elite 2017 Licensee: PECO 12
FileName : Heater E-501_Calculation_rev
Element and Detail Weights : Step: 5 1:25pm May 4,2018

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm3 | kg. | Cm3 | kg. |
---------------------------------------------------------------------------
20| 30| 4.97221 | 2040.72 | 4.97221 | 2040.72 | ... |
30| 40| 164.445 | 86885.0 | 164.445 | 86885.0 | ... |
40| 50| ... | 5229.92 | ... | 5229.92 | ... |
---------------------------------------------------------------------------
Total 169 99385.60 169 99385.60 0

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
30|Nozl| 14.8456 | 500.000 | 117.588 | N1
30|Nozl| 14.8456 | 2400.00 | 117.588 | N2
30|Nozl| 14.8456 | 1200.00 | 117.588 | N3
30|Nozl| 14.8456 | 1600.00 | 117.588 | N4

Total Weight of Each Detail Type

Total Weight of Nozzles 59.4

---------------------------------------------------------------
Sum of the Detail Weights 59.4 kg.

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
169.4 228.8 169.4 228.8 169.4 228.8
... 99.3 ... ... ... ...
59.4 ... 59.4 ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 59.4 ...
------------------------------------------------------------------------------
228.8 328.1 228.8 228.8 228.8 228.8 kg.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 228.8 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 328.1 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 228.8 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 228.8 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 228.8 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 228.8 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 228.8 kg.
Field Test Wt. - Empty Weight + Water (Full) 328.1 kg.

Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements

| | Surface |
PV Elite 2017 Licensee: PECO 13
FileName : Heater E-501_Calculation_rev
Element and Detail Weights : Step: 5 1:25pm May 4,2018

From| To | Area |
| | cm^2 |
----------------------------
20| 30| 726.293 |
30| 40| 19608.3 |
40| 50| 322.673 |
----------------------------
Total 20657.219 cm^2

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PV Elite 2017 Licensee: PECO 14
FileName : Heater E-501_Calculation_rev
Nozzle Flange MAWP : Step: 6 1:25pm May 4,2018

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
bars bars °C
----------------------------------------------------------------------------
N1 108.7 148.9 190 900 GR 2.2
N2 108.7 148.9 190 900 GR 2.2
N3 108.7 148.9 190 900 GR 2.2
N4 108.7 148.9 190 900 GR 2.2
----------------------------------------------------------------------------
Minimum Rating 108.7 148.9 bars (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

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PV Elite 2017 Licensee: PECO 15
FileName : Heater E-501_Calculation_rev
Center of Gravity Calculation : Step: 7 1:25pm May 4,2018

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Nozzles 1455.000 mm.

Center of Gravity of Bare Shell New and Cold 1412.001 mm.

Center of Gravity of Bare Shell Corroded 1412.001 mm.

Vessel CG in the Operating Condition 1423.161 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 1423.161 mm.

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 3042.05 mm.

Total vessel weight (No Liquid) Twt 228.80 Kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 343.20 Kgf
Elevation of the Tailing Lug (bottom) 0.00 mm.
Elevation of the Lifting Lug (top ) 3965.00 mm.
Design Reaction force at the tailing lug 220.01 Kgf
Design Reaction force at the lifting lug 123.18 Kgf

CG Distance from Tailing Lug 1423.16 mm.

CG Distance from the Nearer Lifting Lug 1423.16 mm.

Critical Values:

Max Stress Elevation Allowables

N./mm^2 mm. N./mm^2
-----------|-----------|---------------|------------------------
Bending | -4.37 | 2880.00 | 95.21 (UG-23)
Shear | 0.21 | 0.00 | 80.57 (0.7*S)
-----------|-----------|---------------|------------------------

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress

mm. Kg-m. N./mm^2 Kgf N./mm^2
------------------------------------------------------------------------------
0.00 0.0 0.0 117.7 0.2
600.00 -50.9 -1.4 79.5 0.1
1740.00 -115.5 -3.2 33.8 0.0
2880.00 -127.9 -4.4 -12.0 0.0
2944.82 -125.6 -4.3 -57.8 -0.1
3009.64 -120.4 -4.1 -103.5 -0.2

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0459 at elevation 2880.0000 mm. - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

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PV Elite 2017 Licensee: PECO 16
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N1 Nozl: 5 1:25pm May 4,2018

INPUT VALUES, Nozzle Description: N1 From : 30

Pressure for Reinforcement Calculations P 85.000 bars

Temperature for Internal Pressure Temp 190 °C

Shell Material SA-312 TP316L

Shell Allowable Stress at Temperature S 82.50 N./mm^2
Shell Allowable Stress At Ambient Sa 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 197.00 mm.

Shell Finished (Minimum) Thickness t 11.0000 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 529.9999 mm.

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316

Material UNS Number S31600
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 114.15 N./mm^2
Allowable Stress At Ambient Sna 117.22 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-182 F316

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 11.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 900

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2017 Licensee: PECO 17
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N1 Nozl: 5 1:25pm May 4,2018

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (85.00*98.5000)/(83*1.00-0.6*85.00)
= 10.8179 mm.

Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 19.088(exp([85.00/(114.15*1.00]-1)
= 1.4756 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 82.3250 mm.
Parallel to Vessel Wall Rn+tn+t 41.1625 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 27.5000 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.4756 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.8179 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.8179 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 10.8179 , 1.5000 ) ]
= 3.4200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.4756 , 3.4200 )
= 3.4200 mm.

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm. --> OK

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 11.0000 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
PV Elite 2017 Licensee: PECO 18
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N1 Nozl: 5 1:25pm May 4,2018

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 86.341 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 4.7318 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 165.7318 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 19
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N2 Nozl: 6 1:25pm May 4,2018

INPUT VALUES, Nozzle Description: N2 From : 30

Pressure for Reinforcement Calculations P 85.000 bars

Temperature for Internal Pressure Temp 190 °C

Shell Material SA-312 TP316L

Shell Allowable Stress at Temperature S 82.50 N./mm^2
Shell Allowable Stress At Ambient Sa 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 197.00 mm.

Shell Finished (Minimum) Thickness t 11.0000 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 2430.0002 mm.

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316

Material UNS Number S31600
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 114.15 N./mm^2
Allowable Stress At Ambient Sna 117.22 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-182 F316

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 11.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 900

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2017 Licensee: PECO 20
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N2 Nozl: 6 1:25pm May 4,2018

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (85.00*98.5000)/(83*1.00-0.6*85.00)
= 10.8179 mm.

Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 19.088(exp([85.00/(114.15*1.00]-1)
= 1.4756 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 82.3250 mm.
Parallel to Vessel Wall Rn+tn+t 41.1625 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 27.5000 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N2.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.4756 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.8179 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.8179 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 10.8179 , 1.5000 ) ]
= 3.4200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.4756 , 3.4200 )
= 3.4200 mm.

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm. --> OK

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 11.0000 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
PV Elite 2017 Licensee: PECO 21
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N2 Nozl: 6 1:25pm May 4,2018

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 86.341 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 4.7318 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 165.7318 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 22
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N3 Nozl: 7 1:25pm May 4,2018

INPUT VALUES, Nozzle Description: N3 From : 30

Pressure for Reinforcement Calculations P 85.000 bars

Temperature for Internal Pressure Temp 190 °C

Shell Material SA-312 TP316L

Shell Allowable Stress at Temperature S 82.50 N./mm^2
Shell Allowable Stress At Ambient Sa 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 197.00 mm.

Shell Finished (Minimum) Thickness t 11.0000 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 1230.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316

Material UNS Number S31600
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 114.15 N./mm^2
Allowable Stress At Ambient Sna 117.22 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-182 F316

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 11.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 900

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2017 Licensee: PECO 23
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N3 Nozl: 7 1:25pm May 4,2018

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (85.00*98.5000)/(83*1.00-0.6*85.00)
= 10.8179 mm.

Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 19.088(exp([85.00/(114.15*1.00]-1)
= 1.4756 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 82.3250 mm.
Parallel to Vessel Wall Rn+tn+t 41.1625 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 27.5000 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N3.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.4756 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.8179 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.8179 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 10.8179 , 1.5000 ) ]
= 3.4200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.4756 , 3.4200 )
= 3.4200 mm.

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm. --> OK

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 11.0000 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
PV Elite 2017 Licensee: PECO 24
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N3 Nozl: 7 1:25pm May 4,2018

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 86.341 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 4.7318 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 165.7318 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 25
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N4 Nozl: 8 1:25pm May 4,2018

INPUT VALUES, Nozzle Description: N4 From : 30

Pressure for Reinforcement Calculations P 85.000 bars

Temperature for Internal Pressure Temp 190 °C

Shell Material SA-312 TP316L

Shell Allowable Stress at Temperature S 82.50 N./mm^2
Shell Allowable Stress At Ambient Sa 115.10 N./mm^2

Inside Diameter of Cylindrical Shell D 197.00 mm.

Shell Finished (Minimum) Thickness t 11.0000 mm.
Shell Internal Corrosion Allowance c 0.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 1630.0000 mm.

User Entered Minimum Design Metal Temperature 0.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316

Material UNS Number S31600
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 114.15 N./mm^2
Allowable Stress At Ambient Sna 117.22 N./mm^2

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-182 F316

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 11.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 900

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2017 Licensee: PECO 26
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N4 Nozl: 8 1:25pm May 4,2018

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (85.00*98.5000)/(83*1.00-0.6*85.00)
= 10.8179 mm.

Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 19.088(exp([85.00/(114.15*1.00]-1)
= 1.4756 mm.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 82.3250 mm.
Parallel to Vessel Wall Rn+tn+t 41.1625 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 27.5000 mm.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N4.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.4756 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 10.8179 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 10.8179 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.
Wall Thickness per table UG-45 tb3 = 3.4200 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 10.8179 , 1.5000 ) ]
= 3.4200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.4756 , 3.4200 )
= 3.4200 mm.

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm. --> OK

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 11.0000 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
PV Elite 2017 Licensee: PECO 27
FileName : Heater E-501_Calculation_rev
Nozzle Calcs. : N4 Nozl: 8 1:25pm May 4,2018

NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 86.341 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 4.7318 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 165.7318 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 28
FileName : Heater E-501_Calculation_rev
Nozzle Schedule : Step: 12 1:25pm May 4,2018

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
N1 2.000 XXS WNF 2.37511.074 - - 165.73
N2 2.000 XXS WNF 2.37511.074 - - 165.73
N3 2.000 XXS WNF 2.37511.074 - - 165.73
N4 2.000 XXS WNF 2.37511.074 - - 165.73

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm. mm. mm. mm. mm.
------------------------------------------------------------------------------
N1 SA-312 TP316 11.000 10.000 - - -
N2 SA-312 TP316 11.000 10.000 - - -
N3 SA-312 TP316 11.000 10.000 - - -
N4 SA-312 TP316 11.000 10.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm. deg. mm. mm.
----------------------------------------------------------------------------
N1 500.000 0.00 150.00 0.00 Shell
N2 2400.000 0.00 150.00 0.00 Shell
N3 1200.000 180.00 150.00 0.00 Shell
N4 1600.000 0.00 150.00 0.00 Shell

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 29
FileName : Heater E-501_Calculation_rev
Nozzle Summary : Step: 13 1:25pm May 4,2018

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

bars bars Path Stresses
---------------------------------------------------------------------------
N1 86.34 ... ... OK 3.42 OK NoCalc[*]
N2 86.34 ... ... OK 3.42 OK NoCalc[*]
N3 86.34 ... ... OK 3.42 OK NoCalc[*]
N4 86.34 ... ... OK 3.42 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 86.34 N4
Min. Shell&Flgs 86.34 30 40 96.05

Computed Vessel M.A.W.P. 86.34 bars

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

30 N1 530.000 0.000 82.325
30 N2 2430.000 0.000 82.325
30 N3 1230.000 180.000 82.325
30 N4 1630.000 0.000 82.325

The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 30
FileName : Heater E-501_Calculation_rev
MDMT Summary : Step: 14 1:25pm May 4,2018

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm.
----------------------------------------------------------------------------
Head [16] -196
Shell [16] -196
N1 [15] -196
N2 [15] -196
N3 [15] -196
N4 [15] -196
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature 0 °C
Warmest Computed Minimum Design Metal Temperature -196 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: PECO 31
FileName : Heater E-501_Calculation_rev
Vessel Design Summary : Step: 15 1:25pm May 4,2018

ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 219.000 mm. OD

Vessel Design Length, Tangent to Tangent 3042.05 mm.

Specified Datum Line Distance 30.00 mm.

Shell Material SA-312 TP316L

Head Material SA-403 316L
Nozzle Material SA-312 TP316

Internal Design Temperature 190 °C

Internal Design Pressure 85.000 bars

External Design Temperature 40 °C

Maximum Allowable Working Pressure 86.341 bars

Hydrostatic Test Pressure 127.500 bars

Required Minimum Design Metal Temperature 0 °C

Warmest Computed Minimum Design Metal Temperature -196 °C

Wind Design Code ASCE-2010

Earthquake Design Code G-Loading

Element Pressures and MAWP: bars

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Head 85.000 0.000 88.119 0.0000
Shell 85.000 0.000 86.341 0.0000
Righ Head 85.000 0.000 68946.000 0.0000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.0 30.0 8.5 7.9 1.5 1.00 1.00
Cylinder 2850.0 2850.0 11.0 10.8 No Calc 1.00 1.00
Body Flg 3012.1 162.1 63.5 No Calc No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated - Bare W/O Removable Internals 228.8 kg.
Shop Test - Fabricated + Water ( Full ) 328.1 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 228.8 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 228.8 kg.
Empty - Fab. + Intls. + Details + Wghts. 228.8 kg.
Operating - Empty + Operating Liquid (No CA) 228.8 kg.
Field Test - Empty Weight + Water (Full) 328.1 kg.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017